Service Manual

7200

TO REMOVE FACE PLATE AND TOP COVER

SETSCREW (B)
TOP COVER
SETSCREW (C)
PRESSURE DIAL
CONNECTOR (D)

CONNECTOR CASE

FACE PLATE

SETSCREW (A)

FACE PLATE
<TO REMOVE>
REMOVE THE SETSCREW (A) TO REMOVE THE
FACE PLATE.

<TO ATTACH>
ATTACH THE FACE PLATE WITH THE SETSCREW (A).

TOP COVER

<TO REMOVE>
1. REMOVE THE SETSCREWS (B) AND (C).
2. PULL OUT THE CONNECTOR (D) OF THE
BOBBIN WINDER AND REMOVE THE TOP COVER.

<TO ATTACH>
1. CONNECT THE CONNECTOR (D) AS SHOWN
ABOVE. THEN ATTACH THE TOP COVER. TIGHTEN
THE SETSCREWS (B) AND (C).

1
7200

TO REMOVE BELT COVER AND MACHINE BASE

PROJECTION (F)
BELT COVER
[TO REMOVE]
BELT COVER
1. REMOVE THE SETSCREWS (A), (B) AND (C).
2. REMOVE THE BELT COVER.

[TO ATTACH]
SETSCREW (A)
3. ATTACH THE BELT COVER BY INSERTING THE
PROJECTIONS (D), (E) AND (F) AND TIGHTEN THE
SETSCREWS (A), (B) AND (C).

PROJECTION (E)

PROJECTION (D)

SETSCREW (B)

SETSCREW (C)
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

MACHINE BASE
[TO REMOVE]
MACHINE BASE REMOVE THE 5 SETSCRWS (A), (B), (C), (D) AND
(E).

[TO ATTACH]
ATTACH THE MACHINE BASE WITH
RUBBER PLUGS, WASHERS AND THE 5
SETSCREWS (A), (B), (C), (D) AND (E).

SETSCREW (E)

SETSCREW (D)

SETSCREW (C)

SETSCREW (B)
MACHINE REST
(2 CM HIGH)
RUBBER
FOOT
WASHER SETSCREW (A)
2
 7200

TO REMOVE AUTO THREAD CUTTER COVER

[TO REMOVE]:
LOOSEN THE SETSCREW (A) AND PULL OFF THE
AUTO THREAD CUTTER COVER.
SETSCREW (A)
[TO ATTACH]:
REPLACE THE AUTO THREAD CUTTER COVER AND
TIGHTEN THE SETSCREW (A).

AUTO THREAD
CUTTER COVER

3
 7200

TO REMOVE FRONT COVER

[TO REMOVE]
SETSCREW (A) 1 REMOVE THE FACE PLATE, TOP COVER AND BELT
COVER (REFER TO PAGES 1 AND 2).

2 LOOSEN THE SETSCREWS (A), (B), (C) AND (D).

3 PULL OUT THE CONNECTORS (REFER TO

PAGE 22) AND REMOVE THE FRONT COVER.
SETSCREW (B)

[TO ATTACH]

FRONT 4 PROCEED WITH THE ABOVE PROCEDURE IN

COVER REVERSE.

[VIEW FROM BELT COVER SIDE]

SETSCREW (C)

[VIEW FROM FACE PLATE SIDE]

SETSCREW (D)
WHEN ATTACHING THE FRONT COVER, ENSURE THAT
THE CORDS SHOWN IN THE PHOTO ON THE LEFT DO
CORDS NOT GET CAUGHT BETWEEN THE COVER AND THE
PARTS.

INSULATION PAPER
4
 7200

TO REPLACE CIRCUIT BOARD A AND FUSE

MOUNTING
CIRCUIT BOARD A
BRACKET SETSCREW (D)
SETSCREW (A) SETSCREW (A) [TO REMOVE]

SETSCREW (D) 1 REMOVE THE FRONT COVER

(REFER TO PAGE 4).
2 REMOVE THE 4 SETSCREWS (A).
REMOVE THE CIRCUIT BOARD A TOGETHER
WITH THE MOUNTING BRACKET.
3 REMOVE THE 2 SETSCREWS (D).
4 REMOVE THE 2 SETSCREWS (B) AND 2 SET
INSULATION SCREWS (C).
PAPER 5 REMOVE THE CIRCUIT BOARD A AND LID.

[TO ATTACH]

REVERSE THE ABOVE PROCEDURE.

* THE SHINY SIDE OF THE INSULATION PAPER
SETSCRW (C) SHOULD FACE THE CIRCUIT BOARD A.
TO REMOVE THE INSULATION PAPER,
REMOVE THE BOTH LEFT SIDE OF SET
LID
SCREWS (B) AND (D) ON THE CIRCUIT
BOARD A.

[TO CHANGE THE FUSE]

SETSCREW (B)
SETSCREW (B)
SETSCREW (A) 1. REMOVE THE 2 SETSCREWS (B) AND
2 SETSCREWS (C).
SETSCREW (C)
2. REMOVE THE CIRCUIT BOARD A AND LID.
3. PRY THE FUSE OUT WITH A SCREWDRIVER
(F1) 3.15A AS SHOWN.
PART NO. 00182904 IF THE FUSE IS LOOSE, BEND THE FUSE
HOLDER WITH YOUR FINGERS.
SETSCREW (B)
REPLACE THE FUSE WITH THE SAME PART # AS
(F2) 2.5A SHOWN ON THE ILLUSTRATION.
PART NO. 000144605

SETSCREW (C)

SETSCREW (A)

LID

A BOARD CASE
(F2) 2.5A
PART NO. 000144605
5
7200

TO REPLACE CIRCUIT BOARD K

CIRCUIT BOARD K

SETSCREWS SETSCREWS

[TO REMOVE]

1. REMOVE THE FRONT COVER (REFER TO PAGE 4).

PULL OUT CONNECTORS FROM CIRCUIT
BOARD A.
2. REMOVE THE 6 SETSCREWS AND CIRCUIT
BOARD K.

[TO ATTACH]

REVERSE THE ABOVE PROCEDURE.

SETSCREW

6
 7200

TO REPLACE CIRCUIT BOARD F

CS RING CIRCUIT BOARD F

[TO REMOVE THE CIRCUIT BOARD F]

1. REMOVE THE FRONT COVER (REFER TO PAGE 4)
2. PULL OUT THE CONNECTOR FROM THE CIRCUIT
BOARD A.
3. REMOVE THE 3 SETSCREWS (A), 2 CS RINGS AND
CIRCUIT BOARD F.

[TO ATTACH]
REVERSE THE ABOVE PROCEDURE.
MAKE SURE THAT THE BUTTONS ARE PLACED IN
THE CORRECT PLACES AND DIRECTION (FIG. 1).

SETSCREW (A)

AUTO THREAD CUTTER BUTTON

UP/DOWN NEEDLE POSITION

BUTTON

LOCK STITCH BUTTON

REVERSE STITCH BUTTON

START/STOP BUTTON (FIG. 1)

7
7200

CONNECTION OF CONNECTORS
LOWER SHAFT SENSOR
(BLACK 5 PINS)
CIRCUIT BOARD F
BOBBIN WINDER
(BLACK 7 PINS)
(BLACK 4 PINS)
PRESSER BAR
SWITCH

LAMP (WHITE 2 PINS)

BH SENSOR (RED 2 PINS) CIRCUIT BOARD K

(BLACK 32 PINS)
AUTO THREAD
CUTTER SWITCH
CIRCUIT BOARD A
(RED 2 PINS)
FOOT CONTROL
DROP FEED SWITCH (WHITE 2 PINS)
(BLUE 2 PINS)
MOTOR FOR THREAD
TENSION RELEASE
SEPARATION SOLENOID
(RED 7 PINS)
(RED 2 PINS)
DC MOTOR
ZIGZAG STEPPING
BOBBIN SOLENOID (WHITE 5 PINS)
MOTOR (WHITE 7 PINS)
(BLACK 2 PINS)

AUTO THREAD CUTTER FEED STEPPING

SOLENOID (WHITE 2 PINS) MOTOR (BLACK 7 PINS)

TRANSFORMER
(SECONDARY)
(RED 6 PINS) MACHINE SOCKET
TRANSFORMER
(WHITE 2 PINS)
(PRIMARY)
(BLACK 2 PINS)

CIRCUIT BOARD K

CIRCUIT BOARD F

CONNECTOR TO
CIRCUIT BOARD K

8
 7200

TO ADJUST NEEDLE DROP POSITION

WHEN THE STRAIGHT STITCH IS SELECTED, THE NEEDLE SHOULD BE AT THE CENTER OF THE HOLE OF THE
NEEDLE PLATE. WHEN THE MAXIMUM ZIGZAG WIDTH IS SELECTED, THE DISTANCE BETWEEN THE NEEDLE
AND THE EDGE OF THE HOLE OF THE NEEDLE PLATE AT THE RIGHT AND LEFT NEEDLE POSITIONS SHOLD BE
0.2 MM OR MORE AS SHOWN IN FIG. 2.

[TO ADJUST]:
HEXAGONAL 1 REMOVE THE FACE PLATE.
SOCKET SCREW (A) CHECK THE NEEDLE DROP POSITION ON THE
STITCH PATTERN ( ) AND ZIGZAG STITCH ( )
WITH MAXIMUM WIDTH.

THREADER ECCENTRIC PIN (B) 2 LOOSEN THE HEXAGONAL SOCKET SCREW (A)
LEVER JUST ENOUGH TO TURN THE ECCENTRIC PIN
(B). ADJUST THE NEEDLE DROP POSITION BY
TURNING THE ECCENTRIC PIN. THE DIRECTION
OF THE ECCENTRIC PIN (B) SHOULD BE AS
SHOWN IN FIG. 1.

3 TIGHTEN THE HEXAGONAL SOCKET SCREW (A).

FIG. 1

4 ATTACH THE FACE PLATE.

HOLE OF NEEDLE PLATE

0.2 MM OR 0.2 MM OR
MORE MORE
A=B
FIG. 2

9
7200

ADJUSTMENT OF HOOK TIMING

THE AMOUNT OF ASCENDING TRAVEL OF THE NEEDLE BAR FROM ITS LOWEST
POSITION TO THE POSITION WHERE THE TIP OF THE ROTARY HOOK EXACTLY MEETS
THE RIGHT SIDE OF THE NEEDLE SHOLD BE 3.25 TO 3.55 MM.
[TO ADJUST]:
NEEDLE
1 REMOVE THE MACHINE BASE (REFER TO PAGE 2)
PLATE

2 TURN THE POWER SWITCH ON AND SELECT

STITCH PATTERN NO. 2 ( ) IN MODE 1.

BOBBIN
3 SET THE ZIGZAG WIDTH AT 0 AND TURN THE
HOLDER
POWER SWITCH OFF.

4 REMOVE THE PRESSER FOOT, NEEDLE PLATE AND

BOBBIN HOLDER.

5 TURN THE HANDWHEEL TOWARD YOU TO SET

THE NEEDLE BAR AT ITS LOWEST POSITION.
HEXAGONAL SOCKET SCREW (A)

6 LOOSEN THE HEXAGONAL SOCKET SCREWS (A)

AND (B) ON THE LOWER SHAFT GEAR (C).

7 MOVE THE NEEDLE BAR 3.4 MM FROM THE

LOWEST POSITION.

8 TURN THE LOWER SHAFT GEAR (C) UNTIL THE TIP

OF THE HOOK MEETS THE RIGHT SIDE OF THE
NEEDLE WHILE HOLDING THE HANDWHEEL.

9 TIGHTEN THE HEXAGONAL SOCKET SCREW (A)

LOWER SHAFT GEAR (C) AND (B).
HEXAGONAL SOCKET
SCREW (B) 10 ATTACH THE BOBBIN HOLDER, NEEDLE PLATE AND
NEEDLE SIZE 14 PRESSER FOOT.
TIP OF HOOK
11 ATTACH THE MACHINE BASE.

3.25—3.55mm

LOWEST POINT

10
 7200

ADJUSTMENT OF NEEDLE BAR HEIGHT

BEFORE PROCEEDING WITH THIS ADJUSTMENT, CHECK THE HOOK TIMING (REFER TO
PAGE 10). THE DISTANCE BETWEEN THE UPPER EDGE OF THE NEEDLE EYE AND THE TIP
OF THE HOOK SHOULD BE IN THE RANGE OF 1.6 –2.0MM WHEN THE TIP OF THE HOOK
MEETS RIGHT SIDE OF THE NEEDLE IN THE LEFT NEEDLE POSITION ( ) AS THE NEEDLE
ASCENDS FROM ITS LOWEST POSITION. [TO ADJUST]:
1 TURN THE POWER SWITCH ON AND SELECT
NEEDLE
STITCH PATTERN NO. 2 ( ) IN MODE 1.
PLATE (A)
BOBBIN
2 SET THE ZIGZAG WIDTH AT 0 AND TURN THE
HOLDER (B)
POWER SWITCH OFF.
SETSCREWS REMOVE THE TOP COVER (SEE PAGE 1).

3 REMOVE THE PRESSER FOOT, NEEDLE PLATE

FACE PLATE (A), BOBBIN HOLDER (B) AND FACE PLATE.
FIG. I
GUIDE
4 REMOVE THE SETSCREW (C), AND REMOVE
THE LAMP SET PLATE.

5 REMOVE THE ARM THREAD GUIDE BY

REMOVING THE SETSCREWS (SEE FIG. I.)
REMOVE THE FACE PLATE GUIDE BY
REMOVEING THE SET SCREWS (D), (E) AND
(F).

LAMP SET PLATE SETSCREW (D) 6 TURN THE BALANCE WHEEL TOWARD YOU
SETSCREW (C) ARM THREAD GUIDE UNTIL THE TIP OF THE HOOK MEETS THE
SETSCREW (E) RIGHT SIDE OF THE NEEDLE.
SETSCREW (F)
7 LOOSEN THE HEXAGONAL SOCKET SCREW
(G).
HEXAGONAL SOCKET
SCREW (G)
8 MOVE THE NEEDLE BAR TO ADJUST THE
NEEDLE BAR HEIGHT, AND TIGHTEN THE
HEXAGONAL SOCKET SCREW (G). BE
CAREFUL NOT TO TURN THE NEEDLE BAR.

9 FIX THE ARM THREAD GUIDE AND FACE PLATE

GUIDE.

TIP OF HOOK
10 ATTACH THE FACE PLATE.
NEEDLE HOOK RACE
SIZE 14
1.6–2.0 mm

UPPER EDGE OF NEEDLE EYE

11
7200

ADJUSTMENT OF CLEARANCE BETWEEN NEEDLE AND ROTARY HOOK

THE CLEARANCE BETWEEN NEEDLE AND THE TIP OF THE ROTARY HOOK (J) SHOULD BE
BETWEEN –0.1 AND +0.05 MM
[ADJUSTMENT I]
1.REMOVE THE FACE PLATE, AND ATTACH A
HEXAGONAL
CLEARANCES MASTER NEEDLE (I).
SOCKET
MUST BE 0.15 mm 2. TURN THE POWER SWITCH ON.
SCREW (A)
(D) OR MORE 3. SELECT THE STITCH PATTERN AND SET THE
(CLEARANCES ZIGZAG WIDTH AT “7”.
MUST BE EVEN) 4. REMOVE THE PRESSER FOOT, NEEDLE PLATE
AND BOBBIN HOLDER.
5. LOOSEN THE HEXAGONAL SOCKET SCREW (A)
NEEDLE BAR
AND ADJUST THE CLEARANCE BETWEEN THE
SUPPORTER (B)
NEEDLE AND TIP OF ROTARY HOOK (J) BY
HOLE OF NEEDLE MOVING THE NEEDLE BAR SUPPORTER.
PLATE (C) CHECK THE CLEARANCE (D) BETWEEN THE
NEEDLE AND THE EDGE OF NEEDLE PLATE HOLE.
IF THE CLEARANCE (D) IS LESS THAN 0.15 MM,
FOLLOW THE PROCEDURE BELOW
[ADJUSTMENT II].
SETSCREW (G)
SETSCREW (E)
[ADJUSTMENT II]
1. REMOVE THE MACHINE BASE (REFER TO
PAGE 2).
2. TURN THE POWER SWITCH ON, AND SELECT
THE STITCH PATTERN . SET THE ZIGZAG
WIDTH AT “7”,
3. REMOVE THE PRESSER FOOT, NEEDLE PLATE
AND BOBBIN HOLDER.
4. LOOSEN THE SETSCREWS (E) AND (F).
LOOSEN THE SETSCREW (G) JUST ENOUGH TO
HOOK BASE MOVE THE HOOK BASE PLATE (H).
PLATE (H) SETSCREW (F) 5. TURN THE HANDWHEEL TOWARD YOU UNTIL
THE TIP OF HOOK COMES JUST BEHIND THE
MASTER NEEDLE.
ADJUST THE CLEARANCE BETWEEN THE
NEEDLE AND THE TIP OF THE ROTARY HOOK,
MASTER NEEDLE (I) BY MOVING THE HOOK BASE PLATE UP OR
DOWN, TO WITHIN –0.1 TO +0.05 MM AT THE LEFT
AND RIGHT NEEDLE POSITIONS.
TIP OF HOOK (J)
6. TIGHTEN THE SETSCREWS (E), (F) AND (G)
-0.10 — +0.05MM
FIRMLY.
7. CHECK THE BACKLASH BETWEEN THE HOOK
DRIVE AND LOWER SHAFT GEARS.
REFER TO PAGE 13 FOR THE ADJUSTMENT.
8. ATTACH THE MACHINE BASE, BOBBIN HOLDER,
NEEDLE PLATE AND PRESSER FOOT.

12
 7200

TO ADJUST THE BACKLASH OF HOOK DRIVE AND LOWER SHAFT GEARS

THE GEARS TURNS SMOOTHLY AND ROTARY PLAY OF THE HOOK SHOULD BE 0.8 MM OR
LESS (F) WHEN THE TIP OF HOOK (E) IS WITHIN THE WIDTH OF THE FEED DOG (C) AS
SHOWN BELOW.

1 REMOVE THE MACHINE BASE (REFER TO PAGE 2)

2 REMOVE THE NEEDLE, NEEDLE PLATE AND

BOBBIN HOLDER.

3 LOOSEN THE HEXAGONAL SOCKET SCREW (D).

4 IF THE BACKLASH IS TOO MUCH, TURN THE LOWER

SHAFT BUSHING IN DIRECTION A.
IF THE BACKLASH IS TOO LITTLE, TURN THE LOWER
SHAFT BUSHING IN DIRECTION B.
LOWER SHAFT BUSHING

5 TIGHTEN THE HEXAGONAL SOCKET SCREW (D).

6 ATTACH THE NEEDLE, NEEDLE PLATE AND BOBBIN

HOLDER.
B
7 ATTACH THE MACHINE BASE.

A NOTE: AFTER ADJUSTING THE BACKLUSH, BE SURE

TO CHECK AND ADJUST THE “HOOK TIMING”
AND THE “FEED DOG HEIGHT” (REFER TO
PAGES 10 AND 15).

HEXAGONAL SOCKET SCREW (D)

WIDTH OF THE FEED DOG (C)

TIP OF HOOK (E)

0.8 MM OR LESS

13
7200

ADJUSTMENT OF DIRECTION OF PRESSER BAR AND ITS HEIGHT

WHEN THE PRESSER FOOT IS LIFTED, THE DISTANCE BETWEEN THE SURFACE OF THE
NEEDLE PLATE AND THE BOTTOM OF THE ZIGZAG FOOT SHOULD BE 6 MM AS SHOWN IN
FIG. 1. WHEN THE PRESSER BAR IS LOWERED, THE PRESSER FOOT SHOULD BE
PARALLEL WITH THE SLOTS FOR THE FEED DOGS AS SHOWN IN FIG. 2.

[TO ADJUST]:

1 REMOVE THE FACE PLATE (REFER TO PAGE 1)

2 LIFT THE PRESSER BAR.

LOOSEN THE HEXAGONAL SOCKET SCREW (A).
ADJUST THE DIRECTION AND HEIGHT OF THE
PRESSER BAR.

3. ATTACH THE FACE PLATE.

HEXAGONAL SOCKET SCREW (A)

PRESSER BAR LIFTED

HEXAGONAL
SOCKET
SCREW (A)

FIG. 1
ZIGZAG FOOT

6 MM

FIG. 2 SLOTS FOR FEED

DOGS

TO BE PARALLEL
WITH SLOTS FOR
FEED DOGS
14
 7200

TO ADJUST THE FEED DOG HEIGHT

WHEN THE PRESSURE ADJUSTING DIAL IS AT “3” AND THE PRESSER FOOT (A) IS
LOWERED, THE HIGHEST POSITION OF THE FEED DOG (B) SHOULD BE 0.80 TO 0.90 MM
(C) FROM THE SURFACE OF THE NEEDLE PLATE (D).

[TO ADJUST]:
1. REMOVE THE MACHINE BASE AND AUTO-
THREAD CUTTER COVER.
2. SET THE PRESSURE ADJUSTING DIAL AT “3”
WITH THE PRESSER FOOT LOWERED.
3. TURN THE BALANCE WHEEL TOWARD YOU TO
SETSCREW (G) GET THE HIGHEST POSITION OF THE FEED DOG.
HEXAGONAL 4. LOOSEN THE SETSCREW (E).
SETSCREW SETSCREW (H)
SOCKE T 5. LOOSEN THE NUT (F).
(E)
SCREW (I) 6. ADJUST THE FEED DOG HEIGHT TO 0.85 MM BY
TURNING THE ADJUSTING SCREW (G).
7. TIGHTEN THE NUT (F) AND SET SCREW (E).
8. ATTACH THE BED COVER.

[PARALLEL OF THE FEED DOG]

SETSCREW (E)
NUT (F) SETSCREW (G) IF THE FEED DOG IS NOT PARALLEL TO THE SUR-
ZIGZAG FOOT (A) FACE OF THE NEEDLE PLATE AT ITS HIGHEST PO-
SITION, MAKE THE ADJUSTMENT AS FOLLOWS:
0.80—0.90mm

* FOR THIS ADJUSTMENT, A HEXAGONAL SOCKET

SCREW (I), PART NO. 000111108 IS REQUIRED.
FEED DOG (B)
SURFACE OF NEEDLE PLATE
1. INSERT A HEXAGONAL SOCKET SCREW, PART
NO. 000111108 INTO THE THREADED HOLE (J)
HEXAGONAL SOCKET SCREW (I)
UNTIL IT STOPS.
2. TURN THE SETSCREW (H) CLOCKWISE TO
LOOSEN IT.
3. TURN THE HEXAGONAL SOCKET SCREW (I)
UNTIL THE FEED DOG IS PARALLEL WITH THE
SURFACE OF THE NEEDLE PLATE.
4. TIGHTEN THE LEFT-HANDED SETSCREW (H).
5. REMOVE THE HEXAGONAL SOCKET SCREW (I).
6. ATTACH THE AUTO-THREAD CUTTER COVER
AND MACHINE BASE.

THREADED HOLE (J)

SETSCREW (H)

15
7200

TO REPLACE NEEDLE THREAD TENSION UNIT

SETSCREW (A)

[TO REMOVE]:

1. REMOVE THE FACE PLATE.

2. REMOVE THE SETSCREWS (A) AND (B).
REMOVE THE THREAD GUIDE COVER (C).
3. LOOSEN THE HEXAGONAL SOCKET SCREW (D).
4. REMOVE THE TENSION RELEASE PLATE (F)
FROM THE TENSION RELEASE ARM (E).
REMOVE THE NEEDLE THREAD TENSION UNIT (G).

SETSCREW (B) [TO ATTACH]:

HEXAGONAL SOCKET THREAD GUIDE
SCREW (D) COVER (C) REVERSE THE ABOVE PROCEDURE.

TENSION RELEASE ARM (E)

TENSION RELEASE PLATE (F)

NEEDLE THREAD TENSION UNIT (G)

16
 7200

TO ADJUST THE UPPER THREAD TENSION

THE UPPER THREAD TENSION SHOULD BE 65–80 GRAMS WHEN PULLING THE
THREAD (WHILE POLYESTER THREAD SIZE 50) AT THE SPEED OF 110 MM/SEC
WITH THE TENSION DIAL AT “4” (MAKE SURE THE FOOT IS LOWERED.)

1 SET THE THREAD TENSION DIAL (A) TO “4”.

2 PULL OUT THE TENSION DIAL (A).

TENSION DIAL
(A) 3 LOWER THE PRESSER FOOT.

4 ADJUST THE TENSION BY TURNING THE DIAL (B).

TO LOOSEN THE TENSION, TURN IT COUNTER-
CLOCKWISE.
TO TIGHTEN THE TENSION, TURN IT CLOCKWISE.

SETTING MARK (C)

5. PUSH IN THE TENSION DIAL (A) ALIGNING THE “4”
WITH THE SETTING MARK (C).

DIAL (B)

WHITE POLYESTER THREAD

SIZE 50

17
7200

TO REPLACE NEEDLE THREADER PLATE

[TO REMOVE]:
PIN (B) 1 REMOVE THE FOOT HOLDER.

(FIG.I) 2 PULL OUT THE THREADER PLATE UNIT (A).

THREADER PLATE
UNIT (A)

[TO ATTACH]:
3 PUSH THE THREADER PLATE UNIT (A) UP TO
SNAP IT WITH THE PIN (B) AS SHOWN IN FIG. I.

THREADER PLATE (C) (FIG. II) 4 ATTACH THE FOOT HOLDER

TO ADJUST THE POSITION OF THE

(X)
THREADER PLATE (C)

IF THE THREADER HOOK THRUSTS OR HITS

AGAINST EITHER LEFTOR RIGHT EDGE OF THE
(X) VIEW SETSCREW (D)
NEEDLE EYE:
LOOSEN SCREW (D) AND ADJUST THE POSITION
OF THE THREADER PLATE (C).

IF THE THREADER HOOK THRUSTS AGAINST

EITHER TOP OR BOTTOM EDGE OF THE NEEDLE
EYE, OR MISSES THE NEEDLE EYE:
REMOVE THE FACE COVER AND LOOSEN THE
HEXAGONAL SOCKE SCREW (F). MOVE THE SET-
TING PLATE (G) UP OR DOWN TO ADJUST THE
SETSCREWS (E) HOOK POSITION. THEN TIGHTEN THE SETSCREW
(F).

(FIG. III)

SETTING
PLATE (G)

NEEDLE BAR
HEXAGONAL
SOCKET SCREW (F)

18
 7200

TO REPLACE AUTO THREAD CUTTER

PIN (B) SETSCREW (A)

[TO REMOVE]:
1 REMOVE THE NEEDLE PLATE, MACHINE BASE AND
AUTO THREAD CUTTER COVER (REFER TO PAGE 2
AND 3).

2 REMOVE THE 2 SETSCREWS (A) AND REMOVE THE

SETSCREW (A) AUTO THREAD CUTTER.
AUTO THREAD CUTTER
[TO ATTACH]:
PIN (B)
3 INSERT THE PIN (B) INTO THE HOLE OF THE AUTO
THREAD CUTTER.
HOLE INSERT THE PIN (C) INTO THE HOLE OF THE
DRIVING ARM (1).
TIGHTEN THE 2 SETSCREWS (A).

[TO CHECK THE AUTO-THREAD CUTTER]

SET THE NEEDLE BAR AT THE LOWEST POSITION.

DRIVING ARM (1) INSEET THE PIN (C) INTO THE GROOVE OF THE
CUTTER DRIVING CAM BY PUSHING DOWN THE DRIV-
ING ARM (1).
DRIVING ARM (1) TURN THE HANDWHEEL TOWARD YOU TO MOVE THE
SLIDING PLATE BACK AND FORTH.
WHEN THE SLIDING PLATE RETURNS FROM THE
RIGHTMOST POSITION, THE DRIVING ARM (1) SHOULD
BE RELEASED AND RETURNS TO THE “UP” POSITION.

* AFTER INSTALLING THE AUTO THREAD CUTTER,

ADJUST THE POSITION OF THE SLIDING PLATE
(REFER TO PAGE 20).

PIN (C)
GROOVE OF THE
SLIDING CAM

19
7200
ADJUSTMENT OF POSITION OF SLIDING PLATE

SLIDING PLATE (D) 1 SET THE NEEDLE BAR AT THE LOWEST

POSITION. INSERT THE PIN (B) INTO THE
GROOVE OF THE CAM (A) BY PUSHING DOWN THE
DRIVING ARM (1).
IN THIS STATE, TURN THE HANDWHEEL TO SET THE
SLIDING PLATE (D) AT THE RIGHTMOST POSITION.

2 LOOSEN THE SETSCREW (C) AND TURN THE

CAM (A) TO SET THE DISTANCE BETWEEN THE LEFT
END OF THE SLIDING PLATE (D) AND RIGHT END
OF THE FEED DOG AT 3.5 MM.
TIGHTEN THE SETSCREW (C).

PIN (B)

LEFT END OF 3.5 mm

THE SLIDING SLIDING PLATE (D)
PLATE
CAM (A)

SETSCREW
(C)

20
 7200

TO REPLACE DRIVING MOTOR

[TO REMOVE]

1 REMOVE THE FRONT COVER.

(REFER TO PAGE 4)

2 REMOVE THE MOTOR BELT.

3 PULL OUT THE CONNECTOR FROM THE CIRCUIT

BOARD A.

4 REMOVE THE 2 SETSCREWS (A) AND PULL OUT

THE DRIVING MOTOR.

[TO ATTACH]

5 TIGHTEN THE 2 SETSCREWS (A) SLIGHTLY.

6 ADJUST THE BELT TENSION AND TIGHTEN THE

2 SETSCREWS (A) FIRMLY.

SETSCREW (A)
[CORRECT MOTOR BELT TENSION]:

WHEN THE MIDDLE OF THE MOTOR BELT IS

PUSHED WITH A PRESSURE OF 200 G (B), THE
DEFLECTION SHOULD BE 5 MM.

PRESSURE = 200 G (B)

DEFLECTION = 5 mm

SETSCREW (A)

21
7200
TO ADJUST ZIGZAG TIMING

WHEN THE MACHINE IS SET FOR ZIGZAG STITCH-

ING, THE NEEDLE SHOULD START TO ZIGZAG 8.0
MM TO 8.4 MM (C = HEIGHT OF ZIGZAG FOOT)
ABOVE THE SURFACE OF THE NEEDLE PLATE.

1 SET THE MACHINE FOR ADJUSTING MODE BY

TURNING THE POWER SWITCH WHILE PRESSING
THE NEEDLE UP/DOWN AND THE LOCK STITCH
BUTTONS AT A TIME.
Step4 BH THEN PRESS THE NUMBER 4 BUTTON WITHIN
3 SECONDS (IF IT IS NOT PRESSED WITHIN
Sensor H
3 SECONDS, THE MACHINE WILL RETURN TO
Csen Fsen Bsen NORMAL SEWING MODE).
L H L 2 TURN THE HANDWHEEL TOWARD YOU SLOWLY
WITH YOUR HAND UNTIL THE NEEDLE COMES
8.2 MM ABOVE THE SURFACE OF THE NEEDLE
PLATE.
NEEDLE, 3 REMOVE THE MACHINE BASE.
SIZE 14 LOOSEN THE SETSCREW (D) AND TURN THE
ZIGZAG FOOT 8.0—8.4 mm (C) SHIELD PLATE (E) UNTIL THE “Bsen” ON THE LCD
CHANGES FROM [L] TO [H] AND BUZZER
SOUNDS.
TIGHTEN THE SETSCREW (D).
4 SET THE RIGHT SIDE OF THE SHIELD PLATE TO
SETSCREW (D) THE CENTER OF THE SENSOR AS SHOWN IN THE
SHIELD PLATE (E)
FIG. 1 AND TIGHTEN THE SET SCREW (G).
5 TURN THE BALANCE WHEEL TOWARD YOU, AND
CHECK THE CLEARANCE BETWEEN THE LEFT
SIDE OF THE SHIELD PLATES AND SENSORS.
(THE SHIELD PLATES AND SENSORS SHOULD
NOT TOUCH.) ALSO, CHECK THAT “Csen”
CHANGES FROM [L] TO [H] AT THE LOWEST
NEEDLE POSITION.
6 ATTACH THE MACHINE BASE.

SHIELD PLATE (E)

SHIELD PLATE
ÉZÉìÉTÅ[ SHOULD NOT TOUCH.

ZIGZAG SENSOR (F)

SETSCREW (G)
0.5–1.5mm
FEED SENSOR
SETTING SENSOR
PLATE AUTO THREAD
CUTTER SENSOR FIG. 1
22
 7200

ADJUSTMENT OF STRETCH STITCH FEED BALANCE

WHEN THE NUMBER 8 IS SHOWN 5 TIMES WITH THE STRETCH STITCH BALANCE DIAL (C)
AT THE SETTING MARK (D), THE MEASUREMENT SHOULD BE BETWEEN 32 AND 38 MM
AS SHOWN IN FIG. 1.

88888888
Feed Adjustment
Sew Stop
FIG. II

[TO ADJUST]
SETTING MARK (D) 1. WHILE PRESSING THE NEEDLE UP/DOWN
BUTTON AND LOCK STITCH BUTTON, TURN THE
POWER SWITCH ON. THEN PRESS THE NUMBER
“8” BUTTON WITHIN 3 SECONDS AS SHOWN IN
THE FIG II.
2. SET THE STRETCH STITCH BALANCE DIAL (C)
AT THE SETTING MARK (D).
STRETCH STITCH 3. SEW 8 OF NUMBER 8 AND CHECK IF THE
BALANCE DIAL (C) MEASUREMENT OF FIVE OF THEM IS BETWEEN
32 AND 38 MM.
4. IF NOT, REMOVE THE BASE LID (E), AND TURN
THE ADJUSTING SCREW IN THE DIRECTION OF:

BASE LID (E)

(A) IF THE MEASUREMENT IS MORE THAN 38 MM.
(B) IF THE MEASUREMENT IS LESS THAN 32 MM.

* WHEN THE “?” BUTTON IS PRESSED, THE

ADJUSTING SCREW (F) COMES TO THE
ADJUSTING POSITION. TURN THE ADJUSTING
SCREW, THEN PRESS “?” BUTTON AND SEW 8
OF NUMBER 8.

5. TURN OFF THE POWER SWITCH.

ADJUSTING SCREW (F) 6. ATTACH THE BASE LID (E).

(A) (B)

(B) (A)

32–38

FIG. I

23
7200

DIAGNOSIS CHART
NOTE:
1. THIS DIAGNOSIS DEVICE IS PROVIDED FOR THE PURPOSE OF CHECKING THE CIRCUIT BOARDS A
AND K AND THE FUNCTIONS OF 7200.
2. THE POWER SWITCH MUST BE TURNED OFF WHEN REPLACING PARTS.
3. THE LANGUAGE ON THE LCD IS ENGLISH ONLY.

PREPARATION
1. REMOVE THE MACHINE BASE.
2. REMOVE THE BELT COVER.
3. SHIFT THE BOBBIN WINDER STOPPER TO THE RIGHT.
4. SLIDE THE DROP FEED LEVER TO THE LEFT TO RAISE THE FEED DOG.
5. SLIDE THE SPEED ADJUSTING LEVER TO THE LEFT.
6. REMOVE THE PRESSER FOOT AND RAISE THE PRESSER BAR LIFTER.
7. SET THE NEEDLE BAR AT THE HIGHEST POSITION.

BEFORE USING THE DIAGNOSISI DEVICE,

CHECK OR REPLACE THE FOLLOWING PART(S) IF NOTHING HAPPENS WHEN THE POWER SWITCH IS
TURNED ON:

1. THE CONNECTORS ARE CONNECTED PROPERLY (REFER TO PAGE 8)

2. REPLACE THE CIRCUIT BOARD A OR FUSE ON IT (REFER TO PAGE 5)
3. REPLACE THE POWER SUPPLY CORD.
4. REPLACE THE MACHINE SOCKET.
5. REPLACE THE TRANSFORMER.

WHEN THE SEWING LAMP DOES NOT TURN ON,

1. REPLACE THE SEWING LAMP.

2. REPLACE THE CIRCUIT BOARD A.
TO ACTIVATE THE DIAGNOSIS DEVICE

1. WHILE PRESSING THE NEEDLE UP/DOWN AND

LOCK STITCH BUTTONS, TURN THE POWER
SWITCH ON. THEN PRESS THE NUMBER 1 BUTTON
WITHIN 3 SECONDS.
2. THE STEP 1 SCREEN APPEARS.

Step1

LCD&LED

Next : C
24
 7200
1.STEP 1 (FUNCTION OF BUZZER, LCD AND LED)
[FAULTY CONDITION]
[CORRECT CONDITION]
BUZZER DOES NOT SOUND.
1) BUZZER SOUNDS
Step1 2) LCD AND LED BLINK AT
THE STEP 1 SCREEN DOES NOT
APPEAR.
1 SECOND INTERVAL.
LCD&LED LCD AND LED DO NOT BLINK.
3) SEWING LIGHT TURNS ON.
–REMEDY–
PRESS THE “CLEAR” BUTTON TO
Next : C PROCEED TO THE NEXT STEP.
A) TURN THE LCD BRIGHTNESS
ADJUSTING DIAL CLOCKWISE OR
COUNTERCLOCKWISE.
B) REPLACE CIRCUIT BOARDS, F, K,
OR A.
2.STEP 2 (FUNCTION OF BUTTONS)
[CORRECT CONDITION] [FAULTY CONDITION]
PRESS ALL OF THE BUTTONS ON THE NAME OF THE BUTTON DOES
Step2 THE FRONT COVER. (PRESS THE NOT APPEAR AND LCD CONTINUES
Key BUTTON “C” AT LAST.) TO INDICATE.
EACH TIME A BUTTON IS
PRESSED, THE NAME OF THE –REMEDY–
BUTTON APPEARS ON THE LCD. REPLACE CIRCUIT BOARDS F, K OR
Next : C
A.
PRESS “CLEAR” BUTTON TO
PROCEED TO THE NEXT STEP
3.STEP 3 (DETECTING SWITCH)
NOT APPLICABLE FOR
[CORRECT CONDITION] [FAULTY CONDITION]
THIS MODEL
THE DISPLAY DOES NOT CHANGE
Step3 TD (1) BOBBIN WINDING SWITCH (SP)
OR IS REVERSED.
Switch OFF BOBBIN WINDER STOPPER AT LEFT:ON
BOBBIN WINDER STOPPER AT RIGHT:OFF
–REMEDY–
SP FL CL DD
(2) PRESSER BAR LIFTER SWITCH (FL) ADJUST THE POSITION OF THE
OFF UP OFF UP PRESSER FOOT IS UP POSITION:UP SWITCHES, OR REPLACE A SWITCH
PRESSER FOOT IS DOWN POSITION: DOWN
OR CIRCUIT BOARD A.
(1)
(2)
PRESSER
(3)
(4)
BAR
BOBBIN WINDER
LIFTER
SWITCH
SWITCH

AUTO THREAD CUTTER SWITCH

(3) AUTO THREAD CUTTER SWITCH

(CL)
DRIVING ARM AT UP POSITION:
OFF
AUTO THREAD DRIVING ARM AT DOWN POSITION:
CUTTER SWITCH ON
(4) DROP FEED SWITCH (DD)
DROP FEED LEVER AT THE LEFT: UP
SWITCH LEVER AT THE RIGHT: DOWN

25
7200
4.STEP 4 (PHOTO SENSOR) [CORRECT CONDITION] [FAULTY CONDITION]
THE DISPLAY SHOWS [H] OR [L]. THE SCREEN DOES NOT
CHANGE.
Step4 BH PULL THE BUTTONHOLE LEVER
TOWARD YOU-[H] –REMEDY–
Sensor H
RELEASE THE BUTTONHOLE ADJUST THE POSITION OF THE
Csen Fsen Bsen LEVER-[L] SHIELD PLATE.
L H L PUSH THE BUTTONHOLE LEVER ADJUST THE POSITION OF THE
TO THE BACK-[H] PHOTO SENSOR.
REPLACE THE PHOTO SENSOR
(1) (2) (3) TURN THE HANDWHEEL AND SEE OR CIRCUIT BOARD A.
IF DISPLAY ((1), (2) AND (3))
CHANGES TO [H] OR [L].
5.STEP 5 (SPEED SENSOR)
[CORRECT CONDITION] [FAULTY CONDITION]

TURN THE HANDWHEEL AGAINST THE DISPLAY DOES NOT CHANGE

Step5 YOU SLOWLY. OR SHOWS 413 OR LESS.

Velocity Sensor THE 3-DIGIT NUMBER REACHES

BETWEEN 414 AND 420, THEN –REMEDY–
CLEAN UP THE PHOTO SENSOR.
000 RETURN TO 0.
ADJUST THE POSITION OF THE
PRESS THE “CLEAR” BUTTON TO
PHOTO SENSOR.
PROCEED TO THE NEXT STEP.
REPLACE THE MOTOR OR
CIRCUIT BOARD A.

6.STEP 6 (SPEED CONTROL LEVER)

[CORRECT CONDITION] [FAULTY CONDITION]
THE DISPLAY DOES NOT CHANGE
Step6 MOVE THE SPEED CONTROL
OR INDICATES INCORRECT VALUE.
LEVER SLOWLY.
Volume
THE DISPLAY SHOWS:
AT THE LEFT END: 000-002 –REMEDY–
000 AT THE RIGHT END: 253-255 REPLACE THE SPEED CONTROL
LEVER, CIRCUIT BOARDS K OR A.

7.STEP 7 (FOOT CONTROL) [FAULTY CONDITION]

[CORRECT CONDITION]
THE DISPLAY SHOWS: THE DISPLAY DOES NOT CHANGE
OR INDICATES INCORRECT
Step7 000–016 WHEN RELEASED FOOT
CONTROL. VALUE.
Foot Controller 208–250 WHEN FULLY
DEPRESSED. –REMEDY–
000 251–255 WHEN THE FOOT REPLACE THE FOOT CONTROL,
CONTROL IS DISCONNECTED. MACHINE SOCKET OR CIRCUIT
PRESS “CLEAR” BUTTON TO BOARD A.
PROCEED TO THE NEXT STEP.
26
 7200
8. STEP 8 [CORRECT CONDITION] [FAULTY CONDITION]
(SOLENOID) PRESS A NUMBER THE DRIVING MECHANISM DOES
CORRESPONDING TO THE NOT FUNCTION.
Step8 Solenoid SOLENOIDS

Sol1 Sol2 Sol3 1) FOR AUTO-THREAD CUTTER

–REMEDY–
SET THE NEEDLE BAR AT THE
OFF OFF OFF LOWEST POSITION. CHECK IF THE CONNECTING
1 2 3 PARTS MOVES PROPERLY.
PRESS THE BUTTON(1)
WHEN THE DRIVING ARM IS AT: REPLACE A SOLENOID OR THE
UP: OFF CIRCUIT BOARD A.
DOWN: ON
(1) (2) (3)
2) FOR BOBBIN SPINNING IDLE
PREVENSION LEVER REMOVE
THE HOOK COVER PLATE.

PRESS THE BUTTON (2)

WHEN THE LEVER IS AT THE:
RIGHT: OFF
LEFT: ON

3) FOR UPPER SHAFT

SET THE NEEDLE BAR AT THE HIGHEST POSITION.
WHEN THE ACTIVATING ROD IS AT THE POSITION OF:
UP: OFF
DOWN: ON
AUTO THREADER CUTTER COVER PRESS “CLEAR” BUTTON TO PROCEED TO THE NEXT STEP.

9. STEP 9 (STEPPING MOTORS) [FAULTY CONDITION]

[CORRECT CONDITION]
(1) 1) WHEN THE ENTER BUTTON THE DISPLAY SHOWS “E1 Error”,
Step9 IS PRESSED WITH THE NEEDLE “E2 Error” OR E3 Error”.

Stepping Motor BAR AT “UP” POSITION, THE –REMEDY–

NEEDLE BAR VIBRATES AND THE CHECK THE STEPPING MOTORS
BM Phase NEEDLE DROP IS SET AT CENTER IF THEY ROTATE SMOOTHLY.
ENT POSITION. (ZIGZAG STEPPING REPLACE THE STEPPING MOTOR.
MOTOR) REPLACE THE CIRCUIT BOARD A.

(2) 2) WHEN THE ENTER BUTTON

IS PRESSED WITH THE NEEDLE
Step9 BAR AT “MIDDLE” POSITION, THE
Stepping Motor TENSION DISC IS CLOSED.
(TENSION STEPPING MOTOR)

ENT 3) WHEN THE ENTER BUTTON

IS PRESSED WITH THE NEEDLE
(3) BAR AT “DOWN “ POSITION, THE
FEED DOG VIBRATES AND THE
Step9 FEED DOG IS IN THE MIDDLE OF
Stepping Motor ITS TRAVEL (FEED STEPPING
MOTOR)
FM Phase
ENT PRESS THE “CLEAR” BUTTON TO
PROCEED TO THE NEXT STEP.
27
7200
10. STEP 10 (DRIVING AND BOBBIN WINDING MOTORS)

[CORRECT CONDITION] [FAULTY CONDITION ]

Step10 THE DISPLAY SHOWS “error”.
WHEN THE PRESSER BAR IS
Sewing Motor LOWERED AND THE FOOT
CONTROL IS DEPRESSED, THE
Spool Motor
DRIVING MOTOR RUNS.
WHEN THE BOBBIN WINDING –REMEDY–
BUTTON IS PRESSED, THE CHECK THE MOTOR BELT
BOBBIN WINDING MOTOR RUNS. TENSION. REPLACE THE DRIVING
MOTOR, BOBBIN WINDING
MOTOR OR CIRCUIT BOARD A.

28
 7200

TO ADJUST BUTTONHOLE LEVER POSITION

1 WHILE PRESSING THE NEEDLE UP/DOWN AND

LOCK STITCH KEYS, TURN THE POWER SWITCH
ON. PRESS THE NUMBER “4” BUTTON WITHIN
3 SECONDS.

2 REMOVE THE FACE PLATE (REFER TO PAGE 1).

LOWER THE BUTTONHOLE LEVER (C).

3 LOOSEN THE SETSCREW (A) AND MOVE THE

Step4 BH BUTTONHOLE LEVER GUIDE (B) UNTIL THE DIS
Sensor H PLAY SHOWS “SENSOR L”

Csen Fsen Bsen

4 ATTACH THE BUTTONHOLE FOOT (R).
L H L
5 ADJUST THE CLEARANCE OF THE BUTTONHOLE
FOOT TO 1.6 MM (D).

6 LOOSEN THE SCREW (E) UNTIL THE DISPLAY

BUTTONHOLE SHOWS “SENSOR H”.
LEVER GUIDE (B)
7 TIGHTEN THE SCREW (E) UNTIL THE DISPLAY
SCREW JUST CHANGES FROM “SENSOR H” TO
SETSCREW (E) “SENSOR L”.
(A)
8 TURN OFF THE POWER SWITCH.
CLEARANCE
(D) 1.6 MM
9 ATTACH THE FACE PLATE.

BUTTONHOLE LEVER (C)

BUTTONHOLE FOOT (R)

29
7200

ADJUSTMENT OF PRESSER BAR LIFTER SWITCH POSITION

1 WHILE THE PRESSING THE NEEDLE UP/DOWN AND

LOCK STITCH BUTTONS, TURN THE POWER
SWITCH ON. PRESS THE NUMBER “9” BUTTON IN
3 SECONDS.

2 REMOVE THE FACE PLATE AND TOP COVER PLATE

(REFER TO PAGE 1).

Step3 Switch
3 WHEN THE PRESSER BAR IS LIFTED OR
SP FL CL DD LOWERED, THE DISPLAY (A) SHOWS “UP” OR
“DOWN” RESPECTIVELY. IF NOT, LOOSEN THE
OFF UP OFF UP SETSCREW (B) AND ADJUST THE POSITION OF THE
SWITCH SET PLATE (C).

DISPLAY (A)
4 TURN OFF THE POWER SWITCH.

SETSCREW (B) 5 ATTACH THE TOP COVER PLATE AND FACE PLATE.

SWITCH SET
PLATE (C)

SETSCREW (B) SWITCH SET PLATE (C)

PRESSER BAR LIFTER

SWITCH

PRESSER
BAR LIFTER

30
 7200

TO ADJUST THE AUTO THREAD CUTTER SWITCH POSITION

1 WHILE PRESSING THE NEEDLE UP/DOWN AND LOCK

STITCH BUTTONS, TURN THE POWER SWITCH ON.
PRESS THE NUMBER “9” BUTTON WITHIN
3 SECONDS.

2 REMOVE THE MACHINE BASE AND AUTO THREAD

CUTTER COVER (REFER TO PAGES 2 AND 3).

3 SET THE NEEDLE BAR AT THE LOWEST POSITION.

Step3 Switch
4 LOOSEN THE SETSCREW (A) AND ADJUST THE
SP FL CL DD POSITION OF THE SWITCH (B) AS FOLLOWS.

OFF UP OFF UP * WHEN THE DRIVING ARM (1) IS LOWERED, THE

DISPLAY (C) SHOWS “ON”.
* WHEN THE DRIVING ARM (1) IS RAISED, THE
DISPLAY (C) DISPLAY (C) SHOWS “OFF”.

5 ATTACH THE MACHINE BASE AND AUTO THREAD

CUTTER COVER.

DRIVING ARM (1)

(SEWING MODE) (CUTTING MODE)

THE DRIVING ARM (1) THE DRIVING ARM (1)
IS RAISED. IS LOWERED.

SWITCH (B) DRIVING ARM (1)

SETSCREW (A)

31
 REFERENCE

TO REMOVE FACE PLATE AND TOP COVER .......................................................................1

TO REMOVE BELT COVER AND MACHINE BASE ................................................................2

TO REMOVE AUTO THREAD CUTTER COVER ....................................................................3
TO REMOVE FRONT COVER .................................................................................................4

TO REPLACE CIRCUIT BOARD A AND FUSE ......................................................................5

TO REPLACE CIRCUIT BOARD K ..........................................................................................6
TO REPLACE CIRCUIT BOARD F ..........................................................................................7

CONNECTION OF CONNECTORS ........................................................................................8

TO ADJUST NEEDLE DROP POSITION ................................................................................9
ADJUSTMENT OF HOOK TIMING .........................................................................................10

ADJUSTMENT OF NEEDLE BAR HEIGHT ...........................................................................11

ADJUSTMENT OF CLEARANCE BETWEEN NEEDLE AND ROTARY HOOK ............................. 12
TO ADJUST THE BACKLASH OF HOOK DRIVE AND LOWER SHAFT GEARS ......................... 13

ADJUSTMENT OF DIRECTION OF PRESSER BAR AND ITS HEIGHT ............................... 14

TO ADJUST THE FEED DOG HEIGHT ..................................................................................15
TO REPLACE NEEDLE THREAD TENSION UNIT ................................................................16
TO ADJUST THE UPPER THREAD TENSION ...................................................................... 17

TO REPLACE NEEDLE THREADER PLATE ......................................................................... 18

TO REPLACE AUTO THREAD CUTTER ...............................................................................19
ADJUSTMENT OF POSITION OF SLIDING PLATE ..............................................................20

TO REPLACE DRIVING MOTOR ...........................................................................................21

TO ADJUST ZIGZAG TIMING ................................................................................................22
ADJUSTMENT OF STRETCH STITCH FEED BALANCE .....................................................23

DIAGNOSIS CHART ............................................................................................................23–28

TO ADJUST BUTTONHOLE LEVER POSITION ....................................................................29
ADJUSTMENT OF PRESSER BAR LIFTER SWITCH POSITION ........................................ 30

TO ADJUST THE AUTO THREAD CUTTER SWITCH POSITION .........................................31