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INTERNATIONAL ISO
STANDARD 2408

Fourth edition
2017-06

Steel wire ropes — Requirements


Câbles en acier — Exigences
Reference number
ISO 2408:2017(E)

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ISO 2408:2017(E)

COPYRIGHT PROTECTED DOCUMENT

© ISO 2017, Published in Switzerland


Switzerland
All rights reserved. Unless otherwise speciied, no part of this publication may be reproduced or utilized otherwise in any form
or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior
written permission. Permission can be requested from either ISO at the address below or ISO’s member body in the country of
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ISO 2408:2017(E)

Contents Page

Foreword ..........................................................................................................................................................................................................................................v
Introduction.............................................................................................................................................................................................................................. vii
1 Scope ................................................................................................................................................................................................................................. 1
2 Normative
Normative references...................................................................................................................................................................................... 1
3 Terms and deinitions ..................................................................................................................................................................................... 1
4 Requirements .......................................................................................................................................................................................................... 2
4.1 Material ......................................................................................................................................................................................................... 2
4.1.1 Wire............................................................................................................................................................................................. 2
4.1.2 Core ............................................................................................................................................................................................. 2
4.1.3 Lubricant ................................................................................................................................................................................ 2
4.2 Rope manufacture ................................................................................................................................................................................ 2
4.2.1 General...................................................................................................................................................................................... 2
4.2.2 Wire joints ............................................................................................................................................................................. 3
4.2.3 Lubrication............................................................................................................................................................................ 3
4.2.4 Preformation and postformati postformation on....................................................................................................................... 3
4.2.5 Construction ........................................................................................................................................................................ 3
4.2.6 Grade .......................................................................................................................................................................................... 3
4.2.7 Wire inish ............................................................................................................................................................................. 3
4.2.8 Direction and type of lay ........................................................................................................................................... 4
4.3 Designation and classiication................................................................................................................................................... 4
4.4 Dimensions................................................................................................................................................................................................. 4
4.4.1 Diameter ................................................................................................................................................................................. 4
4.4.2 Lay length ............................................................................................................................................................................... 5
4.4.3 Rope length ........................................................................................................................................................................... 6
4.5 Breaking force.......................................................................................................................................................................................... 6
4.5.1 General...................................................................................................................................................................................... 6
4.5.2 Ropes produced in series ......................................................................................................................................... 6
5 Veriication of requirements and test methods ................................................................................................................... 7
5.1 Materials....................................................................................................................................................................................................... 7
5.2 Rope manufacture ................................................................................................................................................................................ 7
5.3 Test on rope for diameter .............................................................................................................................................................. 7
5.4 Test on rope for breaking force................................................................................................................................................. 8
5.4.1 Method 1: Measured breaking force, Fm ...................................................................................................... 8
5.4.2 Method 2: Calculated measured (post-spi (post-spin) n) breaking force ..................................................... 8
5.4.3 Method 3: Calculated measured (pre-spin) breaking force ........................................................ 9
5.4.4 Method 4: Measured aggregate breaking force, Fe.m ......................................................................... 9
6 Information for use............................................................................................................................................................................................ 9
6.1 Certiicate .................................................................................................................................................................................................... 9
6.1.1 General...................................................................................................................................................................................... 9
6.1.2 Test results ......................................................................................................................................................................... 10
6.2 Packaging and marking ................................................................................................................................................................. 10
6.2.1 Packaging ............................................................................................................................................................................. 10
6.2.2 Marking................................................................................................................................................................................. 10
Annex A (normative) Dimensional and mechanical properties of round wires (before
rope making)......................................................................................................................................................................................................... 12
Annex B (normative) Sampling and acceptance criteria for type testing of ropes produced
in series....................................................................................................................................................................................................................... 15
Annex C (normative) Calculation of minimum breaking force for ropes in the tables of
Annex D and Annex H....................................................................................................................................................................................17

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ISO 2408:2017(E)

Annex D (normative) Tables of minimum breaking forces for more common rope classes,
sizes and grades .................................................................................................................................................................................................20

Annex E (informative) Tests on wires taken from the rope.......................................................................................................43


Annex F (informative) Comparison between metric and imperial rope sizes.......................................................45
Annex G (informative) Rope grade approximat
approximations
ions..........................................................................................................................47
Annex H (informative) Large diameter wire ropes ............................................................................................................................48
Bibliography ............................................................................................................................................................................................................................. 50
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ISO 2408:2017(E)

Foreword
ISO (the International Organization
Organi zation for Standardization
Standardizat ion)) is a worldwide federation
federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardizatio
st andardization.
n.

The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www
www.iso
.iso.org/
.org/directives
directives).
).

Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identiied during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www
www.iso
.iso.org/
.org/patents
patents).
).

Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.

For an explanation on the voluntary nature of standards, the meaning of ISO speciic terms and
expressions related to conformity assessment, as well as information about ISO’s adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following
URL: www
www.iso
.iso.org/
.org/iso/
iso/foreword
foreword.html
.html..

This document was prepared by Technical Committee 105, Steel wire ropes.
Committ ee ISO/TC 105,

This fourth
revised withedition cancels main
the following and replaces
changes:the third edition (ISO 2408:2004), which has been technically
— general
general purposes and minimum have been
been deleted
deleted from the title;

— “oil and gas industr


industryy and ishi
ishing”
ng” has been deleted
deleted in the scope;

— the deinit
deinitions
ions of “calculated aggregate minimum breaki
breaking
ng force of core, F0” have been increased;

— in Table 1,
1, Rope grade 2160 has been increased to 2 360 MPa;

— the sentence “All


“All wires of the same nominal
nominal diameter in the same wire layer shall be of the same
tensile strength grade.” in 4.1.1 has been deleted;

— in 4.2.2
4.2.2,, the sentence “Twisting for wires up to and including 0,4 mm, and brazing for wires over
0,4 mm,” has been deleted and has been replaced with “the minimum distance between wire joints
within one strand shall be 20 × d”;
— “type”
“ty pe” has been used to replace “duty
“duty”” in 4.2.3
4.2.3,, and the sentence “The purchaser should specify the
rope duty or any particular lubrication requirements” has been deleted;

— “Zn-Al coated” has been increased in 4.2.7


4.2.7;;

— note d) in 4.5.1 has been deleted;

— the “breaking force test


testing
ing requirements
requirements without ISO qualit
qualityy system” column in Table 4 has been
deleted;

— the requirement
requirement of
of measuring instrument
instr ument for diameter measurement
measurement in 5.3 has been increased;

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ISO 2408:2017(E)

— these sentences in 5.4.1 have been deleted:


“a)) the selected test
“a tes t piece shall have its ends secured to ensure that the
t he rope does
does not unravel;

b) the minimum free test length


lengt h excluding
excluding any rope terminat
terminations
ions shall be 600 mm or 30
30 × nominal
nominal
rope diameter, whichever is the greater;

c) aft
after
er 80 % of the minimum breaking force has been applied, the force shall be increased at a
rate of not more than 0,5 % of the minimum
mi nimum breaking
breaki ng force per second”;
second”;

— the “measured aggregat


aggregatee breaking force, Fe.m” in 5.4.4 has been increased;

— in 6.1.1
6.1.1,, g) maximum wire diameter and h) metallic cross-sectional area have been added;

— in 6.1.2 b) mass of coating,


coat ing, “(if applicable)”
applicable)” has been added;

— markings have been detailed in 6.2


6.2;;
— the sentence “The value of wire exceeding the grades in the table should
should be agreed by the supplier
supplier
and purchaser” has been added in Annex A;
A;

— B.2 has been added in Annex B;


B;

— in Annex C (previously Annex D),


D), the metallic cross-section
cross-sec tion ratio, the weight ratio, and the calculating
ratio for compacted strand wire rope columns have been added;

— in Annex D (previously Annex C), 6 × 19 M, 8 × 7, 18 × 19S, 18 × 19W, 36(M) × 7 have been added in
rope construction
constr uction and tables
t ables for 4 × 19
19 class, 4 × 36 class and K4 × 35N class have been added;
— rope grade equivalents has been changed to rope grade approximations
approximations in Annex G,
G, and a note
has been added;

— Annex H has been added;

— editorial revisions have been made.

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ISO 2408:2017(E)

Introduction
This document was developed in response to a worldwide demand for a speciication giving
requirements for steel wire ropes.

As in previous editions, this document speciies metric sizes and grades of rope for the more common
classes of rope; see Annex F.
F. A comparison of rope grades is provided in Annex G.
G.
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INTERNATIONAL ST
STANDARD
ANDARD ISO 2408:20
2408:2017(E)
17(E)

Steel wire ropes — Requirements

1 Scope
This document speciies requirements for the manufacture, testing, acceptance, packing, marking and
issuing of a certiicate of quality of wire ropes. It is applicable to round strand ropes and compacted
strand ropes made from wires ropes that are uncoated (bright), zinc-coated or Zn-Al coated.
It is not applicable to ropes for

— mining purposes,

— aircraft contro
control,
l,

— aerial ropeways and funicula


funiculars,
rs, and

— lifts.

2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest
lat est edition
edit ion of the referenced document (including any amendments)
amendments) applies.

ISO 2232:1990, Round drawn wire for general purpose non-alloy steel wire ropes and for large diameter
steel wire ropes — Speciications

ISO 3108, Steel wire ropes for general purposes — Determination


Deter mination of actual breaking load

ISO 4345, Steel wire ropes — Fibre main cores — Speciication

ISO 4346, Steel wire ropes for


f or general purposes — Lubricants — Basic requirements

ISO 6892-
6 892-1,
1, Metallic materials — Tensile
Tensile testing
test ing — Part 1: Method of test at room temperature

ISO 7800, Metallic materials — Wire — Simple torsion test

ISO 17893, Steel wire ropes


r opes — Vocabulary, designation
designation and classiication

3 Terms and deini


deinitions
tions
For the purposes of this document, the
t he terms and deinitions
dei nitions given in ISO
I SO 17893
17893 and the following apply.
apply.

ISO and IEC maintain terminological databases for use in standardization at the following addresses:

— ISO Online browsing platform: available at http://


http://www
www.iso
.iso.org/
.org/obp
obp

— IEC Elect
Electropedia:
ropedia: available at http://
http://www
www.electropedia
.electropedia.org/
.org/

3.1
calculated aggregate minimum breaking force of core
F0
value of the aggregate minimum breaking force obtained by calculation from the cross-sectional area
(based on nominal wire diameter) and tensile strength grade of each wire in the core, as given in the
manufacturer’s rope design

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ISO 2408:2017(E)

4 Requirements
4.1 Material

4.1.1 Wire

Before rope making, wires shall conform to the diameter, torsion and, where applicable, coating
requirements speciied in Annex A.
A.

NOTE 1 Annex A is based on ISO 2232 but with extended wire sizes and wire tensile strength
st rength grades.

NOTE 2 For a given wire size and tensile strength grade, the torsional propertie
propertiess of the wires in
ISO 10425:2003, A.2 meet or exceed the values given in Annex A.
A.

For those ropes where a rope grade is applicable, the tensile strength grades of the wires shall be
subject to the limits given in Table 1.
1.

Table 1 — Tensile strength grades of wires (excluding centre and iller wires) for given rope
grades

Rope grade Range of wire tensile strength grades


N/mm2
1570 1 370 to 1 770
1770 1 570 to 1 960
1960 1 770 to 2 160
2160 1 960 to 2 360

NOTE 3 The minimum breaking force values of those ropes of grades 1570, 1770, 1960 and 21602160 as covered by
Table D.1 to Table D.14 are calculated on the basis of rope grade and not individual wire tensile strength grades.

The methods of test shall be in accordance with ISO 2232.

4.1.2 Core

Cores of single-layer stranded ropes shall normally be of steel or ibre, although other types such as
composites (e.g. steel plus ibre or steel
st eel plus polymer) or
or solid polymer may also be supplied.

The purchaser should specify any particular core type requirements.


Fibre cores for single-layer stranded ropes shall conform to ISO 4345 and rope diameters 8 mm and
above shall be doubly closed (i.e. from yarn into strand and from strand into rope).

Natural ibre cores shall be treated with an impregnating compound to inhibit rotting and decay.

Steel cores shall be either an independent wire rope (IWRC) or a wire strand (WSC).

Steel cores of single-layer stranded ropes larger than 12 mm diameter shall be an independent wire
rope (IWRC), unless speciied otherwise.

4.1.3 Lubricant

Lubricants shall conform to ISO 4346.

4.2 Rope manufacture

4.2.1 General

All the wires in a strand shall have the same direction of lay.

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ISO 2408:2017(E)
The core, except for compacted (swaged) ropes, shall be designed (steel) or selected (ibre) so that in a
new rope under tension on the closing machine, there is clearance between the outer strands.

The completed rope shall be evenly laid and free from loose wires, distorted strands and other
irregularities.

The new wire rope shall not have a three-dimensional wave.

Rope ends
the wire thatand
rope have no enditsittings
prevent shall, when necessary, be secured so as to maintain the integrity of
unlaying.

4.2.2 Wire joints

Wires over 0,4 mm in diameter shall, where necessary, have their ends joined by welding.

Wires up to and including 0,4 mm diameter shall, where necessary, be joined by brazing, welding or by
ends being simply inserted in the strand’s formation.

The minimum distance between wire joints within one strand shall be 20 × rope diameter ( d ).

4.2.3 Lubrication

The amount of lubrication and type of lubricant shall be appropriate to the rope type and its use.

4.2.4 Preformation and postformation

Ropes shall be preformed and/or postformed unless speciied otherwise by the purchaser.

NOTE Large diameter wire rope, some parallel-c


parallel-closed
losed and rotat
rotation-resista
ion-resistant
nt ropes, can be non-preformed
or be only partially preformed.

4.2.5 Construction

The rope construction shall be either one of those covered in Annex D,


D, Annex H or as stated by the
manufacturer.

If the purchaser only speciies the rope classiication, the manufacturer should state the rope

construction clearly.
The purchaser should specify the rope construction or classiication.

4.2.6 Grade

The rope grades for the more common classes of ropes shall be as given in Table D.1 to Table D.22.
D.22.

Other rope grades, including those as given in ISO 10425, may be supplied by agreement between the
purchaser and the manufacturer, providing all of the other requirements are met.

NOTE Not all ropes wil


willl necessari
necessarily
ly have a rope grade.

4.2.7 Wire inish

The inish of the wires shall be uncoated (bright), zinc-coated quality B, zinc coated quality A or Zn-
Al coated.

For ropes of bright wire inish, substitution of bright wires by zinc-coated wires shall be limited to
inner wires, centre wires, iller wires and core wires.

For ropes
ropes of zinc coated wire inish, all
a ll of the wires shall be zinc coated, including those of any steel core.

Where zinc-coated is speciied, this may also include Zn-Al alloy.

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ISO 2408:2017(E)

4.2.8 Direction and type of lay

The direction and type of rope lay shall be one of the following:

a) right ordinary lay (s


(sZ);
Z);

NOTE 1 Formerly referre


referredd to as right hand ordinar
ordinar y (designat
(designated
ed RHO)
RHO) and right regul ar lay
(designated RRL).
b) left ordinary lay (zS);

NOTE 2 Formerly referred to as left


left hand ordinary (designated
(designated LHO)
LHO) and left regular lay (d
(designate
esignatedd LRL).

c) right lang lay (zZ);

NOTE 3 Formerly referred to as right hand langs (designated


(designated RHL) or right lang lay (designated RLL).

d) left lang lay (sS);

NOTE 4 Formerly referred to as left


left hand langs (designated
(designated LHL) or left lang lay (d
(designat
esignated
ed LLL).

The direction and type of rope lay should be speciied by the purchaser.

4.3 Designation and classiication

Rope designation and classiication shall conform to the system requirements of ISO 17893.

4.4 Dimensions

4.4.1 Diameter

4.4.1.1 General

The nominal diameter shall be the dimension by which the rope is designated.

4.4.1.2 Tolerance

When measured in accordance with 5.3


5.3,, the measured diameter shall be within the tolerances given in
Table 2.
2.
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ISO 2408:2017(E)

Table 2 — Tolerances on rope diameter

Nominal rope Tolerance as percentage of nominal diameter


diameter Ropes with strands that are
Rope type Ropes with strands that
d exclusively of wire or incorporate
exclusively
incorporate ibre centres a
mm solid polymer centres
+8
2≤d<4 —
0

+7 +9
4≤d<6
0 0

Round steel wire +6 +8


6≤d<8
rope 0 0

+5 +7
8 ≤ d < 60
0 0

+5
d ≥ 60 —
0

Compacted strand +5
d ≥ 10 —
rope 0
a For example, 6 × 24 FC-FC.

4.4.1.3 Difference between diameter measurements

The difference between any two of the four measurements taken in accordance with 5.3 and expressed
as a percentage of the nominal rope diameter shall not exceed the values given in Table 3.
3.

Table 3 — Permissible differences between any two diameter measurements

Differences as percentage of nominal diameter


Nominal rope diameter Ropes with strands that are
Rope type d exclusively of wire or Ropes with strands that
mm incorporate solid polymer incorporate ibre centresa
centres
2≤d<4 7 —
4≤d<6 6 8
Round steel
6≤d<8 5 7
wire rope
8 ≤ d < 60 4 6
d ≥ 60 4 —
Compacted
d ≥ 10 4 —
strand rope
a For example, 6 × 24 FC-FC.

4.4.2 Lay length

For single-layer ropes of 6 × 7 class, the length of lay of the inished rope shall not exceed 8 × d.
For other single-layer ropes with round strands (except those with three or four strands), parallel
closed ropes and rotation-resistant ropes with round strands or shaped strands, the length of lay of the
shed rope shall not exceed 7,5 × d.
inished
ini

For single-layer ropes with shaped strands, e.g. triangular strand, the length of lay of the inished rope
shall not exceed 10 × d.

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ISO 2408:2017(E)

4.4.3 Rope length

The length of rope supplied, under no load, shall be equivalent to the speciied length subject to the
following tolerances:
+5
— ≤400 m: 0
%;

+ 20
— >400 m and ≤1 000 m: 0
m;

+ 2
— >1 000 m: 0
%.

4.5 Breaking force

4.5.1 General

The minimum breaking force, Fmin , for a given rope diameter and construction shall be either

a) as given in Table D.1 to Table D.22 or Table H.1,


H.1, or
b) as state
statedd by the manufact
manufacturer.
urer.

For the determination of minimum breaking


breaki ng forces of rope diameters not listed in Table D.1 to Table D.22
or Table H.1,
H.1, calculations in accordance with Annex C can be used.

5.4.1,, the measured breaking force, Fm, shall be greater than or equal
When tested in accordance with 5.4.1
to the minimum breaking force, Fmin .

Breaking force testing requirements shall be in accordance with Table 4.


4.

NOTE The requirements for


for break
breaking
ing force test
testing
ing take into account: a) the rope size; b) whether or not
ropes are produced in series, i.e. repeatedly produced; c) whether or not the minimum breaking force factor is
consistent throughout a range of diameters.

4.5.2 Ropes produced in series

The manufacturer shall be able to provide


provide the results from type
ty pe testing in accordance with the sampling
and acceptance criteria in Annex B.
B.

Type testing shall be repeated on any rope that has its design changed in any way which results in a
modiied (e.g. increased) breaking force. If the same design, apart from wire tensile strength grades,
is used for ropes of a lower grade or lower breaking force, or both, than the one which has successfully
passed the type testing requirements, it shall not be necessary to repeat the tests on those ropes
provided the breaking force is calculated with the same spinning loss.
Subsequent production lengths of ropes produced in series shall be deemed to conform to the breaking
force requirements when the manufacturer has satisfactorily completed, on a sample from every 20th
production length

a) the approp
appropriate
riate ty
type
pe test
testss (see Annex B),
B), and
b) a periodic breaking force test in accordance with Method 1 (see 5.4.15.4.1)) or one of the alternative
methods, known as Method 2 (see 5.4.2
5.4.2),
), Method 3 (see 5.4.3
5.4.3)) and Method 4 (see 5.4.4
5.4.4).
).

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ISO 2408:2017(E)

Table 4 — Breaking force testing requirements

Rope Min. breaking


diameter force factor Breaking force testing requirements
Up to and Same factor Breaking force test in accord
accordance
ance with 5.4.1 (Method 1) on a sample from
including throughout a each production length;
60 mm subgroup of rope Or, if produced in series, type testing in accordance with the sampling
diameters regime and acceptance criteria of B.1 plus periodic breaking force test in
accordance with 5.4.1 (Method 1), 5.4.2 (Method 2), 5.4.3 (Method 3) or
5.4.4 (Method 4)on a sample from every 20th production length relating to
the subgroup of diameters.
Different factor Breaking force test in accord
accordance
ance with 5.4.1 (Method 1) on a sample from
throughout a each production length;
subgroup of rope Or, if produced in series, type testing in accordance with the sampling
diameters regime and acceptance criteria of B.2 plus periodic test in accordance with
5.4.1 (Method 1), 5.4.2 (Method 2), 5.4.3 (Method 3) or 5.4.4
5.4.4(Method
(Method 4) on
a sample from every 20th production length of a given rope diameter and

construction.
Over 60 mm Break ing force test in accordance with 5.4.1 (Method 1), 5.4.2 (Method
2), 5.4.3 (Method 3) or 5.4.4 (Method 4)on a sample from each production
length, or either of the following:
a) if produced
produced in series, ty
type
pe test
testing
ing in accordance with B.2 plus periodic
breaking force test in accordance with 5.4.1 (Method 1), 5.4.2 (Method 2),
5.4.3 (Method 3) or 5.4.4 (Method 4) on a sample from every 20th
production length; or
b) if produced forfor supply as a set of
of ropes of
of the same design for a
speciic installation the alternative breaking force testing and sampling as
also given in B.2
B.2..
NOTE Breaking force type testing demonstrates
demonstrates that a steel
steel wire rope
rope produced
produced in series and certiied by the
manufacturer as conforming to this document possesses the minimum breaking force stated by the manufacturer. The
purpose of these tests is to prove the design, material and method of manufacture.

5 Veriication of requirements and test methods

5.1 Materials
Conformity with the wire, core and lubricant requirements shall be conirmed through a visual
veriication of the inspection documents supplied with the wire, core and lubricant, respectively.

5.2 Rope manufacture


Conformity with the requirements for wire joints and preformation shall be conirmed through visual
veriication.

5.3 Test on rope for diameter


Diameter measurements shall be taken on a straight portion of rope, either under no tension or a
tension not exceeding 5 % of the minimum breaking force, at two
t wo positions spaced at least 1 m apart.
apart . At
each position, two measurements, at 90° apart, of the circumscribed circle diameter shall be taken. The
measuring equipment shall extend over at least two adjacent strands (see Figure 1).
1).

The average of these four measurements shall be the measured in diameter.

For wire rope diameter ≤26 mm, the minimum scale value of the measuring instrument shall be
0,02 mm or less. For wire rope diameter from 26 mm to 100 mm, the minimum scale value of the
measuring instr
in strument
ument shall be 0,05 mm or less. For wire rope over 100
100 mm, the minimum
mini mum scale value of
the measuring instrument shall be 0,1 mm or less.

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ISO 2408:2017(E)

Figure 1 — Method of measuring rope diameter

5.4 Test on rope for breaking force

5.4.1 Method 1: Measured breaking force, Fm

Besides following regulations, the testing method and acceptance shall be in accordance with ISO 3108.

a) If the measured breaking force, Fm, reaches or exceeds the minimum breaking force, Fmin , the test
may be terminated without breaking the rope.

b) If in the irst tensile test, the measured break ing force, Fm, does not reach the minimum breaking
breaking
force, Fmin , it can be repeated three additional times. Once a test reaches or exceeds the Fmin , the
wire rope has met the minimum breaking force.

c) If the breaking is within the distance 6 times of wire rope diameter from the clamp or the ends, and
Fm less than Fmin , the testing shall be determined invalid, the invalid test is not counted as one of
theis
four allowed tests.
5.4.2 Method 2: Calculated measured (post-spin) breaking force

Add together the measured breaking forces of all the individual wires after they have been removed
from the rope and multiply this value by either

a) the spinning loss factor derived from Annex C,


C, or

b) the partial spinning loss factor obtai


obtained
ned from the results of ty
type
pe test
testing.
ing.

The partial spinning loss factor used in the calculation shall be the lowest of the three values obtained
from type testing.

In the case
individual
individu of triangular strand ropes, the triangular centre of the strand may be considered as an
al wire.

The wires shall be tested in accordance with the wire tensile test speciied in ISO 6892-1.

NOTE The result from this test is known as the “calculate


“calculatedd measured (post-spin) break
breaking
ing force”.

When this
thi s method (i.e. Method 2) is used for the
t he periodic test (see Table 4)
4) and the calculated measured
(post-spin) breaking force value is less than the intended minimum breaking force value, another test
using Method 1 shall be carried out.

If the measured (actual) breaking


break ing force in this second test fails
fai ls to meet the intended minimum breaking
force value, the minimum breaking force shall be de-rated to a value not exceeding the measured
(actual) breaking force value and type testing shall be repeated using Method 1.

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ISO 2408:2017(E)

In such cases, the rope grade shall either be de-rated in line with the de-rated minimum breaking force
value or deleted from the rope designation.

5.4.3 Method 3: Calculated measured (pre-spin) breaking force

Add together the measured breaking forces of all the individual wires before they are laid into the rope
and multiply this value by the total spinning loss factor obtained from the results of type testing. The
total spinning loss factor used in the calculation shall be the lowest value of the three values obtained
from type testing.

The wires shall be tested in accordance with the wire tensile test speciied in ISO 6892-1.

NOTE The result from this test is known as the “calculat


“calculated
ed measured (pre-spin) breaki
breaking
ng force”.

When this
thi s method (i.e. Method 3) is used for the periodic test (see
(see Table 4)
4) and the calculated measured
(pre-spin) breaking force value is less than the intended minimum breaking force value, another test
using Method 1 shall be carried out.

If the measured breaking force in this second test fails to meet the intended minimum breaking force
value, the minimum breaking force shall be de-rated to a value not exceeding the measured breaking
force value and type testing shall be repeated using Method 1.

5.4.4 Method 4: Measured aggregate breaking force, Fe.m

5.4.4.1 The wires from the rope shall be tested in accordance with the wire tensile test speciied in
ISO 6892 1.

5.4.4.2 Add together the breaking forces of all individual wires if all wires tested.

5.4.4.3 If partial wires are tested, the aggregate breaking force of wires is calculated by Formula (1):
(1):

Fe.m = F0 + F1 N1+ F 2 N2 + F 3 N3 +… + Fn Nn (1))


(1

where

F0 is the calculated aggregate minimum breaking force of core;

F1, F 2, F 3… Fn is the sum of the measured breaking force of wires in the same construction, same
diameter strand and the calculated breaking force of wires not tested;

N1, N2, N3… Nn are the numbers of the same construction and same diameter strands of wire rope.

The sampling parameters conform to Annex E .


If testing two strands or more for the same construction and same diameter strands, it should be
calculated by average value.

In such cases, the rope grade shall either be de-rated in line with the de-rated minimum breaking force
value or deleted from the rope designation.

6 Information for use

6.1 Certiicate

6.1.1 General

A certiicate
certi icate shall conirm conformity
conformity with
w ith this docum
document.
ent.

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ISO 2408:2017(E)

Unless speciied otherwise by the purchaser, the certiicate shall give at least the following information:

a) certiicate
certi icate number;

b) name and address of the manufact


manufacturer;
urer;

c) quantity
quantit y and nominal length of
of rope (o
(optional);
ptional);

d) rope desig
designat
nation
ion (see ISO 17893
17893);
);

e) minimum breaking force;

f) date of issue of the certi


certiicate
icate and authentication.

g) maximum
maxi mum wire diameter;
h) metall
metallic
ic cross-sect
cross-sectional
ional area;

The certiicate number shall enable traceability of the rope.

The issuing of a certiicate


certiicat e by the manufacturer and whether or not speciic test results
result s are given should
be the subject of agreement between the purchaser and the manufacturer.

6.1.2 Test results

When test results are provided, the certiicate shall additionally give either a) or b) or both, as follows:

a) breaking force test on


on rope: stat
statee which value, i.e.

1) measured breaking force, or


2) calculate
calculatedd measured (post-spin
(post-spin)) breaking force, or

3) calculate
calculatedd measured (pre-spin) breaking force;

b) testss on wires:
test

1) number of wires teste


tested;
d;

2) nominal diameter of wires;

3) measured breaki
breaking
ng force of wire;

4) tensile streng
strength
th based on nominal diameter;

5) number of torsions completed (and test length);


6) mass of coating (if applicable
applicable).
).

6.2 Packaging and marking

6.2.1 Packaging

Ropes shall be supplied on reels or in coils.


coil s.

The purchaser should specify any particular packaging requirements.

6.2.2 Marking

6.2.2.1 There should be a marker tape incorporated into the centre of the rope, so as to remain
recognizable
recognizable despite soiling, soaking or discolora
discoloration
tion during use.

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ISO 2408:2017(E)

6.2.2.2 Each coil or reel should have a label, which is irmly ixed in place, with the following
information:

— construction;

— diameter;

— length;

— gross weight;

— net weight;

— reel/coil no.;
— manufacturer;

— origin;

— maximum wire diameter;

— metallic cross-sect
cross-sectional
ional area;

or other information agreed


ag reed by the
t he purchaser and supplier.
supplier.

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ISO 2408:2017(E)

Annex A
(normative)

Dimensional and mechanical properties of round wires (before


rope making)
A.1 Variations in tensile strength for wire
The variations in tensile strengths shall not exceed the nominal values by an amount greater than those
given in Table A.1.
A.1. The values of nominal tensile strength
streng th grade are the
t he lower (minimum
(minimum)) limits for each
tensile strength grade.

Table A.1 — Variations in tensile strength

Nominal diameter Variation in tensile strength


(mm) above nominal
δ (mm) (N/mm2)
0,20 ≤ δ < 0,50 390

0,50 ≤ δ < 1,00 350


1,00 ≤ δ < 1,50 320
1,50 ≤ δ < 2,00 290
2,00 ≤ δ < 3,50 260
3,50 ≤ δ < 7,00 250

The diameter tolerances, minimum number of torsions and minimum masses of coating for wire
tensile strength
st rength grades 1370,
1370, 1570,
1570, 1770,
1770, 1960
1960 and 2160 shall be in accordance with
w ith the
t he values given in
Table A.2.
A.2.

For intermediate wire tensile strength grades, the values for the next highest grade shall apply. The
value of wire exceeding the grades in the table should be agreed by the supplier and purchaser in
Annex A.
A.

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ISO 2408:2017(E)

A.2 Diameter tolerances,


tolerances, minimum number of torsions
torsions and minimum masses of
zinc for different tensile strength grades

Table A.2 — Diameter tolerances, minimum number of torsions and minimum masses of zinc
for tensile strength grades 1370, 1570, 1770, 1960 and 2160

Minimum
Minimum number of torsions based on test lengt h of 100x
mass of zinc
Tolerance
mm Bright and galvanized or Galvanized or Zn-Al
Zn-Al alloy alloy Galvanized or
Nominal diameter Zn-Al alloy
of wire Qu a l i t y B Qu a l i t y A
mm Tensile strength grade N/mm 2 g / m2
Bright and
Galv. or
galv. or
Zn-Al alloy
Zn-Al alloy 1370 1570 1770 1960 2160 1370 1570 1770 1960 B A
Quality A
Quality B

0,20 ≤ δ < 0,25 ±0,008 — — — — — — — — — — 20 —


0,25 ≤ δ < 0,30 ±0,008 — — — — — — — — — — 30 —
0,30 ≤ δ < 0,40 ±0,01 ±0,025 — — — — — — — — — 30 —
0,40 ≤ δ < 0,50 ±0,01 ±0,025 — — — — — — — — — 40 75
0,50 ≤ δ < 0,55 ±0,015 ±0,03 34 30 28 25 23 — — — — 50 90

0,55 ≤ δ < 0,60 ±0,015 ±0,03 34 30 28 25 23 — — — — 50 90


0,60 ≤ δ < 0,70 ±0,015 ±0,03 34 30 28 25 23 — — — — 60 120
0,70 ≤ δ < 0,75 ±0,015 ±0,03 34 30 28 25 23 — 21 19 17 60 120
0,75 ≤ δ < 0,80 ±0,015 ±0,03 34 30 28 25 23 — 21 19 17 60 120

0,80 ≤ δ < 0,90 ±0,015 ±0,03 34 30 28 25 22 — 21 19 17 60 140


0,90 ≤ δ < 1,00 ±0,015 ±0,03 34 30 28 25 22 — 21 19 17 70 150
1,00 ≤ δ < 1,10 ±0,015 ±0,04 34 30 26 23 21 — 20 18 13 80 160

1,10 ≤ δ < 1,20 ±0,02 ±0,04 33 29 26 23 21 — 20 18 13 80 160


1,20 ≤ δ < 1,40 ±0,02 ±0,04 33 28 25 22 20 — 18 15 10 90 170
1,40 ≤ δ < 1,60 ±0,02 ±0,04 33 28 25 22 19 — 18 15 10 100 180

1,60 ≤ δ < 1,70 ±0,02 ±0,04 33 28 25 22 19 — 18 15 10 100 200


1,70 ≤ δ < 1,80 ±0,02 ±0,05 33 28 25 22 19 — 18 15 10 100 200
1,80 ≤ δ < 1,90 ±0,025 ±0,05 32 27 24 21 18 — 17 14 9 110 215
1,90 ≤ δ < 2,10 ±0,025 ±0,05 32 27 24 21 18 — 17 14 9 110 215

2,10 ≤ δ < 2,20 ±0,025 ±0,06 32 27 24 21 18 — 17 14 9 110 215


2,20 ≤ δ < 2,30 ±0,025 ±0,06 31 27 24 21 18 20 17 14 9 125 230
2,30 ≤ δ < 2,40 ±0,025 ±0,06 30 27 24 21 18 20 17 14 9 125 230
2,40 ≤ δ < 2,50 ±0,025 ±0,06 29 26 23 20 18 19 15 12 7 125 230
2,50 ≤ δ < 2,60 ±0,025 ±0,06 29 26 23 20 18 19 15 12 7 125 230

2,60 ≤ δ < 2,70 ±0,03 ±0,07 29 26 23 20 18 19 15 12 7 125 230


2,70 ≤ δ < 2,80 ±0,03 ±0,07 29 26 23 20 18 19 15 12 7 125 240
2,80 ≤ δ < 2,90 ±0,03 ±0,07 28 26 23 20 18 19 15 12 7 135 240
2,90 ≤ δ < 3,00 ±0,03 ±0,07 28 26 23 20 18 18 15 12 7 135 240
3,00 ≤ δ < 3,10 ±0,03 ±0,07 27 25 21 18 16 18 12 8 5 135 240

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ISO 2408:2017(E)

Table A.2 (continued)


Minimum
Minimum number of torsions based on test lengt h of 100x
mass of zinc
Tolerance
mm Bright and galvanized or Galvanized or Zn-Al
Zn-Al alloy alloy Galvanized or
Nominal diameter Zn-Al alloy
of wire Q u a li t y B Q u a li t y A

mm Tensile strength grade N/mm 2 g / m2


Bright and
Galv. or
galv. or
Zn-Al alloy
Zn-Al alloy 1370 1570 1770 1960 2160 1370 1570 1770 1960 B A
Quality A
Quality B

3,10 ≤ δ < 3,20 ±0,03 ±0,07 27 25 21 18 16 13 12 8 5 135 240


3,20 ≤ δ < 3,30 ±0,03 ±0,07 27 25 21 18 16 13 12 8 5 135 250
3,30 ≤ δ < 3,40 ±0,03 ±0,07 27 25 21 18 16 13 12 8 5 135 250
3,40 ≤ δ < 3,50 ±0,03 ±0,07 27 25 21 18 16 13 12 8 5 135 250
3,50 ≤ δ < 3,60 ±0,03 ±0,07 26 24 20 16 14 11 10 6 5 135 250

3,60 ≤ δ < 3,70 ±0,03 ±0,07 26 24 20 16 14 11 10 6 5 135 260


3,70 ≤ δ < 3,80 ±0,03 ±0,07 25 23 19 16 13 11 8 6 5 135 260

3,80 ≤ δ < 3,90 ±0,03 ±0,07 24 22 18 14 12 11 7 6 4 135 260


3,90 ≤ δ < 4,00 ±0,03 ±0,07 24 22 18 14 12 10 7 6 4 135 260
4,00 ≤ δ < 4,20 ±0,03 ±0,08 23 20 17 13 11 9 6 6 4 150 275

4,20 ≤ δ < 4,40 ±0,03 ±0,08 21 19 15 11 10 8 6 5 4 150 275


4,40 ≤ δ < 4,60 ±0,03 ±0,08 20 18 14 10 10 7 6 5 3 150 275
4,60 ≤ δ < 4,80 ±0,03 ±0,08 18 16 12 8 9 6 5 4 3 150 275
4,80 ≤ δ < 5,00 ±0,03 ±0,08 17 14 11 7 9 5 4 3 2 150 275
5,00 ≤ δ < 5,20 ±0,03 ±0,08 12 14 11 7 8 5 4 3 2 150 300

5,20 ≤ δ < 5,40 ±0,03 ±0,08 14 12 10 6 — 5 4 3 — 160 300


5,40 ≤ δ < 5,60 ±0,04 ±0,09 12 10 8 6 — 4 3 2 — 160 300
5,60 ≤ δ < 5,80 ±0,04 ±0,09 10 8 6 5 — 3 2 2 — 160 300
5,80 ≤ δ <6,00 ±0,04 ±0,09 8 6 6 5 — 3 2 2 — 160 300
6,00 ≤ δ <6,25 ±0,04 ±0,09 8 6 6 5 — 3 2 2 — 160 300

6,25 ≤ δ < 6,50 ±0,04 ±0,09 7 5 5 — — 2 2 2 — 160 300


6,50 ≤ δ < 6,75 ±0,04 ±0,09 6 5 4 — — 2 2 2 — 160 300
6,75 ≤ δ < 7,00 ±0,04 ±0,10 6 5 4 — — 2 2 2 — 160 300
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ISO 2408:2017(E)

Annex B
(normative)

Sampling and acceptance criteria for type testing of ropes


produced in series

B.1 Sizes up to and


and including
including 60 mm diameter
diameter

B.1.1 Ropes having


having the same minimum breaking force factor
factor throughout a sub-group of
rope diameters
The manufacturer shall divide the intended size range into sub-groups based on the following:

— nominal diameter up to and including 6 mm;

— over 6 mm up to and including 12


12 mm;
— over 12 mm up
up to and including
including 24 mm;

— over 24 mm up
up to and including
including 48 mm;

— over 48 mm up to and including 60 mm.

For each of the sub-groups representing the intended range and having the same construction, grade
and minimum breaking force factor, the manufacturer shall perform breaking force tests in accordance
with 5.4.1 on samples from each of three separate production lengths of rope of different nominal
diameters.

If all three samples pass the test, all rope sizes within that sub-group of that particular rope
construction, grade and minimum breaking force factor shall be deemed to have satisied the

type testing production


consecutive requirements; otherwise,
length breaking
of rope within thatforce testinguntil
sub-group shall
thecontinue on a sample
requirements are met.from each

B.1.2 Ropes having


having different minimum breaking
breaking force
force factors
factors throughout a sub-group
sub-group
of rope diameters
The manufacturer shall perform a breaking force test in accordance with 5.4.1 on a sample from each of
three separate production lengths of rope of the same nominal diameter.

If all three samples pass the test, that diameter and construction having that particular minimum
breaking force factor shall be deemed to have satisied the breaking force type testing requirements.

If one of the samples fails the test, the tests shall be repeated until the measured breaking forces
of three consecutive production lengths of that rope diameter and construction meet or exceed the
minimum breaking force value.

B.2 Sizes over 60 mm diameter


For each rope of a given diameter, construction and minimum breaking force, the manufacturer shall
perform breaking force tests in accordance with 5.4.1 (Method 1), 5.4.2 (Method 2), 5.4.3 (Method 3)
and 5.4.4 (Method 4),on samples from each of three separate production lengths.

If all three samples pass the test, that rope diameter and construction having that particular minimum
breaking force shall be deemed to have satisied the breaking force type testing requirements.

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ISO 2408:2017(E)

If one sample fails the test, the tests shall be repeated until the measured breaking forces of three
consecutive production lengths of that rope diameter and construction meet or exceed the minimum
breaking force value.

In addition, when the manufacturer


manufact urer intends to produce multiple production
production lengths
lengt hs of the same rope on
the same closing machine with the same machine settings and the same design, the sampling number
test s would be calculated by formula N − 1 , and it should be rounded to the integer;
for breaking force tests
the minimum number is 1. The N in the formula means the number of the production lengths (i.e. close
to the breaking load).

The ropes shall be deemed to satisfy the requirement if the measured breaking forces, when tested
in accordance with 5.4.1 (Method 1), 5.4.2 (Method 2), 5.4.3 (Method 3) or 5.4.4 (Method 4), meet or
exceed the minimum value.

If one of the samples fails the


t he test, tests
tes ts shall be carried
ca rried out again on samples from each of the remaining
production lengths.

Only those ropes that pass the tests shall be deemed to have satisied the breaking force requirement.
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ISO 2408:2017(E)

Annex C
(normative)

Calculation of minimum breaking force for ropes in the tables of


Annex D and Annex H

C.1 Ropes from 2 mm to 60 mm diameter


The minimum breaking force, Fmin , expressed in kilonewtons, shall be calculated with Formula (C.1):
(C.1):
2
d × Rr × K
Fmin = (C.1)
1 000

where

d is the nominal diameter of the rope, in millimetres;

Rr is the rope grade, in newtons per square millimetres;

K is the minimum breaking force factor for a given rope class;

K1 is the factor for ropes with a ibre core;

K2 is for rope with


wit h an independent wire rope core;

K3 is for rope with a wire strand core or centre.

Table C.1 summarizes the factors used in the calculation of the minimum breaking force for round
stranded ropes covered by Table D.1 to Table D.13.
D.13.

Table C.2 summarizes the factors used in the calculation of the minimum breaking force for compacted
ropes covered by Table D.14 to Table D.22.
D.22.
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ISO 2408:2017(E)

Table C.1 — Factors for round stranded wire ropes

Ropes
Ro pes with ib
ibre
re co
core
re Ropes
Ropes with stee
steell co
core
re or wire stra
strand
nd cen
centre
tre
Cross- Minimum Cross-
Minimum
Type of Weight sectional breaking sectional
Class Weight factor breaking
rope factor metallic force metallic
force factor
area factor factor area factors
W1 C1 K1 W2 W3 C2 C3 K2 K3
6×7 0, 345 0, 369 0, 332 0,384 0, 396 0,432 0,441 0, 359 0, 388
6 × 19 0, 359 0, 384 0, 330 0,400 0,449 0, 356
6 × 24 0, 314 0, 329 0, 286

Single layer 6 × 36 0, 367 0, 393 0, 330 0,409 0,460 0, 356


round steel 6 × 19M 0, 346 0, 357 0, 307 0, 372 0, 381 0, 398 0,418 0, 332 0,362
wire ropes 6 × 37M 0, 346 0, 357 0,295 0, 381 0, 381 0,418 0,418 0, 319 0, 346

8×7 0, 327 0, 335 0, 291 0, 391 0,464 0,439 0, 520 0, 359 0,404
8 × 19 0, 340 0, 349 0,293 0,407 0,457 0, 356
8 × 36 0, 348 0, 357 0,293 0,417 0,468 0, 356
4 × 19
0,410 0,429 0, 360
4 × 36
Rotation- 18 × 7
resistant 0, 382 0,408 0, 328 0,401 0,433 0, 328
18 × 19
round steel
wire ropes 34(M) × 7 0, 390 0,424 0, 318 0,401 0,428 0, 318
0,360a
35( W ) × 7 0,454 0,480
0,350b
a Up to rope grade 1960.
b Rope grade over than 1960 up to 2160.

Table C.2 — Factors for compacted strand wire ropes

Ropes
Ropes with ib
ibre
re cor
core
e Ropes
Ropes with ste
steel
el co
core
re or wire stra
strand
nd cen
centre
tre
Cross-
sectional Cross-sectional
Type of Weight MBF
Class metallic Weight factor metallic area MBF factor
rope factor factor
area factor
factor
W1 C1 K1 W2 W3 C2 C3 K2 K3
6 × K7 0,410 0,426 0, 375
Single layer 6 × K19
0,425 0,453 0, 373 0,477 0, 516 0,410
compacted 6 × K36
wire rope 8 × K19
0,405 0,400 0, 330 0,495 0,516 0,410
8 × K36
K4 × 35N 0,423 0,429 0, 375
Rotation- 15 × K7 0,490 0,528 0,410
resistant
compacted 18 × K7
0,427 0,449 0, 350 0,470 0,475 0, 370
wire rope 18 × K19
35( W ) × K7 0,510 0, 527 0,410
NOTE 1 The weight factor s and the cross-sect ional factors are only
only for reference.
NOTE 2 For calculation of weight,
weight, cross-sectional metallic area, and minimum breaking
breaking force using the factors in this
table, refer to ISO 17893.

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ISO 2408:2017(E)

C.2 Ropes over


over 60 mm and up to 264
264 mm diameter
The minimum breaking force, Fmin , expressed in kilonewtons shall be calculated with Formula (C.2):
(C.2):

Fmin = 8,55 d + 0,592 d2 – 0 000 615 d3 (C.2)

where

d is the nominal diameter of the rope, in millimetres.


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ISO 2408:2017(E)

Annex D
(normative)

Tables of minimum breaking forces for more common rope


classes, sizes and grades

Table D.1 to Table D.22 give the minimum breaking forces for the more common classes, sizes and
grades of rope.
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ISO 2408:2017(E)

Table D.1 — Class 6 × 7

Typical construction

6 × 7-FC 6 × 7-IWR
-IWRC
C Rope Strand No. of outer layer wires
construction construction Tot al Per st rand
Typical cross section
6×7 1-6 36 6

Nominal Approximate weig ht Rope grade


diameter 1570 1770 1960
kg/100 m
Minimum breaking force, kN
mm
FC I W RC FC I W RC FC I WRC FC I W RC
2 1,38 1,54 2,08 2,25 2,35 2,54 2,60 2,81
3 3,11 3,46 4,69 5,07 5,29 5,72 5,86 6,33
4 5,52 6,14 8,34 9,02 9,40 10,2 10,4 11,3
6 12,4 13,8 18,8 20,3 21,2 22,9 23,4 25,3
7 16,9 18,8 25,5 27,6 28,8 31,1 31,9 34,5
8 22,1 24,6 33,4 36,1 37,6 40,7 41,6 45,0
9 27,9 31,1 42,2 45,7 47,6 51,5 52,7 57,0
10 34,5 38,4 52,1 56,4 58,8 63,5 65,1 70,4
11 41,7 46,5 63,1 68,2 71,1 76,9 78,7 85,1
12 49,7 55,3 75,1 81,2 84,6 91,5 93,7 101
13 58,3 64,9 88,1 95,3 99,3 107 110 119
119
14 67,6 75,3 102 110 115 125 128 138
16 88,3 98,3 133 144 150 163 167 180
18 112 124 169 183 190 206 211 228
20 138 154 208 225 235 254 260 281
22 167 186 252 273 284 308 315 341
24 199 221 300 325 338 366 375 405

26 233 260 352 381 397 430 440 476


476
28 270 301 409 442 461 498 510
510 552
32 353 393 534 577 602 651 666 721
36 447 498 676
676 730 762 824 843 912
40 552 614
614 834 902 940 1 020 1 040 1 130
For small diameter ropes (2 mm to 7 mm) with wire strand core (WSC), K3 may be used for the calculation of
breaking forces. The values shown are for ropes with IWRC.

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ISO 2408:2017(E)

Table D.2 — Class 6 × 19 M

Typical construction

6 × 19M-FC 6 × 19M-IWRC No. of outer layer wires


Rope construc-
construc- Strand con-
con-
Typical cross
cr oss section tion struction Per
Total
strand
6 × 19M 1-6/12 72 12
Approximate Rope grade
Nominal weight
diameter 1570 1770 1960
kg/100 m Minimum breaking force, kN
mm
FC I WRC FC I WRC FC IW RC FC I WRC
2 1,38 1,49 1,93 2,08 2,17 2,35 2,41 2,60
3 3,11 3,35 4,34 4,69 4,89 5,29 5,42 5,86
4 5,54 5,95 7,71 8,34 8,69 9,40 9,63 10,4
5 8,65 9,30 12,0 13,0 13,6 14,7 15,0 16,3
6 12,5 13,4 17,4 18,8 19,6 21,2 21,7 23,4

7 17,0 18,2 23,6 25,5 26,6 28,8 29,5 31,9


8 22,1 23,8 30,8 33,4 34,8 37,6 38,5 41,6
9 28,0 30,1 39,0 42,2 44,0 47,6 48,7 52,7
10 34,6 37,2 48,2 52,1 54,3 58,8 60,2 65,1
11 41,9 45,0 58,3 63,1 65,8 71,1 72,8 78,7
12 49,8 53,6 69,4 75,1 78,2 84,6 86,6 93,7
13 58,5 62,9 81,5 88,1 91,8 99,3 102 110
14 67,8 72,9 94,5 102 107 115 118 128
16 88,6 95,2 123 133 139 150 154 167
18 112 121 156 169 176
176 190 195 211
20 138 149 193 208 217 235 241 260
22 167 180 233 252 263 284 291 315
24 199 214
214 278 300 313 338 347 375
26 234 251 326 352 367 397 407 440
28 271 292 378 409 426 461 472 510
510
32 354 381 494 534 556 602 616
616 666
36 448 482 625 676
676 704 762 780 843
40 554 595 771 834 869 940 963 1 040
44 670 720 933 1 010 1 050 1 140 1 160 1 260
48 797 857 1 110 1 200 1 250 1 350 1 390 1 500
For small diameter ropes (2 mm to 7 mm) with wire strand core (WSC), K3 may be used for the calculation of
breaking forces. The values shown are for ropes with IWRC.

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ISO 2408:2017(E)

Table D.3 — Class 6 × 24

Typical construction
No. of outer
Rope Strand layer wires
construction construction
6 × 24FC-FC Tot al Tot al
6 × 24FC FC-12/12 72 12
Typical cross section
6 × 24FC FC-9/15 90 15
Rope grade
Nominal Approximate weight
weig ht
1570 1770
diameter kg/100 m
mm Minimum breaking force, kN
FC FC FC
8 20,1 28,7 32,4
9 25,4 36,4 41,0
10 31,4 44,9 50,6
11 38,0 54,3 61,3
12 45,2 64,7 72,9
13 53,1 75,9 85,6
14 61,5 88,0 99,2
15 70,7 101 114
114
16 80,4 115 130
18 102 145 164
20 126 180 202
22 152 217 245
24 181 259 292
26 212 304 342
28 246 352 397
30 283 404 456
32 322 460 518
36 407 582 656
40 502 718 810
44 608 869 980

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ISO 2408:2017(E)
Table D.4 — Class 6 × 37 M

Typical construction

Rope Strand No. of outer layer wires


construction construction
6 × 37M-FC
37M-FC 6 × 37M-IWRC
37M-IWRC Tot al Per s t rand
Typical cross section 6 × 37M 1-6/12/18 108 18

Approximate Rope grade


Nominal weight 1570 1770 1960
diameter kg/100 m
mm Minimum breaking force, kN
FC I W RC FC I W RC FC I WRC FC I WRC
5 8,65 9,53 11,6 12,5 13,1 14,1 14,5 15,6
6 12,5 13,7 16,7 18,0 18,8 20,3 20,8 22,5
7 17,0 18,7 22,7 24,5 25,6 27,7 28,3 30,6
8 22,1 24,4 29,6 32,1 33,4 36,1 37,0 40,0
9 28,0 30,9 37,5 40,6 42,3 45,7 46,8 50,6

10 34,6 38,1 46,3 50,1 52,2 56,5 57,8 62,5


11 41,9 46,1 56,0 60,6 63,2 68,3 70,0 75,7
12 49,8 54,9 66,7 72,1 75,2 81,3 83,3 90,0
13 58,5 64,4 78,3 84,6 88,2 95,4 97,7 106
14 67,8 74,7 90,8 98,2 102 111 113 123
16 88,6 97,5 119 128 134 145 148 160
18 112 123 150 162 169 183 187 203
20 138 152 185 200 209 226 231 250
22 167 184 224 242 253 273 280 303
24 199 219
219 267 288 301 325 333 360

26 234 258 313 339 353 382 391 423


28 271 299 363 393 409 443 453 490
32 354 390 474
474 513 535 578 592 640
36 448 494 600 649 677 732 749 810
40 554 610
610 741
741 801 835 903 925 1 000
44 670 738 897 970 1 010 1 090 1 120 1 210
48 797 878 1 070 1 150 1 200 1 300 1 330 1 440
52 936 1 030 1 250 1 350 1 410 1 530 1 560 1 690
56 1 090 1 190 1 450 1 570 1 640 1 770 1 810 1 960
60 1 250 1 370 1 670 1 800 1 880 2 030 2 080 2 250
For small diameter ropes (5 mm to 7 mm) with wire strand core (WSC), K3 may be used for the calculation of
breaking forces. The values shown are for ropes with IWRC.

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ISO 2408:2017(E)

Table D.5 — Class 6 × 19

Typical construction

Rope Strand No. of outer layer wires


construction construction
6 × 19S-FC
19S-FC 6 × 19S-IWRC
19S-IWRC Tot al Per st rand
Typical cross section 6 × 19S 1-9-9 54 9
6 × 21F 1-5-5F-10 60 10
6 × 26WS 1-5-5+5–10 60 10
6 × 19W 1-6-6+6 72 12
6 × 25F 1-6-6F-12 72 12

Approximate Rope grade


Nominal weight 1570 1770 1960 2160
diameter kg/100 m
mm Minimum breaking force, kN
FC IW RC FC I W RC FC IW RC FC I W RC FC I WRC
6 12,9 14,4 18,7 20,1 21,0 22,7 23,3 25,1 25,7 27,7
7 17,6 19,6 25,4 27,4 28,6 30,9 31,7 34,2 34,9 37,7
8 23,0 25,6 33,2 35,8 37,4 40,3 41,4 44,7 45,6 49,2
9 29,1 32,4 42,0 45,3 47,3 51,0 52,4 56,5 57,7 62,3
10 35,9 40,0 51,8 55,9 58,4 63,0 64,7 69,8 71,3 76,9
11 43,4 48,4 62,7 67,6 70,7 76,2 78,3 84,4 86,2 93,0
12 51,7 57,6 74,6 80,5 84,1 90,7 93,1 100 103 111
13 60,7 67,6 87,6 94,5 98,7 106 109 118 120 130
14 70,4 78,4 102 110 114
114 124 127 137 140 151
16 91,9 102 133 143 150 161
161 166 179 182 197
18 116 130 168 181 189 204 210 226 231 249
20 144 160 207 224 234 252 259 279 285 308
22 174
174 194 251 271 283 305 313 338 345 372
24 207 230 298 322 336 363 373 402 411 443
26 243 270 350 378 395 426 437 472 482 520
28 281 314
314 406 438 458 494 507 547 559 603
32 368 410 531 572 598 645 662 715 730 787
36 465 518 671 724 757 817 838 904 924 997
40 574
574 640 829 894 935 1 010 1 030 1 120 1 140 1 230
44 695 774 1 000 1 080 1 130 1 220 1 250 1 350 1 380 1 490
48 827 922 1 190 1 290 1 350 1 450 1 490 1 610 1 640 1 770
52 971 1 080 1 400 1 510 1 580 1 700 1 750 1 890 1 930 2 080

56 1 130 1 250 1 620 1 750 1 830 1 980 2 030 2 190 2 240 2 410
60 1 290 1 440 1 870 2 010 2 100 2 270 2 330 2 510 2 570 2 770
For small diameter ropes (6 mm to 8 mm) with wire strand core (WSC), K3 may be used for the calculation of
breaking forces. The values shown are for ropes with IWRC.
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ISO 2408:2017(E)

Table D.6 — Class 6 × 36

Typical construction

Rope Strand No. of outer layer wires


construction construction
6 × 36WS-
36WS-FC
FC 6 × 36WS-
36WS-IWRC
IWRC Tot al Per s t rand
Typical cross
cr oss section 6 × 31WS 1-6-6+6-12 72 12
6 × 29F 1-7-7F-14 84 14
6 × 36WS 1-7-7+7-14 84 14
6 × 37FS 1-6-6F-12-12 72 12
6 × 41WS 1-8-8+8-16 96 16
6 × 41F 1-8-8–8F-16 96 16
6 × 43FS 1-7-7F-14-14 96 14
6 × 49SWS 1-8-8–8+8-16 84 16
6 × 46WS 1-9-9+9-18 108 18
6 × 49FS 1-8-8F-16-16 96 16

Approximate Rope grade


Nominal weight 1570 1770 1960 2160
diameter kg/100 m
mm Minimum breaking force, kN
FC I W RC FC I W RC FC I W RC FC I WRC FC I W RC
7 18,0 20,0 25,4 27,4 28,6 30,9 31,7 34,2 34,9 37,7
8 23,5 26,2 33,2 35,8 37,4 40,3 41,4 44,7 45,6 49,2
9 29,7 33,1 42,0 45,3 47,3 51,0 52,4 56,5 57,7 62,3
10 36,7 40,9 51,8 55,9 58,4 63,0 64,7 69,8 71,3 76,9
11 44,4 49,5 62,7 67,6 70,7 76,2 78,3 84,4 86,2 93,0
12 52,8 58,9 74,6 80,5 84,1 90,7 93,1 100 103 111
13 62,0 69,1 87,6 94,5 98,7 106 109 118 120 130
14 71,9 80,2 102 110 114
114 124 127 137 140 151
16 94,0 105 133 143
143 150 161
161 166 179 182 197
18 119
119 133 168 181 189 204 210 226 231 249
20 147
147 164 207 224 234 252 259 279 285 308
22 178 198 251 271 283 305 313 338 345 372
24 211 236 298 322 336 363 373 402 411 443
26 248 276 350 378 395 426 437 472 482 520
28 288 321 406 438 458 494 507 547 559 603
32 376 419
419 531 572 598 645 662 715 730 787
36 476
476 530 671 724 757 817 838 904 924 997
40 587 654 829 894 935 1 010 1 030 1 120 1 140 1 230
44 711 792 1 000 1 080 1 130 1 220 1 250 1 350 1 380 1 490
48 846 942 1 190 1 290 1 350 1 450 1 490 1 610 1 640 1 770
52 992 1110 1 400 1 510 1 580 1 700 1 750 1 890 1 930 2 080
56 1 150 1 280 1 620 1 750 1 830 1 980 2 030 2 190 2 240 2 410
60 1 320 1 470 1 870 2 010 2 100 2 270 2 330 2 510 2 570 2 770

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ISO 2408:2017(E)

Table D.7 — Class 8 × 7

Typical construction

Rope Strand No. of outer layer wires


construction construction
8 × 7-FC 8 × 7-I WRC Tot al Per st rand
Typical cross section 8×7 1-6 48 6

Approximate Rope grade


Nominal weight 1570 1770 1960
diameter kg/100 m
mm Minimum breaking force, kN
FC I W RC FC I W RC FC I W RC FC I WRC
2 1,31 1,56 1,83 2,25 2,06 2,54 2,28 2,81
3 2,94 3,52 4,11 5,07 4,64 5,72 5,13 6,33

4 5,23 6,26 7,31 9,02 8,24 10,2 9,13 11,3


5 8,18 9,78 11,4 14,1 12,9 15,9 14,3 17,6
6 11,8 14,1 16,4 20,3 18,5 22,9 20,5 25,3
7 16,0 19,2 22,4 27,6 25,2 31,1 27,9 34,5
8 20,9 25,0 29,2 36,1 33,0 40,7 36,5 45,0
9 26,5 31,7 37,0 45,7 41,7 51,5 46,2 57,0
10 32,7 39,1 45,7 56,4 51,5 63,5 57,0 70,4
11 39,6 47,3 55,3 68,2 62,3 76,9 69,0 85,1
12 47,1 56,3 65,8 81,2 74,2 91,5 82,1 101
13 55,3 66,1 77,2 95,3 87,0 107 96,4 119

14 64,1 76,6 89,5 110 101 125 112 138


16 83,7 100 117 144 132 163 146 180
18 106 127 148 183 167 206 185 228
20 131 156 183 225 206 254 228 281
22 158 189 221 273 249 308 276 341
24 188 225 263 325 297 366 329 405
26 221 264 309 381 348 430 386 476
476
28 256 307 358 442 404 498 447 552
32 335 400 468 577 527 651 584 721
36 424 507 592 730 668 824 739 912
40 523 626 731 902 824 1 020 913 1 130
44 633 757 885 1090 997 1 230 1 100 1 360
48 753 901 1 050 1 300 1 190 1 460 1 310 1 620
For small diameter ropes (2 mm to 8mm) with wire strand core (WSC), K3 may be used for the calculation of
breaking forces. The values shown are for ropes with IWRC.

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ISO 2408:2017(E)

Table D.8 — Class 8 × 19

Typical construction

Rope Strand No. of outer layer wires


construction construction
8 × 19S-FC
19S-FC 8 × 19S-IWRC
19S-IWRC Tot a l Per st rand
Typical cross section 8 × 19S 1-9-9 72 9
8 × 21F 1-5-5F-10 80 10
8 × 26WS 1-5-5+5-10 80 10
8 × 19W 1-6-6+6 96 12
8 × 25F 1-6-6F-12 96 12

Approximate Rope grade


Nominal weight 1570 1770 1960 2160
diameter kg/100m
mm Minimum breaking force, kN
FC I WRC FC IW RC FC I W RC FC I W RC FC I W RC
7 16,7 19,9 22,5 27,4 25,4 30,9 28,1 34,2 31,0 37,7
8 21,8 26,0 29,4 35,8 33,2 40,3 36,8 44,7 40,5 49,2
9 27,5 33,0 37,3 45,3 42,0 51,0 46,5 56,5 51,3 62,3
10 34,0 40,7 46,0 55,9 51,9 63,0 57,4 69,8 63,3 76,9
11 41,1 49,2 55,7 67,6 62,8 76,2 69,5 84,4 76,6 93,0
12 49,0 58,6 66,2 80,5 74,7 90,7 82,7 100 91,1 111
13 57,5 68,8 77,7 94,5 87,6 106 97,1 118 107 130

14 66,6 79,8 90,2 110 102 124 113 137 124 151
16 87,0 104 118 143 133 161
161 147
147 179 162 197
18 110 132 149 181 168 204 186 226 205 249
20 136 163 184 224 207 252 230 279 253 308
22 165 197 223 271 251 305 278 338 306 372
24 196 234 265 322 299 363 331 402 365 443
26 230 275 311 378 351 426 388 472 428 520
28 267 319 361 438 407 494 450 547 496 603
32 348 417
417 471 572 531 645 588 715 648 787
36 441 527 596 724 672 817 744 904 820 997
40 544 651 736 894 830 1 010 919 1 120 1 010 1 230
44 658 788 891 1 080 1 000 1 220 1 110 1 350 1 230 1 490
48 783 938 1 060 1 290 1 190 1 450 1 320 1 610 1 460 1 770
52 919 1 100 1 240 1 510 1 400 1 700 1 550 1 890 1 710 2 080
56 1 070 1 280 1 440 1 750 1 630 1 980 1 800 2 190 1 980 2 410
60 1 220 1 470 1 660 2 010 1 870 2 270 2 070 2 510 2 280 2 770

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ISO 2408:2017(E)

Table D.9 — Class 8 × 36

Typical construction

Rope Strand No. of outer layer wires


construction construction
8 × 36WS-FC 8 × 36WS-IWRC Tot al Per st rand
Typical cross section 8 × 31WS 1-6-6+6-12 96 12
8 × 29F 1-7-7F-14 112 14
8 × 36WS 1-7-7+7-14 112 14
8 × 37FS 1-6-6F-12-12 96 12
8 × 41WS 1-8-8+8-16 128 16
8 × 41F 1-8-8–8F-16 128 16

8 × 43FS 1-7-7F-14-14 112 14


8 × 49SWS 1-8-8–8+8-16 128 16
8 × 46WS 1-9-9+9-18 144 18
8 × 49FS 1-8-8F-16-16 128 16
Approximate Rope grade
Nominal weight 1570 1770 1960 2160
diameter
kg/100 m Minimum breaking force, kN
mm
FC IW RC FC I WRC FC I W RC FC I WRC FC I WRC
8 22,3 26,7 29,4 35,8 33,2 40,3 36,8 44,7 40,5 49,2
9 28,2 33,8 37,3 45,3 42,0 51,0 46,5 56,5 51,3 62,3
10 34,8 41,7 46,0 55,9 51,9 63,0 57,4 69,8 63,3 76,9
11 42,1 50,5 55,7 67,6 62,8 76,2 69,5 84,4 76,6 93,0
12 50,1 60,0 66,2 80,5 74,7 90,7 82,7 100 91,1 111
13 58,8 70,5 77,7 94,5 87,6 106 97,1 118 107 130
14 68,2 81,7 90,2 110 102 124 113 137 124 151
16 89,1 107 118 143
143 133 161
161 147
147 179 162 197
18 113 135 149 181 168 204 186 226 205 249
20 139 167 184 224 207 252 230 279 253 308
22 168 202 223 271 251 305 278 338 306 372
24 200 240 265 322 299 363 331 402 365 443
26 235 282 311 378 351 426 388 472 428 520

28 273 327 361 438 407 494 450 547 496 603
32 356 427 471 572 531 645 588 715 648 787
36 451 540 596 724 672 817 744 904 820 997
40 557 667 736 894 830 1 010 919 1 120 1 010 1 230
44 674
674 807 891 1 080 1 000 1 220 1 110 1 350 1 230 1 490
48 802 961 1 060 1 290 1 190 1 450 1 320 1 610 1 460 1 770
52 941 1 130 1 240 1 510 1 400 1 700 1 550 1 890 1 710 2 080
56 1 090 1 310 1 440 1 750 1 630 1 980 1 800 2 190 1 980 2 410
60 1 250 1 500 1 660 2 010 1 870 2 270 2 070 2 510 2 280 2 770

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ISO 2408:2017(E)

Table D.10 — Class 18 × 7 and 18 × 19

Typical construction

No. of outer layer


Rope Strand wires
construction construction
18 × 7-FC 18 × 7-WSC Tot al
al Per st
st ra
rand
Typical cross section 17 × 7 1-6 66 6
18 × 7 1-6 72 6
18 × 19S 1-9-9 108 9
18 × 19W 1-6-6+6 144 6
Rope grade
Nominal Approximate weight
weig ht
diameter 1570 1770 1960 2160
kg/100 m
Minimum breaking force, kN
mm
FC WSC FC/WSC FC/ WSC FC/ WSC FC/ WSC
6 13,8 14,4 18,5 20,9 23,1 25,5
7 18,7 19,6 25,2 28,4 31,5 34,7
8 24,4 25,7 33,0 37,2 41,1 45,3
9 30,9 32,5 41,7 47,0 52,1 57,4
10 38,2 40,1 51,5 58,1 64,3 70,8
11 46,2 48,5 62,3 70,2 77,8 85,7
12 55,0 57,7 74,2 83,6 92,6 102
13 64,6 67,8 87,0 98,1 109 120
14 74,9 78,6 101 114
114 126 139
16 97,8 103 132 149 165 181
18 124 130 167 188 208 230
20 153 160 206 232 257 283
22 185 194 249 281 311 343
24 220 231 297 334 370 408
26 258 271 348 392 435 479
28 299 314
314 404 455 504 555
32 391 411 527 594 658 725
36 495 520 667 752 833 918
40 611 642 824 929 1 030 1 130
44 740 776 997 1 120 1 240 1 370
48 880 924 1 190 1 340 1 480 1 630
52 1 030 1 080 1 390 1 570 1 740 1 920
56 1 200 1 260 1 610 1 820 2 020 2 220
60 1 370 1 440 1 850 2 090 2 310 2 550

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ISO 2408:2017(E)

Table D.11
D.11 — Class 34(M) × 7

Typical construction

Rope Strand No. of outer layer wires


construction construction
34(M) × 7-FC
7-FC 34(M) × 7-W
7-WSC
SC Tot al Per st rand
34(M) × 7 1-6 102 6
Typical cross section
36(M) × 7 1-6 108 6
Rope grade
Nominal Approximate weight
weig ht 1570 1770 1960
diameter kg/100 m
Minimum breaking force, kN
mm
FC WSC FC/WSC FC/ WSC FC/WSC
10 39,0 40,1 49,9 56,3 62,3
11 47,2 48,5 60,4 68,1 75,4
12 56,2 57,7 71,9 81,1 89,8
13 65,9 67,8 84,4 95,1 105
14 76,4 78,6 97,9 110 122
16 99,8 103 128 144 160
18 126 130 162 182 202

20 156 160 200 225 249


22 189 194 242 272 302
24 225 231 288 324 359
26 264 271 337 380 421
28 306 314
314 391 441 489
32 399 411
411 511 576 638
36 505 520 647 729 808
40 624 642 799 901 997
44 755 776 967 1 090 1 210
48 899 924 1 150 1 300 1 440
52 1 050 1 080 1 350 1520 1 680
56 1 220 1 260 1 570 1 760 1 950
60 1 400 1 440 1 800 2 030 2 240

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ISO 2408:2017(E)

Table D.12 — Class 35(W) × 7

Typical construction

No. of outer layer


Rope Strand wires
construction construction

35(W) × 7 Tot al Per st rand


Typical cross
cr oss section 35(W) × 7 1-6 96 6
40(W) × 7 1-6 108 6
Nominal Approximate Rope grade
diameter weight 1570 1770 1960 2160
mm kg/100 m Minimum breaking force, kN
8 29,1 36,1 40,8 45,2 48,4
10 45,4 56,5 63,7 70,6 75,6
11 54,9 68,4 77,1 85,4 91,5
12 65,4 81,4 91,8 102 109
13 76,7 95,5 108 119
119 128
14 89,0 111 125 138 148
16 116 145 163 181 194
18 147
147 183 206 229 245
20 182 226 255 282 302
22 220 274 308 342 366
24 262 326 367 406 435
26 307 382 431 477 511
511
28 356 443 500 553 593
32 465 579 652 723 774
36 588 732 826 914
914 980
40 726 904 1 020 1 130 1 210
44 879 1 090 1 230 1 370 1 460
48 1 050 1 300 1 470 1 630 1 740
52 1 230 1 530 1 720 1 910 2 040
56 1 420 1 770 2 000 2 210 2 370
60 1 630 2 030 2 290 2 540 2 720

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ISO 2408:2017(E)

Table D.13 — Class 4 × 19 and 4 × 36

Typical construction

No. of outer layer


Rope Strand wires
construction construction
Per
4 × 19S-FC 4 × 31WS-WSC Total
strand
Typical cross section 4 × 19S 1-9-9 36 9
4 × 25F 1-6-6F-12 48 12
4 × 26WS 1-5-5+5-10 40 10
4 × 31WS 1-6-6+6-12 48 12
4 × 36WS 1-7-7+7-14 56 14
4 × 41WS 1-8-8+8-16 64 16
Approximate Rope grade
Nominal weight 1570 1770 1960
diameter
kg/100 m Minimum breaking force, kN
mm
FC FC or WSC FC or WSC FC or WSC
8 26,2 36,1 40,8 45,2
9 33,2 45,8 51,6 57,2
10 41,0 56,5 63,7 70,6
11 49,6 68,4 77,1 85,4
12 59,0 81,4 91,8 102
13 69,3 95,5 108 119
119
14 80,4 111 125 138
16 105 145
145 163 181
18 133 183 206 229
20 164 226 255 282
22 198 274
274 308 342

24 236 326 367 406


26 277 382 431 477
28 321 443 500 553
32 420 579 652 723
36 531 732 826 914
914
40 656 904 1 020 1 130
44 794 1 090 1 230 1 370
48 945 1 300 1 470 1 630

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ISO 2408:2017(E)

Table D.14
D.14 — Class 6 × K7 (compacted wire
wi re rope)

Typical construction
Rope Strand No. of outer layer wires
construction construction

6 × K7-FC Tot al Per st rand


Typical cross section 6 × K7 1-6 36 6
Approximate Rope grade
Nominal weight
diameter
1570 1770 1960
kg/100 m Minimum breaking force, kN
mm
FC FC FC FC
10 41,0 58,9 66,4 73,5
11 49,6 71,2 80,3 88,9
12 59,0 84,8 95,6 106
13 69,3 99,5 112 124
14 80,4 115 130 144
16 105 151 170 188
18 133 191 215 238
20 164 236 266 294
22 198 285 321 356
24 236 339 382 423
26 277 398 449 497
28 321 462 520 576
32 420 603 680 753
36 531 763 860 953
40 656 942 1 060 1 180

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ISO 2408:2017(E)
Table D.15 — Class 6 × K19 (compacted
(compacted wire
w ire rope)

Typical construction

Rope Strand No. of outer layer wires


construction construction
6 × K19S-FC
K19S-FC 6 × K19S-IWRC
K19S-IWRC Tot al Per s t rand
Typical cross section 6 × K19S 1-9-9 54 9
6 × K26WS 1-5-5+5-10 60 10
Approximate Rope grade
Nominal weight 1770 1960
diameter
kg/100 m Minimum breaking force, kN
mm
FC I W RC FC I W RC FC I W RC
12 61,2 68,7 95,1 105 105 116
13 71,8 80,6 112 123 124 136
14 83,3 93,5 129 142
142 143 158
16 109 122 169 186 187 206
18 138 155 214
214 235 237 260
20 170
170 191 264 290 292 321
22 206 231 320 351 354 389
24 245 275 380 418 421 463
26 287 322 446 491 494 543
28 333 374
374 518 569 573 630
32 435 488 676
676 743
743 749 823
36 551 618 856 941 947 1 040
40 680 763 1 060 1 160 1 170 1 290
44 823 923 1 280 1 400 1 420 1 560
48 979 1 100 1 520 1 670 1 680 1 850
52 1 150 1 290 1 780 1 960 1 980 2 170

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ISO 2408:2017(E)

Table D.16
D.16 — Class 6 × K36 (compacted wire
wir e rope)

Typical construction

Rope Strand No. of outer layer wires


construction construction
6 × K36WS-FC 6 × K36WS-IWRC Tot al Per s t rand
Typical cross section 6 × K31WS 1-6-6+6-12 72 12
6 × K36WS 1-7-7+7-14 84 14
6 × K41WS 1-8-8+8-16 96 16
6 × K49SWS 1-8-8–8+8-16 84 16
6 × K46WS 1-9-9+9-18 108 18
Approximate Rope grade
Nominal weight
diameter
1770 1960
kg/100 m Minimum breaking force, kN
mm
FC IW RC FC I WRC FC I W RC
16 109 122 169 186 187 206
18 138 155 214
214 235 237 260
20 170 191 264 290 292 321
22 206 231 320 351 354 389
24 245 275 380 418 421 463
26 287 322 446 491 494 543
28 333 374 518 569 573 630
32 435 488 676
676 743
743 749 823
36 551 618 856 941 947 1 040
40 680 763 1 060 1 160 1 170 1 290
44 823 923 1 280 1 400 1 410 1 560
48 979 1 100 1 520 1 670 1 680 1 850
52 1 150 1 290 1 780 1 960 1 980 2 170
56 1 330 1 500 2 070 2 280 2 290 2 520
60 1 530 1 720 2 380 2 610 2 630 2 890
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ISO 2408:2017(E)

Table D.17
D.17 — Class
Cla ss 8 × K19 (compacted
(compacted wire
w ire rope)

Typical construction

No. of outer layer


Rope Strand wires
construction construction
Per
8 × K19S-FC
K19S-FC 8 × K19S-IWRC
K19S-IWRC Total
strand
Typical cross section 8 × K19S 1-9-9 72 9
8 × K26WS 1-5-5+5-10 80 10
Approximate Rope grade
Nominal weight
diameter
1770 1960
kg/100 m Minimum breaking force, kN
mm
FC I W RC FC I W RC FC I WRC
16 104 127 150 186 166 206
18 131 160 189 235 210 260
20 162 198 234 290 259 321
22 196 240 283 351 313 389
24 233 285 336 418 373 463
26 274
274 335 395 491 437 543
28 318 388 458 569 507 630
32 415 507 598 743
743 662 823
36 525 642 757 941 838 1 040
40 648 792 935 1 160 1 030 1 290
44 784 958 1 130 1 400 1 250 1 560

48 933 1 140 1 350 1 670 1 490 1 850


52 1 100 1 340 1 580 1 960 1 750 2 170
56 1 270 1 550 1 830 2 280 2 030 2 520
60 1 460 1 780 2 100 2 610 2 330 2 890
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ISO 2408:2017(E)

Table D.18
D.18 — Class 8 × K36 (compacted wire rope)

Typical construction

Rope Strand No. of outer layer wires


construction construction
8 × K41WS-
K41WS-FC
FC 8 × K41WS
K41WS-IWRC
-IWRC Tot al Per st rand
Typical c ross section 8 × K31WS 1-6-6+6-12 96 12
8 × K36WS 1-7-7+7-14 112 14
8 × K41WS 1-8-8+8-16 128 16
8 × K49SWS 1-8-8–8+8-16 128 16
8 × K46WS 1–9-9+9-18 144 18
Approximate Rope grade
Nominal weight
diameter 1770 1960
kg/100 m Minimum breaking force, kN
mm
FC I W RC FC I W RC FC IW RC
20 162 198 234 290 259 321
22 196 240 283 351 313 389
24 233 285 336 418 373 463
26 274 335 395 491 437 543
28 318 388 458 569 507 630
32 415 507 598 743
743 662 823
36 525 642 757 941 838 1 040
40 648 792 935 1 160 1 030 1 290
44 784 958 1 130 1 400 1 250 1 560
48 933 1 140 1 350 1 670 1 490 1 850
52 1 100 1 340 1 580 1 960 1 750 2 170
56 1 270 1 550 1 830 2 280 2 030 2 520
60 1 460 1780 2 100 2 610 2 330 2 890
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ISO 2408:2017(E)

Table D.19
D.19 — Class
Cla ss 15 × K7
K 7 (compacted wire
wir e rope)

Typical construction

Rope Strand No. of outer layer wires


construction construction

15 × K7-IWRC Tot a l Per st rand


Typical cross section 15 × K7 1-6 90 6
16 × K7 1-6 96 6
Approximate Rope grade
Nominal weight
diameter 1770 1960
kg/100 m Minimum breaking force, kN
mm
I W RC I WRC I WRC
18 159 235 260
20 196 290 321
22 237 351 389
24 282 418 463
26 331 491 543
28 384 569 630
32 502 743
743 823
36 635 941 1 040
40 784 1 160 1 290

44 949 1 400 1 560


48 1 130 1 670 1 850
52 1 320 1 960 2 170
56 1 540 2 280 2 520
60 1 760 2 610 2 890
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ISO 2408:2017(E)

Table D.20 — Class 18 × K7 and


a nd 18 × K 19 (compacted
(compacted wire
wi re rope)

Typical construction

Rope Strand No. of outer layer wires


construction construction
18 × K7-FC 18 × K7+WSC Tot a l Per s t rand
Typical cross section 17 × K7 1-6 66 6
18 × K7 1-6 72 6
18 × K19S 1-9-9 108 9
Rope grade
Nominal Approximate weight
diameter kg/100 m 1770 1960
Minimum breaking force, kN
mm
FC I WRC FC I WRC FC I WRC
14 83,7 92,1 121 128 134 142
142
16 109 120 159 168 176
176 186
18 138 152 201 212 222 235
20 171 188 248 262 274
274 290
22 207 227 300 317 332 351
24 246 271 357 377 395 418
26 289 318 419
419 443 464 490
28 335 368 486 513 538 569
32 437 481 634 671 702 743
743
36 553 609 803 849 889 940
40 683 752 991 1 050 1 100 1 160
44 827 910 1 200 1 270 1 330 1 400
48 984 1 080 1 430 1 510 1 580 1 670
52 1 150 1 270 1 680 1 770 1 850 1 960
56 1 340 1 470 1 940 2 050 2 150 2 270
60 1 540 1 690 2 230 2 360 2 470 2 610

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ISO 2408:2017(E)

Table D.21 — Class K4 × 35N


35N (shaped strand wire rope)

Typical construction

Rope Strand No. of outer layer wires


construction construction

K4 × 39S-5FC Tot a l Per st rand


Typical cross section K4 × 39S-5FC FC-9/15-15 60 15
K4 × 48S-5FC FC-12/18-18 72 18
Nominal Approximate Rope grade
diameter weight 1770 1960
mm kg/100 m Minimum breaking force, kN
10 41,0 66,4 73,5
11 49,6 80,3 88,9
12 59,0 95,6 106
13 69,3 112 124
14 80,4 130 144
16 105 170
170 188
18 133 215 238
20 164 266 294

22 198 321 356


24 236 382 423
26 277 449 497
28 321 520 576
32 420 680 753
36 531 860 953
40 656 1 060 1 180

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ISO 2408:2017(E)

Table D.22 — Class 35(W) × K7 (compacted wire rope)

Typical construction

No. of outer layer


Rope Strand wires
construction construction

35(W) × K7 Tot al Per st rand


Typical cross section 35(W) × K7 1-6 96 6
40(W) × K7 1-6 108 6
Nominal Approximate Rope grade
diameter weight 1770 1960
mm kg/100 m Minimum breaking force, kN
14 100 142
142 158
16 131 186 206
18 165 235 260
20 204 290 321
22 247 351 389
24 294 418 463
26 345 491 543

28 400 569 630


32 522 743
743 823
36 661 941 1 040
40 816 1 160 1 290
44 987 1 400 1 560
48 1 180 1 670 1 850
52 1 380 1 960 2 170
56 1 600 2 280 2 520
60 1 840 2 610 2 890

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ISO 2408:2017(E)

Annex E
(informative)

Tests on wires taken from the rope

E.1 General

If tests on wires are required to be carried out, these are usually in respect of diameter, tensile strength
and torsions; and, when applicable, zinc coating.

For the purposes of evaluating the test results, the manufacturer should indicate the nominal
dimensions and tensile strength grades of the wires.

The sample selected should be of suficient length to allow for retest.

NOTE These requirements do not apply to compacted stra


strand
nd ropes or compacted (swaged) ropes.

E.2 Sampling
If there are eight strands or less in each layer, one strand of each construction within that layer shall be
selected to test the wires. If there are more than eight strands of the same diameter and construction
in one layer, the wires from two strands of that diameter and construction shall be tested. If there are
more than 15 strands of the same diameter and construction in one layer, the wires from three strands
of that diameter and construction shall be tested.

Unless speciied otherwise, the samples of wires taken for tests shall not include iller or centre wires
and IWRC or WSC.

E.3 Test methods and acceptance criteria

E.3.1 General
For each requirement, a maximum of 5 % of wires tested, rounded up to the nearest whole number of
wires, it shall be permitted to lie outside the values speciied.

When the same wire fails the test (e.g. torsion and tensile), this is counted as a failure for one wire.

E.3.2 Wire diameter


When tested in accordance with ISO 2232:1990, 5.1, 5 % of the wires may exceed by up to 50 % the
tolerance speciied in Ta
Table
ble A.2
A. 2.

E.3.3 Tensile strength


When tested in accordance with
wit h ISO 6892-
6892-1, the measured values shall be in accordance with the
t he values
in Table A.1 wit
withh an expanded N/mm2 at the lower end.
expa nded tolerance of 50 N/mm

E.3.4 Torsion

A
alternative 100d for
length of length thebetest
shall pieceatbetween
chosen the wiregrips is preferred.
manufacturer’s If this length
discretion. cannot
In this case, be
theadopted,
number an
of
torsions which the wire shall withstand shall be proportional to the numbers speciied for a test length
of 100d.

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ISO 2408:2017(E)

For ropes with round strands, when tested in accordance with ISO 7800, as appropriate, the measured
values of round wires of 0,5 mm diameter and larger shall be at least 85 % of the values speciied in
Table A.2,
A.2, rounded down to the next whole number.
number.

See E.3.5 for test on wires less than 0,5 mm.

E.3.5 Knot
This test shall apply to wires smaller than 0,5 mm diameter in substitution of the torsion test stipulated
in E.3.4
E.3.4..
Each single wire with one simple knot shall withstand without breaking a force of at least 45 % of the
force corresponding to the tensile strength grade.

E.3.6 Coating of wires


When measured in accordance with ISO 2232:1990, Table A.2, the reduction of mass of zinc or Zn-Al
coating from the pre-spinning (before fabrication) minimum values shall not be more than the values
shown in Table E.1.
E.1.

Table E.1 — Permissible reduction of minimum mass of zinc coating of wires for stranded ropes

Minimum mass before rope making Permissible


Permissible reduction after rope mak ing
g/m2 g/m2
<40 2
40 to <80 4
80 to <120 6
120 to <160 8
160 to <200 10
200 to <300 15
300 to <400 20
≥400 25

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ISO 2408:2017(E)

Annex F
(informative)
Comparison between metric and imperial rope sizes

To assist in rope size selection,


selec tion, Table F.1 compares the differences between metric
metr ic and imperial nominal
rope diameters and their respective diameter tolerances.

Table F.1 — Comparison between metric and rope sizes

Diameters tolerance
Nominal diameters
Minimum Ma ximum
mm in mm mm
6,00a — 6 ,0 0 6, 36
6, 35 1/4 6, 35 6,73
7,00 — 7,00 7,42
7,94 5/16 7,94 8,42
a
8,00 — 8 ,0 0 8,40
9,00a — 9,00 9,45
9, 53 3/8 9, 53 10,0
10,00a — 10,0 10, 5
11,00a — 11,0 11,6
11,10 7/16 11,1 11,7
12,00a — 12,0 12,6
12,70 1/2 12,7 13, 3
13,00a — 13,0 13,7
14,00a — 14,0 14,7
14, 30 9/16 14, 3 15,0
15,90 5/8 15,9 16,7
16,00a — 16,0 16, 8
18,00a — 18,0 18,9
19,00a — 19,0 20,0
19,10 3/4 19,1 20,0
20,00a — 20,0 21,0
22,00a — 22,0 23,1
22, 20 7/8 22,2 23, 3
24,00a — 24,0 25, 2
25,40 1 25,4 26,7
26,00a — 26,0 27, 3
28,00a — 28,0 29,4
28,60 1–1/8 28,6 30,0
31, 80 1–1/4 31, 8 33, 3
32,00a — 32,0 33,6
34,90 1–3/8 34,9 36,7
35,00a — 35,0 36, 8

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ISO 2408:2017(E)
Table F.1 (continued)
Diameters tolerance
Nominal diameters
Minimum Ma ximum
mm in mm mm
36,00a — 36,0 37, 8
38,00a — 3 8 ,0 39,9
38,10 1–1/2 38,1 40,0
40,00a — 40,0 42,0
41, 30 1–5/8 41, 3 43, 3
44,00a — 44,0 46, 2
44, 50 1–3/4 44, 5 46,7
45,00a — 45,0 47, 3
47,60 1–7/8 47,6 50,0
48,00a — 48, 0 50,4
50, 80 2 50, 8 53, 3
51,00 — 51,0 53,6
52,00a — 52,0 54,6

54,00 2–1/8 54,0 56,7


56,00a — 56,0 58, 8
57, 20 2–1/4 57, 2 60,0
60,00a — 60,0 63,0
a Preferred sizes.

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ISO 2408:2017(E)

Annex G
(informative)

Rope grade approximations

Rope grade approximations are given in Table G.1.


G.1. Check the wire rope minimum breaking force to
make sure that it meets the requirements

Table G.1 — Comparison of rope grades (for guidance only)

Rope g rade desig nat ion Rope g rade approximat ions


IP S 1770
EIP 1960
EEIP 2160

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