D6R-2HM-Fuel Injection Lines - Remove and Install
D6R-2HM-Fuel Injection Lines - Remove and Install
D6R-2HM-Fuel Injection Lines - Remove and Install
Shutdown SIS
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i00880175
Removal Procedure
NOTICE
NOTICE
Illustration 1 g00448807
1. Remove three bolts (1), (2) and (3) and the brackets from the fuel injection lines.
Illustration 2 g00448808
2. Disconnect six fuel injection line nuts (4) from the fuel injection pumps.
NOTICE
Do not allow the tops of the nozzles to turn while the fuel lines are
loosened. The nozzles will be damaged if the top of the nozzle turns in
the body. Defective fuel nozzles will damage the engine due to incorrect
spray patterns.
Illustration 3 g00448809
3. Hold the tops of fuel injector nozzles (5) with a wrench, as shown. Loosen the six fuel
injection line nuts at fuel injector nozzles (4) .
4. Disconnect the fuel injection line nuts at the fuel injector nozzles and remove the fuel injection
lines. Put caps and plugs on all openings immediately in order to prevent dirt from
contaminating the fuel system.
Installation Procedure
Table 1
Required Tools
NOTICE
NOTICE
Do not allow the tops of the nozzles to turn while the fuel lines are
loosened. The nozzles will be damaged if the top of the nozzle turns in
the body. Defective fuel nozzles will damage the engine due to incorrect
spray patterns.
1. Remove the protective covers from the fuel line connections. Place the fuel injection lines in
position on the engine. Tighten the fuel injection line nuts on the fuel injection pump and the
fuel injector nozzles finger tight.
Illustration 4 g00448810
2. Hold the tops of fuel injector nozzles (1) and use Tool (A) in order to tighten the fuel injection
line nuts to a torque of 40 ± 7 N·m (30 ± 5 lb ft).
Illustration 5 g00475542
3. Tighten six fuel injection line nuts (2) at the fuel injection pumps to a torque of 40 ± 7 N·m
(30 ± 5 lb ft).
Illustration 6 g00475546
4. Install the brackets and three bolts (3), (4) and (5) that hold the fuel injection lines in position.
5. Prime the fuel system. Refer to the Operation and Maintenance Manual, "Fuel System -
Prime" topic (Maintenance Section).
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