Name/Badge #: _______________________________________________ Date: ____________

Q & A for API 570 Practice Exam F (150 Questions)

INSTRUCTIONS: THIS PROBLEM COVERS QUESTIONS 1 – 5 ON THIS PAGE!!!
Inspection records contain this information for a CML having a low reading in a Carbon Steel
ELL located in a piping circuit (Atmospheric tower feed line). Original (new) ELL thickness
measured 0.575 inches during a Baseline UT performed in 2003. After 5 years of service, in
2008, the ELL measured 0.550 inches. In 2013, ELL measured .500 after 10 years. Other Info:
The .500 inch thickness is the lowest reading in this piping circuit that showed an increase in
metal loss from 2008 to 2013 due to increased flow velocity (MOC in 2008), as per Corrosion
Specialist’s report sent to the Inspector. Minimum required t (Barlow Calc) = .350 inches and
structural design minimum t = .250 inches (Design is 50 psig @ 700°F), 16 NPS insulated line is
in very good condition and shows no evidence of any visible damage or suspect areas in 2013.
The piping Circuit was designated as Class 1.
1. On the basis of information above, remaining life & half remaining life of this circuit is:
A) 10 years RL and 5 years @ ½ RL B) 15 years RL and 7.5 years @ ½ RL
C) 20 years RL and 10 years @ ½ RL D) None of these are correct
Answer = B … Solution: .500 - .350 = .150 ÷ 10 mils per year = 15 years Remaining Life
(ST rate selected after consultation with Corrosion specialist as per API 570, Para. 7.1.1*)
Reference: API 570, Para. 7.1.1 … *Last Paragraph
2. On the basis of information above, short-term corrosion rate for the location is:
A) .005 or 5.0 mils per year B) .0075 or 7.5 mils per year
C) .010 or 10.0 mils per year D) None of these
Answer = C … Solution: .550 - .500 = .050 ÷ 5 years = .010 or 10 mils per year
Reference: API 570, Para. 7.1.1 (Formula for ST)
3. On the basis of information above, the long-term corrosion rate for the location is:
A) 5.0 mils per year B) 7.5 mils per year C) 10.0 mils per year D) None of these
Answer = B … Solution: .575 - .500 = .075 ÷ 10 years = .0075 or 7.5 mils per year
Reference: API 570, Para. 7.1.1 (Formula for LT)
4. On the basis of info above, the maximum inspection intervals for this piping circuit are:
A) Both UT interval & external insp = 5 years B) UT interval = 6.66 yrs, ext insp = 5 years
C) UT interval = 7.5 years & ext insp = 5 years D) UT interval = 10 years & ext insp = 5 yrs
Answer = A … Ref: API 570, Par. 6.3.3 & 6.3.4 & Table 2 … Class 1 = 5 years UT or ½ RL
(use the lesser of 5 or 7.5) = 5 years for both UT & External Visual (See Table 2 value 5 yrs)
5. On basis of info above, extent of NDE required after a 2013 visual inspection for CUI is:
A) 50% at areas within susceptible temp range B) 33% at areas within susceptible temp range
C) 10% at areas within susceptible temp range D) 0% removal is required based on API 570
Answer = D … Ref: API 570, Para. 5.5.6  2nd Para. … No suspect damage  No removal
If external coverings are in good condition and there is no reason to suspect damage behind
them, it is not necessary to remove them for inspection of the equipment.

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
6. What is the minimum required thickness of a blank made of ASTM A516 Gr. 70 Plate
with a with a ring joint design (Size 10 NPS Class 600 Flange = dg value) in a piping system
with a design pressure of 400 psi @ 400°F and a Corrosion Allowance of .125 inches?

A) .750 inches B) .825 inches

C) .875 inches D) None of these
SHOW YOUR WORK BELOW:

Apply formula 15 of ASME B31.3

Step 1 … Solve 3P & 16SE … 3P = 400 x 3 = 1200 … 16 SE = 16 x 21,600 (E=1) = 345,600

Step 2 … (3P ÷ 16SE) or 1200 ÷ 345,600 = .0034722 … Remember “c” is saved for last!!!
Step 3 … The square root of .0034722 = .058925, and dg = 12.75 x .058925 = .7513 = .751 in.
Step 4 … Add CA last … Solution is .751 inches + .125 inches = .876 inches = ANSWER = C
ANSWER A LOOKS OK … BUT WE MUST NEVER FORGET CORR ALLOWANCE

7. What is the minimum required thickness, given the design conditions below for an
existing piping system in a local refinery?
Given: Design Pressure & Temp = 600 psig @ 500°F, ASTM A-106 Gr. B, Pipe is 18 NPS
and the structural minimum design thickness for the 18 NPS system = .270 inches

A) 0.255 inches B) 0.270 inches

C) 0.285 inches D) None of these
SHOW YOUR WORK BELOW:

Answer = C … use tm = PD ÷ 2(SE) … BARLOW’S FORMULA … API 574, Sect. 11.2

First, solve PD & SE values separately, quickly, efficiently & double check them ALWAYS.
PD = 10800 (600 x 18*) … *18 = 18 NPS OD value in API 574 Pipe Schedules (Table 1 = CS)
SE = 19,000 (A-1 Tables) … Table A-1 ASME B31.3 must be tabbed at CS pipe & other areas
Note: E = 1.0 for seamless pipe specs like A-106  Tab Table A-1B ASME B31.3
tm = 10800 ÷ 2 (19,000) or 38,000 = .2842 inches or .270 inches, use greater* … Answer = C
*API 574 Section 11.1 & 11.2 covers structural minimum thickness rules  Be sure you know it
Tip # 1: If your value is not listed above in one of the four answers … Consider the fact that
common errors include simple math & selection of wrong values when working calcs. Make sure
that you always double check the math and NEVER RUSH when in Table A-1 (B31.3) because
letters are SO SMALL & often a wrong value for “ksi” is applied based on wrong temp column
or material row selected by mistake. Lesson Learned: Double check all A-1 Table values.
Tip # 2: If you are very close to an answer, but maybe are one of two or a few mils off, consider
that your Pipe OD value used may be incorrect … 10.750 versus 10.625, etc … Recheck API
574 Pipe Schedules and apply the correct OD piping value or recheck other factors, especially E.

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
8. Determine UT thickness Inspection Interval (Class 2 pipe) per API 570 rules and then
determine the MAWP of corroded pipe given: Design pressure/temp = 500 psig/500°F for
A106 Gr B, Pipe = NPS 20 Sch 40, with a baseline UT thickness in 2003 of .560 inches, and
in 2008 of .530 inches, and in 2013 of .500 inches … The Corrosion rate = .006 or 6 MPY,
and you must assume a 10 year interval proposed for purpose of the MAWP calculation!
A) UT inspection interval = 10 years for class 2 piping, and the calculated MAWP = 494 psi
B) UT inspection interval = 10 years for class 2 piping, and the calculated MAWP = 722 psi
C) UT inspection interval = 10 years for class 2 piping, and the calculated MAWP = 868 psi
D) None of these
Answer = B … API 570, Para. 7.2 & Table 4 Examples: When MAWP is recalculated, wall
thickness used in calcs shall be actual thickness as determined by inspection (5.6 definition)
minus twice* the estimated corrosion loss before the date of the next inspection (6.3.3).
GIVEN =Corrosion rate  30 mils lost in 5 yrs (both LT & ST intervals) = 6mpy
Observation: A uniform corrosion rate exists  Both LT & ST = 6 MPY
Determine correct UT inspection interval! 10 years, easy as per API 570 Table 2
Step # 1 MAWP (Determine t): Estimated corr. loss (ECL) in 10 yrs = 60 mils, & 2* x ECL
= 120 mils (Para. 7.2)so t = .500 - .120 = .380 inches
Step # 2: Utilize the correct formula & values per API 570 Table 4 for MAWP = 2SEt ÷ D,
& use ASME B31.3 to find S = 19,000 (table A-1 value @ 500F), E = 1.0 (Table A-1B value
for seamless) t = .380, because .500 minus twice the estimated loss in 10 yrs or .120 = .380
MAWP = 2 (19,000) (1.0) (.380) ÷ 20 (From API 574 pipe schedules) = See math below
MAWP = 38,000 x .380 ÷ 20 = 14,400 ÷ 20 = 722 psi … Conclusion: Since the 722 psi calc
value equals or exceeds the 500 psi design = the 10 year proposed interval is acceptable 
9. What is the minimum metal temp exempt from impact testing for API 5L, Gr X-60 pipe
having a 1.750 in. (44.5mm) nominal thickness that was normalized during manufacture?
A) -8°F (-22.2°C) B) 20°F (-6.7°C) C) 58°F (14.4°C) D) None of these is correct
Answer = C … Reference: Table A-1 Column = “A” value See A-1 Note 6  See 323.2.2b
& Table & Fig 323.2.2A  Note 2 below Fig. 323.2.2A refers you to B Column in lieu of the A
column in Table 323.2.2A Row for 1.75 in. (44.5 mm)  14.4°C or 58°F = Answer = C
10. What is the minimum metal temperature to be maintained during a hydrotest when
using API 5L, Gr X-60 pipe having a 1.750 in. (44.5mm) nominal thickness normalized
during manufacture? (Answer question 8 correctly, then apply the 570 rule)
A) -8°F (-22.2°C) = MDMT exempt from IT, plus API 570 safety factor = 22°F (-5.2°C)
B) 20°F (-6.7°C) = MDMT exempt from IT, plus API 570 safety factor = 50°F (10.3°C)
C) 58°F (14.4°C) = MDMT exempt from IT, plus API 570 safety factor = 88°F (31.4°C)
D) None of these is correct
Ans = D … Ref: 570, Par. 5.8.3 = 58°F (14.4°C) + 10°F (6 °C) Rule above MDMT for tests

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
PQR Given Information: A-106 Gr. B material, NPS 20, Schedule 120
PQR # 123456 coupon thickness measured by Babu was exactly the same thickness as the
nominal wall thickness from API 574 piping schedules in inches. Weld process = SMAW.
PQR # 123456 was signed and dated by Babu B. Babu and supports WPS # 123456.
Note: All test results signed off & dated by Egyptian Mech. Testing Group (Babu B. Babu)
Tensile Test specimen # 1 (18.8mm x 18.8mm) Results = 69,900 … Failed = Weld Metal
Tensile Test specimen # 2 (18.6mm x 18.6mm) Results = 70,000 … Failed = Weld Metal
Tensile Test specimen # 3 (18.7mm x 18.7mm) Results = 66,500 … Failed = Base Metal
Tensile Test specimen # 4 (18.8mm x 18.8mm) Results = 66,000 … Failed = Base Metal
Guided Bend (side bend) specimen # 1 results = Pass … 2.9 mm slag in the weld area
Guided Bend (side bend) specimen # 2 results = Pass … 3.0 mm porosity in the weld area
Guided Bend (side bend) specimen # 3 results = Pass … 3.0 mm crack in the weld area
Guided Bend (side bend) specimen # 4 results = Pass … 3.0 mm incomp. fusion weld area

11. What is the WPS # 123456 base metal thickness range qualified by PQR # 123456?
A) 3/16 in. or 5 mm is the minimum thickness qualified by PQR # 123456
B) 2T (1.5 inches x 2) or 3 inches (76mm) is the maximum thickness qualified by PQR # 123456
C) 3/16 in. (5 mm) to 2T (3 inches or 76mm) is the thickness range qualified by PQR # 123456
D) None of these are correct
Answer: D … API 574 Tables  20 NPS Schedule 120 = 1.500 inches thick  Next see the
ASME IX Table QW-451.1  Row = 1.5 inches to 6 inches (inclusive) = 5mm to 200mm

12. The four tensile test values provided above by were reviewed and found to be:
A) Adequate in number, however # 1 & # 4 are both below ASME IX required tensile values
B) Adequate in number, however # 1 is below the ASME IX required tensile value
C) Adequate in number, however # 1, # 3 & # 4 are all below ASME IX tensile values
D) Adequate in number & all tensile test results are acceptable and Babu signed it off
Answer: D … Apply QW-422 Table Value of 60 ksi & 5% under rule of QW-153
The number (4) was adequate because specimens are half-size (full size = 1.5 in. or 38mm)
60,000 Table Value (no allowed reduction for weld metal failures) … Accept # 1 & # 2
60,000 Table Value x .95 (5% rule for base metal failures) = 57,000 … Accept # 3 & # 4

13. The guided bend test results provided above were reviewed and found to be:

A) Adequate in number, however specimens with cracks (# 3 was cracked) are always rejected
B) Adequate in number, however specimens # 2, # 3 & # 4 are rejectable (3mm defects visible)
C) Inadequate in number, and specimens # 2, # 3 & # 4 are rejectable (3mm defects visible)
D) Adequate in number & type and all results are acceptable
Answer: D … Apply QW-163 acceptance criteria allowing a 3mm maximum weld flaw size

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
14. A piping system designed at 500 psi @ 600°F is to be hydrostatically tested at a test
temp conducted at 100°F or below. Pipe material is A-106 Gr. B Seamless Sch 80 NPS 6.
What is the code required hydrostatic test pressure?
A) 750 psig B) 812 psig
C) 838 psig D) 867 psig

Answer = C … Reference: ASME B31.3 Table A-1 & Para. 345.4.2 … Use Formula
Solution: Determine both St & S from A-1 Tables … St = 20,000 & S = 17,900 (St ÷ S = 1.117)
1.5 (500 = pressure) (1.117 … Rr = St/S = 1.117) = 837.5 = 838 psig (Use 2010 Code, not 2008)
Para. 345.4.2 (a) requires not less than 1-1/2 times design pressure. 500 x 1.5 = 750
Solution = 838 psi to compensate for the difference between design pressure test conditions and
it must be noted that 838 exceeds the “minimum” of 1.5 times design or 750 psi in this case!!!

15. What is the essential wire & wire diameter (assume source side IQI) for 4 NPS Sch 40S
ASTM A312 Type 316L pipe weld in “as welded” condition. Assume Category D service!
A) Essential wire # 4 (0.16 mm) B) Essential wire # 5 (0.20 mm)
C) Essential wire # 6 (0.25 mm) D) None of these are correct

Answer = C … Solution Step # 1: Use API 574 Table, Sch 40 NPS 4 = .237 (6.02mm)
Solution Step # 2: Apply the rule for T-276.2(a) and proceed to Step # 3 … Add reinforcement
Solution Step # 3: Use B31.3, Table 341.3.2 for reinforcement = L = 1/16 in or .062 (1.5mm)
Cat. D service (M value) requires DOUBLE code reinforcement of “L” @ B31.3 T- 341.3.2
Solution Step # 4: Add .237 + .125 = .299 inches … Metric = 6.02 mm + 3 mm = 9.02 mm
Ref: API 574 SS schedules, B31.3 table 341.3.2 value “M”, ASME V, Table T-276, T-233.2
2 RULES = WELDS WITH (T-276.2a) & WITHOUT (T-276.2b) REINFORCEMENT

16. What is pressure rating & the hydrostatic test pressure for a Class 300 A182 Gr. F316L
flange being subjected to a system hydrostatic test pressure at 50°F (10°C)?
A) 230 psi x 1.5, round up at test at 350 psi B) 600 psi x 1.5 and test at 900 psi
C) 275 psi x 1.5, round up at test at 425 psi D) 720 psi x 1.5 and test at 1100 psi

Ans = B … Ref: B16.5, Par. 2.6 & Table 1A  Table F2-2.3  Row 100°F & Col. Class 300

17. Minimum hold time and test pressure for a Sensitive Leak Test using the Gas and
Bubble test method with an approved low surface tension bubble forming solution is:
Additional Given Information: The system under test has a design pressure of 100 psi.
A) 5 minutes at a test pressure of 25 psi B) 10 minutes at a test pressure of 15 psi
C) 15 minutes at a test pressure of 15 psi D) 30 minutes at a test pressure of 5-10 psi

Answer = C … Ref: ASME B31.3, Par. 345.8  ASME V, Art. 10, Mandatory Appendix 1,
Sections I-1032a & I-1070 = 15 minutes & ASME B31.3 Para 345.8.a = lesser of 15 psi or
25% design pressure (25 psi)  So you must use 15 psi  Therefore correct answer = C

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
Answer question 18 (Determine weld size) below

B31.3 Fig. 328.5.2B Typical Details for Double-Welded Slip-On Flg Attachment Welds
18. What are the minimum required fillet weld sizes (front & back welds) for a double
welded slip on flange per Fig.328.5.2B using Detail (1), given a 3 NPS Sch 40 pipe & class
150 rated slip-on welding flange?
A) 5.6 mm for the front weld (ID) & 7.8 mm for the back weld (OD)
B) 6.0 mm for the front weld (ID) & 7.8 mm for the back weld (OD)
C) 6.0 mm for the front weld (ID) & 6.0 mm for the back weld (OD)
D) 5.6 mm for the front weld (ID) & 8.6 mm for the back weld (OD)

574 pipe sch  T = 5.59 mm … Note that you must use ASME B16.5 Tables
Flange Hub T  See B16.5 Table 8  X* – B* ÷ 2 = 108 – 90.7 = 17.3 ÷ 2 = 8.65 mm
* X & B values in Table 8 (Class 150 Flg dimensions) on Pg 71  See Columns 5 & 11
Front weld size (ID near the flange face) = lesser of T or 6mm = 5.59 mm = Answer = A
Back weld size (OD on back side) = 1.4 x t = lesser of 7.83 mm or 8.65 = 7.83 mm = A

19. What is the PWHT temperature range, holding time/inch, and minimum holding time
for a weld on ASTM A-333 Gr. 8 material with a joint thickness that measured 2.01 in.?
A) PWHT range = 1,100 – 1,200°F, holding time/inch = 1 hr, & minimum holding time = 2 hrs
B) PWHT range = 1,100 – 1,325°F, holding time/inch = 1 hr, & minimum holding time = 2 hrs
C) PWHT range = 1,300 – 1,375°F, holding time/inch = 1 hr, & minimum holding time = 2 hrs
D) PWHT range = 1,025 – 1,085°F holding time/inch = 1 hr, & minimum holding time = 2 hrs
Answer = D … Ref: ASME B31.3 Table 331 & Notes 1  material = 9% Nickel = P-No 11A

20. What is the acceptable range of magnetizing current (amps) required for prod spacing
of 6 inches on an as welded NPS 24 Schedule 40 ASTM A-106 Gr. B pipe weld?
A) 600 to 750 amps B) 720 to 880 amps
C) 800 to 1000 amps D) None of these are correct

Answer = D … Ref: ASME V, Art. 7, T-752.2  API 574 value = .688 in  90 to 100A/in
Solution: 6 inches x 90 = 540, 6 inches x 100 = 600  540 – 600 amps  None of these!

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
21. The maximum depth of undercut for a girth weld in normal fluid service
having a thickness of 0.50 inches (13 mm) is:

A) No visible undercut B) 1/64 inch (0.4 mm)

C) 1/32 inch (1 mm) D) 1/16 inch (1.5 mm)

Answer: C … 2010 ASME B31.3 Table 341.3.2 (Normal Fluid Service = H = ≤ 1mm)

22. In evaluating a thinned area of pipe, allowable stress for purpose of Hydrotest
shall not be greater than:

A) ½ of the SMYS B) 2/3 of the SMYS

C) 90% of the SMYS D) 75% of the ultimate tensile strength

Answer: C … 570, Para. 5.8 Caution Note! Know 90% SMYS rule (Open/Closed Bk)

23. To verify continuous corrosion control of poorly coated pipe (CP protection
potentials are inconsistent), close-interval potential surveys may be conducted:

A) Every 12 months B) Every 2 years

C) Every 3 years D) Every 5 years

Answer: D … API 570, Para. 9.3.2 … 5 year rule (Close-interval Potential surveys)

24. Threaded carbon steel piping in an NPS 1.5 piping system is being replaced.
What is the minimum pipe schedule to be used according to code?

A) Schedule 20 B) Schedule 40
C) Schedule 80 D) Schedule 160

Answer: C … ASME B31.3, Table 314.2.1  Normal Fluid Service CS (Note 3*)

25. The density of step wedge comparison film and densitometer calibrations
shall be verified by using calibrated step wedge film traceable to:

A) An ASME V Standard certified film

B) An ASME calibrated step wedge
C) An ASNT certified procedure
D) National standard (step tablet)

Answer: D … ASME V, Art. 2, T-262.1.a  Densitometer/Step Wedge Comp. Film

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
26. Which inspection method is suitable for locating corrosion cells, galvanic
anodes, stray currents, coating problems, underground contacts, and areas of
low pipe-to-soil potential?

A) Soil resistivity testing B) Close interval potential surveys

C) Holiday pipe coating survey D) None of these

Answer: B … (API 570, Para. 9.3.2 topic)  See API 574, Para. 10.10.1.2, 1st Para.

27. When reviewing a group of radiographs, all of the following information must
be available on reports EXCEPT:

A) Minimum source-to-film distance B) Geometric unsharpness

C) Material type D) Exposure technique

Answer: B … ASME V, Art. 2, T-290/291.f/g/k/l  See API 577, App. E, RT Reports

28. Which of these may be assumed for MAWP calculations (unknown materials)?

A) Lowest grade material B) Average grade material

C) Carbon steel material D) Highest grade material

Answer: A … (API 570, Para. 7.2, 2nd Para)

29. What is the minimum required thickness (including corrosion allowance) for
an NPS 4 piping system (API 5L Gr. A25 ERW) that operates at 525 psi at 400°F,
and has a corrosion allowance of 0.062 inches?

A) 0.107 inches
B) 0.098 inches
C) 0.169 inches
D) 0.160 inches
Answer: D … API 574, Par. 11.1.2/3/4  Barlow calc = t = PD ÷ 2SE  Add CA last
S =14.2 KSI (B31.3 A-1 Table), E = 0.85 ERW Pipe (A-1B Table), D = 4.500 (API 574)
Solve t = 525 x 4.5 ÷ 2 (14,200) (0.85) = 2362.5 ÷ 28,400 (0.85) or 24,140 = 0.098 in.
Solution must include corrosion allowance as requested 0.098 + 0.062 = 0.160 in
IMPORTANT TO NOTE & UNDERSTAND THIS!!!
If the question stated (exclusive of corrosion allowance or never mentioned the
corrosion allowance), then “B” is then correct … MUST KNOW MINIMUM REQUIRED
THICKNESS = Lesser of pressure design thickness and Structural minimum design thickness
MUST KNOW PRESSURE DESIGN THICKNESS (ALWAYS EXCLUDES CORR ALLOWANCE)

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
30. A piping system made of mixed grades of piping, including A-53 CS with
silicon killed elbows and fittings, has recently been rerated from 400°F (204°C) to
500°F (260°C). The process fluid contains 0.52% weight sulfur. Inspector should:

A) Continue monitoring the system using existing CMLS if they have never shown more
than .002 inch (.05 mm) per year corrosion rates
B) Not be concerned with the 100°F (55°C) change
C) Increase the number of CMLs on the system
D) Relocate the CMLs to the fittings
Answer: C … API 570 5.6.3 (More CMLs Note c) & 574, Par. 7.4.6.2.j /special note
Localized specific corrosion 450°F API 571, Para. 4.4.2.3.c (McConomy Curves
/Crit. Factors Sulfidation) Note: best is to increase the number of CMLs & focus
on non-silicon-killed (low silicon) piping because the silicon-killed fittings will last
longer than the non-silicone killed pipe!

31. A buried piping system for 100 psig service is hydrostatically tested at 125
psig for 8 hours. After 4 hours, the pressure dropped 5 psig, and the system was
repressurized back to 125 psig. During the remaining 4 hours, the pressure drop
was noted again to be by 5 psig. According to API 570, the inspector should:
A) Accept the test as successful
B) Visually inspect the piping and find the leak
C) Repeat the test and conduct further inspection
D) Excavate the piping and conduct an external visual inspection

Answer: A … API 570, Par. 9.3.7  IF MORE THAN 5% DROP, D is then correct

32. A piping system is designed for 300 psig at 700°F. The allowable stress value
at test temperature is 20 ksi. The allowable stress at design temperature is 15 ksi.
Which of the following pressures is to be used in a pneumatic test?

A) 440 psig B) 450 psig C) 562 psig D) None of these

Answer: D … API 570, Para. 5.8.2  B31.3, Sect. 345.5.4  300 x 1.1 = 330 psig
API devils are trying to bite your ass and get you to use temp correction formula
in 345.4.2.b  This is used with a factor of 1.5  ONLY FOR HYDROTESTS … 

33. What is maximum Brinnell hardness number allowed for welding P-No 6 matl?

A) BHN 200 B) BHN 225

C) BHN 241 D) None of these

Answer: C … API 570, Par. 8.2.3.3  ASME B31.3, Table 331.1.1  P-No 6 Column

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
34. Reheating of a hardened material to a temperature below the transformation
range to improve toughness is known as:

A) Stress-relieving B) Tempering
C) Annealing D) Normalizing

Ans: B … ASME B31.3, Sect. 300.2 Definitions for Heat Treatment  Tempering 

35. Which of the following is the standard height of the raised face portion of a
Class 600 raised face flange?

A) .060 in (2 mm) B) .100 (2.5 mm)

C) .125 (3 mm) D) .250 (7 mm)

Ans: D … ASME B16.5, Sect. 6.4.1  Class 150 & 300 = 2mm, Class 400+ = 7 mm

36. An inspection reveals that a repaired NPS 4 seamless pipe, A-53 Gr. B, has a
thickness of 0.180 inches. If the service is 1000 psig at 500°F, what is the actual
remaining corrosion allowance considering only internal pressure?

A) 0.031 inches B) 0.062 inches

C) 0.093 inches D) None of these
SHOW YOUR WORK BELOW:

Answer: B … Barlow calc, ASME B31.3 Table A-1 (S=19 ksi), Table A-1B (E = 1.0),
PD = 1,000 x 4.500 = 4,500 ÷ 38,000 (2SE=2x19000x1)=.118 … .180 - .118 = 0.062 in.

37. An ASTM A-106 Gr. B NPS 10 pipe (wall thickness of 1.125 inches or 28.6 mm)
must have a section replaced. What preheat is recommended?

A) None B) 50°F (10°C)

C) 175°F (79°C) D) 200°F (93°C)

Answer: C … B31.3 Table 330.1.1, Preheat Table Note 1 (Use QW-422 for P-No)

38. During inspection for CUI, an insulated austenitic SS, Class 1 piping system
operating at 300°F (150°C) would require what percentage of follow-up exams at
areas of damaged insulation?

A) 0% B) 25%
C) 50% D) 75%

Answer: D … API 570, Para. 6.4 & Table 3  Damaged Column = 75% for Class 1

10 | P a g e
Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
39. The number of TMLs required on high-temperature low-velocity hydrocarbon
lines containing sulfur corrosives are often fewer than on other corrosive
systems because the sulfur lines:

A) Corrode at such a fast rate and are replaced on predetermined time schedules
B) Exhibit very uniform corrosion independent of location in the system
C) Are constructed of high-alloy materials unlikely to corrode
D) Are not considered to be a potential environmental risk

Answer: B … API 570, Para. 5.6.3, 2nd Para  Uniform Corrosion Phenomenon

40. Which discontinuity is normally found at the weld toe or root surface?

A) Underfill
B) Concavity
C) Overlap
D) Incomplete fusion

Answer: C … API 577, Table 2 (Pg 22), Item # 7 … Overlap = WI = weld toe or root

41. The rate of corrosion under insulation will usually not be increased by
insulation systems that:

A) Wick moisture
B) Contain chloride salts
C) Do not utilize vapor barriers
D) Are made of closed-cell foam glass

Answer: D … API 571, Par. 4.3.3.7.c … easy … A/B/C cause increased corrosion
Note: The term “wicking” = holds moisture  Critical Factor “e” 4.3.3.3.e

42. When environmental cracking is suspected and a preliminary internal visual

inspection does not readily identify surface connected cracking, which of these
supplemental testing methods below is NOT recommended?

A) Penetrant Testing
B) Radiographic testing
C) Magnetic Particle Testing
D) Closer visual exam using magnification and perhaps replication techniques

Answer: C … API 574, Par. 10.3.2.2 … RT is unreliable for environmental cracking

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
43. When performing a small patch repair, what is the maximum electrode diameter, type
of electrode, and type of weld bead required when the temperature is below 32 °F (0 °C)?
A) Max electrode diam. = 5/32 in. (4.0 mm), cellulosic type deposited with stringer beads
B) Max electrode diameter = 1/8 in. (3.2 mm), low-hydrogen type by weaving of weld beads
C) Max electrode diam. = 1/8 in. (3.2 mm), cellulosic type deposited by weaving of weld beads
D) Max electrode diameter = 5/32 in. (4.0 mm), low-hydrogen type deposited with stringer beads
Answer = D … Reference: API 570, Annex C, Section C.2

44. To be exempt from pressure testing after repairs, the requirements for socket welds
include all of the following EXCEPT:
A) Welds are to be examined with appropriate NDE as specified by authorized piping inspector
B) Spacers designed for socket welds shall be used to establish a minimum 1/16 in/1.6 mm gap
C) Socket welds shall be per ASME B31.3 (Figure 328.5.2.c) & shall be a minimum of 2 passes
D) MT or PT shall be performed on both the root pass and final completed pass of socket welds
Answer = D … Reference: API 570, Para. 8.2.7  Socket welds are fillet welds and only on
the final completed pass is MT or PT required  Butt welds get MT or PT on the root pass

For Questions #45 and #46, use the given information below!
This data is given for a Class 2 piping system … Remaining Life = 16 Yrs
Thickness = 0.36 in. (Insp results) … Corrosion Rate = 10 mpy

45. When is the next thickness measurement inspection due (using the information above)?
A) 4 years B) 5 years C) 8 years D) 10 years

Answer: C (570, 7.1.1 & Para. 6.3.3* (Interval rules) Table 2)

*Apply rule for thickness measurement interval = ½ rem. life or 10 years (Use lower value).
Remaining life = 16 years, therefore Half Rem. Life = 8 years … Since 8 (half rem. life) is
less than 10 (Class 2 Thickness measurement interval), use 8 years!!!

46. When will the next external inspection be due (using the given information above)?
A) 4 years B) 5 years C) 8 years D) 10 years
Answer: B (See API 570, Table 2 for Class 2 system = 5 years)

47. Corrosion specialists should be consulted about the appropriate placement and number
of CMLs for piping systems under all of the following circumstances EXCEPT:

A) Whenever piping systems are susceptible to localized corrosion or cracking

B) Whenever piping systems are susceptible to cracking
C) When CMLs will be greatly increased in number
D) When CMLs will be completely eliminated

Answer: C (API 570, 5.6.3) …

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
48. The potential for a brittle failure shall be evaluated by an engineer prior to Hydrostatic
Testing or especially prior to Pneumatic Testing because of the:
A) Higher chance for leakage involved B) Lower chance for leakage involved
C) Higher potential energy involved D) Lower potential energy involved
Answer: C (API 570, Para. 5.8.3) … Must know Pneumatic Test Stored Energy Calculation

49. When a corroded area of pipe exceeds ½ the diameter of the pipe size, a temporary
patch about equal to the size of the corroded area may be installed by fillet welding
(temporary repair) IF:

A) Patch corners shall have at least a 1” radius B) Diameter of electrode is 5/32 in. or more
C) A full encirclement sleeve is used D) None of these

Answer: C (API 570, App. C) … You must take a look carefully at Figure C-2 “Notes”

50. During impact testing of A106 Gr. B (deoxidized) & A53 Gr. B pipes (non-deoxidized),
the following absorbed energy values in ft-lb were observed as follows:
 A106 Gr. B: 12.5, 13.5, 12 (Deoxidized)
 A53 Gr. B: 11, 11.5, 9 (Non-deoxidized)
 Assume that full size 10 mm specimens were taken
Your assessment of these impact test results is that:
A) Both A106 Gr. B and A53 Gr. B specimens are acceptable
B) Both A106 Gr. B and A53 Gr. B specimens shall be rejected
C) Only A53 Gr. B specimens can be accepted
D) Only 106 Gr. B specimens shall be accepted
Answer: C (B31.3, Table 323.3.5, See also A-1 Values for specified min. tensile strength)

A106 Gr B (deoxidized) tensile strength = 60 ksi, & average of 3 values required =13 ft/lb
Note: A106 Gr B (deoxidized) material MINIMUM VALUE (1 specimen) = 10 ft/lb
A53 Gr B (Non-deoxidized) tensile strength = 60 ksi, & average of 3 values req’d =10 ft/lb
Note: A53 Gr B (Non-deoxidized) material MINIMUM VALUE (1 specimen) =7 ft/lb
A quick look reveals that all 6 Charpy specimen values MEET MINIMUM REQMTS
Now, let’s average the 3 values as follows:
Average for A106 Gr B = 12.5 + 13.5 + 12 = 38 ÷ 3 = 12.66 < 13 = FAILURE
Average for A53 Gr B = 11 + 11.5 + 9 = 31.5 ÷ 3 = 10.5 > 10 = ACCEPT ONLY A53 Gr B
END OPEN BOOK EXAM (4 HOURS) … NEXT CLOSED BOOK = 3 HRS

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
CLOSED BOOK EXAM = 100 QUESTIONS = 3 HRS
51. Plate material can be used for which of the following types of flanges?
A) Class 150 flanges
B) Threaded flanges
C) Blind flanges
D) Class 150 & 300 up to NPS ½

Answer: C … B16.5, Sect 5.1, 1st Sent … Only blind & no hub reducing flanges

52. When unexpected movement of the piping system is observed, what should
the inspector do to evaluate the problem?
A) Discuss the observations with the piping engineer
B) Increase the frequency of the inspection
C) Check the piping stress analysis
D) Develop and inspection plan

Answer: A … 570, 3rd Para. in 7.5  Evaluate need for piping stress analysis

53. Which of these is a predominant factor in mechanical fatigue cracking?

A) Operating equip past remaining life

B) Low-stress stamping
C) Impact toughness
D) Surface notches

Answer: D … API 571, Par. 4.2.16.3.a.1 … Also know good design prevents MF

54. Chloride SCC of 300 Series SS generally occurs above a metal temperature of:

A) 100°F (38°C) B) 140°F (60°C)

C) 180°F (82°C) D) 212°F (100°C)

Answer: B … API 571, Par. 4.5.1.3.g & API 574 also for CUI temp for SS & SCC

55. Insert repair patches may be of any shape but must:

A) Have a test hole

B) Have rounded corners
C) Be double the pipe thickness
D) Be 1.5 times the minimum stress of original material

Answer: B … API 570, Para. 8.1.4.2.c … 25 mm minimum radius also required!

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
56. For piping systems where service conditions have been changed, if data for
the same or similar service is not available, a corrosion rate is estimated from the
experience of the owner/operator or from:
A) Published data on piping systems in comparable service
B) The highest known corrosion rate in the unit
C) A default corrosion rate of 10 mils per year
D) Worst case industry data

Answer: A … API 570, Para. 7.1.2.b …

57. A welding discontinuity is:

A) Condition of being imperfect/departure of quality characteristic from its intended cond

B) An imperfection or unintentional nonconformance that is detectable by NDE
C) A lack of cohesion; an interruption in the normal physical structure
D) The response or evidence from the application of NDE

Answer: C … API 577, Table 8, Page 56, Definition A-2 … Very hard to find …

58. The size of the fillet weld refers to the dimension of the welds:

A) Throat B) Leg C) Reinforcement D) Toe

Answer: B … ASME B31.3, Definition of “size of weld”  Fillet weld = Leg lengths

59. Subject to specific approval of the inspector, welding procedures qualified by

others may be used, if several conditions are met. One of these conditions is that:

A) Base mat’l P-No. is 1, 3, 4 (Gr # 1 with max 1.25%Cr), or 8, (impact tests required)
B) Material to be welded is not more than 1 inch thick and requires PWHT
C) Employer has made only slight changes to the WPS
D) Employer has not made any changes in the WPS

Ans: D … ASME B31.3, Sect. 328.2.2.a.2  WPS Quals by Others Items A thru I

60. Fewer CMLs can be selected for piping systems with all of the following
characteristics EXCEPT:

A) Low potential for creating a safety or environmental emergency in event of a leak

B) Systems subject to changes that could cause corrosion as shown by history
C) Relatively noncorrosive piping systems
D) Long, straight-run piping systems
Answer = B … API 570, Para. 5.6.3

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
61. API 570 minimum recommended upstream limit of an injection point circuit for
inspection purposes is:

A) 12 inches as the minimum

B) Three piping diameters as the minimum
C) Lesser of 12 inches or three piping diameters as the minimum
D) None of these

Answer = A (API 570, Para. 5.5.9 & Figure 1) … Don’t forget the upstream rule … 12
inches or 3 pipe diameters, whichever is greater … Example: 18 NPS = 18 in x 3 = 54 in

62. To verify satisfactory PWHT, what test is conducted per ASME B31.3 requirements?

A) Radiography B) Ultrasonic
C) Hardness survey D) MT or PT after grinding

Answer: C (ASME B31.3, 331.1.7 … First sentence)

63. Regarding future Inspection interval determination by the Inspector, which of these
statements is NOT true according to the API 570 code?

A) Inspection intervals shall be reviewed/adjusted as needed after each inspection

B) Inspection intervals shall be reviewed/adjusted as needed after a significant operating change
C) Forms of deterioration / damage mechanisms shall be considered when establishing intervals
D) Maximum inspection intervals as per API 570 Table 2 (thickness, visual) shall be mandatory

Answer: D (API 570, 6.3.3 … Last Para.) Table 2 maximum intervals are recommended

64. Per API 570, inspection of Category D Fluid Service piping is:

A) Handled along with most other normal fluid service piping inspections covered by code
B) Based on reliability needs and inspection of Category D piping is optional
C) Falls under a Class 3 piping system and must be inspected
D) None of the above statements are true

Answer: B (API 570, Para. 1.2.2.a.2 & Para. 6.3.4.5  Class 4)

65. Corrosion specialists should be consulted about the appropriate placement and number
of CMLs for piping systems under all of the following circumstances EXCEPT:

A) Whenever piping systems are susceptible to localized corrosion or cracking

B) Whenever piping systems are susceptible to cracking
C) When CMLs will be greatly increased in number
D) When CMLs will be completely eliminated

Answer: C (API 570, 5.6.3) …

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
66. UT thickness measurements taken on what size pipe may require specialized equipment
such as miniature transducers, curved shoes and diameter specific calibration blocks?

A) Below NPS 1 only B) NPS 1 and below

C) NPS 2 and below D) NPS 3 and below

Answer: C (API 570, 5.7.1)

67. What are the preferred methods per API 570 when the corrosion in a piping system is
non-uniform or the remaining thickness is approaching the minimum required thickness,
requiring additional thickness measurements?

A) Ultrasonic (UT) scanning methods B) Radiographic (RT) techniques

C) RT techniques or UT scanning methods D) Physical measurements using calipers

Answer: C (API 570, 5.7.1)

68. Ambient pressure test temps may cause piping system failures because carbon, low-
alloys & others embrittled by service exposure, may be susceptible to any of these except:

A) A damage mechanism caused by metallurgical changes known as Temper Embrittlement

B) A damage mechanism caused by material property changes known as Brittle Fracture
C) A damage mechanism known as Caustic Embrittlement
D) Brittle failure

Answer: C (API 570, Para. 5.4.1.1 & Para. 5.8.3) … Brittle failure includes both the brittle
fracture and a possibility of temper embrittlement, especially in 2-1/4 Cr 1Mo materials)

69. What is the maximum allowed UT Thickness inspection interval for Class 2 piping
systems (assuming the RL = 10 years and no RBI used)?

A) Every 3 years B) Every 5 years

C) Every 10 years D) None of these are correct

Ans: B (API 570, 6.3, 3rd Par. Rule = Table 2 value by Class or ½ RL, use the lesser value)
Solution: Table 2 Value Class 2 = 10 years OR ½ RL = 10 ÷ 2 = 5 years … Lesser = 5 years

70. What is maximum possible API 570 interval for thickness measurement at an Injection
Point (assume no RBI)?

A) 2 years
B) 3 years
C) 5 years
D) To be determined on a case by case basis
Ans: B (API 570, 6.3, 3rd Par. Rule = Table 2 value)  Memorize the 3-year rule for IPs

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
71. External and CUI inspection on a gasoline pipeline (on-site service will not significantly
vaporize during release) should be conducted every (how many) years? (No RBI, RL=6yrs)
A) 3 years B) 5 years
C) 6 years D) 10 years
Ans: C (570, 6.3, 4th Par. Rule = Use Table 2 value only)  Class 3 = 10 year visual interval
There is no ½ RL rule for Visual Inspection intervals … Use the full RL of 6 years or “C”
the RL was given to try to “trick you” … Were you fooled and did you answer 3 years? 
72. The RL of anhydrous hydrogen chloride system (rapidly vaporizes on release) was
found to be 11 yrs. When must next visual inspection be scheduled for this piping system?
(Given information = No RBI, RL = 6 years)
A) 3 years B) 5 years
C) 6 years D) 10 years
Ans: B (570, 6.3, 4th Par. Rule = Use Table 2 value only)  Class 1 = 5 year visual interval
There is no ½ RL rule for Visual Insp intervals … Use Class 1 Table Value of 5 yrs or “B”

73. Regarding brittle fracture failures, cracking found will typically show evidence of:

A) Straight, non-branching cracks largely without evidence of any associated plastic deformation
B) Both straight & multi-facet cracks with evidence of a shear lip or localized necking at cracks
C) Branching cracks having evidence of a shear lip or localized necking around the cracks
D) None of these are correct
Answer: A … API 571 … Para. 4.2.7.5.a … Brittle Fracture Question

74. Long-term and short-term corrosion rates should be compared to see which results in
the shortest remaining life as part of the data assessment. Who is responsible to select the
corrosion rate that best reflects the current process?

A) Piping Engineer after consultation with the Corrosion Engineer

B) Authorized Inspector after consultation with a Corrosion Engineer
C) Authorized Inspector determines the rate that best reflects the current process
D) Authorized Piping Engineer determines Corrosion Rate based on Inspector’s recommendation

Answer = B (API 570, Para. 7.1.1)

75. Insulating materials often “hold moisture” that creates corrosion. The ability of
insulation to draw and hold water or moisture is known as:

A) Wicking B) Saturation
C) Wetting D) None of these are correct

Answer: A … API 571, Para. 4.3.3.3.f – Corrosion under Insulation Question

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
76. Authorized piping inspectors shall be qualified & certified in accordance with what
code requirement?

A) API 570 Annex A B) API 570 Annex B

C) API 570 Annex C D) API ICP (Inspector Certification Program)
Answer = A (API 570, Para. 4.2 & Appendix A)

77. An API Authorized Inspection Agency may be defined as any of these below except:

A) Inspection organization of the jurisdiction in which the piping system is used

B) An owner or user of piping systems who maintains an inspection organization for activities
relating to piping systems not intended for sale or resale
C) An independent inspection organization employed by or under contract to owner or user of
piping systems that are used only by the owner or user and not for sale or resale
D) An independent inspection organization not licensed or recognized by the jurisdiction in
which the piping system is used & employed by or under contract to the owner or user

Answer = D (API 570, Para. 3.1.6 Definition)

78. A Repair Organization may be defined as any of the following EXCEPT:

A) An owner or user of piping systems who repairs or alters his equipment per API 570
B) Contractor with qualifications acceptable to an owner or user of piping systems and who
makes repairs or alterations in accordance with API 570
C) One who is authorized by, acceptable to, or otherwise not prohibited by a jurisdiction and
who makes repairs in accordance with API 570
D) A Group outside of a Jurisdiction that travels into a new location and does Repair Work

Answer = D (API 570, Para. 3.1.79 Definition)

79. Who is responsible for developing, documenting, implementing, executing, and

assessing piping inspection systems and inspection procedures that will meet the
requirements of the API 570 Inspection Code?

A) Owner/user organization B) Contractor with qualifications acceptable to owner/user

C) Authorized Inspection Agency D) Repair Organization

Answer = A (API 570, Para. 4.3.1.1)

80. Historically, the greatest number of incorrect material substitutions during fabrication
and construction is between what types of materials:

A) CS & Low Alloys B) CS & SS

C) Low Alloy & Nickel steels D) None of these
Answer = A … CS substitutions into Low Alloy (CrMo) systems  API 578, Para. 4.3.3.1

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
81. Critical Environmental Factors for CUI can include all of the following EXCEPT:

A) Insulation system design & type

B) Humidity & Rainfall
C) Chlorides from Marine Environment
D) Industrial pollution (SO², etc)

Answer = A (API 571, Para. 4.3.3.3.a (Critical Factors)

82. Thickness measurement inspection on hot surfaces must apply a 1% temperature

correction factor for every 100°F when the surface temperature measures greater than:

A) 100°F (38°C)
B) 125°F (52°C)
C) 150°F (65°C)
D) 212°F (100°C)

Answer = C (API 570, Para. 5.7.1)

83. When an owner/user chooses to conduct RBI assessment of piping system, assessments
must include a systematic evaluation for all items listed below EXCEPT:

A) Likelihood of failure based on forms of degradation reasonably expected in a given service

B) In accordance with API 580 and detailed methodology per API 581.
C) In accordance with API 579 and detailed methodology per API 581.
D) Consequence of failure of the piping system in a given service

Answer = C (API 570, Para. 5.2 … Second Paragraph)

84. External visual inspections are used to identify all of the following EXCEPT:

A) Corrosion (at supports & at interface corrosion points), Coating/Insulation deterioration.

B) Support Condition (Inadequate supports, loose supports, spacing (gaps) not having bearing
C) Leaks (Flanged joints, Steam tracing, existing clamps, valve stems, seal welds, threads, etc)
D) Condition of externally accessible surfaces after any piping flanges are opened

Answer = D (API 570, Para. 5.4.3 … last sentence) Note: “D” is considered an internal insp

85. Soil to air interface zone is generally located “where” on a piping system?

A) Pipe running parallel to and less than 12 in. (300 mm) above soil line
B) 12 in. (300 mm) below to 12 in. (300 mm) above grade
C) 12 in. (300 mm) below to 6 in. (150 mm) above grade
D) None of these are correct

Answer: C (570, 3.42) … Always apply the 6 inch rule for pipe parallel & close to grade

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
86. Fasteners should extend completely through their nuts. Any fastener failing to do so is
considered acceptably engaged if:

A) The end of the fastener is flush with the face of the nut
B) The lack of complete engagement is not more than 1 thread
C) The lack of complete engagement is not more than 2 threads
D) At least one thread must extend beyond the face of the nut

Answer: B (API 570, Para. 5.12)

87. These points are areas defined by a circle having a diameter not greater than 2 inches
for a line diameter not exceeding 10 inches or not greater than 3 inches for larger lines.

A) Hold B) Examination
C) Witness D) CML

Answer: B (API 570, Para. 3.1.20)

88. API 570 Piping Classification schemes are based upon the:

A) Likelihood of failure B) Consequence of failure

C) Risk of failure D) None of these

Answer: B … (API 570, Para. 6.3.1  2nd Paragraph (below)

89. Regarding the appearance or morphology of Mechanical Fatigue, the signature mark of
fatigue failure will typically appear as:

A) Single clam shell fingerprint with vertical straight lines directly below the crack initiation site
B) Single clam shell fingerprint with rings called beach marks coming from a crack initiation site
C) Concentric lines throughout the entire cross-sectional area
D) None of these are correct

Ans: B … API 571, Para. 4.2.16.5.a & Figures 4-30/31/32/33 – Mechanical Fatigue Question

90. Loss of ductility/notch toughness in susceptible low alloys, such as ≤ 2-1/4 Cr occurs
when:
A) Prolonged service at high temperature (700 F – 1070 F) leads to Temper embrittlement
B) Prolonged operation at high cyclical service leads to Vibration-Induced fatigue
C) Prolonged services at low temperature (-20 F) leads to Brittle Fracture
D) Prolonged service at high pressure and temperature leads to creep

Answer: A (API 570, Para. 3.44) … definition of Temper Embrittlement

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
91. Magnetic Particle examination methods can detect which of these discontinuities?

A) Both shallow sub-surface cracks and surface cracks

B) Both deep sub-surface cracks and surface cracks
C) Shallow sub-surface cracks
D) Deep sub-surface cracks

Answer: A (ASME V, Art. 7, T-720) … Shallow sub-surface cracks & other discontinuities
may be found using MT … Many miss this question and answer “C”

92. API 578 gives rules for Alloy Verification for:

A) Carbon steel piping material for old or new piping
B) Alloy steel piping materials, for old or new piping
C) Carbon steel materials used for old piping only
D) Alloy steels used for old piping only

Answer: B (API 578, 1.1)

93. Regarding the thickness measurement of small diameter piping NPS 1 & smaller, the
best NDT technique (API 570 preferred method) is to use the:

A) Ultrasonic thickness technique B) Radiographic profile technique

C) Real time radiographic methods D) None of these are correct per API 570

Answer: B (API 570, Para. 5.6) … Reason … The effects of “doubling” occur during UT

94. What term best describes a physical change in a component that has design
implications affecting pressure containing capability or flexibility of a piping system
beyond the scope of the original design.

A) Rerating B) Repair
C) Alteration D) Assembly

Answer: C (API 570, Para. 3.1 … Definition) … A guaranteed test question

95. Who has responsibility to the owner/user that includes the supply of materials,
equipment, quality control and workmanship necessary to maintain and repair piping
systems per API 570?

A) Repair organization B) Inspection Agency

C) Contractor D) Piping Engineer

Answer: A (API 570, Para. 4.3.3)

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
96. The API-570 Piping Inspection Code applies to:

A) Inspection, rating, repair, & alteration procedures for piping systems already in-service
B) May be used for modification or addition of new piping systems constructed per the code
C) May be used when in conflict with any prevailing regulatory requirements
D) Pressure vessels, heaters, or heat exchanger internal or external piping

Answer: A (API 570, 1.1.1)

97. When reviewing RT film, a darkened perfectly straight line can be seen in the very
center of the root pass (lightest area). The length of the line is about 75mm long. It is likely
which type of discontinuity?

A) Incomplete penetration
B) Incomplete fusion
C) Wormhole porosity
D) Crack

Ans: A (API 577 NDT General Knowledge) … Note 2 in API 577 RT Illustrations

98. Deadlegs include all of the following EXCEPT:

A) Lines with one end blanked

B) Control valve bypass lines
C) Relief valve inlet and outlet header piping
D) Sample points, drains, bleeders, and instrument connections

Answer: B (API 570, Para. 3.1.16)

99. Injection points are sometimes subject to accelerated corrosion from normal or
abnormal operating conditions, and because of this injection points are treated as:
A) A part of the circuit that needs to be inspected regularly per API 570 requirements
B) A separate inspection circuit needing thorough inspection on a regular schedule
C) An inspection circuit covered along with On-stream inspection surveys
D) A separate part of an external inspection, similar to CUI inspection

Answer: B (API 570, 5.4.2)

100. Before performing required inspections, inspectors shall familiarize themselves with:
A) Similar piping system repairs
B) Piping system baseline inspection results
C) Previous history of similar piping systems
D) Current Inspection Plans for the piping system
Answer: D (API 570, 5.3.5)  Review the current Inspection Plan)

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
101. Typical sources of moisture that cause corrosion under insulation (CUI) include:

A) Cooling Towers located downwind from Plant Prevailing winds

B) Rain, water leaks, condensation and deluge systems
C) Breaks, holes or sealant deterioration in insulation
D) Penetration locations in the insulation

Ans: B (5.4.2.c API 574, Sect 7.4.4) … sources, not causes (If causes for CUI, ans = C)

102. Regarding reporting & records, Computer programs are particularly useful for all of
the following EXCEPT:
A) Storing thickness readings
B) Calculating short and long-term corrosion rates, retirement dates, MAWP, and reinspection
intervals on a test-point by test-point basis.
C) Highlighting areas of high corrosion rates & circuits overdue for inspection
D) Fitness for service assessment docs per API 581

Answer: D (API 570, Para. 7.6) … Fitness for Service Assessment docs are per API 579

103. ASME IX Mechanical Tests (Guided-Bend Tests) are used to determine the:
A) Degree of soundness and ductility of groove-weld joints
B) Ultimate strength of groove-weld joints
C) Notch toughness of the weld
D) Stress values used in calcs
Answer = A … QW-141.2

104. Which of these statements are False regarding On-stream inspections per API 570?
A) On-Stream inspections may be required by the Inspection plan
B) On-stream inspections should be conducted by either an inspector or examiner
C) The external thickness measurement inspection shall be a part of an on-stream inspection
D) On-stream inspection work done by examiners shall be authorized & approved by Inspector

Answer: C (API 570, Para. 5.5.2) … May be part … not shall)

105. Which of these are NOT mandatory requirement(s) for re-rating a piping system?
A) Current insp. records shall be reviewed to verify that piping system is satisfactory for the
proposed service conditions & an appropriate corrosion allowance has been provided
B) The piping system is checked to affirm that the required pressure relieving devices are
present, are set at appropriate pressure & have appropriate capacity at the set pressure
C) All deficiencies in the piping system must be corrected before the re-rating is complete
D) Calculations must be performed by the piping engineer or the inspector
Answer: C (API 570, 8.3)

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
106. Which of the following API 570 cases does requires the approval from the piping
engineer and is considered an “alteration” as defined by API 570?

A) Changing out a damaged flange with a new flange of the same rating and material
B) Changing out a corroded branch connection (no required reinforcement)
C) Adding a large bore branch connection requiring reinforcement
D) Adding a small bore weld boss not requiring reinforcement
Answer: C (API 570, 8.1.1 & Definition in Para. 3.1) … HIGHLIGHT YOUR API 570

107. After completion of alterations or major repairs, a pressure test is:

A) Normally required
B) Not normally required
C) Required if deemed necessary by Examiner
D) Mandatory per API 570
Answer: A (API 570, 8.2.6 First Paragraph) … Normally required after alterations

108. Which of the following documents referenced in API 570 addresses hot tapping?

A) API 2201 B) API 574

C) ASME B31.3 D) ASME PCC-2

Answer: A (API 570, 8.2)

109. Which of the following statements are correct?

A) Soil resistivity is a measure of resistance used by drilling operations in oil exploration and it
has no connection with corrosive soil
B) Soil resistivity has nothing to do with corrosiveness of soil because soil corrosion depends on
the amount of corrosive chemicals present in the soil
C) Lower soil resistivity indicates less corrosive soil
D) Higher soil resistivity indicates less corrosive soil

Answer: D (API 570, 9.1.4 on Soil Resistivity) HIGHER soil resistivity indicates LESS
corrosive soil … and therefore, LOWER soil resistivity will indicate MORE corrosive soil

110. Who shall be responsible to the owner-user for determining that the requirements of
API 570 for inspection, examination and testing are met?

A) Engineer B) Inspector
C) Repair Organization D) Operating Personnel

Answer: B (API 570, Para. 4.3.4) … Authorized Piping Inspector = Inspector in API 570)

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
111. External inspections include surveys for condition of piping hangers/supports. Which
item below is NOT an inspection item concerning piping hangers/support conditions?
A) Locate any “bottomed out” spring supports and support shoes displaced from their supports
B) Support dummy legs have adequate drainage (not filled with water that causes corrosion)
C) Locate any cracked or broken hangers including any missing/damaged hardware
D) Restraint conditions that relieve stress existing in the piping system
Answer: D (API 570, Par. 5.5.4  See also API 574, Par. 10.1.4.1  Annex A Checklist
Note: Improper restraint conditions “create” or “Cause” stress in piping  Not relieve it
112. In addition to inspector, what other personnel can perform 570 external inspections?
A) Qualified Operating/Maintenance Personnel when acceptable to Inspector
B) Personnel suitably trained and appointed by the Management
A) Any plant personnel
C) Only the inspector
Answer: A (API 570, Par. 5.5.4)  Third Paragraph
113. At junctions where vibrating piping systems are restrained (such as branch
connections), what method(s) of NDE should be used to assess pipe condition and what
damage mechanism is likely to occur if periodic inspections are neglected?
A) MT or PT … To detect the onset of fatigue cracking
B) RT or UT … To detect the onset of fatigue cracking
C) VT or ET … To detect the onset of fatigue cracking
D) None of these are correct because fatigue cracking cannot be detected before it happens
Answer: A (API 570, 5.5.7)

114. Temporary piping repairs may remain for an indefinite period of time if they are
approved and documented by the:

A) Authorized Piping Inspector

B) Manager of Maintenance
C) Operations Manager
D) Piping Engineer

Answer: D … API 570, Para. 8.1.4.1, last sentence in Paragraph, API 570 Pg 52!

115. Welders who qualify with one filler metal are qualified to weld with any filler metal
having the same:

A) F–number B) P–number
C) A–number D) A–number & P–number
Answer: A … API 577, Para. 7.3, 2nd Para.  ASME IX, Table QW-432 (F-Nos)

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
116. A fillet-welded external patch installed over a piping system defect:

A) Is considered a permanent repair

B) Must be designed by a piping engineer
C) Does not require rounded corners
D) Is designed without using joint efficiency

Answer: B … API 570, Para. 8.1.4.1, First sentence … A/C/D are false statements

117. Which of the following must be included in the PQR?

A) Certification signature and date B) Electrode trade name

C) Current revision and date D) Base metal thickness range

Answer: A … API 577, Para. 6.4.2.v … Also stated in Body of Knowledge Part 2 Note: Items
B/C/D are found in a WPS and must be a part of the WPS  6.4.1.e/j/r HIGHLIGHT Para.
6.4.1 & 6.4.2 and expect closed book questions such as these!

118. TML readings on a piping system indicate that a corrosion rate has increased. The
Inspector’s most appropriate response is to:
A) Recalculate the inspection interval of the system
B) Recalculate the piping circuit average corrosion rate
C) Schedule the next inspection within six months (very soon)
D) Report this change in condition to the Maintenance Supervisor

Answer: A … API 570, Para. 7.1.1, Last Para. LT & ST corrosion rates should be
compared to see which results in shortest RL as part of the data assessment!

119. The structure of a deposited weld is akin (similar or has much in common) to:
A) Hot-formed metal B) Forging
C) Casting D) Heat-treated metal

Answer: C … API 577, Sect. 10.2, Para. 3  The structure of metals

120. When prioritizing piping systems for PMI testing, which of these is the most
important?
A) Likelihood of material mix-up during construction
B) Cost of the PMI testing program
C) Accessibility of piping segments
D) Process unit downtime schedule

Answer: A … API 578, Sect. 4.3.3, Item a … a/b/c/d  Highlight API 578 section

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
121. According to API 570, owner/user shall maintain piping records that are:

A) Consistent B) Temporary
C) Clear and concise D) Permanent and progressive

Answer: D … API 570, 7.6.1

122. What is the formula for ST Corrosion Rate?

A) Corrosion Rate ST = t actual – t required ÷ corrosion rate (in. or mm/year)

B) Corrosion Rate ST = t initial – t actual ÷ the time (years) between t initial and t actual
C) Corrosion Rate ST = t previous – t actual ÷ the time (years) between t previous and t actual
D) None of these is correct per API 570

Ans: C (API 570, 6.3, 3rd Par. Rule & 7.1.1 Formula 3)  Must memorize these 3 formulas
because C = Correct = Corrosion Rate (ST) uses t previous … see the next two questions

123. Regarding surface preparation for the various NDE techniques, the inspector may
need advice from:

A) No one (Inspectors call it)

B) Corrosion specialist
C) NDE specialist
D) Engineer

Answer: C (API 570, 5.7.3)

124. As part of a routine inspection, pressure tests are:

A) Conducted only when specified by owner/user

B) Not normally conducted
C) Normally conducted
D) Never conducted

Answer: B (API 570, 5.8)  Pressure testing deserves its own color code (red)

125. As part of a routine inspection, pressure tests must be conducted under all of the
following circumstances EXCEPT:

A) Whenever U.S. Coast Guard regulations apply for over water piping
B) Whenever specified per requirements of local jurisdictions
C) Whenever specified by the inspector or piping engineer
D) Whenever specified by a repair organization

Answer: D (API 570, 5.8)  Pressure testing deserves its own color code (red)

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
126. To which of the following fluid services does API 570 specifically apply?
A) Category D fluid services as defined in ASME B31.3
B) Raw, intermediate, and finished petroleum products
C) Hydrocarbons and utility streams
D) Steam and steam condensate

Answer: B … API 570, Para. 1.2.1 & 1.2.1.a

127. When a buried pipe is found to have satisfactory monitoring of the cathodic protection
system, excavation of the pipe at the surface interface is required IF:
A) Caulking or seal at the interface has deteriorated
B) Piping has been in service for 10 years
C) Coating or wrapping is damaged
D) Caulking has hardened

Answer: C … API 570, Table 2 Note B & API 574, Par. 7.4.5  2 Rules … CP
RULE = If the coating or wrapping is damaged, then we excavate/investigate NO CP
RULE = caulking/seal deterioration + pipe is 10 years old = excavate/invest

128. Piping systems will have more CMLs and will be monitored more frequently when all
of the following conditions apply EXEPT:
A) Piping systems having high potential consequences if a failure occurs
B) Piping systems subject to higher corrosion rates
C) Piping systems subject to localized corrosion
D) Piping systems selected by Inspector
Answer: D (API 570, 5.6.2, 1st Paragraph)

129. A minimal number of CMLs are acceptable:

A) Whenever the corrosion rate is low and the corrosion is not localized
B) Whenever the corrosion rate is well known to an owner/user
C) Whenever the corrosion rate has been accurately established
D) Whenever it is acceptable to the API Authorized Inspector
Answer: A (API 570, 5.6.3) …

130. Per API 570, when a pressure test is required, it shall be conducted (when)?
A) Either before or after any heat treatment if approved by the Inspector
B) Either before or after any heat treatment if approved by the Engineer
C) Always before any heat treatment
D) Always after any heat treatment
Answer: D (API 570, 5.8 … 3rd Para)  Must know this critical rule

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
131. When flammable liquid is used for pressure testing, its flash point shall be at least:
A) 60° F (15°C)
B) 90°F (32°C)
C) 120°F (49°C)
D) 150°F (65°C)

Answer: C (API 570, 5.8.1 … 1st Para)  Pressure testing deserves its own color code (red)

132. Piping fabricated of or having components of 300 series SS should be hydrotested with
a solution made up of potable water (see note), de-ionized/de-mineralized water or steam
condensate having a total chloride concentration (not free chlorine concentration) of:

A) Less than 50 ppm

B) Less than 100 ppm
C) Less than 150 ppm
D) Less than 200 ppm

Answer: A (API 570, 5.8.1 … 2nd Para)  Pressure testing deserves its own color code (red)

133. A pneumatic (or hydro pneumatic) pressure test may be used when it is impracticable
to hydrostatically test a piping system. Which of these statements are correct per API 570?
A) Temperature, structural, or process limitations may make a hydrotest impracticable
B) Only an owner may decide which limitations make a hydrotest impracticable
C) Only structural or process limitations may make a hydrotest impracticable
D) Only process limitations may make a hydrotest impracticable

Answer: A (API 570, 5.8.2)  Pressure testing deserves its own color code (red)

134. Per API 570, special attention shall be given when pressure testing which of these
steels because they may be subject to Brittle Fracture during start-up/shut down because:
A) Metallurgical change known as Temper Embrittlement may affect all 1- ¼ Cr 1 Mo steels
B) Metallurgical change known as Temper Embrittlement may affect all 2- ¼ Cr 1 Mo steels
C) Metallurgical change known as Brittle Fracture may occur in all 5% - 9% Chrome steels
D) Metallurgical change known as Brittle Fracture may occur in all 1- ¼ Cr 1 Mo steels

Answer: B (API 570, Para. 5.8.3) …  Pressure testing includes Brittle Fracture concerns

135. Substituting NDE procedures for pressure test after an alteration is allowed only after:
A) Either an Engineer or an Inspector have approved the substitution
B) Both the Engineer and Inspector have approved the substitution
C) Inspector has approved the substitution
D) Engineer has approved the substitution

Answer: B (API 570, Para. 5.8.5) …  Pressure testing covers NDE also (RED & BLUE)

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
136. PMI testing can be accomplished by:
A) The inspector or the examiner B) The inspector only
C) The examiner only D) A trained PMI technician only

Answer: A (API 570, 5.9)

137. If a piping system component should fail because an incorrect material was
inadvertently substituted for the proper piping material, the inspector shall:

A) Ensure further sampling (Up to 100%) of existing piping materials is accomplished ASAP
B) Only consider the need for the further verification of the existing piping materials
C) Ensure that further sampling of existing piping materials is accomplished ASAP
D) Ensure 100% verification of existing piping materials is accomplished ASAP

Answer: B (API 570, 5.9)  MUST KNOW  100% Certain to be on the exam!!!

138. Per API 578, if any one of a representative sample is rejected, then all of the items of
that inspection lot should be:

A) Quarantined (Segregated) and considered suspect until cleared by PMI testing or Verification
B) Considered Rejected (Segregated) until cleared by PMI testing or Verification
C) Considered Rejected only
D) Considered Suspect only

Answer: D (API 570, 5.9  API 578, Par. 6.3  Must know this likely exam question)

139. Normally thickness readings are not routinely taken on valves in piping circuits when
dismantled for servicing and repair. However gate valves in a severe corrosive/erosive
environment should have thickness readings taken (where)?
A) Between valve seats B) The valve bonnet
C) Thickness readings are not taken (use calipers) C) The valve ends

Answer: A (API 570, 5.10)

140. Which item below is not a normally required inspection item for internally inspecting
check valves?

A) Check that the flapper is free to move without excessive looseness (over tolerance) from wear
B) Excess wear on flapper stop (does not allow flapper to move past top center & remain open)
C) Flapper nut is properly secured to the flapper bolting (has not backed off, no looseness)
D) Leak checks of critical check valves

Answer: D (API 570, 5.10.a/b/c & last sentence)

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
141. If weld imperfections from original* weld fabrication (*Undercuts = crack-like flaws),
WHO assesses the impact of the weld quality on the piping system integrity per API 570?

A) Inspector and/or Corrosion Specialist

B) Piping Engineer and/or Corrosion Specialist
C) Inspector and/or Engineer
D) Piping Engineer only

Answer: B (API 570, 5.11, 4th Para)  This is clear in API 570! Green = Welding Question

142. Each owner/user organization should be audited periodically to determine if the

authorized inspection agency is:

A) Meeting requirements of Owner/user’s QA Inspection/Repair Management System

B) Meeting requirements of Owner/user’s Quality Assurance Manual
C) Meeting requirements of Inspection Organization’s Quality Plan
D) Meeting requirements of API 570 Piping Inspection Code

Answer: D (API 570, 5.13, First Sentence) … Must Know this one … tricky !

143. The audit team should typically be from any of these except:

A) 3rd Party Organization experienced/competent in Petrochemical Process Plant Insp. Programs

B) 3rd Party Organization experienced/competent in Refining Process Plant Inspection Programs
C) A combination of 3rd Party Organization and other owner/user sites
D) The same owner/user plant site where the audit is being conducted

Ans: D (API 570, 5.13, 3rd Sentence)  OTHER owner/user sites are acceptable)

144. Per API 570, a one-time, temporary extension of a piping inspection due date is called:
A) A deferral
B) An extension
C) An inspection interval revision
D) None of these are correct per API 570

Answer: A (API 570, Para. 6.1, 1st Para  Section 7.10)  Know overdue inspection rules

145. RBI assessment may be used to:

A) Increase or decrease extent of CUI inspection given in API 570 Table 3 for CUI Inspection
B) Only Increase inspection limits given in API 570 Table 3 for extent of CUI inspection
C) Only decrease inspection limits given in API 570 Table 3 for extent of CUI inspection
D) None of these as limits are given in API 570 Table 2 for extent of CUI inspection
Answer: A (API 570, 6.3.2 First sentence)

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam F (150 Questions)
146. Regarding piping classifications, a consequence assessment considers which of these
associated with a potential failure of the piping system?

A) Explosion, Fire, Toxicity and environmental impact associated with a release

B) Potential causes of a release due to a piping system failure
C) Likelihood of a release due to a piping system failure
D) None of these are found in a consequence assessment
Answer: A (API 570, 6.3.1 … Second paragraph, First sentence)

147. Inspection intervals shall be reviewed and adjusted (How often) per API 570?

A) As needed after each inspection or significant change in operating conditions

B) Only as needed after each inspection if deemed necessary by the Inspector
C) Only when significant changes occur in the operating conditions
D) None of these is correct per API 570 corrosion half-life rules

Ans: A (API 570, 6.3.3, 5th Para)  Must know!

148. Regarding Thickness Measurement Intervals, prior to using Table 2 for Inspection
Interval determination by Class, what shall be done per API 570?

A) Corrosion rates do not need to be determined because intervals are given in API 570 Table 2
B) Corrosion rates shall be calculated per Section 7.1.1, Formula 1 for RL to determine ½ RL
C) Corrosion rates shall be calculated per Section 7.1.1, Formula 1 for RL to determine RL
D) Corrosion rates shall be calculated per Section 7.1.1, Formula 2 or 3 for Corrosion Rate

Answer: B (API 570, 6.3.3, 3rd Para)  You must memorize Table 2 intervals (Closed BK)
and RL formula 1 used to determine RL, then ½ RL … use lesser of Table 2 value or ½ RL

149. In addition to thickness measurement intervals by Class (also Injection Points & S/A),
Table 2 also contains recommended maximum inspection intervals for external inspection:
A) By Class (RL calc is never applicable) B) By Class or ½ RL, use greater value
C) By Class or ½ RL, use lesser value D) By Class (RL value applies when less than table)

Answer: D (API 570, 6.3.3, 4th Para)  For Closed BK, you must memorize Table 2
intervals by Classification & Injection Points and S/A interface corrosion  When the RL
is known, we can never exceed this value when performing an external inspection!!!

150. Welder’s qualification can be revoked if:

A) There is reason to question their ability to make welds (NDE results indicate repairs, etc)
B) They violate their WPS more than once (includes high repair rates)
C) They violate their WPS repeatedly (includes high repair rates)
D) None of the above is correct per API 577

Answer: A … Ref: API 577, Section 8.2 & ASME IX  Welder Qualification  WPQ

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