Operating Manual

Installation Instructions
Maintenance Instructions
Repair Instructions
Operating Instructions

for

SRT-EL
High-speed rollup door

234

Version 05
Translation of original operating instructions
Table of Contents

1. Basic notes ............................................................................................................. 1-4

1.1. Designated use....................................................................................................... 1-4
1.2. Safety instructions .................................................................................................. 1-5
1.3. Duties of the operator ............................................................................................. 1-6
1.4. Safety measures for installation, start-up and maintenance .................................... 1-7
1.5. Warranty and liability............................................................................................... 1-7
1.6. Danger due to insufficient observance of the application ........................................ 1-7
1.7. Demands on the operating personnel ..................................................................... 1-8
1.8. Directives and standards ........................................................................................ 1-8
1.9. Labelling ................................................................................................................. 1-8

2. Product description ................................................................................................. 2-9

3. Installation of the door system .............................................................................. 3-10

3.1. General facts ........................................................................................................ 3-10
3.1.1. Qualified personnel............................................................................................... 3-10
3.1.2. Tightening torques for screws ............................................................................... 3-10
3.2. Frame members ................................................................................................... 3-11
3.2.1. Installing the frame members................................................................................ 3-11
3.2.2. Installing the frame members................................................................................ 3-13
3.2.3. Tensile force per frame ......................................................................................... 3-14
3.3. Hanging, drive unit................................................................................................ 3-14
3.3.1. Suitable aids for installation .................................................................................. 3-14
3.3.2. Positioning, preparation and fitting ........................................................................ 3-15
3.3.3. Tension relief of the emergency release rope ....................................................... 3-15
3.3.4. Fitting of the closing edge ..................................................................................... 3-16
3.3.5. Setting of the rope prewindings, fitting of the counter weights............................... 3-16
3.4. Switch cabinet installation and cable laying .......................................................... 3-18
3.4.1. Cable laying in the frame ...................................................................................... 3-18
3.4.2. Installing the switch cabinet .................................................................................. 3-19
3.5. Installing the security and control devices ............................................................. 3-20
3.5.1. Light barrier (see 3.4.1)......................................................................................... 3-20
3.5.2. Contact strip ......................................................................................................... 3-20
3.5.3. Cable runs ............................................................................................................ 3-21
3.6. Fitting the covers .................................................................................................. 3-21
3.7. Fitting of the additional sealing section (optional special part)............................... 3-22
3.8. Adjustment............................................................................................................ 3-23
3.9. Testing the safety devices .................................................................................... 3-24
3.9.1. Contact strip ......................................................................................................... 3-24
3.9.2. Light barrier .......................................................................................................... 3-24
3.9.3. Emergency release............................................................................................... 3-24

4. Maintenance instructions ...................................................................................... 4-25

4.1. Service and inspection intervals............................................................................ 4-25
4.2. Open circuit brake................................................................................................. 4-25
4.3. Servicing operations ............................................................................................. 4-25

1-2  EFAFLEX
5. Repair instructions ................................................................................................ 5-27
5.1. The following safety instructions apply for the complete Chapter 3! ...................... 5-27
5.2. Parts subject to wear ............................................................................................ 5-27
5.3. Parts damaged by impact ..................................................................................... 5-27
5.3.1. Contact strip ......................................................................................................... 5-27
5.3.2. Hanging ................................................................................................................ 5-28
5.3.3. Closing edge, see also 3.3.4................................................................................. 5-29
5.3.4. Tension relief of the emergency release rope ....................................................... 5-29

6. Operating instructions ........................................................................................... 6-30

6.1. Emergency release............................................................................................... 6-30
6.2. Crash function (optional)....................................................................................... 6-31
6.3. Open circuit brake (optional) ................................................................................. 6-31
6.4. Cross reference .................................................................................................... 6-31

 EFAFLEX 1-3
1. Basic notes
These operating instructions according to the according to the state-of-the-art technology
machine directive 98/37/EG and EN292: and up-to-date with the stand of the national
Safety of machines, provide you with all and harmonised European legislation.
information you will need for a safe and These operating instructions contain
trouble-free operation of the door system. important information for operating and
The operating instructions have to be read keeping your door in a usable (serviceable)
thoroughly before the start-up and all items and safe state.
have to be observed. Non-compliance and Always keep the operating instructions within
non-observance of the data stated herein reach near your door.
could lead to safety relevant faults and Read these operating instructions carefully
dangers. Your EFAFLEX door system was and absolutely observe the content and the
designed, developed and manufactured safety advices contained therein.
.

1.1. Designated use

According to its purpose, the door is other use of the door is expressly forbidden!
designed for being installed in entrance We explicitly refer to the technical data!
areas of persons and mainly for being used We refer to the BGI861 – safe handling of
as safe entrance for goods and vehicles doors and to the compliance of the
accompanied by persons, predominantly in provisions specified therein! „Door is the
industrial, commercial and residential areas. device designed to open or to close for the
The designated use of door systems is pass-through of vehicles or the transport of
specified in the EN13241-1: doors – product loads with or without persons. Installations
standard – part 1: products without fire and which are designed for the passage of
smoke protection properties: „… doors …, persons are called doors.“ In this context we
that are designed for being installed in explicitly point out that operating a high-
entrance areas of persons and of which the speed, automatic industrial-type door as a
main designated use is to allow for a safe pass-through for persons bears a
access of goods and vehicles accompanied considerably higher risk potential compared
or steered by persons in industrial, to doorways if it is poorly planned,
commercial and residential areas. Each implemented and maintained.

1-4  EFAFLEX
1.2. Safety instructions
All safety instructions contained in these operating instructions are standardized:

Pictogram (shows the type of hazard)

Signal word! (shows the severity of the hazard)

Text (describes the hazard and informs how it is avoided)

Pictogram Signal word! Consequences of mis-

observance of the safety
instructions
Danger! Immediate danger to the life Death or serious injuries
and health of persons

Caution! Possible, very dangerous Death or serious injuries

situation for persons

Warning! Possible, dangerous situation Minor injuries

Warning! for persons
Note Useful information Property damage

If you follow the suggestions

you will facilitate the following
installation steps

Examples of some pictograms and signs used in these operating instructions:

• Warning of raised loads, never step below raised loads.

• Warning of a belt drive, never reach into rotating parts.

• Warning of finger and hand injuries

• Pictogram which requests to secure machine standstill by

locking the main switch

• Pictogram indicating information which facilitates the following

installation step.

 EFAFLEX 1-5
1.3. Duties of the operator
We point out that EFAFLEX door systems do the operation. The operator has to provide
not have any design checks regarding the designated use, e.g. by an operating
escape door properties and fire properties. instruction or schooling, and has to take
The operating instructions of the measures to maintain the operating and
manufacturer have to be observed regarding safety functions, e.g. by

• keeping the moving area of the wing the door during the movement of the
free; door leaf;
• avoiding damage and excess • In case of failures, always call in a
contamination; qualified person (technical expert);
• having damage and deficiencies • Do not conduct any arbitrary
reported; structural modifications on the door;
• sufficient illumination; • The door must only be used if it is in
• remedying deficiencies and damage; an immaculate condition regarding
• labelling transparent surfaces in the the safety;
traffic area; • If the door is used in conjunction with
• commissioning a technical expert a control that has no latching, it must
regarding the annual inspection of only be operated when it can be
power-operated doors; seen. During the movement of the
• keeping record about the annual wing, no persons must be in the
inspection; closing area of the door.
• documenting retrofitting works and • In case of a breakdown of the door
essential maintenance works; drive or in case of a power failure and
• The door must only be operated by if the door is the only exit, it also has
authorised persons and persons to be possible to operate the door
familiar with the operation of the manually.
door;
• Basically, no persons, animals or
objects must be in the closing area of

Ensure that the system is only operated on a regular basis (before start-up and as
when it is in an immaculate condition and required, but at least once a year) A record
that the safety devices are inspected by a has to be kept about the required
technical expert regarding the functionality inspections.

1-6  EFAFLEX
1.4. Safety measures for installation, start-up and
maintenance
• Ensure that the system is shut off as • Always stand safely when working on
well as measures are being taken to the door.
prevent an unintentional restart • Cordon off the working area before
during all electric works on the door. starting the installation, repair and
• Works on the electric equipment maintenance works, in order to
must only be performed by a qualified prevent unintended trespassing and
electrician! driving! (for impediments and danger
• Never override safety device or spots of a temporary nature, the
bridge the same. labelling is regulated in the
• The door system must not be employers’ liability insurance
operated with a damaged safety association regulation BGV A 8 § 12
device. »impediments and danger spots«).
• When working at the door, wear • The maintenance of the system has
protective gloves and hard-toed to be conducted by a qualified
boots when working on the door and company or a qualified person!
- when performing metal cutting
works - goggles.

1.5. Warranty and liability

The guarantee claims require appropriate the drive on the door. The same holds true
operation and handling of the door. No for damages resulting from operating errors
warranty is given for inappropriately respectively from the non-observance of the
conducted repairs, arbitrary structural operating instructions or poor maintenance
modifications and arbitrary modification of and care.

1.6. Danger due to insufficient observance of the

application
EFAFLEX – doors are offered in different We refuse the operation of a door system
configurations, designs and equipment. without having determined the operating
The local conditions such as density of the conditions and the consequent measures.
traffic and type of vehicles are equally We also point out that new measures arise
diverse. from changed operating conditions.
As a result, it is the duty of the We point out that, on the basis of changed
manufacturer/supplier and of the conditions, a clarifying conversation has to
customer/operator to clarify these specific be conducted with technical experts
operating conditions, to design the door immediately or at the latest in the course of
system accordingly and to determine the the annual inspections and that measures
safety devices, constructive details and all have to be taken by the operator on the
relevant details. basis of their advice.
We point out that we can only attend to our We explicitly point out that risk potentials can
consultation duty in so far as we are also result from and applicable standards
informed about the operating conditions at and rules can be breached by structural
the time when the door system is ordered. modifications, e.g. non-observance of
minimum spacing, etc.

 EFAFLEX 1-7
1.7. Demands on the operating personnel
The door system must only be operated by particular competences of the operating
trained, instructed and authorised persons. personnel have to be defined clearly. As a
These persons must know the operating basic principle, all control and safety devices
instructions and act accordingly. The must only be operated by instructed persons.

1.8. Directives and standards

The following guidelines and standards were applied when designing, producing and
assembling the door.

EN 13241:-1 Doors product standard

1.9. Labelling
The door corresponds to the applicable standards and directives.
The conformity has been proven.
The relevant documents are deposited with the manufacturer.
You will find the declaration of conformity in the test book.

1-8  EFAFLEX
2. Product description
EFAFLEX high-speed roll-up door SRT-EL plant fork lift and staff traffic. The door is only
has been particularly designed for indoor designed for low windloads.
use. It is an economic solution for the intra-

Application
Application Industrial door
Area of application Inside door
Operational - 15°C to + 50°C (no permanent temperature)
temperatures

Performance parameters according to DIN EN 13241-1

Resistance against wind load according to DIN EN 12424

Resistance against penetrating water according to DIN EN 12489

Air permeability according to DIN EN 12427

Airborne sound insulation according to EN ISO 717-1

Thermal insulation according to DIN EN 12428

Fire behaviour
Fire behaviour accord. See technical door description, depending on the
to DIN 4102 hanging

 EFAFLEX 2-9
3. Installation of the door system
3.1. General facts
Before the beginning of the assembly, the • Attachments with sliding part for closing
delivery must be examined as to edge
completeness and damage in transit. In the • Switch cabinet
event of damage in transit, the EFAFLEX All electrical connections at the door system
customer service must be immediately must be carried out by a qualified electrician.
informed. Throughout the fitting process, the door area
The door unit consists of the following must be properly closed off to all traffic.
assemblies:
• Frame members
• Winding drum incl. hanging and rope for
weight balancing
• Drive
• Counter weight balance
• Closing edge
• Screw package

3.1.1. Qualified personnel

Two qualified persons are required for installing the EFAFLEX door system
• a locksmith
• an electrician

3.1.2. Tightening torques for screws

This table contains general data about the are given in these operating instructions,
tightening torques. In case that different their observance is essential!!
tightening torques for screwed connections

Screw Tightening torque MA max in Nm (lb-ft)

dimensions Class 8.8 Class 10.9 Class 12.9
M4 3,1 (4,2) 4,4 (6) 5,3 (7,2)
M5 6,2 (8,4) 8,7 (11,8) 10,4 (14)
M6 10,5 (14) 15 (20) 18 (24)
M8 26 (35) 36 (49) 43 (58)
M 10 51 (69) 72 (98) 87 (118)
M 12 89 (120) 125 (170) 150 (203)

3-10  EFAFLEX
3.2. Frame members
3.2.1. Installing the frame members

Danger!

The frame members must be secured against collapsing before and

during assembly work.

The frames can only be set up on a secure frames towards the wall can be found in
foundation. figure 3.2.d.c. If necessary, spacers must be
Remove the cover from the frame and used between frame members and the wall.
remove the weights, parts pack, etc. All arising gaps between frames and
Locate the first frame in the opening and use assembly wall must be sealed by a pre-
a spirit level to align it vertically. (Figure compressed joint sealing ribbon.
3.2.1.a and 3.2.1.b) The position of the

Frame

Spirit level

Ground plate

Figure 3.2.1.a Figure 3.2.1.b

 EFAFLEX 3-11
 Danger!

The frame members must be secured against collapsing before and

during assembly work.

Assembly wall

Frame

Ground plate

Measuring tape

Clamp

Figure 3.2.1c, the frame is secured by a Figure 3.2.1.d, measuring of clear door
clamp. width between the base plates

The aligned frames must be fitted on the The second frame member must be installed
top and bottom with a clamp and secured in parallel to the first and therefore also
against collapsing (figure 3.2.1c)! vertically. Using a spirit level or surveyor’s
The procedure is the same for the second level, the frame members must be aligned at
frame member. In addition the required clear the same height.
door width must be observed (see manual). If one side member is lower, appropriate
The clear door width is measured from base packing pieces (plates etc.) must be used.
plate to base plate (Figures 3.2.1.d and The maximum permissible height difference
3.2.2.c) is 2 mm!
The measure has to be at least the door
width and at a maximum the door width +
2mm along the overall height!

3-12  EFAFLEX
3.2.2. Installing the frame members
The wall and floor must now be drilled at the plugs. These or comparable fixings must be
fixing points provided in the frame members, used.
base plates and horizontal sealing strip. Fixings to a wall of lightweight construction
(Figures 3.2.2.a and 3.2.2.b) For each frame, must be full depth.
at least three of the six attachment points for To do so, the backside of the wall has to be
wall assembly must be used. At least one equipped with a suitable counter plate.
drilling has to be used from every group of The threaded rods ((M10) must not project
holes. For the base plates at least three beyond the nuts into the frame. For fixing to
fixing points have to be used. steel beams it is possible to cut threads (min.
Note the wall structure. Use the appropriate 4 x M10 per side) to fix the frames. The steel
fixings, bearing in mind the tensile forces thickness must be at least 6 mm. For all
acting on each frame (see 3.2.3). fixing methods the appropriate washers must
To fix the frames to a concrete or brick wall, be used. The front edges of the base
use M8/40 heavy duty wall anchors or plates must be in alignment!! (Figure
10x100 hexagonal coach screws with 12/105 3.2.2.c)

Hole group

Attachment points
for ground assembly

Attachment points for

wall assembly

Figure 3.2.2.a Figure 3.2.2.b

Wall
Right
frame

Left frame
Observe flushing
Clear door width

Figure 3.2.2.c

 EFAFLEX 3-13
3.2.3. Tensile force per frame
Door type SRT EL
Tensile force FZ max. 1.8 kN

Winding drum

Assembly wall

Frame

3.3. Hanging, drive unit

3.3.1. Suitable aids for installation
In order to install the door properly and Recommended specification:
safely it is essential to use a forklift. A • approx. 1,000kg lifting capacity
suitable forklift truck must be used according • min. lifting height = door height + 0.5
to the size of door! metres
• fork space 1.2 m
• preferably with side shifting device

3-14  EFAFLEX
 3.3.2. Positioning, preparation and fitting

Danger!

Take great care when working with raised loads! The door area must
be cordoned off.

Lift the winding drum centrally in front of the Long shaft side =
motor side
mounting opening using a forklift truck (see
3.3.1). The long side of the winding shaft is
the motor side. The hanging must be
protected with suitable supports to protect it
against damage caused by the forks of the
fork lift truck. The two pillow blocks are
positioned on the front of the head part and
then fixed with two screws M8x20 each. The
motor must not be positioned on the shaft Pillow block
after fitting of the winding shaft, as otherwise screws 2x
there is not possibility for tightening the M8x20
Figure 3.3.2.a
screws of the pillow block.
Then the motor must be fitted. For this
purpose, the drive motor is pushed onto the Torque bracket with
oiled and/or greased shaft. rubber buffer
Install torque bracket with rubber block,
washers and screws. Max. admissible
deformation per rubber buffer is 2 mm .

The winding drum must not be relieved of

load before the motor was attached.
Otherwise the hanging can unroll by its own
and cause personal injury.
If it is not possible to shift the closing edge
onto the hanging after the fitting of the Pillow
winding shaft for reasons of place, this step block
(see Chapter 3.3.4) must be accomplished
now. Figure 3.3.2.b

Note
Under no circumstances unwind the door
leaf! If the door leaf is unrolled mistakenly
(for example through release of the motor
brake), it must be rolled up manually.

3.3.3. Tension relief of the emergency release rope

Now the tension relief device for the

emergency release must be fitted. The exact
description of the fitting is explained under
Chapter 5.3.4. The threaded nipple must be
clamped with tensioned rope and activated
emergency opening.

 EFAFLEX 3-15
 3.3.4. Fitting of the closing edge
Remove the packaging film from the winding The door must be opened and closed
drum. To fit the closing edge, the hanging several times in the emergency operation.
must be approx. 1 m above the ground. To Then the closing edge is moved approx. 1 m
close the door pull the emergency release upwards to be able to fit the screws for the
rope and then unwind the hanging carefully hanging (only with V2A version). First a hole
manually. Have this step always carried out is made on the left side and the hanging is
by two technicians. The closing edge must screwed to the closing edge with a screw.
be shifted from the side across the hanging Then the hanging must be tensioned to the
and the secured with the described screws. opposite side, so that the remaining bore
Note holes can be made. Then refit all screws.
The follow instruction cannot be realised
before complete commissioning!

Cross-recessed screws, can be

screwed directly into the hanging
geschraubt werden
Mushroom-head bolts with collars
and cap nuts. Holes must be drilled
into the hanging

V2A closing edge

Alu closing edge

3.3.5. Setting of the rope prewindings, fitting of the counter

weights
Caution!

Never reach between the belt and pulley (spooler)!

The weight counter-balance mechanism • Ensure the correct fitting of the

consists of massive steel square material weights, in particular the
which is fitted to the winding shaft through a arrangement of the sliding parts and
rope It balances out the weight of the door the eye bolts.
leaf. This mechanism assists the motor to • The rope must be run from the rope
open the door. During emergency release, it disc via the pulley to the
pulls the closed door leaf upwards to a fixed counterweight.
height. • Run the cable through the eye bolt
The balancing weights are always fitted on and fix it using a cable clip.
the closed door. In each frame, there is a • After assembly take care that the eye
weight. The weights depend on the door bolt of the weight has a distance of
size, i.e. they can have different lengths. approx. 60 mm from the pulley when
• Setting of the rope prewindings (at the door is closed. This is necessary
H<2000 mm 1 prewinding) (at as the rope lengthens and will
H>=2000 mm two prewindings) otherwise hit the base plate when the

3-16  EFAFLEX
 door is open. This setting must be wound on the rope disc without
rechecked after approx. 20 cycles. lateral offset. (Wear!)
• The rope pulley must be adjusted so • The following figures show a
that the rope is straight and can be schematic description of the
counterweight.

1. Step, presetting rope prewindings with open door

One prewinding 1,5 prewindings 2 prewindings

For the setting of the counterweight a different rope prewinding depending on the door height
is necessary. The required pre-winding is adjusted with the door open.
• H>=2000mm2 prewindings
• H<2000mm1 prewinding

2. Step, fit counterweight with closed door

To close the door pull the emergency release rope and then unwind the hanging carefully
manually. Have this step always carried out by two technicians.

Rope pulley

Sliding material
on top of the Rope and pulley
inside

Eye bolt

Closing edge
Sliding material
on the bottom
Balancing counter of the outside
weight with sliding
material

Closing edge

 EFAFLEX 3-17
3.4. Switch cabinet installation and cable laying
3.4.1. Cable laying in the frame
All cables required for the control are laid in
the protection profile (234330). All cables,
which are run to the control, must be laid in
cable shafts provided at the site. On the rear
side of the frame members, in the direction
of the clear door width, there is a drilling hole
with cable pass grommet each which must
be used depending on the type of
application. Cable

The cable of the light barrier is

run in the protection profile
(234330) upwards and then
laid according to switch cabinet
position. The cable is run
either from the frame into the
duct and then to the switch
cabinet or it is run in parallel to
the lintel to the other side.

Cable grommet

Protection profile
Light barrier, fitted
in the protection Note
profile Run the cables carefully and ensure that the
cable is not damaged
by contact with moving parts or at edges.
Test the wiring manually with a subsequent
Right ground
plate trial run (for adjustment purposes) in
dead man mode or with emergency release.

3-18  EFAFLEX
3.4.2. Installing the switch cabinet

Caution!

During maintenance and repair work, the main EMERGENCY OFF

switch must be switched to 0 and locked against unauthorized
activation.
The door area must be cordoned off.

Option MCP-FUS on the frame:

Option mcp2/FU on the wall:

The control respectively the mounting plate top of the cabinet is 1.8m. The maximum
for wall mounting with the control is attached space to the frame is 0.3 m.
to the corresponding position on the wall. All control cables are routed in the cable duct
To do so, four M6x60 hexagonal coach from the door to the control. The cable
screws with washers and plugs have to be routing to the control is effected either
used. behind the mounting plate to the lower side
The position of the switch cabinet is shown of the control or laterally through the
in the installation instructions. The corresponding gland of the cable cover.
recommended height from the floor to the

mcp-FUS:
With the control option mcp-FUS, the metal rail is connected to PE ex factory via a
screens of the motor cable as well as motor contact stud without further terminal points.
sensors are connected to the metal rail in the An optimal contact of all cable screens to the
lower part of the control housing via the screen sheet is a precondition for a trouble-
provided screen clamping brackets. The free operation of the door system.

mcp2:
Screened cables are earthed directly on the
mounting plate with the screen clamping
brackets. Thus, all EMC unions are
inapplicable.
.
Position of the screen clamping
brackets for motor line and motor
sc hw a rz
v i ol et t
br aun
wei ß
ro s a
gr au
gr ün
bl au

ge lb

sensors of control mcp2 (switch

ro t

T1 T2/N T3/N
cabinet size 380x380)

L1 L2/N L3/N
Standard-Verschr aubung

Not-Stop Ltg.

X11 Sensor
Gummitülle oder

X11 Bremse

Netz-Zu leitun g

X10 Daten
X 11 FU

 EFAFLEX 3-19
3.5. Installing the security and control devices

Caution!

During maintenance and repair work, the main EMERGENCY OFF

switch must be switched to 0 and locked against unauthorized
activation.
The door area must be cordoned off.

3.5.1. Light barrier (see 3.4.1)

The location of the light barriers depends on Note

the motor position. Run the cables carefully and ensure that the
The receiver is located on the motor side cable is not damaged by contact with moving
and the transmitter on the opposite side. parts or at edges.
The reverse is the case for double Test the wiring manually with a subsequent
photosensitive relays. trial run (for adjustment purposes) in
The light barrier cable runs in the protection dead man mode or with emergency release.
section (see 3.4.1) and is factory-mounted. Where the drive unit is mounted on the right
The cable lies loosely in the protection hand side the above instructions should be
section. The cable assignments are shown in laterally reversed.
the wiring diagram.

3.5.2. Contact strip

Without crash version:

The contact strip is factory-mounted to the clips and secure the flexible plastic guide
bottom lath. onto the door housing with the screw. Run
The cable is run through the motor side the other end of the contact strip cable along
frame member in an energy chain. Screw the the same path as the right hand light barrier
contact strip plug to its counterpart on the cable to the terminal box of the motor.
right hand door leaf housing. Do not damage Electrical connections are shown in the
the thin rubber seal!! Fasten the cable with wiring diagram.

With crash version (for this purpose the frame cover must be fitted, see 3.6)

The spiral cable for the contact strip and the

crash sensors is only applicable for the crash Run and connect
cable to the motor
variant. The spiral cable is attached to the terminal box
mounting angle at the frame from the closing
edge. The cable is run from the mounting
angle at the side of the frame directly to the
motor terminal box and then connected
according to the attached circuit diagram.

Spiral cable

3-20  EFAFLEX
3.5.3. Cable runs

Caution!

During maintenance and repair work, the main EMERGENCY OFF

switch must be switched to 0 and locked against unauthorized
activation.
The door area must be cordoned off.

All electrical connections must be carried out S-14 cable (locking), if required, in the ducts
by a qualified electrician. to the switch cabinet and make connections.
Run all required ducts between the door and The cable assignments are shown in the
switch cabinet. Run the cables from the wiring diagram. Protect all wiring from
motor, terminal box (X10), emergency moving parts and sharp edges by using
release S-13 cable, impulse generator and clips. Close ducts.

3.6. Fitting the covers

The frame covers must be fitted ensuring Frame
that the space between the guide rails of the Door leaf

frame and the frame cover is 9 + 1 mm

across the entire door height. (see Figure
3.6.a). Align the door hanging (centred) and
secure it against lateral shifting using tapping
screws. The space of 9+1mm
The hanging must be laterally tensioned. must be adhered to!!
Insert a screw and tension the hanging at the
opposite side and screw in the second screw
(see Chapter 3.3.4). Frame cover

Figure 3.6.a

 EFAFLEX 3-21
 3.7. Fitting of the additional sealing section (optional
special part)
This additional sealing section is screwed is movable upwards and downwards through
directly to the brickwork (lintel) or long holes. The carpet-similar material is on
substructure and can be adjusted in height. the winding drum and/on the hanging. This
There remains a gap to the side of the rope can cause abrasion marks.
pulley which cannot be completely closed Note

due to the wind protections. The additional

sealing strip consists of a metal angle and
material similar to a carpet. The metal angle
is directly screwed to the assembly wall and
The additional sealing lip does not enable
to use the 234 SRT-L door in rooms with
pressure difference. The 234 SRT EL door
must not be used as a clean room door.

3-22  EFAFLEX
3.8. Adjustment
Danger!

In the emergency mode, the door does not register any upper or
lower limit of travel and all safety devices are deactivated,
The door must not run into the upper and lower limits.
The danger area must always be borne in mind.

Ensure that all wall fixings, bolts, etc. are or lower limit of travel and all safety devices
properly installed and that the wiring is are deactivated, The door must not run into
correct and switch on the power to the door. the upper and lower limits. The danger area
Set the controls to EMERGENCY mode. must always be borne in mind. In the case
(see control manual). In the emergency that the hanging is not straight, this
mode the door does not register any upper malposition must be removed.

Help through winding of PES 0.85 and/or 1.5

mm under the hanging at the side at which
the closing edge is deeper. The length
and/or the thickness of the strip depends on
the difference. After determining the relevant
strip size, the fitted piece must be fixed with
the solution tetrahydrofuran.
Close the door by approx. one meter and
take care of the parallel position of the
closing edge to the ground (this is only
possible when the ground is “straight”!!)

The traversing path of the counterweights must be checked again to avoid

collisions with the base plate.

 EFAFLEX 3-23
 3.9. Testing the safety devices
3.9.1. Contact strip

Note
In order to test the contact strip, the light barrier must not be interrupted.

Press on the contact strip as the door is door will remain open after a set number of
closing. The door must open again contacts have been reached. To put it back
immediately. into automatic mode, the (▼) button must be
The control mechanism counts the number pressed until the door has closed
of contacts with the contact strip and the completely. (Reset)

3.9.2. Light barrier

The light barriers each have an indicator closing, interrupt the light beam from the light
light. They are correctly set, if the sender barrier by hand. The door must open again
light is green and the receiver light is red. If immediately. The door will close again
both indicator lights are green, the light automatically after staying open for the set
barriers are incorrectly set. As the door is period.

3.9.3. Emergency release

While the emergency release is actuated, the door sufficiently for an emergency
the door should not be able to open or close escape. The door should switch itself into the
under power. The emergency release opens EMERGENCY - Off position.

3-24  EFAFLEX
4. Maintenance instructions
4.1. Service and inspection intervals
EFAFLEX door units should be serviced at environmental influences near the door. A
least once a year. We recommend loading (cycle) corresponds to the movement
conducting a visual inspection every six of the door leaf between leaving the upper
months as detailed in EN 12605 Section limit and reaching the upper limit again.
5.2.4.1. The given values depend on the

At the latest, maintenance and visual inspection must be carried out after the
number of loadings (opening / closing operations) shown below: 

Door type Loadings between Loadings between

services visual inspections

SRT-EL 120.000 60.000

4.2. Open circuit brake

Danger!

In the case of a power failure, the open circuit brake loses its effect,
i.e. it may lead to a movement of the door leaf.

A power failure is unpredictable, therefore operation of the door cannot be guaranteed,

door systems with an open circuit brake it should immediately be taken out of use
require increase attention! If the safe and secured against further improper use.

4.3. Servicing operations

Caution!

During maintenance and repair work, the main EMERGENCY OFF

switch must be switched to 0 and locked against unauthorized
activation (with a U lock).
The door area must be cordoned off.

Before beginning maintenance, open and In individual cases fewer or more extensive
close the door several times to ensure that it checks will need to be made. Essentially
is working efficiently and without friction. visual and functional inspections are to be
The following list of parts and functions to be carried out to establish that parts and safety
checked is intended as an aid for a devices are complete, in good condition and
professional implementation of the checks. operating properly.

 EFAFLEX 4-25
Testing list for rollup doors SRT-… (not all parts exist in each door type)
1. Winding drum • Condition of the rope pulleys
• Hanging (tears, holes etc.) and wind securing 6. Closing edge
buttons • End-limit switch
• Pillow blocks with bearing • Space of the switch plate to the end-limit
• Belt pulley incl. mounting hardware; switch (option)
• Rope pulleys • Rope attachment in the lateral bracket of the
2. Frame closing edge
• Adjustment of the frame members • Sealing rubber or contact strip
• Screwed connection to Mounting • Sliding parts (state)
wall / floor • Connection edge - hanging
• Spring attachment points 7. Covering
• Sliding parts and condition of guide rails • Correct attachment of the covering
• Brackets of the safety devices 8. Control
• Belt rollers and rope pulleys • End-limit switch
3. Drive • Condition of the end-limit switch in the frame
• Belt covers • Remote control devices (incl. emergency
• Condition of electrical wiring and connections switching)
• Serrated belt / belt tensions • Pulse generator (push-button, key switch etc.)
• Belt pulley incl. mounting hardware; • Test of complete electrical installation
• emergency actuation according to VDEO113, section 13
• Operation of brakes (Insulation, voltage, earthing checks)
• Lubricant levels • Main switch
9. Safety devices
• Tightness of gear housing
• Fitting of the drive aggregate • Light barrier
• Contact strip10. Switch cabinet
• Shaft-hub connections
4. Weight counter-balance • Switch cabinet, arranged in such a way by the
• Winds up the belt accurately on top of each door to show how door unit is set up.
11. Identification plates and signs
other
• Tension springs • Identification plate (Door number)
• Adjustment of the spring pretension • Identification plate (Electrical data)
• Does the belt run in the guide roll • Warnings (Switch cabinet)
• Suspension points • Locking lever (Labelling)
• Sliding parts of the counterweights
5. Door leaf tension complete (if applicable)
• emergency release lever (Labelling)
• Terminal covers for constant live terminals.
• Does the rope run in the rope pulleys (for
EAS doors checking of the rope protections) • Notices re external voltages
12. Final testing
• Condition of the rope (scuff marks)
• Test runs
• Does the rope wind up accurately during the
door movement • Observe noises caused by disturbances
• Correct setting of the spring for door leaf • Crash-in lever for doors of Type SRT….-EAS
tension when the door is closed

All existing safety functions must be damaged, by denting for example, correct
checked. Check safety devices for damage functioning can no longer be guaranteed.
or contamination. Check the whole length of Replacement parts can be ordered from our
the contact strip for damage such as tears or customer service department. Please
holes. Any faults discovered on the door unit provide the part number (parts list) and the
must be repaired. If the door unit is serial or equipment number of the door.

Warning!

If safe operation of the door cannot be guaranteed, it should

immediately be taken out of use and secured against further
improper use.

4-26  EFAFLEX
5. Repair instructions
5.1. The following safety instructions apply for the
complete Chapter 3!
Caution!

During maintenance and repair work, the main EMERGENCY OFF

switch must be switched to 0 and locked against unauthorized
activation.
The door area must be cordoned off.

Caution!

During maintenance or repair work at the door, all parts removed or

new elements must be secured against collapsing or falling.
The door area has to be cordoned off.

5.2. Parts subject to wear

If worn parts are noticed during servicing manual. The spare part lists and drawings
they must be replaced. Before parts are show which parts are wearing parts and their
replaced, their dimensions should be position in the door.
compared with the original or with data in the

5.3. Parts damaged by impact

Before parts are replaced their dimensions should be compared with the original part
or with the data in the manual.

5.3.1. Contact strip

If the contact strip is split or has holes in it, it Chapter 3.5.2). Now reinsert the plug,
must be replaced. Open the door to a height ensure that the thin rubber sealing is
of approx. 1.5m and remove the contact strip correctly seated and secure the cable with
plug from the non-motor side and loosen the clips. Tighten the screws to the contact strip.
screws holding the contact strip. For this After having finished the repair works,
purpose the frame cover must be removed conduct several trial runs and check the
and the weight balance and/or door leaf contact strip for proper function.
tension (counterweight or springs according
to door type) must be exposed. Now the
closing edge can be pulled away from the
guides.
Aluminium closing edge
Now remove the cross-recessed screw at
the side and the remove the contact strip
from the sides from the closing edge. The
new contact strip is pushed into the closing
edge and then secured again with a cross
recessed screw. The contact bar cable must
be in the same position as before (see

 EFAFLEX 5-27
 V2A closing edge able to replace the contact strip section (see
For the V2A closing edge, loosen the screws Chapter 5.3.3)
at the door outside, but do not remove them. Then reinsert and lay the contract strip cable
Then press the two halves far apart to be as described.

If lubricants are used during the installation, these lubricants have to be free from
substances that are detrimental to paint adhesion!!!

5.3.2. Hanging

If the hanging has holes or is torn, it must be

replaced. Open the door and remove the
cover to the frame. The weight counter
balance mechanism (remove when door is
Note
If the rolled up hanging sags considerably, it
must be lifted on a strong support.
open) and/or the door leaf tensioning system Unroll the hanging slightly and pull it
(remove when door closed) (depending on upwards between assembly wall and winding
door type counter weight or springs) must be shaft. Fit the hanging to the drilling holes of
taken off. Close the door in deadman the winding shaft using rivets (4.8x16.9).
operation at a height of approx. 1.5 m and Lower the hanging slowly and take care that
remove the closing edge. Move the hanging it is not damaged. Roll up the hanging by the
downwards until the rivets with which the control (emergency travel) slowly onto the
hanging is fixed can be seen on the winding winding shaft until the bottom side is approx.
shaft. 1.5 m away from the ground.
Drill rivets open and remove the defect Refit the closing edge, see Chapter 3.3.4
hanging. Lift the new hanging under the On completing the repair, the mechanism
winding shaft using a forklift truck. should be tried several times to check the
correct winding up of the hanging onto the
winding shaft.

5-28  EFAFLEX
5.3.3. Closing edge, see also 3.3.4
If the closing edge is bent, it must be guiding. Then remove the mushroom-head
replaced. For this purpose stop the door bolts and the cap nuts and pull off the
around 1 m above the ground and the weight closing edge to the side of the hanging.
counter balance be removed. Then the Loosen the clips and contact strip plug from
frame covers are opened so that the hanging the bracket at the frame on the motor side.
with the closing edge can be pulled off the

Cross-recessed
Mushroom-head screw for AL
bolts with collar edge
and cap nuts for
V2A edge

5.3.4. Tension relief of the emergency release rope

Through this special structure, it is avoided length-adjustable steel rope prevents an
that the emergency release bolt at the motor “overextending” of the emergency release.
is bent and thus the function is restricted. A

1. The bolt for the emergency release must

be screwed to the motor and the steel rope
must be lead through the drill hole. Attach
the tension spring.

2. Now the rope must be tightened and the

threaded nipple clamped to the rope with
opened motor brake. The emergency
release lever must be actuated manually so
that the motor shaft can be turned by hand.

3. Now the red towing rope is connected with

the steel rope, by pulling the end of the steel
rope through the eye of the towing rope.
Clamp the loop with a rope clip.

 EFAFLEX 5-29
 6. Operating instructions
6.1. Emergency release

In order to open an EFAFLEX door in case of one person to effortlessly move the door leaf
an emergency (power failure, fire, etc.), the upwards or downwards by pulling the
emergency release is integrated. The red emergency release lever. The rope hangs
emergency release rope does not arrest. vertically and parallelly from the motor down
The emergency release function allows for the frame.

Pull the red emegency

release rope vertically SRT-EL
downwards to release
the door

Emergency release
button (optional)

Direction of action

Figure 6.1.a

6-30  EFAFLEX
6.2. Crash function (optional)
After a crash, the door leaf with the door the door hanging inserted into the guiding
hanging must be inserted again. (Fig. 6.2.b and 6.2.c). Then the closing edge
For this purpose, the closing edge must be is positioned horizontally and the remaining
slanted (Fig. 6.2.a to 6.2.d) and then the hanging is reinserted into the guiding (Fig.
spring wire of the crash sensor together with 6.2.d).

Figure 6.2.a Figure 6.2.b

Figure 6.2.c Figure 6.2.d

6.3. Open circuit brake (optional)

The open circuit brake is activated through emergency opening button is pressed, the
an emergency opening button which is at the circuit will be interrupted and the door leaf
frame (see Fig. 6.1.a). The open circuit can be manually moved.
brake is under “constant current”, i.e. if the

6.4. Cross reference

The electrical operating instructions are attached to the documents as separate
documentation.

For further queries please contact your nearest EFAFLEX dealership or call the factory
directly.

 EFAFLEX 6-31
EFAFLEX GmbH 20.03.2007
ERSATZTEILLISTE (Sparepart list) "E 234-04" 1 von1
Ausgabe :E234 - 04
Extra Light "SRT-EL" ET-234-04

Ausgabe Ersatz für :E234-03

Pos. Benennung Description Bestell-Nr. Stück/Tor Bemerkung Remarks Verschleißteil
Item Deutsch English Part order no. Quantity/door Deutsch English wear & tear parts
01 Wickeltrommel-mit Behang kpl.mont. winding drum-with curtain cpl. 234810X-03 Auftrag Nr./order No. B+385 B+385
01.01 Behang kpl.mont Curtain cpl. 234806X-01 Auftrag Nr./order No. (B+140)x(H+610) (B+140)x(H+610) x
01.01.01 Satz Windsicherungknopf+Scheib+Niet set of contact roller+washer+pin K214001 Auftrag Nr./order No. x
01.02 Wickeltrommel winding drum 234701X-02 Auftrag Nr./order No. B+385 B+385
01.03 Lagergehäuse mit Lager bearing housing with bearing 234801-01 2 x
01.03.01 Schraube DIN 933-8.8 M 8 x 20 hexagon screw DIN 933-8.8 M 8 x 20 01260274
01.04 Seil weiß 8 mm Rope 8mm 08210620 Auftrag Nr./order No. x
01.04.01 Seilklemme 6.5 mm 1/4" rope clamp 6.5 mm 1/4" 08210670 2
01.05 Blindniet Alu F 5 x 14 mm pin 08151035 Auftrag Nr./order No.
01.06 Passfeder DIN 6885 A8x7x75 treenail DIN 6885 A8x7x75 01531065 1
01.07 Sicherungsring DIN 471 A 30 Locking ring DIN 471 A 30 01130030 1
02 Zarge kpl. links frame cpl. left hand side 234817_1-02 Auftrag Nr./order No. H+400 H+400
02.01 Zargendeckel links mit Einziehmuttern lid, left hand side with draw-in nuts 234815_1-02, 234309_1-02 Auftrag Nr./order No. H+180 H+180
02.01.01 Halter für spiralkabel supporting angle for spiralcable 234324 1
02.01.02 Schraube DIN 84-4.8 M 5 x 10 verz hexagon screw DIN 84-4.8 M 5 x 10 verz 01010280
02.01.03 Scheibe DIN 125 A 5,3 verz. washer DIN 125 A 5,3 verz. 01060030
02.01.04 Scheibe DIN 125 A 8,4 verz. washer DIN 125 A 8,4 verz. 01060042
02.02 Kopfteil links kpl.mont. top piece left hand side kpl.mont. 234812_1-02 1
02.02.01 Drehmomentstütze Zarge the torque part - frame 234304-01 1
02.03 Halter für Seilscheibe support for rope washer, simple 242804 1
02.03.01 Schraube DIN 933-8.8 M 8 x 16 verz hexagon screw DIN 933-8.8 M 8 x 16 verz 01260272
02.04 Linsenflanschschraube M 8 x 20 mm lense flange screw M8x20 01900820
02.05 Sperrzahn-Mutter M 8 weiß verzinkt Nut with washer M8 01901508
02.06 Magnetschalter BN310 Magnet contactor 02381040 Auftrag Nr./order No.
02.06.01 Abstandsbolzen 6k15M4Mess.verni.I/A Spacing pin 6k15M4Mess.verni.I/A 03050070
02.07 Linsenflanschschraube M 6 x 8 mm lense flange screw M6x8 01900708
02.8 Linsenflanschschraube M 5 x 20 mm lense flange screw M5x20 01900705
02.9 Gummipuffer mit Gewinde M5 rubber buffer with thread M5 04100140
02.10 Schutzprofil links protecting piece left 234819_1 Auftrag Nr./order No. H-115 H-115
03 Zarge kpl. rechts frame cpl. right hand side 234817_2-02 Auftrag Nr./order No. H+400 H+400
03.01 Zargendeckel rechts lid, right hand side with draw-in nuts 234309_2-02, 234815_1-02 Auftrag Nr./order No. H+180 H+180
03.02 Kopfteil rechts kpl.mont. top piece right hand side kpl.mont. 234812_2-02 1
02.03 Halter für Seilscheibe support for rope washer, simple 242804 1
03.03 Lichtschranke Photocell 022232083 Auftrag Nr./order No.
03.03.01 Schraube DIN 84-4.8 M 4 x 20 verz hexagon screw DIN 84-4.8 M 4 x 20 verz 01010156
03.04 Schutzprofil rechts protecting piece right 234819_2 Auftrag Nr./order No. H-115 H-115
04 Abschlussschild kpl.mont. end.schield kpl.mont 234809-02, 234828, 234830 Auftrag Nr./order No. B-12 B-12
04.01 Abschlussschild end.schield 234303-01,234328A,B Auftrag Nr./order No. B-12 B-12
04.02 Kontaktleiste complete safety edge KWN820H 1
04.03 spiralkabel Spiralkabel WN820 1
04.04 Distanzstuck SRT-L distance piece SRT-L 214509 Auftrag Nr./order No.
04.05 Gleitstück sliders 234601, 234603+234604 Auftrag Nr./order No. bei, ohne Crash with, without Crash x
04.05.01 Schmersal Schalter 02380700, 02380705 2 bei Crash with Crash
04.05.02 Schraube DIN 84-4.8 M 4 x 50 verz hexagon screw DIN 84-4.8 M 4 x 50 verz 01010200
04.05.03 Mutter selbstsi. DIN 985-8 M 4 verz Nut self-guarding DIN 985-8 M 4 verz 01335004
04.05.04 Winkel für Energiekette Angle for Energy-chain 234331 Auftrag Nr./order No.
04.05.05 Platte für Energiekette Plate for Energy-chain 234104 Auftrag Nr./order No.
04.06 Schaltmagnet BP 34 magnet BP 34 02240220 1
04.06.01 Schraube DIN 84-4.8 M 5 x 35 verz hexagon screw DIN 84-4.8 M 5 x 35 verz 01010340
04.06.02 Mutter selbstsi. DIN 985-8 M 5 verz Nut self-guarding DIN 985-8 M 5 verz 01335005
04.07 Linsenflanschschraube M 8 x 16 mm m lense flange screw M8x16 01900816
04.08 Schraube DIN 7981 HC6,3 x 32 verz hexagon screw DIN 7981 HC6,3 x 32 verz 01700120
04.09 Gewicht weight 234101 Auftrag Nr./order No. bei Alu-Schild with Alu-schield
04.10 Energiekette Energy-chain 08120624 Auftrag Nr./order No. H/2+230 H/2+230
05 Gewicht links kpl.mont weight left hand side 234807_1-02 1
06 Gewicht rechts kpl.mont weight right hand side 234807_2-02 1
06.01 Gleitstück für Gewicht Slider for Weight 234602-01 4 x
07 Motorblende vorm. motor facing submontiert 234823-01, 234823R-01 1 B+190
08 Behangabdeckung Curtain facing 234317-01 Auftrag Nr./order No. B+190
08.01 Halter für Behangblende Support for curtain facing 234816-01 4
08.02 Verblendung rechts Facing Right 234329 1
09 Antrieb kpl.mont drive cpl. 234822-01, 234822R-01 1
09.01 Dämpfungspuffer DA30/DI13xH20 mm Shock absorber DA30/DI13xH20 mm 04100180 2
09.02 Schraube DIN 931-8,8 M 12x85 verz hexagon screw DIN 931-8,8 M 12x85 verz 01250725
09.03 Scheibe DIN 125 A 13 verz. washer DIN 125 A 13 verz. 01060044
09.04 Mutter selbstsi. DIN 985-8 M 12 verz Nut self-guarding DIN 985-8 M 12 verz 01335012
09.05 Schlüsselring key-ring 08201060 1
09.06 Zugseil rot D=8 mm PP - Flecht Rope red D=8 mm PP - Flecht 08210630 Auftrag Nr./order No.
 01.03 01.04 01. 01.01 01.01 08 01.05 01. 04.01

02.05
01. 03.01 01.06 01.02 01
02. 02.01 03.02
08.01
02.02
09.02 01.07 03
09.03

09.01 02 02. 03.01 06.01

02.03
09.04 03.01
02. 06.01
02.06
09 06

02.01 03.04
09.05

05
07
02. 01.04

02.8
02.07 04.06
02. 01.03
04. 06.01 04.08
02.9 04. 06.02
09.06
02. 01.01

02.10
02. 01.02

03. 03.01
04. 05.05 04.05
04. 05.01
03.03 04.07 04
04. 05.04 04.04
04.03 04.01
04.10 04. 05.02 04. 05.03 04.09 04.02
02.04
Diese Zeichnung bleibt unser Eigen- This drawing remains our own. Le dess i n res te not re propriet‚ . Typ :
Datum Na m e
tum. Sie darf ohne unsere Genehmigung
nich t ve rv ie lf „ltigt , no ch d ritt en Pe r-
It is not a llowed to mult iply
i t w it hout our permi s si on, t o
I l n' es t pas perm i s de l e m ul t i -
piler san s no tre con sent eme nt, ni
Ersatzteilzeichnung Type: S RT - E L
so nen oder Kon kurr enzf irme n zu irg end -
welchen Zwecken vorgelegt oder berl assen
gi ve i t ot her pers ons or t o de s oumettre aux aut res pers onnes G e z . 30.8.00 M oc ni k Drawing of spare parts Zchng.Nr.:
submit it t o competi tors to any ni d'abandonner a'la concurrence
werden. Reichsges.Bl.19.6.01 Par.15u.38 purp oses. po ur qu elq ue s inte nt ion s. Gepr. EF AF LE X G m bH& C o. KG - D - 8 40 79 B RU CK BE RG Dessin des pieces de rechange E234-02
und BGB Par.823 und 826. T EL : 0 87 65 / 82 -0 - F AX : 0 87 65 / 82 20 0