INSTALLATION INSTRUCTIONS

POWER SUPPLY SYSTEM BZA 130 02/2

-48 V DC, WITH CENTRAL UNIT

Main cabinet Extension cabinet Extension cabinet

without door

1531-BZA 130 02/2 Uen Rev E 1995-09-06 Ericsson Components AB 1995 - All Rights Reserved
INTERLEAF-UNIX
EKA/K/ATI JOKU/BSJ
INSTALLATION INSTRUCTIONS - BZA 130 02/2

The contents of this document are subject to revision without notice due to
continued progress in methodology, design, and manufacturing.

Ericsson assumes no legal responsibility for any error or damage resulting

from the usage of this document.

N.B.
Before starting any kind of work involving the power
supply system, the sections WARNING/SAFETY
RULES of this document must be read.

ERICSSON COMPONENTS AB
Energy Systems Division
S-164 81 KISTA-STOCKHOLM
SWEDEN

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 INSTALLATION INSTRUCTIONS - BZA 130 02/2

Contents
Item Heading Page
1 General 4
1.1 Warning/Safety rules 4
2 Documents 5
3 Tools 5
4 Unpacking 5
5 Arrangement and mounting
of Power Cabinets 5
5.1 Fitting parts 6
5.2 Earthquake bracing 7
5.3 Arrangement of the cabinets on the floor 11
5.4 Interconnection of cabinets 18
5.5 Arrangement backtoback 21
5.6 Divided plant 21
6 Earthing 22
6.1 Cabinet earth 22
6.2 Positive strengthening 22
7 Communication Cables 23
7.1 Rectifiers 23
7.2 Distribution unit 1/BMG 704 002 24
7.3 Distribution unit BMG 904 022/1 25
7.4 Distribution unit BMG 713 0-/1 26
7.5 Battery circuitbreaker unit BMG 661 062/- 26
8 Installation of Batteries and Battery Cable 27
9 Identification of Units 31
10 Connection of Cables 32
10.1 AC connection to rectifiers 32
10.2 Connection of distribution cables 34
10.3 Outgoing and incoming alarms 40
11 Installation of rectifiers 43
12 Test 43

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INSTALLATION INSTRUCTIONS - BZA 130 02/2

1 General
These instructions concern the installation of power supply system BZA 130 02/2, which
is a -48 V DC system earthed to positive, for telecommunication equipment. The screws
and nuts used in the system follow the ISO-METRIC standard.

We recommend safety rules RULES 1550-1004 Uen to be followed during the installa
tion.

1.1 Warning/Safety rules

Safety rules RULES 1550-1004 Uen shall be followed.

 The cabinet must normally be locked. The key shall be kept by the person
who is responsible for the system.
 All work to be carried out inside the cabinet shall be entrusted only to
personnel adequately trained on this equipment.
 The distribution cables shall be located and protected so that unintentional
contact with them is unlikely to occur during operations involving live parts of
the equipment.

1.1.1 Disconnection of system voltage

The system shall be provided with a disconnector so that the system might be dead
during service. Approved disconnectors of this system are the ACdistribution and
battery circuitbreakers, if the system comprises batteries.
If more than one ACsupply is connected to the system, the disconnectors must be
placed next to each other.

If the unit/s must be dead for extensive work in the system for instance, both the sup
plying mains fuses and the circuitbreakers of possible batteries must be switched off.

Please notice that there may be more than one mains supply to the cabinet.

The feeding mains fuses and battery circuitbreakers shall be placed adjacent to
and within sight of the power cabinets.

The mains fuses for rectifiers BMJ 403 011/3, /6 shall be at least antisurge 20 A
and antisurge 30-35 A for rectifiers BMJ 403 011/4, /5, and be designed so that
all phases can be disconnected in a single manipulation.

Feeding fuses shall have indications so that it is clear what load they are connected to, for
example PSU 1, PSU 2 and PSU 3 for the rectifiers.

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2 Documents
Documents required for the installation:
 RULES 1550-1004 Uen
 INSTALLATION INSTRUCTIONS 1531-BZA 130 02/2 Uen
 WIRING DRAWING 1073-BZA 130 02/2 Uen
 MOUNTING DRAWING 1/193 07-BZA 205+ Uen
 DIRECTIONS FOR USE 1553-BMP 160 001+ Uen
 Shipping specification
 Battery documents from the battery supplier.

3 Tools
The Ericsson tool set LTT 384 11 contains tools, suitable for installation of power supply
system BZA 130 02.

If the cabinet is provided with earthquake protecting devices, the following supplementary
tools are necessary:
 torque wrencth for 35-90 Nm.
 sleeve 16 mm

4 Unpacking
When the equipment arrives, make sure that all boxes listed in the shipping specifi
cation are delivered, and that they have correct numbers.

In order to facilitate the handling (lifts) of the cabinets, lifting eye SAR 201 080/03
can be used. Fix it at the top of the cabinet.

The final unpacking of each unit shall not be done until just before the installation.
Otherwise there is a great risk of loose parts getting lost, for instance sets of parts
that come with the units. When handling printed board assemblies, a suitable ESD
protection shall be used.

Make sure that AC is available where the respective extension cabinets are to be placed.

5 Arrangement and mounting of Power Cabinets

The power cabinets shall be arranged according to the applicable floor plan (for
AXE installations, refer to FLOOR PLAN 193 05-IPB..., of the AXE library.)

N.B. Remove the side plate and the magnets from the main cabinet side to be
joined to the first extension cabinet. Fit the magnets and the side plate on the cabi
net side of the row end.

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INSTALLATION INSTRUCTIONS - BZA 130 02/2

To maintain a free evacuation path and simplify the installation work, the cabinet
doors can be removed. Remove the bottom hinge pin of the respective cabinet
door and unhook the door. Refer to figure 1.

Remove the orangecoloured transport protectors mounted at the righthand sides of the
power supply cabinets.

If the rectifiers are placed in the cabinets they shall be removed in order to remove the
transport supports and to facilitate the handling of the cabinets. Refer to mounting
drawing 151 87-BMJ 403 Ux.

Fit the cabinet feet into the threaded holes provided for this purpose.

Figure 1 Mounting/removal of cabinet door.

5.1 Fitting parts

All fitting parts of the respective cabinets are found in the following sets of parts:
Main cabinet BMY 201 063/1
Extension cabinet BMY 201 063/2
AXE Insulation BMY 201 047/1.

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 INSTALLATION INSTRUCTIONS - BZA 130 02/2

5.2 Earthquake bracing

If the cabinet is provided with earthquake bracing mounted in factory, this chapter
shall be followed. Follow the instructions item by item.

The max. permissible

difference between the
two diagonals is 4 mm.

Figure 2 The diagonal braces shall be fitted on the rear of the cabinet.

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5.2.1 Torque tightening of diagonal braces and side braces

Earthquake resistant cabinets are provided with diagonal braces and side braces
which need followup tightening before the cabinet can be given its final position.

1 Tighten alternately the four indicated screws of figure 2 up to torque

35 ± 3 Nm. The angle brackets shall not be tightened all the way. The dis
tance between the cabinet beam and the angle bracket should be the same
in all corners.

The difference between the diagonal measurements of the cabinet must not
exceed 4 mm.

2
4
3
1

Figure 3 Cross section of a cabinet with prestressing rods, seen from the front at an angle.

2 Following their numerical order, tighten alternately the nuts indicated in

figure 3 to a torque of 35 ± 3 Nm.

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5.2.2 Mounting of angle brackets

1 Mount the three angle brackets in the holes where the transport
protections were previously fixed. Refer to figures 4 and 5.

Place the angle brackets at the

front edge of the cable runway,
where the transport protections are
during the transport.

Extension cabinet
here illustrated
without door
Figure 4 The location of the angle brackets in the cabinet.

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INSTALLATION INSTRUCTIONS - BZA 130 02/2

This side up.

Hole for fastening on the

side plate by torx-screw
SBF 128 342/24.

This side facing the cabinet.

This side to the right.

Angle bracket to be fastened on the right

hand side plate by 2 screws with torx-head,
pos. 1 (SBF 128 342/24). 2

Fasten the angle bracket in the 19"section

with 2 screws with hexagonal heads, pos. 2 1
(SBF 153 450/84).

Figure 5 Angle bracket SXA 113 2376.

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5.3 Arrangement of the cabinets on the floor

5.3.1 Earthquake resistant cabinets

If the cabinet is to be protected against earthquakes:

 Refer to figure 6 for indication of where to drill holes in the floor.

N.B. If the cabinet stands directly on the floor, the floor must be made of concrete.

x x x x
x x x x
x x x
x
x x
x x

x x x x
x x x x
x x x x

x x
x x x=Fixing points for the cabinets
x x to be fixed to the floor

Figure 6 Alternative cabinet arrangements.

 Make a template according to figure 7.

 Use the template to mark where to drill the holes in the floor according to figure 6.

 Drill the holes.

∅18, depth min 80 mm

354

400
177
23

28
664
720

Figure 7 Position of holes for fixing of cabinets to the floor.

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 Put the cabinets in their correct positions over the drilled holes in the floor and
adjust the feet for correct height of the cabinet and to make it plumb.

2) NSV 907 01

1) SXA 106 0093

8) SXA 106 0092

6) SXA 106 0151/1

7) SXA 106 0151/2 5) SXA 106 0150

2) NSV 907 01
3) SXA 106 0093/2

4) SXA 106 0153/1

Figure 8 Fixing of cabinet feet.

Each cabinet needs two mounting sets BMY 105 066/1. One set contains:
1 x SXA 106 0093/2
1 x SXA 106 0150
1 x SXA 106 0153/1
2 x SXA 106 0093
3 x NSV 907 01.

 N.B. Make sure that the insulating plate (8) is mounted under all feet.
Fix the foot to the floor with insulating washer (1), expander screw (2),
insulating washer (3), insulation (4) and bracket.(5).

 Secure the adjustment screw by means of nuts (6 and 7).

 Tighten the expander screw until the red cap comes off (77-90 Nm).

N.B. If the expander screw has been undone it shall be tightened with 85±5 Nm.

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5.3.2 Cabinets protected against tipping over

There are alternative ways of protecting the cabinets against tipping over, depend
ing on how the cabinets are arranged and what kind of foot is used:
 Mounting set 1/BAY 611 09/2 for cabinets with foot SXA 106 0090.
 Mounting set 1/BAY 611 09/4 for cabinets with foot SXA 106 7689.
 Mounting set 1/BAY 611 09/6 for cabinets placed against a wall.

5.3.3 Mounting of floor fixing set 1/BAY 611 09/2

Mounting set 1/BAY 611 09/2 shall be used for cabinets with foot SXA 106 0090.

One set is required for each cabinet.

Mounting set 1/BAY 611 09/2 comprises

 4 x SXA 106 0093
 4 x SXA 106 0094
 4 x NSV 984 06
 4 x SBH 126 165/03.

 Make a template according to figure 9.

∅12, depth min. 65 mm x 4

354

400
23

28
664
720

Figure 9 Position of holes for fixing of cabinets to the floor with mounting set 1/BAY 611 09/2.

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INSTALLATION INSTRUCTIONS - BZA 130 02/2

 Use the template to mark where to drill the holes in the floor according to
figure 10.

x x
Cabinets fixed to each other x x
backtoback need no further
protection against tipping
over.

x x x x
x x x x

x x
x x x=Fixing points for the cabinet/s to the floor.

Figure 10 Fixing points for cabinets to be fixed to the floor.

 Drill the holes.

 Position all the cabinets and make sure that the holes agree.

 Adjust the heights of the cabinets by means of the adjustment screws of the
cabinet feet. Make sure at the same time that the cabinets are plumb.

 Fix the foot to the floor by the screw according to figure 11.

 N.B. Make sure that the insulating plate (pos. 5 figure 11) remains under
all feet.

4) SBH 126 165/03

2) SXA 106 0094

1) SXA 106 0093

5) SXA 106 0092

3) NSV 984 06

Figure 11 Fixing of cabinet foot SXA 106 0090 by means of mounting set 1/BAY 611 09/2

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 INSTALLATION INSTRUCTIONS - BZA 130 02/2

5.3.4 Mounting of floor fixing set 1/BAY 611 09/4

Mounting set 1/BAY 611 09/4 is used for cabinets with foot SXA 106 7689.

One set is required for each cabinet.

The set comprises

 4 x SXA 106 7508/1
 4 x SXA 106 7688/1
 4 x NSV 984 06
 4 x SBH 126 165/03
 4 x SXA 106 0093
 4 x SXA 106 0094.

 Make a template according to figure 12.

∅12, depth min 65 mm x 4

240

400
80
118
484
720

Figure 12 Position of holes for fixing of cabinets to the floor with mounting set 1/BAY 611 09/4.

 Use the template to mark where in the floor the holes are to be drilled
according to figure 10.

 Drill the holes.

 Fix the tippingover protection to the floor by screws according to figure

13. The tipping over protection must not be tightened too hard, to let
106 7688/1 easily be pushed sideways.

 Position all the cabinets and make sure that everything agrees.

 Adjust the height of the cabinets by means of the adjustment screws of the
cabinet feet. Check at the same time that the cabinets are plumb.

 Fix the cabinets to the floor by means of the tippingover protection

according to figure 13.

 N.B. Make sure that the insulating plate remains under all feet.

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SBH 126 165/03

106 7689

SXA 106 0094

SXA 106 0093

106 7688/1

106 7508/1
Insulating plate

NSV 984 06

Figure 13 Fixing of cabinet foot SXA 106 7689 with mounting set 1/BAY 611 09/4.

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5.3.5 Mounting of wall fixing set 1/BAY 611 09/6

Mounting set 1/BAY 611 09/6 is used for cabinets mounted against a wall.

If several cabinets are arranged in a row and are fixed to each other, one set is
required for every two cabinets.

The set comprises

 2 x 104 1438/2
 2 x NSV 984 06
 2 x NSV 989 21/02
 2 x 3/SBA 188 080/0250
 2 x SBH 126 165/03
 2 x SCA 350 06.

 Position all the cabinets.

 Adjust the heights of the cabinets by means of the adjustment screws of the
cabinet feet. Check at the same time that the cabinets are plumb.

 Fix the cabinets to the wall by means of the tippingover protection

according to figure 14.

NSV 989 21/02

NSV 984 06

alt.
SBH 126 165/03

3/SBA 188 080/0250

SCA 350 06

104 1438/2

Figure 14 Fixing of tippingover protection against a wall with mounting set 1/BAY 611 09/6.

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5.4 Interconnection of cabinets

Remove the protective cover from the top of the cabinet (refer to figure 15).

Inlet for mains cables for BZA130 02 Inlet for distribution cables

Inlet for
battery cables/
distribution cables

FRONT

Figure 15 Cabinet seen from above with protective cover attached.

5.4.1 Mounting of cabinets

Join the cabinets with screw 03/SBA 188 080/0700 and washer SCA 101 080/3
found in component bag No. 9 .The two holes (one at the top and one at the bot
tom) in the side wall of the cable riser are used for mounting side by side. Refer to
figure 16.

3
3/SBA 188 080/0700

SCA 101 080/3

Figure 16 Assembling of cabinets.

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 INSTALLATION INSTRUCTIONS - BZA 130 02/2

N.B. If a power cabinet is to be joined with an AXE cabinet, do as illustrated in

figure 17 to prevent uncontrolled earth currents in the cabinets. Use screws
03/SBA 188 080/0650, washers SCA 324 04, plastic sleeves SXA 113 0021, rivet nuts
SBM 111 2208/0150 and insulation tape MPP 129 53. Also refer to the ASSEMBLY
INSTRUCTIONS 151 81-BMY 201 047 (included in set of parts BMY 201 047/1).

N.B. Only the top hole of the frame is to be used with AXE cabinets of revision R2 and
on.

SXA 113 0021 Rivet nut

SCA 324 04 MPP 129 53

03/SBA 188 080/0650

Figure 17 Insulation between power cabinet and AXE cabinet.

When using cable chute system BAY 610, also that shall be insulated to prevent
spurious earth currents in the cabinets.

5.4.2 Mounting of bars

Refer to MOUNTING DRAWING 1/193 07-BZA 205+ Uen.

5.4.3 Earth clamp

Always fit the clamp (its accessories to be found in component bat No. 7) at the
rear of the positive bar 106 7339/2. If the plant consists of only one cabinet, fit the
earthing clamp on a special short positive bar (Set of parts BMY 105 067) in the
cabinet. Please notice the alternative mounting method of MOUNTING DRAWING
1/193 07-BZA 205+ Uen.

5.4.4 Bars

Interconnect the cabinets by means of bar 106 7339/1 (negative bar with screws in
component bat No. 5) and bar 106 7339/2 (positive bar with screws in component
bat No. 6)) as illustrated in MOUNTING DRAWING 1/193 07-BZA 205+ Uen and
figure 18 below. Make sure that the earth clamp is mounted on all positive bars.
The bar screws shall be tightened with a torque wrench (25 Nm).

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Earth wire TBK 101 04 (50 mm) 2

1

+
-

+
-

Figure 18 Mounting of bars.

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 INSTALLATION INSTRUCTIONS - BZA 130 02/2

5.5 Arrangement backtoback

In a backtoback arrangement, DCvoltage shall be connected with set of parts
BMY 105 077/1. See 1531-BMY 105 077/1.

DCvoltage can also be connected by means of cable according to item 5.6.

5.6 Divided plant

In a divided plant, the DCvoltage is connected by means of cable with cable lugs.

 First mount the short set of bars if there is no horizontal bar.

See INSTALLATION INSTRUCTIONS 1531-BMY 105 049/1.

 Under the insulation of the horizontal bars there are some holes. Uncover
the holes to be used and the contact surfaces. Make sure that the contact
surfaces are clean.

 Run the cable through appropriate holes in the top plate and mount the
cables.

Front
Short horizontal bars

150 mm2 Cable (TFK 100 514/08)

Cable lug for 150 mm2,13 mm hole SNG 802 15

Screw, hexagonal head, M8, 35 mm 03/SBA 186 080/0350
Nut M8 SBM 146 080/03
Washer 8.5 mm hole, 24 mm major Ø SCA 333 06

Front

Figure 19 Mounting in a divided plant with the cabinets seen from above.

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6 Earthing
6.1 Cabinet earth
Connect earth wire TBK 101 04 (50 mm) between the preassembled earth clamps
105 56 56/2 at the rear top edge of the cabinet. Refer to figure 20. Run the earth
wire according to figure 18 on page 20 through all the cabinets. If the earth wire
must be laid outside the cabinets, in a divided plant for instance, insulated cable
TFK 100 510/08 (50 mm) must be used.

Connect the earth wire TBK 101 02 (25 mm) in the main cabinet between the earth
clamp of the positive bar and the preassembled earth clamp 105 56 56/2. Refer to
figure 20. Provide the earth wire with insulating tubing M 783066 959. Refer to
MOUNTING DRAWING 1/193 07-BZA 205+ Uen.

6.1.1 System earth

Connect an insulated 70 mm cable between the earth clamp of the positive bar of
the main cabinet and the earth bar. Refer to figure 20. Refer to MOUNTING DRAWING
1/193 07-BZA 205+ Uen.

6.2 Positive strengthening

Two conditions govern the installation of positive strengthening - the lengths of the dis
tribution cables and their number. According to earthing drawing 193 00-IPD 102 1100
table 1 indicates when positive strengthening is necessary because of the cable length.
Table 2 of the same drawing indicates when positive strengthening is necessary because
of the number of distribution cables.
When positive strengthening is necessary, the 50 mm2 cable/s shall be mounted in the
earth clamp on the positive bar of each cabinet. Refer to figure 20.
The condition that demands most positive strengthening cables (50 mm2) determines the
number of cables.
Uninsulated TBK 101 04 (50 mm) TBK 101 02 (25 mm)

+=0V
-

Earth clamp

TFK 100 511/08 (70 mm)

Figure 20 Schematic representation of the connection of earth and positive strengthening.

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7 Communication Cables

7.1 Rectifiers
The signalling cables between the rectifiers of each cabinet are factory wired. Con
cerning signalling cables between the cabinets refer to WIRING DIAGRAM
1073-BZA 130 02/2 Uen.

Start from the uppermost rectifier of the main cabinet. Connect the signalling cable
between this rectifier and the topmost rectifier of the next cabinet, etc.

Start from the second rectifier from the top of the last extension cabinet and con
nect the signalling cable to the lowest rectifier of the previous extension cabinet,
etc.

In the last cabinet, the signalling cable shall be connected from the topmost rec
tifier to the lowest rectifier.

If the plant consists of only one cabinet, the signalling cable of the topmost rectifier
shall be connected to the lowest rectifier. Refer to a separate figure in WIRING DIA
GRAM 1073-BZA 130 02/2 Uen.

All plugended signalling cables are marked with a yellow label at one end and a
brown label at the other end. The yellow plug shall be connected to the yellow pin
contact unit and the brown plug to the brown contact unit.

If the signalling cables must be laid outside the cabinets at a distance that is longer
than three metres, a shielded cable RPM 626 48/- must be used.

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7.2 Distribution unit 1/BMG 704 002

Alarm cables between distribution units and the central unit are factory wired in the
cabinets.

The alarm cable between the cabinets shall be connected according to WIRING
DIAGRAM 1073-BZA 130 02/2 Uen. Use cable TFK 131 02 (1 mm2).

Start from the bottom distribution unit of the main cabinet, connecting an alarm cable to
the top distribution unit of the extension cabinet. Connect from the extension cabinet in
the corresponding manner to the bottom distribution unit of the top distribution unit of the
following cabinet, etc. Which one of connection points 18:1 or 18:2 is the same since they
are interconnected. Refer to figure 21.

From the previous distr. unit

Connection of alarm cable, points 18:1

and 18:2 acc. to WIRING
DRAWING 1073-BZA 130 02/2.

To the next distr. unit

Figure 21 The connection point of the alarm cables to the distribution units.

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7.3 Distribution unit BMG 904 022/1

Alarm cables between distribution units and central unit are factorywired in the
cabinets.

For alarm cable from the distribution unit shall be used cable TFK 131 02 (1 mm2) from
terminal 16:1 on BMG 904 022/1 to the central unit or to terminal 18:1 or 18:2 on the
last distribution unit of the loop. See figures 21 and 22.

The alarm cable between the cabinets shall be connected to terminal 16:1 of the
extension distribution cabinet and to terminal 16:1 of the main distribution cabinet or to
the terminal described in the previous paragraph.
See WIRING DRAWING 1073-BZA 130 02/2.

Outgoing circuitbreaker alarm

16:1 16:2

To the next distr. unit

From the previous distr. unit

Figure 22 Lowohmic distribution unit BMG 904 022/1.

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7.4 Distribution unit BMG 713 00-/1

Alarm cable between distribution unit and central unit in the cabinets is factorywired.

The alarm cable between the cabinets shall be connected to terminal 18:1 or 18:2 of the
extension distribution cabinet and to terminal 18:1 or 18:2 of the main distribution cabinet
or to the central unit. See figure 23.

Outgoing circuitbreaker alarm

Terminals 18:1 and 18:2 are
interconnected.

Figure 23 Lowohmic distribution unit of the type BMG 713 0-/1.

7.5 Battery circuitbreaker unit BMG 661 062/-

Alarm cables between distribution units, battery circuitbreaker units and the central
unit are factory wired within the cabinets. The alarm cable between the cabinets
shall be connected according to WIRING DIAGRAM 1073-BZA 130 02/2 Uen. Use
cable TFK 131 02 (1 mm2).

Fix with screws the protective cover on top of the cabinet. Refer to figure 15 on
page 18.

Fit plastic section 122 780 (component bag No. 3) to the edges around the cable
inlets to avoid abrasion damages to the cables.

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8 Installation of Batteries and Battery Cable

CAUTION! High energy danger when working with batteries.
Shortcircuit current >1000 A.

Both ends of the battery cables can be protected with circuitbreakers.

 Install the batteries according to the recommendations of the battery

manufacturer.

 When wiring the battery internally, the internal wiring between cells 12 and
13 shall not be connected until the power supply plant is to be tested.

 If cell voltage equalizers BMP 160 are used, connect them between posi
tive pole and negative pole on the respective battery cell. Refer to DIREC
TIONS FOR USE 1553-BMP 160 001+ Uen.

 Strap together the battery cables on a cable riser or in a cable chute in

two layers at the most, according to figure 24. The cable shall be marked
at both ends to prevent short circuits.

- + - +
+ - + - +

Figure 24 Example of arrangement of battery cables.

Inlets for
Overhead battery cables Underfloor
cabling cabling

FRONT FRONT

Figure 25 Inlets for the introduction of battery cables into the cabinet.

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Battery cable path for overhead cabling

Battery cable path for underfloor cabling

Figure 26 The paths of the battery cable for overhead cabling or underfloor cabling.

N.B. Make sure that all battery circuitbreakers are switched off before connecting
the battery cables.

 For underfloor cabling: Remove the plate that covers the twenty holes of
the bottom plate. Apply rubber bushings to all the holes
(set of parts BMY 201 076/1).

 Introduce the cables into the cabinet through the appropriate holes. Refer
to figure 25.

 Connect the battery cables to the battery circuitbreaker unit by means of

cable lugs and screws to be tightened with 25 Nm. The widest possible
cable area that can be connected is 150 mm2, four cables for each ter
minal at the most. Refer to figure 27.

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Connection points of the battery cables

To the batteries

Figure 27 Battery circuitbreaker unit BMG 661 062/-.

The current value of the battery circuitbreaker determines the minimum permissible
cable area. When dimensioning the battery cables the lengths of the cables and the
number of batteries must also be taken into consideration.

Table 1 indicates the recommended values of the minimum cable area and the
maximum length in relation to the current value of the battery circuitbreaker and
the number of batteries. The table is based on the assumption that the battery
cables are laid in one layer on a shelf or a ladder, and that the ambient tempera
ture is 25 °C.

The recommended maximum cable length is calculated on a current value of 80 %

of the current value of the battery circuitbreaker. The maximum permissible voltage
drop in the battery circuit is 0.5 V.

If the current values of the plant are known, a new calculation of dimensions may
show that a smaller cable area can be used.

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INSTALLATION INSTRUCTIONS - BZA 130 02/2

Two Batteries
Current value of Min. cable area Rec. max. cable length (m)
the battery mm2/pole
circuitbreaker
A
Qty. of 150 mm2/pole
4 3 2 1
190 2 x 70 or 1 x 150 112.6 84.4 56.2 28.0
285 2 x 150 75.0 56.2 37.5 -
380 2 x 150 56.2 42.2 28.1 -
570 3 x 150 37.5 28.1 - -

Three Batteries
Current value of Min. cable area Rec. max. cable length (m)
the battery mm2/pole
circuitbreaker
A
Qty. of 150 mm2/pole
4 3 2 1
190 2 x 70 eller 1 x 150 84.5 63.4 42.2 21.1
285 2 x 150 56.3 42.3 28.2 -
380 2 x 150 42.3 31.7 21.1 -
570 3 x 150 28.2 21.1 - -

Four Batteries
Current value of Min. cable area Rec. max. cable length (m)
the battery mm2/pole
circuitbreaker
A
Qty. of 150 mm2/pole
4 3 2 1
190 2 x 70 or 1 x 150 75.1 56.4 37.5 18.7
285 2 x 150 50.0 37.5 25.0 -
380 2 x 150 37.2 28.2 18.8 -
570 3 x 150 25.0 18.8 - -
Table 1 Max. length and min. cable area at a given value of the battery
circuitbreaker and number of batteries.

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 INSTALLATION INSTRUCTIONS - BZA 130 02/2

9 Numbering of Units
Each unit in the system except the central unit has a number identity. Each unit, on
installation, must be marked with a label (SVH 284 04/1) which is included in set of
parts BMY 201 063/1. The label shall be placed at the front of the respective unit.
Refer to the example of figure 28.

The rectifiers shall also be given numbers by means of the pushbuttons on the
rectifier front (to be done while testing the rectifier).

To facilitate the identification of units and to maintain a free evacuation path, the
cabinet doors can be removed. Unscrew the bottom hinge peg of the respective
cabinet door and lift off the door. See chapter 5 on page 5.

DISTR. 1 DISTR. 4
DISTR. 2 DISTR. 5 DISTR. 10
DISTR. 3 DISTR. 6
DISTR. 7
DISTR. 8
RECT. 2
DISTR. 9

RECT. 4 RECT. 6
RECT. 1

RECT. 3 RECT. 5
BATTERY
BREAKER 1

Figure 28 Block diagram for numbering of units.

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INSTALLATION INSTRUCTIONS - BZA 130 02/2

10 Connection of Cables

10.1 AC connection to rectifiers

The AC connection shall be performed according to the applicable local stipulations.

 Remove the rectifiers from the shelves for access to the mains terminal
blocks during the installation.

 Introduce the mains cables of the rectifiers into the cabinet through the
appropriate holes. Refer to figure 29.

Entry holes for

Overhead mains cables Underfloor
cabling cabling

FRONT FRONT

Figure 29 Holes for the introduction of mains cables into the cabinet.

The mains cables of the rectifiers shall be run down to the respective rectifier shelf to be
connected to the terminal block on the shelf. Refer to figure NO TAG. Fix the cables to the
cabinet by means of tie straps.

32(43) 1531-BZA 130 02/2 Uen Rev E 1995-09-06

 INSTALLATION INSTRUCTIONS - BZA 130 02/2

Incoming mains cable

L1 L2 L3

greenyellow L1 L2 L3

black

brown blue
plugended cable
RPM 626 70

Figure 30 Side view of rectifier shelf with terminal block for connection of mains cable.

Rectifier BMJ 403 011 is available in two versions, depending on mains voltage.
Recommended mains cable and mains fuse for the two versions are:

Rectifier Mains voltage (VAC) Cable area (min) Fuse (3-phase)

BMJ 403 011/3, /6 380 - 440 4 x 4 mm 20 A

BMJ 403 011/4, /5, /7 208 - 240 4 x 6 mm 30 - 35 A

Refer to ASSEMBLY DRAWING 151 87-BMJ 403 Ux and figure 30.

DANGER! Make sure the mains fuses are in position OFF or are removed.

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INSTALLATION INSTRUCTIONS - BZA 130 02/2

10.2 Connection of distribution cables

10.2.1 Distribution unit of the type 1/BMG 704 002

Cables can be run from the top or from the bottom of the cabinet.

 For overhead cabling, this is what applies: The distribution cables shall be
laid in bundles with the cables for the topmost distribution unit to the far
left. The topmost unit shall be connected first. Refer to figure 31.

 For underfloor cabling, this is what applies: The distribution cables shall
be laid in bundles in the cable riser to the right in the cabinet. See fig. 32.

 Connect the positive conductors of the distribution cables to the clamps

on the positive bar. Then push the distribution circuitbreakers into their
respective positions. Now connect the negative conductors of the distribu
tion cables to the respective distribution circuitbreaker. If the plant is to
power an AXEexchange, the origin and destination and possible need of
series resistor will be found on ALLOCATION DRAWING 193 25-IPD ... .
Refer to the AXElibrary.

To keep the distribution circuit highohmic, this is what applies:

For 2.5 mm distribution cables shorter than 6.5 m and 10 mm distribution cables
shorter than 26 m a circuitbreaker with a series resistor shall be used.
The load of the distribution circuitbreakers should not exceed 80 % of the rated current.

Overhead cabling

FRONT
Top plate from above Entry holes for
distribution cables

Figure 31 Laying of distribution cables for overhead cabling.

34(43) 1531-BZA 130 02/2 Uen Rev E 1995-09-06

 INSTALLATION INSTRUCTIONS - BZA 130 02/2

Underfloor cabling

Entry hole for

Bottom plate from above distribution cables

FRONT

Figure 32 laying of distribution cables for underfloor cabling.

10.2.2 Distribution unit BMG 904 022/1

The cabling can be made only from the top of the cabinet.

 The distribution cables shall be introduced into the cabinet through the
appropriate inlet. Refer to figure 33.

FRONT

Top plate from above Entry hole for

distribution cables

Figure 33 laying of distribution cables with BMG 904 022/1.

1531-BZA 130 02/2 Uen Rev E 1995-09-06 35(43)

INSTALLATION INSTRUCTIONS - BZA 130 02/2

 The distributions cables shall be strapped together on a cable raceway or

a cable chute according to figure 24 of page 27.

 Connect the positive conductors of the distribution cables with cable lug
and screw (M10) to the horizontal positive bar.

 Then connect the negative bars of the distribution cables with cable lug
and screw (M10) to the respective distribution circuitbreaker.

Connection of outgoing negative cable Connection of outgoing positive cable

Figure 34 Lowohmic distribution unit BMG 904 022/1.

36(43) 1531-BZA 130 02/2 Uen Rev E 1995-09-06

 INSTALLATION INSTRUCTIONS - BZA 130 02/2

10.2.3 Distribution unit of the type BMG 713

Distribution units of the type BMG 713 shall be placed at the bottom of the cabinet.

 The distribution cables shall be strapped together on a cable riser or a

cable chute according to figure 24 of page 27.

 For underfloor cabling: Remove the plate that covers the twenty holes of
the bottom plate. Apply rubber bushings to all the holes
(set of parts BMY 201 076/1). Refer to figure 35.

 Introduce the distribution cables into the cabinet through the appropriate
holes. Refer to figure 35.

Entry hole for

distribution cables
Overhead Underfloor
cabling cabling

FRONT FRONT

Figure 35 Distribution unit of the type BMG 713 with inlets for distribution cables.

1531-BZA 130 02/2 Uen Rev E 1995-09-06 37(43)

INSTALLATION INSTRUCTIONS - BZA 130 02/2

 Connect the distribution cables to the distribution circuitbreaker unit with

cable clamp NEY 931 or cable lug. For 70 mm cable, cable clamp NEY
931 01 shall be used, and for 150 mm cable, cable clamp NEY 931 02
shall be used. Refer to item 10.2.4 for mounting of cable clamp NEY 931.

10.2.4 Mounting of cable clamp NEY 931

A clamp can connect one to four cables, but two cables must always be on the
same side of the connection bar to prevent the clamp from being pulled askew. If
the clamp shall connect one or three cables, the empty space needs to be filled
with a dummy cable.

 Strip the cable according to figure 36.

20 mm 75 - 78 mm

Battery cable
20 mm 75 - 78 mm 20 mm

Dummy cable
Cable clamp NEY 931 Connection bar

Battery cable

Dummy cable
0 - 1 mm

Figure 36 Stripping of distribution cable.

38(43) 1531-BZA 130 02/2 Uen Rev E 1995-09-06

 INSTALLATION INSTRUCTIONS - BZA 130 02/2

 Tighten the clamp until the distance between the connection bar and the
cable clamp is 0-1 mm. Refer to figures 36 and 37.

0 - 1 mm 0 - 1 mm

Connection bar

Cable clamp NEY 931 Battery cables

Figure 37 Cable clamp NEY 931 mounted on connection bar.

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INSTALLATION INSTRUCTIONS - BZA 130 02/2

10.3 Outgoing and incoming alarms

Open the central unit by undoing the two screws at the rear righthand side of the unit.
The unit can now swing open sideways.

The positions of the terminal blocks on central unit BMP 903 001/- appear from figure 38.

Connect a cable for outgoing alarms to terminal block pos 695 on central unit
BMP 903 001/-. The central unit exists in one old and one new edition. The different
alarms are found on terminal block pos 695 as illustrated in figure 39 for the old, and in
figure 40 for ther new edition of the unit. If an alarm level other than 0 V is desired from
the old unit, cut the strap pos 683 on the central unit, and connect the new level to screw
15 on terminal block pos 695. Refer to figures 38 and 39. For connection of alarm levels in
the new edition of the central unit, refer to figures 38 and 40.

Connect the cable for incoming external alarms to terminal block pos 691 on the central
unit BMP 903 001/-. The disposition of the terminal block appears from figure 41. The
alarm level is 0 V.

The cable for outgoing and/or incoming alarms shall be run together with other cables in
the spiral wrapping. These cables leave the cabinet the same way as the distribution
cables, namely through the top .

The cable for outgoing and incoming alarm must be connected only to circuits which
comply with SELV according to IEC 950.

8 1 15 1

691 695 692

incoming external alarms

outgoing alarms

ENABLE CONTROL feeding voltages

RESET

DISPLAY 2
3
BRUN/BROWN GUL/YELLOW

Figure 38 Positions of terminal blocks and the strap for alarm level.

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 INSTALLATION INSTRUCTIONS - BZA 130 02/2

Alarm level 0V

Breaking

Breaking

Breaking

Breaking

Breaking
Making

Making

Making

Making

Making
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

695

683

A1 A2 O1 Mains failure Batt.discon.

Relay contacts in alarm position

Figure 39 Connection of outgoing alarms (old edition).

Alarm level from external plant (for example EX-ALI of AXE)

Feeding
voltages
Breaking
Breaking
Breaking

Breaking

Breaking
Making

Making

Making

Making

Making

0V -48V

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 5 4 3 2 1

695 692

A1 A2 O1 Mains failure Internal use

Relay contacts in alarm position

Figure 40 Connection of outgoing alarms (alternative edition).

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INSTALLATION INSTRUCTIONS - BZA 130 02/2

BATTERY CIRC.BREAKER A1
DISTR. CIRC. BREAKER A1
MAINS FAILURE O1
EXTERNAL A2
EXTERNAL A2
RECTIFIER SHUTDOWN O1
EXTERNAL O1
EXTERNAL O1
8 7 6 5 4 3 2 1

691

Figure 41 Connection of incoming external alarms.

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 INSTALLATION INSTRUCTIONS - BZA 130 02/2

11 Installation of rectifiers
Make sure that the fork contact of the rectifier is in vertical position, "OFF". Then
push the rectifier into the shelf and fix it with four screws 03/SBA 138 060/0160.

Make sure that the input breaker (pos 4, figure 42) is at "OFF".

Remove the front plate of the rectifier and connect mains cable RPM 626 70 to the
connection point pos 1 of the rectifier, figure 42.

Make sure the fork contact of the rectifier is aligned with the bus bar system, then,
using a 10 mm ringspanner, turn the lever counter clockwise. Refer to figure 42.
N.B. This must be done before connecting the signalling cables.

Connect also the signalling cables (TSR 202 0202/-), cable "yellow" to pos. 2 and
cable "brown" to pos. 3. Refer to figure 42. Refer also to WIRING DIAGRAM
1073-BZA 130 02 Uen.

Restore the front plate.

2 3

1 4

Figure 42 Rectifier BMJ 403 011, front.

12 Test
The power supply plant shall be tested according to TEST INSTRUCTIONS
1532-BZA 130 02/2 Uen and 1545-BZA 130 02/2 Uen.

1531-BZA 130 02/2 Uen Rev E 1995-09-06 43(43)