Carrier

International
INSTALLATION, START-UP AND
SERVICE INSTRUCTION 40LMA
Sdn. Bhd. 024/040/060/080
CHILLED WATER FAN COIL UNIT 50Hz
Malaysia (with optional Hot Water Coil available)

CONTENTS
Physical Data & Dimension 1-3 Wiring 6
Safety Considerations 4 Configuration 6
Rigging and Unpacking 4 Start Up 6
Location, Mounting & Isolation 4 Service 6
Condensate Drain 5 Motor and Blower Removal 6
Piping Connection 5 Drain Check 6
Filter 5 Filter Check 6
Unit Access 5-6 Wiring Diagrams 7

TABLE-1 PHYSICAL DATA

MODEL: 40LMA 024 040 060 080
Power Source V-Ph-Hz 240 - 1 - 50
Min. / Max. Voltage V 207 - 253
Operating Weight kg 36.3 50.6 55 104.5
Type Copper Tube, Aluminium Fin
Face Area m2 0.19 0.29 0.33 0.43
Chilled Water Number of Rows 4 OR 6 4 OR 6 4 OR 6 4 OR 6
Fin Type Lanced Sine Wave Plate Fins
Fins per meter 472
Coil
Type Copper Tube, Aluminium Fin
2
Face Area m 0.19 0.29 0.33 0.43
Hot Water
Number of Rows 1
(Optional)
Fin Type Double Wavy Plate Fins
Fins per meter 472
Nominal Air Flow l/s 450 650 900 1250
Type Permanent Split Capacitor
Quantity 1
Fan Motor
Power Output watts 315 462 750 800
Speed 3 Speeds
Sulpp y 25.4mm 1"( )
Connection Return 25.4mm (1")
Drain 19MM (3/4") Male BSP
Width mm 754 1090 1224 1556
Dimension Depth mm 600
Height mm 425

1
PHYSICAL DIMENSION

44.0 E
_______

40.0

Model Size A B C D E F
40LMA024 (4 Rows) 259.5 235 754 805.2 601.9 47.7
4OLMA021 (6 Rows) 259.5 235 754 805.2 601.9 79.6
Model Size A B C D E F
4OLMA040 (4 Rows) 393.5 303 1090 1141. 942.3 47.7
600.0 4OLMA010 (6 Rows) 393.5 303 1090 1141. 942.3 79.6
2

, 7
40.0

-_______A t
HOT WATER OUT
zl__________________ C
-
V2 INCH OD COOPER ,
- Il__
32.5 46.5
HOT WATER IN ----'
1/2 INCH OD COOPER F -=-
__AIR VENT VALVE
13.1
ACCESS DOOR
19.5

88.8
151.4
II'
1 ID
=
32.3
26 .0
4
ILL WATER OUT
1 INCH OD COOPER
289.7 25.0
145.5
109.
1
QarDrier III
100.0

t - 210.8 14.9
3/4 INCH NPT,(MPT) DRAIN TUBE-' _
CHILL WATER IN
CONTROL BOX I INCH OD COOPER

FIG.1 40LMA024/040 (4 or 6 Row) Dimensional Drawing

PHYSICAL DIMENSION

40.D
filcdel Size A C G
229 :
1071.9 262.5 235 1224 1275.2 47.7
401 MA060 (4 Rov,,$)
4OLVIA060 (6 Rosp,$) 229 1071.9 252.5 235 1224 1275.2 79.5

Model Size A B D F 0
4OL(M1A0B0 (4 RCN's) 21 1402.9 369 300 1556 1607.2 ,T
40110.1080 16 Rows) 8
21 1402.9 369 300 1556 1607.2 79.5
8
600.0

40.0

C 0_
_ 0 _A

E
F

HOT WATER 0U-

1/2 INCH OD COOPER 32.5

HOT WATER IN - \ 46.5

1/2 INCH 00 COOPER ___ .43.
\ ,-AIK Val\ I VALVL
ACCESS DCOR
//

L
88.8 i
151.
5
32.3
S l
$ .11 125.0
?
109. 45.5 I F37.
V 1
(C.21F
W)
1.6 •
A
/
/ 15.0
CONTRa BOX-/ '<- 207.8 -- \ _____CHILL 'NATER
OUT
6/, INCH 1\H 1 .(NPI ) DNA N IUBE-1/ I INCH
ODC(..:01-'tk
\__CHILL VilATEP. IN

FIG.2 40LMA060/080 (4 or 6 Row) Dimensional Drawing

SAFETY CONSIDERATIONS
FOR CEILING APPLICATIONS
Installation and servicing of air-conditioning equipment
can be hazardous due to system pressure and
electrical components. Only trained and qualified
service personnel shall be installing, repairing or
servicing the air conditioning equipment.

When working on air conditioning equipment, observe

precautions in the literature and labels attached to the
unit and other safety precautions that may apply.

Follow all safety codes. Wear safety glasses and

work gloves. Use quenching cloth for brazing
operations. Have fire extinguisher available for all
brazing operations.

WARNING !!!
Before performing service or maintenance operations
on system, turn off main power switches to indoor
unit and outdoor unit. Electrical shock could cause
personal injury.

PRELIMINARY CHECK: FOR PLANT ROOM APPLICATIONS

Below is the check list which should be checked

before the installation starts. The installer should be 100 600
familiar with each of the following requirements __________________ (FOR 40LMA024 & 040)
before the actual installation:

a.) Space requirement and clearance 100 900

b.) Ceiling or mounting strenth g (FOR 40LMA060 & 080)

c.) Piping connections

d.) Condensate drain connection NOTE: UNITS IN MM
e.) Power supply and wiring
f.) Air duct connections
FIG.3 Unit Clearing and Mounting
RIGGING AND UNPACKING:
Carton should not be removed from unit until Note: Clearance space beneath the unit may be
reaching final location to avoid damage. Inspect unit levied provided the ceiling offers sufficient access
for shipping damage and file claim with transportation to the unit for servicing and maintenance works.
agency if necessary, check nameplate voltage against
available power supply. For special installation, consult
local building and electrical codes. Select and adjust vibration isolators and suspension
rods so that unit is uniformly suspended. See Table 1
LOCATION, MOUNTING AND ISOLATION: for the approximate unit weight and ensuring that
the ceiling strength is sufficient enough to support it.
Unit shall be installed for horizontal discharge only.
For ceiling application, suspend horizontally using Ductwork shall be installed and insulated in
field supply hanging bracket (do not drill hole on accordance with Carrier System Design Manual and
top/side panel to hang unit). applicable codes. Use flexible connections to
minimize duct to unit alignment problems plus
Do not restrict service areas. Refer Fig.3 for minimum vibration and noise transmission. If possible, prevent
recommended clearance space (for both ceiling the duct from covering the blower screws on the fan
and plant room application). deck opening side to ease future service work.

4
CONDENSATE DRAIN FILTER (OPTIONAL)

During installation, suspend unit level. Plug the other The base unit comes without filter. Optional Filter
drain pipe with the factory supplied condensate plug. media together with add-on filter track shall be shall
Observe all local sanitary codes. be order upon request. The Filter media is designed
with a collapsible type rectangular frame of dimension
Drain must be trapped as shown in Fig.4. shown in Table 2 and shall be inserted or removed at
the back of the unit with ease by removing the angle
back (see Fig.5).

COIL
ACCESS PANEL TO BE REMOVED TO SERVICE VALVE
ACCESS HW COIL SERVICE VALVE
GROMMET TO BE REMOVED TO
ACCESS CW COIL SERVICE VALVE
HW COIL

CW COIL
CHILL WATER OUT

FIG. 4 Condensate Drainage

Note: In most application, it is recommended that

an auxiliary drain pan be used. It should be a water
tight pan installed beneath the coil section to catch
overflow condensate due to clogged condensate
drain. The auxiliary condensate pan drain should be
minimum 12.7mm nominal pipe size, discharging at a
point which can be readily observed. FIG. 5 Filter and Service Valve Access

Condensate drains should not be directly connected TABLE 2: FILTER FRAME SIZE
to a plumbing drainage system nor be made (All dimensions in mm)
common to the unit condensate drain.
MODEL LENGTH WIDTH THICKNESS
40LMA024 598 278 12 or 24
PIPING CONNECTION 40LMA040 938 278 12 or 24
40LMA060 1067 278 12 or 24
Refer to table 1 for connection’s types and sizes .
Install piping in accordance with all applicable codes. 40LMA080 1399 278 12 or 24
When all joints are completed, perform hydrostatic
test for leaks. Vent all coils at this time. Check unit UNIT ACCESS
piping for signs of leakage. If leaks are found, notify
Carrier representative before initiating any repairs. For Most internal parts of the unit should be accessible by
Chill Water coil, the service valve is accessible from removing access panel at coil side, base front or top
the outside by removing grommet and use screw side. Do not remove the base pan which is connected
driver to vent trapped air. For Hot Water Coil, remove with the drain pipe unless necessary. To remove the
the access panel to access service valve and then panels for unit interior access, follow below steps
remove valve cap and release trapped air from (Refer to Fig.6):
system by purging the valve. Place back the valve cap
1.) Remove the screws from the fan deck and panels.
and access panel or grommet after purging/venting.
2.) Pull out the panel as shown in fig.6 (depends on
Following the hydrostatic test, insulate all piping to
application).
prevent sweating.
3 .) Slide out the panel to access.
To ensure compliance with building codes, restore
the structure’s original fire resistance rating by To reinstall access panel, reverse the steps. Finally,
sealing all holes with material carrying the same fire slot the panel back in place with the screw through
rating as structure. the holes on the deck and panels.

5
 CEILING APPLICATION START-UP
Follow start-up procedures described in condensing unit
installation manual. Check 40LMA unit for correct fan
operation. Condensate drainae gmust be confirmed and
unit level adjusted if necessary for proper drainage. Check
duct work or piping for any vibration and rectify the
problem if exists.

SERVICE
Ensure that electrical disconnect is open, locked and
tagged while working on unit.
CAUTION! Secure the blower & motor first before removing the fan
discharge bolts/screw to prevent it from falling. Put the bottom panel aside to MOTOR AND BLOWER REMOVAL:
access the blower and motor.
1. Remove the panel by following the steps described
PLANT ROOM APPLICATION previously (FIG.6).
2. Disconnect motor wires from terminal block in junction box
at the side of the unit (opposite coil side).
3. If capacitor is to be removed, detach it from the
control box by removing the capacitor bracket.
4. Remove the bolt/screw on left and right hand side of fan
discharge. (If the flexible duct flange covering the
bolt/screw, removal of the duct is necessary).
5. Slide the blower and motor out from bottom (for ceiling
application) or from top (for plant room
alication. pp )
NOTE: Put the top panel aside to access the blower and motor. 6. Release the blower by unscrewing the screw on blower
and motor shaft key.
BOTH APPS. (MOTOR/DRAIN PAN/COIL SERVICE) 7. Repeat step 5 & 6 (for double blower).
8. Dismantle the rest of the screw on the fan deck.
9. To dismantle the motor, loosen the bolts in the motor
bracket

To reinstall blower, reverse the above procedures. Ensure

that the fan deck insulation is not turn and exposing the
internal surface. If this happens, replace insulation.

To install motor, reverse the above procedures. Ensure all

NOTE: Remove the access panel to access the motor, drain pan, coil etc. screws are tightened securely and blower wheel is
centered and can be turned freely by hand before
FIG. 6 Mounting Access Panel
switching on supply.
WIRING
BEWARE! When making connections or working on unit, DRAIN CHECK
be sure that electrical disconnect is open, locked and
If water drips from either drain pipe, drain line or trap may
tagged. Follow local codes describing conduit and
be clogged. Also drain pipe plug on opposite side of unit
shielding requirements.
may have fallen loose, replace them.
The unit may be operated at either on of its three fan
Check d ran i pan waer t level b y removng i access panel .
speeds. Refer wiring diagram (Fig.7) to relate color and
Remove particles obstructing flow from drain pan or drain
number of wire to the respective speed required.
line. Drain pan may also be removed from suspended unit.
REMEMBER that although power is supplied to only one To do this, first remove the access panel as illustrated
of the speeds, the remaining wires are live and must be previously.
isolated from unit body.
FILTER CHECK
CONFIGURATION
The filter should be checked on regular basic to prevent
The unit is factory installed with coil connections located
from clogging the air flow. Do not attempt to clean or reuse
on either left or right hand side when viewed from air flow
disposable filters, replace them with new. Refer Fig.5 for
direction.
filter removal and installation access.
The control box is fixed opposite the coil side panel.
6
FIG. 7 40LMA 024,040,060,080 Wiring Diagram

7
 Carrer i
International
Sdn. Bhd.
Malaysia
Carrier International Sdn. Bhd. (3385-T)
Lot 4, Jalan P/6, 43650 Bandar Baru Bangi ,
Selangor, Malaysia.
Tel.: 03-8925 8001
Fax.: 03-8925 6589

40LMA NEW
40LMA540-002 03 2012

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.