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Pop Blind Nut Systems

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0% found this document useful (0 votes)
204 views32 pages

Pop Blind Nut Systems

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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BLIND NUT SYSTEMS

P O P B L I N D N U T S Y S T E M S
POP Nuts
Standard POP Nut Closed End POP Nut Hex POP Nut All Hex POP Nut
P7・8 P9・10 P11・12 P13

A basic POP nut for Ideal for use with sealed The hexagonal POP The full-hexagonal POP Nut
one-sided fastening. backsides and for protecting Nut body installed in a body with sharp hex corners
the interior of the material hexagonal work hole installed in a hexagonal
hole from the bolt point. ensures highly stable work hole ensures higher
strength. stable strength.

●Thread size:M3 M4 M5 M6 ●Thread size:M3 M4 M5 M6 ●Thread size:M4 M5 M6 M8


M8 M10 M12 M8 M10 M10
●Material:Steel、Aluminum、 ●Material:Steel、Aluminum、 ●Material:Steel、Aluminum、 ●Thread size:M6
Stainless steel Stainless steel Stainless steel ●Material:Steel

Tetra POP Nut Roulette POP Nut Soft Set POP Nut Slit Body POP Nut
P13 P14 P15 P15

The square POP Nut body Ensures highly stable Can be fastened softly for Appropriate for plastic and
installed in a square work strength with a knurled use with pliable works such thin metal with 4 legs that
hole insures highly stable POP Nut body that firmly as PP and ABS. expand during fastening.
strength. engages with the work hole.

●Thread size:M4 M5 M6 M8 ●Thread size:M4 M5 M6 M8 ●Thread size:M4 M5 M6 ●Thread size:M6


●Material:Steel ●Material:Steel ●Material:Steel ●Material:Steel

Large Flange POP Nut Pipe POP Nut HB Bolt POP Bolt
P16 P17 P18 P19

Effective with work holes on Designed to be installed in a One-sided bolts can be used Bolt & collar two-piece
the mating plate that are a pipe with the curved surface with plastic or metal works. fastener with collar that
little larger. of a rear flange. deforms to a hex shape
when fastening for easy
removal.

●Thread size:M6 M8
●Thread size:M6 M8 ●Thread size:M6 ●Bolt material:Steel ●Bolt material:Steel
●Material:Steel ●Material:Steel ●Body material:Steel ●Body material:Steel

1
POP Nut Tools & Fastening Systems
P21-25

PNT210 PNT800A PNT800L-PC Nut Kwik

●Length:155mm ●Length:290mm ●Length:290mm


●Weight:1.12kg ●Weight:1.68kg ●Weight:1.82kg ●Body Height:500mm
●Manual ●Air hydraulic ●Air hydraulic ●Body Weight:Approx. 32kg

WELL Nuts
INDEX
Standard WELL Nut Large Flange WELL Nut Sleeve WELL Nut
POP Nut fastening  3
P27 P27 P28
POP Nut selection  4
Stroke calculation  5
POP Nut
specification table  6
Standard POP nut  7〜8
A one-sided rubber nut Provides additional support Allows the fastening screw Closed End POP Nut  9 〜 10
that reduces vibration, for fastening with a large to be fastened without
isolates conductivity and flange. torque control because the Hex POP Nut  11 〜 12
improves seal. metal sleeve is attached to
All Hex POP Nut  13
the WELL Nut.
Tetra POP Nut  13
●Thread size:M3 M4 M5 M6 Roulette POP Nut  14
M8 ●Thread size:M3 M4 M5 M6
●Material:Chloroprene rubber ●Thread size:M3 M4 M5 M6 ●Material:Chloroprene rubber POP Nut for Plastic  15
EPDM ●Material:Chloroprene rubber EPDM
Large Flange POP Nut  16

Snap WELL Nuts POP Nut for Pipe  17


JACK Nut
P28 P29 Removable  18〜19
Test Methods  20

SC-123J Galvanic Corrosion  20


POP Nut Tools  21〜22
Tool Parts List  23〜24

The snap under the Can be installed in metal Nut Kwik  25


WELL Nut flange prevents and plastic works with Well Nut  26〜28
dropping from the works widely outward forming
before fastening. 3-4 legs. Jack Nut  29
POP products  30
Certified ISO, TS  30

●Thread size:M4 M5 ●Thread size:M4 M5 M6 Tool for all sizes JACK


●Material:Chloroprene rubber ●Material:Steel Nuts

2
The POP Nut one-sided fastening method
achieves precision and fast nut setting.

●POP Nut complies with RoHS Compliances.


●Do not relate to the category specified in Tables 1-1 to 1-15 of the Export Trade Control Order.
● One-sided POP Nut tools make setting precise and fast.
● POP Nut tools make fastening easy for low-skilled workers.
● Installation after surface treatment and in the later processes is possible because POP Nut does not
damage the surface.
● One-sided POP Nut allows quick fastening, resulting in an overall cost-reduction advantage over
welding.
● Ideal for automating assembly lines.

POP Nut fastening process

POP Nut method

Approx. One sec.


Before Complete

●Compared to welding nut, burring tap and


bolt & nut methods, the one-sided POP
nut method improves assembly speed,
requires less training and contributes to Weld nut Burring tap Bolt + Nut
the cost reduction. Conventional method

POP Nut insallation method


❶Set POP Nut onto the ❷The mandrel of the tool ❸Insert the POP Nut into ❹Push the flange tightly into
POP Nut tool. rotates forward to screw the work hole. the work with the tool and
in the nut. pull the trigger to fasten the
POP Nut to the work.

❺After fastening, the ❻Install the screw to set


Whether POP Nuts relate to the category of cargo
mandrel rotates in the mating part to the
reverse and the tool exits POP Nut. specified in Table 1 of the Export Trade Control Order
from the POP Nut. The products specified in this "POP Blind Nut Systems"
catalog do not relate to the category specified in Tables 1-1
to 1-15 of the Export Trade Control Order.
However, they relate to the category specified in Table 1-16.
Therefore, please obtain an export license from the Ministry
of Economy, Trade and Industry before exporting products
falling under any category specified in "Ministerial Ordinance
Specifying Cases where exported goods are likely to be used
for the Development of Nuclear Weapons, etc." (As per the
governmental, ministerial and other ordinances that came
into effect on August 1, 2012.)

3
Choose the POP Nut suitable for your specific
material and specifications.

For the proper fastening, please check the material, thickness and hole size of the work and choose the
suitable nut strength, function and corrosion resistance.

POP Nut number Example:SFH425SF

As shown to the right, each POP Nut Nut material S:Steel

name has a code showing the material Flange shape FH:Small flange
Flange
of the nut body, the thread size, the grip SF:Small flange
range thickness and the flange shape.

S FH 4 25 SF
Grip range thickness(MAX)
1
25:25×10=2.5mm

Thread size 4:M4

Nut shape

Open Type Nuts Closed Type Nuts


Flat head "PH" Small flange "FH" Large Flange "LF" Flat head "PS" Small flange "FS"

Caution: When preparing the works which prevent nut flanges from protruding from the works

Example ※Denting thickness to prevent form flange’s protruding should not be


thicker than the thickness of POP Nut flange; otherwise the failure setting
will be occurred because the fastening tools cannot be set properly on this
condition.
※When the POP Nut flange does not connect directly to the mating part,
this cause POP nut and bolt turning together because of direct torque with
fewer friction between the POP Nut flange and the mating part.
※High Torque Type POP Nuts such as RLT, HEX & Tetra should be
recommended for applications with fewer friction between the POP Nut
flange and the mating part.

Check points of fastening process

❶Do not operate the tool under the conditions in figure (a), (b) and (c) ❷During operation,
shown below. Doing so causes incorrect fastening. avoid twisting or
slanting the tool
(a) (b) (c) Twist
to prevent from
Tool Tool Tool Tool
incorrect fastening
and tool problems.
Slant
Gap
Gap

Nut Nut Nut Nut

Tool not horizontal with the A gap between nut flange A gap between nut flange
work. and the work. and the tool.

4
Stroke Adjustment for POP Nuts & HB Bolts
Stroke Calculation
●Confirm stroke (Smax, Smin, E) corresponding to POP Nut and the work thickness.
After stroke adjustment without the workpiece, adjust the POP Nut stroke between S min - S max) with the real
work or test workpiece.

POP Nut t

E SMin 〜 SMaxn

■Stroke calculation

Thread size Maximum stroke:SMax Minimum stroke:SMin Stroke without work:E


M3×0.5 1.2+(N-t) SMax-0.2 SMax+0.1
M4×0.7 1.6+(N-t) SMax-0.3 SMax+0.1
M5×0.8 2.0+(N-t) SMax-0.3 SMax+0.1
M6×1.0 2.4+(N-t) SMax-0.4 SMax+0.2
M8×1.25RLT 2.4+(N-t) SMax-0.4 SMax+0.2
t:Work thickness
M8×1.25 2.8+(N-t) SMax-0.4 SMax+0.2
N:1/10 of the last two digits of the part
M10×1.5 3.0+(N-t) SMax-0.4 SMax+0.2 No.
M12×1.75 3.2+(N-t) SMax-0.5 SMax+0.3 Ex.625:25/10=2.5
M8*1.25 RLT shows M8 steel Roulette POP Nut. M4, M5 and M6 steel Roulette POP Nuts have the same stroke as standard POP Nuts.

Slit Body POP Nut t

E SMin 〜 SMax

■Stroke calculation t:Work thickness


N:1/10 of the last two digits of the part
Thread size Maximum stroke:SMax Minimum stroke:SMin Stroke without work:E
No.
M6×1.0 4.3+(N-t) SMax-0.3 SMax+0.2 Ex.640:40/10=4.0

Pipe POP Nut


E SMax
A B

■Stroke calculation

Thread size Maximum stroke:SMax Minimum stroke:SMin Stroke without work:E A:Radius of the pipe outside diameter
M6×1.0 6.9-A+ B2-20.25 SMax-0.4 SMax+0.2 B:Radius of the pipe inside diameter

HB Bolt

E SMin 〜 SMax

■Stroke calculation t:Work thickness


N:1/10 of the last two digits of the part
Thread size Maximum stroke:SMax Minimum stroke:SMin Stroke without work:E
No.
M6×1.0 2.4+(N-t) SMax-0.4 SMax+0.2 Ex.625:25/10=2.5

HB Bolt for Pipe

E SMax

■Stroke calculation

Thread size Maximum stroke:SMax Minimum stroke:SMin Stroke without work:E


M6×1.0 6.9-A+ B2-20.25 SMax-0.4 SMax+0.2 A:Radius of the pipe outside diameter
M8×1.25 7.3-A+ B2-30.25 SMax-0.4 SMax+0.2 B:Radius of the pipe inside diameter

5
POP Nut Specification Table
Work Nut Material Thread Size
Type Nut Page
Stainless
Hole Material Steel Aluminum steel M3 M4 M5 M6 M8 M10 M12

7
1 Standard Metal ○ ○ △ ● ● ● ● ● ● ※1
8
Round

9
2 Closed End Metal △ △ △ ● ● ● ● ●
10
Round

11
3 Hex Metal ○ ○ △ ● ● ● ● ※2
12
Hexagonal

4 All Hex Metal ○ ● 13


Hexagonal

5 Tetra Metal ○ ● ● ● ● 13
Square

6 Roulette Metal ○ ● ● ● ● 14
Round

7 Soft Set Plastic ○ ● ● ● 15


Round

Metal
8 Slit Body
Plastic
○ ● 15
Round

Metal
9 Large Flange
Plastic
○ ● ● 16
Round

10 Pipe Round pipe ○ ● 17


Round

Metal
11 HB Bolt Plastic △ ● ● 18
Round Round pipe

Metal
12 POP Bolt
Plastic
○ ● 19
Round

△:Made to order ※1:Steel only for M12 ※2:Steel small flange only for M10

Application
POP Nuts have been adopted for many kinds of applications including transportation, electrical devices
and building material.
Before door-switch setting
Application : Automobile door switch
POP Nut

After door-switch setting


6
Standard POP Nut
Standard

Material Nut No. Surface Treatment


Steel SPH■ Zinc plating trivalent chrome
Closed End

Flat head Aluminum APH■ −


Stainless steel SSPH■ − RoHS Compliance

φH
P
Hex/Tetra

M Work hole
SPH ■ φD

Thread Size Hole Size Nut Grip Range L D H P Reference Strength


M (mm) No.■ (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
Roulette

315 0.5 - 1.5 8.8


M3×0.5 5.1 - 5.2 5.0 8.3 0.8 3.4 5.4
325 1.5 - 2.5 9.8
415 0.5 - 1.5 10.3
425 1.5 - 2.5 11.3
M4×0.7 6.1 - 6.2 6.0 9.3 0.8 4.4 7.4
435 2.5 - 3.5 12.3
Large Flange

445 3.5 - 4.5 13.3


515 0.5 - 1.5 11.5
525 1.5 - 2.5 12.5
M5×0.8 7.1 - 7.2 7.0 10.3 1.0 10.8 10.8
535 2.5 - 3.5 13.5
545 3.5 - 4.5 14.5
625 0.5 - 2.5 15.0
M6×1.0 9.1 - 9.3 9.0 12.3 1.5 16.7 17.7
640 2.5 - 4.0 16.5
825 1.0 - 2.5 16.5
For Plastic

M8×1.25 11.1 - 11.3 11.0 14.3 1.5 27.5 25.5


840 2.5 - 4.0 18.0
1025 1.0 - 2.5 17.0
M10×1.5 13.1 - 13.3 1040 2.5 - 4.0 18.5 13.0 16.3 1.5 58.8 29.4
1060 4.0 - 6.0 20.5
1240 1.6 - 4.0 20.2
M12×1.75 16.1 - 16.3 15.9 21.3 1.7 100 34.3
1260 4.0 - 6.0 22.2
For Pipe

APH ■

Thread Size Hole Size Nut Grip Range L D H P Reference Strength


M (mm) No.■ (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
315 0.5 - 1.5 8.8
M3×0.5 5.1 - 5.2 5.0 8.3 0.8 1.9 2.9
325 1.5 - 2.5 9.8
Removable

415 0.5 - 1.5 10.3


425 1.5 - 2.5 11.3
M4×0.7 6.1 - 6.2 6.0 9.3 0.8 3.4 4.9
435 2.5 - 3.5 12.3
445 3.5 - 4.5 13.3
515 0.5 - 1.5 11.5
525 1.5 - 2.5 12.5
M5×0.8 7.1 - 7.2 7.0 10.3 1.0 6.9 6.7
Techical Data

535 2.5 - 3.5 13.5


545 3.5 - 4.5 14.5
625 0.5 - 2.5 15.0
M6×1.0 9.1 - 9.3 9.0 12.3 1.5 13.7 10.8
640 2.5 - 4.0 16.5
825 1.0 - 2.5 16.5
M8×1.25 11.1 - 11.3 11.0 14.3 1.5 25.5 15.7
840 2.5 - 4.0 18.0
1025 1.0 - 2.5 17.0
Fastening Tools

M10×1.5 13.1 - 13.3 13.0 16.3 1.5 44.1 18.6


1040 2.5 - 4.0 18.5
SSPH ■
Made to order

Thread Size Hole Size Nut Grip Range L D H P Reference Strength


M (mm) No.■ (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
M3×0.5 5.1 - 5.2 315 0.5 - 1.5 8.8 5.0 8.0 0.8 3.4 8.1
WELL Nut

415 0.5 - 1.5 10.3 9.3


M4×0.7 6.1 - 6.2 425 1.5 - 2.5 11.3 6.0 9.3 0.8 6.4 11.1
435 2.5 - 3.5 12.3 9.0
515 0.5 - 1.5 11.5
525 1.5 - 2.5 12.5
M5×0.8 7.1 - 7.2 7.0 10.0 1.0 15.2 16.2
535 2.5 - 3.5 13.5
545 3.5 - 4.5 14.5
JACK Nut

625 0.5 - 2.5 15.0 12.3


M6×1.0 9.1 - 9.3 9.0 1.5 20.7 26.6
640 2.5 - 4.0 16.5 12.0
825 1.0 - 2.5 16.5
M8×1.25 11.1 - 11.3 11.0 14.3 1.5 50.3 38.3
840 2.5 - 4.0 18.0

7
Standard POP Nut

Standard
Material Nut No. Surface Treatment
Steel SFH■SF Zinc plating trivalent chrome

Closed End
Small flange Aluminum AFH■SF −
Stainless steel SSFH■SF − RoHS Compliance

φH
P

Hex/Tetra
L

M Work hole
SFH ■ SF φD

Thread Size Hole Size Nut Grip Range L D H P Reference Strength


M (mm) No.■ (mm) (mm) (mm) (mm) (mm)

Roulette
Thread Torque(N・m) Thread Shear(kN)
315 0.5 - 1.5 8.5
M3×0.5 5.1 - 5.2 5.0 6.0 0.5 3.4 5.4
325 1.5 - 2.5 9.5
415 0.5 - 1.5 10.0
425 1.5 - 2.5 11.0
M4×0.7 6.1 - 6.2 6.0 7.0 0.5 4.4 7.4
435 2.5 - 3.5 12.0

Large Flange
445 3.5 - 4.5 13.0
515 0.5 - 1.5 11.0
525 1.5 - 2.5 12.0
M5×0.8 7.1 - 7.2 7.0 8.0 0.5 10.8 10.8
535 2.5 - 3.5 13.0
545 3.5 - 4.5 14.0
625 0.5 - 2.5 14.0
M6×1.0 9.1 - 9.3 9.0 10.0 0.5 16.7 17.7
640 2.5 - 4.0 15.5

For Plastic
825 1.0 - 2.5 15.5
M8×1.25 11.1 - 11.3 11.0 12.0 0.5 27.5 25.5
840 2.5 - 4.0 17.0
1025 1.0 - 2.5 16.0
M10×1.5 13.1 - 13.3 13.0 14.0 0.5 58.8 29.4
1040 2.5 - 4.0 17.5

AFH ■ SF

For Pipe
Thread Size Hole Size Nut Grip Range L D H P Reference Strength
M (mm) No.■ (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
315 0.5 - 1.5 8.5
M3×0.5 5.1 - 5.2 5.0 6.0 0.5 1.9 2.9
325 1.5 - 2.5 9.5
415 0.5 - 1.5 10.0

Removable
425 1.5 - 2.5 11.0
M4×0.7 6.1 - 6.2 6.0 7.0 0.5 3.4 4.9
435 2.5 - 3.5 12.0
445 3.5 - 4.5 13.0
515 0.5 - 1.5 11.0
525 1.5 - 2.5 12.0
M5×0.8 7.1 - 7.2 7.0 8.0 0.5 6.9 6.7
535 2.5 - 3.5 13.0

Techical Data
545 3.5 - 4.5 14.0
625 0.5 - 2.5 14.0
M6×1.0 9.1 - 9.3 9.0 10.0 0.5 13.7 10.8
640 2.5 - 4.0 15.5
825 1.0 - 2.5 15.5
M8×1.25 11.1 - 11.3 11.0 12.0 0.5 25.5 15.7
840 2.5 - 4.0 17.0
1025 1.0 - 2.5 16.0
M10×1.5 13.1 - 13.3 13.0 14.0 0.5 44.1 18.6
1040 2.5 - 4.0 17.5
Fastening Tools

SSFH ■ SF
Made to order

Thread Size Hole Size Nut Grip Range L D H P Reference Strength


M (mm) No.■ (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
315 0.5 - 1.5 8.5
M3×0.5 5.1 - 5.2 5.0 6.0 0.5 3.4 8.1
WELL Nut

325 1.5 - 2.5 9.5


415 0.5 - 1.5 10.0
M4×0.7 6.1 - 6.2 425 1.5 - 2.5 11.0 6.0 7.0 0.5 6.4 11.1
435 2.5 - 3.5 12.0
515 0.5 - 1.5 11.0
M5×0.8 7.1 - 7.2 525 1.5 - 2.5 12.0 7.0 8.0 0.5 15.2 16.2
535 2.5 - 3.5 13.0
JACK Nut

625 0.5 - 2.5 14.0


M6×1.0 9.1 - 9.3 9.0 10.0 0.5 20.7 26.6
640 2.5 - 4.0 15.5
825 1.0 - 2.5 15.5
M8×1.25 11.1 - 11.3 11.0 12.0 0.5 50.3 38.3
840 2.5 - 4.0 17.0

8
Closed End POP Nut
Standard

Material Nut No. Surface Treatment


Steel SPS■ Zinc plating trivalent chrome
Closed End

Flat head Aluminum APS■ −


Stainless steel SSPS■ − RoHS Compliance

φH
●The bottom of the nut is closed, so this P
Hex/Tetra

nut is ideal for use with sealed backsides


and for protecting the interior of the
L
material hole from the bolt point.

Work hole
M
φD
SPS ■
Made to order
Roulette

Thread Size Hole Size Nut Grip Range L D H P Reference Strength


M (mm) No.■ (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
M3×0.5 5.1 - 5.2 315 0.5 - 1.5 13.3 5.0 8.0 0.8 3.4 5.4
415 0.5 - 1.5 15.3
M4×0.7 6.1 - 6.2 425 1.5 - 2.5 16.3 6.0 9.0 0.8 4.4 7.4
Large Flange

435 2.5 - 3.5 17.3


515 0.5 - 1.5 17.0
M5×0.8 7.1 - 7.2 525 1.5 - 2.5 18.0 7.0 10.0 1.0 10.8 10.8
535 2.5 - 3.5 19.0
625 0.5 - 2.5 21.5
M6×1.0 9.1 - 9.3 9.0 12.0 1.5 16.7 17.7
640 2.5 - 4.0 23.0
825 1.0 - 2.5 24.0
M8×1.25 11.1 - 11.3 11.0 14.0 1.5 27.5 25.5
For Plastic

840 2.5 - 4.0 25.5


1025 1.0 - 2.5 25.5
M10×1.5 13.1 - 13.3 13.0 16.0 1.5 58.8 29.4
1040 2.5 - 4.0 27.0

APS ■
Made to order

Thread Size Hole Size Nut Grip Range L D H P Reference Strength


For Pipe

M (mm) No.■ (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
M3×0.5 5.1 - 5.2 315 0.5 - 1.5 13.3 5.0 8.0 0.8 1.9 2.9
415 0.5 - 1.5 15.3
M4×0.7 6.1 - 6.2 425 1.5 - 2.5 16.3 6.0 9.0 0.8 3.4 4.9
435 2.5 - 3.5 17.3
Removable

515 0.5 - 1.5 17.0


M5×0.8 7.1 - 7.2 525 1.5 - 2.5 18.0 7.0 10.0 1.0 6.9 6.7
535 2.5 - 3.5 19.0
625 0.5 - 2.5 21.5
M6×1.0 9.1 - 9.3 9.0 12.0 1.5 13.7 10.8
640 2.5 - 4.0 23.0
825 1.0 - 2.5 24.0
M8×1.25 11.1 - 11.3 11.0 14.0 1.5 25.5 15.7
840 2.5 - 4.0 25.5
Techical Data

1025 1.0 - 2.5 25.5


M10×1.5 13.1 - 13.3 13.0 16.0 1.5 44.1 18.6
1040 2.5 - 4.0 27.0

SSPS ■
Made to order

Thread Size Hole Size Nut Grip Range L D H P Reference Strength


Fastening Tools

M (mm) No.■ (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
415 0.5 - 1.5 15.3
M4×0.7 6.1 - 6.2 6.0 9.0 0.8 6.4 11.1
425 1.5 - 2.5 16.3

●Please calculate the bolt length using the following “L2 dimension after setting” to prevent from bolt’s top faces
WELL Nut

the bottom of Closed End POP nut.

“L2 dimension after setting Closed End POP nut (Flat head)”
M3 :6.5+N−S M6 :12+N−S
M4 :8.3+N−S M8 :13.5+N−S L2
JACK Nut

M5 :9.5+N−S M10:14+N−S

N:1/10 of the last two digits of the part No.


S :Stroke. Please refer “Stroke Calculation” of Page 5.

9
Closed End POP Nut

Standard
Material Nut No. Surface Treatment
Steel SFS■SF Zinc plating trivalent chrome

Closed End
Small flange Aluminum AFS■SF −
Stainless steel SSFS■SF − RoHS Compliance
φH
P

Hex/Tetra
L

Work hole
M
φD
SFS ■ SF
Made to order

Roulette
Thread Size Hole Size Nut Grip Range L D H P Reference Strength
M (mm) No.■ (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
M3×0.5 5.1 - 5.2 315 0.5 - 1.5 13.0 5.0 6.0 0.5 3.4 5.4
415 0.5 - 1.5 15.0
M4×0.7 6.1 - 6.2 425 1.5 - 2.5 16.0 6.0 7.0 0.5 4.4 7.4

Large Flange
435 2.5 - 3.5 17.0
515 0.5 - 1.5 16.5
M5×0.8 7.1 - 7.2 525 1.5 - 2.5 17.5 7.0 8.0 0.5 10.8 10.8
535 2.5 - 3.5 18.5
625 0.5 - 2.5 20.5
M6×1.0 9.1 - 9.3 9.0 10.0 0.5 16.7 17.7
640 2.5 - 4.0 22.0
825 1.0 - 2.5 23.0
M8×1.25 11.1 - 11.3 11.0 12.0 0.5 27.5 25.5
840 2.5 - 4.0 24.5

For Plastic
1025 1.0 - 2.5 24.5
M10×1.5 13.1 - 13.3 13.0 14.0 0.5 58.8 29.4
1040 2.5 - 4.0 26.0

AFS ■ SF
Made to order

Thread Size Hole Size Nut Grip Range L D H P Reference Strength


M (mm) No.■ (mm) (mm) (mm) (mm) (mm)

For Pipe
Thread Torque(N・m) Thread Shear(kN)
M3×0.5 5.1 - 5.2 315 0.5 - 1.5 13.0 5.0 6.0 0.5 1.9 2.9
415 0.5 - 1.5 15.0
M4×0.7 6.1 - 6.2 425 1.5 - 2.5 16.0 6.0 7.0 0.5 3.4 4.9
435 2.5 - 3.5 17.0
515 0.5 - 1.5 16.5

Removable
M5×0.8 7.1 - 7.2 525 1.5 - 2.5 17.5 7.0 8.0 0.5 6.9 6.7
535 2.5 - 3.5 18.5
625 0.5 - 2.5 20.5
M6×1.0 9.1 - 9.3 9.0 10.0 0.5 13.7 10.8
640 2.5 - 4.0 22.0
825 1.0 - 2.5 23.0
M8×1.25 11.1 - 11.3 11.0 12.0 0.5 25.5 15.7
840 2.5 - 4.0 24.5
1025 1.0 - 2.5 24.5

Techical Data
M10×1.5 13.1 - 13.3 13.0 14.0 0.5 44.1 18.6
1040 2.5 - 4.0 26.0

SSFS ■ SF
Made to order

Thread Size Hole Size Nut Grip Range L D H P Reference Strength


M (mm) No.■ (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
Fastening Tools

415 0.5 - 1.5 15.0


M4×0.7 6.1 - 6.2 425 1.5 - 2.5 16.0 6.0 7.0 0.5 6.4 11.1
435 2.5 - 3.5 17.0
515 0.5 - 1.5 16.5
M5×0.8 7.1 - 7.2 7.0 8.0 0.5 15.2 16.2
525 1.5 - 2.5 17.5
WELL Nut

●Please calculate the bolt length using the following “L2 dimension after setting” to prevent from bolt’s top faces
the bottom of Closed End POP nut.

“L2 dimension after setting Closed End POP nut (Small flange)”
M3 :6.5+N−S M6 :11+N−S
L2
JACK Nut

M4 :8+N−S M8 :12.5+N−S
M5 :9+N−S M10:13+N−S

N:1/10 of the last two digits of the part No.


S :Stroke. Please refer “Stroke Calculation” of Page 5.

10
Hex POP Nut
Standard

Material Nut No. Surface Treatment


Steel SPH■HEX Zinc plating trivalent chrome
Flat head
Closed End

Aluminum APH■HEX − RoHS Compliance

φH P

A R
D
●The hexagonal POP Nut body
L
Hex/Tetra

installed in a hexagonal work hole


ensures highly stable strength. M
Work hole

Thread size Corner R


d R0.4Max
M4
M5 R0.5Max
R1.5Max
Roulette

SPH ■ HEX M6,M8

Thread Size Hole Size Nut Grip Range L D d H P Reference Strength


M (mm) No.■ (mm) (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
415 0.5 - 1.5 10.3
Large Flange

M4×0.7 6.1 - 6.2 425 1.5 - 2.5 11.3 6.4 6.0 9.3 0.8 4.4 7.4
435 2.5 - 3.5 12.3
515 0.5 - 1.5 11.5
M5×0.8 7.1 - 7.2 525 1.5 - 2.5 12.5 7.5 7.0 10.3 1.0 10.8 10.8
535 2.5 - 3.5 13.5
625 0.5 - 2.5 15.0
M6×1.0 9.1 - 9.3 9.6 9.0 12.3 1.5 16.7 17.7
640 2.5 - 4.0 16.5
1.0 - 2.5 16.5
For Plastic

825
M8×1.25 11.1 - 11.3 11.9 11.0 14.3 1.5 27.5 25.5
840 2.5 - 4.0 18.0

APH ■ HEX

Thread Size Hole Size Nut Grip Range L D d H P Reference Strength


For Pipe

M (mm) No.■ (mm) (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
415 0.5 - 1.5 10.3
M4×0.7 6.1 - 6.2 425 1.5 - 2.5 11.3 6.4 6.0 9.3 0.8 3.4 4.9
435 2.5 - 3.5 12.3
515 0.5 - 1.5 11.5
M5×0.8 7.1 - 7.2 1.5 - 2.5 12.5 7.5 7.0 10.3 1.0 6.9 6.7
Removable

525
535 2.5 - 3.5 13.5
625 0.5 - 2.5 15.0
M6×1.0 9.1 - 9.3 9.6 9.0 12.3 1.5 13.7 10.8
640 2.5 - 4.0 16.5
825 1.0 - 2.5 16.5
M8×1.25 11.1 - 11.3 11.9 11.0 14.3 1.5 25.5 15.7
840 2.5 - 4.0 18.0
Techical Data
Fastening Tools
WELL Nut
JACK Nut

11
Hex POP Nut

Standard
Material Nut No. Surface Treatment
Steel SFH■SF-HEX Zinc plating trivalent chrome

Closed End
Small flange Aluminum AFH■SF-HEX −
Stainless steel SSFH■SF-HEX − RoHS Compliance

P A R
D

Hex/Tetra
L

M Work hole

Thread size Corner R


M4 R0.4Max
d H
M5 R0.5Max

Roulette
M6,M8,M10 R1.5Max
SFH ■ SF-HEX

Thread Size Hole Size Nut Grip Range L D d H P Reference Strength


M (mm) No.■ (mm) (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)

Large Flange
415 0.5 - 1.5 10.0
M4×0.7 6.1 - 6.2 425 1.5 - 2.5 11.0 6.4 6.0 7.0 0.5 4.4 7.4
435 2.5 - 3.5 12.0
515 0.5 - 1.5 11.0
M5×0.8 7.1 - 7.2 525 1.5 - 2.5 12.0 7.5 7.0 8.0 0.5 10.8 10.8
535 2.5 - 3.5 13.0
625 0.5 - 2.5 14.0
M6×1.0 9.1 - 9.3 9.6 9.0 10.0 0.5 16.7 17.7

For Plastic
640 2.5 - 4.0 15.5
825 1.0 - 2.5 15.5
M8×1.25 11.1 - 11.3 11.9 11.0 12.0 0.5 27.5 25.5
840 2.5 - 4.0 17.0
1025 1.0 - 2.5 16.0
M10×1.5 13.1 - 13.3 13.0 11.5 14.5 0.5 58.8 29.4
1040 2.5 - 4.0 17.5

AFH ■ SF-HEX

For Pipe
Thread Size Hole Size Nut Grip Range L D d H P Reference Strength
M (mm) No.■ (mm) (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
415 0.5 - 1.5 10.0
M4×0.7 6.1 - 6.2 6.4 6.0 7.0 0.5 3.4 4.9
425 1.5 - 2.5 11.0
515 0.5 - 1.5 11.0

Removable
M5×0.8 7.1 - 7.2 525 1.5 - 2.5 12.0 7.5 7.0 8.0 0.5 6.9 6.7
535 2.5 - 3.5 13.0
625 0.5 - 2.5 14.0
M6×1.0 9.1 - 9.3 9.6 9.0 10.0 0.5 13.7 10.8
640 2.5 - 4.0 15.5
825 1.0 - 2.5 15.5
M8×1.25 11.1 - 11.3 11.9 11.0 12.0 0.5 25.5 15.7
840 2.5 - 4.0 17.0

Techical Data
SSFH ■ SF-HEX
Made to order

Thread Size Hole Size Nut Grip Range L D d H P Reference Strength


M (mm) No.■ (mm) (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
M4×0.7 6.1 - 6.2 415 0.5 - 1.5 10.0 6.4 6.0 7.0 0.5 6.4 11.1
Fastening Tools

M6×1.0 9.1 - 9.3 625 0.5 - 2.5 14.0 9.6 9.0 10.0 0.5 20.7 26.6

Stainless steel HEX POP Nut


(M4, M6) Tool
PNT800A
WELL Nut

●Length:290mm
●Weight:1.68kg
●Air pressure:0.5 〜 0.6Mpa

66MIN
33MIN
JACK Nut
φ27.5
φ22

12
All Hex POP Nut
Standard

Material Nut No. Surface Treatment

Large flange Steel SPH■AHEX-LF Zinc plating trivalent chrome RoHS Compliance
Closed End

φH
P

A R

●The body of the nut has a full-hexagonal L


Hex/Tetra

shape with sharp hex corners, so it M


provides higher stable strength when Work hole
installed in a hexagonal work hole.
d
Thread size Corner R
M6 R0.5Max
D
SPH ■ AHEX-LF
Roulette

Thread Size Hole Size Nut Grip Range L D d H P Reference Strength


M (mm) No.■ (mm) (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
M6×1.0 9.1 - 9.3 625 0.5 - 2.5 16.0 10.2 9.0 18.0 1.5 16.7 17.7
Large Flange

Tetra POP Nut


For Plastic

Material Nut No. Surface Treatment

Flat head Steel SPH■TETRA Zinc plating trivalent chrome RoHS Compliance
For Pipe

P
D A

●The body of the nut is square, so it R


L
provides highly stable strength when
Removable

M
installed in a square work hole.
H d
Work hole

Thread size Corner R


M4 R0.7Max
M5 R1.0Max
Techical Data

SPH ■ TETRA M6,M8 R1.5Max

Thread Size Hole Size Nut Grip Range L D d H P Reference Strength


M (mm) No.■ (mm) (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
415 0.5 - 1.5 10.0
M4×0.7 6.2 - 6.3 425 1.5 - 2.5 11.0 7.2 6.0 9.5 0.5 4.4 7.4
Fastening Tools

435 2.5 - 3.5 12.0


515 0.5 - 1.5 11.0
M5×0.8 7.2 - 7.3 525 1.5 - 2.5 12.0 8.4 7.0 10.5 0.5 10.8 10.8
535 2.5 - 3.5 13.0
625 0.5 - 2.5 14.3
M6×1.0 9.2 - 9.4 10.7 9.0 14.0 0.8 16.7 17.7
640 2.5 - 4.0 15.8
M8×1.25 11.2 - 11.4 840 2.5 - 4.0 17.5 12.7 11.0 17.0 1.0 27.5 25.5
WELL Nut
JACK Nut

13
Roulette POP Nut

Standard
Material Nut No. Surface Treatment

Flat head Steel SPH■RLT Zinc plating trivalent chrome RoHS Compliance

Closed End
φH
P
●The outer surface of the nut
body is knurled, so it provides φD
highly stable strength with a L

Hex/Tetra
body which firmly engages in
the work hole. M Work hole

SPH ■ RLT

Reference Strength

Roulette
Thread Size Hole Size Nut Grip Range L D H P
M (mm) No.■ (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
415 0.5 - 1.5 10.3
M4×0.7 6.1 - 6.2 425 1.5 - 2.5 11.3 6.0 9.3 0.8 6.3 9.8
435 2.5 - 3.5 12.3
515 0.5 - 1.5 11.5

Large Flange
M5×0.8 7.1 - 7.2 525 1.5 - 2.5 12.5 7.0 10.3 1.0 14.7 14.2
535 2.5 - 3.5 13.5
625 0.5 - 2.5 15.0
M6×1.0 9.1 - 9.3 9.0 12.3 1.5 20.6 21.6
640 2.5 - 4.0 16.5
825 1.0 - 2.5 16.5
M8×1.25 11.1 - 11.3 11.0 14.3 1.5 34.3 29.4
840 2.5 - 4.0 18.0

For Plastic
Material Nut No. Surface Treatment

Small flange Steel SFH■SF-RLT Zinc plating trivalent chrome RoHS Compliance

For Pipe
φH
P

φD

Removable
L

M Work hole

SFH ■ SF-RLT

Techical Data
Thread Size Hole Size Nut Grip Range L D H P Reference Strength
M (mm) No.■ (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
415 0.5 - 1.5 10.0
M4×0.7 6.1 - 6.2 425 1.5 - 2.5 11.0 6.0 7.0 0.5 6.3 9.8
435 2.5 - 3.5 12.0
Fastening Tools

515 0.5 - 1.5 11.0


M5×0.8 7.1 - 7.2 525 1.5 - 2.5 12.0 7.0 8.0 0.5 14.7 14.2
535 2.5 - 3.5 13.0
625 0.5 - 2.5 14.0
M6×1.0 9.1 - 9.3 9.0 10.0 0.5 20.6 21.6
640 2.5 - 4.0 15.5
825 1.0 - 2.5 15.5
M8×1.25 11.1 - 11.3 11.0 12.0 0.5 34.3 29.4
840 2.5 - 4.0 17.0
WELL Nut
JACK Nut

14
For Plastic Works
Standard

Soft Set Material Nut No. Surface Treatment


POP Nut Flat head Steel SPH■R-WB Zinc plating trivalent chrome RoHS Compliance
Closed End

φH
P

φD
Hex/Tetra

●Specially designed for soft works, so effective for L


plastic works such as PP and ABS.
Work hole
M
SPH ■ R-WB

Thread Size Hole Size Nut Grip Range L D H P Reference Strength


Roulette

M (mm) No.■ (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
M4×0.7 6.6 - 6.7 450 2.5 - 4.0 13.8 6.5 9.5 0.8 4.4 7.4
M5×0.8 7.6 - 7.7 550 2.5 - 4.0 14.7 7.5 10.5 1.0 10.8 10.8
M6×1.0 9.7 - 9.9 650 2.5 - 4.5 17.5 9.6 12.7 1.5 16.7 17.7
Note: Depending on the plastic grade, works might show whitening and cracks when fastening the nut. Be sure to check after fastening.
Large Flange

Shape comparison Soft Set Roulette


POP Nut POP Nut
Install in plastic works is possible because the damping part
of the Soft SET POP Nut keeps away from the flange side in
order to reduce the fastening impact on the works.
For Plastic

Slit Body Material Nut No. Surface Treatment

POP Nut
For Pipe

Flat head Steel SPH■SLIT Zinc plating trivalent chrome RoHS Compliance

Slit Body POP Nut


Tool
PNT800L-SLIT
Removable

●Length:290mm
●Weight:1.68kg
●This POP Nut can be installed in plastic and thin metal works
●Air pressure:0.5-0.6Mpa
with the 4 legs that expand when fastening.
Made to order
B
φH A
Techical Data

L
φ22

Work hole
φ27.5
Fastening Tools

W
φD Nosepiece A B
PTN600-02-64SLT-S 30.5 63.5
SPH ■ SLIT PTN600-02-67SLT-S 27.5 60.5

Thread Size Hole Size Nut Grip Range L D H P Reference Strength


M (mm) No.■ (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
WELL Nut

640 0.5 - 4.0 21.0


M6×1.0 9.9 - 10.1 9.8 15.5 1.5 16.7 17.6
670 3.5 - 7.0 24.0

Parts for PNT800L-SLIT Made to order

Slit Body POP Nut Mandrel Sleeve Nosepiece


JACK Nut

Thread size Nut No. Part No. Diameter Part No. Hole Diameter Part No. Hole

SPH640-SLIT PNT600-02-64SLT-S
M6×1.0 PNT600-01-6P φ6.0 ENS-M6SV-S φ6.0 φ7.3 φ7.5
SPH670-SLIT PNT600-02-67SLT-S

15
Large Flange POP Nut

Standard
●In case the material of the mating plate is soft, the mating plate around the POP Nut flange might be
deformed when the bolt is fastened. The large Flange POP Nut reduces mating plate deformation.
●When the mating plate cannot be fixed with a standard POP Nut Flange properly to the bigger hole,

Closed End
the Large Flange POP Nut is effective with a mating surface that has a work hole with a little larger
diameter.

Hex/Tetra
Shape comparison Large flange

Standard

Roulette
Large Flange
■The soft mating plate ■The mating plate cannot ■Reduce the mating plate
might be deformed when be set properly to the deformation.
tightening the bolt. flange when the hole of ■Set the mating plate properly.
the mating plate is large.

For Plastic
Material Nut No. Surface Treatment

Large flange Steel SPH■RLT-LF Zinc plating trivalent chrome RoHS Compliance

φH

For Pipe
Knurled P
For metal works body
●The flange provides a wide surface. φD
L
Work hole

Removable
SPH ■ RLT-LF M

Thread Size Hole Size Nut Grip Range L D H P Reference Strength


M (mm) No.■ (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
625 0.5 - 2.5 16.5
M6×1.0 9.1 - 9.3 9.0 18.0 1.5 20.6 21.6

Techical Data
640 2.5 - 4.0 18.0
825 0.5 - 2.5 18.0
M8×1.25 11.1 - 11.3 11.0 22.0 1.5 34.3 29.4
840 2.5 - 4.0 19.5
Fastening Tools

Material Nut No. Surface Treatment

Large flange Steel SPH■R-LF-SL Zinc plating trivalent chrome RoHS Compliance

For plastic (including glass) works Protrusion


WELL Nut

●Effective with plastic works with hole sizes that are a little Knurled body
larger. Can be installed in plastic and glass works firmly
with the under-flange protrusion and knurled body.

SPH ■ R-100D-LF-SL
Made to order
JACK Nut

Thread Size Hole Size Nut Grip Range L D H P Reference Strength


M (mm) No.■ (mm) (mm) (mm) (mm) (mm) Thread Torque(N・m) Thread Shear(kN)
M6×1.0 10.1 - 10.3 640 3.0 - 4.0 19.8 10.0 20.0 1.5 16.7 17.7
Note: Depending on the plastic grade, works might show whitening and cracks when fastening the nut. Be sure to check after fastening.

16
Pipe POP Nut For curved surface of pipe
Standard

Material Nut No. Surface Treatment

Flat head Steel SRH■-■-K2 Zinc plating trivalent chrome RoHS Compliance
Closed End

H
●A horizontal surface is obtained when P
the curved surface of the rear flange
is installed in the pipe. The direction
check is easy because of the oval-shape L
t
Hex/Tetra

flange. R
M Work hole
φD
H

h
Roulette

SRH- ■-■ -K2

Thread Size Hole Size Nut Grip Range Pipe Diameter L D H h P R Reference Strength
M (mm) No.■-■ t (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Thread Torque (N.m) Thread Shear (kN)
Large Flange

630 - 191 1.5 - 2.0 19.1 9.55


630 - 254 1.5 - 3.0 22.2 - 25.4 12.7
M6×1.0 9.1 - 9.3 16.5 9.0 13.0 11.0 1.5 16.7 17.7
630 - 318 1.5 - 3.0 28.6 - 31.8 15.9
630 - 480 1.5 - 3.0 44.8 - 48.0 24.0

Flange shape Install in the curved surface pipe


For Plastic
For Pipe

■Direction check is easy because of the oval-shape flange.


Removable

Pipe POP Nut Tool

PNT800A-PIPE 77.5MIN
Techical Data

●Length:290mm
●Weight:1.68kg
●Air pressure:0.5-0.6Mpa
Made to order
φ30
Fastening Tools

Parts for PNT800A-PIPE Made to order

Pipe POP Nut Mandrel Nosepiece


Thread size Nut No. Part No. Diameter Part No. Hole
WELL Nut

M6×1.0 SRH630-■-K2 PNT600-01-6P φ6.0 PNT600-02-6NP φ6.1


JACK Nut

17
Removable

Standard
HB Bolt Material Surface Treatment
● For metal works Bolt Steel Zinc plating trivalent chrome
HB Bolt

Closed End
Body Steel Zinc plating trivalent chrome RoHS Compliance

●One-sided bolts can be used


with metal works without HB Bolt Tool
b B1
welding bolts. B
P PNT800A-HB

Hex/Tetra
●Length:270mm ●Weight:1.68kg
● For plastic works L R ●Air pressure:0.5-0.6Mpa
●One-sided bolts can be used Made to order 69
with plastic works without S 35
D
insert bolts.
H
It can be used with soft
plastics such as ABS and PP.

Roulette
Work hole

φ22

φ27.5
SPB ■
Reference Strength
Thread Size Hole Size HB Bolt Grip Range D H L P B b ※B1 ※R ※S
M (mm) No.■ (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Workpiece ThreadTorque Tensile
(N.m) (kN)

Large Flange
650R-WB ABS
M6×1.0 9.7 - 9.9 For plastic work 2.5 - 4.0 9.6 12.7 15.8 1.5 8.4 13.9 12.7 7.0 12.8 16.0 1.8
t3.0mm
625RLT SPCC
M6×1.0 9.1 - 9.3 0.5 - 2.5 9.0 12.3 15.3 1.5 8.9 14.4 12.7 9.0 11.7 16.0 2.9
For metal work t1.0mm
●Actual specs may differ depending on hole size, thickness, and other work conditions. ※These dimensions are measured for the above workpiece piece conditions.

Pipe HB Bolt Tool


HB Bolt for the curved

For Plastic
surface pipe B P PNT800 A-PIPE-HB
●Length:285mm ●Weight:1.68kg
●Bolts can be fixed D ●Air pressure:0.5-0.6Mpa
L
vertically on the Made to order
curved surface of 77.5MIN

For Pipe
pipe with the curved H2
surface of the rear
flange. H1
Work hole
SRB- ■-■ -K2
φ30

Made to order

Thread Size Hole Size HB Bolt Grip Range Pipe Diameter D H1 H2 L P B Reference Strength

Removable
M (mm) No.■■-■■ (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Workpiece Thread Torque(N.m)
630 - 191 1.5 - 2.0 19.1
630 - 254 1.5 - 3.0 22.2 - 25.4 Steel
M6×1.0 9.1 - 9.3 9.0 11.0 13.0 16.3 1.5 11.4 16.0
630 - 318 1.5 - 3.0 28.6 - 31.8 t1.6mm
630 - 480 1.5 - 3.0 44.8 - 48.0

Techical Data
M8×1.25 11.1 - 11.3 830 - 480 1.5 - 3.0 44.8 - 48.0 11.0 13.5 16.0 17.5 1.5 13.0 Steel t1.6mm 28.0
※These dimensions are measured for the above workpiece piece conditions.
■PNT800A-HB Made to order
Parts for
HB Bolt Socket Nosepiece
PNT800A-HB Tool
PNT800A-PIPE-HB Thread size Part No. Part No. Diameter Part No. Hole
SPB650R-WB PNT800A-6HB-WB PNT600-01-6HB-WB φ7.8 PNT600-02-6HB-WB φ7.9
Fastening Tools

M6×1.0
SPB625RLT PNT800A-6HB PNT600-01-6HB φ7.4 PNT600-02-6HB φ7.5
■PNT800A-PIPE-HB Made to order

Pipe HB Bplt Socket Nosepiece


Tool
Thread size Part No. Part No. Diameter Part No. Hole
M6×1.0 SRB630-■-K2 PNT800A-PIPE-6HB PNT800A-01-PIPE-6HB φ7.4 PNT800A-02-PIPE-6HB φ7.5
WELL Nut

M8×1.25 SRB830-■-K2 PNT800A-PIPE-8HB PNT800A-01-PIPE-8HB φ9.3 PNT800A-02-PIPE-8HB φ9.5

Test TORQUE TENSILE STRENGTH


●Workpieces:For resin ABS t3.0mm ●Workpieces:For resin ABS t3.0mm
Method
:For base metal SPCC t1.0mm :For base metal SPCC t1.0mm
(Reference)
●Attachment:SK3(over HRC40) ●Jig inner diameter:Body diameter×2.5:
JACK Nut

●Nut:Hexagonal nut With a machine for measuring tensile strength,


measure the maximum load until the HB bolts
●Washer:Stainless steel come out, deforming the workpieces.
Measure the maximum torque until the bolts are
destroyed or spin around when turned by a wrench.

18
Removable
Standard

POP Bolt Material Surface Treatment


●The POP Bolt is a "bolt & collar" two-
piece fastener which can be removed Bolt Steel Zinc plating trivalent chrome
POP Bolt
Closed End

after fastening with a wrench because


the collar's shape deforms into a hex Collar Steel Zinc plating trivalent chrome RoHS Compliance
when fastening.
The M6 bolt is JIS 4T (4.6).

(W)
Hex/Tetra

φD
(φd)

L1
Bolt P

Collar φd
φH
Roulette

Removable

M6×1.0
L1

(L2)

*Collar can be removed with a wrench.


Large Flange

Before fastening Complete (P) (φH)

Made to order

Hole Size Grip Range L1 L2 D d H P W


Part No.
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
For Plastic

Bolt PB-HEX-F-M6×44-28-M5B 6.1 - 7.0 9.5 - 16.5 44.0 28.0 ー 4.35 13.0 4.0 10.0
Collar ST-M6-20F(POP-3106) ー ー 10.0 ー 8.77 6.3 20.0 2.8 ー
For Pipe

POP Bolt Tool

PSL2500CJ-HEX 119
●Length:324mm 62
●Weight:1.24kg
Removable

φ23.5

●Air pressure:0.5-0.6Mpa
Made to order
φ25.5
Techical Data

Parts for PSL2500CJ-HEX Made to order

POP Bolt Jaw opener


Nosepiece Jaws Chuck Chuck spring
Thread size Part No. assembly

Bolt:PB-HEX-F-M6×44-28-M5B
M6×1.0 PSL600CJ-70A PSL600CJ-59/12L PSL600CJ-78A/ST PSL600CJ-72 PSL600CJ-74
Fastening Tools

Collar:ST-M6-20F(POP-3106)
WELL Nut
JACK Nut

19
Test Methods / Galvanic Corrosion

Standard
Strength Testing Methods for POP Nuts

Thread Torque Thread Shear

Closed End
Test conditions Test conditions
●Workpiece: SPCC, maximum ●Workpiece: SPCC, maximum
thickness thickness
●Fixing plate: SK3 (HRC40 or above) ●Bolt: Hex bolt or cap screw (10.9 or
●Bolt: Hex bolt or cap screw (10.9 or greater)

Hex/Tetra
greater) ●Jig hole diameter (A): Nominal
●Washer: Stainless steel, small round thread size + 1 mm (A)
type
Apply torque to the bolt using torque wrench and measure Apply compressive load to the bolt using a tensile tester and
the maximum torque at which the threading of the POP Nut measure the maximum load at which the threads or backside

Roulette
or the bolt breaks. flange part of the POP Nut fails.

■Surface Treatment of POP Nuts for Use on Aluminum Materials


Steel (Zinc plating) POP Nuts and Aluminum Materials
Zinc plating

Large Flange
Zinc on the POP Nut corrodes in the area contacting the aluminum material. Once
the POP Nut corrodes, the aluminum material will also corrode. Although the degree
of corrosion is small and the combination of steel POP Nuts and aluminum materials
is feasible in an indoor environment, caution must be exercised in an outdoor
environment.

For Plastic
Corrosion of the aluminum material can be reduced by changing the surface treatment of the POP Nut. Aluminum
material
[Surface Treatments for Use with Aluminum Materials]
●Alloy plating + resin coating
Steel POP Nut
Other surface treatments are also possible.

For Pipe
Galvanic Corrosion(Corrosion due to contact between different metals)
● If different metals are immersed in a Permissible Combination of Different Metals (MIL-STD-171A)
conductive liquid in a condition whereby Metal Electrode potential (V) Allowable combination
they contact each other, the metal of Ni, Ni plating, Ni-Cu-P (monel)

Removable
1 −0.15
the lower potential (base metal) will Cu-Ni alloy, Ti
become the anode, while the metal of Cu, Cu plating
Cathode

2 Ni-Cr alloy −0.20


the higher potential (nobler metal) will
Austenite SS (SUS304, etc.)
become the cathode. The resulting "local Brass (C2600, etc.), bronze (C5101, etc.)
3 −0.25
battery" will cause the anode metal to

Techical Data
4 Brass (C2600, etc.), bronze (C5101, etc.) −0.30
ionize and dissolve (corrode). This form 5 18% SS (SUS430, etc.) −0.35
of corrosion is called galvanic corrosion 6 Cr plating, 12% SS (SUS410, etc.) −0.45
or electrochemical corrosion, or more 7 Sn plating, solder plating −0.50
8 Pb, Pb plating, high-Pb alloy −0.55
generally electrolytic corrosion.
9 Duralumin AL (A2000 type, 7000 type) −0.60
■Conditions That Promote Galvanic 10 Carbon steel, low-alloy steel −0.70
Fastening Tools

11 Non-duralumin AL (A5000 type, etc.) −0.75


Corrosion(General Environment)
Non-Si AL (A1000 type, etc.)
Anode

(1) Metals have a large potential 12


Cd plating
−0.80
difference 13 Molten Zn plating −1.05
(2) High temperature, high humidity, Zn die-cast alloy
14 −1.10
high acidity Zn plating
15 Mg, Mg alloy −1.60
(3) Small area of plating on the anode
WELL Nut

○Noble ●Disnoble Combinations of metals connected with lines are permissible.


metal
(4) Air containing salt
Countermeasures to Galvanic Corrosion
■Allowable Combinations of Different ●Select nut of material whose electric potential is lower or whose potential difference from
the mating material is small.
Metals ● Coat either nut or base material with the same material as the base material or nut or a
JACK Nut

The MIL-STD-171A can be used only metal whose potential difference from the other material is small (plating, etc.).
●Insulate nut and base material by coating.
based on limited metal combinations as ● Insert an insulating material, such as resin, between the nut and base material (coating,
shown in the table below. Generally, the bush, etc.)
●Insert a metal having an intermediate potential difference between nut and base material
electrode potential of the mating metal in between (plating, coating, bush, etc.)
●Make the nut the nobler metal.
should ideally be 0.1 V or higher.
20
POP Nut Tools
Standard

PNT800A (Stroke control) PNT800A-PC (Pressure control) PNT800L-PC (Pressure control)


● Length:290mm ● Length:290mm ● Length:290mm
● Weight:1.68kg ● Weight:1.82kg ● Weight:1.82kg
Closed End

● Air pressure:0.5-0.6Mpa ● Air pressure:0.5-0.6Mpa ● Air pressure:0.5-0.6Mpa

Air hydraulic Air hydraulic Made to order Air hydraulic


Hex/Tetra
Roulette

66MIN 57MIN 57MIN


33MIN 33MIN 33MIN
Large Flange

φ22
φ27.5
φ22
φ27.5
φ27.5
φ22

Standard Closed End Hex


For Plastic

Nut tools Steel Aluminum Stainless steel Steel Aluminum Stainless steel Steel
SPH■ APH■ SSPH■ SPS■ APS■ SSPS■ SPH■HEX
SFH■SF AFH■SF SSFH■SF SFS■SF AFS■SF SSFS■SF SFH■SF-HEX
PNT800A M3 〜 M10 M3 〜 M10 M4 〜 M8 M4 〜 M10 M4 〜 M10 M4 〜 M8 M4 〜 M10
PNT800A-PC M6 〜 M10 M8 〜 M10 M6 〜 M8 M6 〜 M10 M8 〜 M10 M6 〜 M8 M6 〜 M10
PNT800L-PC M5 〜 M10 M6 〜 M10 M4 〜 M8(#1) M5 〜 M10 M6 〜 M10 M4 〜 M8(#1) M5 〜 M10
PNT800A-FSM M3 〜 M10 M3 〜 M10 M4 〜 M8 M4 〜 M10 M4 〜 M10 M4 〜 M8 M4 〜 M10
For Pipe

PNT1000L M6 〜 M12 M6 〜 M10 M6 〜 M10(#2) M6 〜 M10 M6 〜 M10 M6 〜 M10(#2) M6 〜 M10


PNT1000L-PC M6 〜 M12 M8 〜 M10 M6 〜 M10(#2) M6 〜 M10 M8 〜 M10 M6 〜 M10(#2) M6 〜 M10
AN500A M3 〜 M5 M3 〜 M5 M4 〜 M5 M4 〜 M5 M4 〜 M5 M4 〜 M5 M4 〜 M5
EN600A M3 〜 M6 M3 〜 M6 M4 〜 M6 M4 〜 M6 M4 〜 M6 M4 〜 M6 M4 〜 M6
EN1000A M3 〜 M10 M3 〜 M10 M4 〜 M10 M4 〜 M10 M4 〜 M10 M4 〜 M10 M4 〜 M10
MN10A-S/L M3 〜 M10 M3 〜 M10 M4 〜 M8 M4 〜 M10 M4 〜 M10 M4 〜 M8 M4 〜 M10
Removable

PNT110 M3 〜 M5 M3 〜 M6 M4 〜 M5 M4 〜 M5 M4 〜 M6 M4 〜 M5 M4 〜 M5
PNT210 M4 〜 M12 M4 〜 M10 M4 〜 M8 M4 〜 M10 M4 〜 M10 M4 〜 M8 M4 〜 M10
#1: Air pressure over 0.55 Mpa is necessary for setting M8. #2: Air pressure over 0.55 Mpa is necessary for setting M10. #3: Check the workpiece for whitening and cracking after fastening.
Techical Data

PNT800A-FSM (Stroke control) PNT1000L (Stroke control) PNT1000L-PC (Pressure control)


● Length:288mm ● Length:320mm ● Length:320mm
● Weight:1.75kg ● Weight:2.50kg ● Weight:2.65kg
● Air pressure:0.5 〜 0.6Mpa ● Air pressure:0.5-0.6Mpa ● Air pressure:0.5-0.6Mpa

Air hydraulic Made to order Air hydraulic Air hydraulic


Fastening Tools
WELL Nut

59MIN 70MIN 63MIN


JACK Nut

35MIN 36MIN 36MIN


φ27.5
φ22

φ28
φ28

φ34
φ34

21
Standard
AN500A (Stroke control) EN600A (Stroke control) EN1000A (Stroke control)
● Length:315mm ● Length:340mm ● Length:340mm
● Weight:1.35kg ● Weight:2.20kg ● Weight:2.20kg

Closed End
● Air pressure:0.5-0.6Mpa ● Voltage:AC100V ● Voltage:AC100V

Air Electric Electric

Hex/Tetra
Roulette
123MIN 123MIN
107MIN
54MIN 54MIN
43MIN
25MIN 33MIN 33MIN
φ22

φ22
φ19

Large Flange
φ31.5

φ31.5
φ26.5

φ37

φ37
φ31

Hex All Hex Tetra Roulette Large Flange Soft Set

For Plastic
Nut tools Aluminum Steel Steel Steel Steel Steel Steel
APH■HEX SPH■RLT SFH■R-
SPH■AHEX-LF SPH■TETRA SPH■RLT-LF SPH■R-WB
AFH■SF-HEX SPH■SF-RLT 100D-LF-SL
PNT800A M4 〜 M8 M6 M4 〜 M8 M4 〜 M8 M6 〜 M8 M6 M4 〜 M6
PNT800A-PC M8 M6 M6 〜 M8 M6 〜 M8 M6 〜 M8 M6(#3) M6(#3)
PNT800L-PC M6 〜 M8 M6 M5 〜 M8 M4 〜 M8(#1) M6 〜 M8(#1) M6(#3) M5 〜 M6(#3)
PNT800A-FSM M4 〜 M8 M6 M4 〜 M8 M4 〜 M8 M6 〜 M8 M6 M4 〜 M6

For Pipe
PNT1000L M6 〜 M8 M6 M6 〜 M8 M6 〜 M8 M6 〜 M8 M6 M6
PNT1000L-PC M8 M6 M6 〜 M8 M6 〜 M8 M6 〜 M8 M6(#3) M6(#3)
AN500A M4 〜 M5 ー M4 〜 M5 M4 〜 M5 ー ー M4 〜 M5
EN600A M4 〜 M6 M6 M4 〜 M6 M4 〜 M6 M6 M6 M4 〜 M6
EN1000A M4 〜 M8 M6 M4 〜 M8 M4 〜 M8 M6 〜 M8 M6 M4 〜 M6
MN10A-S/L M4 〜 M8 M6 M4 〜 M8 M4 〜 M8 M6 〜 M8 M6 M4 〜 M6

Removable
PNT110 M4 〜 M6 ー M4 〜 M5 M4 〜 M5 ー ー M4 〜 M5
PNT210 M4 〜 M8 M6 M4 〜 M8 M4 〜 M8 M6 〜 M8 M6 M4 〜 M6
#1: Air pressure over 0.55 Mpa is necessary for setting M8. #2: Air pressure over 0.55 Mpa is necessary for setting M10. #3: Check the workpiece for whitening and cracking after fastening.

Techical Data
MN10A-S/L PNT110 PNT210
● Length:220mm ● Length:135mm ● Length:155mm
● Weight:0.63kg ● Weight:0.68kg ● Weight:1.12kg

Manual Manual Manual


Fastening Tools
WELL Nut

36MIN 44MIN 55MIN


JACK Nut

10MIN 33MIN 20MIN


φ22.5
φ21.5
φ17
φ16.5

φ25.5

φ40

22
POP Nut Tool Parts List
Standard

Marked*:Option

PNT800A/PNT800A-PC/PNT800L-PC
Locknut Mandrel
Closed End

Nosepiece Nosehousing
PNT800A
Mandrel Nosepiece
Thread Size
Part No. Diameter Part No. Hole
M3×0.5 *PNT600-01-3 φ3.0 *PNT600-02-3 φ4.0
M4×0.7 PNT600-01-4 φ4.0 PNT600-02-4 φ4.5
M5×0.8 PNT600-01-5P φ5.0 PNT600-02-5 φ5.1
φ6.0 φ6.1
Hex/Tetra

M6×1.0 PNT600-01-6P PNT600-02-6


M8×1.25 PNT600-01-8 φ8.0 PNT600-02-8 φ8.1
M10×1.5 *PNT600-01-10A φ10.0 *PNT600-02-10 φ10.1

PNT800A-PC
Spring
POP Nut Mandrel Nosepiece
(for pressure control valve)
Roulette

Thread Size Type Part No. Diameter Part No. Hole Part No.
Steel
M6×1.0 Stainless steel PNT600-01-6P φ6.0 PNT600-02-6 φ6.1
Roulette
DPN901-023
Aluminum
Steel
M8×1.25 PNT600-01-8 φ8.0 PNT600-02-8 φ8.1
Large Flange

Stainless steel
Roulette DPN901-024
Aluminum DPN901-023
M10×1.5 *PNT600-01-10A φ10.0 *PNT600-02-10 φ10.1
Steel DPN901-024

PNT800L-PC
Spring
POP Nut Mandrel Nosepiece
For Plastic

(for pressure control valve)


Thread Size Type Part No. Diameter Part No. Hole Part No.
Stainless steel
M4×0.7 PNT600-01-4 φ4.0 PNT600-02-4 φ4.5
Roulette
Steel
DPN901-023
M5×0.8 Stainless steel PNT600-01-5P φ5.0 PNT600-02-5 φ5.1
Roulette
Aluminum
For Pipe

Steel
M6×1.0 PNT600-01-6P φ6.0 PNT600-02-6 φ6.1
Stainless steel
Roulette DPN901-024
Aluminum DPN901-023
Steel
M8×1.25 PNT600-01-8 φ8.0 PNT600-02-8 φ8.1
Stainless steel DPN901-024
Removable

Roulette
Aluminum DPN901-023
M10×1.5 *PNT600-01-10A φ10.0 *PNT600-02-10 φ10.1
Steel DPN901-024

PNT1000L/PNT1000L-PC
Techical Data

Locknut Mandrel

PNT1000L Nosepiece Nosehousing Mandrel Adaptor

Mandrel Mandrel Adaptor Nosepiece


Thread Size
Part No. Diameter Part No. Part No. Hole
M6×1.0 *PNT600-01-6P φ6.0 *PNT1000-02-6 φ6.1
Fastening Tools

PNT1000-58
M8×1.25 PNT600-01-8 φ8.0 PNT1000-02-8 φ8.1
M10×1.5 PNT1000-01-10A φ10.0 − PNT1000-02-10 φ10.1
M12×1.75 *PNT1000-01-12A φ12.0 − *PNT1000-02-12 φ12.1

PNT1000L-PC
Spring
POP Nut Mandrel Mandrel Adaptor Nosepiece
(for pressure control valve)
WELL Nut

Thread Size Type Part No. Diameter Part No. Part No. Hole Part No.
Steel
M6×1.0 Stainless steel *PNT600-01-6P φ6.0 *PNT1000-02-6 φ6.1
Roulette
Aluminum PNT1000-58
Steel
M8×1.25 PNT600-01-8 φ8.0 PNT1000-02-8 φ8.1
Stainless steel DPN901-023
JACK Nut

Roulette
Aluminum
M10×1.5 Steel PNT1000-01-10A φ10.0 PNT1000-02-10 φ10.1

Stainless steel
M12×1.75 Steel *PNT1000-01-12A φ12.0 *PNT1000-02-12 φ12.1

23
POP Nut Tool Parts List

Standard
Marked*:Option

AN500A
AN500A
Mandrel Nosepiece

Closed End
Thread Size
Part No. Diameter Part No. Hole
M3×0.5 AN500A-04-3 φ3.0 AN500A-05-3H φ4.0
M4×0.7 AN500A-04-4 φ4.0 AN500A-05-4H φ4.5 Locknut Mandrel
M5×0.8 AN500A-04-5 φ5.0 AN500A-05-5H φ5.1 Nosepiece Nosehousing

EN600A/EN1000A Motor assembly

Hex/Tetra
Stopper pin
EN600A
Locknut Stopper spring
Mandrel Nosepiece
Thread Size
Part No. Diameter Part No. Hole
M3×0.5 *ENS-M3 φ3.0 *ENS-M3HNP φ4.0
M4×0.7 ENS-M4 φ4.0 ENS-M4HNP φ4.5
Mandrel
M5×0.8 ENS-M5 φ5.0 ENS-M5HNP φ5.1

Roulette
Clutchcase assembly
M6×0.8 ENS-M6 φ6.0 ENS-M6HNP φ6.1
Nosepiece Pringhead assembly
EN1000A
Mandrel Nosepiece Stopper spring
Thread Size
Part No. Diameter Part No. Hole Part No. Coil
M3×0.5 *ENS-M3 φ3.0 *ENS-M3HNP φ4.0

Large Flange
M4×0.7 *ENS-M4 φ4.0 *ENS-M4HNP φ4.5 *EN-1000A-26 6
M5×0.8 *ENS-M5 φ5.0 *ENS-M5HNP φ5.1
M6×1.0 ENS-M6 φ6.0 ENS-M6HNP φ6.1
M8×1.25 ENS-M8 φ8.0 ENS-M8HNP φ8.1 AN500A-25 5
M10×1.5 ENS-M10 φ10.0 ENS-M10HNP φ10.1

For Plastic
MN10A-S
Mandrel cap
MN10A-S Nosepiece Mandrel
Mandrel Nosepiece
Thread Size Mandrel joint Spring pin
Part No. Diameter Part No. Hole

For Pipe
M3×0.5 *MN10-04-3A φ3.0 *MN10-05-3 φ3.1
M4×0.7 MN10-04-4A φ4.0 MN10-05-4 φ4.1
− −
M5×0.8 MN10-04-5 φ5.0 MN10-05-5 φ5.1
M6×1.0 MN10-04-6 φ6.0 MN10-05-6 φ6.1
M8×1.25 *MN10-04-81 φ8.0 *MN10-05-8 φ8.1
*MN10-04-82 *MN10-04-83
M10×1.5 *MN10-04-101 φ10.0 *MN10-05-10 φ10.1

Removable
MN10A-L
Mandrel cap

Techical Data
MN10A-L Nosepiece Mandrel Spring pin Mandrel joint

Mandrel Nosepiece
Thread Size Mandrel joint Spring pin
Part No. Diameter Part No. Hole
M3×0.5 *MN10-04-3A φ3.0 *MN10-05-3 φ3.1
M4×0.7 *MN10-04-4A φ4.0 *MN10-05-4 φ4.1
− −
M5×0.8 *MN10-04-5 φ5.0 *MN10-05-5 φ5.1
Fastening Tools

M6×1.0 MN10-04-6 φ6.0 MN10-05-6 φ6.1


M8×1.25 MN10-04-81 φ8.0 MN10-05-8 φ8.1
MN10-04-82 MN10-04-83
M10×1.5 MN10-04-101 φ10.0 MN10-05-10 φ10.1
WELL Nut

PNT110 PNT210
Nosepiece Mandrel Nosepiece Mandrel

PNT110 PNT210
Mandrel Nosepiece Mandrel Nosepiece
Thread Size Thread Size
Part No. Diameter Part No. Hole Part No. Diameter Part No. Hole
JACK Nut

M3×0.5 FAM400-284 φ3.0 FAM400-288 φ3.2 M4×0.7 *FAM400-225 φ4.0 *FAM400-228 φ4.2
M4×0.7 FAM400-285 φ4.0 FAM400-289 φ4.2 M5×0.8 *FAM400-224 φ5.0 *FAM400-171 φ5.2
M5×0.8 FAM400-286 φ5.0 FAM400-290 φ5.2 M6×1.8 FAM400-213 φ6.0 FAM400-173 φ6.2
M6×1.0 FAM400-287 φ6.0 FAM400-291 φ6.2 M8×1.25 FAM400-214 φ8.0 FAM400-176 φ8.2
M10×1.5 FAM400-215 φ10.0 FAM400-178 φ10.3
M12×1.75 FAM400-216 φ12.0 FAM400-208 φ12.3

24
Nut Kwik
Standard

Nut Kwik(Nut supply machine)Made to order

■Merit ■Spec
Closed End

POP Nuts can be set into the nosepiece of the Nut tool automatically, soon Voltage:AC100V 50/60Hz
after setting the Nut tool into the receptacle of Nut Kwik. Air pressure:0.45 〜 0.55 Mpa
Since the POP Nuts can be set into the tool nosepiece while preparing the Capacity 20-30 pcs./min
Weight:Approx. 32kg
works with the other hand, Nut Kwik reduces work time.
Hex/Tetra

【List】
Because of its stable supply cycle, Nut Kwik can be easily
Nut size Nut tool
used by low-skilled workers.
PNT800A
(Remark) Aluminum frame is option. PNT800A-PC
M6 PNT800L-PC
PNT1000L
POP nut tool
Roulette

PNT1000L-PC
Receptacle

Nut Kwik
Adjustable range
Large Flange
For Plastic

Receptacle

Optional
aluminum frame
For Pipe

Note: Except Small flange, Hex, Tetra and Pipe


●Specifications subject to change without notice.

Nut Kwik-PF(Nut supply machine parts feeder model)Made to order


Removable

■Merit
POP Nuts can be set into the nosepiece of the Nut tool automatically, soon after setting the Nut tool into the receptacle
of Nut Kwik.
■Spec
Nut Kwik-PF is designed for situations where your fastening nut
Voltage:AC100V 50/60Hz
Techical Data

cannot be used by Nut Kwik.


Air pressure:0.45 〜 0.55 Mpa
As shown in the left drawing, the receptacle can be separated from
Capacity 20-30 pcs./min
the parts feeder.
Weight:Approx. 70kg
POP nut tool
Fastening Tools

Receptacle

Nut Kwik-PF
WELL Nut
JACK Nut

Note:Please let us know your nut size and we will check to see if Nut Kwik can be adjusted for it.
●Specifications subject to change without notice.

25
WELL Nut

Standard
Application
●WELL Nuts are rubber blind nuts which can be fastened by one-sided
work through anti-vibration, isolating conductivity and seal effect.
●WELL Nuts can be installed easily with a one-sided screwdriver.

Closed End
●WELL Nuts can be fastened softly on thin metal works and glasses, etc. Laser printer
Setting fan unit
●Especially effective for noise reduction of the fan unit through anti-vibration effect.

WELL Nut installation method ■WELL Nuts can be installed easily with one screwdriver.

Hex/Tetra
Roulette
❶Set the WELL Nut ❷Set the fixing plate ❸Fasten the WELL
on the work. and bolt to the Nut using a ●Can be installed in ●Can be installed in
WELL Nut. screwdriver, etc.* plural works. deep blind holes.

Large Flange
*Fasten the bolt within the optimum torque.

WELL Nut Test Conditions


Tightening Conditions ●Prepared hole diameter:Minimum hole diameter ●Tightening torque:Minimum torque ●Tightening direction:
Insert the nut from the stamped surface. ●Tightening tool:Screwdriver (manual type) ●Tightening temperature:Room temperature (20℃ )

For Plastic
Tensile Shear Compression

Test Conditions Test Conditions

For Pipe
●Workpiece:SPCC ●Workpiece:SPCC
Test Conditions
(intermediate thickness) (intermediate thickness)
●Bolt:Hex bolt (4.8 or smaller) ●Workpiece:SPCC (intermediate
●Bolt:Hex bolt (4.8 or smaller)
●Mounting plate:Steel washer (large, thickness)
●Mounting plate:Steel washer (large,
round) ●Bolt:Hex bolt (4.8 or smaller)
round)
●Mounting plate:Quenched steel plate

Removable
Apply tensile loads in the directions (t: 2-mm) Apply compressive loads in the
of arrows using a tensile tester and directions of arrows using a tensile tester
measure the maximum load at which Apply shear loads in the directions and measure the characteristic limit
the characteristic limit strength of arrows using a tensile tester and strength (allowable strength) of the
(allowable strength) of the buckle rubber measure the characteristic limit strength flange rubber.
is reached and the buckle rubber fails. (allowable strength) of the body rubber.

Techical Data
Beneficial Characteristics of WELL Nuts
Vibration-isolating Effect
WELL Nuts provide an excellent vibration-isolating effect to absorb
Forced vibration frequency (NHz)

Fastening Tools

N:Forced vibration frequency


vibration and noise. f :Natural vibration frequency
■Vibration-isolating Characteristics (Forced Vibration Frequency vs. Supporting Load) :Vibration transmission rate
To obtain an optimal vibration-isolating effect, select a WELL Nut that meets
the supporting load vs. vibration frequency condition of your particular
application.
The graph to the right illustrates the vibration-isolating characteristics of WELL
Nuts specifically, the relationship of vibration frequency and supporting load
WELL Nut

when the vibration transmission rate is 33.3%.


Note1: This graph represents average characteristics. The specific characteristics will vary depending on
the size, tightening torque, material thickness, etc.
Note2: Determine an appropriate supporting load within the allowable range specified in the catalog.

Sealing Effect
WELL Nuts are able to seal liquids and gasses. They are particularly suited for use
JACK Nut

in a low-pressure environment.
Insulating Effect Supporting load (Wkg)

WELL nuts exhibit excellent electrical insulation properties. 【How to read the graph】(Example) If a 12-kg motor is
★WELL nuts are available in a chloroprene-rubber or EPDM body. Chloroprene rubber offers stable strength and installed using four M3 WELL nuts, the supporting load is 3 kg.
exhibits average levels of all beneficial properties. EPDM is particularly suitable in an outdoor environment Therefore, excellent vibration-isolating effect can be achieved
where the nut must provide weather resistance, ozone resistance, etc. at a vibration frequency of 125 Hz or above.
26
Standard WELL Nut
Standard

Material Surface Treatment


Body Chloroprene rubber, EPDM −
Closed End

Nut Brass −

●Effective for anti-vibration, isolating conductivity and


seal effect with one-sided fastening rubber nuts. φH
●Part number
P
Body:C - Chloroprene rubber F
Hex/Tetra

E - EPDM L
Thread size:M4

C - 4 - 40 L - 5 M
Work hole
Hardness:None=70 5=50 φD
Flange thickness:L - Large, None - Standard
Maximum fastening thickness:4.0mm
Roulette

Hole Reference Strength


Size Tensile Shear Compress
Thread Size Grip Range L D H P F Hardness Weight Torque
+0.3 Part No. N N N
M (mm) (mm) (mm) (mm) (mm) (mm) (HsA) (g) N.m
−0
(mm) Permissible Destructive Permissible Permissible
6.6 C-330L 0.5 - 3.0 13.0 6.5 10.0 3.0 9.0 70 1.0 0.10 〜 0.15 20 390 20 39
Large Flange

M3×0.5
8.0 ★E-632 0.4 - 4.0 12.7 7.9 11.5 1.6 8.5 60 1.5 0.25 〜 0.49 29 540 29 59
C-440 12.2 11.0 1.2 7.7 1.3 0.25 〜 0.39 665
70 34 34 69
M4×0.7 8.0 C-440L 0.5 - 4.0 7.9 0.20 〜 0.29 625
14.5 12.0 3.5 10.0 1.5
C-440L-5 50 0.10 〜 0.15 29 380 29 49
C-550 14.2 12.7 1.2 9.0 2.2 0.34 〜 0.49 610
0.5 - 5.0 70
C-550L 17.0 14.0 4.0 11.8 2.8 0.25 〜 0.39 530
★Q-1032 0.9 - 5.9 16.9 1.0 11.4 60 2.3 0.30 〜 0.69 390
M5×0.8 9.6 9.5 44 44 78
For Plastic

★H-1032 7.9 - 11.4 21.5 0.9 16.0 70 2.7 0.49 〜 0.88 1270
14.3
★10-SL 8.0 - 16.0 26.7 21.3 3.2 0.30 〜 0.69 1370
1.3 60
★10-XL 20.0 - 29.0 39.4 33.7 3.5 0.59 〜 0.98 785
C-630 0.5 - 3.0 16.0 16.0 1.3 9.8 4.5 0.88 〜 1.18 1370
C-650L 5.9 980
0.5 - 5.0 21.0 17.8 4.5 14.8 0.79 〜 1.08
M6×1.0 12.8 E-650L 12.7 70 5.0 59 880 59 110
★W-1420 4.8 - 8.7 20.3 14.5 4.9 0.59 〜 0.98 2160
16.0 1.3
For Pipe

★J-1420 6.4 - 11.6 26.7 20.7 5.7 0.79 〜 0.98 2160


E-820 0.5 - 2.0 8.3 640
M8×1.25 15.9 18.4 15.7 22.2 3.2 9.8 60 0.98 〜 1.47 98 98 145
★E-51618 0.8 - 4.7 9.1 1180
Note:The above explanation of "Part number" does not apply to WELL Nuts marked ★. Material marked ★ is Chloroprene rubber (body) and brass (nut).
Removable

Large Flange WELL Nut


Techical Data

Material Surface Treatment


Body Chloroprene rubber −
Nut Brass −
φH
Fastening Tools

●Provides an additional support for P


the fastening piece with the large
flange. F
L

M Work hole
φD
WELL Nut

Hole Reference Strength


Size Tensile Shear Compress
Thread Size Grip Range L D H P F Hardness Weight Torque
+0.3 Part No. N N N
M (mm) (mm) (mm) (mm) (mm) (mm) (HsA) (g) N.m
−0
(mm) Permissible Destructive Permissible Permissible
M3×0.5 6.3 C-632 11.0 - 13.0 25.0 6.1 14.1 0.9 18.8 70 1.2 0.20 〜 0.29 20 290 20 39
M4×0.7 8.0 C-832 0.4 - 4.4 14.2 7.9 19.1 1.5 10.0 70 1.7 0.25 〜 0.39 34 490 34 69
JACK Nut

J-1032 17.8 2.0 12.2 2.9 0.39 〜 0.69 44 590 44 78


M5×0.8 9.6 0.8 - 5.8 9.5 19.1 60
G-1032 20.5 4.7 14.8 3.8 0.39 〜 0.69 44 440 44 78
M6×1.0 12.8 D-1420 0.8 - 4.7 21.1 12.7 18.8 4.7 14.8 60 5.7 0.79 〜 0.98 59 1470 59 110

■Permissible strength indicates the strength limit based on the characteristic of WELL Nuts.
27 ■Destructive strength indicates the load where the WELL Nut breaks, meaning the breaking of the chloroprene rubber and EPDM, or separation of the brass nut.
Sleeve WELL Nut

Standard
Material Surface Treatment
Body Chloroprene rubber, EPDM −

Closed End
Nut Brass −

●Allows the fastening screw to be Sleeve Steel Zinc plating trivalent chrome
tightened without torque control
because of the metal sleeve attached in
the WELL Nut.
φH

Hex/Tetra
●Part number
Body:C - Chloroprene rubber P
E - EPDM
Thread size:M4
F
L
C - 4 20 L - 5 -SV Work hole
Sleeve
M

Roulette
Hardness:None=70 5=50
Flange thickness:L - Large, None - Standard φD
Maximum fastening thickness:4.0mm

Hole Reference Strength


Size Tensile Shear Compress
Thread Size Grip Range L D H P F Hardness Weight Torque
+0.3 Part No. N N N
M (mm) (mm) (mm) (mm) (mm) (mm) (HsA) (g) N.m

Large Flange
−0
(mm) Permissible Destructive Permissible Permissible
M3×0.5 7.1 C-320L-SV 13.5 7.0 10.5 3.0 9.5 70 1.3 0.10 〜 0.98 20 390 20 39
C-420-SV 12.7 11.5 1.2 8.2 1.7 665
70 0.25 〜 1.96 34 34 69
M4×0.7 8.5 C-420L-SV 8.4 2.2 625
15.0 12.5 3.5 10.5
C-420L-5-SV 50 2.1 0.10 〜 1.96 29 380 29 49
0.5 - 2.0
C-520-SV 14.9 13.5 1.2 9.7 3.0 0.34 〜 2.94 610

For Plastic
M5×0.8 10.6 10.5 70 44 44 78
C-520L-SV 17.7 14.8 4.0 12.5 3.8 0.25 〜 2.94 530
C-620L-SV 7.6 980
M6×1.0 13.9 22.0 13.8 18.9 4.5 15.8 70 0.78〜11.76 59 59 110
E-620L-SV 6.7 880

For Pipe
Snap WELL Nut

Removable
Material Surface Treatment
Body Chloroprene rubber −
Nut Brass −

Techical Data
●Ideal for preventing dropping from φH
the works before fastening with the P
snap under the WELL Nut flange.
F
L
Fastening Tools

M Work hole
φD
RD

Hole Reference Strength


Size Tensile Shear Compress
Thread Size Grip Range L D RD H P F Hardness Weight Torque
+0.3 Part No. N N N
M (mm) (mm)(mm)(mm)(mm)(mm)(mm) (HsA) (g) N.m
−0
WELL Nut

(mm) Permissible Destructive Permissible Permissible


M4×0.7 8.4 2D-832 0.4 〜 1.3 10.9 7.9 9.3 12.7 1.3 6.5 70 1.3 0.35 〜 0.49 34 440 34 69
M5×0.8 9.6 NP-1032 0.4 〜 1.3 10.2 9.5 10.1 13.0 1.5 5.9 70 1.7 0.35 〜 0.49 44 540 44 78
JACK Nut

■Permissible strength indicates the strength limit based on the characteristic of WELL Nuts.
■Destructive strength indicates the load where the WELL Nut breaks, meaning the breaking of the chloroprene rubber and EPDM, or separation of the brass nut. 28
JACK Nut
Standard

● JACK Nut one-sided fastening method achieves easy and strong nut setting.
● Can be installed into not only metal works, but also fragile works made of plastic and glass.
● When the surface of the work is not flat, the legs of the JACK Nut open according to the
Closed End

shape to securely hold the work.

Material Surface Treatment


Hex/Tetra

JACK Nut Steel Zinc plating trivalent chrome RoHS Compliance

B C

A R
Roulette

Work hole

A
Large Flange

Maximum Bolt
Thread Size Work Hole Grip Range A B C D
Part No. Tightening Torque
M (mm) (mm) (mm) (mm) (mm) (mm)
N
M4SN 0.4 - 4.7 16.5
M4×0.7 8.0-8.4 8.0 11.9 1.8 1.35
M4LN 4.7 - 9.5 21.4
M5SN 0.4 - 4.7 18.2
M5×0.8 9.7-10.1 9.7 13.5 1.8 2.25
M5LN 4.7 - 9.5 22.5
For Plastic

M6SN 0.4 - 4.7 18.6


M6×1.0 11.1-11.5 11.1 15.9 1.8 3.60
M6LN 4.7 - 9.5 23.3
※The torques are recommended values assuming fastening to the steel plates.

JACK Nut installation method


For Pipe
Removable

Set the JACK Nut onto Push the flange into Set the mating plate
the JACK Nut tool and the work and to the fastened JACK Nut
Techical Data

insert into the hole of pull the trigger to with the screw.
the work. fasten the JACK Nut.

JACK Nut tools


Fastening Tools

SC-123J
A handy manual tool for easy fastening of
JACK Nuts. All sizes of mandrels for JACK Nuts
are attached.
WELL Nut
JACK Nut

29
Certified ISO
NPR's high quality and precision products are manufactured at our advanced production lines. Our comprehensive
QC facilities and strict quality control system allows us continue to supply high-quality products. NPR is certified
ISO9001/TS16949, ISO14001.

Certified ISO 19001 / TS 16949 Certified ISO 14001


[Products] [Register]
POP rivets, POP nuts, Inserts fasteners, Toyohashi Plant of NIPPON POP RIVETS AND FASTENERS LTD.
Welding studs, Plastic fasteners [Policy]
Under the corporate policy of "contributing to society by helping to
[Register] innovate production engineering with our junction technology" as
Toyohashi Plant of NIPPON POP RIVETS an industrial fastener manufacturer, the Toyohashi Plant of NIPPON
AND FASTENERS LTD. POP RIVETS AND FASTENERS LTD. works to combine conservation
of the global environment with its business through company operations under its corporate policy, in an
[Policy] attempt to be useful to the international community. Regarding the environmental impact of its business, the
1) In remembering to be imaginative and creative, we continue to company primarily promotes its environmental conservation under the following guidelines:
commercialize a series of innovative, cost-efficient fastening systems in an 1) In all operations, promote the conservation of resources, recycling, waste reduction, and energy
conservation.
attempt to make a difference for our customers and society. 2) Promote eco-friendly designs and production processes.
2) Thanks to the dedicated teamwork of our production, marketing, and 3) Set and work to achieve environmental objectives and targets, and strive to accomplish continuous
engineering personnel, we continue our attempts to improve productivity, improvement.
4) Observe relevant environmental legal requirements and other requirements that we support, establish
thereby meeting the various requirements of our customers. voluntary management regulations as necessary, and work on further environmental conservation.
3) Through all of our processes (production, marketing, and engineering), we 5) Strive to conserve the environment in the community and promote beautification as a member of the
aim to become an industrial fastener manufacturer that gives top priority to community.
6) Ensure that these environmental principles are made known to all personnel working in our factories and
quality and the environment. open to the public.

Product line-ups of NIPPON POP RIVETS AND FASTENERS LTD.


Blind Rivets Plastic Clips
One side fastening method realizing Design and fabrication based on
precision & fast assembling lines responding to the customer’s specifications
■ Sizes:φ2.0 φ2.4 φ2.5 φ3.0 φ3.2 φ4.0 Plastic Clips:Insulator clip / Molding clip /
φ4.8 φ6.4 φ10.2 Screw grommet / Carpet clip / Harness clip /
■Materials: Aluminum, Push clip / Pipe clip / Trim clip
Steel, Stainless steel,
Copper

Speed Fasteners Stud Welding Systems


Rivet supply tape tool Realizing stabilized stud welding of the
system drawn arc type
NeoSpeed® / Rivscrew®
■Sizes:φ2.4 φ2.8 φ3.0
φ3.2 φ4.0 φ4.8
■Materials:Aluminum,
Steel, Stainless steel

Blind Nuts Self Piercing


Nuts can be set to thin metal or plastic
workpieces by one-sided operation
Riveting Systems
■Sizes:M3 M4 M5 M6 M8 Most advanced joining method
M10 M12 to replace spot welding
■Materials:Aluminum,
Steel, Stainless steel

Press Fastener series


Press-fitting nuts into metal workpieces Blind Sealing Plugs Avseal®
unsuitable for welding
One sided attaching sealing plugs
■Kalei nut screw sizes:M2.0 M2.5 M2.6
■Sizes:M4 M5 M6 M7 M8
M3 M4 M5 M6 M8 M10 M12 M16 M20
M9 M10 M11 M12
■Kalei nut materials:Steel,
■Size:Aluminum(rivet) / Steel(stem)
Stainless steel
Stanley Engineered Fastening Group Asia

●Specifications subject to change without notice. CERTIFIED ISO 9001/ TS 16949・ISO 14001
●It is strictly forbidded to copy any of this catalog. POP BLIND NUT 2014.00.0000

Head Office Kioicho Park Building F3 3-6 Kiicho, Chiyodaku, Tokyo 102-0094
Tel. 03-3265-7291 FAX. 03-3265-7298

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