Mds1100r Series

MDS-1100R Series Revision History
MDS-1100R Series Installation Manual

Doc No: 0092642260
Document Revision History

No. Doc. No.-Rev. No. Date Revised Revised Content
(Y/M/D)
0 0092642260-00 2019/05/07 First edition
1 0092642260-01 2019/09/25 MDS-1160R/1110R/1120R Addition
2
3
4
5
6
7
8
9
10
Document No. Revised Version Norm

When part of the document needs to be revised, the document has advanced revision number.
The document No. is indicated at the lower right side on the cover and at the left or right side of the
footer region of each page.
© 2019 Koden Electronics Co., Ltd. All rights reserved.

No part of this publication may be reproduced, transmitted, translated in any from by any means
without the written permission of Koden Electronics Co., Ltd. The technical descriptions contained in
this publication are subject to change without notice. Koden assumes no responsibility for any errors,
incidental or consequential damages caused by misinterpretation of the descriptions contained in this
publication.
(Note) MDS-1160R/1110R/1120R including Antenna Scanner unit: RB717A/718A/719A

are not complied for CE Approval.
0092642260-01 i
A table of content MDS-1100R Series
A table of content
Document Revision History.......................................................................................... i
A table of content ......................................................................................................... ii
Preface ....................................................................................................................... 1
Precaution for operation ................................................................................................................... 1
• Caution about rotating antenna:..................................................................................................... 1
• Caution about health risks caused by radio wave: ........................................................................ 1
• Caution about dangerous internal high voltage in the device: ....................................................... 1
Precautions for maintenance ........................................................................................................... 2
• Caution against residual high voltage: ........................................................................................... 2
• Keep inboard power source “Off”: .................................................................................................. 2
• Caution against the dust: ............................................................................................................... 2
• Measures against static electricity: ................................................................................................ 2
• Prohibited matter: ........................................................................................................................... 2
• Break in procedure of stored radar: ............................................................................................... 2
Warning ............................................................................................................................................ 3
Chapter 1 Prior to installation................................................................................... 1-1
1.1 Installation precautions ........................................................................................................... 1-1
1.2 Unpacking of components ....................................................................................................... 1-1
1.3 Appearance verification of each unit and accessories ............................................................ 1-1
1.4 Selection of location for installation ......................................................................................... 1-1
1.4.1 Antenna Scanner unit ........................................................................................................ 1-2
1.4.2 Control Box ........................................................................................................................ 1-3
1.5 Cable wiring and interconnection ............................................................................................ 1-3
1.5.1 Antenna Scanner unit ........................................................................................................ 1-3
1.5.2 Control Box ........................................................................................................................ 1-3
Chapter 2 System configurations ............................................................................. 2-1
2.1 Standard configuration list ....................................................................................................... 2-1
2.2 Installation material list ............................................................................................................ 2-6
2.3 Spare parts list ........................................................................................................................ 2-7
2.4 Option list ................................................................................................................................ 2-7
Chapter 3 Installation ............................................................................................... 3-1
3.1 Antenna Scanner unit .............................................................................................................. 3-1
3.2 Shifting away from obstacles .................................................................................................. 3-1
3.2.1 Shifting from keel line ........................................................................................................ 3-1
3.2.2 Obtaining sufficient dip angle............................................................................................. 3-2
3.3 Installation of the Scanner unit ................................................................................................ 3-2
3.3.1 Installation of the RB804/805 Radome Antenna ............................................................... 3-3
ii 0092642260-01
MDS-1100R Series A table of content
3.3.2 Setting of Open Antenna ................................................................................................... 3-4

3.3.3 Installation of Antenna ....................................................................................................... 3-5
3.4 Installation of the connecting cable ......................................................................................... 3-6
3.4.1 Radome Antenna 4kW (242J158055x: RB804/805_MDS-1103R/1105R) ....................... 3-6
3.4.2 4kW Open Antenna unit (242J159098x: RB806_MDS-1104R) ........................................ 3-6
3.4.3 6kW Open Antenna unit (CW-845-xxM: RB807_MDS-1106R) ......................................... 3-8
3.4.4 12kW Open Antenna unit (CW-845-xxM: RB808_MDS-1112R) ..................................... 3-14
3.4.5 25kW Open Antenna unit (CW-845-xxM: RB809_MDS-1125R) ..................................... 3-20
3.4.6 6kW Open Antenna unit (242J159098x: RB717A_MDS-1160R), 12kW Open Antenna unit
(242J159098x: RB718A_MDS-1110R) ............................................................................ 3-26
3.4.7 25kW Open Antenna unit (242J159098x: RB719A_MDS-1120R) .................................. 3-27
3.5 Interconnection diagram of cable .......................................................................................... 3-28
3.5.1 242J158055x (MDS-1103R/1105R) ................................................................................ 3-28
3.5.2 242J159098x (MDS-1104R/1160R/1110R/1120R)......................................................... 3-29
3.5.3 CW-845 (MDS-1106R/1112R/1125R) ............................................................................. 3-30
3.6 Installation of the Control Box ............................................................................................... 3-31
3.6.1 Control Box connector pinouts ........................................................................................ 3-32
3.6.2 Power supply wiring ........................................................................................................ 3-33
3.7 Connecting the PC ................................................................................................................ 3-34
3.7.1 Ethernet (LAN) interface cable connection ..................................................................... 3-34
Chapter 4 Specifications ......................................................................................... 4-1
4.1 Antenna Specification ............................................................................................................. 4-1
4.2 Interface Specification (MDS-11R to PC) ............................................................................... 4-2
4.3 Power Supply Specification .................................................................................................... 4-2
4.4 Compass Safe Distance ......................................................................................................... 4-2
4.5 Environmental Specification ................................................................................................... 4-3
Chapter 5 Maintenance ........................................................................................... 5-1
5.1 List of parts that have longevity .............................................................................................. 5-1
5.2 Regular service and cleaning up ............................................................................................ 5-1
5.2.1 Monthly inspection ............................................................................................................. 5-1
5.2.2 Annual inspection .............................................................................................................. 5-2
5.3 On board repair ....................................................................................................................... 5-3
5.3.1 Replacement of fuse ......................................................................................................... 5-3
5.3.2 External view and dimensions ........................................................................................... 5-4
0092642260-01 iii
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MDS-1100R Series Preface
Preface
[Precaution for safety issues]
Precaution for operation
• Caution about rotating antenna:

The radar antenna may start rotating without notice. Please keep away from the antenna for your
safety.
• Caution about health risks caused by radio wave:

Powerful electromagnetic waves are emitted from the antenna during operation. These waves can
cause ill effects on human bodies when exposed to continuous radiation.
International criteria
Though the international regulation states that the electromagnetic waves with a high-frequency
power density of not more than 100 W/m2 do not have an ill effect on human bodies, medical
devices such as a pace makers are sensitive to electromagnetic waves with minute electric power
and their operation may become unstable. In any event, any person with such a device must keep
away from electromagnetic sources.
Specified power density and distance from antennas (according to the

provision as specified in IEC 60945)
Transmission power / antenna 100 W/m2 50W/m2 10 W/m2
length
4 kW / 1.2 feet antenna (Radome) 0.6 m 1.0 m 2.0 m
4 kW / 2 feet antenna (Radome) 0.8 m 1.2 m 2.6 m
4 kW / 3 feet antenna 0.9 m 1.3 m 2.8 m
• Caution about dangerous internal high voltage in the device:

High voltage that may cause risk of life is present in the Antenna unit and the Control Box of this radar.
This high voltage can remain in the circuit after the switch has been turned off. The high-voltage circuit
0092642260-01 1
Preface MDS-1100R Series
has a protective cover with a label “Caution against high voltage” so that no one will accidentally touch
it. Please ensure for your safety that the power switch is turned off and residual voltage in the capacitor
is discharged in a suitable manner when checking the inside of the antenna. Maintenance and
inspection should be conducted by qualified engineers only.
Precautions for maintenance
• Caution against residual high voltage:

Capacitors used in the Control Box and the modulator circuit of the transmission unit may keep high
voltage for several minutes even after turning off power. The maintenance and inspection of this part
should be performed at least 5 minutes after powering off or applying the appropriate measure to
discharge the residual electrical charge.
• Keep inboard power source “Off”:

An electric shock is possible if the power switch is accidentally turned on during the maintenance
operation. In order to prevent such an occurrence, please ensure to disconnect the power breaker of
the onboard power source and the device. Furthermore, it is recommended to post the word-of-caution
tag shown to be in a “working state” near the power switch of the device.
• Caution against the dust:

Dust can temporarily cause distress to the respiratory system. Take care not to inhale dust when
cleaning the interior of the device. It is recommended you wear a safety mask.
• Measures against static electricity:

Static electricity occurring from carpet on the floor of the cabin, clothes made of synthetic fiber etc., may
damage some electronic parts on the printed circuit board. Please work on the printed circuit board only
after taking measures against static electricity.
• Prohibited matter:
Any Control Box and Scanner unit combination other than specified in the manual is prohibited and will
void manufacturer’s warranty.
• Break in procedure of stored radar:

Following procedure is recommended for “Break In” of the stored radar.
Otherwise the radar sometimes exhibits unstable transmitting operation such as arcing at its initial
operation after long period of storage and make the operation more difficult.
1. Extend preheat time as long as possible (preferably 20 to 30 minutes).
2 0092642260-01
MDS-1100R Series Preface
2. Set the pulse width to the shortest one and start the operation.
When the operation in the shortest pulse is stable then go to operation in longer pulse and repeat
the similar step until the operation reaches to the final pulse condition.
Warning
In accordance to EN55032:2015, this product is a class A product. In a domestic environment this

product may cause radio interference in which case the user may be required to take adequate
measures.
0092642260-01 3
MDS-1100R Series Chapter 1 Prior to installation
Chapter 1 Prior to installation
1.1 Installation precautions

In order to obtain the maximum performance of radar systems, this radar system should be installed by
qualified engineers in charge of installation and maintenance. Installation procedures include the
following:
(1) Unpacking of components;
(2) Inspection of composition units, spare parts, accessories and installation materials;
(3) Checking of supply voltage and current capacity;
(4) Selection of the location for installation;
(5) Installation of the Antenna-Scanner unit;
(6) Attachment of accessories;
(7) Planning and implementation of cable laying and connection;
(8) Coordination after installation.
1.2 Unpacking of components

Unpack components and check that all items correspond with the description of the packing list. When
a discrepancy or damage has been found, please contact the transportation/insurance firm, and follow
procedures for searching for loss items and claim of expense.
1.3 Appearance verification of each unit and accessories

Please check the appearance of each unit carefully, confirm that they are dent and crack free.
Moreover, please also check the interior of each unit and confirm that there is no electric or
mechanical damage.
1.4 Selection of location for installation

In order to obtain the maximum performance of the units, it is necessary to install them in consideration
of matters as described below.
0092642260-01 1-1
Chapter 1 Prior to installation MDS-1100R Series
1.4.1 Antenna Scanner unit

(1) Blind sectors shall be kept to a minimum, and shall not be placed in an arc of the horizon from the
right ahead direction to 22.5° abaft the beam and especially shall avoid the right ahead direction
(relative bearing 000°). The installation of the antenna shall be in such a manner that the
performance of the radar system is not substantially degraded. The antenna shall be mounted
clear of any structure that may cause signal reflections, including other antenna and deck structure
or cargo. In addition, the height of the antenna shall take account of target detection performance
relating to range of first detection and target visibility in sea clutter.
This area is prohibited from

setting up of the structure.
Minimum range When the antenna height
40m rises, Minimum Range
becomes long.
16°
Antenna
height =15m Minimum Antenna
range(m) =( height(m)
Navigation buoy with
corner reflector
Vertical chart of recommended antenna installation

position.
BOW
This area is prohibited from setting
up of the structure.
22.5° 22.5°
Horizontal chart of recommended antenna installation position

(2) Keep the surface of the Antenna-Scanner unit platform horizontal as much as possible.
(3) The Antenna-Scanner unit should be installed in front of large objects or exhaust stack to prevent a
blind sector or the effects on the antenna by engine exhaust soot.
(4) Keep sufficient maintenance area.
(5) Keep safety distance from magnetic compass.
1-2 0092642260-01
MDS-1100R Series Chapter 1 Prior to installation
Table 1.1 Safety distance of compass from the Scanner unit

Scanner unit type Standard compass Steering compass
RB804 (4kW) 2.0 m 1.4 m
RB805 (4kW) 2.0 m 1.4 m
RB806 (4kW) 2.0 m 1.4 m
RB807 (6kW) 1.2 m 0.8 m
RB808 (12kW) 1.4 m 0.9 m
RB809 (25kW) 1.4 m 0.9 m
RB717A (6kW) 1.4 m 0.95 m
RB718A (12kW) 1.4 m 0.95 m
RB719A (25kW) 1.2 m 0.65 m
1.4.2 Control Box

(1) Choose the best location from humidity, spray and rain.
(2) Keep sufficient maintenance area.
(3) Keep as far as possible from other radio devices.
(4) Keep safety distance from magnetic compass.
Table 1.2 Safety distance of compass from Control Box

Control Box type Standard compass Steering compass
MDS-11R 0.5 m 0.4 m
1.5 Cable wiring and interconnection
1.5.1 Antenna Scanner unit

(1) The connecting cable between the Antenna-Scanner unit and the Control Box should run apart
from any other radio antenna cable or power cables of the other devices. Do not lay the radar cable
in parallel to the sea surface together with other cables. These considerations are effective to
prevent random radio interference between systems. When these measures cannot be applied
because of space limitations, use metal pipes for each cable or other suitable ways to shield.
(2) In order to maximize the performance of the radar, the antenna cable and the power cable should
be as short as possible, and should be laid within the nominal length.
(3) Connect the shielded braided wire of the antenna cable to the grounding terminal inside the
Antenna unit
1.5.2 Control Box

(1) The Control Box should be grounded to the ship ground by using the gray wire of the power cable.
0092642260-01 1-3
MDS-1100R Series Chapter 2 System configurations
Chapter 2 System configurations
2.1 Standard configuration list
MDS-1103R
No. Name Type Comment Weight/ Quantity
Length
1 Antenna-Scanner RB804 4 kW Radome 1.2 ft 8.3 kg 1
unit
2 Control Box MDS-11R 2.6 kg 1
3 Connecting cable 242J158055A-10M With connectors on the 10 m 1

both sides
4 Power cable CW-259-2M With a connector on the 2 m 1
single side
5 Installation material B2WSM10X40U For mounting 4
Antenna-Scanner unit
6 Tapping screw TPT5x20U For mounting control box 4
7 Spare fuse SP-MRD-109/111 See Spare parts list 1 set
MDS-1104R
Length
1 Scanner unit RB806 4 kW 16.1 kg 1
Antenna RW701A-03 3 ft 5.0 kg
RW701A-04 4 ft 6.0 kg
RW701A-06 6 ft 8.0 kg
3 Connecting cable 242J159098B-15M With connectors on the 15 m 1

both sides
4 Power cable CW-259-2M With a connector on the 2 m 1
single side
5 Installation material M12-BOLT.KIT See installation material 1 set
list
0092642260-01 2-1
Chapter 2 System configulations MDS-1100R Series
MDS-1105R
Length
1 Antenna-Scanner RB805 4 kW Radome 2 ft 10.0 kg 1
unit
3 Connecting cable 242J158055A-10M With connectors on the 10 m 1

both sides
4 Power cable CW-259-2M With a connector on the 2m 1
single side
list
MDS-1106R
Length
1 Scanner unti RB807 6 kW 18.1 kg 1
RW701A-06 6 ft 8.0 kg
3 Connecting cable CW-845-15M With connectors on the 15 m 1

both sides
single side
list
2-2 0092642260-01
MDS-1112R
Length
RW701A-06 6 ft 8.0 kg
RW701B-09 9 ft 12.0 kg

both sides
single side
list
MDS-1125R
Length
RW701A-06 6 ft 8.0 kg
RW701B-09 9 ft 12.0 kg

both sides
single side
list
0092642260-01 2-3
MDS-1160R
Length
1 Scanner unti RB717A 6 kW 18.1 kg 1
RW701A-06 6 ft 8.0 kg

both sides
single side
list
MDS-1110R
Length
1 Scanner unit RB718A 12 kW 18.0 kg 1
RW701A-06 6 ft 8.0 kg
RW701B-09 9 ft 12.0 kg

both sides
single side
list
2-4 0092642260-01
MDS-1120R
Length
1 Scanner unit RB719A 25 kW 20.0 kg 1
RW701A-06 6 ft 8.0 kg
RW701B-09 9 ft 12.0 kg

both sides
single side
list
0092642260-01 2-5
2.2 Installation material list

M10-BOLT.KIT
No. Name Specification Quantity Usage
1 Hexagon bolt B10X25U 4 Antenna-Scanner unit
2 Plain washer 2W10U 4 Antenna-Scanner unit
3 Spring washer SW10U 4 Antenna-Scanner unit
M12-BOLT.KIT
No. Name Specification Quantity Usage
1 Hexagon bolt B12X55U 4 Antenna-Scanner unit
2 Nut N12U 8 Antenna-Scanner unit
3 Plain washer 2W12U 8 Antenna-Scanner unit
4 Spring washer SW12U 4 Antenna-Scanner unit
5 Anti electro corrosive 56R7201M2 4 Antenna-Scanner unit

washer
6 Anti electro corrosive 56R7202M2 4 Antenna-Scanner unit
washer
7 Ferrite core GRFC-13 1 Antenna-Scanner unit
8 Cable band AB150-W 2 Antenna-Scanner unit
2-6 0092642260-01
2.3 Spare parts list

SP-MRD-109/111
No. Name Specification Comment Type Quantity Usage
(Dimension)
1 Fuse F-1065-15A Normal type Tubular 1 Main power
(φ6.4 x 30)
2 Fuse MF51NN250V5A/ Normal type Tubular 1 Motor power
N20-250V (φ5.2 x 20)
3 Fuse FGMB 250V/0.8A Normal type Tubular 1 High voltage power
(φ5.2 x 20) supply
4 Carbon brush 24Z125209B 1set Antenna motor
(For RB806/807/
717A/718A/719A)
2.4 Option list

No. Name Specification Comment Weight
/Dimension
/Quantity
1 Rectifier unit PS-010 5A fuse attached 3.5 kg
2 AC power cable VV-2D8-3M Without connectors on the both 3m

sides
0092642260-01 2-7
MDS-1100R Series Chapter 3 Installation
Chapter 3 Installation
3.1 Antenna Scanner unit

A radar's target detection capacity varies greatly depending on the fitted position of the scanner. An
ideal fitting position is a location high above the ship's keel line where there is no obstacle all around
the scanner. In an actual ship, such an ideal location is limited by various factors. Therefore, consider
the following suggestions when you determine the place to install the scanner:
(a) Install scanner at a position as high as possible.
The higher the installation position, the longer the radio ranging distance. Install the scanner at a
position as high as possible after considering the ship's hull structure and radar maintainability.
(b) Install scanner away from smoke-stack and mast.
If the scanner is installed at the same height as the smoke-stack or mast, radar waves may be
blocked, creating shadow zones or generating false echoes. Therefore, do not install the scanner
at such a position.
(c) Install scanner forward away from obstacle.
To avoid creating shadow zones or generating false echoes, install the scanner at a position
nearer to the ship's bow away from obstacles. When installing the scanner on a mast, position it in
front of the mast. (If obstacles cannot be avoided for the ship's structural reasons, refer to
"Shifting away from obstacles" described below.)
(d) Do not install the scanner near hot or heat-generating items.
Do not install the scanner at a position where it may be subjected to smoke or hot air from
smokestacks or heat from lamps.
(e) Install the scanner away from antennas of other equipment.
Install the scanner as far away from antennas of a direction finder, radio transceiver, etc. as
possible.
CAUTION
To eliminate the interference, install the scanner away from the
antenna of radio transceivers.
(f) Make the cable length as short as possible.

Keep the distance from the Scanner to the Control Box within the standard cable length of 10 m. If
you use longer cable for unavoidable reasons.
3.2 Shifting away from obstacles

3.2.1 Shifting from keel line
By shifting the scanner position from the keel line to the starboard side of the ship, it is possible to move
shadow zones to the port side, which makes it possible to keep clear vision in the bow direction. The
distance to be shifted can be obtained by calculation depending on the distance from the scanner to
0092642260-01 3-1
Chapter 3 Installation MDS-1100R Series
obstacles using the following equation:
Ls=0.4R+D/2 [m] (when R<15m)

Ls=0.025R+D/2 [m] (when R>=15m)
Ls = distance to be shifted from keel line

D = diameter of obstacle on keel line
R = distance from scanner to obstacle
Shifting the antenna from keel line
3.2.2 Obtaining sufficient dip angle

Raise the scanner position so that there is a sufficient dip angle (available between the line of sight
from the scanner to the obstacle and the horizontal line). By raising the dip angle above 5 degrees, it is
possible to prevent mid- and long-distance shadow zones. The radar cannot detect objects below the
line of sight
Obtaining sufficient dip angle
3.3 Installation of the Scanner unit

When you have decided the place of installation, prepare the mounting bracket or platform as shown in
Figure below. If the surface of a platform or mounting base is not even, insert appropriate fairing
materials such as spacers, etc. between the antenna pedestal and the mounting surface.
Recommended mounting base or platform
3-2 0092642260-01
3.3.1 Installation of the RB804/805 Radome Antenna

Referring to the illustration below, make five (5) holes on the cradle and fix the bracket and the antenna
together with hexagon bolts. If the thickness of the bracket is 9 to 14 mm, it can be installed with the
supplied bolts. If not within this range, prepare bolts shown on the table below. To prevent the
looseness from occurring, fortity with the commercially available loose-preventive silicon sealing.
However, for preventing the looseness of the radome antenna, do not use the putty. The putty may
deteriorate chemically the plastic material of the radome.
HDG HDG
140 (0.47) 214

(0.47)
(5.51) (8.43)
60 65
140 (2.36) Center Center
170 (2.56)
(5.51) (6.69)
30 (1.18) 35 (1.38)
For air tube For air tube
(0.59)
2kW radome
RB804 antenna 4kW radome
RB805antenna
Unit: mm (inch)
Drawing of Work for Installation Holes on the Bracket
Chassis
Radome (bottom)
Bracket
Flat washer
Spring washer
Accessory
M10 hexagon bolt
Install with f our bolts
Specification of bracket thickness-wise installation bolt (In case of RB804)

Thickness of bracket Bolt for fixing the antenna Material Remarks
4 to 11 mm (0.16 to 0.44 in) M10x40 (pitch 1.5mm) stainless Included in accessories
11 to 19mm (0.44 to 0.75 in) M10x45 (pitch 1.5mm) stainless
0092642260-01 3-3
Specification of bracket thickness-wise installation bolt (In case of RB805)

4 to 9 mm (0.16 to 0.35 in) M10x20 (pitch 1.5mm) stainless
9 to 14mm (0.35 to 0.55 in) M10x25 (pitch 1.5mm) stainless Included in accessories
14 to 19 mm (0.55 to 0.75in) M10x30 (pitch 1.5mm) stainless
3.3.2 Setting of Open Antenna

As illustrated below, install the drive block, facing the cut portion of the installation base toward the
stern. This makes it easier to perform the maintenance
1. Referring to the illustration below, make holes of 14mm diameter on the installation side of
platform.
2. Place the Scanner unit at the specified position and fix it with four 12mm stainless bolts included in
the installation material. If the thickness of the bracket is 9 to 14mm, the bracket can be installed
with the supplied bolts. If not within this range, prepare the bolts shown on the table in the next
page.
Heading
199
(7.83)
Antenna rotating radius

R600 (3 ft Antenna unit)
185 R700 (4 ft Antenna unit)
(7.28) R1000 (6 ft Antenna unit)
R1400 (9 ft Antenna unit)
Cable opening
14φx 4
100 φ (3.97)
(0.55)
Notch of Scanner Unit: mm (inch)
Plain view of mounting hole
3-4 0092642260-01
Specification of bracket thickness-wise installation bolt (In case of open antenna)

4 to 9 mm (0.16 to 0.35 in) M12x50 (pitch 1.5mm) stainless
9 to 14mm (0.35 to 0.55 in) M12x55 (pitch 1.5mm) stainless Included in accessories
14 to 19 mm (0.55 to 0.75in) M12x60 (pitch 1.5mm) stainless
3.3.3 Installation of Antenna

1. Remove the protective cap covered on the output of the scanner unit rotational shaft.
2. Remove four bolts tentatively fixed to the base of the Antenna and install the Scanner unit to the
rotating base. Match the direction of antenna radiation side (KODEN –mark side) with the
projection mark on the rotating base.
3. Fix the aerial with four bolts removed in step 2.
Antenna radiation side (KODEN –mark side)
Remove
Protective cap Antenna
Rotating base
Projection mark
Rotating base
Flat washer
Installation bolt Spring washer
Fixing details of the OPEN antenna
0092642260-01 3-5
3.4 Installation of the connecting cable

3.4.1 Radome Antenna 4kW (242J158055x: RB804/805_MDS-1103R/1105R)
1. Confirm that the power of the Radar unit is turned off.
Remove the upper radome of the Antenna-Scanner unit, lifting upward not to touch the aerial
inside. (4 pieces of fixing screw)
2. Peel off the tape fixing the aerial.
3. Remove the shield cover at the stern side.
4. Remove the holder plate for fixing the cable and the rubber ring
Thread the cable through the leading opening
Insert the rubber ring from both sides of the Scanner unit, thread it through the holder plate and fix
it to the aerial with the screws.
5. Connect the 7-pin connector of the cable to X11 of the printed circuit board and the 9-pin
connector to X12 respectively.
6. Install the shield cover. At this moment, install the shield of the cable in the groove, using the
shield cover. But, be careful for the cable not to be caught by the unit and the cover.
7. Install the upper radome with caution not to touch the aerial. Orient the cover as shown in the
illustration below. The screw positions are marked on the upper and lower radomes respectively.
Install the radome, aligning these markings.
Aerial
Stern
Radome (bottom)
Internal shield
Circuit board
X11 (connect it here. ) X12 (connect it here.)
Radome (bottom)
Installation of 4kW radome antenna cable
3-6 0092642260-01
3.4.2 4kW Open Antenna unit (242J159098x: RB806_MDS-1104R)

1. Confirm that the power of the Radar unit is turned off.
Remove the front and back covers of the Scanner unit by loosening fixing bolts.
2. Remove the TR unit by disconnecting the connector X1 and X2 after loosening two fixing bolts of
the TR unit. Please make sure magnetron does NOT touch metals.
3. Remove the cable holder plate and the rubber packing by loosening two bolts at the bottom of the
Scanner unit box.
4. Antenna cable shall be taken into the Scanner unit box through the cable inlet hole.
5. Antenna cable shall be fixed as described in the illustration below, using the cable holder plate and
the rubber packing removed in 4. Shield braid terminal shall be fixed under the cable holder plate
together with lug terminal, after removing the edge portion of heat contraction tube of the antenna
cable.
6. Mount the TR unit after connecting the X1 and X2 connectors (removed in 2) by fixing bolts.
7. 7 pin connector shall be connected to X11 of the TR unit, 9 pin connector to X12.
8. Antenna cable shall be clamped onto the TR unit. Please make sure the antenna cable does NOT
touch magnetron and magnetron lead wires.
9. The front and back covers of the Scanner unit shall be fixed by fixing bolts.
4kW (RB806） TR unit

(RB716A）
(RB716A）
X1
TR unit X2
X2
Fixing bolt
X1 X11 X12
magnetron X11
cable clamp cable clamp X12
Magnetron lead wire
Cut portion of Scanner unit base 9-pins connector

7-pins connector
Put the shield braid
under the cable holder plate
as short as possible.
Shield braid
Remove the heat contraction tube
Fixing bolt
Shield braid terminal
Cable holder plate Make the height less than 5mm
Scanner unit
Antenna cable Rubber packing

Cable inlet hole
0092642260-01 3-7
3.4.3 6kW Open Antenna unit (CW-845-xxM: RB807_MDS-1106R)
Make sure the radar system is turned off.
Bolt
Bolt
PCB: E61-120X
P3 <- J3
1) Remove back cover by loosening four fixing 2) Disconnect connectors P3 from J3

bolts. [E61-120X].
(Tool: Wrench 13mm) Remove the two fixing bolts.
(Tool: Wrench 13mm)
Cable clamp
P2 <- J5
P2 <- J2
TR unit PCB: E71-110X
3) Pull out the TR unit, remove the

4) Disconnect connector P2 from J2 and
cable clamp.
P2 from J5.
3-8 0092642260-01
(b) (c)
Cable holding plate

(a)
Fixing bolt (8mm)
Rubber packing
5) This picture is the view of scanner unit housing. 6) Remove two fixing bolts.
(a) Cable holder plate (Tool: Wrench 8mm)
(b) Cable clamp-b
(c) Cable clamp-c Remove the cable holding plate and
rubber packing.
Cable inlet hole
Blue tape mark-c
Blue tape mark-b
Blue tape mark-a
Connecting cable
7) The connecting cable CW-845-xxM 8) Pull in the connecting cable into the
Blue tapes are wound as a mark on the cable. scanner unit through the cable inlet hole
Guide the cable to the cable holding

plate.
0092642260-01 3-9
Blue tape mark-a Cable holding plate
Rubber packing
9) Attach rubber packing to the blue tape 10) Attach cable holding plate and fix it with
mark-a. two bolts.
(Tool: Wrench 8mm)
Blue tape mark-b
Ferrite core
Band
Band
11) Attach the ferrite core from blue tape-b 12) Secure the ferrite core in place by using
to 10cm end. provided bands.
Note: The ferrite core and the bands are included
with the installation material.
3-10 0092642260-01
Cable clamp-b
13) The cable placed in the far right under

14) Clamp the cable by the cable
the motor.
clamp-b.
Blue tape mark-c
Cable clamp-b
Cable clamp-c
Clamp the blue tape mark by

the cable clamp-c.
15) This picture is the view of the cable layout.

Clamp the blue tape mark-c by the cable clamp-c.
0092642260-01 3-11
Clamp A
P4 -> J5
P2 -> J2
P4 -> J5
Clamp B
PCB: E71-110X
16) Connect connector P2 to J2 and P4 to J5. 17) Through the P4 to J5 to clamp A and B.
[PCB E71-110X].
PCB: E61-120X
Bolt
P3-> J3
TR unit Bolt
18) Insert TR unit in the scanner unit 19) Connect connectors P3 to J3 [PCB E61-120X]
housing.
Fix the two fixing bolts.
(Tool: Wrench 13mm)
3-12 0092642260-01
Connecting cable
B
A
Clamping band
Clamping band
20) Remove the screw-A and the screw-B. 21) Clamp the connecting cable by the
clamping band and fix with screw-A.
Fix the shield braid terminal with screw-B.
P2 -> J2
PCB: E61-120X
PCB: E71-110X
P3 -> J3
P1 -> J1
22) Connect connector P2 to J2 [PCB E61-120x]. 23) Attach the back cover by tightening four fixing
Connect the connectors P1 and P3 to J1 and J3 bolts.
[PCB E71-110X]. (Tool: Wrench 13mm)
0092642260-01 3-13

Bolt
Bolt
PCB: E61-120X
P3 <- J3
1) Remove back cover by loosening four fixing 2) Disconnect connectors P3 from J3

bolts. [E61-120X].
(Tool: Wrench 13mm)
PCB: E61-110X
P2 <- J2
TR unit
3) Pull out the TR unit. 4) Disconnect connector P2 from J2

[E61-110X].
3-14 0092642260-01
(c) (d)
(b)
Cable holding plate
(a) Fixing bolt (8mm)
Rubber packing
5) This picture is the view of the inside of the 6) Remove two fixing bolts.
scanner unit housing. (Tool: Wrench 8mm)
(a) Cable holding plate
(b) Cable clamp-b Remove the cable holding plate and
(c) Cable clamp-c rubber packing.
(d) Cable clamp-d
Cable inlet hole

Blue tape mark-c
Blue tape mark-b
Blue tape mark-a
Connecting cable
7) The connecting cable CW-845-xxM 8) Pull in the connecting cable into the
Blue tapes are wound as a mark on the cable. scanner unit through the cable inlet hole.
Guide the cable to the cable holding plate.
0092642260-01 3-15
Rubber packing
9) Attach rubber packing to the blue tape 10) Attach cable holding plate and fix it
Mark-a. with two bolts.
(Tool: Wrench 8mm)
Ferrite core
Blue tape mark-b Band
Ferrite core
Band
11) Attach the ferrite core to side of the 12) Secure the ferrite core in place by using
blue tape mark-b. provided bands.
3-16 0092642260-01
Cable clamp-b
Ferrite core
Cable clamp-b
Ferrite core
13) Tilt the cable with the ferrite core 14) Clamp the cable by the cable
toward the cable clamp-b. clamp-b.
Blue tape mark-c

Cable clamp-d
Cable clamp-c
Clamp the blue tape mark by the

cable clamp-c.
Cable clamp-b

0092642260-01 3-17
P2 -> J2
Clamp
P2 -> J2
PCB: E61-110X
16) Connect connector P2 to J2 17) Hook the P2 to J2 to the clamp.

[PCB E61-110X].
PCB: E61-120X
Bolt
P3-> J3
Bolt
TR unit
18) Insert TR unit in the scanner unit 19) Connect connectors P3 to J3 [PCB E61-120X]
housing.
(Tool: Wrench 13mm)
3-18 0092642260-01
Connecting cable
B
A
Clamping band
Clamping band
20) Remove the screw-A and the screw-B. 21) Clamp the connecting cable by the
P2 -> J2
PCB: E61-120X
PCB: E61-110X
P3 -> J3
P1 -> J1
22) Connect connector P2 to J2 [PCB E61-120x]. 23) Attach the back cover by tightening four
Connect the connectors P1 and P3 to J1 and J3 fixing bolts.
[PCB E61-110X]. (Tool: Wrench 13mm)
0092642260-01 3-19

Bolt Bolt
PCB: E61-120X
P3 <- J3
1) Remove the back cover by loosening four fixing 2) Disconnect connectors P3 and P4 from J3
bolts. and J4 [E61-120X].
(Tool: Wrench 13mm)
PCB: E62-110X
TR unit P2 <- J2
3) Pull out the TR unit. 4) Disconnect connector P2 from J2

[E62-110X].
3-20 0092642260-01
(c) (d)
(b)

Fixing bolt (8mm)
Rubber packing
5) This picture is the view of the inside of the 6) Remove the fixing two bolts.
scanner unit housing. (Tool: Wrench 8mm)
(b) Cable clamp-b Remove cable holding plate and
(c) Cable clamp-c rubber packing.
(d) Cable clamp-d
Cable inlet hole

Blue tape mark-c
Blue tape mark-b
Blue tape mark-a
Connecting cable
7) The connecting cable CW-845-xxM 8) Pull into the inside of the scanner unit housing
Blue tapes are wound as a mark on the cable. through the cable inlet hole.
Guide the cable to the cable holding plate.
0092642260-01 3-21
Rubber packing
9) Attach rubber packing to the blue tape 10) Attach cable holding plate and fix it
Mark-a. with two bolts.
(Tool: Wrench 8mm)
Ferrite core
Blue tape mark-b Band
Ferrite core
Band
11) Attach the ferrite core to side of the 12) Secure the ferrite core in place by using
blue tape mark-b. provided bands.
3-22 0092642260-01
Cable clamp-b
Ferrite core
Cable clamp-b
Ferrite core
13) Tilt the cable with the ferrite core 14) Clamp the cable by the cable
toward the cable clamp-b. clamp-b.
Blue tape mark-c

Cable clamp-d
Cable clamp-c
Clamp the blue tape mark by the

cable clamp-c.
Cable clamp-b

0092642260-01 3-23
P2 -> J2
Clamp
P2 -> J2
PCB: E62-110X
16) Connect connector P2 to J2 17) Hook the P2 to J2 to the clamp.

[PCB 62-110X].
PCB: E61-120X
Bolt
Bolt
P3 -> J3
TR unit
18) Insert the TR unit in the scanner unit 19) Connect connectors P3 and P4 to J3 and J4 [PCB
housing. E61-120X]

(Tool: Wrench 13mm)
3-24 0092642260-01
Connecting cable

Clamping band
B
Clamping band
A
20) Remove screw-A and screw-B. 21) Clamp the connecting cable by the
P2 -> J2
PCB: E61-120X
PCB: E62-110X
P1 -> J1
P3 -> J3
22) Connect connector P2 to J2 [PCB 23) Attach the back cover by tightening four
E61-120x]. fixing bolts.
Connect connectors P1 and P3 to J1 and J3 (Tool: Wrench 13mm)
[PCB E62-110X].
0092642260-01 3-25
3.4.6 6kW Open Antenna unit (242J159098x: RB717A_MDS-1160R), 12kW Open

Antenna unit (242J159098x: RB718A_MDS-1110R)
(1) Make sure power supply of the Scanner unit is OFF.
(2) Disassemble the front cover of the Scanner unit from the rear cover by loosening fixing bolts.
(3) Remove the TR unit by disconnecting the connector J3 and J4 after loosening fixing bolts of the TR
unit. Please make sure magnetron does NOT touch metals.
(4) Remove the cable holder plate and the rubber packing by loosening bolts at the bottom of the
Scanner unit box.
(5) Antenna cable shall be taken into the Scanner unit box through the cable inlet hole.
(6) Antenna cable shall be fixed as described in the illustration below, using the cable holder plate and
cable.
(7) Mount the TR unit after connecting the J3 and J4 connectors (removed in 3) by fixing bolts.
(8) 7 pin connector shall be connected to J2 of the TR unit, 9 pin connector to J1.
(9) Antenna cable shall be clamped onto the TR unit. Please make sure the antenna cable does NOT
touch magnetron lead wires.
(10) The front and rear covers of the Scanner unit shall be fixed by fixing bolts.
6kW (RB717A）/ 12kW (RB718A) TR unit
TR unit
Fixing bolt J3
J2 J1 J3 J4 J2
J1 J4
magnetron
Magnetron lead wire cable clamp

cable clamp
Cut portion of scanner unit base

9-pins connector
7-pins connector
as short as possible.
Shield braid
Fixing bolt
Scanner unit
Antenna cable
Rubber packing
Cable inlet hole
3-26 0092642260-01
3.4.7 25kW Open Antenna unit (242J159098x: RB719A_MDS-1120R)

(1) Make sure power supply of the Scanner unit is OFF.
(2) Disassemble the front cover of the Scanner unit from the rear cover by loosening fixing bolts.
(3) Remove the TR unit by disconnecting the connector J3 and J4 after loosening fixing bolts of the TR
unit. Please make sure magnetron does NOT touch metals.
(4) Remove the cable holder plate and the rubber packing by loosening bolts at the bottom of the
Scanner unit box.
(5) Antenna cable shall be taken into the Scanner unit box through the cable inlet hole.
(6) Antenna cable shall be fixed as described in the illustration below, using the cable holder plate and
cable.
(7) Mount the TR unit after connecting the J3 and J4 connectors (removed in 3) by fixing bolts.
(8) 7 pin connector shall be connected to J2 of the TR unit, 9 pin connector to J1.
(9) Antenna cable shall be clamped onto the TR unit. Please make sure the antenna cable does NOT
touch magnetron lead wires.
(10)The front and rear covers of the Scanner unit shall be fixed by fixing bolts.
25kW (RB719A) TR unit
TR unit
Fixing bolt
J4
J4
J3
J2 J1 J3
J2
cable clamp
J1
Magnetron lead wire
cable clamp
Cut portion of scanner unit base

9-pins connector
7-pins connector
as short as possible. Shield braid
Fixing bolt
Scanner unit
Antenna cable
Rubber packing
Cable inlet hole
0092642260-01 3-27
3.5 Interconnection diagram of cable

3.5.1 242J158055x (MDS-1103R/1105R)
Antenna-Scanner unit Control unit
X11
Description Cable color No. No. Cable color Description
+250V Purple 1 1 Purple +250V
- - 2 2 Blue +24V
GND Yellow 3 3 Orange (thick) +12V
+53V Red (thick) 4 4 Yellow GND
+53V Yellow (thick) 5 5 Shield DATA-RTN
+53V-RTN Green (thick) 6 6 Red DATA
+53V-RTN Blue (thick) 7 7 - -
8 Brown BP/SHF
9 Shield BP/SHF-RTN
X12 10 Grey (coax) V/TRG
Description Cable color No. 11 - -
+24V Blue 1 12 Red (thick) +53V
- - 2 13 Yellow (thick) +53V
+12V Orange (thick) 3 14 Shied V/TRG-RTN
DATA-RTN Shield 4 15 Green (thick) +53V-RTN
DATA Red 5 16 Blue (thick) +53V-RTN
BP/SHF-RTN Shield 6
BP/SHF Brown 7
V/TRG-RTN Shield 8
V/TRG Grey (coax) 9 Not used
Ground
GND Shield
Interconnection of cable (242J158055x) between Antenna-Scanner unit and Control Box
3-28 0092642260-01
3.5.2 242J159098x (MDS-1104R/1160R/1110R/1120R)

X11
+250V Purple 1 1 Purple +250V
- - 2 2 Blue +24V
GND Yellow 3 3 Orange (thick) +12V
+53V Red (thick) 4 4 Yellow GND
+53V Yellow (thick) 5 5 Shield DATA-RTN
+53V-RTN Green (thick) 6 6 Red DATA
+53V-RTN Blue (thick) 7 7 - -
8 Brown BP/SHF
9 Shield BP/SHF-RTN
X12 10 Grey (coax) V/TRG
Description Cable color No. 11 - -
+24V Blue 1 12 Red (thick) +53V
- - 2 13 Yellow (thick) +53V
+12V Orange (thick) 3 14 Shied V/TRG-RTN
DATA-RTN Shield 4 15 Green (thick) +53V-RTN
DATA Red 5 16 Blue (thick) +53V-RTN
BP/SHF-RTN Shield 6
BP/SHF Brown 7
V/TRG-RTN Shield 8
V/TRG Grey (coax) 9
Ground
GND Shield
Interconnection of cable (242J159098x) between Antenna-Scanner unit and Control Box
0092642260-01 3-29
3.5.3 CW-845 (MDS-1106R/1112R/1125R)
P1
+24V Blue 1 1 Purple +250V
- - 2 2 Blue +24V
+12V Orange (thick) 3 3 Orange (thick) +12V
DATA-RTN Shield 4 4 Yellow GND
DATA Red 5 5 Shield DATA-RTN
BP/SHF-RTN Shield 6 6 Red DATA
BP/SHF Brown 7 7 - -
V/TRG-RTN Shied 8 8 Brown BP/SHF
V/TRG Grey (coax) 9 9 Shield BP/SHF-RTN
10 Grey (coax) V/TRG
P2 11 - -
Description Cable color No. 12 Red (thick) +53V
+250V Purple 1 13 Yellow (thick) +53V
- - 2 14 Shied V/TRG-RTN
GND Yellow 3 15 Green (thick) +53V-RTN
16 Blue (thick) +53V-RTN
P3
Description Cable color No.
+53V Red (thick) 1
+53V Yellow (thick) 2
+53V-RTN Green (thick) 3
+53V-RTN Blue (thick) 4
Ground
GND Shield
Interconnection of cable (CW-845) between Antenna-Scanner and Control Box
3-30 0092642260-01
3.6 Installation of the Control Box

After you have finished installing the scanner unit, install the Control Box in the same way. Choose a
proper bolt length according to the thickness of the surface on which you are going to install the Control
Box. The hole diameter is different when using the bolts or the tapping screws. When using tapping
screws, drill holes in a matched size. When using bolts and nuts, drill the holes of 6 mm (0.24 in.)
diameter. When you have finished, install the pedestal part first and then the Control Box.
Dimensions of the fixing hole positions
Unit: mm (inch)
0092642260-01 3-31
3.6.1 Control Box connector pinouts
Product label
Warning label
Power connector pinouts

Control Box No. Function
1 DC-
2 DC+
3 FG
Antenna connector pinouts

No. Function
1 +250V
Ethernet connector pinouts
2 +24V
No. Function
3 +12V
1 RD+
4 GND
2 RD-
5 DAT-R
3 TD+
6 DAT
4 Termination
7 N.C.
5 Termination
8 BP/SHF
6 TD-
9 BP/SHF-R
7 Termination
10 V/TRG
8 Termination
11 N.C.
9 GND1
12 SHIP'S+
10 GND1
13 SHIP'S+
14 V/TRG-R
15 SHIP'S-
16 SHIP'S-
Control Box – Connector pinouts
3-32 0092642260-01
3.6.2 Power supply wiring
Power should be fed through a switch and protective fuses (or circuit breakers), as shown below.
CAUTION
Do not apply over 41.6V to Radar or Radar may be broken.
Main switch panel

(Knife Switch with Fuses)
Generator Switchboard Charger Storage Battery Control Box

24V
DC voltage reference points
Typical power supply switch wiring
Fit the power supply cable (included with your radar) to the receptacle labeled "POWER" on the Control
Box and connect to power supply as followings.
Gray
To Control Box Ground
Black To power supply
DC-
White
DC+
Power cable CW-259-2M
Details of the Power Supply cable connections
0092642260-01 3-33
3.7 Connecting the PC

The connections of the Control Box can be made straight to the PC or via an Ethernet Hub. Use the
following instructions for connections.
3.7.1 Ethernet (LAN) interface cable connection

Connection via the Ethernet Hub:
Connect the Control Box to the Ethernet Hub unit with optional LAN cable (straight type, 2 m length).
From the Hub unit to the PC, use a commercially available LAN cable (straight type) for connection.
Connection without the Ethernet Hub:

Use the standard LAN cable (cross type, 2 m length) to connect the Control Box to the PC.
Aerial: Radome antenna:

RW701A-03/04/06, RW701B-09 RB803/805 (4kW)
GPS antenna
Transceiver:
RB806 (4 kW)
RB807/717A (6 kW)
RB808/718A (12 kW)
RB809/719A (25 kW)
Control Box
Navigation
MDS-11R
Receiver
LAN cable
(CAT 5) LAN cable
(CAT 5)
Ethernet
Hub
Standard equipment
Owner supply
PC
Ethernet (LAN) Interface Cable Connection
3-34 0092642260-01
MDS-1100R Series Chapter 4 Specifications
Chapter 4 Specifications
4.1 Antenna Specification
MDS-1103R/ MDS-1106R/ MDS-1112R/ MDS-1125R/

MDS-1104R
MDS-1105R MDS-1160R MDS-1110R MDS-1120R
Aerial 1.2/2feet 3/4/6feet 4/6feet 4/6/9feet
Radome Open Array Open Array Open Array
Peak power output 4kW 4kW 6kW 12kW 25kW
Transmit frequency 9410 ± 30 MHz
Beam Horizontal 5.9°/3.9° 2.5°/1.8°/1.2° 1.8°/1.2° 1.8°/1.2°/0.8°
width Vertical 25° 22° 22° 22°/22°/25°
24/42rpm (MDS-1112R/1125R)
Rotation 24/48rpm
24/48rpm (MDS-1110R/1120R)
0.08μs/2500Hz 0.08μs/2000Hz
0.08μs/2000Hz
0.25μs/2000Hz 0.3μs/1600Hz
0.15μs/1800Hz
0.5μs/1000Hz 0.6μs/800Hz
Pulse length/PRF 0.3μs/1500Hz
0.7μs/700Hz 0.8μs/600Hz
0.5μs/800Hz
1.0μs/500Hz 1.2μs/470Hz
1.0μs/500Hz
1.0μs/450Hz 1.2μs/400Hz
IF center frequency 60MHz
IF bandwidth 15MHz/3MHz
Noise figure 6.5dB nominal

Operating
-25°C to +55°C
temperature
Wind force 100 knots relative
Water resistance IPX6 (IEC60945)
Range scales (NM) 1/8, 1/4, 1/2, 3/4, 1, 1.5, 2, 3, 4, 6, 8, 12, 16, 24, 32, 36, 48, 64, 72, 96
Minimum range Better than 25 m on 1/8 NM range

Range
Better than 25 m
discrimination
Range accuracy Better than 8 m or 0.9% of maximum range of the scale in use
Bearing accuracy Better than 1°
Other functions Gain, STC, FTC, interference rejection, target expansion
0092642260-01 4-1
4.2 Interface Specification (MDS-11R to PC)

Communication mode 10BASE-T/100BASE-TX (Ethernet)
Data rate 10Mbps/100Mbps
Output Radar image video by proprietary protocol
Input Radar control by proprietary protocol
4.3 Power Supply Specification

MDS-1103R/ MDS-1106R MDS-1112R MDS-1125R
MDS-1104R
MDS-1105R MDS-1160R MDS-1110R MDS-1120R
Power supply 21.6 to 41.6 VDC
Power consumption 60W or less 70W or less 90W or less 110W or less 150W or less
Warm-up time 2 min 3 min
4.4 Compass Safe Distance

Component Unit Type Name Standard Steering
Antenna unit RB804 2.0 m 1.4 m
RB805 2.0 m 1.4 m
RB806 2.0 m 1.4 m
RB807 2.0 m 1.4 m
RB808 2.0 m 1.4 m
RB809 2.0 m
1.4 m
RB717A 1.4 m
0.95 m
RB718A 1.4 m
0.95 m
RB719A 1.2 m
0.65 m
Control Box MDS-11R 0.5 m 0.4 m
4-2 0092642260-01
MDS-1100R Series Chapter 4 Specifications
4.5 Environmental Specification

To the requirements of IEC 60945 3rd Edition. The major environmental specifications are as follows:
(1) Temperature and humidity
Operating temperature Storage temperature Humidity
Antenna unit -25°C to +55°C +77°C 93%+/-3% at +40°C
Control Box -15°C to +55°C +55°C 93%+/-3% at +40°C
(2) Vibration
2-5 Hz up to 13.2 Hz: Amplitude +/-1mm +/-10% (Maximum acceleration 7m/s2 at 13.2 Hz)
13.2 Hz up to 100 Hz: Maximum acceleration 7 m/s2 constant
0092642260-01 4-3
MDS-1100R Series Chapter 5 Maintenance
Chapter 5 Maintenance
Warning: To prevent electric shock, be sure to turn off the radar system power before
opening the cover of the antenna unit.
For health safety reason, transmission is basically inhibited when antenna is not rotating.
However when transmission is required for any reason without antenna rotation, following procedure is
provided to do it.
5.1 List of parts that have longevity

Radar uses parts that have the following longevities.
List of parts that have longevity
name type location Life expectancy
Magnetron MAF1421BY RB806 3000 to 4000H
MAF1562R RB807 2000 to 3000H
MAF1565N RB808 2000 to 3000H
M1568BS RB809 1000 to 2000H
MSF1422B RB717A 2000 to 3000H
MSF1425B RB718A 2000 to 3000H
M1458A RB719A 1000 to 2000H
Geared motor VGKC12-25N50L2XT6 RB808/809 5000H
23G61668 RB806/807/717A/718A/719A 5000H
Motor brush 24Z125209 RB806/807/717A/718A/719A 2000H
Fan F614T-12MC RB809/719A 70000H
5.2 Regular service and cleaning up

Periodic inspection and cleaning is essential to keep the radar system in the good working order for the
life of the radar.
5.2.1 Monthly inspection

(1) Check whether there is any dirt or soot on the radiating part of the Antenna unit. If any, wipe it with
soft cloth soaked in water or soap detergent. Also make sure no cracks or coating material is on the
front radiation part of Antenna unit.
Never turn on the power of radar system under inspection.
0092642260-01 5-1
Chapter 5 Maintenance MDS-1100R Series
(2) Wipe the radar display with cloth soaked in static electricity inhibitor if dirty. Avoid using a dry cloth
since it will generate static electricity resulting in the accumulation of dust.
5.2.2 Annual inspection
Inspect the Antenna motor brushes in the Scanner unit every 2,000 operating hours. Replace with a
new brush if the brush length is less than 6 mm.
About 6 mm
Contact face Motor brush
Instructions for changing the motor brushes
(1) Remove the cover at the forward side of the Antenna unit by unscrewing the mounting screw.
The Antenna drive motor is located inside the lower side of the housing.
(2) Remove the old motor brush using the slotted screwdriver.
(3) Fit the screw to the slot and rotate slowly to counterclockwise. Both of the brushes should be
changed simultaneously.
(4) Insert new brushes and rig them with a reverse sequence.
Warning:To prevent electric shock, be sure to turn off the radar system power before
opening the cover of the antenna unit.
Internal structure of the antenna housing
Motor
Gently turn the screwdriver counter

Brush clockwise to remove the motor brush.
Replacing the motor brushes

5-2 0092642260-01
5.3 On board repair
5.3.1 Replacement of fuse

Fuse type and rating
Application Type, dimension (mm) Fuse characteristic Rating

Main power Tubular (φ6.4 x 30) Normal blow 15 A
Modulator high voltage Tubular (φ5.2 x 20) Normal blow 0.8 A
Antenna drive motor Tubular (φ5.2 x 20) Normal blow 5A
Modulator Antenna Main power

High voltage Drive motor
Fuse locations
0092642260-01 5-3
5.3.2 External view and dimensions

RB804
RB805
255 (10 1/16)
Bow
Unit: mm (inch)
5-4 0092642260-01
RB806
RB807/717A
Unit: mm (inch)
0092642260-01 5-5
RB808/718A
RB809/719A
Unit: mm (inch)
5-6 0092642260-01
MDS-11R
Unit: mm (inch)
0092642260-01 5-7

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MDS-1100R Series Revision History

MDS-1100R Series Installation Manual

Document Revision History

Document No. Revised Version Norm

© 2019 Koden Electronics Co., Ltd. All rights reserved.

(Note) MDS-1160R/1110R/1120R including Antenna Scanner unit: RB717A/718A/719A

3.3.2 Setting of Open Antenna ................................................................................................... 3-4

Precaution for operation

• Caution about rotating antenna:

• Caution about health risks caused by radio wave:

Specified power density and distance from antennas (according to the

• Caution about dangerous internal high voltage in the device:

Precautions for maintenance

• Caution against residual high voltage:

• Keep inboard power source “Off”:

• Caution against the dust:

• Measures against static electricity:

• Break in procedure of stored radar:

In accordance to EN55032:2015, this product is a class A product. In a domestic environment this

Chapter 1 Prior to installation

1.1 Installation precautions

1.2 Unpacking of components

1.3 Appearance verification of each unit and accessories

1.4 Selection of location for installation

1.4.1 Antenna Scanner unit

This area is prohibited from

Vertical chart of recommended antenna installation

Horizontal chart of recommended antenna installation position

Table 1.1 Safety distance of compass from the Scanner unit

1.4.2 Control Box

Table 1.2 Safety distance of compass from Control Box

1.5 Cable wiring and interconnection

1.5.1 Antenna Scanner unit

1.5.2 Control Box

Chapter 2 System configurations

2.1 Standard configuration list

3 Connecting cable 242J158055A-10M With connectors on the 10 m 1

7 Spare fuse SP-MRD-109/111 See Spare parts list 1 set

Antenna RW701A-03 3 ft 5.0 kg

2 Control Box MDS-11R 2.6 kg 1

3 Connecting cable 242J159098B-15M With connectors on the 15 m 1

7 Spare fuse SP-MRD-109/111 See Spare parts list 1 set

3 Connecting cable 242J158055A-10M With connectors on the 10 m 1

7 Spare fuse SP-MRD-109/111 See Spare parts list 1 set

Antenna RW701A-04 4 ft 6.0 kg

2 Control Box MDS-11R 2.6 kg 1

3 Connecting cable CW-845-15M With connectors on the 15 m 1

7 Spare fuse SP-MRD-109/111 See Spare parts list 1 set

Antenna RW701A-04 4 ft 6.0 kg

2 Control Box MDS-11R 2.6 kg 1

3 Connecting cable CW-845-15M With connectors on the 15 m 1

7 Spare fuse SP-MRD-109/111 See Spare parts list 1 set

Antenna RW701A-04 4 ft 6.0 kg

2 Control Box MDS-11R 2.6 kg 1

3 Connecting cable CW-845-15M With connectors on the 15 m 1

7 Spare fuse SP-MRD-109/111 See Spare parts list 1 set

Antenna RW701A-04 4 ft 6.0 kg

2 Control Box MDS-11R 2.6 kg 1