HBT Bms VisualLogic Controllers Installationand Manual
HBT Bms VisualLogic Controllers Installationand Manual
© Honeywell 31-00294-03
Important safety information and installation
precautions
Read all instructions
Failure to follow all instructions may result in equipment damage or a hazardous condition. Read all instructions
carefully before installing equipment.
Local codes and practices
Always install equipment in accordance with the National Electric Code and in a manner acceptable to the local
authority having jurisdiction.
Electrostatic sensitivity
This product and its components may be susceptible to electrostatic discharge (ESD). Use appropriate ESD
grounding techniques while handling the product. When possible, always handle the product by its non-electrical
components.
High voltage safety test
Experienced electricians, at first contact, always assume that hazardous voltages may exist in any wiring
system. A safety check using a known, reliable voltage measurement or detection device should be made
immediately before starting work and when work resumes.
Lightning and high-voltage danger
Most electrical injuries involving low-voltage wiring result from sudden, unexpected high voltages on normally
low-voltage wiring. Low-voltage wiring can carry hazardous high voltages under unsafe conditions. Never install
or connect wiring or equipment during electrical storms. Improperly protected wiring can carry a fatal lightning
surge for many miles. All outdoor wiring must be equipped with properly grounded and listed signal circuit
protectors, which must be installed in compliance with local, applicable codes. Never install wiring or equipment
!
while standing in water.
Wiring and equipment separations
All wiring and controllers must be installed to minimize the possibility of accidental contact with other potentially
hazardous and disruptive power and lighting wiring. Never place 24VAC or communications wiring near other
bare power wires, lightning rods, antennas, transformers, or steam or hot water pipes. Never place wire in any
conduit, box, channel, duct or other enclosure containing power or lighting circuits of any type. Always provide
adequate separation of communications wiring and other electrical wiring according to code. Keep wiring and
controllers at least six feet from large inductive loads (power distribution panels, lighting ballasts, motors, etc.).
Failure to follow these guidelines can introduce electrical interference and cause the system to operate
erratically.
Warning
This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to part
15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference, in which case the user will be required to correct the interference at his own expense.
© 2021 Honeywell. All Rights Reserved.
Alerton
715, Peachtree street NE,
Atlanta, GA 30308
Web Site: www.alerton.com
All information in this document is provided as is without warranty of any kind. Honeywell reserves the right to
change any information herein without prior notice. No guarantees are given as to the accuracy of information.
Trademarks and trade names may be used in this document to refer to either the entities claiming the marks and
names or their products. Alerton, BACtalk, and their logos are registered trademarks and VisualLogic is a
trademark of Honeywell. Honeywell disclaims any proprietary interest in trademarks and trade names other than
its own.
© Honeywell 31-00294-03
TABLE OF CONTENT
Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
About this document - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
Related documentation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
VLC application and operation overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
Differences between C3 and Gen4 VLCs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
Components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
Model identification- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
Model details - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8
Cover dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
Cover form A dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10
Cover form B dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
Cover form C dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
Cover form D dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
Installation and wiring- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13
Mounting guidelines - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13
Location- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13
Environmental factors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13
Orientation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13
Identifying terminals and terminating wire - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13
Power supply terminals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
Ground terminals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
Common terminals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
Universal inputs terminals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15
Binary outputs (BO) terminals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15
Analog outputs (AO) terminals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15
MS/TP LAN communication terminals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
24 VDC source - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
NC - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
Using terminal blocks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
Power supply guidelines and requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
Power ratings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
Selecting a transformer - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
Power supply grounding and wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
Selecting a power supply wire - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20
Inputs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
Electrical characteristics of Gen4 VLC input circuits- - - - - - - - - - - - - - - - - - - - - 21
Input wiring and configuration tips - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23
Outputs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30
Binary outputs (BOs) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30
Analog outputs (AOs)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32
Scaling inputs in software- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34
Communications: MS/TP LAN configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37
Terminating MS/TP LAN cabling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37
Communications status LED - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
Setting the MS/TP MAC address - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 40
Configuring the VAViH-SD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 40
Switch-selectable BACnet device ID - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 40
Switch-selectable DDC operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 42
Using switches to function like Alerton standard DDC files - - - - - - - - - - - - - - - - 43
Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 44
Identifying the software elements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 44
ROC file - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 44
ROC loader version - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 44
© Honeywell 31-00294-03 1
VisualLogic Controllers Installation and Operations Guide
2 © Honeywell 31-00294-03
Introduction
Introduction
This section provides information about this document, lists additional
documentation relevant to operating Alerton Gen4 VisualLogic® Controller
(VLC) devices, provides an overview of Gen4 VLC operation, and describes
how Gen4 VLCs are different from earlier model VLCs.
Related documentation
Table 1 lists other Alerton documentation that provides additional information,
including additional information about the products described in this guide. Each
of these documents is available on the Alerton Support Network (ASN).
© Honeywell 31-00294-03 1
VisualLogic Controllers Installation and Operations Guide
2 © Honeywell 31-00294-03
Introduction
Supply voltage AI-99 represents the unregulated DC voltage See more information under
available for resulting from rectification of the 24-volt AC supply “Supply voltage for programming”
programming voltage. on page 45.
Shutdown sequence Improvements check and protect data integrity. See more information under
“Shutdown sequence” on page 46.
AV-50 through AV-89 In Gen4 VLCs, all AVs are stored in RAM and C3 series VLCs stored these AVs
not restricted backed up in flash memory. You can write to AV-50 directly in EEPROM, which limited
through AV-89 in VLC DDC. both the number of allowable
writes and the ability to write to
these points in DDC.
BV-40 priority array BV-40 in Gen4 VLCs has a priority array. With The recommended method for
Gen4 VLC devices you can assign a schedule set using this feature in Envision for
directly to BV-40 in a VLC without having to use a BACtalk is to set up a zone object
global controller BV and global controller DDC. to manage the schedule set and
have the zone object write to BV-
40. You can place BV-40 on a
display with priority 8 and then use
it to allow continuous override of
BV-40.
More memory for DDC Gen4 VLCs include more available RAM for DDC The available RAM for DDC
support function support and more space for storing larger function support has been
DDC files in the controller than do earlier VLC increased to 248 bytes and 191
models. bits. (Version 1.15 provided 74
bytes and 39 bits.)
Allowable DDC file size has been
increased to 14080 bytes, which is
more than twice the size that is
allowed in C3 series VLCs.
Improved Microset II When custom field service mode points are C3 series VLCs allowed values
field service mode configured in Gen4 VLCs with Positive Only = yes only up to 3276.
and Decimal = no, the Microset II can be used to See more information under
adjust these point values up to a maximum of “Microset II field service mode” on
65535. page 46.
Improved status LED The status LED flash patterns are easier to For specific detail, see
patterns decipher than the VLC C3 series method, which “Communications status LED” on
simply varied the delay time between single page 37.
flashes to indicate different states.
© Honeywell 31-00294-03 3
VisualLogic Controllers Installation and Operations Guide
4 © Honeywell 31-00294-03
Components
Components
This section describes the naming conventions for VLC devices, provides a brief
description of each Gen4 VLC device, describes how to view the firmware
version, and provides schematics with dimensions of various VLC devices.
Model identification
The product number of each VLC conveys information about its application and
configuration.
VLCs intended for use with variable air volume (VAV) boxes carry a VAV
designation rather than VLC. VAV controller designs are further designated as
follows:
• SD: Single-duct.
• DD: Dual-duct.
A VLC’s numerical designation indicates I/O capabilities. The first number
designates universal inputs, the second designates the number of binary outputs
(BOs), and the third designates the number of analog outputs (AOs). An R
designation indicates the presence of high-current relay outputs.
VLC-11 8 8-E
© Honeywell 31-00294-03 5
VisualLogic Controllers Installation and Operations Guide
Model details
Table 3 describes various elements of common Gen4 VLC devices.
Ta ble 3 Gen4 VLC model details
Cover
Model Purpose Inputs Outputs
dimensions
VAV-DD Dual-duct VAV controller Four 10-bit Four ground-switched 24 VAC @ Figure 2 on
with two integral airflow resolution 0.5 A triac outputs for damper page 9
sensors (hot deck/cold universal inputs. motor control.
deck).
VAV-DD7 Dual-duct VAV controller Four 10-bit Seven binary outputs: Figure 1 on
with two integral airflow resolution Three hot switched 24 VAC @ 0.5A page 8
sensors (hot deck/cold universal inputs. triacs.
deck).
Four ground switched 24 VAC @
0.5 A for damper motor control.
VAV-SD Single-duct VAV Four 10-bit Five binary outputs: Figure 2 on
controller with an integral resolution Three hot-switched 24 VAC @ 0.5 page 9
airflow sensor universal inputs. A triacs.
Two ground-switched 24 VAC @
0.5 A triacs for damper motor
control.
VAViH-SD Replacement for the Five 10-bit Six binary outputs: Figure 4 on
VAVi-SD. Ships from the resolution • Four hot-switched 24 VAC @ 0.5 A page 10
factory with configurable universal inputs. triacs.
DDC logic already
• Two ground-switched 24 VAC @ 0.5
loaded. A triacs for damper motor control,
See more information prewired to actuator.
specific to the VAViH-
SD, including operation
under “Configuring the
VAViH-SD” on page 38.
VAV-SD2A Single-duct VAV Four 10-bit Five binary outputs, hot-switched Figure 1 on
controller with an integral universal inputs. 24 VAC @ 0.5 A triac outputs. page 8
airflow sensor. Two analog outputs, dual inline
package (DIP)-switch selectable
between 0-10 V and 0-20 mA.
VLC-1600 Input monitoring Sixteen 10-bit None. Figure 1 on
configuration, often used universal inputs. page 8
to augment the input
capabilities of other
controllers in high point-
count applications.
VLC-16160 High-density I/O Sixteen 10-bit Sixteen hot-switched 24 VAC @ Figure 3 on
configuration, typically universal inputs. 0.5 A triac outputs. page 9
used in lighting control or
other high point-count
applications.
VLC-550 Used for heat pumps, AC Five 10-bit Five hot-switched 24 VAC @ 0.5 A Figure 1 on
units, and other terminal universal inputs. triac outputs page 8
unit applications.
6 © Honeywell 31-00294-03
Components
Cover
Model Purpose Inputs Outputs
dimensions
VLC-651R Used for unit ventilators, Six 10-bit Three independently isolated, Figure 1 on
fan-coils, or any universal inputs. normally open, high-current relay page 8
application that requires outputs (Form-A [N.O.] dry
multispeed fan or motor contact).
control. Two hot-switched 24 VAC @ 0.5 A
triac outputs.
One 0-20mA output not selectable
for 0-10 VDC.
VLC-660R Used for unit ventilators, Six 10-bit Three independently isolated, Figure 1 on
fan-coils, or any universal inputs. normally open, high-current relay page 8
application that requires outputs (Form-A [N.O.] dry
multispeed fan or motor contact).
control. Three hot-switched 24 VAC @
0.5A triac outputs.
VLC-853 Often used for central Eight universal Five hot-switched 24 VAC @ 0.5 A Figure 1 on
plant systems, air inputs. triac outputs. page 8
handling units, and large Three analog outputs switch-
terminal units. selectable for 0-10 VDC or 0-20 mA
VLC-1188 Often used for central Eleven universal Eight hot-switched 24 VAC @ 0.5 A Figure 3 on
plant systems, air inputs. triac outputs. page 9
handling units, clean Eight analog outputs DIP-switch
rooms, fume hoods, and selectable between 0-10v and 0-20
large terminal units. mA.
VLC-444 Used for variable-speed Four universal Four analog outputs: Support 0- Figure 1 on
fan coil, heat pump, and inputs. 20 mA or 0-10 VDC outputs. page 8
VLC-444e
AC unit applications. Four triac output: Hot switched,
rated for 500 mA at 30 VAC.
Cover dimensions
Each VLC consists of a circuit board with a plastic cover, which has screw holes
for mounting. Dimensions for each cover form appear in this section.
Use this information to plan screw mounting position and depth clearance.
© Honeywell 31-00294-03 7
VisualLogic Controllers Installation and Operations Guide
Match the VLC to the form factor using Table 4 and then refer to Figure 1
through 4 for screw mounting positions.
Tab le 4 VLC cover form reference
8 © Honeywell 31-00294-03
Components
© Honeywell 31-00294-03 9
VisualLogic Controllers Installation and Operations Guide
10 © Honeywell 31-00294-03
Installation and wiring
Mounting guidelines
This sections provides general guidelines and considerations for mounting
VLCs.
Location
Gen4 VLCs are suitable only for indoor mounting. If the unit must be installed in
a location exposed to weather, use a water-tight, weatherproof enclosure.
Make sure the location selected is dry and free from electrical interference. Also
ensure that there is access to the unit so technicians can perform the following:
• Terminate communications and power wiring.
• Remove and replace the unit, if necessary.
• Remove the cover, if necessary.
• Monitor LEDs during operation.
Environmental factors
Table 5 shows acceptable environmental factors for Gen4 VLCs.
Tab le 5 Operating temperature range and humidity for VLCs
Orientation
VLCs can be mounted in any vertical or horizontal orientation.
© Honeywell 31-00294-03 11
VisualLogic Controllers Installation and Operations Guide
<num>‐24VAC
Terminal number (alw ays located nearest to Identifies the terminal for the hot leg
terminal). (ungrounded) of the 24VAC circuit.
Ground terminals
Ground (GND) terminals are used for terminating the grounded leg of
the 24 VAC circuit or BO return grounds.
IM P O RTA N T: Never terminate input signals to a GND terminal.
<num>‐GND
Terminal number (always located nearest to Identifies the terminal for the grounded leg
terminal). of the 24VAC circuit. Also identifies BO
return ground.
Common terminals
Common (COM) terminals (sometimes called VLC ground, common ground, or
input signal return ground) provide a low impedance connection for input
circuitry to the VLC reference ground. Use these to terminate the return ground
for inputs.
As a general rule, use the COM terminal closest to the I/O terminal.
<num>‐COM
Terminal number (always located nearest to Identifies common ground (VLC ground)
terminal). term inals for I/Os..
See “Input wiring and configuration tips” on page 21 for further details.
12 © Honeywell 31-00294-03
Installation and wiring
<num>‐IN<ID>
Terminal number (alw ays located nearest to Identifies universal input terminals. The <ID>
terminal). indicates the BI and AI objects in software that
correspond to the physical input terminals. If the
input is suitable for Microset or Microtouch, the
designator MSET appears beside the input.
<num>‐BO<ID>
Terminal number (alw ays located nearest to Identifies BO terminals. The <ID> indicates the BO
terminal). object in software that corresponds to the physical
output terminal. If the output has a designated or
preferred function, an indicator can appear af ter the
ID.
<num>‐AO<ID>
Terminal num ber (always located nearest to Identifies AO terminals. The <ID> indicates
terminal). the AO object in software that corresponds to
the physical output terminal. If the output has
a designated or preferred function,
© Honeywell 31-00294-03 13
VisualLogic Controllers Installation and Operations Guide
<num>‐DATA+
Terminal number (alw ays located nearest to Identifies positive leg of the MS/TP circuit
terminal). (maintain polarity).
<num>‐DATA‐
Terminal number (alw ays located nearest to Identifies negative leg of the MS/TP
terminal). circuit (maintain polarity).
24 VDC source
The 24 VDC source provides low-current 24VDC to power transducers or other
sensors. For non-VAV devices, this terminal provides a maximum 100ma.
<num>‐24VDC
Terminal number (alw ays located nearest to Identifies 24 VDC source output
terminal). (constant, not controlled by sof tware).
NC
This designation indicates that there is no connection. Do not connect anything
to this terminal.
<num>‐NC
14 © Honeywell 31-00294-03
Installation and wiring
terminal blocks from the circuit board, terminate wire, and reseat them when you
finish. Terminal blocks accept wire gauge from 12–24AWG.
Adjustment screw
Wire slot
Terminal block
2. Use a small screwdriver (1/8” max) to turn the adjustment screw fully
counter-clockwise.
The clamps in the wire slot separate as you turn the screw.
3. When the clamps in the wire slot are fully open, insert the stripped end
of the wire into it. (Try to get the jacket flush with the terminal block.)
• If using stranded wire: Insert all strands into the wire slot.
• If terminating multiple wires: Trim wires to same length and
tightly twist exposed wire together.
4. Hold the wire in place and turn the adjustment screw clockwise to
tighten it until the clamps in the wire slot secure the wire.
© Honeywell 31-00294-03 15
VisualLogic Controllers Installation and Operations Guide
.
VLC Power
Terminals
Diode
24VAC + DC Voltage
Capacitor
GND COM
Power ratings
Each VLC’s label shows the minimum and maximum current draw in volts
ampere (VA).
The minimum applies when the VLC supports no BO loads. If the VLC supports
AOs, the minimum VA rating includes the draw of all AO loads energized at
maximum rating.
The maximum power draw is the minimum VA rating plus the power draw when
all BOs are energized at maximum capacity.
The minimum operating voltage is 20 VAC. The maximum 30 VAC. Nominal
voltage is 24 VAC.
Take the example of the power rating for a VLC–1188.
N OT E : For VAV-series VLCs, the maximum VA rating accounts for only one
actuator BO to be energized at a time.
Selecting a transformer
The safest way to size a transformer is to ensure that the sum of the maximum
VA load rating listed on the cover of each VLC is less than 85% of the nameplate
VA rating of the transformer. Even if all outputs are not currently used, this
ensures that each VLC has sufficient power for future equipment additions.
IM P O RTA N T: Transformer sizing should never exceed the maximum UL
Class 2 rating of 100VA.
16 © Honeywell 31-00294-03
Installation and wiring
and maintain polarity for subsequent connections. The GND terminal provides a
reference ground for the circuit board and communications wiring. Use 18 AWG
cable for best results.
WA R N IN G : Ensure that all VLC power, communications, and I/O cabling are
grounded according to these instructions and device-specific installation
instructions. Failure to do so can result in VLC operational and communication
failures or equipment damage.
Figure 8 shows the proper power grounding technique for multiple VLCs
powered from the same transformer.
VLC power
terminals
24VAC
GND
UL listed
24VAC
transformer VLC power
terminals
24VAC
Fused primary
GND
Figure 8 Grounding for multiple VLCs powered from the same transformer
© Honeywell 31-00294-03 17
VisualLogic Controllers Installation and Operations Guide
10
12 AWG
14 AWG
16 AWG
Feet of Wire
For example, to determine the appropriate wire type to power a VLC-550 with a
transformer that is 100 feet from the VLC, perform the following steps:
1. Find the maximum current draw of the VLC.
For the VLC-550, the maximum current draw is 65 VA.
3. Read the diagonal line to the right of the intersection point, as shown in
Figure 10.
In this example, this is the 12 AWG wire line. Use 12 AWG wire or
larger. (A smaller AWG designation indicates larger wire.)
18 © Honeywell 31-00294-03
Installation and wiring
100
65VA
VA
10
12 AWG
14 AWG
16 AWG
Inputs
Universal inputs on VLCs can accept a variety of input types. Typically, a sensor,
transducer, or other device produces an output signal that is wired to an input
terminal on the VLC.
Inputs on most VLCs can be configured to accept any of the following:
• Resistance (10k ohm or 3k ohmthermistors or potentiometers).
• Voltage (0–10 VDC, 0–5 VDC).
• Current (4–20mA).
• Dry contact.
• Solid-state (transistor) switch.
• Pulse-type inputs.
Depending on the application and VLC, the setup for an input is done in software
and can include the configuration of DIP switches or jumpers on the VLC.
Some Alerton device AIs are configured using DIP switch or jumper settings.
Some applications require the addition of resistors or other electrical hardware.
© Honeywell 31-00294-03 19
VisualLogic Controllers Installation and Operations Guide
The figures in this section show rough internal wiring schematics for VLC inputs
with no jumper or DIP and those with jumpers or DIPs. This information can be
useful when evaluating or installing sensors and transducers.
DEVICES WITHOUT JUMPER OR DIP SWITCH:
VLC and VAV controllers that do not have input jumpers or a DIP
switch (as shown in Figure 11) are not compatible with 0-5 VDC and 0-
10 VDC sensors. If you must connect an analog sensor—for example,
relative humidity or CO2—to one of these controllers, use a sensor with
a 4-20mA signal and scale accordingly in VisualLogic®
Universal Input with no jumper or DIP
Important: 4–20 mA inputs require an
external 250 1/4W ±1% precision
resistor wired across IN and COM.
+Vref
10K
res.
A/D
IN Input Filter
Converter
COM
-Vref
N OT E : Figure 11 does not apply to the VLC-444 and VLC-444e because input
configuration is controlled by VisualLogic® device settings.
Figure 12 Universal input with jumper or DIP set to 0-5 VDC or 4-20mA
20 © Honeywell 31-00294-03
Installation and wiring
BACtalk MicrosetTM
Part numbers: MS 1010 BT, MS 1010H BT, MS 1020 BT, MS 1020H BT, MS
1030 BT, MS 1030H BT.
A BACtalk Microset has a two-conductor connection to a VLC. Each VLC has a
special input terminal for the Microset, IN 0. Wiring is as follows:
© Honeywell 31-00294-03 21
VisualLogic Controllers Installation and Operations Guide
Black 1 - IN 0/MSET
White 2- COM
VLC Terminals
Microset One side of shield to ground.
BACtalk Microset II
Part numbers: MS 2000, MS 2000H
The Microset II has a three-conductor connection to the VLC. The additional
orange lead connects to 24 VAC to power the backlight for the LCD. Wiring is as
follows:
• Black wire: Connects to the terminal labeled IN 0/MSET.
• White wire: Terminates to COM.
• Orange wire: Terminates to 24 VAC.
The Microset uses a 10k ohm thermistor for its space temperature sensor.
For Microset II connections, 18 AWG two conductor twisted shield cable is
required. With Alerton-recommended wire, the maximum distance is 250 feet.
22 © Honeywell 31-00294-03
Installation and wiring
Shielded, 18 AWG.
250 ft. max.
Orange 24 VAC
Black
IN 0/MSET
White
COM
VLC Terminals
Microset II
One side of shield to ground.
ASCENT Microset 4
Part numbers: MS4-TH, MS4-TH-NL, MS4-THC, MS4-TH-MSTP
The Microset 4 is partially supported by VLC-444 and fully supported by
VLC-444e.
The non-MS/TP versions of the Microset 4 have a three-conductor connection to
the VLC; the MS/TP version of the Microset 4 has a four-conductor connection
to the MS/TP network. Terminals are as follows:
24 VAC/DC+
24 VAC/DC+
IN-0/MSET
+MS/TP
-MS/TP
COM
GND
Non-MS/TP MS/TP
For Microset 4 connections, use 18 AWG shielded, twisted-pair cable for best
results. With Alerton-recommended wire, the maximum distance is 250 feet for
non-MS/TP Microset 4, or 4000 feet for the MS/TP model.
BACtalk MicrotouchTM
Part Number: TS 1050 BT
A BACtalk Microtouch™ has a three-conductor connection to all VLCs. It uses
two input terminals, IN 0 and IN 1, and a COM terminal. Wiring is as follows;
• Yellow wire: (10k ohm space temperature thermistor) Terminates to
IN 0.
• White wire: (ground) Terminates to COM.
• Red wire: (setpoint bias) Terminates to IN 1.
The setpoint bias potentiometer is a 5k ohm single-turn potentiometer that reads
1.9k ohm –2.8k ohm as the setpoint bias lever travels from the C to H position.
© Honeywell 31-00294-03 23
VisualLogic Controllers Installation and Operations Guide
H Yellow IN 0/MSET
C White COM
Red
IN 1
Microtouch
One side of shield
to ground. VLC
Figure 17 Basic Microtouch wiring and terminations
24 © Honeywell 31-00294-03
Installation and wiring
4–20 mA inputs
Standard VLC 4–20mA inputs require an external 250 ohm 1/4W ±1% precision
resistor wired across the IN and COM terminals. The addition of the resistor
converts the 4–20mA signal to a 1–5 VDC signal to be used by the VLC.
Use two-conductor twisted pair shielded cable.
If a jumper or DIP switch is present, set it to 0–5 VDC/4–20mA.
N O T E: The VLC-444 and VLC-444e have no jumper or DIP switch, so the
setup can be done only in software.
© Honeywell 31-00294-03 25
VisualLogic Controllers Installation and Operations Guide
IN
A
+ COM
- VDC AUX
External
24VAC Power
Supply*
VAC + IN
A
VAC - COM
*Do not use control transformer powering the VLC because 4-wire
devices typically incorporate full-wave rectified power in their circuitry.
Verify with particular mfg./model.
– VDC AUX
One side of
shield to ground.
+ –
External 24 VDC
Power Supply
0–5VDC inputs
For two-wire devices, connect the signal output (typically identified as Signal,
Output +, or +) to the appropriate IN terminal on the VLC and the output
common (typically identified as Output Common, Output –, or –) to the nearest
COM terminal.
For three-wire devices, the 24VDC (20VDC for VLC-E models) terminal can
provide the power source.
For non-VAV devices, the 24 VDC (20VDC for VLC-E models) terminal
provides a maximum of 100ma.
For wiring, 18AWG two conductor twisted shield cable is required.
If a jumper or DIP switch is present, set it to 0–5 VDC/4–20mA.
26 © Honeywell 31-00294-03
Installation and wiring
SIG IN
–
COM
+
24VDC
© Honeywell 31-00294-03 27
VisualLogic Controllers Installation and Operations Guide
Pulse-type inputs
Pulse-type inputs can be wired only to IN 1, IN 2, or IN 3 on VLCs. VLCs that
carry the VAV designation do not support pulse-type inputs. (VLC-651R and
VLC-660R only support pulse inputs on IN-1 and IN-2.)
For wiring, 18AWG two conductor twisted shield cable is required.
Three types of pulse-type inputs can be used: flow, totalizer, or frequency. To use
two or all pulse information types per meter, wire the meter to a physical input
for each type of pulse data used: for example, flow on IN-1, totalizer on IN-2,
and frequency on IN-3, as shown in Figure 20.
Pulse output device VLC terminals
IN x
COM
IN x
One side of shield to ground.
COM
IN x
Figure 20 Pulse device wired to three inputs for flow, totalizer, and frequency
The pulse-input circuitry uses three of the CPU’s hardware timers. The pulse-
width range is 10ms to 327 seconds. Pulse width is measured from successive
trailing edges of consecutive pulses, as shown in Figure 21.
Pulse 3
Pulse 2 (100 ms)
Pulse 1 (60 ms)
(80 ms)
If the device generates pulse data, use dry contacts suitable for low current (gold
contacts) or a solid-state (transistor) switch. If the VLC has a jumper or DIP
switch, set it to Thermistor/Dry Contact.
C AU T IO N : High-frequency (approximately 100Hz) pulse inputs can cause up
to a 50% error in the reported rate and consumption values for the sample in
which the error occurred. Avoid high-frequency pulse inputs whenever possible.
Outputs
This section describes binary and analog outputs for Gen4 VLCs.
28 © Honeywell 31-00294-03
Installation and wiring
N O T E: The VLC-444, and VLC-444e have BACnet objects only for those
binary outputs that exist on the controller. Older VLCs have BACnet objects
BO-0 through BO-15, regardless of how many physical outputs are present.
Ground the BO return to the transformer or panel ground rather than the GND
terminal on the VLC. This helps reduce the chance of noise from contactors,
motors, VFDs, and other devices returning to the VLC. (See Figure 22,
Figure 23, and Figure 24.)
See the installation instructions provided with your specific device for more
information about wiring requirements. Do not connect BO returns to the AO or
IN commons.
BO x BO
BO x
loads
GND
GND
BO
BO x loads
BO x
GND
GND
Return Ground (–)
BO x
BO x
24 VAC
Transformer
24 VAC
GND
BO x
c Fan or heat
contactor
GND
Panel/enclosure ground. Must
connect to known earth ground.
BO 3 (MTR OPEN)
BO 4 (MTR CLOSE)
© Honeywell 31-00294-03 29
VisualLogic Controllers Installation and Operations Guide
Figure 24 shows typical BO wiring for VAV-SD2a, with all outputs hot-
switched.
For current outputs, a 4–20mA signal is achieved by scaling the 0–100 output
signal in software to a 20–100 signal with Function 45: Two-point Linear
Converter. The same method can be used to obtain a 2–10VDC signal. (For
details about that function, see BACtalk Systems Programmer’s Guide and
Reference (LTBT-TM-PRGRMR)).
Wire the AO common to the nearest output COM terminal on the VLC.
IM P O RTA N T: Do not wire AO common to input COM terminals.
VLC terminals Controlled device
AO 0
COM
AO 1
One side of shield to ground.
30 © Honeywell 31-00294-03
Installation and wiring
Current/Voltage settings
For VLCs with AOs, the AOs are configured to provide either a current
(0-20mA) or voltage (0-10VDC) output.
Older VLC models (including VLC-853, VLC-1188, and VAV-SD2A) are
configured with DIP switches, while newer models (VLC-444, VLC-444e
automatically sense this setting.
The VLC651R output is not configurable; it is 0-20mA only.
DIP switch current/voltage settings
Older VLCs are configured manually by setting DIP switches on the controller.
The controller labeling shows how to position the DIP switches to configure
AOs for current or voltage output.
VLC-444 and VLC-444e autosensed current/voltage settings
The VLC-444 and VLC-444e are autosensing and therefore have no jumper
mode for configuration. VLC-444 and VLC-444e AOs can be commanded
beyond 100.00, up to 102.4, in which case they can overdrive a little to 10.24
volts and 20.48mA to help account for any possible line losses. VLC-444 and
VLC-444e units are calibrated so that 0-100 yields 0-10 volts or 0-20mA.
© Honeywell 31-00294-03 31
VisualLogic Controllers Installation and Operations Guide
32 © Honeywell 31-00294-03
Scaling inputs in software
© Honeywell 31-00294-03 33
VisualLogic Controllers Installation and Operations Guide
Flowb Therm/Dry Pulse Width 1,2,3 Use this setup when you want the present-
Contact (VisualLogic®) value of the pulse input to measure the
current flow reading—gallons per minute, for
Not example. Set the input as a Pulse Width or
Pulse Flow available on Pulse Flow Meter and set Units to the unit of
Meter VAV VLCs. measure desired.
(VLC DDC)
Zero (Time Base) Enter the time base, which
is the number of seconds in the unit of
measure for flow. For example, for gallons
per minute, time base = 60; for liters per
second, time base = 1.
Range (Pulse Value) Enter the number of
units per pulse. For example, enter 10 for 10
gallons per pulse.
Totalizer Therm/Dry Pulse Totalizer 1,2,3 Use this setup when you want the present-
Contact value of the pulse input to maintain a running
total of consumption. Set the input as a Pulse
Not Totalizer and set Units to the desired unit of
available on measure.
VAV VLCs.
Zero (Time Base) Not used.
Range (Pulse Value) For the pulse value,
enter the number of units per pulse. For
example, range = 10 for 10 gallons per pulse.
Frequency Therm/Dry Frequency 1,2,3 Use this setup when you want the present
Contact Not value to represent pulses per second. Set the
available on input as Frequency. Units are usually set to
VAV VLCs. Hertz (Hz). The measurable frequency range
is 0.000009–100 Hz.
a. The configuration for 0-10 VDC for VLC-444 and VLC-444e figures differ from other devices. See Table 12 on page
51.
b. VLC-651R and VLC-660R support only pulse inputs on IN-1 and IN-2.
34 © Honeywell 31-00294-03
Communications: MS/TP LAN configuration
Segment length 4000 ft. (1071 m.) per segment using recommended wire.
Maximum devices Depends on classification of devices as master or slave.
overall Maximum number of master devices is 128.
Maximum number of slave devices or devices overall (mixed master and slave) is 255.
This includes VLCs, BACtalk global controllers (all are considered masters) and any
other devices, regardless of their relative unit loads.
Maximum devices per Depends on relative unit load of devices.
segment
Repeaters Required when making runs longer than 4000 feet. Three repeaters maximum between
any two devices.
Terminating resistors Matched resistors required at each end of segment bus wired across (+) and (–). Use
matched precision resistors rated ¼W ±1% / 80 - 130 ohms.
Shield grounding Ground shield drain wire at single point earth (panel) ground, not VLC ground. Tape off
shield drain wire at other end. Tie shield drain wire through at each VLC.
© Honeywell 31-00294-03 35
VisualLogic Controllers Installation and Operations Guide
Follow the guidelines in this section for grounding MS/TP cable shields.
• Each MS/TP segment should have a single point of shield ground,
preferably as close to the middle of the cabling run as possible, as shown
in Figure 27.
• Do not ground the MS/TP shield using a VLC terminal.
• Never ground both ends of a shield because differences in potential
between the grounds can induce current on the shield, causing
interference.
• At ungrounded, exposed shield points (the end of a segment), tape back
the shield to the wire jacket or—for optimum transient shunting—use
100 V gas discharge tubes or 120V MOVs between the shield and
ground, as shown in Figure 27.
• At connecting points of termination, tie the shield through with a wire
nut as shown in Figure 28.
Figure 27 Shield drain tie through and MS/TP termination detail at mid-
segment VLC
Terminating resistors
At the last device on each end of the MS/TP segment, matched terminating
resistors wired across Data + and Data – are required for signal integrity (Figure
29).
36 © Honeywell 31-00294-03
Communications: MS/TP LAN configuration
2. Locate the DIP switch bank on the VLC for addressing. This is labeled
ADDR or ADDRESS.
4. Set the DIP switches for the MAC address that you want. Add the value
of DIP switches set to ON to determine the MAC address. Use Table 8.
Ta ble 8 DIP switch values for MS/TP LAN MAC address
DIP 1 2 3 4 5 6 7
Value 1 2 4 8 16 32 64
38 © Honeywell 31-00294-03
Communications: MS/TP LAN configuration
When either rotary switch is in a position other than 0, the option to select the
BACnet device ID is available. The rotary switches form the first two digits of
the BACnet device ID, which are added to the MS/TP MAC address as follows:
BACnet device ID = (rotary switch settings x 1000) + MAC address.
For example, if the rotary switches are set to 1 and 7 as shown in Figure 29, and
the MS/TP MAC address DIP switches are set to 4, the BACnet device ID is
17004 ((17 x 1000) + 4 = 17004)
Normally this feature is used by setting up all VAViH-SD units on the same MS/
TP trunk with the same rotary switch settings.
© Honeywell 31-00294-03 39
VisualLogic Controllers Installation and Operations Guide
40 © Honeywell 31-00294-03
Communications: MS/TP LAN configuration
Alerton/
Standard DIP 1 DIP 2 DIP 3 DIP 4 Notes
DDC
VZ0000 OFF OFF OFF OFF No fan, cooling only.
VZ0001 ON OFF OFF OFF Series fan, cooling only.
VZ0002 ON ON OFF OFF Parallel fan, cooling only.
VZ0003 OFF ON ON OFF No fan, one-stage heat
VZ0004 ON OFF ON OFF Series fan, one-stage heat.
VZ0005 ON ON ON OFF Parallel fan, one stage heat
VZ0005 has stage one heating minimum off time of one minute.
VAViH-SD minimum off time is two minutes.
VZ0006 OFF ON ON ON No fan, two stages of heat.
VZ0007 ON OFF ON ON Series fan, two stages of heat.
VZ0008 ON ON ON ON Parallel fan, two stages of heat.
VZ0009 OFF ON OFF OFF No fan, modulating heat.
VZ0010 ON OFF OFF OFF Series fan, modulating heat.
VZ0010 runs fan un unoccupied mode if heating signal is greater
than 25%.
VZ0011 ON ON OFF OFF Parallel fan, modulating heat.
VZ0011 uses heating signal scaled from (30,0) to (100100).
VAViH-SD uses unscaled heating signal.
© Honeywell 31-00294-03 41
VisualLogic Controllers Installation and Operations Guide
Operation
This section describes how to perform some common tasks associated with Gen4
VLC devices.
ROC file
To view the firmware version of a VLC, open the Device Properties for a VLC
using a push button on a display, as shown in Figure 30.
VLC firmware
(ROC)
See more about using ROC files under “ROC files” on page 43.
N OT E : The firmware-revision property shown on the VLC Device Properties
page is not the firmware version. Instead, use the application-software-revision
property.
42 © Honeywell 31-00294-03
Operation
ROC files
(Older VLCs had a single version of firmware burned into the CPU).
The ROC file is the brains of the device and handles the more complex functions
of the VLC, such as object support, DDC, and I/O control.
The ROC file can be downloaded from the ASN whenever a software upgrade is
necessary. See “Downloading a ROC” on page 43.
The VLC & VAV models ROC file is VLC1000.bin, and it must reside on the
host computer in the following folder: Alerton\BACtalk\System folder.
N O T E: The VAViH-SD uses ROC file VLC1007.bin, unlike other Gen4 VLCs.
The VLC-444 uses ROC file vlc1008.bin and the VLC-444e uses ROC file
VLC1023.bin.
When a ROC that supports the use of flash memory for object names and
descriptions is downloaded, BACnet checks the flash to see if the sharing
scheme is already in place. If the sharing scheme is not there, the flash string is
initialized as empty.
Downloading a ROC
To download a ROC file to a Gen4 VLC models, use Compass or Envision for
BACtalk. BACtalk for Windows does not support the Gen4 ROC file.
2. Scan the network for the VLC. (See instructions under “Scanning the
BACnet network for devices” on page 44.)
3. Send the VLC ROC to the VLC. (See instructions under “Sending and
saving data to BACtalk controllers” on page 45.)
N O T E: For more information about scanning for devices and sending to or
saving data from BACtalk controllers, see Envision for BACtalk Installation and
Startup Guide (LTBT-TM-ADMIN).
© Honeywell 31-00294-03 43
VisualLogic Controllers Installation and Operations Guide
If you ran the new scheme in a VLC, then reverted to the old scheme, and now
want to go back to the new scheme, you need to write a nonempty description to
AV-0 while running the old ROC. This insures the new scheme ROC properly
clears flash.
4. Click Scan.
Device scan searches the network for BACnet-compliant devices,
making several passes. This takes some time. Devices found appear
immediately in the list of devices. You can interrupt this process at any
time by clicking Stop. However, Alerton recommends that you allow
the scan passes to complete, as the device capabilities are scanned after
the device model is identified.
N OT E : When new records are added to Device Manager, device property
information of previous records are overwritten. If the device properties were
previously sent to the controller, you can use the Save to disk feature to recover
the information.
6. Click Close.
44 © Honeywell 31-00294-03
Operation
2. In the list of devices, select the device profiles that you want to send or
save.
4. Select the check boxes for the items you want to send or save.
5. Click OK.
Shutdown sequence
The VLC monitors supply voltage and goes into shutdown mode if the supply
voltage drops below 15 VAC, thereby protecting data integrity.
When the VLC goes into shutdown mode, all communications are terminated,
the status LED is set to steady ON, and the points stored in RAM are backed up
in flash memory. Once the VLC enters shutdown mode, it does not restart for at
least 16 seconds, regardless of power conditions.
The VLC restarts after the 16-second delay and the supply voltage goes above 17
volts VAC. RAM integrity is checked when the VLC restarts.
If the RAM values are intact, the VLC continues to function normally and the
startup sequence is bypassed.
If the RAM check reveals that RAM values were lost, the following events occur
as part of the VLC startup sequence:
• RAM values are restored from flash memory.
• The DDC init flag is set to ON for the first pass of DDC.
• The after-hours timer is set to zero.
• The demand offset is set to zero.
N OT E : The VLC is rated for operation with a supply voltage between 20 VAC
and 30 VAC, with nominal voltage of 24 VAC.
46 © Honeywell 31-00294-03
Operation
Description Implementation
There is a prioritized list of possible sources for descriptions. In order of priority,
the first condition that is true defines the result:
• If the “writable descriptions” option is selected in the DDC, AND if the
point has writable string storage, then the writable string is used, even if
it's blank. In this case, the description is writable.
• Otherwise, if the “writable descriptions” option is not selected, AND if
there is a description for the point given in the DDC file, then that
description is used. The description is read-only in this case.
• Otherwise, if there is a predefined text string for the point, then it is
used. The description is read-only.
• Otherwise, the description is blank and read only.
The name property of point objects is writeable if indicated in the table above. In
this case the name and description property share the same writable string.
Description Implementation
There is a prioritized list of possible sources for descriptions. In order of priority,
the first condition that is true defines the result:
• If the “writable descriptions” option is selected in the DDC, AND if the
point has writable string storage, then the writable string is used, even if
it's blank. In this case, the description is writable.
• Otherwise, if the “writable descriptions” option is not selected, AND if
there is a description for the point given in the DDC file, then that
description is used. The description is read-only in this case.
• Otherwise, if there is a predefined text string for the point, then it is
used. The description is read-only.
• Otherwise, the description is blank and read only.
© Honeywell 31-00294-03 47
VisualLogic Controllers Installation and Operations Guide
Purpose Used for variable-speed fan coil, heat pump, and Table 3 on page 9 describes
AC unit applications. details about VLC-444/VLC-
444e and other Gen4 VLC
Inputs Four universal inputs. devices.
Environmental factors The following are the acceptable operating For details about other Gen4
ranges for the VLC-444/VLC-444e: VLC devices, see
• Temperature: -40 - 150 deg. F (-40 - 65.5 deg. C). “Environmental factors” on
page 11.
• Humidity: 5-95% RH, noncondensing.
20 VDC source The VLC-444/VLC-444e have a 20 VDC source, See “24 VDC source” on
unlike other VLC models that have a 24 VDC page 14.
source.
Input resolution The VLC-444/VLC-444e inputs have 12 bits of See “Electrical characteristics of
resolution, not 10, as do other VLC devices. Gen4 VLC input circuits” on
page 19.
BACnet objects (input) VLC-444/VLC-444e devices have BACnet See “Inputs” on page 19.
objects for only those inputs that exist, unlike
older VLCs, which have BACnet objects IN-0
through IN-15 regardless of how many physical
inputs exist.
48 © Honeywell 31-00294-03
Differences between VLC-444/VLC-444e and other Gen4 devices
BACnet objects VLC-444/VLC-444e devices have BACnet See “Outputs” on page 28.
(outputs) objects only for those binary outputs that exist on
the controller, unlike older VLCs, which have
BACnet objects BO-0 through BO-15 regardless
of how many physical outputs are present.
Input configuration Inputs are configured in VisualLogic® or DDC. See “Inputs” on page 19.
Different wiring The wiring schematic shown in Figure 11 on See “Electrical characteristics of
page 23 does not apply to the VLC-444/VLC- Gen4 VLC input circuits” on
444e because input configuration is controlled by page 19.
VisualLogic® device settings.
0-5 VDC inputs Inputs on the VLC-444/ VLC-444e controllers are For information specific to other
0-10 VDC inputs 0-10 VDC, so you may need to adjust the range devices’ use of 0-5 VDC inputs,
and offset. see “0–5VDC inputs” on page
32.
To use 0-5 VDC inputs, you must set up proper
scaling for the input. If the input range is 0-4096 Otherwise, see “Input wiring and
counts as the input voltage goes from 0-10 VDC, configuration tips” on page 21.
then a 0-5 VDC input reads
0-2048 counts as it goes through its full range
(half the readable range of 0-10 VDC).
Two Point Scale setup When you configure a VLC-444/VLC-444e using See “Inputs” on page 19.
window and 0-5 and 0- the Two Point Scale Setup Window, the 0 – 10v
10 VDC inputs scaling selections behave like other controllers.
4-20mA inputs If you intend to use 4-20mA scaling, use a 500 See “Inputs” on page 19.
ohm resistor instead of the usual 250 ohm
resistor.
If you have already installed your 4 – 20mA
sensors with 250 ohm resistors, use the 0 – 5v
scaling option to get the correct Zero and Range.
If no jumper or DIP switch is present, the setup
can be done only in software.
Current/voltage settings The VLC-444/VLC-444e are autosensing and See “Current/Voltage settings”
therefore has no jumper for mode configuration. on page 31.
VLC-444/VLC-444e AOs can be commanded
beyond 100.0, up to 102.4, in which case it can
overdrive a little to 10.24 volts and 20.48 mA to
help account for any possible line losses.
VLC-444/VLC-444e units are calibrated so that 0-
100 yields 0- 10V or 0-20mA
© Honeywell 31-00294-03 49
VisualLogic Controllers Installation and Operations Guide
Communication speed Capable of speed up to 115.2 Kbps, as opposed Transmission speed for other
to 76.8 Kbps as is standard for other Gen4 VLCs. devices is described in Table 7
on page 35.
Reserved points More reserved points than other Gen4 VLC See BACtalk Systems
devices. Programmer’s Guide and
Specifically, the VLC-444/VLC-444e include BV- Reference (LTBT-TM-
99, which disables the 0.5 degrees F deadband PRGRMR), available on the
between AV-95 and AV-96. ASN.
50 © Honeywell 31-00294-03
Writable Object Names in VLC-444 and VLC-444e
AI 0-3 X
AI 99 Supply Voltage
AO 0-3 X
AV 0-89 X
AV 90 Setpoint (SP) X
AV 93 Cooling SP Offset X
AV 94 Heating SP Offset X
AV 95 Unoccupied Cooling SP X
AV 96 Unoccupied Heating SP X
AV 99 Current Cooling SP X
© Honeywell 31-00294-03 51
VisualLogic Controllers Installation and Operations Guide
BI 0-3 X
BO 0-3 X
BV 0-63 X
BV 67 Occupied/Unoccupied X
Status
BV 69 Swap English/Metric X
BV 70 Microtouch(OFF)/ X
Microset(ON)
BV 71 English (OFF)/Metric X
(ON)
BV 76 Fan Auto X
BV 77 Heating ICON X
52 © Honeywell 31-00294-03
Writable Object Names in VLC-444 and VLC-444e
BV 78 Cooling ICON X
BV 79 Backlight ON X
BV 99 Disable Unocc SP
Deadband
BV 300-303
BV 400-403
© Honeywell 31-00294-03 53
VisualLogic Controllers Installation and Operations Guide
Important Changes
Compatibility Mode - The VLC-E/VAV-E models support a “compatibility code” setting for
ease in “drop in” replacement of existing Gen4/C3 models. In compatibility mode inputs are
modified to match what would be reported by the Gen4/C3 models. This avoids having to change
DDC scaling factors to support the new input circuity of the VLC-E/VAV-E models.
Configuration via BVs - All input and output configuration jumpers or DIP switches are
replaced by configuration BVs in the VLC-E/VAV-E models. All VLC-E/VAV-E models support
“true” universal inputs and are configured similarly, with the exception on Input-0.
BACnet COV Subscriptions - All new VLC-E/VAV-E models support COV Subscriptions for
all data points, i.e. AIs/AOs/AVs and BIs/BOs/BVs. Regarding AIs/AOs/AVs, the new COV-
Increment Property is used to define the frequency of COV Notifications to COV Subscription
devices. Also, ACM ROC v2.0.22 or later is required for COV Subscription trend logging of
VAV-E/VLC-E points.
Additional AVs and BVs including priority array support - VLC-E/VAV-E models have an
additional 48 AVs (8 with priority arrays) and 64 BVs (16 with priority arrays).
16-bit inputs - Inputs on all VLC-E/VAV-E models have 16-bit resolution. Inputs’ raw counts
range 0-4095 and are counted in 0.0625 increments to achieve 65,536 steps of resolution.
When VLC-E/VAV-E are in Compatibility Mode (BV-250=ACTIVE) input raw counts range 0-
4095 and are counted in increments of 1 to achieve 4096 steps of resolution – delivering 12-bit
resolution. This is an improvement over the 10-bit resolution of legacy Gen4/C3 models.
Expanded pulse input support - All VLC-E/VAV-E inputs support pulse-type signals – except
for Input-0, which is reserved for the Microset/Microtouch. (Requires Compass v1.6.3 or later).
VLC-E and VAV-E shutdown sequence - The VLC-E/VAV-E models go into shutdown mode if
the supply voltage drops below 16VAC. After a 30 second delay and when the voltage goes
above 19VAC, the VLC-E/VAV-E returns to normal operation.
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VLC-E and VAV-E Models Detail
VAV-DD-E Dual-duct VAV controller with two Four Four ground-switched 24 VAC @ 0.5 A triac
integral airflow sensors (hot deck/ universal outputs for damper motor control.
cold deck) inputs.
VAV-DD7-E Dual-duct VAV controller with two Four Seven binary outputs: Three hot switched 24
integral airflow sensors (hot deck/ universal VAC @ 0.5A triacs.
cold deck). inputs. Four ground switched 24 VAC @ 0.5A for
damper motor control.
VAV-SD-E Single-duct VAV controller with an Four Five binary outputs: Three hot-switched 24VAC
integral airflow sensor universal @ 0.5A triacs.
inputs. Two ground-switched 24VAC @ 0.5A triacs for
damper motor control.
VAV-SD2A-E Single-duct VAV controller with an Four Five binary outputs, hot-switched 24 VAC @
integral airflow sensor. universal 0.5A triac outputs.
inputs. Two analog outputs.
Output is auto-sensing for 0-10V or 0-20mA.
VLC-16160-E High-density I/O configuration, Sixteen Sixteen hot-switched 24 VAC @ 0.5A triac
typically used in lighting control or universal outputs.
other high point-count applications. inputs.
VLC-550-E Used for heat pumps, AC units, and Five Five hot-switched 24 VAC @ 0.5A triac outputs.
other terminal unit applications. universal
inputs.
VLC-651R-E Used for unit ventilators, fan coils, or Six Three independently isolated, normally open,
any application that requires universal high-current relay outputs (Form- A [N.O.] dry
multispeed fan or motor control. inputs. contact).
Two hot-switched 24 VAC @ 0.5A triac outputs.
One analog output.
Output is auto-sensing for 0-10 VDC or 0-20mA.
VLC-660R-E Used for unit ventilators, fan coils, or Six Three independently isolated, normally open,
any application that requires universal high-current relay outputs (Form-A [N.O.] dry
multispeed fan or motor control. inputs. contact).
Three hot-switched 24 VAC @ 0.5A triac outputs.
VLC-853-E Often used for central plant systems, Eight Five hot-switched 24 VAC @ 0.5A triac outputs.
air handling units, and large terminal universal Three analog outputs. Outputs are autosensing for
units. inputs. 0-10 VDC or 0-20mA.
VLC-1188-E Often used for central plant systems, Eleven Eight hot-switched 24 VAC @ 0.5A triac outputs.
air handling units, clean rooms, fume universal Eight analog outputs. Outputs are autosensing for
hoods, and large terminal units. inputs. 0-10 VDC or 0-20mA.
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VAV-DD-E 4 4 0 See Point List See VAV Specific Point List Functionality table
Functionality below
VAV-SD2A-E 4 5 2 table below
VAV-SD-E 4 5 0
VAV-DD7-E 4 7 0
VLC-853-E 8 5 3
VLC-550-E 5 5 0
VLC-1188-E 11 8 8
VLC-1600-E 16 0 0
VLC-16160-E 16 16 0
VLC-651R-E 6 5 1
VLC-660R-E 6 6 0
VAV Specific Point List Functionality (Red Lettering indicates new points)
Table 15 VAV Specific Point List Functionality
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VLC-E and VAV-E Models Detail
Points Function
BO-0…15 Physical outputs – priority arrays (number of available BOs dependent on VLC model)
AO-0…7 Physical outputs – priority arrays (number of available AOs dependent on VLC model)
AV-0…89 General Purpose DDC - DDC header overrules any user assignment; any attempt to write Units using
BACnet is rejected unless the DDC header Units property for the given AV is “no units.”
BV-99 Disables 0.5°F DB between AV-95 & AV-96 (ON = AV-96 can equal AV-95)
BV-200…215 Selects Current mode (ACTIVE) or Voltage mode (INACTIVE) for AI-0…15 – set by user
BV-220…235 Selects 0-5V input (ACTIVE) or 0-10V input (INACTIVE) for AI-0…15 – set by user
BV-250 Selects Compatibility mode (ACTIVE) or Normal mode (INACTIVE) – set by user
BV-300…307 Indicates Current mode (ACTIVE) or Voltage mode (INACTIVE) for AO-0…7
BV-400…415 Automatically set by device on first pass of DDC according to AI type setting in DDC header.
ACTIVE indicates pullup resistor is to be enabled. INACTIVE indicates pullup resistor is not to be
enabled.
Can be overridden by user, but in this case needs to be overridden by setting it to desired value in DDC
(as startup will always set it as described above).
Pullup is disabled (INACTIVE) if the AI is set to “Scaled” in the DDC header.
Pullup is enabled (ACTIVE) if the AI is set to any other type besides “Scaled”.
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VisualLogic Controllers Installation and Operations Guide
This results in a complement of “unused” I/O objects in the Gen4 VLCs. In some
cases, jobs have been engineered for a DDC application to make use of these
“unused” logical I/O object. The VLC-E/VAV-E contains logical I/O objects
only for actual hardware I/O. DDC that accessed “unused” objects will need to
be altered to use the new objects at AV 130-177 and BV 130-193 to run properly.
Compatibility Mode
In Compatibility Mode (BV 250 = Active) the devices will modify input counts
to match what would have been seen had the units been Gen4. This allows field
replacement of existing Gen4 without any kind of DDC modification. The 2-
point scaler for Gen4 VLCs will apply.
Moving forward to new jobs, if operating in Compatibility Mode: Select the
Gen4 VLC models while using the 2-point scaler.
When Compatibility Mode is OFF (BV 250 = Inactive): Select the appropriate
VLC-E/VAV-E model while using the 2-point scaler.
Resistance Mode
In this mode a 13.3k pull-up resistor is applied to the input. This is equivalent to
Gen4/C3 VLC “Thermistor/Dry Contact”, which is not handled automatically.
Voltage Mode
Input voltage 0-10v is divided to the range 0-3.3v with ADC reference 3.3v. The
units are factory calibrated so that 10v reads 4095.
VisualLogic DDC
DDC file size max increased from 14080 to 16384 bytes.
VisualLogic 2-Point Scaler updated to add VLC-E devices.
58 © Honeywell 31-00294-03
Electrical characteristics of VLC-E/VAV-E input circuits
VLC-E and VAV-E Universal Inputs when Pullup (BV 4xx) is Inactive (Voltage/
Current Mode)
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60 © Honeywell 31-00294-03
Analog Inputs (AIs)
4–20mA BV-400…BV-415 set to INACTIVE Scaled All Inputs 250 ohm 1/4 watt +/- 1%
automatically. precision resistor required
externally across input and
BV-200…BV-215 manually set to
common.
ACTIVE overrides default setting
0–10 VDC or BV-400…BV-415 set to INACTIVE Scaled All Inputs IM P O R TAN T: Sensors
0-5 VDC automatically. with lower output
BV-200…BV-215 manually set to
impedance yield higher
INACTIVE (default).
degree of accuracy.
BV-220…BV-235 manually set to
ACTIVE overrides default 0-10VDC
for 0-5VDC input.
ROC Files
Table 19 ROC Files
VAV-SD2A-E VLC1030.bin
VAV-SD-E VLC1031.bin
VAV-DD-E VLC1032.bin
VAV-DD7-E VLC1033.bin
VLC-550-E VLC1034.bin
VLC-853-E VLC1035.bin
VLC-1188-E VLC1036.bin
VLC-16160-E VLC1037.bin
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VLC-1600-E VLC1038.bin
VLC-651-E VLC1039.bin
VLC-660R-E VLC1040.bin
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Difference between VLC-E/VAV-E models and Gen4/C3 models
Difference Detail
CPU Upgrade VLC-E/VAV-E models use a 32-bit NXP K22 processor running at 40 Mhz. 512
Kb of flash allows for future expansion of program features.
Airflow Sensor Improvement VAV-E models use a self-contained sensor that provides greater accuracy at low
flow rates than the previous Gen4/C3 VAV airflow sensor.
VAV-E models also expose sensed pressure and velocity information via AI-9
Cold Deck Pressure, AI-7 Hot Deck Pressure, AI-12 Cold Deck Velocity, and
AI-11 Hot Deck Velocity.
Advanced BACnet Capabilities The firmware for VLC-E/VAV-E models is compliant to BACnet protocol
revision 15 (pending); one of the new capabilities is COV Subscriptions, as
follows…
Physical AIs and Airflow AIs
User AVs 0-89 and Microset AVs 90-110
Extended User AVs 130-177
Physical AOs 0-7
User BVs 0-63 and Microset BVs 64-87
Extended User BVs 130-193
Physical BOs 0-16
NO T E :The VLC-E and VAV-E support a maximum of 32 active
COV subscriptions.
Advanced BACnet Capabilities The firmware for VLC-E/VAV-E models is compliant to BACnet protocol
revision 15 (pending); one of the new capabilities is COV Subscriptions, as
follows…
Physical AIs and Airflow AIs
User AVs 0-89 and Microset AVs 90-110
Extended User AVs 130-177
Physical AOs 0-7
User BVs 0-63 and Microset BVs 64-87
Extended User BVs 130-193
Physical BOs 0-16
NO T E :The VLC-E and VAV-E support a maximum of 32 active
COV subscriptions.
BACnet objects (Inputs) VLC-E/VAV-E have BACnet objects for only those inputs that exist, unlike
older VLCs, which have BACnet objects AI-0 through AI-15 and BI-0 through
BI-15 regardless of how many physical inputs exist.
BACnet objects (Outputs) VLC-E/VAV-E have BACnet objects only for those outputs that exist on the
controller, unlike older VLCs, which have BACnet objects AO-0 through AO-7
and BO-0 through BO-15 regardless of how many physical outputs exist.
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VisualLogic Controllers Installation and Operations Guide
Difference Detail
Inputs Advanced circuitry and firmware filtering improve noise rejection. Universal
inputs are mode-selectable via BVs. Modes supported are:
Thermistor/Dry Contact, Voltage, and Current.
16-bit input resolution. Compatibility mode converts input readings to values
that would be reported by Gen4/C3 models, allowing use of Gen4/C3 DDC
without DDC scaling adjustments.
Pulse support is supported on all inputs except IN-0.
0-5V, 0-10V, and 0-20mA modes are supported on all inputs.
Input resolution The VLC-E and VAV-E inputs have true 16-bit resolution, this includes the
airflow sensor input(s).
0-5 VDC inputs Inputs on Gen4 VLC/VAV models had varying support for 0-5VDC and 0-
0-10 VDC inputs 10VDC. The new VLC-E/VAV-E models all support 0-5/0-10VDC inputs
similarly.
Inputs on the VLC-E/VAV-E models are 0-10 VDC. Each input can be
configured to operate in 0-5 VDC mode by setting the appropriate
BV-220…BV-235.
In Compatibility mode each VLC-E/VAV-E model supports BV setting
selections to match jumper or DIP switch selections of the corresponding Gen4/
C3 model. The input counts are converted to the counts that would appear on a
similarly configured Gen4 VLC.
Auxiliary 20 VDC source VLC-E models have a 20 VDC source, unlike Gen4 or C3 VLC models that have
a 24 VDC source.
Two Point Scale setup window and When you configure a VLC-E/VAV-E model that will be used in Compatibility
0-5 and 0-10 VDC inputs mode, choose the Gen4 equivalent in the Two Point Scale Setup Window as
device type.
If the VLC-E/VAV-E model will be using Normal mode, choose the
“appropriate VLC-E/VAV-E model” 0-10V or 0-5V device type in the Two
Point Scale Setup Window.
Two Point Scale setup window and When you configure a VLC-E/VAV-E model that will be used in Compatibility
4-20mA inputs mode, choose the Gen4 equivalent in the Two Point Scale Setup Window as
device type.
If the VLC-E/VAV-E will be using Normal mode, choose the “appropriate VLC-
E/VAV-E model” device type in the Two Point Scale Setup Window.
64 © Honeywell 31-00294-03
Difference between VLC-E/VAV-E models and Gen4/C3 models
Difference Detail
Output current/ voltage settings The VLC-E/VAV-E analog outputs are autosensing and therefore have no mode
configuration.
For outputs AO-0…AO-7, BV-300…BV-307 indicate whether the output is in
current or voltage mode. (ACTIVE = Current mode)
VLC-E and VAV-E units are calibrated so that 0- 100 yields 0- 10V or 0- 20mA.
Supply voltage available for AI-99 for the VLC-E/VAV-E models is an estimation of the input VAC based on
programming an assumption of half-load of the VLC-E total load capacity.
VLC-E/VAV-E require 19 VAC or greater before bootup proceeds and
shutdown as brownout protection if 16 VAC or less is detected.
BV-99 now available in all models All VLC-E/VAV-E models include BV-99, which disables the 0.5 degrees F
deadband between AV-95 and AV-96. The use of BV-99 allows AV-96 to equal
AV 95 if turned ON.
Previously this point was available only in the VLC-444/444e.
Additional AVs VLC-E/VAV-E models have 48 additional general-purpose AVs for DDC.
(AV-130 to AV-177).
NO T E : AV-170…AV-177 have a priority array.
Additional BVs VLC-E/VAV-E models have 64 additional general-purpose BVs for DDC
(BV-130 to BV-193).
NO T E : BV-178…BV-193 have a priority array.
Bootloader and ROC status LED The VLC-E/VAV-E bootloader maintains a solid LED during power verification
patterns and security validation of the ROC.
The VLC-E/VAV-E ROC maintains the same LED status patterns as the Gen4.
Communication speed VLC-E/VAV-E models are capable of MS/TP speeds up to 115.2 Kbps.
GEN4/C3 VLC/VAV models have a maximum of 76.8 Kbps.
User writeable Object Names and Same priorities as Gen4 VLCs but string storage increased from 192 to 360.
Descriptions Current flash string count appears as AI-109.
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VisualLogic Controllers Installation and Operations Guide
1. Configure the point you want to monitor with a COV-Increment that fits
for the type of data you will be trending. In the case of an AI that is
monitoring temperature, a COV-Increment in the range of 0.5-1.0 degrees
would be a good increment.
66 © Honeywell 31-00294-03
Setup for COV Trendlog on VAV-E/VLC-E Models
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