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Control Chart Math Exercises

This document contains 3 problems related to quality management. Problem 1 provides sample error data from 20 workers and asks to set up a p-chart to determine if the process is in control. Problem 2 provides thickness measurements from a sputtering tool across 5 subgroups and asks to set up x-bar and R charts to determine if the process is in control. Problem 3 provides performance data for a computer operator across 6 days and asks to determine control limits for mean and range charts to assess if the process is in control.

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Nazmul Haque Parthib
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34 views2 pages

Control Chart Math Exercises

This document contains 3 problems related to quality management. Problem 1 provides sample error data from 20 workers and asks to set up a p-chart to determine if the process is in control. Problem 2 provides thickness measurements from a sputtering tool across 5 subgroups and asks to set up x-bar and R charts to determine if the process is in control. Problem 3 provides performance data for a computer operator across 6 days and asks to determine control limits for mean and range charts to assess if the process is in control.

Uploaded by

Nazmul Haque Parthib
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Assignment

Course Code: TE-4109


Course Title: Quality Management

Problem 1
Clerks at Mosier Data Systems key in thousands of insurance records each day for a variety of
client firms, CEO Donna Mosier wants to set control limits to include 3 sigma variation within
the system. For this purpose, he collects 100 insurance records from 20 workers each and
inspects whether those measures are error free or not. Set up and p control chart on this process.
Is
the process in control?

Sample Number Number of Errors Sample Number of Errors


number
1 6 11 6
2 5 12 1
3 0 13 8
4 1 14 7
5 4 15 5
6 2 16 4
7 5 17 11
8 3 18 3
9 3 19 0
10 2 20 4
Problem 2
A TiW layer is deposited on a substrate using a sputtering tool. Table contains layer thickness
measurements (in Angstroms) on 5 subgroups of four samples. Set up an x-bar and R control
charts on this process. Is the process in control?

Sample no. X1 X2 X3 X4
1 459 449 435 450
2 443 440 442 442
3 457 444 449 444
4 469 463 453 438
5 443 457 445 454

Problem 3
A computer operator is assigned the duty of installing computer upgrades. To assess his
performance, samples of five observations each have been taken for 6 consecutive days, and the
results are as listed. Determine upper and lower control limits for mean and range charts, and
decide if the process is in control or not.

Sample1 Sample2 Sample3 Sample4 Sample5 Sample6

79.2 80.5 79.6 78.9 80.5 79.7


78.8 78.7 79.6 79.4 79.6 80.6
80.0 81.0 80.4 79.7 80.4 80.5
78.4 80.4 80.3 79.4 80.8 80.0
81.0 80.1 80.8 80.6 78.8 81.1

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