Model: 60REOZK

208- 600 V Diesel

Tier 3 EPA-Certified for Stationary

Emergency Applications Standard Features
Kohler Co. provides one-source responsibility for the
generating system and accessories.
Ratings Range Approved for use with certified renewable
60 Hz Hydrotreated Vegetable Oil (HVO) / Renewable Diesel
Standby: kW 56- 60 (RD) fuels compliant with EN15940 / ASTM D975.
kVA 56- 75 The generator set and its components are
Prime: kW 48- 54 prototype-tested, factory-built, and production-tested.
kVA 48- 67 The 60 Hz generator set offers a UL 2200 listing.
The generator set accepts rated load in one step.
The 60 Hz generator set meets NFPA 110, Level 1,
when equipped with the necessary accessories and
installed per NFPA standards.
The generator set engine is certified to meet the
Environmental Protection Agency (EPA) emergency
stationary emissions requirements.
A one-year limited warranty covers all generator set
systems and components. Two- and five-year
extended limited warranties are also available.
Alternator features:
The unique Fast-Response X excitation system
delivers excellent voltage response and
short-circuit capability using a rare-earth,
permanent magnet (PM)-excited alternator.
The brushless, rotating-field alternator has
Model with TM Engine Shown broadrange reconnectability.
Other features:
Kohler designed controllers for one-source system
Generator Set Ratings integration and remote communication. See
Controllers on page 3.
130 C Rise 105 C Rise
Standby Rating Prime Rating
The low coolant level shutdown prevents
overheating (standard on radiator models only).
Alternator Voltage Ph Hz kW/kVA Amps kW/kVA Amps
Integral vibration isolation eliminates the need for
120/208 3 60 60/75 208 54/67 187 under-unit vibration spring isolators.
127/220 3 60 60/75 196 54/67 177
The generator set for 49-state applications is
120/240 3 60 60/75 180 54/67 162
equipped with the KDI 3404 TM engine. The
120/240 1 60 56/56 233 48/48 200
4P8X generator set that is CARB compliant /California
139/240 3 60 60/75 180 54/67 162
South Coast Air Quality Management District
220/380 3 60 60/75 113 54/67 102
(SCAQMD) pre-certified is equipped with the KDI
277/480 3 60 60/75 90 54/67 81
3404 TCR engine.
347/600 3 60 60/75 72 54/67 64
120/208 3 60 60/75 208 54/67 187
127/220 3 60 60/75 196 54/67 177
120/240 3 60 60/75 180 54/67 162
120/240 1 60 58/58 241 50/50 208
4P10X
139/240 3 60 60/75 180 54/67 162
220/380 3 60 60/75 113 54/67 102
277/480 3 60 60/75 90 54/67 81
347/600 3 60 60/75 72 54/67 64
4Q8X 120/240 1 60 56/56 233 50/50 208
4Q10X 120/240 1 60 58/58 241 50/50 208
RATINGS: All three-phase units are rated at 0.8 power factor. All single-phase units are rated at 1.0 power factor. Standby Ratings: Standby rating is applicable to varying loads for the duration of a power
outage. There is no overload capability for this rating. Prime Power Ratings: At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve.
Ratings are in accordance with ISO-8528-1 and ISO-3046-1. For limited running time and continuous ratings, consult the factory. Obtain the technical information bulletin (TIB-101) for ratings guidelines,
complete ratings definitions, and site condition derates. The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever.

G5-439 (60REOZK) 6/23k

 Alternator Specifications
Specifications Alternator NEMA MG1, IEEE, and ANSI standards compliance for
Manufacturer Kohler
temperature rise and motor starting.
Type 4-Pole, Rotating-Field Sustained short-circuit current of up to 300% of the rated
Exciter type Brushless, Rare-Earth current for up to 10 seconds.
Permanent Magnet
Sustained short-circuit current enabling downstream circuit
Leads: quantity, type
breakers to trip without collapsing the alternator field.
12, Reconnectable
4, 110- 120/220- 240 V Self-ventilated and dripproof construction.
Voltage regulator Solid State, Volts/Hz
Windings are vacuum-impregnated with epoxy varnish for
Insulation: NEMA MG1 dependability and long life.
Material Class H
Superior voltage waveform from a two-thirds pitch stator and
Temperature rise 130 C, Standby
skewed rotor.
Bearing: quantity, type 1, Sealed
Coupling Flexible Disc Specifications Alternator
Amortisseur windings Full Peak motor starting kVA: (35% dip for voltages below)
480 V 4P8X (12 lead) 261
Voltage regulation, no-load to full-load Controller Dependent 480 V 4P10X (12 lead) 275
One-step load acceptance 100% of Rating 240 V 4Q8X (4 lead) 121
Unbalanced load capability 100% of Rated 240 V 4Q10X (4 lead) 144
Standby Current

Application Data
Engine Engine Electrical
49-State California 49-State California
Engine Specifications Engine SCAQMD Engine Electrical System Engine SCAQMD
Manufacturer Kohler Diesel Battery charging alternator:
KDI KDI Ground (negative/positive) Negative
Engine model 3404TM 3404TCR Volts (DC) 12
Engine type 4-Cycle, Turbocharged Ampere rating 90
Cylinder arrangement 4 Inline Starter motor rated voltage (DC) 12
Displacement, L (cu. in.) 3.4 (207) Battery, recommended cold cranking
Bore and stroke, mm (in.) 96 x 116 (3.28 x 4.57) amps (CCA):
Compression ratio 18.5:1 17.0:1 Quantity, CCA rating One, 650
Piston speed, m/min. (ft./min.) 418 (1371) 510 (1673) Battery voltage (DC) 12
Main bearings: quantity, type 5, Replaceable Insert
Rated rpm 1800 Fuel
Max. power at rated rpm, kWm (BHP) 70 (94) 49-State California
Fuel System Engine SCAQMD
Cylinder head material Cast Iron
Fuel supply line, min. ID, mm (in.) 8.0 (0.31)
Crankshaft material Cast Iron
Fuel return line, min. ID, mm (in.) 6.0 (0.25)
Valve material:
Max. lift, engine-driven fuel pump, m (ft.) 6.0 (20.0) 3.7 (12.1)
Intake Chromium-Silicon Steel
Max. fuel flow, Lph (gph) 46 (12.2) 87.4 (23.1)
Exhaust Chromium Steel
Max. return line restriction, kPa (in. Hg) 20 (5.9) 17.7 (5.2)
Governor: type, make/model Mech. (or
Electronic *) Electronic Fuel filter
Droop, 5% Prefilter 74 Microns
Frequency regulation, no-load to full-load (or Isochr. *) Isochronous Primary/Water Separator 5 Microns @ 5 Microns @
Frequency regulation, steady state ±0.5% ±0.28% 98% 95%
Efficiency Efficiency
Frequency Fixed
Recommended fuel #2 Ultra Low Sulfur Diesel /
Air cleaner type, all models Dry HVO / RD
* Requires available electronic governor option
Lubrication
Exhaust 49-State California
49-State California Lubricating System Engine SCAQMD
Exhaust System Engine SCAQMD
Type Full Pressure
Exhaust manifold type Dry
Oil pan capacity, L (qt.) 15.3 (16.2)
Exhaust flow at rated kW, m3/min. (cfm) 14.3 (505) 11.5 (406)
Oil pan capacity with filter, L (qt.) 15.6 (16.5)
Exhaust temperature at rated kW, dry
Oil filter: quantity, type 1, Cartridge
exhaust, C ( F) 490 (914) 471 (880)
Oil cooler Water-Cooled
Minimum/maximum allowable back 6 (1.8)/ 8 (2.4)/
pressure, kPa (in. Hg) 9 (2.7) 13.5 (4.0) Kohler recommends the use of Kohler Genuine oil and filters.
Exhaust outlet size at engine hookup,
mm (in.) 63.5 (2.5)

G5-439 (60REOZK) 6/23k

 Application Data Controllers
Cooling
49-State California
Radiator System Engine SCAQMD
Ambient temperature, C ( F) * 50 (122)
Engine jacket water capacity, L (gal.) 4.5 (1.19)
Radiator system capacity, including APM402 Controller
engine, L (gal.) 12.3 (3.2) Provides advanced control, system monitoring, and system diagnostics
Engine jacket water flow, Lpm (gpm) 125 (33) 120 (32) for optimum performance and compatibility.
Digital display and menu control provide easy local data access
Heat rejected to cooling water at rated
kW, dry exhaust, kW (Btu/min.) Measurements are selectable in metric or English units
43 (2447) 47 (2675)
Remote communication thru a PC via network or
Heat rejected to air charge cooler at serial configuration
rated kW, dry exhaust, kW (Btu/min.) 14.3 (814) 10.0 (569) Controller supports Modbus protocol
Water pump type Centrifugal Integrated hybrid voltage regulator with ±0.5% regulation
Fan diameter, including blades, mm (in.) 597 (23.5) Built-in alternator thermal overload protection
NFPA 110 Level 1 capability
Fan, kWm (HP) 1.8 (2.3)
Refer to G6-161 for additional controller features and accessories.
Max. restriction of cooling air, intake and
discharge side of radiator, kPa (in. H2O) 0.125 (0.5)

* Enclosure reduces ambient temperature capability by 5°C (9°F).

Operation Requirements
49-State California
Air Requirements Engine SCAQMD (Available with the 49-State generator set only.)
Radiator-cooled cooling air, Decision-Maker 550 Controller
m3/min. (scfm) 130 (4600) Provides advanced control, system monitoring, and system diagnostics
Combustion air, m3/min. (cfm) 5.3 (187) 4.4 (155) with remote monitoring capabilities.
Digital display and keypad provide easy local data access
Heat rejected to ambient air: Measurements are selectable in metric or English units
Engine, kW (Btu/min.) 15.5 (880) Remote communication thru a PC via network or
Alternator, kW (Btu/min.) 8.9 (505) modem configuration
Max. air intake restriction, kPa (in. Hg) 5.2 (1.54) 4.2 (1.24) Controller supports Modbus protocol
Integrated voltage regulator with ±0.25% regulation
Air density = 1.20 kg/m3 (0.075 lbm/ft3) Built-in alternator thermal overload protection
NFPA 110 Level 1 capability
Fuel Consumption** 49-State Engine Refer to G6-46 for additional controller features and accessories.
Diesel, Lph (gph) at % load Standby Rating
100% 20.4 (5.4) Modbus is a registered trademark of Schneider Electric.

75% 16.3 (4.3)

50% 10.6 (2.8)
25% 6.0 (1.6)
Diesel, Lph (gph) at % load Prime Rating
100% 18.5 (4.9)
75% 14.4 (3.8)
50% 9.8 (2.6)
25% 5.8 (1.5)
Fuel Consumption** Calif. SCAQMD Engine
Diesel, Lph (gph) at % load Standby Rating
100% 18.2 (4.8)
75% 13.7 (3.6)
50% 9.4 (2.5)
25% 5.4 (1.4)
Diesel, Lph (gph) at % load Prime Rating
100% 16.5 (4.4)
75% 12.6 (3.3)
50% 8.8 (2.3)
25% 4.9 (1.3)
** Volumetric Fuel consumption is up to 4% higher when using HVO/RD
than #2 ULSD.

G5-439 (60REOZK) 6/23k

 KOHLER CO., Kohler, Wisconsin 53044 USA
Phone 920-457-4441, Fax 920-459-1646
For the nearest sales and service outlet in the
US and Canada, phone 1-800-544-2444
KOHLERPower.com

Additional Standard Features Miscellaneous

Air Cleaner, Heavy Duty
Air Cleaner Restriction Indicator
Alternator Protection
Engine Fluids Added
Battery Rack and Cables
Rated Power Factor Testing
Open Crankcase Ventilation
Rodent Guards
Oil Drain and Coolant Drain with Hose Barb
Oil Drain Extension (with narrow skid and enclosure models only) Literature
Operation and Installation Literature General Maintenance
Radiator Drain Extension (with enclosure models only) NFPA 110
Stainless Steel Fasteners on Enclosure (with enclosure models only) Overhaul
Production
Available Options
Warranty
Approvals and Listings
2-Year Basic Limited Warranty
cULus (UL 2200 and CSA)
5-Year Basic Limited Warranty
IBC Seismic Certification
5-Year Comprehensive Limited Warranty
Enclosed Unit
Other Options
Sound Enclosure (with enclosed critical silencer)
_______________________________________________
Weather Enclosure (with enclosed critical silencer)
_______________________________________________
Stainless Steel Latches and Hinges
_______________________________________________
Open Unit _______________________________________________
Exhaust Silencer, Critical (kit: PA-324470) _______________________________________________
Flexible Exhaust Connector, Stainless Steel
Fuel System
Flexible Fuel Lines
Fuel Pressure Gauge (Available with 49-state engine only)
Subbase Fuel Tanks
Controller
15-Relay Dry Contact (SCAQMD engine with APM402 controller
only)
Common Failure Relay (550 controller only)
Communication Products and PC Software (550 controller only) Dimensions and Weights
Overall Size, L x W x H, mm (in.):
Customer Connection (550 controller only) Wide Skid: 2300 x 1040 x 1131 (90.6 x 40.9 x 44.5)
Dry Contact (isolated alarm) (550 controller only) Narrow Skid: 1871 x 780 x 1055 (73.6 x 30.7 x 41.5)
Two Input/Five Output Module (49-state engine with APM402 Weight (radiator model), wet, kg (lb.): 841 (1855)
controller only)
Key Switch (SCAQMD engine with APM402 controller only)
Manual Speed Adjust (requires Electronic Governor or
SCAQMD engine)
Remote Annunciator Panel
H
Remote Emergency Stop
Run Relay
Kohler Power Plus Remote Monitoring Kit
Cooling System
Block Heater (1000 W, 110- 120 V) W L
Recommended for ambient temperatures below 20°C (68°F). NOTE: This drawing is provided for reference only and should not be used for planning
Block Heater (1400 W, 110- 120 V) installation. Contact your local distributor for more detailed information.
Recommended for ambient temperatures below 0°C (32°F).
DISTRIBUTED BY:
Radiator Duct Flange
Electrical System
Alternator Strip Heater
Battery
Battery Charger, Equalize/Float Type
Battery Heater
Electronic Governor
Line Circuit Breaker (NEMA type 1 enclosure)
 2015 Kohler Co. All rights reserved.
Line Circuit Breaker with Shunt Trip (NEMA type 1 enclosure)
G5-439 (60REOZK) 6/23k