The document outlines the deliverable engineering documents that the contractor shall provide for the project. This includes a basic engineering package, detail engineering package, and documents related to construction and erection. The detail engineering package section lists 11 specific document types that shall be provided, including job specification books, mechanical catalogs, operating and safety manuals, quality assurance documents, approved construction drawings, as-built drawings, floppy disc/CD storage of drawings, maintenance schedules, general procedure manuals, electronic data files for drawings, and 3D models of the plants.
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Deliverable Documents
The document outlines the deliverable engineering documents that the contractor shall provide for the project. This includes a basic engineering package, detail engineering package, and documents related to construction and erection. The detail engineering package section lists 11 specific document types that shall be provided, including job specification books, mechanical catalogs, operating and safety manuals, quality assurance documents, approved construction drawings, as-built drawings, floppy disc/CD storage of drawings, maintenance schedules, general procedure manuals, electronic data files for drawings, and 3D models of the plants.
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DELIVERABLE DOCUMENTS
TABLE OF CONTENTS
1. BASIC ENGINEERING PACKAGE
2. DETAIL ENGINEERING PACKAGE
3. CONSTRUCTION & ERECTION
CONTRACTOR shall provide the following engineering documents as final documents:
1. BASIC ENGINEERING PACKAGE
CONTRACTORS shall provide ENGINEERING DESIGN SPECIFICATIONS (Annex 1B1) and PRELIMINARY OPERATING SAFETY AND LABORATORY MANUAL in ten (6) copies according to Annex 1C including electronic files..
2. DETAIL ENGINEERING PACKAGE
i. Job Specification Book Upon completion of engineering work, CONTRACTOR shall provide ten (6) sets, in the form of hard bound volumes of "Job Specification Book". It shall contain the drawings, specification and data which are generated by CONTRACTOR (does not contain vendor drawings and data). Process (description, design basis, etc) Process flow diagrams (*) Catalysts and chemicals Equipment list Utility Data, Summary and Diagrams Plot plan (*) P & ID's (*) Equipment and tagged materials Requisitions Piping index Insulation List and specifications Effluent Treatment Flare system Relief valve summary One line diagram (*) Area classification (*) Control room layout (*) Substation layout (*) Instrument list Project specifications Note : For drawings marked with (*), the following additional copies are provided: Original drawings One complete set of reduced size A3 reproducible One complete set of electronic files on CD. ii. Mechanical Catalog Upon completion of work, CONTRACTOR shall provide Six (6) sets, in the form of hard bound volumes, of Mechanical Catalog for PROCESS UNITS/UNIT of each PLANT in accordance with Annex 3J. CONTRACTOR shall also provide: one (1) reproducible plus two (2) prints of VENDOR’S Drawings and Data
iii. Operating and Safety Manual
CONTRACTOR shall provide Six (6) sets, in the form of hard bound volumes of "Operating and Safety Manual" in accordance with the format included in Annex 1C and also giving all aspects of checking, testing, precommissioning and running of all EQUIPMENT included in each PLANT, as per instructions given in Annex 3H.
iv. Quality Assurance Documents as far as applicable to be included in the Mechanical
Catalog Upon completion of the work, CONTRACTOR shall provide six (6) sets, in the form of hard bound volumes of "Quality Assurance Document" for EQUIPMENT a nd materials which contains the following: 1. Welding Procedure Qualification Reports. 2. Welder Qualification Reports. 3. Radiographic procedure qualification. 4. Radiographic Reports. (Owner has a right to access to radiograph films) 5. Batch Test Certificates from manufactures for electrodes. 6. Materials Test Certificates for plates, pipes etc. 7. Hydrostatic and other test results and reports. 8. Precommissioning/commissioning check lists and procedures 9. All other requirements as specified in the respective specifications.
v. Approved for Construction Drawings
CONTRACTOR shall provide OWNER with one reproducible plus Six (6) prints of each construction drawing/document stamped as "Approved For Construction" and shall be signed by a responsible person to confirm that the drawings/documents are certified in all respects and in all details. vi. As Built Drawings CONTRACTOR shall prepare but not limited to “AsBuilt” revisions of the following drawings for PROCESS UNITS/UNIT of the PLANTS : 1. Plot plans (including Unit plot plans) 2. P&ID diagrams 3. Civil and structural drawings 4. Piping Arrangement drawings and isometrics 5. Electrical single line diagrams 6. Cable routing and wiring diagrams 7. Instrument loops and connection diagrams 8. All drawings prepared by EQUIPMENT vendor if they shall be revised according to the actual situation at SITE during construction/erection, precommissioning and commissioning of PLANTS. 9. Drawing of items buried or otherwise hidden from view, eg foundations, underground system, cable runs, vessel internals etc. 10.CONTRACTOR shall incorporate all modification for the as built drawings in the computer model during the operation of the PLANTS on reimbursable basis.
vii.Floppy Disc or CD Storage
When all "AsBuilt" drawings have been completed, CONTRACTOR shall prepare Floppy diskette or CD Storage of the following drawings: 1. CONTRACTOR'S drawing index 2. Vendor's drawing index 3. Foundations 4. Buildings 5. Structures 6. All EQUIPMENT including reactors, towers and internals, heat exchangers, vessels, all machinery equipment and etc. including their internals in detail. 7. Electrical 8. PFD’s and PID's 9. Instrument Layouts location drawings 10.Control panels 11.Plot plans 12.Under ground piping 13.Piping isometrics 14.Piping drawings of rack piping and offsite. Any new system proposed by CONTRACTOR shall be reviewed and shall be APPROVED by OWNER.
viii. Maintenance Schedule (as far as applicable in Mechanical Catalog)
CONTRACTOR shall provide and submit ten (10) sets, in the form of hard bound Volumes of "Maintenance Schedule" for each UNIT/PROCESS UNITS in accordance with Annex 3I.
ix. General Procedure Manual (included in Operating Manual)
CONTRACTOR shall provide ten (10) sets, in the form of hard bound volumes of "General Procedure Manual" for each UNIT/PROCESS UNITS/PLANT giving all aspects of checking, testing, precommissioning and running of all EQUIPMENT included in the PLANTS. This manual shall be in accordance with Annex 3H.
x. Electronic Data File for drawings
CONTRACTOR shall provide electronic data file (in AUTOCAD Version 14 or higher) for the following drawings: Plot plans PFD’S, P&ID’S Single line electrical diagrams Other engineering drawings developed by CONTRACTOR using CAD systems.
xi. Models for the PLANTS
CONTRACTOR shall provide the 3D Model of the PLANTS performed by CAD system (the CAD system shall be proposed by Bidder in the proposal) according to the requirements as defined in Annex 1B2. The Model of the PLANTS need to be developed from the Basic Engineering and to be completed in Detailed, during Detail Engineering and next activities of the CONTRACTOR.
3. CONSTRUCTION & ERECTION
All document in respect to Construction, Erection and Precommissioning, commissioning, startup activities to be provided.