Electrical Manual

VM16,17,24,25,30
Electronic Orient Spindle
Rev 9
4-10-01
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Table Of Contents
Transformer Connection Alert ....................................................................................................................... v
Electrical Safety Rules ................................................................................................................................. vi
Machine Schematic....................................................................................................................................... 1
Electrical Panel Layout................................................................................................................................ 22
MC5 Spindle Drive Parameters - Single speed 15/10 HP .......................................................................... 26
MC5 Spindle Drive Parameters 22/15 HP .................................................................................................. 29
MC5 Spindle Drive Parameters 30/22 HP .................................................................................................. 32
Yaskawa Axis Drive Parameters................................................................................................................. 35
Partner VM16 & 17 X and Y Drives Model SGDB-10ADG, Z SGDB 15ADG ......................................... 35
Partner VM24 X and Y Drives Model SGDB-10ADG, Z 15ADG ............................................................. 36
Partner VM25 & 30 All Drives Model SGDB-15ADG .............................................................................. 37
Yaskawa Axis Drive Parameters for Troyke Indexers ............................................................................. 38
Card Cage Gain Setting Procedure......................................................................................................... 39
Drive Setting Procedure .......................................................................................................................... 40
Centurion 6 CNC Connector Signal Listing................................................................................................. 41
Connector X-Input ................................................................................................................................... 41
Connector Y-Input ................................................................................................................................... 41
Connector Z-input.................................................................................................................................... 41
Connector A-Input ................................................................................................................................... 41
Connector X-Output................................................................................................................................. 41
Connector Y-Output................................................................................................................................. 41
Connector Z-Output................................................................................................................................. 42
Connector A-Output................................................................................................................................. 42
Connectors X, Y, Z, A and B Axis (DC Brush Drives) ............................................................................. 42
Connectors X, Y, Z, A and B Axis (Yaskawa Brushless Drives)......................................................... 42
Axis Home Connector.............................................................................................................................. 42
Spindle Drive Connector.......................................................................................................................... 43
Spindle Encoder Connector..................................................................................................................... 43
Miscellaneous Connector (Misc) ............................................................................................................. 43
Front Panel Connector (FPP) and J2 on keyboard encoder card ........................................................... 43
Power Connector ..................................................................................................................................... 43
Connector Handwheel for remote handwheel option ......................................................................... 43
Connector Tool Changer ......................................................................................................................... 43
Connector COM1 (Card Cage)................................................................................................................ 44
Connector COM2 For rigid tapping option............................................................................................... 44
Connector Floppy Disk ............................................................................................................................ 44
Connector CRT (Video) ........................................................................................................................... 44
Connectors in the CNC control box ............................................................................................................ 44
Connector CRT (Monitor Power) ............................................................................................................. 44
Connector FPACC................................................................................................................................... 44
Connector P2........................................................................................................................................... 44
Keyboard DIN Connector (J1) ................................................................................................................. 45
Connectors in the Mag Box......................................................................................................................... 45
Connectors ATC1 and 1-1E .................................................................................................................... 45
Connector ATC2...................................................................................................................................... 45
Connector on +24 VDC Regulated Power Supply .................................................................................. 45
Connector COM1 (on Mag Panel) ........................................................................................................... 45
Card Cage Assembly .................................................................................................................................. 46
LCD Front Panel Assembly......................................................................................................................... 52
LCD Chassis Assembly............................................................................................................................... 54
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

History

4-21-99 Original Version

6-3-99 Update electrical drawings to rev D (reactors added).
7-12-99 Rev2 Added front panel drawings and SGDB15 drive parameters
7-28-99 Rev3 Added Auger / Flush circuit and updated mag panel drawing
10-29-99 Added remote hand controller
12-17-99 Rev 4 Updated chip flush / auger schematic to rev G.
1-31-00 Rev 5 Update to SBC card cage, add electrical safety caution
2-4-00 Rev6 Update to revE electrical schematics, ECO No. 4387
12-15-00 Rev 7 Update machine wiring and mag panel. Remove RHC
3-2-01 Rev 8 Update prints, electronic orient, single and dual speed
Updated spindle and axis drive parameters
4-10-01 Rev 9 Updated MC5 parameters for two-speed spindle systems
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Transformer Connection Alert

***** CAUTION *****
DRIVES WILL BE DAMAGED BY INCORRECT POWER CONNECTION

Disconnect transformer entirely from power supply.

Check resistance between transformer ground wire and each secondary leg.
If resistance is more than 1 or 2 ohms, then the transformer ground wire is not
connected to a neutral point within the secondary windings.
or
Disconnect transformer entirely from power supply.
Remove transformer cover and follow transformer ground wire to determine if it is
merely a case ground or if it actually goes to a neutral point within the secondary
windings.
or
Check voltages between each secondary leg and ground.
If they are not equal, the secondary windings are “floating” with respect to ground.

THE GROUND WIRE GOING INTO THE MACHINE MUST BE CONNECTED

TO A NEUTRAL POINT WITHIN THE SECONDARY WINDINGS
AND TO EARTH GROUND.

The secondary windings must be grounded.

Voltages between each secondary leg and ground should be equal, half the voltage
between secondary legs.
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Electrical Safety Rules

Read and understand the following list of cautions before attempting to perform service on this
equipment. Failure to observe these rules can result in death or serious injury.

Caution
· Beware of High Voltage present within the machine’s electrical cabinet

· Do not attempt to service electrical components unless you are qualified to work on them
safely

· Only qualified personnel should attempt to make current and voltage readings

· Always turn the main power off before servicing components within the electrical cabinet

· Always keep hands and fingers away from live electrical terminals

· Remove jewelry while servicing the machine to avoid shorting any electrical circuits

· Allow all components to discharge before servicing them, wait at least 15 seconds after
powering off, before servicing

FAILURE TO FOLLOW THESE RULES CAN RESULT IN SERIOUS INJURY OR DEATH

 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Machine Schematic

1 Rev.9
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

2 Rev.9
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

3 Rev.9
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

4 Rev.9
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

5 Rev.9
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

6 Rev.9
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

7 Rev.9
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

8 Rev.9
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

16 Rev.9
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

21 Rev.9
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Electrical Panel Layout

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

MC5 Spindle Drive Parameters - Single speed 15/10 HP

2-27-01

MC5 2011
Parameter Name 15/10 HP Unit
6422
Electronic
Orient
7.5 KVA
INITIALIZE
CONSTANTS
A1-01 Access Level 4
A1-02 User Setting 3
PROGRAM
CONSTANTS
B1-01 Reference Selection 1
B1-07 LOC/REM RUN Sel 1
B1-02 Operation Method 1
AUTO TUNING
CONSTANTS
C1-01* Accel Time 1 1.5 sec
C1-02* Decel Time 1 2. sec
C1-03* Accel Time 2 .2 sec
C1-04* Decel Time 2 .2 sec
C1-07* Accel Time 4 10. sec
C1-08* Decel Time 4 10. sec
C1-11 Acc/Dec SW Freq 0. Hz
C2-01 SCrv Acc @ Start .20
C2-02 SCrv Acc @ End .45
C2-03 SCrv Dec @ Start .20
C2-04 SCrv Dec @ End 0
C5-01* ASR P Gain 70.
C5-02* ASR I Gain .1
C5-03* ASR P Gain 2 80.
C5-04* ASR I Time 2 .3 sec
C5-06 ASR Delay Time 0.
C6-01 Carrier Freq Max 15. KHz
C8-02 Special
C8-03 Special
C8-04 Special %
C8-06 Special Ms
C8-07 Special %
C8-27 Inverse rate current A
C8-28 DCCT Gain
D1-09 Jog Reference 6. Hz
MOTOR
CONSTANTS
E1-02 Motor Selection 0
E1-04* Max Frequency 200. Hz
E1-05 Max Voltage 142. V
E1-06 Base Frequency 50. Hz
E1-13 Base Voltage 142.1 V
E2-01 Motor Rated FLA 50. A
E2-02 Motor Rated Slip 1.46 Hz
E2-03 No-load Current 29.2 A
E2-04 Number of Poles 4

26 Rev.9
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

MC5 2011
Parameter Name 15/10 HP Unit
6422
E2-05 Term Resistance .273 Ohm
E2-06 Leak Inductance 14. %
E2-07 Saturation Comp1 .37
E2-08 Saturation Comp2 .65
E3-01 Control Method 2
E4-01 Max Frequence 2 60. Hz
E4-02 Max Voltage 2 230. VAC
E4-03 Base Frequence 2 60. Hz
E5-01 Motor Rated FLA2 53. A
E5-02 Mot Rated Slip2 1.6 Hz
E5-03 No-load Current 2 15.2 A
E5-05 Term Resistance2 .138 Ohm
E5-06 Leak Inductance2 17.2 %
OPTION
CONSTANTS
F1-01 FG Constant 1024
F1-02 PG Fdbk Loss Sel 1
F1-03 PG Overspeed Sel 1
F1-04 PG Deviation Sel 3
F1-05 PG Rotation Sel 0
F1-06 PG Output Ratio 1
F1-08 PG Overspd Level 115
F1-11 PG Deviate Time .5
F1-14 PGO Time 2.
F4-03 A0 Ch2 Select 3
INPUTS
H1-01 Terminal 3 Sel 2
H1-02 Terminal 4 Sel 4 N/A
H1-03 Terminal 5 Sel 3 N/A
H1-04 Terminal 6 Sel 7
H1-05 Terminal 7 Sel 6 N/A
H1-06 Terminal 8 Sel 77
OUTPUTS
H2-01 Terminal 9 and10 Sel 1 N/A
H2-02 Terminal 25 Sel 2 N/A
H2-03 Terminal 26 Sel 1
H3-01 Terminal 13 Sel 0
H3-02 Terminal 13 Sel 100. %
H3-05 Terminal 16 Sel 0
H4-01 Terminal 21 Sel 3
RS 232
H5-01 Serial Comm Adr 1F
H5-02 Serial Comm Sel 3
H5-03 Serial Corn Sel 0
H5-04 Serail Fault Sel 3
H5-05 Serial Flt Dtct 1
L1-01 Motor Protect OFF 1
L3-04 StallP Decel Sel 0
L8-05 Ph Loss In Sel 0
L8-07 Ph Loss Out Sel 0
WINDING
CHANGE

27 Rev.9
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

MC5 2011
Parameter Name 15/10 HP Unit
6422
CONSTANTS
P1-02 Frequency Width 6.0 Hz
P1-03 Ansback Det Time 0.50 Sec
P1-04 Wye Winding Sel 1
P1-05 CASE Param 5 .01
ELECTRONIC
ORIENT
CONSTANTS
P3-01** Orient Position 0 to 4095
P3-02 Position Gain H 20
P3-05 Ore Set Pulse 10
P3-06 Ore Reset Pulse 10
P3-07* Orient Speed 150
P3-08 Gear Ratio 1
P3-11 Gear Direction 0
P3-12 Dither Level 0

* Parameters will vary depending on RPM option of machine (See Chart Below)
** Orient Position will vary on every machine.

This listing contains the spindle drive parameters that have been changed by Milltronics
Manufacturing. All other parameters remain unchanged and are the factory default
settings from Yaskawa.

Constant Name 6K RPM 8K RPM 12K RPM

C1-01* Accel Time 1 1.5 1.5 1.5
C1-02* Decel Time 1 .4 8. 5.5
C1-03* Accel Time 2 .2 .2 .2
C1-04* Decel Time 2 .2 .2 225.2
C5-01* ASR P Gain 70 70. 70
C5-02* ASR I Gain .1 .1 .1
C5-03* ASR P Gain 2 80. 80. 80
C5-04* ASR I Time 2 .3 .3 .5
E1-04* Max Frequency 200. 266.7 200.
P3-07* Orient Speed 150. 400. 150.

Please consult Milltronics Service Department for current parameters.

28 Rev.9
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

MC5 Spindle Drive Parameters 22/15 HP

4-10-01

MC5 2011 MC5 2011 MC5 2011

Parameter Name 20/15HP 20/15HP 20/15HP Unit
6422 5422 6422
Electronic Mechanical Mechanical
Orient Orient Orient
19 KVA 19 KVA 19 KVA
INITIALIZE
CONSTANTS
A1-01 Access Level 4 4 4
A1-02 User Setting 3 3 3
PROGRAM
CONSTANTS
B1-01 Reference Selection 1 1 1
B1-07 LOC/REM RUN Sel 1 1 1
B1-02 Operation Method 5 4 4
B2-03 D/C Injection Braking .25 .25 .25
AUTO TUNING
CONSTANTS
C1-01* Accel Time 1 2.0 2.0 2.0 sec
C1-02* Decel Time 1 5.0 5.0 5.0 sec
C1-03* Accel Time 2 0.4 0.4 0.4 sec
C1-04* Decel Time 2 0.4 0.4 0.4 sec
C1-07* Accel Time 4 1.0 1.0 1.0 sec
C1-08* Decel Time 4 2.0 2.0 2.0 sec
C1-11 Acc/Dec SW Freq 133.0 133.0 133.0 Hz
C2-01 SCrv Acc @ Start .20 .20 .20
C2-02 SCrv Acc @ End .20 .20 .20
C2-03 SCrv Dec @ Start .4 .4 .4
C2-04 SCrv Dec @ End .3 .3 .3
C5-01* ASR P Gain 20 20 20
C5-02* ASR I Gain .5 .5 .5
C5-03* ASR P Gain 2 30.00 30.00 30.00
C5-04* ASR I Time 2 0.300 0.300 0.300 sec
C5-06 ASR Delay Time 0 0 0
C6-01 Carrier Freq Max 4.0 4.0 4.0 KHz
C8-02 Special 0.10 0.10 0.10
C8-03 Special 0.0 0.0 0.0
C8-04 Special 5 5 5 %
C8-06 Special 0.0 0.0 0.0 Ms
C8-07 Special 5 5 5 %
C8-27 Inverse rate current 49.0 49.0 49.0 A
C8-28 DCCT Gain 1.154 1.154 1.154
D1-09 Jog Reference 1.00 1.00 1.00 Hz
MOTOR
CONSTANTS
E1-02 Motor Selection 1 1 1
E1-04* Max Frequency 200. 200. 200. Hz
E1-05 Max Voltage 157.1 157.1 157.1 V
E1-06 Base Frequency 67.3 67.3 67.3 Hz
E1-13 Base Voltage 145.3 145.3 145.3 V
E2-01 Motor Rated FLA 50. 50. 50. A
E2-02 Motor Rated Slip .83 .83 .83 Hz
E2-03 No-load Current 11.9 11.9 11.9 A

29 Rev.9
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

MC5 2011 MC5 2011 MC5 2011

Parameter Name 20/15HP 20/15HP 20/15HP Unit
6422 5422 6422
E2-04 Number of Poles 4 4 4
E2-05 Term Resistance .171 .171 .171 Ohm
E2-06 Leak Inductance 11.0 11.0 11.0 %
E2-07 Saturation Comp1 .49 .49 .49
E2-08 Saturation Comp2 .72 .72 .72
E3-01 Control Method 3 3 3
E4-01 Max Frequence 2 50.0 50.0 50.0 Hz
E4-02 Max Voltage 2 112.9 112.9 112.9 VAC
E4-03 Base Frequence 2 16.7 16.7 16.7 Hz
E5-01 Motor Rated FLA2 58 58 58 A
E5-02 Mot Rated Slip2 1.11 1.11 1.11 Hz
E5-03 No-load Current 2 17.9 17.9 17.9 A
E5-05 Term Resistance2 .555 .555 .555 Ohm
E5-06 Leak Inductance2 13.0 13.0 13.0 %
OPTION
CONSTANTS
F1-01 FG Constant 1024 1024 1024
F1-02 PG Fdbk Loss Sel 1 1 1
F1-03 PG Overspeed Sel 1 1 1
F1-04 PG Deviation Sel 3 3 3
F1-05 PG Rotation Sel 1 1 1
F1-06 PG Output Ratio 1 1 1
F1-08 PG Overspd Level 150% 150% 150%
F1-11 PG Deviate Time .5 .5 .5
F1-14 PGO Time 2 2 2
F4-03 A0 Ch2 Select 5 5 5
INPUTS
H1-01 Terminal 3 Sel 2 24 6
H1-02 Terminal 4 Sel 8 8 8
H1-03 Terminal 5 Sel 80 80 80
H1-04 Terminal 6 Sel 77 77 77
H1-05 Terminal 7 Sel 82 6 82
H1-06 Terminal 8 Sel 7 7 7
OUTPUTS
H2-01 Terminal 9 and10 Sel 1C 1C 1C
H2-02 Terminal 25 Sel 13 13 13
H2-03 Terminal 26 Sel 1 1 1
H3-01 Terminal 13 Sel 0 0 0
H3-02 Terminal 13 Sel 100% 100% 100%
H3-05 Terminal 16 Sel 0 0 0
H4-01 Terminal 21 Sel 3 3 3
RS 232
H5-01 Serial Comm Adr 1F 1F 1F
H5-02 Serial Comm Sel 3 3 3
H5-03 Serial Corn Sel 0 0 0
H5-04 Serail Fault Sel 3 3 3
H5-05 Serial Flt Dtct 1 1 1
L1-01 Motor Protect OFF 0 0 0
L3-04 StallP Decel Sel 0 0 0
L8-05 Ph Loss In Sel 0 0 0
L8-07 Ph Loss Out Sel 1 1 1

30 Rev.9
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

MC5 2011 MC5 2011 MC5 2011

Parameter Name 20/15HP 20/15HP 20/15HP Unit
6422 5422 6422
WINDING
CHANGE
CONSTANTS
P1-02 Frequency Width 6.0 6.0 6.0 Hz
P1-03 Ansback Det Time 0.50 N/A N/A Sec
P1-04 Wye Winding Sel 1 1 1
P1-05 CASE Param 5 .01 .01 .01
ELECTRONIC
ORIENT
CONSTANTS
P3-01** Orient Position 0 to 4095 N/A N/A
P3-02 Position Gain H 20 N/A N/A
P3-05 Ore Set Pulse 10 N/A N/A
P3-06 Ore Reset Pulse 10 N/A N/A
P3-07* Orient Speed 150 N/A N/A
P3-08 Gear Ratio 1 N/A N/A
P3-11 Gear Direction 0 N/A N/A
P3-12 Dither Level 0 N/A N/A

* Parameters will vary depending on RPM option of machine (See Chart Below)
** Orient Position will vary on every machine.

This listing contains the spindle drive parameters that have been changed by Milltronics Manufacturing.
All other parameters remain unchanged and are the factory default settings from Yaskawa.

Constant Name 6K RPM 8K RPM 12K RPM

C1-01* Accel Time 1 2. 3. 2.
C1-02* Decel Time 1 3. 12. 7.
C1-03* Accel Time 2 .4 .4 .4
C1-04* Decel Time 2 .4 .4 .4
C5-01* ASR P Gain 20. 20. 20.
C5-02* ASR I Gain .5 .5 .5
C5-03* ASR P Gain 2 100 100 100
C5-04* ASR I Time 2 .3 .3 .3
E1-04* Max Frequency 200. 266.7 200.
P3-07* Orient Speed 150 400 150

Please consult Milltronics Service Department for current parameters.

31 Rev.9
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

MC5 Spindle Drive Parameters 30/22 HP

4-10-01

MC5 2015 MC5 2015 MC5 2015

Parameter Name 30/22 HP 30/22 HP 30/22 HP Unit
6422 5422 6422
Electronic Mechanical Mechanical
Orient Orient Orient
24 KVA 24 KVA 24 KVA
INITIALIZE
CONSTANTS
A1-01 Access Level 4 4 4
A1-02 User Setting 3 3 3
PROGRAM
CONSTANTS
B1-01 Reference Selection 1 1 1
B1-07 LOC/REM RUN Sel 1 1 1
B1-02 Operation Method 5 4 4
B2-03 D/C Injection Braking .25 .25 .25
AUTO TUNING
CONSTANTS
C1-01* Accel Time 1 2.0 2.0 2.0 sec
C1-02* Decel Time 1 5.0 5.0 5.0 sec
C1-03* Accel Time 2 0.4 0.4 0.4 sec
C1-04* Decel Time 2 0.4 0.4 0.4 sec
C1-07* Accel Time 4 1.0 1.0 1.0 sec
C1-08* Decel Time 4 2.0 2.0 2.0 sec
C1-11 Acc/Dec SW Freq 133.0 133.0 133.0 Hz
C2-01 SCrv Acc @ Start .20 .20 .20
C2-02 SCrv Acc @ End .20 .20 .20
C2-03 SCrv Dec @ Start .4 .4 .4
C2-04 SCrv Dec @ End .3 .3 .3
C5-01* ASR P Gain 20 20 20
C5-02* ASR I Gain .5 .5 .5
C5-03* ASR P Gain 2 30.00 30.00 30.00
C5-04* ASR I Time 2 0.300 0.300 0.300 sec
C5-06 ASR Delay Time 0 0 0
C6-01 Carrier Freq Max 4.0 4.0 4.0 KHz
C8-02 Special 0.10 0.10 0.10
C8-03 Special 0.0 0.0 0.0
C8-04 Special 5 5 5 %
C8-06 Special 0.0 0.0 0.0 Ms
C8-07 Special 5 5 5 %
C8-27 Inverse rate current 49.0 49.0 49.0 A
C8-28 DCCT Gain 1.154 1.154 1.154
D1-09 Jog Reference 1.00 1.00 1.00 Hz
MOTOR
CONSTANTS
E1-02 Motor Selection 1 1 1
E1-04* Max Frequency 200. 200. 200. Hz
E1-05 Max Voltage 122.4 122.4 122.4 V
E1-06 Base Frequency 40.0 40.0 40.0 Hz
E1-13 Base Voltage 118.7 118.7 118.7 V
E2-01 Motor Rated FLA 67.4 67.4 67.4 A
E2-02 Motor Rated Slip 0.62 0.62 0.62 Hz
E2-03 No-load Current 32.4 32.4 32.4 A

32 Rev.9
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

MC5 2015 MC5 2015 MC5 2015

Parameter Name 30/22 HP 30/22 HP 30/22 HP Unit
6422 5422 6422
E2-04 Number of Poles 4 4 4
E2-05 Term Resistance 0.156 0.156 0.156 Ohm
E2-06 Leak Inductance 9.4 9.4 9.4 %
E2-07 Saturation Comp1 0.40 0.40 0.40
E2-08 Saturation Comp2 0.69 0.69 0.69
E3-01 Control Method 3 3 3
E4-01 Max Frequence 2 50.0 50.0 50.0 Hz
E4-02 Max Voltage 2 115.3 115.3 115.3 VAC
E4-03 Base Frequence 2 20.0 20.0 20.0 Hz
E5-01 Motor Rated FLA2 64.7 64.7 64.7 A
E5-02 Mot Rated Slip2 0.86 0.86 0.86 Hz
E5-03 No-load Current 2 23.5 23.5 23.5 A
E5-05 Term Resistance2 0.290 0.290 0.290 Ohm
E5-06 Leak Inductance2 14.2 14.2 14.2 %
OPTION
CONSTANTS
F1-01 FG Constant 1024 1024 1024
F1-02 PG Fdbk Loss Sel 1 1 1
F1-03 PG Overspeed Sel 1 1 1
F1-04 PG Deviation Sel 3 3 3
F1-05 PG Rotation Sel 1 1 1
F1-06 PG Output Ratio 1 1 1
F1-08 PG Overspd Level 150% 150% 150%
F1-11 PG Deviate Time .5 .5 .5
F1-14 PGO Time 2 2 2
F4-03 A0 Ch2 Select 5 5 5
INPUTS
H1-01 Terminal 3 Sel 2 24 6
H1-02 Terminal 4 Sel 8 8 8
H1-03 Terminal 5 Sel 80 80 80
H1-04 Terminal 6 Sel 77 77 77
H1-05 Terminal 7 Sel 82 6 82
H1-06 Terminal 8 Sel 7 7 7
OUTPUTS
H2-01 Terminal 9 and10 Sel 1C 1C 1C
H2-02 Terminal 25 Sel 13 13 13
H2-03 Terminal 26 Sel 1 1 1
H3-01 Terminal 13 Sel 0 0 0
H3-02 Terminal 13 Sel 100% 100% 100%
H3-05 Terminal 16 Sel 0 0 0
H4-01 Terminal 21 Sel 3 3 3
RS 232
H5-01 Serial Comm Adr 1F 1F 1F
H5-02 Serial Comm Sel 3 3 3
H5-03 Serial Corn Sel 0 0 0
H5-04 Serial Fault Sel 3 3 3
H5-05 Serial Flt Dtct 1 1 1
L1-01 Motor Protect OFF 0 0 0
L3-04 Stall P Decel Sel 0 0 0
L8-05 Ph Loss In Sel 0 0 0
L8-07 Ph Loss Out Sel 1 1 1

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SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

MC5 2015 MC5 2015 MC5 2015

Parameter Name 30/22 HP 30/22 HP 30/22 HP Unit
6422 5422 6422
WINDING
CHANGE
CONSTANTS
P1-02 Frequency Width 6.0 6.0 6.0 Hz
P1-03 Ansback Det Time 0.50 N/A N/A Sec
P1-04 Wye Winding Sel 1 1 1
P1-05 CASE Param 5 .01 .01 .01
ELECTRONIC
ORIENT
CONSTANTS
P3-01** Orient Position 0 to 4095 N/A N/A
P3-02 Position Gain H 20 N/A N/A
P3-05 Ore Set Pulse 10 N/A N/A
P3-06 Ore Reset Pulse 10 N/A N/A
P3-07* Orient Speed 150 N/A N/A
P3-08 Gear Ratio 1 N/A N/A
P3-11 Gear Direction 0 N/A N/A
P3-12 Dither Level 0 N/A N/A

* Parameters will vary depending on RPM option of machine (See Chart Below)
** Orient Position will vary on every machine.

This listing contains the spindle drive parameters that have been changed by Milltronics Manufacturing.
All other parameters remain unchanged and are the factory default settings from Yaskawa.

Constant Name 6K RPM 8K RPM 12K RPM

C1-01* Accel Time 1 2. 2. 4.
C1-02* Decel Time 1 3. 3. 4.5
C1-03* Accel Time 2 .4 .4 .4
C1-04* Decel Time 2 .4 .4 .4
C5-01* ASR P Gain 20. 20. 30.
C5-02* ASR I Gain .5 .5 .25
C5-03* ASR P Gain 2 20. 30. 20.
C5-04* ASR I Time 2 .3 .3 .3
E1-04* Max Frequency 200. 266.7 200.
P3-07* Orient Speed 150. 400. 150.

Please consult Milltronics Service Department for current parameters.

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Yaskawa Axis Drive Parameters

Partner VM16 & 17 X and Y Drives Model SGDB-10ADG, Z SGDB 15ADG
X-Axis Y-Axis Z-Axis
Cn-01=008CH Cn-01=008CH Cn-01=008CH
Cn-02=0000H Cn-02=0001H Cn-02=0001H
Cn-03=00207 Cn-03=00207 Cn-03=00278
Cn-04=00028 Cn-04=00030 Cn-04=00070
Cn-05=00500 Cn-05=00500 Cn-05=00400
Cn-06=00800 Cn-06=00800 Cn-06=00800
Cn-07=00000 Cn-07=00000 Cn-07=00000
Cn-08=00800 Cn-08=00800 Cn-08=00800
Cn-09=00800 Cn-09=00800 Cn-09=00800
Cn-0A=01969 Cn-0A=01969 Cn-0A=01476
Cn-0B=00020 Cn-0B=00020 Cn-0B=00020
Cn-0C=00800 Cn-0C=00200 Cn-0C=00800
Cn-0D=00000 Cn-0D=00000 Cn-0D=00000
Cn-0E=00000 Cn-0E=00000 Cn-0E=00000
Cn-0F=00000 Cn-0F=00000 Cn-0F=00000
Cn-10=00100 Cn-10=00100 Cn-10=00100
Cn-11=08192 Cn-11=08192 Cn-11=08192
Cn-12=00050 Cn-12=00050 Cn-12=00050
Cn-13=00034 Cn-13=00034 Cn-13=00030
Cn-14=10000 Cn-14=10000 Cn-14=10000
Cn-15=03000 Cn-15=03000 Cn-15=03000
Cn-16=00010 Cn-16=00010 Cn-16=00010
Cn-17=00020 Cn-17=00020 Cn-17=00015
Cn-18=00100 Cn-18=00100 Cn-18=00100
Cn-19=00100 Cn-19=00100 Cn-19=00100
Cn-1A=00028 Cn-1A=00028 Cn-1A=00028
Cn-1B=00007 Cn-1B=00007 Cn-1B=00007
Cn-1C=00000 Cn-1C=00000 Cn-1C=00000
Cn-1D=00000 Cn-1D=00000 Cn-1D=00000
Cn-1E=01024 Cn-1E=01024 Cn-1E=01024
Cn-1F=00100 Cn-1F=00100 Cn-1F=00100
Cn-20=00200 Cn-20=00200 Cn-20=00200
Cn-21=00300 Cn-21=00300 Cn-21=00300
Cn-22=00006 Cn-22=00006 Cn-22=00006
Cn-23=00000 Cn-23=00000 Cn-23=00000
Cn-24=00004 Cn-24=00004 Cn-24=00004
Cn-25=00001 Cn-25=00001 Cn-25=00001
Cn-26=00000 Cn-26=00000 Cn-26=00000
Cn-27=00000 Cn-27=00000 Cn-27=00000
Cn-28=00000 Cn-28=00000 Cn-28=00000
Cn-29=00002 Cn-29=00002 Cn-29=00002
Cn-2A=00143 Cn-2A=00143 Cn-2A=00144
Cn-2B=00000 Cn-2B=00000 Cn-2B=00000
Cn-2C=52500 Cn-2C=52500 Cn-2C=52500
Cn-2D=00410 Cn-2D=00410 Cn-2D=00410

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Partner VM24 X and Y Drives Model SGDB-10ADG, Z 15ADG

X-Axis Y-Axis Z-Axis
Cn-01=008CH Cn-01=008CH Cn-01=008CH
Cn-02=0000H Cn-02=0001H Cn-02=0001H
Cn-03=00187 Cn-03=00187 Cn-03=00187
Cn-04=00030 Cn-04=00035 Cn-04=00070
Cn-05=00500 Cn-05=00500 Cn-05=00400
Cn-06=00800 Cn-06=00800 Cn-06=00800
Cn-07=00000 Cn-07=00000 Cn-07=00000
Cn-08=00800 Cn-08=00800 Cn-08=00800
Cn-09=00800 Cn-09=00800 Cn-09=00800
Cn-0A=02185 Cn-0A=02185 Cn-0A=02185
Cn-0B=00020 Cn-0B=00020 Cn-0B=00020
Cn-0C=00200 Cn-0C=00200 Cn-0C=00800
Cn-0D=00000 Cn-0D=00000 Cn-0D=00000
Cn-0E=00000 Cn-0E=00000 Cn-0E=00000
Cn-0F=00000 Cn-0F=00000 Cn-0F=00000
Cn-10=00100 Cn-10=00100 Cn-10=00100
Cn-11=08192 Cn-11=08192 Cn-11=08192
Cn-12=00050 Cn-12=00050 Cn-12=00050
Cn-13=00030 Cn-13=00030 Cn-13=00030
Cn-14=10000 Cn-14=10000 Cn-14=10000
Cn-15=03000 Cn-15=03000 Cn-15=03000
Cn-16=00010 Cn-16=00010 Cn-16=00010
Cn-17=00020 Cn-17=00020 Cn-17=00014
Cn-18=00100 Cn-18=00100 Cn-18=00100
Cn-19=00100 Cn-19=00100 Cn-19=00100
Cn-1A=00028 Cn-1A=00028 Cn-1A=00028
Cn-1B=00007 Cn-1B=00007 Cn-1B=00007
Cn-1C=00000 Cn-1C=00000 Cn-1C=00000
Cn-1D=00000 Cn-1D=00000 Cn-1D=00000
Cn-1E=01024 Cn-1E=01024 Cn-1E=01024
Cn-1F=00100 Cn-1F=00100 Cn-1F=00100
Cn-20=00200 Cn-20=00200 Cn-20=00200
Cn-21=00300 Cn-21=00300 Cn-21=00300
Cn-22=00006 Cn-22=00006 Cn-22=00006
Cn-23=00000 Cn-23=00000 Cn-23=00000
Cn-24=00004 Cn-24=00004 Cn-24=00004
Cn-25=00001 Cn-25=00001 Cn-25=00001
Cn-26=00000 Cn-26=00000 Cn-26=00000
Cn-27=00000 Cn-27=00000 Cn-27=00000
Cn-28=00000 Cn-28=00000 Cn-28=00000
Cn-29=00002 Cn-29=00002 Cn-29=00002
Cn-2A=00143 Cn-2A=00143 Cn-2A=00144
Cn-2B=00000 Cn-2B=00000 Cn-2B=00000
Cn-2C=52500 Cn-2C=52500 Cn-2C=52500
Cn-2D=00410 Cn-2D=00410 Cn-2D=00410

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Partner VM25 & 30 All Drives Model SGDB-15ADG

X-Axis Y-Axis Z-Axis
Cn-01=008CH Cn-01=008CH Cn-01=008CH
Cn-02=0200H Cn-02=0001H Cn-02=0001H
Cn-03=00328 Cn-03=00328 Cn-03=00328
Cn-04=00030 Cn-04=00035 Cn-04=00060
Cn-05=00400 Cn-05=00500 Cn-05=00450
Cn-06=00800 Cn-06=00800 Cn-06=00800
Cn-07=00000 Cn-07=00000 Cn-07=00000
Cn-08=00800 Cn-08=00800 Cn-08=00800
Cn-09=00800 Cn-09=00800 Cn-09=00800
Cn-0A=01250 Cn-0A=01250 Cn-0A=01250
Cn-0B=00020 Cn-0B=00020 Cn-0B=00020
Cn-0C=00200 Cn-0C=00200 Cn-0C=00800
Cn-0D=00000 Cn-0D=00000 Cn-0D=00000
Cn-0E=00000 Cn-0E=00000 Cn-0E=00000
Cn-0F=00000 Cn-0F=00000 Cn-0F=00000
Cn-10=00100 Cn-10=00100 Cn-10=00100
Cn-11=08192 Cn-11=08192 Cn-11=08192
Cn-12=00050 Cn-12=00050 Cn-12=00050
Cn-13=00030 Cn-13=00030 Cn-13=00034
Cn-14=10000 Cn-14=10000 Cn-14=10000
Cn-15=03000 Cn-15=03000 Cn-15=03000
Cn-16=00010 Cn-16=00010 Cn-16=00010
Cn-17=00013 Cn-17=00020 Cn-17=00020
Cn-18=00100 Cn-18=00100 Cn-18=00100
Cn-19=00100 Cn-19=00100 Cn-19=00100
Cn-1A=00028 Cn-1A=00028 Cn-1A=00028
Cn-1B=00007 Cn-1B=00007 Cn-1B=00007
Cn-1C=00000 Cn-1C=00000 Cn-1C=00000
Cn-1D=00000 Cn-1D=00000 Cn-1D=00000
Cn-1E=01024 Cn-1E=01024 Cn-1E=01024
Cn-1F=00100 Cn-1F=00100 Cn-1F=00100
Cn-20=00200 Cn-20=00200 Cn-20=00200
Cn-21=00300 Cn-21=00300 Cn-21=00300
Cn-22=00006 Cn-22=00006 Cn-22=00006
Cn-23=00000 Cn-23=00000 Cn-23=00000
Cn-24=00004 Cn-24=00004 Cn-24=00004
Cn-25=00001 Cn-25=00001 Cn-25=00001
Cn-26=00000 Cn-26=00000 Cn-26=00000
Cn-27=00000 Cn-27=00000 Cn-27=00000
Cn-28=00000 Cn-28=00000 Cn-28=00000
Cn-29=00002 Cn-29=00002 Cn-29=00002
Cn-2A=00144 Cn-2A=00144 Cn-2A=00144
Cn-2B=00000 Cn-2B=00000 Cn-2B=00000
Cn-2C=52500 Cn-2C=52500 Cn-2C=52500
Cn-2D=00410 Cn-2D=00410 Cn-2D=00410

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Yaskawa Axis Drive Parameters for Troyke Indexers

6 in. 9 in. 10 in. 20 in.
Cn-01=008CH Cn-01=008CH Cn-01=008CH Cn-01=008CH
Cn-02=0001H Cn-02=0001H Cn-02=0001H Cn-02=0000H
Cn-03=00408 Cn-03=00409 Cn-03=00818 Cn-03=00819
Cn-04=00028 Cn-04=00028 Cn-04=00028 Cn-04=00028
Cn-05=02000 Cn-05=02000 Cn-05=02000 Cn-05=02000
Cn-06=00800 Cn-06=00800 Cn-06=00800 Cn-06=00800
Cn-07=00000 Cn-07=00000 Cn-07=00000 Cn-07=00000
Cn-08=00800 Cn-08=00800 Cn-08=00800 Cn-08=00800
Cn-09=00800 Cn-09=00800 Cn-09=00800 Cn-09=00800
Cn-0A=01000 Cn-0A=00500 Cn-0A=00500 Cn-0A=00250
Cn-0B=00020 Cn-0B=00020 Cn-0B=00020 Cn-0B=00020
Cn-0C=00800 Cn-0C=00800 Cn-0C=00800 Cn-0C=00800
Cn-0D=00000 Cn-0D=00000 Cn-0D=00000 Cn-0D=00000
Cn-0E=00000 Cn-0E=00000 Cn-0E=00000 Cn-0E=00000
Cn-0F=00000 Cn-0F=00000 Cn-0F=00000 Cn-0F=00000
Cn-10=00100 Cn-10=00100 Cn-10=00100 Cn-10=00100
Cn-11=08192 Cn-11=08192 Cn-11=08192 Cn-11=08192
Cn-12=00050 Cn-12=00050 Cn-12=00050 Cn-12=00050
Cn-13=00034 Cn-13=00034 Cn-13=00034 Cn-13=00034
Cn-14=10000 Cn-14=10000 Cn-14=10000 Cn-14=10000
Cn-15=03000 Cn-15=03000 Cn-15=03000 Cn-15=03000
Cn-16=00010 Cn-16=00010 Cn-16=00010 Cn-16=00010
Cn-17=00030 Cn-17=00030 Cn-17=00030 Cn-17=00030
Cn-18=00100 Cn-18=00100 Cn-18=00100 Cn-18=00100
Cn-19=00100 Cn-19=00100 Cn-19=00100 Cn-19=00100
Cn-1A=00028 Cn-1A=00028 Cn-1A=00028 Cn-1A=00028
Cn-1B=00007 Cn-1B=00007 Cn-1B=00007 Cn-1B=00007
Cn-1C=00000 Cn-1C=00000 Cn-1C=00000 Cn-1C=00000
Cn-1D=00000 Cn-1D=00000 Cn-1D=00000 Cn-1D=00000
Cn-1E=01024 Cn-1E=01024 Cn-1E=01024 Cn-1E=01024
Cn-1F=00100 Cn-1F=00100 Cn-1F=00100 Cn-1F=00100
Cn-20=00200 Cn-20=00200 Cn-20=00200 Cn-20=00200
Cn-21=00300 Cn-21=00300 Cn-21=00300 Cn-21=00300
Cn-22=00006 Cn-22=00006 Cn-22=00006 Cn-22=00006
Cn-23=00000 Cn-23=00000 Cn-23=00000 Cn-23=00000
Cn-24=00004 Cn-24=00004 Cn-24=00004 Cn-24=00004
Cn-25=00001 Cn-25=00001 Cn-25=00001 Cn-25=00001
Cn-26=00000 Cn-26=00000 Cn-26=00000 Cn-26=00000
Cn-27=00000 Cn-27=00000 Cn-27=00000 Cn-27=00000
Cn-28=00000 Cn-28=00000 Cn-28=00000 Cn-28=00000
Cn-29=00002 Cn-29=00002 Cn-29=00002 Cn-29=00002
Cn-2A=00143 Cn-2A=00143 Cn-2A=00143 Cn-2A=00143
Cn-2B=00000 Cn-2B=00000 Cn-2B=00000 Cn-2B=00000
Cn-2C=52500 Cn-2C=52500 Cn-2C=52500 Cn-2C=52500
Cn-2D=00410 Cn-2D=00410 Cn-2D=00410 Cn-2D=00410

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Card Cage Gain Setting Procedure

The motion control cards are pre-adjusted in the assembly area by commanding a move of 0.2048” and
adjusting the gain pot so the analog is 5 volts. This adjustment can be made on the machine as well, but
some parameters should be noted before making the adjustments.

Note 1: Before making any adjustments on the Centurion 6 make sure that the AXIS parameters “Velocity
Gain” are set to zero and the machine is re-homed.
Note 2: The offset pots should be adjusted to show zero following error when the machine is at rest
before making gain adjustments.

The gain adjustments done in the assembly area are done for moves on axes that have 10,000
pulses/inch. If the PPU on the machine is something other than 10,000 you must move a different
distance. The 5 volts should be tuned in for a 2,048 pulse move.

Example 1:
A rotary axis has 500 pulses/degree. You should see 5 volts after a move of 4,096 degrees, (I.E.
10,000/500 x 0.2048)

Example 2:
A machine has a PPU of 10,160. You should see 5 volts after moving 0.2016 inches (I.E. 10,000/10,160
x 0.2048). In most cases this small difference is not significant.

Note 3: The encoder multiplier parameter will have no affect on the above adjustments.

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Drive Setting Procedure

After the motion control cards have been adjusted, the drives are tuned.

In AXIS parameters, check once again that Velocity Gain values are 0 (see above); check that Excess
Error is set to 0.500; re-home the machine.

Use the hand-held digital operator to set CN-03 on Yaskawa axis drives. The correct value on all VM
machines is 328. CN-03 is the equivalent of a gain pot. Move an axis at 100 ipm and observe the
following error. It should be 0.050 for all axes on all machines, except rotary axes. Tweak the motion
control card gain pot for final adjustment, to get as close to 0.050 as necessary.

If the machine has analog drives, then adjust the drive gain pot to set the following error at 100 ipm to
0.050 for all axes on all machines. Once again, the final adjustment may be made by tweaking the
motion control card gain pot, if necessary.

If the axis PPU is something other than 10,000 you must tune the drives accordingly.
Example: A rotary axis has a PPU of 500. You should move the axis at 2,000 degrees per minutes (I.E.
10,000/500 x 100) and tune the drive so you see a following error of 1.000 degree (I.E. 10,000/500 x
0.050).

Test that you can achieve max rapid and that the following error at max rapid is correct. Check in
AXIS parameters to see the value for max rapid, then use the following formula:

Following error at max rapid = max rapid/100 x 0.050.

Example: A VM24 has max rapids of 800 ipm. You should see a following error of .400 at full rapid
(I.E. 800/100 x .050 = .400).

Go back into AXIS parameters and set Velocity Gain to 100. Re-home machine.

40 Rev.9
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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Centurion 6 CNC Connector Signal Listing

Connector X-Input
Pin 1 - Machine emergency stopped Pin 8 - Spindle zero speed
Pin 2 - Spare Pin 9 - Spindle drive fault
Pin 3 - Spare Pin 10 – Spool Reverse
Pin 4 - Spindle up-to-speed Pin 11 - Digitizing probe signal
Pin 5 - Tool Change Pin 12 - Key (jumpered to Home-1 and X-axis10)
Pin 6 - Lube Fault (oiler empty) Pin 13 - No connect
Pin 7 - CNC wait channel Pin 14 - No connect
Connector Y-Input
Pin 1 - Air pressure Pin 8 - Tool out switch pushed –
(requested)
Pin 2 - Tool carousel at home (jumpered to TCH-8) Pin 9 - Chip pan door is open (feedhold)
Pin 3 - Tool carousel at pocket (jumpered to TCH-9) Pin 10 - Set-up button
Pin 4 - Tool changer arm is in (jumpered to TCH-10) Pin 11 - Edit switch (keylock)
Pin 5 - Tool changer arm is out (jumpered to TCH-11) Pin 12 - Key (jumpered to Home-3
Pin 6 - Spare Y-axis 10) Pin 13 - No connect
Pin 7 - Orient roller is in - prox signal (jumpered to TCH- Pin 14 - No connect
12)
Connector Z-input
Pin 1 - Remote HW Enable Pin 8 - Tool Setting
Pin 2 - Remote FOV1 Pin 9 - High/Low Gear
Pin 3 - Remote FOV2 Pin 10 - Arm Parked
Pin 4 - OverTemp Pin 11 - Auger Switch
Pin 5 - Top (on arm tool changer) Pin 12 - Key (jumpered to home 5 and Z-axis 10)
Pin 6 - Middle (on arm tool changer) Pin 13 - No connect
Pin 7 - Bottom (on arm tool changer) Pin 14 - No connect
Connector A-Input
Pin 1 - X-axis Yaskawa drive OK/Fault (jumpered through Pin 8 - Remote HW Coord 1
JS3 to X-axis 9)
Pin 2 - Y-axis Yaskawa drive OK/Fault (jumpered through Pin 9 - Remote HW Coord 2
JS3 to Y-axis 9)
Pin 3 - Z-axis Yaskawa drive OK/Fault (jumpered through Pin 10 - Remote HW Coord 3
JS3 to Z-axis 9)
Pin 4 - A-axis Yaskawa drive OK/Fault(jumpered through Pin 11 – Remote HW set Coord
JS3 to A-axis 9)
Pin 5 - B-axis Yaskawa drive OK/Fault (jumpered through Pin 12 - Key (jumpered to home 7 and A-
JS3 to B-axis 9) axis 10)
Pin 6 - Remote HW Axis 1 Pin 13 - No connect
Pin 7 - Remote HW Axis 2 Pin 14 - No connect
Connector X-Output
Pin 1 - Excess Error Pin 8 - Tool change
Pin 2 - Spray mist coolant Pin 9 - Allow Reset
Pin 3 - Flood coolant Pin 10 - Delayed reset
Pin 4 - Spindle clockwise Pin 11 - Spindle latch
Pin 5 - Spindle counter clockwise Pin 12 - Rotary clamp
Pin 6 - Spindle drive OK Pin 13 - Key
Pin 7 - Drawbar Enable Pin 14 - No connect
(VK5 & MB-Auto only)
Connector Y-Output
Pin 1 - Creep speed Pin 8 - Blowoff/Drumdoor/FeedHold
(jumpered to TCH-Yin9)

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SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Centurion 6 CNC Connector Signal Listing

Pin 2 - Tool changer arm in/ pot down (jumpered to TCH-1) Pin 9 - Gear 1 of 4 Gear
Pin 3 - Power drawbar (jumpered to TCH-2) Pin 10 - Low range - Gear 2 of 4
Pin 4 - Tool carousel clockwise (jumpered to TCH-3) Pin 11 - Medium range – Gear 3 of 4
Pin 5 - Tool carousel counter clockwise (jumpered to TCH-4) Pin 12 - High range - Gear 4 of 4
Pin 6 - Spindle enable Pin 13 - Key
Pin 7 - Orient roller (jumpered to TCH-5) Pin 14 - No connect
Connector Z-Output
Pin 1 - MC1G / Optical Probe On Pin 8 - Miscellaneous M-code No. 2
Pin 2 - MC1D / Hard Tap (For no ramps on Pin 9 - Miscellaneous M-code No. 3
CSM)
Pin 3 - MC1C / Auger for Chip removal Pin 10 - Miscellaneous M-code No. 4
M38/M39
Pin 4 - MC1B Pin 11 - Miscellaneous M-code No. 5
Pin 5 - MC1A Pin 12 - Spindle reverse
Pin 6 - Miscellaneous M-code No. 1 Pin 13 - Key
Pin 7 - End-of-cycle lamp Pin 14 - No connect
Connector A-Output
Pin 1 - X-Axis drive enable (jumpered through JS3 to X-axis 13) Pin 8 - Spare
Pin 2 - Y-Axis drive enable (jumpered through JS3 to Y-axis 13) Pin 9 - Spare
Pin 3 - Z-Axis drive enable (jumpered through JS3 to Z-axis 13) Pin 10 – Spindle Running
Pin 4 - A-Axis drive enable (jumpered through JS3 to A-axis 13) Pin 11 – Door Open
Pin 5 - B-Axis drive enable (jumpered through JS3 to B-axis 13) Pin 12 – Door Close
Pin 6 - Axis drives enable Pin 13 - Key connect
Pin 7 - Arm (on Swing-Arm TlChngr) Pin 14 - No
Connectors X, Y, Z, A and B Axis (DC Brush Drives)
Pin 1 - Channel A + Pin 8 - +5 VDC
Pin 2 - Channel A - Pin 9 - Axis fault/OK (jumpered through JS3 to A-Input)
Pin 3 - Channel B + Pin 10 - Axis home switch (also found on Home Connector)
Pin 4 - Channel B - Pin 11 - Axis analog signal
Pin 5 - Marker - Pin 12 - Axis analog ground
Pin 6 - Marker + Pin 13 - Axis Enable/Disable (jumpered through JS3 to A- Output)
Pin 7 - DC ground Pin 14 - Key
Connectors X, Y, Z, A and B Axis (Yaskawa Brushless Drives)
Pin 1 - 0 VDC Pin 20 - Marker - Pin 34 - Channel A -
Pin 2 - 0 VDC Pin 29 - Servo ready Pin 35 - Channel B +
Pin 5 - Axis analog signal Pin 30 - 0 VDC Pin 36 - Channel B -
Pin 6 - 0 VDC Pin 31 - Alarm output Pin 40 - Servo ON
Pin 10 - 0 VDC Pin 32 - 0 VDC Pin 47 - +24 VDC
Pin 19 - Marker + Pin 33 - Channel A + All other pins are no connect
Axis Home Connector
Pin 1 - X-axis home switch signal (jumpered Pin 8 - A-axis home switch ground
to X-axis 10 & X-input 12)
Pin 2 - X-axis home switch ground Pin 9 - B-axis home switch signal (jumpered to B-axis
10 & A-input 11)
Pin 3 - Y-axis home switch signal (jumpered Pin 10 - B-axis home switch ground
to Y-axis 10 & Y-input 12)
Pin 4 - Y-axis home switch ground Pin 11 - Key
Pin 5 - Z-axis home switch signal (jumpered Pin 12 - No connect
to Z-axis 10 & Z-input 12)
Pin 6 - Z-axis home switch ground Pin 13 - No connect
Pin 7 - A-axis home switch signal (jumpered Pin 14 - No connect
to A-axis 10 & A-input 12)

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 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Centurion 6 CNC Connector Signal Listing

Spindle Drive Connector

Pin 1 - Forward Run (jumpered to X-out 4) Pin 8 - Spindle analog signal (jumpered to Misc-13)
Pin 2 - Reverse Run (jumpered to X-out 5) Pin 9 - Spindle fault contacts (jumpered to X-in 9)
Pin 3 - Ground Pin 10 - Ground
Pin 4 - Key Pin 11 - Spindle analog signal ground (jumpered to
Misc-14)
Pin 5 - Creep speed (jumpered to Y-out 1) Pin 12 - Spindle load meter (jumpered to Misc-3)
Pin 6 - Ground Pin 13 - Up-to-speed (jumpered to X-in 4)
Pin 7 - Ground Pin 14 - Zero speed (jumpered to X-in 8)
Spindle Encoder Connector
Pin 1 - Channel A + Pin 6 - Marker + Pin 11 - DC ground
Pin 2 - Channel A - Pin 7 - DC ground Pin 12 - DC ground
Pin 3 - Channel B + Pin 8 - +5 VDC Pin 13 - DC ground
Pin 4 - Channel B - Pin 9 - DC ground Pin 14 - Key
Pin 5 - Marker - Pin 10 - No connect
Miscellaneous Connector (Misc)
Pin 1 - Machine reset - CR1C (+24 VDC) Pin 8 - Reset 2 (jumpered to FPP-8)
Pin 2 - Machine reset - K1 coil Pin 9 - Tool change 1
Pin 3 - Load meter analog Pin 10 - Tool change 2
Pin 4 - DC ground Pin 11 - E-stop 1
Pin 5 - Key Pin 12 - E-stop 2
Pin 6 - Excess error latch Pin 13 - Spindle analog
Pin 7 - Reset 1 (jumpered to FPP-7) Pin 14 - DC ground
Front Panel Connector (FPP) and J2 on keyboard encoder card
Pin 1 - No connect Pin 8 - Front panel reset switch (jumpered to Misc-8)
Pin 2 - Front panel DC ground Pin 9 - Front panel tool change reset switch (jumpered to Misc-9)
Pin 3 - Key Pin 10 - Front panel tool change reset switch (jumpered to Misc-10)
Pin 4 - Front panel +24 VDC Pin 11 - Front panel emergency stop switch (jumpered to Misc-11)
Pin 5 - Front panel +12 VDC Pin 12 - Front panel emergency stop switch (jumpered to Misc-12)
Pin 6 - No connect Pin 13- No connect
Pin 7 - Front panel reset switch Pin 14 - No connect
(jumpered to Misc-7)
Power Connector
Pin 1 - +5 VDC Pin 6 - +12 VDC Pin 11 - DC ground
Pin 2 - +5 VDC Pin 7 - -12 VDC Pin 12 - DC ground
Pin 3 - +5 VDC Pin 8 - No connect Pin 13 - DC ground
Pin 4 - +24 VDC Pin 9 - Key Pin 14 - DC ground
Pin 5 - No connect Pin 10 - DC ground
Connector Handwheel for remote handwheel option
Pin 1 - Channel A + Pin 6 - No connect Pin 11 - DC ground
Pin 2 - Channel A - Pin 7 - DC ground Pin 12 - DC ground
Pin 3 - Channel B + Pin 8 - +5 VDC Pin 13 - DC ground
Pin 4 - Channel B - Pin 9 - DC ground Pin 14 - Key
Pin 5 - No connect Pin 10 - No connect
Connector Tool Changer
Pin 1 - Tool changer arm in (jumpered to Y- Pin 8 - Tool carousel at home prox (jumpered to Y-in 2)
out 2)
Pin 2 - Power drawbar (jumperd to Y-out 3) Pin 9 - Tool carousel at pocket (jumpered to Y-in 3)
Pin 3 - Tool carousel clockwise (jumpered Pin 10 - Tool changer arm in(jumpered to Y-in 4)
to Y-out 4)

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 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Centurion 6 CNC Connector Signal Listing

Pin 4 - Tool carousel counter clockwise Pin 11 - Tool changer arm out (jumpered to Y-in 5)
(jumpered to Y-out 5)
Pin 5 - Tool carousel orient roller cylinder Pin 12 - Tool carousel orient prox (jumpered to Y-in 7)
(jumpered to Y-out 7)
Pin 6 - 20 pocket tool changer door open Pin 13 - No connect
(jumpered to Y-out 8)
Pin 7 - Key Pin 14 - No connect
Connector COM1 (Card Cage)
Pin 2 - TXD
Pin 3 - RXD
Pin 5 - DC ground
All other pins no connect
Connector COM2 For rigid tapping option
Pin 1 - Channel A + Pin 4 - Channel B - Pin 7 - +5 VDC
Pin 2 - Channel A - Pin 5 - Marker + Pin 8 - DC Ground
Pin 3 - Channel B + Pin 6 - Marker - Pin 9 - No connect
Connector Floppy Disk
Standard IBM personal computer floppy disk drive data port
Connector CRT (Video)
Pin 1 - VGA red signal return Pin 14 - VGA red signal
Pin 2 - VGA green signal return Pin 15 - VGA green signal
Pin 3 - VGA blue signal return Pin 16 - VGA blue signal
Pin 4 - Digital ground Pin 17 - VGA vertical synch.
Pin 5 - VGA synch. Return Pin 18 - VGA horizontal synch.
Pin 6 - No connect Pin 19 - No connect
Pin 7 - No connect Pin 20 - No connect
Pin 8 - Serial I/O TXD Pin 21 - Serial I/O RXD
Pin 9 - Front panel handwheel channel A + Pin 22 - Front panel handwheel channel A -
Pin 10 - Front panel handwheel channel B + Pin 23 - Front panel handwheel channel B -
Pin 11 - Cable shield Pin 24 - Keyboard ATCLK
Pin 12 - DC ground Pin 25 - Keyboard ATDAT
Pin 13 - DC ground
Connectors in the CNC control box
Connector CRT (Monitor Power)
Pin 1 - Monitor power 110 VAC line
Pin 3 - Monitor power 110 VAC return
Pin 14 - Monitor chassis ground
(All other pins are no connect)
Connector FPACC
Pin 1 - Front panel fan +24 VDC Pin 8 - Front panel emergency stop common
Pin 2 - Front panel fan DC ground Pin 9 - Setup switch signal
Pin 3 - Chip pan door open feedhold signal Pin 10 - Setup switch common
Pin 4 - Chip pan door open ground Pin 11 - Chip pan door open 110 VAC
Pin 5 - Tool out switch signal Pin 12 - Chip pan door open 110 return
Pin 6 - Tool out switch common Pin 13 - End-of-cycle lamp signal
Pin 7 - Front panel emergency stop signal Pin 14 - End-of-cycle lamp common
Connector P2
Pin 1 - Front panel handwheel channel A + Pin 6 - Serial I/O RXD
Pin 2 - Front panel handwheel channel A - Pin 7 - Keyboard ATCLK
Pin 3 - Front panel handwheel channel B + Pin 8 - Keyboard ATDAT
Pin 4 - Front panel handwheel channel B - Pin 9 - DC ground

44 Rev.9
 Electrical Manual
VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Centurion 6 CNC Connector Signal Listing

Pin 5 - Serial I/O TXD Pin 10 - DC ground

Keyboard DIN Connector (J1)
Pin 1 - Keyboard EXCLK Pin 4 - DC ground
Pin 2 - Keyboard EXDAT Pin 5 - +5 VDC
Pin 3 - No connect
Connectors in the Mag Box
Connectors ATC1 and 1-1E
Pin 1 - Tool changer carousel power – return Pin 9 - Tool changer arm out prox
Pin 2 - Tool changer carousel power – Pin 10 - Tool arm in/tool arm out prox
clockwise
Pin 3 - Tool changer carousel power - counter DC ground
clockwise
Pin 4 - Home/at pocket prox DC ground Pin 11 - Key
Pin 5 - Home/at pocket prox +24 VDC Pin 12 - Tool changer arm in/out signal
Pin 6 - Tool carousel home prox Pin 13 - 20 pocket tool changer door
Pin 7 - Tool carousel at pocket prox open signal
Pin 8 - Tool changer arm in prox Pin 14 - Tool changer arm & door solenoids common
Connector ATC2
Pin 1 - Spindle orient solenoid signal Pin 8 - Spindle orient prox chassis ground
Pin 2 - Power drawbar solenoid signal Pin 9 - Drawbar solenoid chassis ground
Pin 3 - Spray mist air solenoid signal Pin 10 - Key
Pin 4 - Spindle orient solenoid +24 VDC Pin 11 - Spray mist solenoid chassis ground
Pin 5 - Power drawbar solenoid +24 VDC Pin 12 - Spindle orient prox signal
Pin 6 - Tool Out switch Pin 13 - Spindle orient prox +24 VDC
Pin 7 - Spray mist air solenoid +24 VDC Pin 14 - Spindle orient prox DC ground
Connector on +24 VDC Regulated Power Supply
Pin 1 - 110 VAC line Pin 8 - No connect
Pin 2 - 110 VAC return Pin 9 - No connect
Pin 3 - No connect Pin 10 - No connect
Pin 4 - +24 VDC Pin 11 - DC ground
Pin 5 - +24 VDC Pin 12 - DC ground
Pin 6 - Key Pin 13 - DC ground
Pin 7 - No connect Pin 14 - DC ground
Connector COM1 (on Mag Panel)
Pin 2 - RXD
Pin 3 - TXD
Pin 7 - Ground
All other pins no connect

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Card Cage Assembly

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

LCD Front Panel Assembly

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

LCD Chassis Assembly

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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VM16,17,24,25,30 Electronic Orient Spindle
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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