Application of The Simplex Method On Pro
Application of The Simplex Method On Pro
Nur Zafira Mohd Azman1, Nurul Akmal Mohamed1, Nurul Farihan Mohamed2, Muzirah Musa3
1
Department of Mathematics, Faculty of Science and Mathematics, Universiti Pendidikan Sultan Idris, Tanjong Malim, Malaysia
2
Kolej Genius Insan (KGI), Universiti Sains Islam Malaysia, Bandar Baru Nilai, Malaysia
3
School of Educational Studies, Universiti Sains Malaysia, Pulau Pinang, Malaysia
Corresponding Author:
Nurul Akmal Mohamed
Department of Mathematics, Faculty of Science and Mathematics, Universiti Pendidikan Sultan Idris
Tanjong Malim 35900, Perak, Malaysia
Email: [email protected]
1. INTRODUCTION
Each organization or corporation must make a profit to maintain its continued survival and
competitiveness. The key branch of any economy is the food industry, which positions itself at the centre of
the agricultural raw materials and food supply production process. The commercial bakery is a business
found around the nation. It allows bread, desserts, pastries, cream rolls, and cookies. Every generation loves
food. The dough is partly attributed to its high carbon content, which can lead to energy supply. Other
nutrients such as protein and vitamins are also found in the bread. Small business owners with limited capital
may find it as tough to compete with others to maintain their business. It is even more challenging for new
business owners as they tend to use trial and error in managing their finances when it comes to purchasing
products from suppliers. The main problem faced by the bakery entrepreneur is to determine the optimal
amount to produce maximum profits. Therefore, in this study, an optimum combination is investigated in
bread production to maximize profits for the bakery entrepreneur. While making every effort to maximize the
efficiency of every production component, there will undoubtedly be obstacles, which will emerge, from the
restricted capacity of production factors such as raw materials, equipment, and manpower [1].
The Baker's Cottage in Tampin, Negeri Sembilan, Malaysia, in the course of the bread-making
process, encounters a number of difficulties in creating five different varieties of bread. Of course, there are
many other kinds of materials required in the production of bread on a large scale. These substances have not
been used to their full potential. When the supply of resources is not fully used, the earnings that may be
gained are not at their maximum levels. This is due to the fact that the Baker's Cottage has not adopted linear
programming and has a limited knowledge of mathematics in the manufacturing process that is being carried
out at the time. Using an estimated technique of buying raw materials, Baker's Cottage plans its output in
order to meet demand. This is one of the reasons why companies do not achieve maximum profitability, and
it is for this reason that linear programming must be used in the manufacturing process in order to maximize
the efficiency of raw materials in the bakery.
Linear programming is a mathematical model for determining the optimum combination of products
to maximize benefits or minimize costs. Linear programming is often used for handling processes to choose
the right option for many kinds of problems such as division of money, liability, and materials where linear
programming works to select the best course of action from many alternatives [2]. Linear programming is a
term that encloses mathematical techniques targeted at optimizing outcomes by combining resources. Linear
programming models discuss the efficient usage of usable raw materials to manufacture various business
goods [3]. It is necessitating to minimize production cost to increase sales in the process of transforming raw
material into finished goods [1]. The problem is summarized as estimating the quantity of each raw material
to minimize production costs and maximize profit. This process will help companies to improve their
production according to suggestions from the results obtained from linear programming.
The use of a computer programmer application to help in the computation of the linear
programming mathematical model is intended to make it easier and faster to complete the calculation. It is
possible to solve linear programming problems using the Microsoft Excel solver [4], which is a computer
software. The advantages of Excel include the strength and depth of their quantitative analytical tools, as well
as their intuitive grid-like user interface, which many users are acquainted with and comfortable with. The
reasons for using Excel for optimization include the fact that it is free to download and install on any
Windows platform, that it is simple to use, and that data transfer to and from Excel is very flexible [5]. The
research that will be conducted this time has five variables by using the simplex method. In this study, the
production factors used in raw materials are solved by linear programming using Microsoft Excel solver.
2. LITERATURE REVIEW
Linear programming is a strategy that requires either minimizing or optimizing a given quantity [3].
Nowadays, linear programming is applied in every field as it has many applications to real-life situations, see
e.g. [6]. The operational research is a subject that consists of analytical methods in assisting to make better
decisions. The operational research has been used in many industries like logistics, finance and
transportations. For some applications on aircraft routing, see e.g. [7] and [8]. The linear programming was
used to effectively model various real-life problems ranging from scheduling airline routes to oil transport
from refineries to towns to achieve minimum standard requirements by finding the minimum cost. There are
many techniques in improving the decision making such as optimization, neural networks, fuzzy logic,
queueing theory etc. Some discussions of neural networks are available in [9] and the application of fuzzy
logic in [10].
Mohan [11] claims that manufacturing firms encountered difficulties in managing the resources
accessible for optimum profit because the linear programming that provided a practical quantitative approach
to decision-making was not completely implemented. Used a linear programming approach to optimize the
profit for allocating raw materials in the bakery to corresponding variables (big loaf, giant loaf, and small
loaf) [11]. Researched McDonald's Malaysia menu by implementing linear programming to identify the
cheapest menu and the healthiest menu [12]. The researcher developed a linear programming model for
McDonald's Malaysia menu that conforms to Malaysia's Recommended Nutrient Intake 2017 (RNI 2017).
Whereas, Mohamed et al. [13] formulated the mathematical model of the problem as linear integer
programming where the objective function is the total cost for the proposed set menu and the constraints
involved are the amounts of calories, carbohydrates, protein, fats, salt and sugar. The problem was solved by
using the Solver tools in MS Excel.
Dweekat et al. [14] recommended dispatching a minigrid with modest conventional generators and a
high degree of solar PV energy penetration, as well as a residential load demand. The resultant nonlinear
stochastic scheduling problem is approximated into a linear equivalent that can be addressed using the
efficient MILP approach. Hussin et al. [15] emphasizes the superiority of the suggested MILP-based
technique for addressing co-optimized generation and transmission maintenance scheduling with SCUC over
the LR-based approach. The results show that the MILP-based method is superior to other approaches in
tackling high-dimensional maintenance problems because it can generate better solutions.
Woubante [16] regarded the information gathered from Ethiopia's apparel industrial unit to
approximate the generated linear programming model parameters. Improved the model by utilizing LINGO
Application of the simplex method on profit maximization in Baker's Cottage (Nur Zafira Mohd Azman)
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16.0 applications and demonstrated that linear programming could increase the company's profit by 59.84
percent while satisfying consumer orders [16]. Tesfaye et al. [17] also conducted an analysis obtained from
the Ethiopian manufacturing industry and utilized a linear programming model. They suggested that the
linear programming model will expand the company's capital by 46.41 percent over the actual use of
resources. Tesfaye et al. [17] have also found that the company's profit will rise by 145.5 percent by
implementing their model. Shakirullah et al. [4] applies to Bangladesh's knit garment manufacturing unit
located in the Gazipur district. Data obtained by analyzing monthly resource consumption amount, inventory
value, and profit per unit on various goods received from the case industry. The data obtained were used as
parameters for the suggested linear programming to test the model's validation. The model has been applied
and implemented by Microsoft Excel Solver and AMPL. The analysis demonstrated that the linear
programming model would raise the case company's profit by 22 percent if there is great demand. That can
be 12.33 percent if the consumer demands. On the other hand, the linear programming model could minimize
the costs by 37 percent.
The objective in [18] is to examine linear programming in profit maximization of GT food Benin
City, Edo State. Adopted the revised simplex method for the standard maximization problem using the
echelon rule [18]. Based on secondary data, Ozokeraha and Paul [18] proposed that the chicken production
sector gives the business more control in higher profit. Maurya et al. [19] studies using a linear programming
model to optimize the profit of an Ethiopian chemical company located in Adama. An objective function is
generated based on the decision variables of manufacturing, revenues, and profit over a while, utilizing these
variables' quantitatively accessible data. Model equations with sufficient restraints considering production
restrictions are solved using the MS-Excel solver. The results noted that the company had a maximum profit
of Birr 107,353.17 per day. Aluminum sulphate was wholly used in the Ethiopian chemical business with an
idle filtration and evaporation period of 5 and 7 hours a day and an insufficient demand for sulphuric acid of
4,452 tonnes per day. Oladejo et al. [20] used a linear programming model to achieve an optimum investment
portfolio, with financial risks of $15,000,000.00 invested in crude oil, mortgage notes, cash crops, deposit
certificates, fixed deposits, treasury bills, and construction loans. The results indicated that the other
alternatives' spending had seen a marginal decline. When the original data's interest rates increased by 5
percent, the profit on investment also increased by almost 17 percent. Meanwhile, the amount of money on
treasury bills and construction loans increased. The amount of money on the other alternatives decreased,
except for mortgage securities, which showed a modest increase.
Oluwaseyi et al. [21] proposed a linear programming approach to decision-making at Benin Bakery
University, Benin District, Edo State, Nigeria. Wanted to specify the quantity of bread that the Benin Bakery
could manufacture on a day to maximize profits, according to the manufacturing process's restrictions [21].
The problem was formulated in mathematical terms and solved using the linear programming solver (LIPS).
The solution collected from a single iteration revealed that 667 units of extra-large bread had to be produced
daily by the baker to achieve a maximum daily profit of ₦100,000. Then proposed that the Benin Bakery
focus more on extra-large bread production to achieve a maximum profit of ₦100,000 per day [21]. Naik et
al. [22] used the Simplex algorithm to distribute raw materials among competing products (bread, cookies,
cakes, and macarons) bakery to maximize profit. The results obtained after the analysis showed that the baker
should produce 103 units of bread, 368 units of cakes, 42 units of macarons, and no cookies, to make
Rs324,488. It was observed from the analysis that particularly cakes, bread, and macarons contributed more
towards the profit. Thus, cakes need to be produced in higher numbers than the other products to maximize
profit.
Garba et al. [23] extracted data from the recording unit for an item blend fabrication industry,
Fortunate Bakery, Ilorin, Nigeria. Given the data supplied, the researcher developed a linear programming
problem to maximize its daily profit. Resolved the optimal daily profit achievable to the item blend's
organization to utilize the simplex method [23]. Using the Tora software package, the results showed that the
Fortunate Bakery would achieve an ideal daily profit level of ₦9,500. If the baker's manager concentrates on
the production of type alone, it is given to Saloon bread and disregards other lines of items produced by the
company.
Anggoro et al. [24] studied the raw materials to maximize Bintang Bakery's profit. Based on the raw
materials, analyzed the maximum profit in Bintang Bakery. The results using the simplex approach and the
Lindo tools indicated that the Bintang Bakery home industry results are optimum. The optimum profit of Rp
19,750,000 by manufacturing 3,740 flavored pieces of bread, 1,300 frozen bread rolls, and 520 bread packs
of Bintang Bakery industry enhanced profit by Rp 250,000. Ailobhio [1] analyzed the optimal solution in
Lace Baking Industry, Lafia, Nigeria. Formulated the problem in linear programming and solved using R
statistical software. The results indicated that the baker should produce 1,550 family loaf and 4,650 mini loaf
loaves for the Lace Baking Industry to achieve a maximum monthly profit of ₦558,000. Ailobhio et al. [1]
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reported that the Mini loaf and the Family loaf would make an optimum profit. There was also a need for
more Mini loaf and Family loaf to be developed and marketed to maximize profits.
Oladejo et al. [25] applied the linear programming problem to secondary data collected from the
Landmark University Bakery records. The result obtained from AMPL software revealed that the Landmark
bakery should concentrate more on producing 14,000 for Family loaf and 10,571 for Chocolate bread to
achieve a maximum monthly profit of ₦1,860,000. Akpan and Iwok [26] used the Simplex method concept
to assign raw materials to compete for variables (big loaf, giant loaf, and small loaf) to maximize profits in
the bakery. The study was carried out, and the result revealed that 962 units of a small loaf, 38 units of a big
loaf, and 0 units of a giant loaf had to be made by the baker to make a profit of N20,385. From the analysis,
Akpan and Iwok [26] found that a small loaf and a big loaf contribute objectively to the profit. The result
indicated that the bakery should generate and market more small loaves and big loaves to maximize the
profit. Ghosh et al. [27] developed a linear programming model to reduce the complexity of a Composite
Textile Industry's scheduling problem in pursuit of maximizing profit. The model is developed considering
process segmentation, utilization of machines, and other resources, concerning lead time. Four different lead-
time components are derived, and Microsoft Excel solver is used in solving the model. Ghosh et al. [27]
found that the maximum profit is $5164, and the Composite Textile Industry will gain this maximum profit if
the project is completed within 31 days.
3. RESEARCH METHOD
Currently, there are about 122 retail outlets of Baker’s Cottage in Malaysia with many more
expected to be opened. The research used a data collection procedure that is quantitative in nature. We
obtained the database for this project from a personal interview with Madam Kalisha Ahmad, the manager at
Baker's Cottage in Tampin, Negeri Sembilan, Malaysia.
Baker's Cottage creates a strategic and important management judgment by making five different
bread varieties, which decide the quantity variations of goods produced (product mix). The research used
linear programming to evaluate a new mixture of quantities. The cumulative profit contribution of each
service in the first quantity of the month is now connected to the aggregate profit contribution produced by
the previous product combination calculated by the trial-and-error method [28].
Linear programming needs to be displayed in a general standard type. Linear programming involves
a linear objective function, Z, such that, if in general 𝑐1 , 𝑐2 , … , 𝑐𝑛 are real number, then the function of real
variables 𝑥1 , 𝑥2 , … , 𝑥𝑛 can be defined as:
where,
Z represents the value of objective function.
𝑐𝑗 is the coefficients, representing the marginal change in the value of the objective function Z.
𝑥𝑗 is the decision variables that decide each resource, either to use or remove in the optimal formulation.
𝑎𝑖𝑗 is the coefficient that indicates the amount of resources.
𝑏𝑖 are the variables, representing the initial quantity of resources.
- Changing variable costs for the cells where the values of xj should exist. In this case study, these are cells
from (E4) to (I4).
- Subject to the constraints. A set of constraints to tell excel solver that the total amounts shipped to any
destination must equal this destination's requirements. In our case study, this set is J7:J13<= L7:L13.
- Choose Simplex LP and then click the Solve button.
Step 5: Still in the solver, click Answer and Sensitivity and click OK. This should produce the output under
your worksheet entitled Answer Report and Sensitivity Report.
Table 2. Quantities of raw materials used for bread production per baking
Raw Type of bread and their raw material mix Total quantity
materials 𝑥1 𝑥2 𝑥3 𝑥4 𝑥5 per month (gram)
Flour 300 300 270 380 320 188,400
Yeast 10 10 9 15 9 6,360
Water 15 15 45 25 15 13,800
Egg 50 50 100 50 54 36,480
Milk 200 200 120 200 240 115,200
Butter 30 30 28 40 56 22,080
Sugar 60 60 38 40 30 27,360
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As seen below, in the linear programming model, we added objective function and constraint values.
𝑥1 , 𝑥2 , 𝑥3 , 𝑥4 , 𝑥5 ≥ 0.
Seven slack variables 𝑠𝑖 (𝑖 = 1, 2, 3, 4, 5, 6, 7) were added to describe the above Linear Programming model
in canonical form. The slack variables changed the sign of disparity to equality in the constraint aspect of the
model. After output, the usable amount of raw materials will be compensated for by a slack variable. As a
consequence, the Linear Programming model above yields:
𝑥1 , 𝑥2 , 𝑥3 , 𝑥4 , 𝑥5 , 𝑠1 , 𝑠2 , 𝑠3 , 𝑠4 , 𝑠5 , 𝑠6 , 𝑠7 , ≥ 0.
Table 3. Result answer report for the objective cells using excel's solver
Cell Name Original value Final value
J6 objective function, z 0 40270.42254
Application of the simplex method on profit maximization in Baker's Cottage (Nur Zafira Mohd Azman)
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Table 4. Result answer report for the variable cells using excel’s solver
Cell Name Original value Final value Integer
E4 optimal value 𝑥1 0 331.8309859 Contin
F4 optimal value 𝑥2 0 0 Contin
G4 optimal value 𝑥3 0 196.056338 Contin
H4 optimal value 𝑥4 0 0 Contin
I4 optimal value 𝑥5 0 0 Contin
5. CONCLUSION
In this project, we analyzed five different bread varieties produced by Baker's Cottage, Tampin’s
branch, Negeri Sembilan, Malaysia using Excel's Solver. Based on the analysis result, we recommend
Baker's Cottage to focus more on Chicken Floss and Frank Cheese's production based on the available
monthly raw materials. The results indicate that the bakery’s manager should concentrate more on the
production of Chicken Floss and Frank Cheese. Other types should be less produced since their value is zero
to achieve a maximum profit of RM40270.42. Linear programming also demonstrated that Chicken Floss and
Frank Cheese provided an objective contribution to the highest and maximum profit. Therefore, the baker's
cottage needs to produce and sell more Chicken Floss and Frank Cheese.
This study's limitation should be recognized when analyzing the results and developing further
studies to maximize profit. We can consider other factors that can affect sales, such as the marketing strategy,
advertising, location, equipment, manpower and price. But our limitations in this study are focusing on the
Baker’s Cottage in Tampin, Negeri Sembilan, Malaysia and also raw material to maximize profit. In addition,
to expand this analysis, the researcher should include other cities and towns to present a more representative
overview of the factors influencing consumers' consumption to buy bread.
ACKNOWLEDGEMENTS
The author is deeply grateful to Madam Kalisha Ahmad, the manager at Baker’s Cottage, Tampin,
Negeri Sembilan for supplying the data and Information used in the studies. The authors also owe a deep
sense of gratitude to Universiti Pendidikan Sultan Idris (UPSI) for the financial support.
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Application of the simplex method on profit maximization in Baker's Cottage (Nur Zafira Mohd Azman)
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BIOGRAPHIES OF AUTHORS
Nur Zafira Mohd Azman grow up in Negeri Sembilan, Malaysia. She received
her Diploma in Science from Universiti Pendidikan Sultan Idris, Perak, Malaysia in the year
2016. She is currently a senior pursuing a Bachelor’s degree in Science (Mathematics) with
education at the Universiti Pendidikan Sultan Idris, Perak, Malaysia. She can be contacted at
email: [email protected].
Nurul Akmal Mohamed was born in Kelantan, Malaysia, in 1983. She received
her B.sc and M.sc from University of Technology Malaysia, Skudai, Johor, Malaysia in 2005
and 2007, respectively. Later, she obtained her PhD in mathematics from Brunel University,
West London, United Kingdom in the year 2013. She is currently a senior lecturer at
Universiti Pendidikan Sultan Idris, Perak, Malaysia. She can be contacted at email:
[email protected].
Indonesian J Elec Eng & Comp Sci, Vol. 27, No. 2, August 2022: 1034-1042