CURRICULUM VITAE

Mr. Himansu Sekhar Kar

Address Flat no:- 509,Ninex
RMG regency.Sector37c,
Gurugram, Haryana
Mobile: +917978056180
E-Mail: [email protected]

JOBOBJECTIVE

To take challenging opportunities, where in my abilities and talents can be merging to achieve organization
goal by continual improvement. Seeking middle-senior level assignments in the areas of Management.

PROFILESUMMARY

• Presently Working as: - Assistant manager of Industrial Engineering & IMS coordinator
• B.E MECH More than 8 years of experience in Quality assurance at Forging, CNC machine shop and
cutting tools plating, Casting, and plastic molding processes.
• Completed “SIX SIGMA Black Belt” program with
• Managing Supplier Rejections: -Supplier PPM has not exceeded 3000 since last 6 month against
target 7000. Now it is 2000PPM
• Managing picking, wrong picking and misplace of products –The daily rejection of parts was at
PDI inspection for wrong picking and part not found was 10nos. When we calculate the data of the
last two months data, we found that 60% of the rejection is for the wrong picking only. We have
prepared a process flow of subgroup as picking we found some parts are being missed during the
reading of DNs. Reading of the DN is not available and no awareness program is being conducted.
No product knowledge is evident. After Implementing this we evaluate 3 persons who have joined
recently and in next one month we have not such complain with them and we have horizontally
deployed to all pickers and skill matrix is also being mentioned Which is going to help us in next
project i.e., Eliminating Visual inspection for minimizing the dispatch time.
• Digitalization 5S+1 Implementation.
• In last 6 months able to save around 6,00,000 savings in operations.
• Completed QMS System/Lead Auditor ISO 9001:2015 on Oct-2021
• Experience on manufacturing processes like Forging, Machining, press shop, Plating shop die
assembly process. And also, on cutting tools, AutoCAD drafting, Process Development, Assembly
Process.
• Working in Think tank team for lean the process.
• Internal auditor of ISO 17025:2017 lab management and IMS internal Auditor (ISO
90001:2015, ISO 14001:2015, ISO 45001:2018).
• An effective communicator with strong leadership ability and people management skills.
• Handling Admin related activity for support to HR and Finance team and company.
• Handling 5S implementation and team lead.

CORE COMPETENCIES: - Responsibility& Authority

Quality Management and MR.

• Responsible for Customer complain, root cause analysis and process development, submission of
8D reports, Product and Process Audit. Ensuring quality delivery and managing overall operations
involved in production planning including coordinating in marketing, manpower management and
supplies & up-time of equipment’s.
 • FMEA preparation during new part development & corrections if required, Control plan, Submission of PPAP
documents , SPC chart study, MSA data control, Customer complain handling process development, involved
in process and product audit and apart of the customer audit and ISO/TS 16949:- surveillance once audit and
responsiblefordocumentationsIMS(Rejectionsheetofcustomerandsupplier,internalIMSaudit,calibration s,
PreparationofWorkinstructionandprovidetrainingasplanedbasistoimproveemploy skill matrix)
• Involvement in daily quality meeting to take decision on rework & scrap material.
Process Management
• To design, develop test and evaluate existing and new production and related process for
efficient productivity through time study...
• Process Planning and improvement.
• Analyzing various applications and recommending modifications & equipment calibrations to enhance
operational efficiency / effectiveness.
• Carrying out tool trials to reduce the cost per part & monitoring it on weekly basis.
• For supplier Management and rejection, process has been planned for improving with some steps for
better product and service for better assurance for the customer by using the SIXSIGMA tools that is
DMAIC.

Team Management
• Leading, mentoring&monitoringtheperformanceofteammemberstoensureefficiencyinprocessoperations
and meeting of production targets
• Creating & sustaining a dynamic environment that fosters development opportunities and motivates high
performance among groups.

Nov 2021 TO TILL Date, in DSV solutions Pvt. Ltd., As Assistant Manager Industrial engineer and
IMS Coordinator
LOC- Bhorakalan, Gurugram
Key Result Areas:
• Ensure Quality of Operations and Safety - Pan India Sites.
• Reach CIP Savings Target.
• Launch RECAP and RPT.
• SIGMA target 80 lakh from soft saving as well hard saving
• Active support in Cost Reduction
• Support New Solutions Proposals.
• Design Audit process for Site Certification
• Involve in External Certifications requirements

• Responsible for root cause analysis with proper implementation of action, 8D reports submission.
• Maintaining the documentation for IMS (IntegratedmanagementsystemlikeISO9001:2015,
ISO14001:2015 , ISO 45001:2018 and IATF16949:2016.
• Maintaining Audit Plan, carried out internal and external audit program, Evaluation of Audit evaluation
sheet, Management of all system activity and maintain Legal and statutory requirements.

OCT 2017 TO October 2021, in Wuerth Industrial Services Pvt. Ltd., AS Sr. QUALITY ASSURANCE
ENGINEER and IMS Coordinator

LOC- Lonikand, PUNE

Key Result Areas:
• Responsible for customer complain, root cause analysis with proper implementation of action, 8D reports
submission.
• Monitoring customer complaints & rejection target was 325 PPM and achieved 87 PPM
• Maintaining the documentation for IMS (IntegratedmanagementsystemlikeISO9001:2015,
ISO14001:2015 and ISO 45001:2018.
• Maintaining Audit Plan, carried out internal and external audit program, Evaluation of Audit evaluation
sheet, Management of all system activity and maintain Legal and statutory requirements.

• Responsible for customer specific reports (Layout Plan, Inspection report etc.) along with PPAP
documents, SPC chart study, MSA data control.
• Preparation of inspection plan control plan and the work instruction.
• Responsible for establishing and improvising the In-house processes identify deviations and take
corrective actions to ensure process compliance.
• Responsible for Internal audit as per ISO 17025:2017 lab management.
• Planning of internal audit for both lab and management process.
• Building skills, having strong technical, problem solving through reasoned processes and
organizational abilities.
• Inspection as per Standards requirement and procedure.
• Monitoring vendor material and manufacturing, purchase, materials for machine.
• Daily monitoring of dispatch reports and circulating to the concerned team.
• Working in quality module of SAP, transactions.
• At end of year, we participate in inventory check and optimization of location with SCM team
• Member of Think tank team for leaning the day today activity.
• Handling Admin related activity and reporting to HR manager.
• Performed the Lead auditor roll in NABL and IMS internal audit.
• Dealing with more than 10,000 tapes of product by process approach.
• Member of reviewing team of IMS documents.

NOV 2014 TO SEP 2017, in SKS FASTENERS LTD, AS SENIOR QUALITY ASSURANCE

ENGINEER LOC-CHAKAN PUNE

Key Result Areas:

• Responsible for customer complain, root cause analysis with proper implementation of action, 8D
reports submission.
• We manufacture all type of high tensile fasteners and pins for automotive, tractors, and heavy
machineries.
• Responsible for Process audit, Product audit, Layout inspection, Surprise audit.
• Having knowledge of Part design, Assembly design, Surfacing, Drafting. As well as having
knowledge of Geometric Dimensions and Tolerances.
• Also taking responsibility of production of whole project.
• Also working as NPD Engineer (New product Development)
• FMEA preparation during new part development & corrections if required, Control plan, Submission of
PPAP documents, SPC chart study, MSA data control,
• Do the equipment layout plan, facility modification, and equipment installation and inspection
acceptance.
• Responsible for establishing and improvising the manufacturing processes identify deviations and
take corrective actions to ensure process compliance.
• Ensure operator trainings and work with Suppliers to organize for special trainings on equipment.
• Developed necessary tooling and material handling requirements to ensure productivity and Safety.
• Monitoring & in-house rejection to maintain PPM Level below100
• Interfacing with vendors and other functions in an effective manner to ensure that the technical
perspective is properly conveyed
• An effective communicator with excellent interpersonal and relationship
• Building skills, having strong technical, problem solving through reasoned processes and
organizational abilities.
• Exclusive Quality control inspection as per ISO Standards and customer drawing.
• Knowledge of ERP, transactions.

 TRAININGS

• FMEA, IATF 16949 AWARNESS, KAIZEN ,5S, PPAP, SPC, CONTROL PLAN and MSA
• Management &Communication
• Personality Development
• Internal Auditor of ISO 17025:2017, ISO 9001:2015, ISO 45001:2018, ISO 14001:2015
• QMS Lead Auditor/ System ISO 9001:2015 by IRCA-CQI.

 EDUCATIONALCREDENTPALS:

• SIX SIGMA black belt from IACT global.

• B. E (Mechanical), 2014; ABIT under BPUT from Cuttack, Nalco, 65.20%
• CHSC (+2 SC), 2010: SVM, Nalco nagar Angul with 66%
• HSC (10th)2008: SVM, Nalco nagar with 66%
• Computer Proficiency; C, AutoCAD, Windows (XP,7,8,8.1,10), MS Office (2007-2013)

 PERSONALDETAILS:

• Date of Birth: 8rd.Jan,1993

• Permanent Address: AT/PO: Bhurunga, PS: Binjharpur, DIST: Jajpur, PIN:755017
• Languages Known: English, Hindi, Odia, Marathi
• Reference: Available on request
• Marital status: Married

Dt/Plc.:
Himansu Sekhar Kar