Ai 2018
Ai 2018
Ai 2018
4 - 8 Hrs
Two person
assembly
F O R O U T D O O R D O M E S T I C U S E O N LY
Table of Contents
Warnings and Safe Play Instructions . . . . . . . . . . . pg. 2
Protective Surfacing Guidelines. . . . . . . . . . . . . . . . pg. 3
Olympisch Stadion 29
Instructions for Proper Maintenance. . . . . . . . . . . pg. 4
1076DE Amsterdam About Our Wood – Limited Warranty . . . . . . . . . . pg. 5
The Netherlands Keys to Assembly Success. . . . . . . . . . . . . . . . . . . . . . pg. 6
Part ID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 7
Email: [email protected]
Phone: +31 20 305 8620 M-F from 09:00 to 17:30
(GMT+1)
For online parts replacement visit https://parts.kidkraft.eu/ 9400400E Rev 10/25/2017
Warnings and Safe Play Instructions
CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred
while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying
with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using
Warnings and Safe Play Instructions
this play system. Go over the warnings and safe play instructions regularly with your children and make certain that they
understand and follow them. Remember on-site adult supervision is required for children of all ages.
CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred
while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying
WARNING
with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using
this play system. Go over the warnings and safe play instructions regularly with your children and make certain that they
understand and follow them. Remember on-site adult supervision is required for children of all ages.
SERIOUS HEAD INJURY HAZARD STRANGULATION HAZARD
Installation over concrete, asphalt, dirt, grass, carpet • NEVER allow children to play with ropes, clotheslines,
and other hard surface creates a risk of serious injury
or death from falls to the ground. Install and maintain
shock absorbing material under and around play-set as
WARNING pet leashes, cables, chains or cord-like items when using
this play-set or to attach these items to play-set.
• NEVER allow children to wear loose fitting clothing,
SERIOUS HEADonINJURY
recommended page 3 HAZARD
of these instructions. STRANGULATION
ponchos, hoods, HAZARD scarves, capes, necklaces, items with
Installation over concrete, asphalt, dirt, grass, carpet • NEVER allow children
draw-strings, cords ortoties play withusing
when ropes, clotheslines,
this play-set.
and other hard
COLLISION surface creates a risk of serious injury
HAZARD pet leashes, cables, chains or cord-like
• NEVER allow children to wear bike or sport helmets items when using
Place play-set
or death on level
from falls ground
to the ground.at least 6 2m
Install feet
and from any
maintain this play-set or to attach
when using this play-set. these items to play-set.
obstruction
shock absorbingsuch material
as a garage
underor and
house, fences,
around poles,as
play-set • NEVER allow children to wear loose fitting clothing,
trees, sidewalks,
recommended onwalls,
page 3landscape timbers, rocks,
of these instructions. Failure to prohibit
ponchos, hoods, these items,
scarves, evennecklaces,
capes, helmets with
itemschin
with
pavement, planters, garden borders, overhanging straps, increases
draw-strings, the risk
cords of serious
or ties when usinginjurythis
andplay-set.
death to
COLLISIONlaundry
branches, HAZARD lines, and electrical wires. (See •children
NEVER fromallowentanglement
children to wear andbike
strangulation.
or sport helmets
Place play-set
OBSTACLE FREE on SAFETY
level ground
ZONEatonleast 6 feet from any
cover) when using this play-set.
obstruction such as a garage or house, fences, poles, TIP OVER HAZARD
trees, sidewalks,
CHOKING walls, landscape
HAZARD/SHARP EDGEStimbers,
& POINTS rocks, Chooseto
Failure a level location
prohibit thesefor the equipment.
items, even helmets This canchin
with reduce
Adult assembly
pavement, required.
planters, garden This product
borders, contains small
overhanging the likelihood
straps, of the
increases theplay
risk set tipping injury
of serious over andandloose-fill
death to
parts and parts
branches, with
laundry sharp
lines, edges
and and points.
electrical Keep parts
wires. (See surfacingfrom
children materials washing and
entanglement away during heavy rains.
strangulation.
away from children
OBSTACLE FREE SAFETYuntil fully
ZONE assembled.
on cover)
DO NOT
TIP OVERallow children to play on the play-set until the
HAZARD
WARNING LABEL
CHOKING HAZARD/SHARP EDGES & POINTS assembly
Choose is complete
a level locationand for the
the unit is properly
equipment. Thisanchored.
can reduce
Owners shall berequired.
Adult assembly responsibleThisforproduct
maintaining
containsthe small
legibility the likelihood of the play set tipping over and loose-fill
of theand
parts warning
partslabels.
with sharp edges and points. Keep parts surfacing materials washing away during heavy rains.
away from children until fully assembled.
DO NOT allow children to play on the play-set until the
WARNING LABEL assembly is complete and the unit is properly anchored.
Observe capacity limitations of your play-set. See Do not allow children to wear open toe or heel footwear
front cover. like sandals, flip–flops or clogs.
WARNING – Safe
Do notPlay Instructions
allow children
Dress children with well fitting and full foot enclosing
footwear.
to walk, in front, between, behind
or close to moving rides.
Observe capacity limitations of your play-set. See Do not allow children to wear open toe or heel footwear
Teach children to sit with their full weight in the center Do
like not let children
sandals, twistorswing
flip–flops clogs.chains or ropes or loop
front cover.
of the swing seat to prevent erratic swing motion or them over the top support bar. This may reduce the
falling off.
Dress children with well fitting and full foot enclosing strength of the
Do not allow chain or
children to rope
walk,and causebetween,
in front, premature failure.
behind
footwear. or close to moving rides.
Check for splintered, broken or cracked wood; missing, Do not let children get off rides while they are in motion.
loose, or sharp to
Teach children edged hardware.
sit with their fullReplace, tighten
weight in and or
the center Do not let children twist swing chains or ropes or loop
Do
them notover
permit climbing
the top supporton bar.
equipment
This maywhen it is the
reduce wet.
sand
of thesmooth as required
swing seat to preventprior to playing.
erratic swing motion or
falling off. strength of therough
Do not permit chain play
or rope andofcause
or use premature
equipment in a failure.
Verify that suspended climbing ropes, rope ladders, chain
manner
Do not letforchildren
which itgetwasoffnot intended.
rides Standing
while they are inon or
motion.
or cable
Check forare secured at
splintered, both ends
broken and cannot
or cracked wood;be looped
missing,
jumping from the roof, elevated platforms, swings,
back
loose,onoritself
sharpasedged
to create an entanglement
hardware. hazard.and or
Replace, tighten
climbers, ladders
Do not permit or slide
climbing oncan be dangerous.
equipment when it is wet.
sand smooth as required prior to playing.
On sunny and or hot days, check the slide and other
Do not allow
permitchildren to swing
rough play or useempty rides or seats.
of equipment in a
plastic rides
Verify that to assure climbing
suspended that they ropes,
are notrope
veryladders,
hot as tochain
manner for which it was not intended. Standing on or
cause
or cableburns. Cool hotatslide
are secured bothandendsrides
and with
cannotwater and wipe
be looped Do not allow
jumping fromchildren
the roof,toelevated
go downplatforms,
slide headswings,
first or
dry
backprior to using.
on itself as to create an entanglement hazard. run up slide.
climbers, ladders or slide can be dangerous.
Orientate
On sunny and slide such
or hot that
days, it gets
check the least
the slide amount of
and other
Do not allow children to swing empty rides or seats.
exposure
plastic ridestotothe sun.
assure that they are not very hot as to
cause burns. Cool hot slide and rides with water and wipe 2 Do not allow children to go down slide head first or
dry prior to using. run up slide.
2 [email protected]
Protective Surfacing - Reducing Risk of Serious Head Injury From Falls.
One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing
protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable
for the equipment height in accordance with ASTM F1292. There are different types of surfacing to choose from; whichever
product you select, follow these guidelines:
Loose-Fill Materials
• Maintain a minimum depth of 9 inches of loose-fill materials such as wood mulch/chips, engineered wood fiber (EWF), or
shredded/recycled rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea gravel for equipment up to 5 feet
high. NOTE: An initial fill level of 12 inches will compress to about a 9-inch depth of surfacing over time. The surfacing will also
compact, displace, and settle, and should be periodically raked and refilled to maintain at least a 9-inch depth.
• Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If maintained properly, this
should be adequate. (At depths less than 6 inches, the protective material is too easily displaced or compacted.)
NOTE: Do not install home playground equipment over concrete, asphalt, or any other hard surface. A fall onto a hard surface
can result in serious injury to the equipment user. Grass and dirt are not considered protective surfacing because wear and
environmental factors can reduce their shock absorbing effectiveness. Carpeting and thin mats are not adequate protective
surfacing. Ground level equipment -- such as a sandbox, activity wall, playhouse or other equipment that has no elevated play
surface -- does not need any protective surfacing.
• Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Don’t forget to
account for water drainage.
• Periodically rake, check and maintain the depth of the loose-fill surfacing material. Marking the correct depth on the play
equipment support posts will help you to see when the material has settled and needs to be raked and or replenished. Be sure to
rake and evenly redistribute the surfacing in heavily used areas.
• Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.
Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles
You may be interested in using surfacing other than loose-fill materials - like rubber tiles or poured-in-place surfaces.
• Installations of these surfaces generally require a professional and are not “do-it yourself” projects.
• Review surface specifications before purchasing this type of surfacing. Ask the installer/manufacturer for a report showing that
the product has been tested to the following safety standard: ASTM F1292 Standard Specification for Impact Attenuation of
Surfacing Materials within the Use Zone of Playground Equipment. This report should show the specific height for which the
surface is intended to protect against serious head injury. This height should be equal to or greater than the fall height - vertical
distance between a designated play surface (elevated surface for standing, sitting, or climbing) and the protective surfacing
below - of your play equipment.
• Check the protective surfacing frequently for wear.
Placement
Proper placement and maintenance of protective surfacing is essential. Refer to diagram on front cover. Be sure to;
• Extend surfacing at least 2m from the equipment in all directions, in accordance with EN71 Part 8.
• For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to twice the height of the top bar
from which the swing is suspended.
• For tire swings, extend surfacing in a circle whose radius is equal to the height of the suspending chain or rope, plus 2m in all
directions.
2H 2H
H 6 ft. 6 ft.
6 ft.
6 ft.
Use Zone for Single-Axis Swings Use Zone for Multi-Axis Swings
If you dispose of your play set: Please disassemble and dispose of your unit so that it does not create any unreasonable hazards
at the time it is discarded. Be sure to follow your local waste ordinances.
44 [email protected]
About Our Wood
KidKraft Netherlands B.V. uses only premium playset lumber, ensuring the safest product for your children’s use. Although
we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering
which can change the appearance of your set.
What causes weathering? Does it affect the strength of my Play System?
One of the main reasons for weathering is the effects of water (moisture); the moisture content of the wood at the surface is
different than the interior of the wood. As the climate changes, moisture moves in or out of the wood, causing tension which can
result in checking and or warping. You can expect the following due to weathering. These changes will not affect the strength of
the product:
1. Checking is surface cracks in the wood along the grain. A post (4” x 4”) will experience more checking than a board (1” x 4”)
because the surface and interior moisture content will vary more widely than in thinner wood.
2. Warping results from any distortion (twisting, cupping) from the original plane of the board and often happens from rapid
wetting and drying of the wood.
3. Fading happens as a natural change in the wood color as it is exposed to sun-light and will turn a grey over time.
How can I reduce the amount of weathering to my Play System?
At the factory we have coated the wood with a water repellent or stain. This coating decreases the amount of water absorption
during rain or snow thus decreasing the tension in the wood. Sunlight will break down the coating, applying a water repellant or
stain on a yearly basis is important maintenance. (see your local stain and paint supplier for a recommended product)
Most weathering is just the normal result of nature and will not affect safe play and enjoyment for your child. However if you are
concerned that a part has experienced a severe weathering problem please call our consumer relations department for further assistance.
Please complete your product registration online at https://prdregistration.kidkraft.com/ to receive
important product notifications and assure prompt warranty service.
This warranty applies to the original owner and registrant and is non-transferable.
Regular maintenance is required to assure the integrity of your Play System. Failure by the owner
to maintain the product according to the maintenance requirements may void this warranty. This
warranty does not cover any inspection cost.
This Limited Warranty does not cover:
• Labor for replacement of any defective item(s);
• Incidental or consequential damages;
• Cosmetic defects which do not affect performance or integrity;
• Vandalism; improper use or installation; acts of nature;
• Minor twisting, warping, checking, or any other natural occurring properties of wood that do not
affect performance or integrity.
KidKraft Netherlands B.V. products have been designed for safety and quality. Any modifications
made to the original product could damage the structural integrity of the unit leading to failure and
possible injury. KidKraft Netherlands B.V. cannot assume any responsibility for modified products.
Furthermore, modification voids any and all warranties.
This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a KidKraft
Netherlands B.V. Play System be used in public settings such as schools, churches, playgrounds,
parks, day cares and the like. Such use may lead to product failure and potential injury. Any and all
public use will void this warranty.
This Warranty gives you specific legal rights. You may have other rights as well which vary from state to state or
province to province. This warranty excludes all consequential damages, however, some states do not allow the
limitation or exclusion of consequential damages, and therefore this limitation may not apply to you.
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Keys to Assembly Success
Tools Required
Shovel Measuring Drill (1/8” Safety Hammer Ratchet 1/2”, Level #2 & #3 Phillips Square Step
Tape 3/16” Bit) Glasses 7/16” & 9/16” or Robertson Ruler Ladder
Symbols
Throughout these instructions symbols are provided as important reminders for proper and safe assembly.
This identifies information that requires special Check that set or assembly is properly level Use
attention. Improper assembly could lead to an before proceeding. Level
unsafe or dangerous condition.
Pre-drill
Use Use 1/8” Bit
Where this is shown, 2 or 3 Pre-drill a pilot hole before
Help Help
people are required to safely fastening screw or lag to prevent
complete the step. To avoid splitting of wood.
injury or damage to the
assembly make sure to get help!
Tighten
This indicates time to tighten bolts, but Bolts
Measure Check that assembly is square Square not too tight! Do not crush the wood.
Distance before tightening bolts. Assembly This may create splinters and cause
structural damage.
Use a measuring tape to assure
proper location.
No Yes
6
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SOLO)WAVE
K I D K R DESIGN RDWARE
A F T H A HARDWARE
5/16" (8mm)
Flat Washer HARDWARE LENGTH CHART
5/16"(.31) = 8mm Hex Bolt inches vs millimetres
5/16" (8mm)
T-Nut
6 152
5½ 140
5 127
5/16" (8mm) Lock Washer 4½ 114
4 102
1/4" (6mm) 3½ 89
Lock Washer
1/4"(0.25) = 6mm Hex Bolt 3 76
1/4" (6mm) 2½ 64
T-Nut
2 51
1½ 38
1¼ 32
1/4" (6mm) Flat Washer
1-1/8 29
7
3
1 25.4
1/4"(0.25) = 6mm Lag Screw 7/8 22
3/4 19
1/4" (6mm) 1/2 12.7
Flat Washer
DIAMETER CONVERSION
1 inch = 25.4mm
5/16"(.31) = 8mm Lag Screw For example:
BOLT DIAMETER 5/16 (0.31) inches
5/16" (8mm)
Flat Washer 0.31 inches x 25.4mm = 8mm
LENGTH CONVERSION
3/8"(.38) = 9.5mm Lag Screw 1 inch = 25.4mm
3/8" (9.5mm)
For example:
Flat Washer BOLT LENGTH 4½ (4.5) inches long
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4.5 inches x 25.4mm = 114mm long
SOLO)WAVE
K I D K R ADESIGN
F T W O OWOOD ILES
D P R O FPROFILES
63.5 82.6
2 1/2" 3 1/4"
25.4 1/2 x 4
1" 5/4 x 3 11.1
.44
34.9
15.9 1 3/8"
5/8"
88.9 38.1 38.1
3 1/2" 1 1/2" 1 1/2" 1x2
25.4 2
1" 5/4 x 4 x2 15.9 60.3
5/8" 2 3/8"
63.5
1x3
114.3 34.9 2 1/2"
4 1/2" 1 3/8" 15.9 85.7
25.4 5/8" 3 3/8"
1" 2x3
8
5/4 x 5 1x4
15.9 114.3
139.7 85.7
34.9 5/8" 4 1/2"
5 1/2" 3 3/8"
1 3/8"
25.4 1x5
1" 5/4 x 6 2x4
15.9 136.5
5/8" 5 3/8"
136.5
38.1 5 3/8" 1x6
88.9 1 1/2"
3 1/2"
2x6 LENGTH CONVERSION
1 inch = 25.4mm
88.9 4x4
3 1/2"
For example:
Dimensions in brackets BOARD LENGTH 59¼ (59.25) inches
[mm] represent millimetres.
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59.25 inches x 25.4mm = 1505mm
Part Identification (Reduced Size)
WOOD CHART
(5) CE Floor Board 1 x 4 x 32-1/2" Nominal Size Actual Size
2" x 6" 1½" x 5⅜"
0304 3630304 Box 1
1 ⅜" x 3 ⅜"
2" x 4"
2" x 3" 1⅜" x 2½"
2" x 2" 1½" x 1½"
(1) CE SW Beam Back 2 x 6 x 69-1/2" 5/4" x 4" 1" x 3½"
5/4" x 5" 1" x 4½"
5/4" x 6" 1" x 5½"
1772 1" x 6" ⅝" x 5⅜"
3631772 Box 1 1" x 5" ⅝" x 4½"
1" x 4" ⅝" x 3⅜"
1" x 2" ⅝" x 1⅜"
(1) CE SW Beam Front 2 x 6 x 69-1/2"
1773
3631773 Box 1
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Part Identification (Reduced Part Size)
WOOD CHART
(1) Tarp Support 1 x 2 x 26-7/8" Nominal Size Actual Size
3641750 Box 1 2" x 6" 1½" x 5⅜"
1750 2" x 4" 1 ⅜" x 3 ⅜"
2" x 3" 1⅜" x 2½"
(1) Centre Divider 2 x 2 x 38" 2" x 2" 1½" x 1½"
3641751 Box 1 5/4" x 4" 1" x 3½"
1751 5/4" x 5" 1" x 4½"
5/4" x 6" 1" x 5½"
(1) Top Front 1 x 4 x 38-1/2" 1" x 6" ⅝" x 5⅜"
1" x 5" ⅝" x 4½"
1" x 4" ⅝" x 3⅜"
1752 3641752 Box 1
1" x 2" ⅝" x 1⅜"
(1) Top End 1 x 4 x 26-7/8"
1753 3641753 Box 1
1759
3641759 Box 1
1760
3641760 Box 1
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Part Identification (Reduced Part Size)
(1) Floor Joist 5/4 x 2 x 38-1/2"
3641763 Box 1
1763
(1) Floor Front 2 x 3 x 38-1/2"
3641764 Box 1
1764
(2) Rock Rail 2 x 3 x 42-3/4"
3641765 Box 1
1765
(3) Corner Block 2 x 3 x 4-1/2"
1766 3641766 Box 1
1767
3641767 Box 1
(1) Sw Rail Block 2 x 4 x 5-3/8" (4) Ground Stake 1-1/4 x 1-1/2 x 14"
4919 3644919 Box 1 0318 3650318 Box 1
9750140 3750704
1X 3200184 1X 3790690
Triangle Plate (4pk) Swing Hanger
Green Covers (4Pk)
1X 3310140 2X 3724937
1X 3320550 (4pk) Short Swing -Yellow
Canopy Tube Holder -White 40" High Rail Slide
Green
11 [email protected]
Hardware Identification (Actual Size)
H1 PB2
(2) Pan Bolt 1/4 x 1 1/4"
(2) Hex Bolt 1/4 x 1 1/2" 9277212 Lock Washer 1/4" Flat Washer 1/4" T-Nut 9274211
1/4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut
H2
(22) Hex Bolt 1/4 x 2" 9277220
1/4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut
H3
(2) Hex Bolt 1/4 x 2 1/2" 9277222
1/4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut
H5
(2) Hex Bolt 1/4 x 4 1/2" 9277242
1/4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut
H6
(2) Hex Bolt 1/4 x 4 3/4 9277243
1/4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut
H7
(4) Hex Bolt 1/4 x 5 1/2" 9277252
1/4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut
H8
(1) Hex Bolt 1/4 x 4 1/4" 9277241
1/4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut
H11
(1) Hex Bolt 1/4 x 2 3/4" 9277223
1/4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut
G1
G4
(4) Hex Bolt 5/16 x 4" 9277340
5/16" Lock Washer - 5/16" Flat Washer - 5/16" T-Nut
G5
(5) Hex Bolt 5/16 x 4 1/2" 9277342
5/16" Lock Washer - 5/16" Flat Washer - 5/16" T-Nut
12 [email protected]
Hardware Identification (Actual Size)
G8 9277320
LS3 9262230
S1
(24) Flat Head Screw #8 x 1 1/8" (52042514)
(18)
S2 #8 Flat Washer
(59) Flat Head Screw #8 x 1 1/2" (52042512) (9251500)
S3
(12) Flat Head Screw #8 x 2 1/2" (52042522)
S4 (2)
(6) Flat Head Screw #8 x 3" (52042530) 5/16" Lock Nut
(9283300)
S15
(10) Pan Screw #8 x 1-3/4" (52042513)
(1 pk of 4)
(12) Bolt Thru Swing
S5 3/16" Flat Washer Hangers
(9251100) (3202000)
(22) Pan Screw #8 x 1/2" (9264504)
S10
(16) Pan Screw #8 x 1" (9264510)
(38) (13)
1/4" Lock Washer 5/16" Lock Washer
S7 (9253200) (9253300)
(14) Pan Screw #12 x 2" (9264620)
(41) (17)
(38) (13) 1/4" Flat Washer
1/4" T-Nut 5/16" T-Nut 5/16" Flat Washer
(9251200) (9251300)
(9285200) (9285300)
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First Step: Inventory Parts - Read This Before Starting Assembly
A. his is the time for you to inventory all your hardware, wood and accessories,
T
referencing the parts identification sheets. This will assist you with your assembly.
• The wood pieces will have the four digit key number stamped on the ends of the
boards. The wood pieces are referenced throughout the instructions with this number.
• Please refer to Page 6 for proper hardware assembly.
• Each step indicates which bolts and/or screws you will need for assembly, as well as
any flat washers, lock washers, t-nuts or lock nuts.
B. For Parts Replacement:
• Use our Online form https://parts.kidkraft.eu
• Email us at [email protected]
• Call us at +31 20 305 8620
Read the assembly manual completely, paying special attention to EN71 and
C.
ASTM warnings; notes; and safety/maintenance information on pages 1 - 6.
Before you discard your cartons fill out the form below or online at
D.
https://prdregistration.kidkraft.com/.
CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 2) CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 5)
CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 3) CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 6)
14 [email protected]
Step 1: Swing Beam Assembly
Hex Bolt Assembly Fig. 1.3
Lock T- Nut Warning: For your childs safety,
Washer orientate the swing hangers as
shown to ensure your swing will
have proper swing motion when
Flat He x installed. Failure to do so could
Washer Bolt
result in premature failure of the
swing hanger or swing chain.
A: In the middle holes of (1772) CE
SW Beam Back install 2 Bolt Thru
Swing Hangers making sure the Make sure triangle is
tight against beam
swing hangers are oriented in the
Fig. 1.1
direction shown in fig. 1.3 to maintain
proper swing motion.
1773 Front
D: Attach 1 Triangle Plate to each end of both the (1773) CE SW Beam Front and (1772) CE SW Beam Back using
1 (G1) 5/16 x 1-1/2” Hex Bolt (with lock washer, flat washer and t-nut) per Triangle Plate in the hole indicated in fig.
1.2. Correct hole usage is very important. Refer to fig 1.2 for correct placement of Hex Bolts.
Back 1772
Fig. 1.2
G1 x 4 Important!
Fort End Side
(No Overhang)
Triangle Plates
Important!
Swing End
(With Overhang)
Front
1773
15 [email protected]
Step 2: Swing End Assembly
Flat He x
Washer Bolt
A: Attach 2 (1749) SW Posts to (1756) SW Upright using 2 (G4) 5/16 x 4” Hex Bolts (with lock washer, flat washer
and t-nut). (fig. 2.1)
B: Attach (1755) SW Support to both (1749) SW Posts and (1756) SW Upright using 3 (G5) 5/16 x 4-1/2” Hex
Bolts (with lock washer, flat washer and t-nut). (fig. 2.1)
Fig 2.1
1755
1749
1756
G4
G5
1749
16 [email protected]
Step 3: Swing Beam
Hex Bolt Assembly
Lock T- Nut
Washer
Flat He x
Washer Bolt
A: Place (4919) SW Rail Block in the centre between (1773) CE SW Beam Front and (1772) CE SW Beam Back
and attach beams with 1 (H8) 1/4 x 4-1/4” Hex Bolt (with flat washer, lock washer and t-nut). (fig. 3.1 & 3.2)
B: Attach Swing Beam Assembly to the side of the Swing End Assembly with the overhang (fig. 3.3) using 1 (G5)
5/16 x 4-1/2” Hex Bolt (with lock washer, flat washer and t-nut) in the top hole of Triangle Plate and 1 (G8) 5/16 x
2” Hex Bolt (with 2 flat washers and lock nut) in the bottom hole of Triangle Plate. (fig. 3.3) Make sure Swing End
Assembly flares out at an angle. (fig 3.4)
Fig. 3.1
4919 1773
H8
Fig. 3.4
Fig. 3.3
Side with
Overhang
G5
G8
A: To 2 (1771) Posts attach (1770) SW Ground and (1759) SW Floor using 4 (H2) 1/4 x 2” Hex Bolts (with lock
washer, flat washer and t-nut) in each board. Be sure to keep bolts loose. (fig. 4.1)
H2 Fig. 4.1
1759
1771
1770
Notice hole
location
H2
H2
B: Attach (1748) SW Top to each (1771) Post with 2 (H2) 1/4 x 2” Hex Bolts (with lock washer, flat washer and
t-nut) Hex Bolts are to be installed from the back of the assembly. Be sure to keep bolts loose. (fig. 4.2)
C: Make sure assembly is square and then fasten (0369) Lower Diagonal to (1770) SW Ground at an angle using
1 (H2) 1/4 x 2” Hex Bolt (with lock washer, flat washer and t-nut) and to (1771) Post using 1 (LS3) 1/4 x 3” Lag
Screw (with flat washer). (fig 4.2).
D: Attach (1757) Wall Mount to (1759) SW Floor and (1748) SW Top with 2 (G4) 5/16 x 4” Hex Bolts (with lock
washer, flat washer and t-nut). (fig. 4.2)
H2
0369 LS3
E: Tighten all bolts. 1771
H2
1748
1757
1759
1770 G4
Fig. 4.2
H2
G4
Flat He x
Washer Bolt
A: To 2 (1771) Posts attach (1760) Floor and (1769) Ground Side with 4 (H2) 1/4 x 2” Bolts (with lock washer,
flat washer and t-nut) per board. (fig. 5.1)
H2 H2
Back
1753 Notice hole towards back
1769
H2
B: Attach (1753) Top End to each (1771) Post with 2 (H2) 1/4 x 2” Hex Bolts (with lock washer, flat washer and
t-nut). These Hex Bolts are to be installed from the back of the assembly. (fig. 5.1)
C: Attach (1766) Corner Block flush to angled extension of (1769) Ground Side with 2 (S2) 8 x 1-1/2” Wood
Screws as shown in fig. 5.2.
1753
Fig. 5.2
S2
1766
Flat He x
Washer Bolt
A: Attach (1764) Floor Front to (1771) Posts with 2 (H6) 1/4 x 4-3/4” Bolt (with flat washer, lock washer and t-
nut). Hex Bolts to be installed from the inside of the assembly. (fig. 6.2)
B: Attach (1752) Top Front to (1771) Posts with 4 (S7) 12 x 2” Pan Screws (with 3/16” flat washer). (1752) Top
Front should be flush to the top of each (1771) Post. (fig. 6.1 & 6.2)
Notice hole
Fig. 6.2
towards top Slide wall side
S7
1748
1752
S7
H6 1771
1771
Parts removed
for clarity
1764
1759
Notice hole
towards bottom
H6
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Step 7: Rock Rail Assembly
A: Attach (1766) Corner Block 1/2” from bottom of (1765) Rock Rail with 2 (S3) 8 x 2-1/2” Wood Screws as shown
in fig. 7.1.
B: Make sure assembly is square and then attach (1765) Rock Rail with Corner Block to (1764) Floor Front with
2 (S15) #8 x 1-3/4” Wood Screws. Top of (1765) Rock Rail angled edge should be flush to the top of (1764) Floor
Front. (fig. 7.2 & 7.3)
C: Attach (1770) SW Ground to (1765) Rock Rail with 2 (S2) #8 x 1-1/2” Wood Screws as shown in fig. 7.2 & 7.4.
Fig. 7.1
1765
Flush
Fig. 7.3
S3
1766 1/2”
S15
x2
1765
1764
1765
1770
S2
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Step 8: Attach Centre Divider
Hex Bolt Assembly
Lock T- Nut
Washer
Flat He x
Washer Bolt
A: Attach (1751) Centre Divider to (1752) Top Front with 1 (H2) 1/4 x 2” Bolt (with flat washer, lock washer and
t-nut) from outside of the assembly and to (1764) Floor Front with 1 (H11) 1/4 x 2-3/4” Bolt (with flat washer, lock
washer and t-nut) from inside the assembly. (fig. 8.1)
1752
1752
1751
H2
1764
1751
H11
1764
Fig. 8.1
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Step 9: Attach Gusset
A: Make sure assembly is square and then place 1 (0312) Gusset tight to the under side of (1764) Floor Front
and to (1771) Post from the inside of the assembly. Make sure the gusset is flush to the outside of the post and
attach with 2 (S4) #8 x 3” Wood Screws per side. (fig. 9.1, 9.2 & 9.3)
1764
Fig. 9.2
Fig. 9.1
1771
0312
1764 S4
S4
1771
Flush to
outside edge
S4
1771
23 [email protected]
Step 10: Attach Lower Front
A: Attach (1767) Lower Front flush to the top of (1766) Corner Block at (1769) Ground Side with 2 (S15) #8 x
1-3/4” Screws. (fig. 10.1 & 10.2)
B: Make sure (1767) Lower Front is level and then attach to (1765) Rock Rail with 2 (S15) #8 x 1-3/4” Screws.
(fig. 10.1)
Fig. 10.1
1769
1765 S15
S15
1767
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Step 11: Floor Back Assembly
A: Attach (1762) Floor Back to (1761) Side Joist with 2 (H3) 1/4 x 2-1/2” Bolts (with flat washer, lock washer and
t-nut) and 2 (S7) 12 x 2” Pan Screws (with flat washers) as shown in fig. 11.1. (1761) Side Joist should be flush to
the top of (1762) Floor Back. Bolts to be installed on (1761) Side Joist side and screws installed from (1762) Floor
Back side.
H3
Fig. 11.1
1761
H3
S7
1762
25 [email protected]
Step 12: Floor Back Assembly
Predrill Pilot Holes for Lag Screw Hex Bolt Assembly
Pre-drill all pilot holes using a Lag Predrill 1/8” Lock T- Nut
Screw pilot hole Washer
1/8” drill bit before installing
the lag screws. Flat Use factory drilled
Flat He x
Washer hole as a guide Washer Bolt
A: On the back side of the assembly attach (1768) Lower Back flush to the bottom and outside edge of (1771)
Posts with 2 (LS3) 1/4 x 3” Lag Screws (with flat washer) in the top, pre-drilled holes and 2 (S7) 12 x 2” Pan
Screws (with 3/16” flat washer) in the bottom holes as shown in fig. 12.1 & 12.3.
B: Attach Floor Back Assembly from Step 11 to both (1771) Posts with 2 (H5) 1/4 x 4-1/2” Hex Bolts (with lock
washer, flat washer and t-nut) through (1762) Floor Back. Notice the hole orientation towards bottom of board.
(fig. 12.1 & 12.2)
Fig. 12.2
1762
H5
Fig. 12.1
Floor Back
Assembly
H5
Back
Fig. 12.3
LS3
1768
S7
26 [email protected]
Step 12: Floor Back Assembly cont.
Hex Bolt Assembly
Lock T- Nut
Washer
Flat He x
Washer Bolt
C: Attach 2 (0359) Front Dividers to (1762) Floor Back with 1 (H1) 1/4 x 1-1/2” Hex Bolt (with lock washer, flat
washer and t-nut) per board. Be sure to keep bolts loose. (fig. 12.4 & 12.6)
D: Attach each (0359) Front Divider to (1758) Top Back using 1 (PB2) 1/4 x 1-1/4” Pan Bolt (with lock washer, flat
washer and t-nut) per board. Be sure to keep bolts loose. (fig. 12.4 & 12.5)
E: Level and attach (1758) Top Back to both (1771) Posts using 4 (S7) #12 x 2” Pan Screws (with 3/16” flat wash-
ers). (fig. 12.7)
Fig. 12.5
Fig. 12.4
1758
1758
PB2 x2
Hole towards top
0359
0359
Fig. 12.6
0359
1771
1762
1762
1771
H1
Fig. 12.7
S7
S7
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Step 13: Chalk Wall Assembly
A: Place the Chalk Wall Tarp in between each (0359) Front Divider and (1758) Top Back. Make sure tarp is taut
and then attach to (1758) Top Back with 3 (S5) #8 x 1/2” Wood Screws (with #8 flat washer). Tighten the bolts in
both (0359) Front Dividers. (fig. 13.1)
B: Recheck that tarp is taut and then attach Chalk Wall Tarp to both (0359) Front Dividers from the inside of the
assembly with 2 (S5) #8 x 1/2” Pan Screws (with #8 flat washer) per board as shown in fig. 13.2.
C: 3” above (1762) Floor Back attach (1754) Lower Back Wall to each (0359) Front Divider with 4 (S1) #8 x 1-1/8”
Wood Screws. (fig. 13.3)
D: Attach Chalk Wall Tarp to (1754) Lower Back Wall with 3 (S5) #8 x 1/2” Wood Screws (with #8 flat washer).
(fig. 13.4)
S5
1758
0359
0359
S5
S5
0359 0359
Fig. 13.4 S5
1754
S1
Fig. 13.3
0359
3”
0359
1762
1754
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Step 14: Floor Frame Assembly
A: From inside of the assembly, measure 3-1/8” down from the top of (1759) SW Floor (fig. 14.2) and (1760) Floor
(fig. 14.3) and then attach (1763) Floor Joist to each board with 1 (S4) #8 x 3” Wood Screws per end. Make sure
the (1763) Floor Joist is installed with the 1-3/8” side facing up. (fig. 14.1 & 14.2)
S4
1759
3-1/8”
1763 1-3/8”
1759
Fig. 14.1
1760
S4
1760
3-1/8”
1763
Fig. 14.3
29 [email protected]
Step 15: Attach Floor Boards
A: Install 1 (1774) CE Gap Board to each end of the assembly attaching to (1761) Side Joist, (1763) Floor Joist
and (1764) Front Floor using 5 (S2) #8 x 1-1/2” Wood Screws per board. Make sure boards are tight to (1759)
SW Floor, (1760) Floor, (1762) Floor Back and each (1771) Post. (fig. 15.1)
B: In between both (1774) CE Gap Boards place 5 (1776) Floor Boards making sure all boards are evenly
spaced. Attach to (1761) Side Joist, (1763) Floor Joist and (1764) Front Floor using 5 (S2) #8 x 1-1/2” Wood
Screws per board. All boards should be tight to (1762) Floor Back. (fig. 15.2)
C: Tight to (1751) Centre Divider and flush to top of (1776) Floor Board attach (1766) Corner Block to (1764)
Floor Front with 2 (S3) #8 x 2-1/2” Wood Screws. (fig. 15.2 & 15.3)
Fig. 15.1
1763 1760
1759
1764
1774
1771
1774
Fig. 15.3
1762
1766 1776
1776
1776
1776
1776
S2
x 5 per board S3 1766
1764
30 [email protected]
Step 16: Attach Ground Stakes
A: Drive 2 (0318) Ground Stakes 10-1/2” into the ground at the 2 (1771) Posts on (1770) SW Ground as shown
in fig.16.1. Attach using 2 (S3) #8 x 2-1/2” Wood Screws per ground stake. (fig. 16.1)
Fig. 16.1
1771 1771
S3
0318
1770
S3 0318
31 [email protected]
Step 17: Wall Assembly
A: On the Swing Side Wall attach 2 (0304) CE Floor Boards on either side of the (1757) Wall Mount with 4
(S1) #8 x 1 1/8” Wood Screws per board. Make sure the bottom of the boards are 1” up from the (1774) CE
Gap Boards and there is approximately 3” between each (1771) Post and (0304) CE Floor Board, not exceed-
ing 3-1/4”. (fig. 17.1 & 17.2)
B: On the opposite wall attach 3 (0304) CE Floor Boards between the 2 (1771) Posts with 4 (S1) #8 x 1-1/8”
Wood Screws per board. Make sure the bottom of the boards are 1” up from the (1774) CE Gap Board and
there is approximately 2-1/2” between each board, not exceeding 2-3/4”. (fig. 17.3 & 17.4)
3“
Fig. 17.2
3“ 1771
Fig. 17.1
1771
0304
1774
2-1/2“
1771
S1
S1 x 4 per board
0304
Fig. 17.4
Fig. 17.3
1771
1774
1“
32 [email protected]
Step 18: Canopy Roof Assembly
A: Feed both Canopy Tubes through each sleeve of the Canopy Roof until it reaches the mid point, then insert
the Canopy Tubes through the holes in (1750) Tarp Support and bring it up to the centre line. (fig. 18.1)
B: Continue feeding Canopy Tubes through the rest of the Canopy Roof sleeves and then insert the ends of the
tubes into tube holders. The flat side of the tube holders should face inwards. Make sure the notched out holes
in the Canopy Roof are at the centre line. (fig. 18.1 & 18.2)
C: Place Canopy Roof on fort at (1748) SW Top and (1753) Top End as shown in fig. 18.3. The tube holders
should be 5/8” from outside edge and 3/4” from top of (1748) SW Top and (1753) Top End. (fig. 18.4) Pre-drill
holes for the screws and then attach tube holders to each board with the 4 (S10) #8 x 1” Pan Screws per tube
holder. (fig. 18.3)
Canopy tube
Fig. 18.2
Fig. 18.1
1750
Canopy sleeve
Top of holder
Centre line
Bottom of holder
1750
Tube holder
Fig. 18.3
3/4”
Fig. 18.4
1748
5/8”
x 4 per corner
S10
1753
33 [email protected]
Step 18: Canopy Roof Assembly cont.
D: Loosen the top bolt in (1757) Wall Mount, tuck Canopy Roof in between fort and (1757) Wall Mount and then
secure Canopy Roof to (1748) SW Top and (1753) Top End with 4 (S5) #8 x 1/2” Pan Screws (with #8 flat wash-
er) per board. Be sure to re-tighten bolt in (1757) Wall Mount. (fig. 18.5)
Fig. 18.5
S5
x 4 per side
1748
1753
Hardware
8x S5 #8 x 1/2” Pan Screw (#8 flat washer)
34 [email protected]
Step 19: Attach Rock Rail
A: Attach 1 (1765) Rock Rail 17” from the already installed (1765) Rock Rail to (1764) Floor Front and (1767)
Lower Front with 4 (S15) #8 x 1-3/4” Wood Screws. Top of (1765) Rock Rail angled edge should be flush to the
top of (1764) Floor Front. (fig. 19.1 & 19.2)
B: Attach (1779) CE Access Board to the top of each (1765) Rock Rail and tight to (1751) Center Divider as
shown in fig. 19.5. Attach using 4 (S2) #8 x 1-1/2” Wood Screws. (fig. 19.5)
C: 2” down from the bottom of (1779) CE Access Board attach 1 (1778) CE Rock Board A, followed by 2 (1777)
CE Rock Board B and 1 more (1778) CE Rock Board A, making sure the sides are flush to the outside edges of
each (1765) Rock Rail. Stagger Rock Boards so the rock holes do not form a straight line. Attach using 4 (S2) #8
x 1-1/2” Wood Screws. Make sure the gap between boards are spaced 2” and do not exceed 2-1/4”. (fig. 19.5)
D: Place 1 rock on each (1777) CE Rock Board A and (1778) CE Rock Board B (fig. 19.3) and attach using
included hardware. The screw must be in the hole directly under the Pan Bolt, it will stop the rock from spinning.
(fig. 19.4)
1764
Fig. 19.1 Fig. 19.2
1751 Flush
S2
S15
x 4 per 1779
board
S15
1765
1765 1778
1764
17” S15
1765 1777
Fig. 19.4
Barrel nut
1777
1767
1778
2” Not to
1778 exceed
Flat washer 2-1/4”
Pan Screw
Pan Bolt
Fig. 19.3
Fig. 19.5
35 [email protected]
Step 20: Attach Slide Slide
Step -- Attach
Hardware Wood Parts Attach (A2) Lower Side, (A9) End Floor, (W1) SL
2X S7 #12 x 2" Pan Screw Wall, & (W2) SL Top to 2 (A1) Posts using (H2)
A: Attach Slide in opening to right of Rock Rail and tight to (1771) Post. Bolts.
Do not crush wood!
B: Pre-drill 1/8” pilot holes and attach slide to fort through the floor boards and into (1764) Floor Front using 2
(S7) #12 x 2” Pan Screws. (fig. 20.1 & 20.2)
S7
1751 1771
Fig. 20.1
WARNING
Slide must be tight to (1771) Post
S7
Fig. 20.2
1764
36 [email protected]
Step 21: Attach Swing To Fort
Hex Bolt Assembly
Lock T- Nut
Washer
Flat He x
Washer Bolt
A: Attach Swing Assembly from Step 3 to (1757) Wall Mount with 1 (G5) 5/16 x 4-1/2” Hex Bolt (with lock washer,
flat washer and t-nut) and 1 (G8) 5/16 x 2” Hex Bolt (with 2 flat washers and 1 lock nut) as shown in fig. 21.1 &
21.2.
Fig. 21.1
Fig. 21.2
T-nut Flat washer Lock washer
1757
Lock nut
Flat washer G5
G8
Hardware
1x G5 5/16 x 4-1/2” Hex Bolt
(5/16” lock washer, 5/16” flat washer, 5/16” t-nut)
1x G8 5/16 x 2” Hex Bolt
(5/16” flat washer x2, 5/16” lock nut)
37 [email protected]
Step 22: Attach Ground Stakes to Swing End
A: Drive 1 (0318) Ground Stake 10-1/2” into the ground at each (1749) SW Post on the inside of the assembly
and attach with 2 (S3) #8 x 2-1/2” Wood Screws per ground stake. (fig. 22.1 & 22.2)
Fig. 22.1
Fig. 22.2
1749
S3
0318
10-1/2”
38 [email protected]
Step
Step23:
23: Attach
AttachSwings
Swings
Step 23: Attach Swings
A:
A: Insert
Insertflexible
flexibleSwing
SwingHanger
HangerCover
Coverover
overhook.
hook. (fig.
(fig.23.1)
23.1)
B:
B: Slide
SlideSwing
SwingHanger
HangerCover
Coveraround
aroundhook
hookuntil
untilatattop.
top. (fig.
(fig.23.2)
23.2)
C:
C: Hook
Hookswing
swingrope
ropeonto
ontohook.
hook. (fig.
(fig.23.3)
23.3)
D:
D: Twist
Twistand
andflex
flexSwing
SwingHanger
HangerCover
Coveronto
ontoopen
openend
endofofhook.
hook. (fig.
(fig.23.4)
23.4)
Fig.
Fig.23.1
23.1 Fig.
Fig.23.2
23.2 Fig.
Fig.23.3
23.3 Fig.
Fig.23.4
23.4
x x22Belt
Beltswings
swings
Fig. 23.5
Other
OtherParts
Parts
Other
2 2x xBelt Parts
BeltSwing
Swing
4 4x x2Swing
x Belt
Swing SwingCover
Hanger
Hanger Cover
4 x Swing Hanger Cover
26
26
39 [email protected]
NOTES