Front Axle: Section
Front Axle: Section
Front Axle: Section
D DRIVELINE/AXLE
B
SECTION
FRONT AXLE C
FAX
E
CONTENTS
PRECAUTIONS .......................................................... 2 Disassembly and Assembly (HR15DE Models) ....... 6 F
Precautions for Drive Shaft ...................................... 2 COMPONENTS ..................................................... 6
PREPARATION ........................................................... 3 ASSEMBLY ........................................................... 6
Special Service Tools ............................................... 3 Disassembly and Assembly (MR18DE Models: LH)..... 8 G
Commercial Service Tools ........................................ 3 COMPONENTS ..................................................... 8
FRONT WHEEL HUB AND KNUCKLE ...................... 4 ASSEMBLY ........................................................... 8
Removal and Installation .......................................... 4 Disassembly and Assembly (MR18DE Models: RH)... 10
H
COMPONENTS .................................................... 4 COMPONENTS ................................................... 10
FRONT DRIVE SHAFT ............................................... 5 ASSEMBLY ......................................................... 10
Removal and Installation (HR15DE Models) ............ 5 SERVICE DATA AND SPECIFICATIONS (SDS) ...... 12
COMPONENTS .................................................... 5 Wheel Bearing ........................................................ 12 I
Removal and Installation (MR18DE Models: LH) ..... 5 Drive Shaft .............................................................. 12
COMPONENTS .................................................... 5 HR15DE MODELS .............................................. 12
Removal and Installation (MR18DE Models: RH)..... 5 MR18DE MODELS .............................................. 12 J
COMPONENTS .................................................... 5 Dynamic Damper .................................................... 12
FAX-1
PRECAUTIONS
PRECAUTIONS PFP:00001
Observe the following precautions when disassembling and servicing drive shaft.
● Joint sub-assembly does not disassemble because it is non-overhaul parts.
● Perform work in a location which is as dust-free as possible.
● Before disassembling and servicing, clean the outside of parts.
● Prevention of the entry of foreign objects must be taken into account during disassembly of the service
location.
● Disassembled parts must be carefully reassembled in the correct order. If work is interrupted, a clean
cover must be placed over parts.
● Paper shop cloths must be used. Fabric shop cloths must not be used because of the danger of lint adher-
ing to parts.
● Disassembled parts (except for rubber parts) should be cleaned with kerosene which shall be removed by
blowing with air or wiping with paper shop cloths.
FAX-2
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools GDS000KQ
Tool number
Description
Tool name B
KV40107300 Installing boot band
Boot band crimping tool
C
FAX
ZZA1229D
PDIA1183J
PBIC0190E
J
FAX-3
FRONT WHEEL HUB AND KNUCKLE
COMPONENTS
PDIA1212J
FAX-4
FRONT DRIVE SHAFT
COMPONENTS
B
FAX
PDIA1192J
E
1. Drive shaft 2. Cotter pin
Refer to GI-10, "Components" , for the symbols in the figure.
PDIA1192J
PDIA1189J
FAX-5
FRONT DRIVE SHAFT
COMPONENTS
PDIA1238E
ASSEMBLY
When installing boot, refer to the following.
Wheel Side
● Install boot securely into grooves (indicated by mark “*”) shown
in the figure.
CAUTION:
If grease adheres to the boot mounting surface on the shaft
and joint sub-assembly, boot may come off. Remove all
grease from the surface.
● Make sure boot installation length “L” is the length indicated
below.
– Insert a flat-bladed screwdriver or similar tool into inside of boot
from the large diameter side of the boot. Bleed air from boot to
prevent boot deformation. SDIA3284E
FAX-6
FRONT DRIVE SHAFT
Transaxle Side
● Install boot securely into grooves (indicated by mark “*”) shown A
in the figure.
CAUTION:
If grease adheres to the boot mounting surface on the shaft B
and housing, boot may come off. Remove all grease from
the surface.
● Make sure boot installation length “L” is the length indicated C
below.
– Insert a flat-bladed screwdriver or similar tool into inside of boot
from the large diameter side of the boot. Bleed air from boot to FAX
prevent boot deformation. SDIA3285E
FAX-7
FRONT DRIVE SHAFT
COMPONENTS
PDIA1193J
ASSEMBLY
When installing boot, refer to the following.
Wheel Side
● Install boot securely into grooves (indicated by mark “*”) shown
in the figure.
CAUTION:
If grease adheres to the boot mounting surface on the shaft
and joint sub-assembly, boot may come off. Remove all
grease from the surface.
● Make sure boot installation length “L” is the length indicated
below.
– Insert a flat-bladed screwdriver or similar tool into inside of boot
from the large diameter side of the boot. Bleed air from boot to
prevent boot deformation. SDIA3284E
FAX-8
FRONT DRIVE SHAFT
Transaxle Side
● Install boot securely into grooves (indicated by mark “*”) shown A
in the figure.
CAUTION:
If grease adheres to the boot mounting surface on the shaft B
and housing, boot may come off. Remove all grease from
the surface.
● Make sure boot installation length “L” is the length indicated C
below.
– Insert a flat-bladed screwdriver or similar tool into inside of boot
from the large diameter side of the boot. Bleed air from boot to FAX
prevent boot deformation. SDIA3285E
FAX-9
FRONT DRIVE SHAFT
COMPONENTS
PDIA1167J
ASSEMBLY
When installing boot, refer to the following.
Wheel Side
● Install boot securely into grooves (indicated by mark “*”) shown
in the figure.
CAUTION:
If grease adheres to the boot mounting surface on the shaft
and joint sub-assembly, boot may come off. Remove all
grease from the surface.
● Make sure boot installation length “L” is the length indicated
below.
– Insert a flat-bladed screwdriver or similar tool into inside of boot
from the large diameter side of the boot. Bleed air from boot to
prevent boot deformation. SDIA3284E
FAX-10
FRONT DRIVE SHAFT
Transaxle Side
● Install boot securely into grooves (indicated by mark “*”) shown A
in the figure.
CAUTION:
If grease adheres to the boot mounting surface on the shaft B
and housing, boot may come off. Remove all grease from
the surface.
● Make sure boot installation length “L” is the length indicated C
below.
– Insert a flat-bladed screwdriver or similar tool into inside of boot
from the large diameter side of the boot. Bleed air from boot to FAX
prevent boot deformation. SDIA3285E
FAX-11
SERVICE DATA AND SPECIFICATIONS (SDS)
HR15DE MODELS
Joint Wheel side Transaxle side
Grease quantity 95 g – 115 g (3.3 – 4.1 oz) 113 – 123 g (4.0 – 4.3 oz)
M/T models 153.6 mm (6.05 in)
Boots installed length 136.0 mm (5.35 in)
A/T models 145.6 mm (5.73 in)
MR18DE MODELS
Joint Wheel side Transaxle side
Grease quantity 80 – 100 g (2.8 – 3.5 oz) 130 – 140 g (4.6 – 4.9 oz)
LH side 181.0 mm (7.13 in)
M/T models
RH side 187.8 mm (7.39 in)
Boots installed length 142.0 mm (5.59 in)
LH side 176.0 mm (6.93 in)
A/T models
RH side 178.0 mm (7.01 in)
FAC0156D
FAX-12