Lesson 2
Lesson 2
Graphical method
Machine Analysis
Displacement
Displacement of a machine part or a point on the part may be according to some
definite path as the crank circle traveled by the crankpin and may be expressed in
equation form. Often the displacement is not easily defined. In those cases, graphical
means are useful. A line diagram of the essential elements of the machine is drawn in
various positions, the desired points are located at each position, and a graph is drawn
to show the displacement. In some cases, only the extreme positions are needed.
One of the simplest and most useful mechanisms is the four-bar linkage. Most of the
development in this concentrates on the four-bar, but the procedures are also
applicable to more complex linkages.
The four-bar may take the form of a so-called crank-rocker, double rocker or a
double-crank (drag-link) linkage, depending on the range of motion of the two links
connected to the ground link. In figs. 1.1 to 1.4 four different possibilities are
illustrated. The input crank of the crank-rocker type (fig. 1.1) can rotate continuously
through 360° while the output link just “rocks”(or oscillates). Both the input and
output links of the double-crank or drag link (fig. 1.2) make complete revolutions,
while the double-rocker has limited rotations of both the input and output links (fig.
1.3). In the parallelogram linkage(fig. 1.4), where the length of the input link equals
the output link and the lengths of the coupler and ground link are also the same, both
the input and output link may rotate entirely around or switch into a crossed
configuration called antiparallelogram linkage.
Fig. 1.1 Crank and Rocker Fig. 1.2 Drag-link or double crank
Example:
Graphical Displacement Analysis of the four-bar Mechanism. As shown in
Figure1.5, we wish to construct the jth position of the four-bar path-generator
mechanism Ao ABo BP. The first or starting position is marked with the subscript 1. To
construct the jth position, proceed as follos.
1. Draw arcs about Ao with radius Ao A1 and about Bo with radius Bo B1 . These are
the paths of joints A and B, respectively.
2. Draw the jth position of the input link Ao A j.
3. With radius A1 B1 draw an arc about A j to intersect the path of B. This is B j .
4. Construct the point Pj by intersecting the arc of radius B1 P1 centered B j with
the arc of radius A1 P1 centered at A j.
This completes the construction. Also note that, if the four-bar linkage is used
as a function generator, in which case point P of the coupler would be of no
concern, then the construction would be complete after step 3 above.
positive. The remaining steps assume all angles are converted to degrees.
2. Determine the geometric inversions by finding the value of the transmission angle,
, in figure 1.6a between vectors r₃ to r₄. Note that this angle is measured from r₃ to
r₄. This can visualized by placing the vectors r₃ and r₄ tail-to-tail as in fig. 1.6b if the
trigonometric sine of the angle , is positive we have the configuration in fig. 1.6a, if
it is negative, the four bar is in its other possible geometric inversion. Point B would be
reflected about the line D in this configuration. This determination is implemented by;
Arg r4 Arg r3 (1.4)
Here Eq. (1.1) may have to be applied to express , in the180 to 180 interval.
3. Find the coupler angle , measured from r₃ to r₅, as follows.
, = (signum , ) cos1 r3 D 2 r 2 3 / 2r4 D
2
(1.7)
6.Calculate the new value of the angle , which is measured from vector r₄ to vector
(-D), and has therefore the same sense and the same algebraic sign (signum) as ,
signum Cos 1 r4 2 D 2 r3 2 /2r3 D (1.8)
With the new values of the angles and known Figure 1.6a shows that now
3 Arg D , and 4 Arg D 180 (1.9)
Again Eq. (1.1) may need to be applied in order to express 3 and 4 in the -180° to
180° interval.
Next, calculate the new value of the vector r₅ as follows:
r5 r5 expi 3 (1.10)
Figure 1.1
2.A four-bar linkage has the following dimensions: A₀B₀ 2 inches, A₀A = 2½ inches, AB
= 1½ inch., B₀B = 3¼ inches.
a) Determine the type of four-bar by the Grashof criterion.
b) Determine the range of motion of this linkage if link 2 is the input.
c) Determine the range of motion of this linkage if link 4 is the input.
Figure 1.2
3.Axes Q₂ and Q₄ are fixed. Q₂A = 1½ in.,AB = 3 inches, Q₄B = 2 inches, and Q₂Q₄ = 3
inches. Crank 2 is the driver turning counterclockwise. The proportions are such that,
while 2 makes a complete revolution, 4 oscillates through a certain angle. Find the
two extreme positions of the center line Q₄B of crank 4.
Figure.
4.Axes Q₂ and Q₄ are fixed. Q₂A = 1½ in., Q₄B = 2 inches, and Q₂Q₄ = 3 inches. AB is of
such a length that when the driving crank 2 is 30° above Q₂Q₄, the driven crank 4 is
60° below Q₂Q₄ as shown. Find the length of AB and the two extreme position of the
center line Q₄B of crank 4.
Figure.