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Dokumen - Tips - Piping Hydrotest Procedure

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ABU DHABI COMPANY FOR


ONSHORE -- 'OIL OPERATIONS (ADCO)
.  ::..;:, / - - - '''

PROJECT NIFICIC
DOCUMENT NUMBERS DOCUMENT TITLE Page 1 of 12
ADCO 11.99.00.2637 Rev. : 2
NPCC 9055 PP C 007
- - - PIPING HYDROTEST PROCEDURE
Date : 02/11/2011
CCEPC PP-1037-007

ABU DHABI COMPANY FOR ONSHORE OIL OPERATIONS (ADCO)


ENGINEERING, PROCUREMENT & CONSTRUCTION
FOR BAB THAMAMA "G" AND HABSHAN-2
DEVELOPMENT 1.8 MMBOPD PROJECT
CONTRACT NO. 7279.01/EC 10738
ADCO PROJECT No. P11500
NPCC PROJECT No. 9055
CCEPC PROJECT No. 1037

PIPING HYDROTEST PROCEDURE

ADCO DOCUMENT No : 11.99.00.2637


NPCC DOCUMENT No 9055-PP-C-007
CCEPC DOCUMENT No PP-1037-007
DOCUMENT CLASS : 2

iiiirr~
Company Comments .
e z r i a
,e),...., p— 1. lf;
2 Incorporated (TR-3459) ffli f9 02.11.11
Re-Issued for Approval
AH OR KS o )3 kA
r'`.
1
Issued for
Implementation 1K AH KS 11.06.11
(TR-3136)

c
Company Comments
Incorporated (TR-2486) IK A.AKL KS 10_04.11
e-Issued for Approval

Company Comments
Incorporated (TR-2322)
B IK A.AKL KS 08.03.11
Re-Issuedfor
Approval
Issued for Review /
A Approval IK A.AKL KS 08.02.11

Prepared Checked Re►iewed Approved Reviewed Appro►ed


Re► Revision Status Date
by by by HSE by by (NPCC) by (NPCC)
ABU DHABI COMPANY FOR ONSHORE f

OIL OPERAT1ONS (ADCO) PROJECT — '-'\ .----_,


p.,,,...c>
-.. V4113CE
DOCUMENT NUMBERS DOCUMENT TITLE Page 2 of 12
ADCO 11.99.00.2637 Rev. : 2
PIPING HYDROTEST PROCEDURE
NPCC 9055 PP C 007
- - -
Date
CCEPC D
PP-1037-007

REVISION CONTROL SHEET

Rev No Sections/Pages Details of Revision

A 1ST Issue Issued for Review / Approval.

Company Comments Incorporated (TR-2322)


B Pg No: 5, 6, 7, 8, 9, 11. Re Issued for Approvai
-

Company Comments incorporated (TR-2486)


C Pg No: 6, 7.
Re-Issued for Approval

Issued for Implementation (TR-3136)


1 4th Issue

2
5th Issue - Page No. 9 Company Comments Incorporated (TR-3459)
Section 6.7a & 6.8 Re-Issued for Approval .
ABU DHABI COMPANY FOR ONSHORE ,
--011. OPERATIONS (ADCO) PROJECT _
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.,...
i
_.=--..._.
-..si.-
NIPCC
DOCUMENT NUMBERS DOCUMENT TITLE Page 3 of 12
ADCO 11.99.00.2637 Re►. : 2
NPCC 9055-PP-C-007 PIPING HYDROTEST PROCEDURE
Date : 02/11/2011
CCEPC PP-1037-007

TABLE OF CONTENTS

1. SCOPE

2.PURPOSE

3.DEFINITIONS

4.REFERENCES

5.RESPONSIBILITIES

6.PROCEDURE

7.POST TEST RE-INSTATEMENT.

8.VISUAL INSPECTION.

9.HEALTH SAFETY & ENVIRONMENT


9. ATTACHMENTS
ABU DHABI COMPANY FOR ONSHORE
,

OIL OPERATIONS (ADC0)-PROJECT ,,„i/


„.,.-_..
:--..,-,

„......„
,

-..«.- NPCC

DOCUMENT NUMBERS DOCUMENT TITLE Page 4 of 12


ADCO 11.99.00.2637 Rev. : 2
NPCC 9055 PP C 007
- - - PIPING HYDROTEST PROCEDURE
Date : 02/11/2011
CCEPC PP-1037-007

SCOPE
This procedure is prepared in full compliance with the contract specification and other contract
documents and shall not after, modify or adjust any of the requirements unless specifically
agreed per subject in writing on technical deviation approved by ADCO.

This procedure provides a detailed methodology for the Hydro testing of above ground piping
at Bab Thamama "G" & Habshan 2 Development 1.8 MBOPD Project.

2.PURPOSE
The purpose of this procedure is to define the hydrostatic pressure testing methods,
inspection and documentation for the post fabrication testing of piping systems.

3.DEFINITIONS

COMPANY Abu Dhabi Company for Onshore ❑il Operation. (ADCO)

MAIN CONTRACTOR National Petroleum Construction Company, (NPCC)

CONTRACTOR Consolidated Contracting Engineering & Procurement S.A.L


Offshore —Abu Dhabi (CCEPC)

4. REFERENCE

DEP. 31-38-01-011-Gen Piping Generai Requirement.

DEP31-38-01-21-Gen Completion of a Specification for Piping

DEP 31-38-01.31 Shop and Field Fabrication of Metallic Piping

11.99.00.2704 Material Control (QMP-1037-009)

11.99.00.2734 Piping Fabrication and Erection (QCP-1037-117)

11.99.00.2774 Piping Fabrication and Erection (ITP-1037-117)

11.99.00.2775 Pipe Support Fabrication (ITP-1037-119)

QCP-1037-136 Flushing and pressure testing of piping.

DEP 61.10.08.11-Gen Field Inspection prior to commissioning of mechanical


Equipment
,,
ABU DH►BI COMP►NY FOR
.■;-.:. • , ' . ---

ONSHORE OIL OPER ►TIONS (ADCO)


- -
1,,Z•4,

NIFICC
PROJECT
p.:0 ac)
- . -

DOCUMENT NUMBERS DOCUMENT TITLE Page 5 of 12


ADCO 11.99.00.2637 Rev. : 2
NPCC 9055 PP C 007
- - - PIPING HYDROTEST PROCEDURE
Date : 02/11/2011
CCEPC PP-1037-007

5. RESPONS1BILITY

CONTRACTOR's Project Manager shall be responsible for all construction activitity inclusive of ensuring
that safety measures are fully implemented on site.
CONTRACTOR's Construction Manager shall be responsible for coordination and supervision of
construction activities and construction group and insure that work is done as per project specification
and appro►ed drawings and all safety measures are implemented.
CONTRACTOR's designated Site Engineer/Supervisor shall be supervising closely the activities
designated to them and ensure that all instructions are followed and all necessary work permits are duly
appro►ed and signed off, prior to commencing the work and safety procedures of the project are strictly
adhered to.
CONTRACTOR's HSE manager is responsible for the enforcement of safety
procedures and ensures that works are carried out in accordance with ADCO's safety
procedure & in line with the HSE plan.
CONTRACTOR's QC Manager and his designated Quality Control Inspector are responsible for
verifying and monitoring, the compliance of all activities as per project specification.

CONTRACTOR'S Engineering Department is responsible for preparation and issue of Test packages.

6. PROCEDURE

6.1 Pressure Test Scope


All installed piping shall be pressure tested except
Any package that has been previously tested by Vendor & Pressure Containing
8

Parts are not welded at site according to piping class requirements.


Instrument piping between the root valve on the header and the connected instrument
Equipments (lf the equipment cannot be isolated, recommendations shall be made by the Contractor for
review and approval in writing by Company.

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