33 308100 003 ASD 640 Installers Handbook
33 308100 003 ASD 640 Installers Handbook
33 308100 003 ASD 640 Installers Handbook
July 2017
AIR-IntelligenceTM ASD-640
Aspirating Smoke Detection System
Design, Installation,
Operation, and Maintenance Manual
FOREWORD
This manual, P/N 33-308100-003, is to be used by qualified and factory-trained personnel, knowledgeable
of NFPA standards and any other applicable standards in effect, and is intended to provide guidance to
qualified technical professionals for the installation, operation, and maintenance of the AIR-IntelligenceTM
ASD-640 Air Sampling Detector, referred to in this manual as the “ASD-640” or the “Detector.”
Only qualified persons experienced, trained and certified in the installation of this equipment should design,
service, maintain, test, install, and configure the ASD-640. They must be familiar and experienced with the
wiring diagrams and components, electrical installation, and familiar not only with NEC, relevant NFPA and
local codes but also trained and qualified by the manufacturer and/or its associated operating companies.
The manufacturer of the components that make up the ASD-640 is not responsible for its configuration or
installation of the product.
It is the responsibility of the professional installer (described above) to properly install, configure and test
the systems. Under no circumstances will the manufacturer be liable for improper installation,
maintenance, servicing, testing or configuration of the systems.
The technical data contained herein is provided for informational purposes only and should not be used as
a substitute for professional judgment and training. Although the manufacturer believes this information
to be true and correct, it is published and presented without any guarantee or warranty whatsoever. The
manufacturer disclaims any liability for any use of the data other than as set out in this manual, foreword
included.
Any questions concerning the information presented in this manual should be addressed to:
Kidde-Fenwal, Inc.
400 Main Street
Ashland, MA 01721 USA
Customer Service: (508) 881-2000
Technical Support: (866) 287-2531
Website: www.kidde-fenwal.com
This symbol appears on the main board of the unit and indicates that the board contains
static sensitive components.
This label is located on the laser chamber at the bottom right of the open Detector and sig-
nifies that the unit is a Class 1 Laser product as specified in IEC 60825-1. The unit incorpo-
rates a Class 3B embedded laser which must not be removed from the Detector as retinal
damage may result if the laser beam enters the eye.
This symbol indicates the Safety Earth studs. These are for grounding cable screens, etc.
and should not be connected to 0 volt or signal earth.
AIR-Intelligence has taken every care to ensure that the ASD-640 is as simple to install as
possible, but in case of difficulty, please contact Technical Support at (866) 287-2531.
Monday through Friday 8AM to 5PM EST.
Entries shown as EXAMPLE represent function buttons on the front of the Detector. For
EXAMPLE
example: TEST represents the TEST function button.
Installation Precautions
Adherence to the following will aid in problem-free installation with long-term reliability:
Several different sources of power can be connected to this High Sensitivity Smoke
Detector.
Disconnect all sources of power before servicing. Detector and associated
WARNING equipment may be damaged by servicing while the unit is energized. Do not
attempt to install, service, or operate this control unit until this manual is read
and understood.
This system meets FM and UL 268 requirements for operation at 32° to 100°F (0° to 38°C) and at a relative
humidity of 90% (non-condensing) @ 90°F (32.2°C). However, the useful life of the system’s standby
batteries and the electronic components may be adversely effected by continuous operation at these
environmental limits. Therefore, it is recommended that this system and its peripherals be installed in an
environment with a nominal room temperature of 60° to 80°F.
This equipment is Class 111 as defined in EN60950 (i.e., this equipment is designed to operate from Safety
Extra Low Voltages and does not generate any hazardous voltages).
Like all solid state electronic devices, this system may operate erratically or can be damaged when
subjected to lightning induced transients. Although no system is completely immune from lightning
transients and interference, proper grounding will reduce susceptibility.
The use of overhead or outside aerial wiring is not recommended due to the
increased susceptibility to nearby lightning strikes. Consult with the Technical
WARNING Support Department if any problems are anticipated or encountered.
Do not install electronic assemblies prior to mounting and attaching conduit for field wiring to the enclosure.
Before making modifications, verify that they will not interfere with battery and printed circuit board
locations. Do not overtighten screw terminals. Overtightening may damage threads, resulting in reduced
terminal contact pressure and difficulty with screw terminal removal.
This system contains static-sensitive components. Always ground yourself with a proper wrist strap before
handling any circuits so that static charges are removed from the body. Use static suppressive packaging
to protect electronic assemblies removed from the control unit.
Follow the instructions in this manual. These instructions must be followed to avoid damage to the control
unit and associated equipment. System operation and reliability depend upon proper installation.
FIRST AID
Any injury, no matter how slight, should never go unattended. Always obtain first aid or medical attention
immediately.
CHAPTER 4 COMMISSIONING
4-1 Introduction ......................................................................................... 4-1
4-2 Commissioning Checklist........................................................................ 4-1
4-3 Pre-Commissioning Preparation .............................................................. 4-2
4-4 Acclimation Period................................................................................. 4-2
4-5 Transport Time Verification .................................................................... 4-2
4-6 Gross Smoke Testing............................................................................. 4-2
4-6.1 Aerosol Smoke Spray ............................................................................ 4-2
4-6.2 Wire Burner Tests ................................................................................. 4-3
4-6.2.1 Wire Burner Test 1 (Optional) ................................................................. 4-3
4-6.2.2 Wire Burner Test 2 (Optional) ................................................................. 4-3
CHAPTER 5 TROUBLESHOOTING
5-1 Troubleshooting the ASD-640 ................................................................. 5-1
5-2 Error Messages ..................................................................................... 5-3
CHAPTER 1
PRODUCT AND COMPONENT DESCRIPTIONS
1-1 INTRODUCTION
ClassiFire intelligence also monitors the Detector chamber and dust separator (filter) for
contamination, continually adjusting the appropriate operating parameters to counteract the
negative effects of any contamination. AIR-Intelligence Detectors are unique in being able to
provide a consistent level of protection in a very wide range of environments by continuously
making minor adjustments to sensitivity.
The AIR-Intelligence line of Detectors has detected “difficult-to-detect“ slow growth electrical
overload incipient fires in “difficult“ environments.
This manual gives information likely to be needed for most installations, but for more detailed
information on subjects such as programming, networking and pipe networks, please refer to
the SenseNETTM Software User’s Guide, Remote Configuration Software User’s Guide and
PipeCADTM Design, Installation and Software Manual.
This equipment is Class 111 as defined in EN60950 (i.e., this equipment is designed to operate
from Safety Extra Low Voltages and does not generate any hazardous voltages).
This label is located on the laser chamber and signifies that the unit is a Class 1 Laser product
as specified in IEC 60825-1. The unit incorporates a Class 3B embedded laser which must not
be removed from the Detector as retinal damage may result if the laser beam enters the eye.
If this equipment is part of a fire detection system, it should be supplied from an approved U.L.
power supply designed for fire system use.
1-2 SPECIFICATIONS
Specification Value
SELV rating (EN 60950) Class III
Supply Voltage 21.6 volt - 26.4 volt DC
Size 16.8 in W x 14.6 in. H x 3.7 in. D
(427 mm W x 372 mm H x 95 mm D)
Specification Value
Weight
(Detector) 11.5 lb. (5.2 kg )
(Command Module Detector) 11.6 lb. (5.3 kg)
(Stand-alone Command Module) 13.6 lb. (6.2 kg)
(Stand-alone Command Module + 22.3 lb. (10.1 kg)
batteries)
Operating temperature range 32° to 100°F (0° to 38°C) (UL 268 compliance)
Operating humidity range 0 - 90% Non Condensing
IEC 61010-1 Pollution degree 1
IEC 61010-1 Installation Cat. II
Sensitivity range (Obs/ft) Min = 25% Max = 0.03% FSD
Maximum sensitivity resolution 0.00046 %Obs/ft
Detection principle Laser light scattering mass detection
Particle sensitivity range 0.0003 to 10 microns
Current consumption 400 mA (Detector)
450 mA (Stand-alone Command Module)
850 mA (Command Module Detector)
Relay contact rating 500mA @ 30V
Maximum sampling pipe length 656 ft. (200 m)
Sampling pipe inlets 4
Sampling pipe internal diameter 1/2 to 1 inch (15-25 mm) {Adapters are required for
pipes <1 inch (25 mm) O.D. pipe}
Alarm levels 4 (Fire 2, Fire 1, Pre-Alarm and Aux)
Bar graph sensitivity range 0.00046 to 7.62 obs/ft.
Bar graph segments 26
Chamber service intervals Greater than 8 years (depending on environment)
Dust separator (filter) replacement intervals Greater than 5 years (depending on environment)
Laser lifetime (MTTF) Greater than 1000 years
Programming Front panel or PC via RS232/RS485
Data bus cable RS485 data cable
Data bus length 3,937 ft. (1,200 m)
IP rating IP50
Supported languages on internal Czech, Dutch, English, Estonian, Finnish, French,
programmer German, Hungarian, Italian, Norwegian, Spanish,
Swedish
1-3 FEATURES
The Standard Detector may be operated as a stand-alone unit, or may be part of a network of
detectors centrally monitored by a Command Module (see Section 1-5). It may be
programmed via its front panel, as in the Standard Detector and Command Module versions,
shown in Figure 1-1 and Figure 1-3. Alternatively, the Standard Detector can be ordered
without a front panel display, as shown in Figure 1-2. The detectors may be programmed
remotely via the detector’s RS485 terminals using a Command Module, or via the detector’s
RS232 port using a PC running ClassiFire software. A copy of this software is supplied with each
detector.
The Standard Detector without a front panel display is housed in a rugged sheet metal steel
enclosure. This detector includes LEDs to indicate alarms, faults, and normal operating
conditions. The Standard Detector with display (and Command Module) can also be ordered
with the steel enclosure.
When multiple Detectors are networked together, a Command Module may be used to tie all
the Detectors together and to provide a centralized point for network access and programming,
running diagnostics, and PC and fire panel connection.
The Command Module can be mounted either inside a Detector or as a stand-alone unit in its
own housing without an aspirator or smoke detection circuitry.
When a Command Module is mounted inside a Detector, the Standard Detector display is
replaced with a dedicated Command Module display. The programming buttons and display on
the front of the Detector belong to the Command Module.
Programming at the Command Module is very similar to programming a Detector, the main
difference being that the Command Module has extra functions to control all the AIR-
Intelligence Detectors connected in the network.
The Standard and Command Module controls and indicators are very similar.
1. Aux. Alarm, PreAlarm, FireAlarm, and Fire 2 indicators illuminate when the set
alarm level has been reached and the set time delays have expired. On a Command
Module, the indicators signify an alarm condition from any Detector on the
communications loop.
2. Smoke Density Indicators (1 through 10) are the relatively scaled ClassiFire bar
graph and changes in steps of half a segment.
3. Smoke Density Indicators (scaled smoke levels) display absolutely scaled smoke
levels above 0.30% obscuration per foot to a maximum of 7.62% per foot (that is, 1.0 to 25%
obscuration per meter). The Fire 2 activation level is programmed normally somewhere
in this range. The bar graph display will show a continually cycling pattern when the
unit is in FastLearn TM mode. On the Command Module display, this will occur when
any unit on the RS485 communications loop is in FastLearn. Otherwise, the bar graph
display on the Command Module mimics the bar graph display on the highest-reading
Detector on the loop.
4. Status Display (if fitted) shows all events as they happen in real time and is also
used to configure the unit. See Chapter 3, Programming the Unit, for more
information.
5. The <RESET> Button clears any latched alarms or faults and sets the status display
back to its normal operation display. To comply with national standards, Detectors are
supplied with the RESET function disabled as the default.
6. The <TEST> Button starts a lamp test which makes the Detector show its nominal
operating sensitivity as calculated by the ClassiFire Artificial Intelligence System.
7. The <ISOL> Button toggles the unit‘s isolation state. When isolated, the unit cannot
generate any alarms and will signal a fault condition and the text display will show
Panel Isolate. A Detector is shipped with its <ISOL> Button disabled as default.
These three buttons can be individually enabled or disabled. The factory default state
of the Detector is: <TEST> button enabled and <RESET> and <ISOL> buttons
disabled.
8. MENU Buttons are used when programming the unit, which is password-protected.
See Section 3-4‚ "Navigating Through the Menus", for more information. Pressing the
UP or DOWN arrow keys when not in Programming Mode (the access code has NOT
been entered) scrolls through the Detector’s event log. Refer to Section 3-6‚ "Event
Log" for more information.
9. The Fault Indicator illuminates when the unit has a fault and a fault signal is being
sent to the fire alarm panel. On the Command Module, this also indicates a fault in a
Detector on the communications loop, or in the loop itself.
10. The OK Indicator illuminates to show normal operation when there are no faults. On
the Command Module, this means that the Command Module and all Detectors on the
loop are operating normally.
The Standard Detector display is a two-line LCD which allows basic programming of the
Detector.
The Command Module display contains more information than the Standard Detector display.
The Command Module display instructs the user with graphic symbols.
CHAPTER 2
INSTALLATION AND ASSEMBLY DESCRIPTION
2-1 INTRODUCTION
This chapter provides information necessary to install the AIR-IntelligenceTM ASD-640 system.
Installation consists of the following steps:
1. Unpack the shipping carton. Ensure that the package contains a CD-ROM, two ferrite rings,
two keys, two cable glands, and the unit.
2. Determine the optimum location for the Detector.
3. Do not open any unused sampling pipe inlets. Remove the inlet caps from sampling pipe
inlets to be used.
4. Remove the knockouts for field wiring and battery connections.
5. Mount the wall-mounting bracket.
6. Mount the Detector to the mounting bracket.
7. Connect the Detector to the sampling pipe network.
At this time, you may install the optional Command Module with APIC, if one is being used.
8. Connect field wiring to the Detector.
9. Power up and program the Detector.
Note: If the Command Module with APIC is being used, it should be programmed first.
This system contains static-sensitive components. Always ground yourself with a proper wrist
strap before handling any circuits.
Sampling hole
Sampling pipe
False ceiling
Exhaust pipe
Detector
Table 2-1 contains a list of procedural guidelines for installation of the ASD-640.
Do Don’t
Ensure that the power and signal cables are X Install Detectors in damp or exposed areas.
correctly connected before powering up by use
of cable identifiers or electrical continuity
checks. Incorrect connection could damage the
Detector.
Ensure that cable of an appropriate approved X Remove or connect boards when the Detector
type is used for interconnection. is powered up.
Place sampling points so that the Detector will X Connect internal 0 volt terminals to local earth.
be able to detect smoke at the earliest
opportunity.
Ensure that the Detector exhaust is in an area X Attempt to re-use dust filter cartridges once
with the same atmospheric pressure as the removed.
sample pipes, either by placing the Detector
physically in the protected area or by leading a
pipe from the Detector exhaust to the
protected area.
Ensure that the environment of the protected X Attempt to adjust or alter Detector settings
area is within the environmental operating other than via the user-programmable
parameters of the Detector (14º to 140ºF or functions. Any attempts to adjust the laser
-10º to +60ºC), humidity 0 - 90%, non- potentiometer are detectable and will void the
condensing. warranty on the product.
Close unused pipe inlet ports on the Detector to X Place the Detector near high power RF sources.
ensure optimal operation.
Set the appropriate ClassiFire alarm factor for X Place the Detector so close to other equipment
the area to be detected. that there is insufficient room to access and
change the dust separator. (See Section 6-3.8,
“Replacing the Dust Separator (Filter)”).
Set the Detector Address Switches correctly X Use sampling pipe of less than 1 inch (27 mm)
when used in a network. outside diameter without a suitable 1-inch
(27-mm) pipe adapter. It is important that
there are no leaks where the pipe connects to
the Detector.
PipeCADTM pipe modeling software must be used when designing a pipe network and verifying
its performance. Refer to the PipeCAD Design, Installation and Software Manual for complete
instructions on how to design and install an air sampling pipe network.
The Detector body is fitted to a wall-mounting bracket which is attached to the wall via three
mounting holes E as shown in Figure 2-2. The Detector is then fitted over the mounting stud
D and secured inside the Detector body with the nut provided for the purpose.
For a more discreet layout, it is possible to allow the sampling pipes and cables to enter the
Detector from the rear, with the sample pipes and connection cables channeled into the wall.
(Figure 2-1 depicts the Detector with cables channeled into the wall and the sampling pipes
not channeled into the wall.) In order to achieve this, sampling holes A and B need to be
opened up to a diameter of 1.25 in. (30 mm) to take the sampling pipes A and the exhaust
pipe B. The holes C need to be opened up to 1.0" (25 mm) diameter in order to take a suitable
threaded metal cable gland to provide adequate RF screening for the connection cables. These
modifications are shown in dotted lines.
The wall will also need to be suitably prepared to allow the mounting plate to sit flush against
the wall. The sampling and exhaust pipes must also extend out of the wall sufficiently to tightly
engage in the pipe entry points on the rear of the Detector (as shown in Figure 2-2). If the
Detector does not fit flush with the mounting bracket, the pipe excess should be trimmed back
in small increments until the correct fit is achieved.
C. D. B. A.
E.
Sampling pipes
Exhaust pipe
Fire Alarm 25
ET
20 RES
Pre-Alarm
Y
15
T
5
T
Aux. Alarm 2 TES
ENTER
I
S 1%
N
D E
E
S M O K ISOL.
Fire 2
1 2 3 4 5 6 7 8 9 10
COMMAND MODULE
Fault OK
To remove the front cover, unlock it using the key provided (turn counter-clockwise). The
bottom of the front cover may then be lifted away from the Detector chassis until the top of
the cover disengages from the retaining rails at the top of the chassis. The cover may then be
removed.
If greater internal access is required, e.g., for software upgrades, it may be necessary to
remove the front panel display. To do this, use an anti-static wrist strap to prevent possible
static damage to the unit’s electronics and proceed with the following steps:
1. Power down the unit
2. Unfasten the four counter-sunk crosshead screws holding the display to the display
mounting brackets
3. Lift the display away from the main board.
Note: It is not necessary to remove the remaining four screws .
If the display needs to be completely removed, unplug the display ribbon connectors from the
Detector or Command Module main board, taking note of the position of the connectors which
are as follows:
• For the Standard Detector, a single ribbon cable connected to the Detector’s front panel
display connector (see Section 1-4 for details).
• For the Command Module Detector, a twin ribbon cable, one ribbon connected to the
Detector’s front panel” display connector and marked “DISPLAY DET,” and one connected
to the Command Module board’s Commander Display connector and marked
“COMMAND CM” (see Section 1-8 for details).
• For the Stand-Alone Command Module, a twin ribbon cable, one ribbon connected to the
detector display connector and marked “COMMAND DET,” and one connected to the
Commander Display connector and marked “COMMAND CM” (see Section 1-5 for details).
When the display needs to be completely removed, disengage the ribbon connectors from the
main Detector or Command Module board and NOT from the display board.
Refitting of the display is the reverse of the above. Ensure that the connectors are refitted as
described above. To refit the front cover, hook the recessed lip at the top of the front cover
behind the two retaining guard rails at the top of the chassis as shown in Figure 2-3:
Guard Rails
Figure 2-3. Hooking the Recessed Lip at the Top of the Front Cover
All electrical (power and signal) connections should be made to the green power terminal block
inside the Detector. Power cables should have sufficient current-carrying capacity. Refer to
Section 1-2 for current consumption. Signal cable should be 120 volt shielded (screened)
twisted pair such as Belden 9841 24AWG. Power and signal cables should enter the Detector
via metal cable glands.
Figure 2-4 shows the terminal block connections for a Standard Detector.
2
Addressable bus 2 high o/p
Remote input 1
1 2
Short pair to activate Addressable bus 2 low o/p
2
Addressable bus 1 high o/p
Remote input 2
Short pair to activate1 Addressable bus 1 high o/p
2
Spare
Remote input 3
1
Short pair to activate Spare
Spare
Spare
N/O Fire 2 contacts
N/O Fire 2 contacts
N/O Fire 1 contacts
N/O Fire 1 contacts
N/O Pre-Alarm contacts
N/O Pre-Alarm contacts
N/O Aux contacts
N/O Aux contacts
N/C Fault contacts
N/C Fault contacts
Spare
1
These connections can be used as the input terminals for main supply and battery fault sensing.
When this is the case, the contacts will signal a fault when the contacts are open rather than closed,
as fault relays operate in the opposite sense to other relays, i.e., they are open for normal operation.
The factory default setting is for supply monitoring on “I/P 1.”
2
These connections are used to connect a Detector to an addressable Fire Panel when a suitable
Addressable Protocol Interface card is mounted to the “Addressable Interface” connector on the
left-hand edge of the Detector main PCB. (Refer to Section 2-8 for more information on APIC cards.)
All electrical (power and signal) connections should be made to the green terminal block inside
the Detector. Power cables should be shielded (screened) and of sufficient current-carrying
capacity. Signal cable should be 120 volt screened twisted pair such as Belden 9841 24AWG.
Power and signal cables should enter the Detector via metal cable glands.
Figure 2-5 shows the terminal block connections for the Command Module.
2
Addressable bus 2 high o/p
RS232-2 earth
2
Addressable bus 2 low o/p
RS232-2 receive line
2
Addressable bus 1 high o/p
RS232-2 transmit line
2
Addressable bus 1 low o/p
Spare connection
RS485 bus 1 screen
Remote input 2, Short pair to
activate1 RS485 bus 2 data line A
1
These connections can be used as the input terminals for main supply and battery fault sensing.
When this is the case, the contacts will signal a fault when the contacts are open rather than closed,
as fault relays operate in the opposite sense to other relays, i.e., they are open for normal operation.
The factory default setting is for supply monitoring on “I/P 1.”
2
These connections are used to connect a Command Module to an addressable Fire Panel when a
suitable Addressable Protocol Interface card is mounted to the “Addressable Interface” connector on
the left hand edge of the Command Module main PCB. (Refer to Section 2-8 for more information on
APIC cards.)
The following precautions should be taken only for those applications where the system is
required to meet EMC compliance requirements:
• Screened power cable should be used.
• The earth wire of power cables should be connected to the Detector EARTH terminal and
this, in turn, connected to a ground stud on the Detector chassis.
• All cables (power and signal) should pass through the screw-in metal cable glands
provided. The screen of the power cable should be terminated at the cable gland.
• Power cables need to be fitted with a ferrite ring inside the Detector case (two are
provided). The 24V and 0V (-24V) wires should be long enough to form a loop around the
ferrite wall.
• Separate wires from the power cables should be kept as short as possible, just enough to
provide adequate stress relief.
Figure 2-6 and Figure 2-7 show the proper arrangement of top and rear entry power cables.
Cable gland
Cable screen
Ferrite
Earth
stud
Cable gland
Earth
stud Ferrite
The Detector shall be powered by a UL 1481 listed 24 VDC power supply of sufficient capacity
(as shown in Figure 2-8).
0 volt
Safety earth
+ 24V DC
Note: The safety earth connection must be separate and not connected to the GND (ØV)
connection.
The Command Module can be monitored using the “Normally Closed” fault contacts on the
power supply. Connect the NC and COM terminals on the power supply to the I/P1 or I/P2
terminals on the Command Module. Power supply monitoring can be turned on through the
keypad or via the remote software.
In normal use, the Detector remains in a reduced sensitivity mode for 24 hours while it gathers
information about its environment. For purposes of demonstration, for example, to verify a
new installation, this may be disabled by putting the Detector into "Demonstration Mode." This
special operating mode bypasses the 24-hour learning process and allows the Detector to
operate at a high sensitivity after only 15 minutes learn time.
To enter Demonstration Mode, the Detector must be in FastLearnTM mode. While FastLearn is
running, hold down the front panel <RESET> button and while holding this, simultaneously
press the <TEST> and <ISOL> buttons. The <RESET> and <ISOL> buttons do not need to
be enabled for this function.
When entering Demonstration Mode, the Detector front panel LCD display will show the legend
Demo mode and the time and date on which this was invoked.
Note: Demonstration Mode should only be used for demonstrations. It should not be used as
a substitute for normal operation, as the alarm settings in this mode are based solely
on the sparse data gained during the 15-minute FastLearn period. Over time, this would
lead to nuisance alarms due to normal variation in the Detector’s environment. To
cancel Demonstration Mode, invoke a new FastLearn (see Section 3-5.8 for details).
The ASD-640 Detector provides the following methods of interfacing with fire alarm panels:
• To conventional or addressable fire alarm panels using the Detectors’ Fire 1, Fire 2, Pre-
Alarm, and Fault relay contacts as input
• To addressable fire alarm panels via Addressable Protocol Interface Cards (APICs)
APICs plug into a connector on the main PCB via a ribbon cable. Once plugged in, the SLC in
and out are connected to the main PCB addressable bus terminals and the address DIP
switches are set to the SLC address. APICs have two modes of operation: single address and
multi-address.
When the interface is set to single address mode, the card appears at a single address on the
SLC and the Detector status is read from that address.
Multi-address mode is used when monitoring the status of multiple Detectors with consecutive
addresses from a single SLC. Multi-address mode is normally only used in the Command
Module.
In order to identify itself to the Command Module or fire panel, each Detector needs to have a
unique address ranging from 1 to 127. The Detector address is simply set on the DIP switch
located at the lower left of the opened Detector on the bottom of the main circuit board. The
switch settings are up for 1 and down for 0, and the Detector address is set as a 7-bit binary
code (switch 8 equates to a value of 128 and so is outside the usable address range).
Figure 2-10 shows an example where the address equates to “01100011” in binary, or:
ON
1 2 3 4 5 6 7 8
The full range of available addresses and their relevant switch settings are provided in Table
2-2 for reference.
Note: Addresses chosen for Detectors do not have to be consecutive or in a given order as
long as they are all different.
The RS485 wire needs to be fitted with a ferrite ring inside each Detector. Up to 127 Detectors
may be linked in a single SenseNET bus, supporting a total length of wire between adjacent
Detectors of up to 3/4 mile (1.2 km). Refer to Section 2-5.3 for further information.
The Detectors are connected using the RS485 connections on the terminal block (refer to
Section 2-5.1 and Section 2-5.2 for details). RS485 1A and 1B are the signal connections for
bus 1 and RS485 2A and 2B are the signal connections for bus 2. SCREEN 1 and 2 are the
screen connections for buses 1 and 2, respectively.
For the Command Module, the RS485 1A and 1B connections may be thought of as the ‘Send’
lines, and 2A and 2B the ’Return’ lines. For each Detector on the loop, the 1A and 1B
connections may be thought of as the lines from the previous Detector on the loop and the 2A
and 2B connections the lines to the next Detector in the loop.
It should be pointed out that loop connections such as in Section 2-8.3 are only needed for a
fully fault-tolerant network where full isolation is required between Detectors. If all Detectors
are operating within the same zone, a series connection can be used where the output from
the Command Module is taken from the Bus 2 terminals and the last Detector in the loop does
not require to be connected back to the Command Module as shown below. In this example,
the Command Module will not be able to monitor the network for communications problems,
but less wiring is required.
When a Command Module is being used to manage one or more Detectors (the maximum limit
is 127) an Addressable Protocol Interface Card (APIC) is required to decode Detector status
information in the Command Module and convey to the Fire Panel via the Addressable Bus 1
and Bus 2 terminal block connections (see Section 2-5.2 for details). In this configuration only
one interface is required and all Detector information is available through this interface, one
address per device.
Note: Some addressable protocols may limit the maximum number of device addresses to
less than 127. The Detector address on the SenseNETTM loop and the Fire Panel
addressable protocol address are the same, i.e., no address translation is performed.
Some protocols may not support all of the available alarm levels, and fault reporting is
usually a general fault with no detailed fault information.
Addressable loop
Command
Module Detector
Note: In networks of less than 127 Detectors, in order to avoid unused addresses from
reporting a “Detector not Present” fault, it is required that a continuous unbroken range
of Detector addresses is set on the APIC.
An APIC may be used to decode Detector status information and convey this to the Fire Panel
via the Addressable Bus 1 and Bus 2 terminal block connections.
Addressable loop
Detector 1
Note: The Detector address on the RS485 communications loop and the Fire Panel
addressable protocol address are the same, which means that no address translation is
performed. Some protocols may not support all of the available alarm levels, and fault
reporting is usually a general fault with no detailed fault information.
2-11 CONNECTING TO A PC
To connect a single stand-alone Detector to a PC, connect the PC‘s serial port directly to the
Detector‘s 9-way RS232 port. Connections for this cable are shown in Figure 2-15.
2 3
3 2
5 5
7 8
8 7
When multiple Detectors are networked together and a Command Module is being used, the
PC connects to the Command Module‘s 9-pin RS232 port. The cable connections are the same
as the Standard Detector cable connections.
CHAPTER 3
PROGRAMMING THE UNIT
3-1 INTRODUCTION
The AIR-IntelligenceTM ASD-640 can be configured and programmed with the use of the front
panel controls or interface to a PC.
You must enter a valid Installer Access Code to program Detector parameters. The access code
is only required when in Programming Mode.
The Detector responds by prompting the user for the Installer Access Code as follows:
Note: Pressing the Up or Down Arrow key has no effect until you press the Right Arrow
key to place the cursor under the first digit.
Valid ranges for all programmable parameter values are displayed in parentheses below/beside
the parameter legend in Figure 3-3 and Table 3-1.
Note: You cannot save an illegal value. For example, the maximum valid input for the Fire 1
level is 10. If you enter 99, the programmer displays the Bad value error message
and prompts you for a new value.
After you enter the required value, press the <Enter> key to select the amended setting.
Pressing the Right Arrow key when the cursor is on the right-most digit has the same effect.
If no programming activity is detected for 5 minutes, the Detector displays the legend Access
timeout and exits Programming Mode.
When the correct access code is entered, the display shows the main menu. The current
selection is always shown with an arrow after it. Press the <Enter> key or the Left Arrow
key to activate the selection.
Press the Up and Down Arrow keys to navigate through the main menu options. The currently
selected item appears at the top of the screen and is identified by an arrow or a trailing dot.
Figure 3-2 shows how pressing the Down Arrow key scrolls the screen from the Setup menu
(the current selection), to the Log menu. Alternatively, pressing the Up Arrow retreats to the
Exit command.
When the menu item appears with the arrow next to it, press the <Enter> key to scroll
through the list of items available for that menu.
For example, Figure 3-3 shows the sequence of actions necessary to program the Fire 1 level.
Having entered the Fire 1 level, the selected item indicator steps along to the item below it
in the Alarm levels sub-menu. (For Alarm level setting information, see Section 3-5.2.) You
can edit the Fire 1 level as shown, or use the Up and Down Arrow keys to move to the next
choice.
Once you reach the last entry in the sub-menu, press the <RESET> button to move back
up to the Setup menu. Pressing the <RESET> button at any time exits Programming
Mode, assuming the <RESET> button is enabled.
Table 3-1 shows the full menu map for the ASD-640, showing the choices available within each
menu and sub-menu.
The Up and Down Arrow keys move the menu pointer progressively towards the left or right
of the map as appropriate, and the Right and Left Arrow keys move the pointer to the choices
in the currently-selected menu or sub-menu.
Items within sub-menus are sequentially accessed with the Down Arrow key, followed by the
Right Arrow key. Values are edited by pressing the Right Arrow key, followed by the Up and
Down Arrow keys.
A list of all programmable functions follows with an explanation of their usage and the menu
and sub-menu in which they can be found. A menu map with the location of each sub-menu
and function within the main menu is shown in Table 3-1. The valid input range for
programming parameters is also provided.
Where a programmable function on the Command Module applies to a Standard Detector, the
Command module will scan the loop and, if more than one Detector is present, will prompt the
user for the address of the Detector to be programmed.
If the function applies to the Command Module, the address "000" should be entered. For other
Detectors on the loop (including the Detector element of a Command Module Detector), the
value is the same as the address set on the Detector’s internal DIP switch.
If a user enters an address which does not appear on the loop, the error message, “Bad
Detector” appears. This message only appears if the Command Module address “000” is
entered into a function which only applies to Detectors (that is, anything except “CM only” and
“Address 000-127” functions).
Table 3-1 shows a map of the programmable functions by menu and sub-menu with references
by chapter section.
It is important that the time and date be set up correctly on the controller’s internal calendar/
clock because it uses this information to store events in the event log. Refer to Section 3-6,
"Event log" for more details. Units are supplied with the correct setting for UK time. This is
backed up with a rechargeable battery. Page 14
The value set in the Pre-Alarm level , Fire 1 level and Aux level functions in the Alarm
levels sub-menu is the relatively-scaled bar graph level at which the appropriate alarm is
initiated on the Detector. The Fire 2 level function assigns an absolutely-scaled alarm level
in % obs/ft or % obs/m (as selected in configuration) to the Fire 2 alarm. The Aux level is set
by factory default at level 10, which means that this alarm will occur after the Fire 1 alarm.
The alarm delay is the number of seconds that an alarm level has to be continuously sensed
before the alarm is initiated. Each alarm level has a programmable delay of between 0 and 90
seconds.
When this function is set to a value other than zero, the shorting together of one of the
"Input 3" contacts on the Detector main circuit board by means of potential-free dry contacts will
desensitize the Detector by moving the alarm levels out by the specified percentage.
The Detector sensitivity is set with this entry, which will also affect the probability of nuisance
alarms. 0 = high sensitivity, higher probability; 8 = low sensitivity, lower probability.
Note: The highest sensitivity setting is suitable for clean, environmentally controlled
environments, e.g., semiconductor manufacturing clean rooms where airborne
pollutants are kept to an absolute minimum and the least contamination is cause for
alarm. Use of this setting in a busy machine shop would lead to relatively frequent
nuisance alarms due to the normal variation of atmospheric contamination, and a lower
sensitivity setting is recommended. It is therefore important that the alarm factor
chosen is suitable for the area to be protected. When the appropriate alarm factor
for the protected area has been set, nuisance alarms will be reduced to an absolute
minimum.
Alarm Probability of
Sensitivity Suggested Protected Area
Factor Nuisance Alarm
3-5.6 Hour Start of Day and Night Operation (0-23 - Address 001-127)
Note: This information is provided as general guidance only. The installer is responsible for
assessing the environment and determining the appropriate sensitivity of the ClassiFire
alarm.
These values are the times to the nearest hour at which the day/night switching is desired to
take place on the Detector. Entries are made in 24-hour format, e.g., 19:00 for 7pm. If no
day/night switching is required, then both entries should be set to 00:00. Day and night
switching is intended so that the Detector may automatically select a different sensitivity when
the protected area is unoccupied and fewer contaminants are being produced. ClassiFire
automatically detects the change in smoke level after the protected area is left, and if the time
at which this happens is within +/– 70 minutes of the programmed switchover time, it selects
the nighttime histogram.
Note: If the environment actually becomes more contaminated during the night period, then
ClassiFire will adapt to that too, reducing the nighttime sensitivity. The system will
automatically compensate for 1 hour seasonal time changes.
When this function is set to Yes , Laser Dust Discrimination (LDD) increases the response time
of the Detector slightly, while greatly reducing the likelihood of nuisance alarms due to dust
ingress. LDD may be disabled in very clean rooms for a slightly faster response to smoke by
setting this function to No. Disabling LDD is not recommended for areas other than
manufacturing clean rooms, due to the increased probability of nuisance alarms in most other
operating environments.
Setting this function to Yes will start a FastLearn at any time. The bar graph display on the
front of the Detector will show a rolling segment display on the front panel for the 15 minutes
that it takes to complete.
Note: If the Detector is in FastLearn Mode, do not set this function to “No.” If you set this
function to “No”, the FastLearn process will stop. AIR-Intelligence does not recommend
or support the deactivation of the FastLearn function.
The text display will initially display the legend FastLearn 15 and will then count down each
minute until the FastLearn is complete.
Note: It will take a further 24 hours after the FastLearn for full sensitivity to be reached,
unless Demonstration Mode has been initiated. It is essential for proper functioning that
the Detector not be left in Demonstration Mode, and that it be allowed to complete the
24-hour learning period. To cancel Demonstration Mode, set this function to Yes or
power down and restart the Detector to initiate FastLearn Mode.
As default, this function is set to Yes. This ensures that if the Detector is powered down for
any reason (e.g., for maintenance or to be moved to a new area), FastLearn begins
automatically on power-up. There may be occasions when it is desirable to power down the
Detector for short periods of time, and it is highly likely that ambient contaminant levels will
be the same on power-up. Under these circumstances, it may not be necessary to perform a
FastLearn process again. In this case, this function can be set to No before power-down,
allowing the Detector to return to its original settings on power-up.
If this function is set to Yes , then the Detector will ignore any pre-set time delays in the event
of an unacceptably rapid increase in smoke density, thereby minimizing response time to
“rapid growth” fires. This function would normally only be used where there were long time
delays programmed on the alarm levels.
Setting this function to Yes means that the controller starts counting down the main Fire delay
only when the Detector’s controller is in Pre-Alarm state (which means that time delays on Pre-
Alarm and Fire 1 are cumulative). The Aux alarm is not included in the cumulative delay since
it may be set to a higher level than either the Pre-Alarm or Fire 1 levels.
When this function is set to Yes it requires a reset on the front panel or a remote reset to clear
an alarm condition. It may be applied to the Command Module or a Standard Detector.
When this function is set to Yes it requires a reset from the front panel or a remote reset to
clear fault indications. This is the factory default setting. It may be applied to the Command
Module or a Standard Detector.
Setting this function to Yes allows the Detector to be manually switched between day and night
mode using a remote input.
When this function is set to Yes, a remote switch may be used to isolate the Detector or
Command Module.
To avoid potential safety risks, do not use the Programmed Isolate function. If
a detector is isolated (disabled) using the Programmed Isolate function, no
visual indicator will appear on the detector, Command Module or control unit to
WARNING inform that the device is not operational. Additionally, the Programmed Isolate
function is not disabled automatically after seven (7) days. The use of
Programmed Isolate is entirely at the operator’s own risk.
In the case of the Standard Detector, this function displays the current address of the Detector
as set by the internal DIP switch. On the Command Module, it shows the number of Detectors
found on the communications loop. This function appears immediately on entering the
Detector sub-menu. The Command Module is always at address ‘000’. When the Command
Module unit is fitted in a Detector, the Detector must have a separate address.
This is the default text string displayed on the Standard Detector or Command Module LCD
display. If desired, this can be altered to any 16-character alphanumeric identification. For
example, the name of the area being protected, or the name of the person responsible for fire
safety could be entered. The default device text is “ASD-640” and the firmware revision level
for the Standard Detector, and “Command Module” and the firmware revision level for the
Command Module.
Setting this function to Yes enables the reference for the Detector, if one has previously been
allocated in Reference Device (1-127) (see Section 3-5.20 for details).
Any Detector on the loop may use another Detector as a fresh air reference. When entering
the Reference sub-menu, the user is prompted to first select the address of the Detector
which will be using the reference, and is then forwarded to this option. To set a Detector as a
reference Detector, enter its address as set by its internal DIP switch into this function.
The value set with this function is the percentage reference signal subtracted from the
Detector’s signal, if a reference device has been allocated.
This value is the delay time (in seconds) between a build up of pollution being seen by the
reference (if used) and the pollution being seen by the Detector.
3-5.24 Reset, Test & Isolate Button Enable (Yes/No - Detectors 000-127)
The front panel buttons may be enabled or disabled individually for the Command Module or
Standard Detectors by setting these functions to Yes or No.
This function allows the Detector to minimize electrical power consumption when operating
from stand-by batteries. If enabled, upon main supply failure the aspirator (fan) will reduce
speed to minimum, regardless of the user-defined value. (See Section 3-5.28 for details.) This
function has no effect on the Command Module. Note: When in this condition, any smoke
reading above 3 bar graph segments on the Detector will automatically remove this condition.
If no battery back-up is required, this function should be set to No to avoid Battery fault being
displayed on the front panel. If a back-up battery is used, it is recommended that the battery
check be enabled. When this is done the user will be prompted for an input terminal to use.
The battery fault will be displayed when this contact is open. The default setting is battery fault
enabled on "I/P 1". Section 2-5.1 and Section 2-5.2 of this manual show the input terminal
connections for the Standard Detector and Command Module, respectively.
The ASD-640 Detector and Command Module are capable of signaling power supply faults from
the power supply equipped with a fault relay. The mains check is disabled by default. If the
feature is set to "Yes", the user will be prompted with an unassigned input terminal to use (this
will normally be "I/P 2" if battery check is already enabled on "I/P 1" (see Section 3-5.26 for
details). The mains fault will be displayed when this contact is open.
The value entered here sets the Detector aspirator speed to a range of 1 through 16
predetermined speeds. The lower the value of the number entered, the lower the airflow rate
and, therefore, the less the power consumption will be.
Setting this function to Yes puts the Detector into automatic flow limit setup mode. This takes
a few minutes to set the flow fault thresholds based on the current flow rates.
There are separate Sensor pipe , Flow low , Flow high and Flow pipe parameters for each
pipe 1 to 4 on the Detector.
For example, Flow pipe 1 indicates the current airflow rate for pipe 1.
Sensor pipe 1 to Sensor pipe 4 are used to enable or disable flow sensing on the specified
pipe inlet of the Detector. If any pipe inlets are unused, set the relevant flow sensor function
for the pipe inlet to No to avoid unwanted flow faults.
Flow low is the level below which airflow needs to be reduced to trigger a fault reading (which
may indicate a blocked pipe).
Flow high is the level above which airflow needs to increase to trigger a fault indication (which
may indicate a loose or damaged pipe).
Flow low and Flow high parameters are automatically set up on initial power-up or when
Flow setup is selected (See Section 3-5.29 for details.)
The airflow rates Flow pipe 1 to Flow pipe 4 are for display purposes only and cannot be
changed.
This function controls how frequently the Detector and alarm level or flow rates are stored in
the Standard Detector or Command Module internal chart recorder log.
The factory default setting is 8. At the slowest recording rate, one month of data can be
recorded. A PC must be connected via the RS232 port with appropriate software to view the
chart event log. (See Section 2-11 for details on how to connect to a PC.)
This function sets the access code that the user has to input in order to modify any of the
function values. The default setting is "0102" but for added security it can be changed to any
four-digit number desired by the user.
This function sets the communications protocol for connection to a Building Management
System (BMS). (See Appendix A for details on how to set up external communications.)
On the Standard Detector, this function has two purposes. If the user has changed any of the
Detector’s functions, this function will display No , indicating that the Detector is not at factory
default. Setting the function to Yes will restore the Detector to the factory default settings. On
the Command Module, this setting returns all Detectors on the communications loop to their
default settings. To default an individual Detector in the loop, it is necessary to use the
Detector’s own front panel.
Setting this function to Yes causes the Command Module to scan the RS485 data bus for
connected Detectors. While scanning, the display will show Scanning loop and display a
progress bar. When finished, the display will show the number of devices found and the
Detector addresses in the form. The list "wraps around," so that pressing Up Arrow when
viewing Address 001 brings up Detector number 127. Pressing Right Arrow allows the user
to remove a Detector address from the loop (by changing “Y” to “N”), or to re-instate a
previously removed Detector (by changing “N” to “Y”). This is different from the Isolate
function in that a fault is still generated on the Command Module. However, this may need to
be done if replacing a Detector on the loop so that the Detector’s address becomes available
to the replacement. After replacing the Detector, the address may be re-enabled.
This function is set to Yes to signify that the Detectors are connected to the Command Module
in a fault tolerant loop configuration (See Section 2-8.3 for further setup information.) Failing
to set this value to Yes for a loop configuration will mean that the fault monitoring advantages
of the Detector loop are lost. Setting the value to Yes for a non-fault tolerant configuration will
generate Detector loop errors, so it is important that the appropriate configuration is identified.
This is the time, specified in milliseconds, which a device has to respond to a poll from the
Command Module. If no response is received for this time then, a Comms fault message is
shown for this device on the Command Module display. This may be caused by communications
delays, e.g., when units are communicating across a Wide Area Network. This function may
then be set to a more suitable value.
Note: If in doubt about the setting of this function, please contact Technical Support at
(866) 287-2531.
This is the phone number the modem dials up to send a message. For more detail on this and
the other functions in the "Pager" sub-menu, refer to Appendix A.
Where a pager has been allocated as above, this function determines whether the pager holder
is to be paged when a fault condition is generated by the Command Module.
Where a pager has been allocated as above, this function determines whether the pager holder
is to be paged when a fire alarm condition is generated by the Command Module.
This function shows the start and stop time and date of events such as FastLearn, alarm
condition and error messages. (See Section 3-6 for more information on logging events.)
The event log can also be downloaded to a PC via the RS232 serial port. (See Section 2-11 for
details on how to connect to a PC.)
This function puts the Detector into self-test mode. On a Command Module, it tests all
Detectors on the loop.
This displays the percentage of loop errors in messages addressed to the Detector or Command
Module from the Detector loop, along with a count of the number of received messages since
the last message was received on port 1 and port 2 of the RS485 bus.
The value given at this function is the efficiency rating of the dust separator (filter) in the
Detector. A new cartridge will give the reading Separator 100.0% in this function. When the
efficiency has decreased to 80%, the Fault indicator LED will illuminate and the text display will
show Separator renew.
If the separator (filter) cartridge is missing or improperly fitted, the display will read
Separator change. Installing a new cartridge will automatically reset this figure to 100%.
(For more information about how to clean or replace a dust separator (filter) cartridge, refer
to Section 6-3.8.)
This tests the connection of the Command Module or Detector to an alarm panel by operating
the alarm or fault relay currently selected. Assuming proper connection, this should give
appropriate indications on the fire panel. The test runs through the sequence:
Aux –> Pre-Alarm + Fault –> Fire 1 + Fault –> Fire 2 + Fault –> Fault
The test steps to the next test on the list when you press the ENTER key. Although the relevant
relays are activated at each stage, the associated lights on the front panel are not illuminated
or recorded in the event log.
Operating the Alarm or fault relays will physically activate and switch the
contacts. Ensure that the receiving Fire Panel is in test/maintenance mode
CAUTION before initiating this test.
An event is defined as operation of any of the front panel controls (when enabled), a signal
received from a remote source (e.g., the Command Module or PC), a Detector level exceeding
the Aux, Pre-Alarm, Fire 1 or Fire 2 thresholds or certain commands sent from the remote
software or SenseNET. The event log will also store items such as day and night start times,
demonstration mode, power fault, Detector fault, etc. The Detector keeps a log of the last 200
events for reference purposes.
The event log can be downloaded using a PC that has the remote software installed and is
connected to the ASD-640‘s RS232 port using a serial cable. (See Section 2-11 for details on
how to connect to a PC.)
The event log can also be viewed in the Log menu , which prints out the event log in reverse
order, i.e., the last recorded event is printed out first.
When the buffer that stores events is full (200 events are stored) and a new event occurs, the
oldest event in the buffer is discarded.
CHAPTER 4
COMMISSIONING
4-1 INTRODUCTION
This chapter covers the commissioning procedures for the AIR-IntelligenceTM ASD-640. The
commissioning procedures initially depend upon the environment in which the Detector is
installed. For instance, the test for a computer room with a relatively clean environment would
be very different from, say, a flour mill, with a high level of airborne particulate content.
(2) NFPA-72
The following brief checklist allows quick setup of the Detector. This procedure will be adequate
for most standard installations.
1. Before powering up the Detector, visually check all cabling to ensure correct connection.
If wire identification is not immediately clear (e.g. by use of different colored wires or wire
identification sleeves), an electrical check should be made.
Ensure all wiring connections are checked prior to powering up the Detector.
CAUTION Incorrect wiring of the Detector will cause permanent damage to the Detector.
2. Power up the unit and enter the Installer Access Code. The factory default setting for this
is 0102. (See Section 3-2 in Chapter 3 for details.)
3. Ensure all Detectors in the network area are clear of Troubles and Alarms (if applicable).
4. Enter the Setup menu and verify that the time and date are correct. (See Section 3-5.1 in
Chapter 3 for details.)
5. Get an appropriate alarm factor for the protected environment. The Detector will perform
a FastLearnTM for the new alarm factor. (See Section 3-5.5 in Chapter 3 for details.)
6. When the Detector is still in FastLearn mode, exit the Programming Mode on the display
by pressing <RESET> and set the Detector into Demonstration Mode (see Section 3-5 for
details). To do this, press and hold down the <RESET> button and simultaneously depress
the <TEST> and <ISOL> buttons. The text display will then display “Demo mode” and
the time and date.
7. Wait for the FastLearn to finish (when the legend FastLearn is no longer displayed and the
“rolling” LED indications stop sequencing) and perform any necessary smoke tests,
ensuring that the Detector reacts appropriately, and let the smoke fully dissipate.
8. Perform another FastLearn, this time not putting the Detector into Demonstration Mode.
The Detector will generate no alarms during the 15-minute FastLearn period, and after
this, the Detector will operate at a reduced sensitivity for 24 hours while ClassiFire®
acclimates to the protected environment and sets up appropriate day and night sensitivity
settings.
Commissioning is recommended after all construction has been completed and cleaned of any
lingering post-construction dirt. If ambient monitoring conditions are recorded before the
installation is cleaned up, they may not accurately reflect actual normal operating conditions
that need to be used as reference data for follow-up maintenance procedures and tests.
The Detector will operate at a reduced sensitivity for 24 hours. ClassiFire will set up the
appropriate day and night sensitivity settings. All air handling units, thermostats and other
systems that can have an effect on the operating environment should be turned on to simulate
normal operating conditions as closely as possible. After approximately one week of monitoring
time (depending on chart log recording rate), download the Detector event log to a PC from
the RS232 port using a serial cable.
The maximum transport time verification test is the measure of the amount of time it takes for
the Detector to respond to smoke that enters the pipe at the sampling point furthest from the
Detector. The results of this test and the calculated maximum transport time from PipeCADTM
must be recorded on the checksheet. Measured transport time less than the calculated time is
acceptable.
Follow these steps to measure the maximum transport time of the system:
The gross smoke test is a measurement of the amount of time elapsing from the activation of
the smoke generating medium, until Pre-Alarm 1 and Alarm 1 is reached. This test should
be repeated at least three times with consistent results. Recommended smoke generating
medium is aerosol simulated smoke or wire burner.
There are a number of commercially available aerosol smoke sprays or “canned smoke.” Please
refer to your supplier for a recommended product. When using canned smoke, introduce only
enough smoke into the protected area that will cause an FIRE 1 condition. This may require a
number of practice sprays. Follow the manufacturer’s instructions.
Oil-based canisters that are used to test point detectors are not suitable for
testing aspirating systems, as the particulate is heavy and tends to drop out in
CAUTION the pipe, never actually reaching the Detector. Also, the oily residue that is left
behind may affect the functionality of the Detector.
The wire burner test is considered the most representative test of incipient fire hazard
detection in telecommunications or computer room environments. The test is performed by
applying a voltage to a piece of PVC-insulated cable. Smoke is produced from the overheated
PVC insulation by evaporation and condensation of the plasticizer. As the wire becomes hotter,
hydrogen chloride (HCl) gas is emitted from the insulation. The by-products of overheated PVC
insulation can be detected by the ASD-640.
The following test is considered unlikely to produce hydrochloric acid vapor. This test may be
undertaken in underfloor spaces or ceiling voids.
1. Connect a 6.5-foot (2-meter) length of wire to a 6 VAC source of at least 16 Amps rating
per wire for a period of 3 minutes.
2. The system should respond within 120 seconds of cessation of energization. After this
period, very little smoke is given off.
Note: The wire is subject to cooling if positioned in direct contact with air flows and may need
to be shielded.
Note: The wire cross-section should be American Wire Gauge (AWG) 10 with the following
diameter and area:
This test may be undertaken in underfloor spaces or ceiling voids where rapid airflow may
render Test 1 unsuitable.
1. Connect a 3.25-foot (1-meter) length of wire to a 6 VAC source of at least 16 Amps rating
per wire for a period of 1 minute.
2. The system should respond within 120 seconds of cessation of energization. After this
period, most of the insulation should be burned off.
Note: The wire cross-section should be American Wire Gauge (AWG) 10 with the following
diameter and area:
CHAPTER 5
TROUBLESHOOTING
This chapter provides some possible solutions if a problem should occur with your AIR-
IntelligenceTM ASD-640. If the problem is not addressed in this chapter or, if after performing
the suggested actions, the problem persists, contact Technical Support at (866) 287-2531.
Pressing <Reset> Check that the controls have been enabled. These functions are
or <Isol> Button disabled by default. (See Section 3-5.24 in Chapter 3 for details.)
Has No Effect
• Check that the ClassiFire® alarm factor setting is appropriate for the
normal working environment of the protected area. (See Section 3-5.5
in Chapter 3 for details.)
• Check that the Detector is not in Demonstration Mode. This can be
ascertained by viewing the event log and checking that the entry Demo
mode has a higher log entry number than the most recent FastLearn
start and FastLearn end entries. (See Section 3-5.43 and Section 3-6
in Chapter 3 for details.) Remember that the log entries are in
Nuisance Alarms reverse order, with the most recent entries appearing first. If the
Occur Too Often log shows that Demonstration Mode was invoked during the last
FastLearn period, start a new FastLearn and allow it to complete its 24-
hour cycle. (Refer to Section 3-5.8 in Chapter 3 for details.)
• From the event log, check that at least 24 hours have elapsed since the
last FastLearn end entry. (See Section 3-5.43 and Section 3-6 in
Chapter 3 for details.)
• Check that day-night switchover times are appropriately set to reflect
active and non-active periods. (Refer to Section 3-5.6 in Chapter 3 for
details.)
• Check that Detector is not Isolated or in FastLearn (if Isolated, the Fault
light will be lit).
• Check that the Detector sampling points are in the smoke stream.
Elevated Smoke • Check that unused sampling pipe ports are closed and that sampling
Levels Do Not pipes are firmly and cleanly seated in their ports and undamaged.
Generate Alarms
• Check that the correct ClassiFire alarm setting has been set. (Refer to
Section 3-5.5 in Chapter 3 for details.)
• Check that the Detector has either had a 24 hour learning period or that
it has been placed in Demonstration Mode.
Check that the dust separator (filter) does not require changing (refer to
Section 3-5.47 in Chapter 3 for details) and that the air plenum chamber
is clean. The chamber may become clogged when, for example, heavy
Low Mean Output
building activity has occurred near the sampling pipes. If so, the chamber
may require factory service. The Detector is not designed to handle large
quantities of coarse debris and dust.
There are many reasons why particle densities may vary, and the
ClassiFire system automatically compensates for this in order to replace
Detector Sensitivity
the likelihood of nuisance alarms due to normal variations in background
Varies Over Time
smoke density. Within limits set by the ClassiFire alarm factor, this is a
normal part of the Detector‘s operation.
• These occur when the airflow rate into the Detector exceeds the pre-
programmed parameters. As the Detector “learns” the flow setup from
the initial installation, this usually means that there has been some
change in conditions. A Flow high fault may indicate that a sampling
pipe is damaged, and a Flow low fault may indicate that the pipe has
Flow Fault Errors been blocked, e.g., by nearby building operations.
• If the Detector input is sampled from one area and the exhaust is in
another area with different pressure (e.g., the Detector is in a roof space
and sampling from an enclosed room), this may lead to flow faults. In
this case, it would be necessary to lead a pipe from the exhaust to the
protected area to ensure nominal flow.
• Check that the pipe giving the error is not blocked.
• If the pipe is unused, check that the flow sensor for this pipe has been
disabled. (Refer to Section 3-5.30 in Chapter 3 for details.)
“Low Flow” Error
Message • Check that the low flow fault threshold is not set too high. (Refer to
Section 3-5.30 in Chapter 3 for details.)
• Consider increasing the aspirator (fan) speed. (Refer to Section 3-5.28
in Chapter 3 for details.)
• Check that the pipe is pushed home into the inlet and is not broken or
cracked.
• Check that installed pipework is fitted with endcaps. PipeCADTM pipe
modeling software prompts for the use of appropriate endcaps. Open
“High Flow” Error bore pipes are not recommended.
Message
• Check that the high flow fault threshold is not set too low. (Refer to
Section 3-5.30 in Chapter 3 for details.)
• Consider reducing the aspirator (fan) speed. (Refer to Section 3-5.28 in
Chapter 3 for details.)
• Check that the recessed top edge of the cover is securely located behind
the locating guard rails on the chassis. (Refer to Section 2-4.1 in Chapter
Cannot Refit the 2 for details.)
Front Cover
• Check that the key is turned to the unlocked position (counter-
clockwise).
Check that the display ribbon cable is securely connected to the Detec-
No Display tor/Command Module main board and to the display board as appropriate.
(Refer to Section 2-4.1 in Chapter 2 for details.)
The ASD-640 front panel display can provide a wide range of information about the Detector.
Table 5-2 lists error messages and their meanings.
CHAPTER 6
ROUTINE MAINTENANCE
6-1 INTRODUCTION
This chapter contains maintenance instructions for the AIR-IntelligenceTM ASD-640 system.
These procedures should be performed on a scheduled basis. In the event that system
problems are found during routine maintenance, refer to the Troubleshooting section of this
manual, Chapter 5.
The scheduled maintenance of the system should be performed at an established interval. The
interval between performance of maintenance procedures should not exceed any imposed
regulations. (See NFPA-72 or other local requirements.)
The visual check must be performed every six months. This check is to ensure pipe network
integrity.
To perform the visual check, observe the entire piping network and check for abnormalities in
the pipes, including any breaks, blockages, crimps, etc.
The backup battery used in the power supply to power the Detector must be tested every six
months.
A battery status check is best accomplished by running the load with the batteries for about
one hour. While the load is still on, measure the individual battery voltages. If any battery
reads >1.5 Volts below its rated voltage, that battery should be replaced.
Generally, if one of a series set of batteries is low, the others will soon fail. Therefore, it is
advisable to replace all the batteries of a series set when one requires replacement.
Any battery that has been in service for 48 months or more must be replaced.
CAUTION
The gross smoke test is a Go/No-Go test which ensures that the Detector responds to smoke.
This test must be performed at system commissioning and every year thereafter.
To perform this test, smoke must be introduced into the last sampling hole in each branch of
the pipe network and the proper response must be verified by the Detector. Smoke from a
punk or cotton wick may be used. Aerosol test smoke may also be used.
Note: For cleanroom applications, consult with supplier for gross smoke test methods.
The sampling hole airflow verification test ensures the pipe network is drawing air from the
protected area. This test must be done at commissioning and within one year after installation
and every year thereafter.
To perform this test, the suction pressure of the last sampling hole in each pipe branch must
be checked. (Refer to Section 4-5 in Chapter 4 of this manual for test details.) The most recent
suction pressures should be compared to the original measurements. If any differences are
noted, the cause of the deviation must be determined.
Note: Measured suction pressures less than 0.5 inch of water are not acceptable.
The maximum transport time of the pipe network must be measured and compared to the
recorded transport time at commissioning. (Refer to Section 4-5 in Chapter 4 of this manual
for test details.) The transport time verification test must be done at commissioning and every
year thereafter.
The Detector sensitivity test must be performed within one year of installation and every
alternate year thereafter.
Example:
• Year-one check
• Year-three check
• If years one and three are OK, go to five-year interval.
If the self-monitoring feature of the system senses that the operation of the Detector head is
outside its normal range, a trouble condition will be generated.
The exterior of the Detector should be cleaned as necessary. Clean the Detector with a damp
(not wet) cloth.
Do not use solvents to clean the Detector. Use of solvents may cause
CAUTION damage to the Detector.
The only part that may require field replacement during servicing is the dust separator (filter)
cartridge. Its condition can be checked using the Dust Separator test in the Diagnostics
menu, which gives a percentage reading of dust separator (filter) efficiency. When this level
drops to 80%, the Detector will signal a Separator renew fault indicating that the dust
separator (filter) cartridge needs to be replaced. (See Section 3-5.47 in Chapter 3 of this
manual for further details.)
If, due to the environment of the area being protected, the dust in the dust
separator (filter) will expose maintenance personnel to health hazards, it is
recommended that suitable masks and protective clothing be worn when
WARNING changing filters. Maintenance work should be performed in compliance with
applicable OSHA and other standards.
Note: Used dust separator (filter) cartridges are not intended for re-use and should be
discarded.
Figure 6-1 shows how the dust separator (filter) cartridge is replaced. Make sure to push the
cartridge fully home, or the Detector will fail to register its presence, and will continue to
indicate Separator change.
Filter
CHAPTER 7
PARTS LIST
Refer to Table 7-1 below for descriptions and part numbers for the
AIR-IntelligenceTM ASD-640:
The Command Module of the AIR-IntelligenceTM ASD-640 has a second RS232 port that can be
used to send messages to a pager or compatible GSM phone using a modem, or to enable
connection to a Building Management System (BMS). This comprises the terminals "RS 232 Tx"
(transmit), "RS 232 Rx" (receive), and "GND" on the green terminal block inside the unit.
When either Page on fault or Page on alarm is enabled, the second serial port is reserved
exclusively for paging purposes by setting BMS protocol to 0 (TAP paging).
The programmable function “BMS protocol” sets the communications format that is used by
the second serial port to communicate with the BMS. Setting BMS protocol to anything other
than 0 (Tap paging) will disable functions Page on fault and Page on alarm if they are
enabled.
Text is output at 9600 baud, 8 bit with no parity. When an event occurs, the event is printed
in the following format:
The Command Module models the attached detectors as analog value object types instances 2
to 128. The Command Module status is stored as analog value instance 1. The Present_Value
property of the analog objects can have one of the values shown in Table A-2.
0 Disabled
2 Fault
32 Normal
48 Pre-Alarm
64 Fire 1
128 Fire 2
The device object properties and the analog value objects support the values shown in
Table A-3.
0bject_Identifier 0bject_Identifier
Object_Name Object_Name
Object_Type Object_Type
System_Status System_Status
Vendor_Name Vendor_Name
Vendor_Identifier Vendor_Identifier
Model_Name Model_Name
Firmware_Revision Firmware_Revision
Application_Software_Version
Protocol_Version
Protocol_Conformance_Class
Protocol_Services_Supported
Protocol_Object_Types_Supported
Max_APDU_Length_Accepted
Segmentation_Supported
APDU_Timeout
Number_Of_APDU_Retries
The ASD-640 Command Module has the ability to send text messages to alphanumeric pagers
or SMS messages to some mobile phones.
In order to send messages to a pager or similar device, a modem must be plugged into the
RS232TX and RS232RX terminals of the Command Module using a suitable cable.
The pager or SMS-capable phone call centers must support the TAP protocol.
Contact your pager provider to check whether they provide access with the TAP protocol.
No manual configuration of the modem is required, as the Command Module configures the
modem automatically on dialing.
The Command Module has three entries used to send messages. They are described below:
• Call Center: The phone number the modem dials up to send a message.
• Password: An optional password used to access the system.
• Pager: The number of the actual pager. This number will be detailed in the pager or SMS
phone documentation.
C F
FastLearn, 1-9, 2-10, 3-5, 3-8 to 3-9, 3-14, 4-1,
ClassiFire, 1-2, 1-9, 2-3, 3-7 to 3-8, 4-1 to 4-2, 5-1
5-1, 6-3
acclimation period, 4-2
fault relay, power supply, 3-11
alarm factor, 2-3, 3-5, 3-7 to 3-8, 4-1, 5-1 to
fault relays, 2-6 to 2-7, 2-10, 3-15
5-3
ferrite ring, 2-1, 2-8, 2-15
definition, 1-1
fire alarm panels
Command Module, 1-2, 1-4, 1-6 to 1-7, 2-9, 2-11,
interfacing with, 2-10
2-15 to 2-16, 2-19, 3-4, 3-9, 3-11, 3-13 to 3-15,
using APIC to interface to, 2-10
5-2 to 5-3, 7-1
front cover
Command Module inside Detector, interior view,
removal of, 2-5
1-7
replacement of, 2-5
Command Module, stand-alone, interior view, 1-6
front display
commissioning, 1-1, 2-10, 4-1 removal of, 2-5
replacement of, 2-5
P/N 33-308100-003 Index-1 July 2017
safety precautions, 1-vi
safety summary, 1-iv
G sampling hole airflow verification test
see suction pressure verification test, 6-2
gross smoke testing, 4-2, 6-1 Separator change message, 3-14, 6-3
I Separator renew message, 3-14, 6-3
software
indicator LEDs, 1-8 PipeCAD, 1-1, 4-2, 5-2
installation Remote Configuration, 1-1
Do’s and Don’ts, 2-3 SenseNET, 1-1, 2-15 to 2-16, 3-15, 7-1
electrical, 2-6 Standard Detector, interior, 1-5
guidelines, 2-2 to 2-3 system menu buttons, 1-9
mechanical, 2-4 system menus, 3-2
overview, 2-1
Installer Access Code, 3-1, 4-1
T
L terminal block connections, Command Module, 2-7
terminal block connections, Standard Detector, 2-6
Laser Dust Discrimination (LDD), 1-2, 3-5, 3-8 transport time verification test, 4-2
laser, embedded, 1-ii, 1-1 troubleshooting guide, 5-1
M
maintenance, 1-i, 1-vi, 3-9, 4-2
battery status check, 6-1
cautions and warnings, 1-iii, 1-v
cleaning the detector, 6-2
detector sensitivity test, 6-2
established intervals, 6-1
gross smoke test, 6-1
importance of, 1-v
recommended maintenance procedures, 6-1
replacing the dust separator (filter) cartridge,
6-3
suction pressure verification test, 6-2
transport time verification test, 6-2
visual check, 6-1
mounting the detector, 2-1
N
National Fire Protection Association (NFPA), 1-iii,
2-1, 4-1
P
parts list, 7-1
pre-commissioning, 4-2
programmable functions, 3-3
R
Relay test, 3-4, 3-14
relays, 1-2
RS232 port, 2-19
S
safety earth connection, 2-9
Kidde-Fenwal, Inc.
These instructions do not purport to cover all the details or variations in the equipment
400 Main Street
described, nor do they provide for every possible contingency to be met in connection with
Ashland, MA 01721 USA installation, operation and maintenance. All specifications subject to change without no-
Customer Service: (508) 881-2000 tice. Should further information be desired or should particular problems arise which are
Technical Support: (866) 287-2531 not covered sufficiently for the purchaser’s purposes, the matter should be referred to
Website: www.kidde-fenwal.com Kidde-Fenwal, Inc., Ashland, Massachusetts.