Almera n16 Europa fl-k9k
Almera n16 Europa fl-k9k
Almera n16 Europa fl-k9k
SECTION
FUEL SYSTEM
FL FL
E
CONTENTS
PREPARATION ........................................................... 2 INSTALLATION ..................................................... 4 F
Commercial Service Tool ......................................... 2 Bleeding Fuel Filter ................................................... 5
FUEL SYSTEM ........................................................... 3 FUEL LEVEL SENSOR UNIT ..................................... 6
Checking Fuel Lines ................................................. 3 Removal and Installation .......................................... 6 G
FUEL FILTER .............................................................. 4 REMOVAL ............................................................. 6
Water Draining from Fuel Filter ................................ 4 INSTALLATION ..................................................... 8
DRAINING WATER ............................................... 4 FUEL TANK ................................................................ 9
H
FUEL FILTER CHECK .......................................... 4 Removal and Installation .......................................... 9
Changing Fuel Filter ................................................. 4 REMOVAL ............................................................. 9
REMOVAL ............................................................. 4 INSTALLATION ................................................... 11
I
FL-1
PREPARATION
PREPARATION PFP:00002
Tool number
Tool name Description
Fuel tank lock ring wrench Removing and installing fuel tank lock ring
ZZA0122D
FL-2
FUEL SYSTEM
Inspect fuel lines and tank for improper attachment, leaks, cracks,
damage, chafing and deterioration.If necessary, repair or replace. FL
SMA803A
CAUTION:
Tighten high-pressure rubber hose clamp so that clamp end is F
3 mm (0.12 in) from hose end.
Tightening torque specifications are the same for all rubber
hose clamps. G
Ensure that screw does not contact adjacent parts.
H
MMA104A
FL-3
FUEL FILTER
DRAINING WATER
Open drain valve at the bottom of fuel filter.
MBIB0530E
REMOVAL
1. Remove quick connectors as shown.
MBIB0531E
MBIB0532E
INSTALLATION
● Install in the reverse order of removal.
● After installation, operate the priming bulb vertically to perform air bleeding.
Refer to FL-5, "Bleeding Fuel Filter" .
FL-4
FUEL FILTER
A
1. Prime the circuit using the priming bulb.
2. Perform engine cranking with repeating several times until
engine starting.
FL
D
MBIB0533E
FL-5
FUEL LEVEL SENSOR UNIT
MBIB0520E
REMOVAL
1. Disconnect battery ground cable.
2. Open fuel filler lid and filler cap.
3. Remove rear seat cushion. Refer to BT section in N16 ESM “SM2A00- 1N16E0E”.
4. Remove inspection hole cover under the rear seat.
MBIB0521E
MBIB0522E
FL-6
FUEL LEVEL SENSOR UNIT
FL
MBIB0523E
D
● Hold the connector while pushing in tabs, and pull out the
tube.
E
G
SFE562A
K
JFE628A
CAUTION:
● The tube can be removed when the tabs are completely depressed. Do not twist it more than
L
necessary.
● Do not use any tools to remove the quick connector.
● Keep the resin tube away from heat. Be especially careful when welding near the tube.
M
● Prevent acid liquid such as battery electrolyte etc. from getting on the resin tube.
● When the tube is replaced, also replace the retainer with a new one.
Retainer color:
Red (Feed hose side)
White (Return hose side)
FL-7
FUEL LEVEL SENSOR UNIT
MBIB0524E
MBIB0525E
INSTALLATION
Install in the reverse order of removal.
FL-8
FUEL TANK
FL
MBIB0526E
REMOVAL
1. Disconnect battery ground cable. L
2. Open fuel filler lid and filler cap.
3. If necessary, drain fuel from fuel tank.
4. Remove rear seat cushion. Refer to BT section in N16 ESM “SM2A00-1N16E0E”. M
5. Remove inspection hole cover under the rear seat.
MBIB0521E
FL-9
FUEL TANK
MBIB0522E
MBIB0523E
● Hold the connector while pushing in tabs, and pull out the
tube.
SFE562A
JFE628A
CAUTION:
● The tube can be removed when the tabs are completely depressed. Do not twist it more than
necessary.
● Do not use any tools to remove the quick connector.
● Keep the resin tube away from heat. Be especially careful when welding near the tube.
● Prevent acid liquid such as battery electrolyte etc. from getting on the resin tube.
● When the tube is replaced, also replace the retainer with a new one.
FL-10
FUEL TANK
Retainer color: A
Red (Feed hose side)
White (Return hose side)
8. Remove exhaust center tube. Refer to EX-2, "Removal and Installation" . FL
9. From rear left area of fuel tank, remove filler hose, vent hose,
and fuel check valve.
CAUTION: C
To prevent fuel from flowing out, install a blind cap immedi-
ately after the fuel hose is disconnected.
D
MBIB0527E
10. Lower the fuel tank by 70 to 80 mm (2.76 to 3.15 in), remove the F
nuts and clips holding the protector, and then remove the protec-
tor.
● To remove the clips shown in the figure. G
NOTE:
Always replace after every disassembly.
H
MBIB0528E
I
MBIB0529E
M
13. Remove fuel tank.
INSTALLATION
Install in the reverse order of removal. Connect the quick connector as follows:
● Insert tube into the center of the connector until you hear a click.
● After connecting quick connector, make sure the connection is
firmly made using the following method.
● Pull on the fuel tube and connector to make sure they are firmly
connected.
● Start the engine, increase engine speed and verify that there are
no leaks.
MBIB0523E
FL-11
FUEL TANK
FL-12