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The Full-Bridge Regulator Topology ( Iupsfonsemi.com ‘Scanned with CamScanner‘SMPSRM Power L SWITCH Yewo * + MD 1 ue - hte You f Vin Cout ie FEEDBAGK u > aa C WE . - tion Ling Figure 8. The Buck Regulator Topology D D on on sw oN] TNE Te Figure 6, The Boost Regulator Topology Vin Mo L TINE Vout ono a Ai 4 ° a Te Figuro 7. The Buck/Boost Regulator Topology hitpionsomi.com 10 ‘Scanned with CamScanner i iaot e900 004 ‘05 08 oat oot os cot cas a oor ons oot a a os or os ute ness 1208 st ag ams 85 eesis mE sais ano semis Asi 58 angistss asa sue ese en onisases ais emit cases on anne isis ‘eon ani ‘ean oie on cd site sour ine cane ston ge one ame aie cent eine enue ens ste cn ee rx ese ase ent eee ‘esr saute esi eae ott arse one aunt Mas ate aime ‘st 38 aime ct “5 et au tt cave ‘aad ene sere coat ‘ox coms ensue a7 aig 6 canoe int one ane an oma ame ‘Scanned with CamScanner avo aueue Ld ane eno ensue ame ost «an51¢ ‘316 sic ‘oe ‘axa awsic ra ‘a ase ‘gst 1951 saute 108% aus 5 aan ‘asi ‘aoc an ai exes nae ante ‘inne ‘asic sue aoa ‘asi ome sis) ‘asewn a a " 8 2 sees a ” ” 16 0 m ms m ‘CATS cans asst aoe ca woe wae osntt wont wont ate woe ais smut asset ose era ome, use nt comet Ca TEL “aD oi sen aint ae wow unit auc wei ‘srt suet wort sett mst ox sano au08 cause avert sao ane 0 act ste sant wane ny ess woo ‘es ‘amit as ‘ans ‘ans ‘ams. aun B83 ‘east 001 Har aust esi wisi wisi Cod aoe worst waist wis a ‘waist, nd 6st ue nat ‘ons ‘ast aunt ont ‘ann ams ane ane ang use aso uw sae aout oun ans. ‘onuw ons mow ‘Scanned with CamScannerA2.6 American wire gauge data ~AWGHE “0000 ‘000 00 Bare area 10:3 em? 1072.3 850.3 742 5uMB 424.1 336.3 266.7 2115 162.7 133.0 105.5 83.67 66.32 s24t 41.60 33.08 26.26 20.02 1651 13.07 10.29 8.228 6331 5.188 A116 3283 2.508 2.047 1.623 1.280) 1921 0.8046 0.6470 0.5067 0.4013 0.3242 0.2554 0.2011 0.1589 0.1266 0.1026 0.08107 0.06207 0.04869 0.03972 0.03166 0.02452 Resistance, 10 Qiem 1,608 2027 2.357 3.224 4.065 5.128 6.463 8.153 10.28 Bo 163 20.6 260 32.9 4137 52.09 69.64 82.80 104.3 Bis 165.8 209.5 2639) 3323 4189) S34 606.0 842.1 1062.0 1345.0 1687.6 21427 2664.3, 3402.2 4204.6 53149 6748.6 85728 0849 13608: 16801 21266 275 35400 43405 54429 70308 Appendix 2, Magnetics Design Tables Diameter, em_ L168, oso 0.927 0,825 ons 0.654 0.583 0.519 0.462 ott 0.366 0.326 0.291 0.267 0.238 0.213 0.190) 0.171 0.153 0.137 0.122 0.109 0.0948 0.0874 0.0785 o.o701 0.0632 0.0566 0.0505 0.0452 0.0409 0.0366 0.0330 0.0204 0.0267 0.0241 0.0236 0.0191 0.0170 00152 0.0140 0.0124 0.0109 0.0096 0.00863, 0.00762 ‘Scanned with CamScannerPQ Cores ORDERING CODE 1 ro70/i6 0 _42016UG 1450 ro7ga0 04202006 1.300 ro24/i0 04261006 300 farsi 04261406 a0 po74/ay 04262006 seo ro74/25 08262506 2700 rosiyi2—0.a3714UG poszya 04322006 rox2/30 04323006 7035/35 0A3535UG roagyad 0.408006 pnso/so 08505006 HOW TO ORDER OR 42016 UG suet Fee ce nail sl aro ete ngs egret gin gra ight (ps 4 omen code FA ces ine Ford Sr Grenson dt ste’. Se poe 15 infra ngped cs BA vce rcs desi! gctaly fr sit mp sas his ds oes ‘hpi lem indigo cd ate ons sore bah ma Febery eo pase wiharinier cs Te cos penn ove ct wihninam esrb oem weit ie, i akg trina eaten te pied ca. sony wih pit rat is noe dorsi sel hs et si pronase rel esac cre ts, cased open wih eho as thn wih te ds. ‘piconets R P F T 3587 3907 4,690 1947 ang 3060 3500 1733 $43 8,080 4 yt | | | A FGE | a Red ‘Scanned with CamScannerAppendix 2, Magnetics Design Tables A24 ETD core data Bobbin Mean Core GeomericalGeometical Cro Magnetic Thermal — Core type eonstant- constant sectional winding ength path resistance weight | mea aren—perturm length a“ Ky A, We MLE ly (ram) sm! em’) fem’) em) _(m) _ i ETD, 85:10" 0.76 0.903 5.33 7.20 30 ETD34 13.110" 0.97 1.23 6.00 7.86 19 40. ETD39 wosios 125d 68H NS © ETD44 30.410" 174 213 7.62 10.3 12 4 | ETDIY 142 Alot’ 2.11 am 8st a 124 A25 PQcore data Fy | (4 2 Babbin Mean Magnetic Core Core Geometrical Geometrical Cro ype constant constant —_ sectional length path weight ae ae pertum length Ka A Wy MLT i (om) a pQ 206 22410" 3.710" 0.62 Q 20720 33610" 4.810" 0.62 pQ262y-83.9:10" 7.210" Lay PQ.2625 0.125 gai 18 PQ32/20 0.203 i710? 70 O4TL 6718.85 2 PQ3230 0.384 1g610% 1.6L 0995 BTL 7.46, 35 PQ3sI38 0.820 jo4si0? 96 6L 7.52 8.79 PQ. soo 1.20 sor’ 2012.50 29 ‘Scanned with CamScannerrom0/ie 0.20/20 7026/10 026/14 7026/20 7026/25, 032/12 7032/20 9032/30 7035/35, po 40/40 mass 070/16 070/20 076/10 026/14 026/20 076/25 roxy ros7/20 ros/30 035/35 roa0/40 050/50 GEE 04201606 04261006 04261406, 04262006 4262506 04321406 04322006 04323006 04353506 04404006 04505006 04201606 04202006 04261006 04261406 04262006 04262506 04321406 04322006 04373006 04353506 04408006 04505006 ab 457 BA 33 450 a3 ua 559 MI a we 13 a ngso4 aaso4 m2 e045 M2208 m3+04b ma s046 Ho e0S 30205 sa0s05 ser 0b ag09 510207 105, a4 ry ‘0 108 1s wr 190 m me B urea Tas sae) 594201 10) 2013 235013 59420) 03-013 155 2013 1735 2013 1992015 150025, B 62202 mn=02 102202 Vige02 701.025 1472025 vig202 108 2025 goa e025 37 20 gae03 soos0s a8 m9 to 108 v0 we wa la M5 3 ‘ Mos04 Moe0d 9085 9.02045 Ios 045 9.02045 mo+05 mox05 mas0s 140205 19006 snp 08 2380 250 30%0 280 5470 6530 3150 oc) 12500 16300 19500 300 5.5 «015 1152015 ania ain 5752015 05 +015 340i 5752015 19652015 1252015 475202 1805203 vir 8 028 6 007 ” 07 6 40 a oso 3% on a an a 16 7 30 B 4a a 828 195 Pcgz0168 ean020r8 eansa0.k FRSA cas72081 ce323081 feocey cara cnes0s08) atop Sl teers. £ tag+03 180+04 M3203 18004 23min 2205 nin 67min 7205 nin W5203 1252045 V61203 2252046 aren 7.000 M503 275205 ngs03 275205 0203 920205 nse04 70206 al 206 40207 fe02 20min 88202 120min 122mm 1558 122m 155min W0202 15Smin vo20215Smin 1375ma —19.00in 1352025 1900 135202519000 M4205 15min M9203 290210 20203 320rin ‘Scanned with CamScannerNEC /TOKIN FPQ-Type Cores coves Fra2oe Feazazo Fro2sz0 Fraases eosz20 eosz30 Feosss Fratoso om) ose 070 036 a3 a6 088 ‘Sage and Dimensions Feaass5 FPOHOAO umbering Systems Fea 2016- BH? mye ee “ar a3 ee ae ee = mo mods, 82, me, 102) pest, 1025, pees, 1255 Seon 10 mee 153) Br, 1S) mal 200%, om 209 a0 5510, 780 1070 ‘3M 0 ‘ toss, 104 225 225 8 om 8 13 43 1 (oe) sa fa es soe 198 2s sejere darwin ae Prt a ee Ain), Weta one sense 90 Biowass 180 moopess 310 sotosase 060 San 28 Figorose $50 fon 730 Saas Flee goo Ee yo tao bes 8 wo) 138 ber do ws a weap 8 es 0 wr ‘Scanned with CamScannerm. Flusdensily ea NEC/TOKIN =o es 1c Premagnetaaion charactestes wien Core loss vi. Frequency seam ymn) a ‘Scanned with CamScannerA2.2. EE core data Cone ype a (um) ED? EEL EIS E22 EW BETOOS!I9 ALS Cone ype “ cam) C35 rca kes? FCW Geometri constant fe a7aiew 20210" 407-10" 826-10" sso 0.209 0.909 138 5.06 Geometrical constant kK, 0.31 0.374 ost 284 Geometrical constant ie 0458-10" 084210" L310" Lato" ore 18:10" 28410" 36.410" 12710" EC core data Geometrical constant Bue 99:10" 19.510" 31710" 36.2:10" _ Appendix 2, Magnetic +s Design Tables Crow Bobbin Mean ‘Magnetic Core sectional winding length path weight wea wea—perturm —Hength A, W, MET by ton) (emt _em)_@ — ois 008522827 234 CT ne 23 ose 3693483 oat 0196399 3.96 BB lop 0a 60, S772 ee 226178100958 HG ay 289128 NO 3246754080 - 4 [5 f Gross Bobbin Mean’ —-Magaetiec Thermal Core schonal winding length path resistance weight ‘me pertumn length W, MET ly Ry ) fem) fom OY) sss 09785300774 IBS MSS ia tas 530, 8931S STO igo 22750 SOT 27944 29 aS - ‘Scanned with CamScannerTypical Power Handling Chart : i f Pod kT AONB use ae og erec em oxo Mot aim Ge Mes eer awl ime Aisa su wu ty ee ee cnivsa ore ase one ‘aa ‘aun ee ti iat ‘cane ist eo ow ome owe etn oan bow om wo mDK avin wow bon ma NSE hom aon om eae ee ee awe ew Sy San Sie con at x oa ao ons se » 56 4 7 sets mee 2 oe 8 tM ‘con coor, a 8 ono ese aun ear a 8 8 sxe we aon Om os ste ao em ome oH aga amma eso one one ooy wm eet sn cork oxen se st new meses ee eT es She aura ane oo ont ow ome wa sea tore ‘na eso orn ome emir os om om soa saan sxc is mom or oom amu sign ‘an ‘Sine oun nom mom » om ow sae oo ‘Scanned with CamScannerTypical Power Handling Chart | mom om ani nna i 8) dems osm nm eon | wm on | mI aay ean ry | mea awe t00 ‘ese canst ‘atk a OE ise | oo Ws ene eo one en | © mom wt ona quate CUICON j ‘tt cet | som sous seus om 8 san se mim 1558 sone over owim= ame | aKUUN em ot st st mos mo ome sme 6x90 une ‘oe ant a ome amas 08 warcon mo ome on aoa ask cnt tenn ‘oat one mm nH 105 oa me austen ase nu ‘ean ans a7 bine sn 0 sa om sms sn oak ‘raw ns ors santo nly ye ed ht os Fe ani 1.04 LAR See en apes en en sau ay sada aloe te a ee cde wh nnn stead ca ee sig oe boil 10 i/o ee Un ht a ag ets a pans TD FO, Opa O77 es ‘Scanned with CamScannerAppendix 2, Magnetics Design Tables A21 Pot core data t (\ —- ‘| rua |” ~ Mean Magnetic Thermal Core Core omerieal Geometrical Cross Bobbin type constant constant sectional winding length path_—_resistanee weight a ca pertum length an k k, A MLr ly Ry (om) en com’) tem em CM) TOL 073810" 6110" 0.07 0.2210" 146 LO os 95 OI8310" 25610" ODT 0.034 1.901.286 10 NOT 0667-10" S5410* 0.167.055 -2.30, 1.55 18 W4os 2.10710" Leto" 0.251 0.097 2.90200, 10032 ISIE 94540" 2.690" onas GIS? RTL 2.608 13 2213-2440" 4910 06350297 4D SSB 13 2616 69.110" 8210" 0.948406 «5.28 TS HO 20 3019 0.180 4210" 138 Os87 620,450 M 36220411 DTI0 202 07HB TA 0 491s Alo? 266 1408.60 BS. ‘Scanned with CamScannerTransformer Design ogo fers wo methods sl fete coe frp ppc, CORE SELECTION BY POWER HANDLING CAPACITY ‘he Powe: Chor cscs the power tain copay of eoch fie ce ese po te eeu of peti, he cut gy, he fle let, (athe no of pore quel ty th ct. hae fou cls ec, the canbe seco th Feet Chat on pe CORE SELECTION BY WoAc PRODUCT The pw Fondo apy orto ee cena be dete bys Wok poi her Vos he lable ca window eno A's te eetie ‘a csssecion ce. Using the extn shown bl, ele he Woke rout en fen we te eo duct Dun (Moke Cot ose th asronice ce, P Dove Woe = ‘ Bf k= ele ido oe ed er fs Paver oc) ret Dery (s/o) Cure dey a be see epenig ‘parte enout ol et oowel 750 mis /onp isco; $0 cenisisegesive, lo Ges (gus sd sed gon equ lpi, eve 20, a,c loses tse. fo pee fie ces et ihr fogs, caro ope te coe x lela thn + 24g The Fle Dts 2» Fqury ha shoes edcin infact a mai 1) ne ceases eqences, wih oresinunengeme ie 11 25°C. per tei, RGKETIS = Cor aeons Veelige fqn ho) | =Pinay cent 1, Toy ast | = Secondo ca (tes:pceada 04) Naar wns oe nay N= Nan of sn fsa TOPOLOGY CONSTANTS K, fed ever = 0.0005 Heide = 00014 fark = 00003 wine) Ps» O00 Fobbidge = 0.0004 Fb = 0.0005 imu windeg) Fendt cos, Woe tin is cologne “Mogi Dot.” Me Wl ame is died fon desing 7 of AL esas ook, “Steg Pos Sy Desgn Clie Bc wis fi, Dan shane nem emp cls edo Chap 7 a ‘tePesin , FLUX DENSITY GAUSS, 1500: FLUX DENSITY VS. FREQUENCY P MATERIAL 00 1000 060 00 FREQUENCY ta nce oars chose, he ckulon of nary nd socndry ans nd wie se steal conplshed. ye ' ABA. f P ye ee on Wee A= nay wie en A= seconde wie oreo ‘ae = Afr is; fe pot son Eee Ase MA, = 11 NA, alfred ef windg efficiency e = =——_*__ Pia wielasses + cae loses Wood + LV lod Votoge Regulation (%) = x10 (Wet ood ‘Scanned with CamScanneravsHL + rosa (n/orOd. SUSEOd ueeOd oereebd Seed ox, os (occ ‘91/0204 ON ‘Scanned with CamScannerWee Tale on aes, Wie Tbe iT Ty Syn are Area — Ares Diameter Turns-Per Turms-Per__] Weight \egexten aioay” aN Doo ASSO ATID SO * ‘08790 Se aune wove) RI ASO ATID eae OUT “se 153 001s Soar az7a07 daw.” DASA 16900 G03! OI 503-77 TOT AT_ OOK We par 9a ASTRO 2ST «5628 OIL ODE S25 AY 2095 13812 0.00189 Sauer nas ams0 OMI UKs oI ONOH 9 TT ASHE 0089 (©2011 by Taylor and Francs Group, LLC ‘Scanned with CamScanner418 Window Utilization, Magnet Wire and Insulation Table 410, neasional D a fr Fil Insulated Magnetic Wire ‘Dimensional Data for Fila Insulated Magnetic Wire Maximum Diameter ingletnsaion Heavy fsulation “Triple tnsltion Quad-tnslation Wire Sine AWG [ances [Cemnmerers | tnches | Cemimeers [ tctes [Centimeters | Inches | Centimeters 10 010S# 0267 OTL 0.2720 O4DSH 278310602809 11 as10 23901 os? 024s ms? O2HGL_— Ose 0.2517 12 0810 021M MSS 2172 .RST_—— 0202 ORK 0.2286 1300780 01905007654 OTS uIsTI_— OUTS 0.2022 M4 ou67o 0.1702 05840787 18 0509 182100617 ASST ——6DE_—— Lai loss min. @ 140°C ae: 1800 ue 500 we > fat temperature behavior £600 WH as we attemperatue beh Transformer (low loss) 16> a temperature behavior ns wey attemperatre behavior NO?> a lower losses 2300 bs 500 wie wa far 1500 pam Pez00> Y= 800 frequency up to4 He vis Naz> standars Output choke 2200 (igh Ba @ 100%) is 92> jane saturation Naz) ‘i500 —_‘gher saturator i= tow By, near at Ballast > ui temperature Miz 2500 behaviour Broadband Signal ranstomer ADSL we (low THO) Tp toooo Standard ‘Scanned with CamScannerarea Pradict catalog: Ferite materials | TOK Electronics - TOK Europe wey Ansi2 lp 13000 is sHDSL ip yen vost wa ( Spliter (high Bani @room ss temperature) Resonance circuit ' stable impedance over | ‘ mp temperature ? 100 KHz Fiter coi ws ne. (ow tan pi, high Nas» Sooo Hh Bae i stable yi over 7) tet mz usa» Pt mie Kp wiee0 Hy Proximity svteh nz» f100 ete ‘Sensor coll \ {high and stable Q over ‘Nd £ a) ? fet ie man bt me Ko i= 80 } eM Current-compensated choke we | a> extended te : 4300 auency response e (high impedance) wie np 000 edium permesbilty ee vis stable impedance over 7000 temperature BD us sire S500 Fo tandip, i wis | rp ‘0000 Nigh inductance low no vis | Io eyo HGH Baa and high Te bee ‘Scanned with CamScannerFilter choke (bigh impedance) Data tine choke (high data rate) Product atlog:Ferite malas | TO Elecvonics ae 15000 ey 7000 2 5200 Kio» TOK Europe highest permeability stable impedance over temperature high Baa and high T. highest frequency © TDK Electronics AG 2020 TDK logo isa trademark or registered trademark of TDK Corporation, ‘Scanned with CamScanner