the other side of motion control

GENERAL
CATALOGUE

SOLUTIONS
OVERVIEW

Hardware
Software
Service
MOTION CONTROL
ENGINEERING & PRODUCTION
CMZ SISTEMI ELETTRONICI engineers and produces in Italy electronic systems
for industrial motion control.

We target to machine builders and systems integrators for the co-development of automatic machines
and equipment with customized and specific configurations in multi-axis motion.

Established in 1976 focusing on the production of controllers & drives, today the company offers
customizable motion & control solutions including the systems design, the electronics programming, the
development of ready-to-use motion & application libraries and ad-hoc softwares, alongside with a wide
selection of master controllers IEC61131 up to 99 axis, servo drives, brushless and stepper servo motors
up to 120 Nm strictly compact and Made in Italy, peripherals and I/O modules both digital and analogic,
HMI operator panels.

Our high technological and safety standing is based on a team of 70 technicians and engineers.
The systems realized to date in our factory count over 150,000 units.

CMZ is a Research Laboratory recognized by the Italian Ministry for Scientific Research.

The company is part of Soga Energy Team industrial group operating in power generation, motion and control
and established in 1966.

CMZ Video
 SYSTEMS & SOLUTIONS
FOR MOTION CONTROL
What’s your next project?

HARDWARE SOFTWARE
MASTER SERVO MOTION UTILITY
CONTROLLERS MOTORS LIBRARIES LIBRARIES
Modular FCT640 8 Brushless 28 Electronic cams 39 Fielbus Bridge 47
Single Frame FCT300 10 Stepper 29 Interpolation & MACISO 40 Nodes utilities 47
Single Frame FCT200 11 Flying shear 41 Basic utilities 47
HMI
SERVO Operator panels PT2 for Industry 4.0 30 COMMUNICATION APPLICATIVES
DRIVES LIBRARIES HFFS horizontal packaging machines 49
BRUSHLESS PERIPHERALS Data connection 43 VFFS vertical packaging machines 49
Stand alone SBD 14 I/O modules FCT640 33 Modbus master & slave TCP & RTU 43 Multihead weighers 50
Stand alone LBD 16 I/O modules FCT300 / FCT200 34 FTP server 44 Linear weighers 50
Integrated IBD 18 CPENCA axis module 34 EtherNet IP 44
Nearby NBD 20 CP6V16 vibrating feeders control 35 Profibus DP 45 DEVELOPMENT
CP4PWM vibrating feeders control 35 WebServer 45 ENVIRONMENTS
STEPLESS CP6TS0 thermocouples 36 CODESYS 52
Stand alone SVM 23 SGACQA loading cells 36 SD SetUP 52
Integrated ISD 24 CPMSG0 stepper motors control 37 GEM Drive Studio 53
Nearby TSC 25 CP32D0 I/O digital modules 37 PM Panel Master Designer 53

AUTOMATION PARTNERS 56

SERVICE 54 CMZ, A COMPANY OF SOGA ENERGY TEAM 57

4 5
 Master Controllers

MODULAR SINGLE FRAME SINGLE FRAME

FCT640 FCT300 FCT200

P. 8 P. 10 P. 11

6 7
 MODULAR MASTER CONTROLLER
FCT640

Compactness, For industrial motion control, CMZ Sistemi Elettronici provides The controller is equipped with all the field buses used in industry

Modularity,
FCT640 programmable plc controller: a new generation, modular, (EtherCAT, CANopen, ModbusTCP) and integrated modular I/O units,
compact and high performing system based on CODESYS 3.5 with both digital and analog. The choice of the OPC UA communication
integrated I/Os. protocol is a coming soon implementation, to allow the system to

Connectivity. Its technological soul is fully conceived and developed by CMZ.

be networked to the outside efficiently and safely by ensuring full
connectivity with other devices as a relevant feature for Industry 4.0.
interoperability.

STRONG PERFORMANCE
FCT640 integrates motion control solutions into a single and
compact technological device. The power of the processor, Ethernet and CAN ports and serial
ports, and a total memory capacity of over 1 GB plus an SD-Card,

IN YOUR HANDS
complete FCT640 technological equipment.

■ UP TO 99 AXES
■ I/O INTEGRATED UNITS
■ 110 H X 57 W X 73 L MM
■ 0,3 KG

LEDS
CAN

ETC 2

ETC 1

ETH

RESET
POWER SUPPLY
RECOVERY 24 VDC SD CARD

TECHNICAL
SPECIFICATIONS VERSIONS AND CODES
AND DRAWING 3D FCT640 .2100 .101 .000 (example)

axes controlled

.101 CODESYS with PLC .000 0 axes (only PLC)

.102 CODESYS with PLC + WebVisu .100 4 axes max

.103 CODESYS with Soft Motion .200 8 axes max

.104 CODESYS with Soft Motion + CNC .300 16 axes max

.105 CODESYS with Soft Motion + WebVisu .400 > 16

.106 CODESYS with Soft Motion + CNC + WebVisu

8 9
 SINGLE FRAME MASTER CONTROLLER SINGLE FRAME MASTER CONTROLLER
FCT300 FCT200

FCT300 and FCT200 are single frame programmable controllers They can be managed by IEC 61131 development environments:
designed and made in Italy by CMZ. ■ CODESYS
■ 4CONTROL proprietary environment developed by CMZ
They are high performing, hard working solutions for multi-axis
equipped with 5 program languages (Structured Test, Instruction
control equipped with a complete range of I/O modules.
List, Function blocks Diagram, Ladder Diagram, Sequential
Flow Chart).

■ UP TO 99 AXES ■ UP TO 8 AXES
■ 250 H X 78 W X 165 L MM ■ 170 H X 54 W X 110 L MM
■ 1,8 KG LEDs
■ 0,8 KG
LEDs

SD CARD
RS232

RS232 SD CARD
Profibus DP or DEVICENET Switch
or ETHERNET IP or PROFINET I0 2P

SMI
CAN 0
CAN 1 (options)
Switch

CAN 0 ETH
CAN 2 (option)

SMI
CAN 1
CAN 3 (option) PROFIBUS (option)
TECHNICAL (option)
TECHNICAL
ETH 0
SPECIFICATIONS ETH 2 (option)
SPECIFICATIONS
AND DRAWING 3D ETH 1 AND DRAWING 3D
ETH 3 (option)

VERSIONS AND CODES VERSIONS AND CODES

FCT300 .0100 .000 (example) FCT200 .0100 .000 (example)

basic version software runtime licence basic version software runtime licence

.0100 2 CAN + 2 ETH GBIT + RS232 + SMI .000 4CONTROL .0100 CAN + ETH + RS232 + SMI .000 4CONTROL

.1101 4 CAN+ 4 ETH GBIT+ RS232+SMI .101 CODESYS with PLC .2106 2 CAN + ETH + RS232 + SMI .101 CODESYS with PLC

full version .102 CODESYS with PLC + WebVisu full version .102 CODESYS with PLC + WebVisu

.2102 4 CAN + 2 ETH GBIT + 2 ETH 10/100 + RS232 + SMI + PROFIBUS DP .103 CODESYS with Soft Motion .1101 2 CAN + ETH + RS232 + SMI + PROFIBUS .103 CODESYS with Soft Motion

.3103 4 CAN + 2 ETH GBIT + 2 ETH 10/100 + RS232 + SMI + DEVICENET .104 CODESYS with Soft Motion + CNC .104 CODESYS with Soft Motion + CNC

.4103 4 CAN + 2 ETH GBIT + 2 ETH 10/100 + RS232 + SMI + ETHERNET IP .105 CODESYS with Soft Motion + WebVisu .105 CODESYS with Soft Motion + WebVisu + CNC

.106 CODESYS with Soft Motion + WebVisu + CNC .106 CODESYS with Soft Motion + WebVisu + CNC

10 11
 Servo Drives

BRUSHLESS STAND ALONE BRUSHLESS STAND ALONE

SBD LBD

P. 14 P. 16

BRUSHLESS INTEGRATED BRUSHLESS NEARBY

IBD NBD

P. 18 P. 20

STEPLESS STAND ALONE STEPLESS INTEGRATED STEPLESS NEARBY

SVM ISD TSC

P. 23 P. 24 P. 25

12 13
 BRUSHLESS DRIVE STAND ALONE BRUSHLESS DRIVE STAND ALONE
SBD400 SBD230

SBD is the new-generation CMZ brushless stand alone drive, featuring Italian best technology for versatility and connectivity, SBD is the new-generation CMZ brushless stand alone drive, featuring Italian best technology for versatility and connectivity,
here in 400 Vac version. also available in 230 Vac version.

■ IEC 61131 PROGRAMMABILITY ■ IEC 61131 PROGRAMMABILITY

■ COST-EFFECTIVE SOLUTION ■ COST-EFFECTIVE SOLUTION
■ DEVELOPED AND MADE IN ITALY ■ DEVELOPED AND MADE IN ITALY

SBD is suitable with CMZ FCT controllers and other different-branded controllers using CODESYS 3.5. SBD is suitable with CMZ FCT controllers and other different-branded controllers using CODESYS 3.5.
STO SIL3. STO SIL3.

DC BUS + BRAKING RESISTOR

NOMINAL CURRENT NOMINAL CURRENT

POWER SUPPLY
■ 5 A SIZE M: ■ 5 A, 8,5 A - SIZE M:
178,3 H X 83,6 W X 189,2 L MM. 1,8 KG LOGIC SUPPLY 178,3 H X 83,6 W X 189,2 L MM. 1,8 KG
■ 10 A, 20 A SIZE L: + STO

270 H X 105 W X 232 L MM. 4,8 KG

ETC / CAN / PROFINET

LEDs
WATCH SBD
HARDWARE
DIP SWITCH
CONFIGURATION

RESOLVER
ENCODER
HIPERFACE OR INCREMENTAL

ENCODER AUX (IN)

TECHNICAL TECHNICAL
SPECIFICATIONS I/O
SPECIFICATIONS
AND DRAWING 3D AND DRAWING 3D

MOTOR CONNECTOR

STATIONARY BRAKE

VERSIONS AND CODES (example) VERSIONS AND CODES (example)

SBD 400 050 /CAN 0 0 0 0 0 1 0 SBD 230 050 /CAN 0 0 0 0 0 1 0

voltage current fieldbus feedback PC connection - - - kit connectors customization voltage current fieldbus feedback PC connection - - - kit connectors customization

400 400 Vac 050 5A /CAN CANopen resolver 0 micro usb 0 only 0 0 only 0 0 only 0 0 no kit 0 only 0 230 230 Vac 050 5A /CAN CANopen resolver 0 micro usb 0 only 0 0 only 0 0 only 0 0 no kit 0 only 0
+ incremental + incremental
100 10A /ETH EtherCAT 0 kit terminal 085 8,5A /ETH EtherCAT 0 kit terminal
encoder 1 encoder 1
200 20A /PNT PROFINET + Hiperface block /PNT PROFINET + Hiperface block

/PLC kit terminal /PLC kit terminal

2 block 2 block
+ kit DSUB + kit DSUB

14 15
 BRUSHLESS DRIVE STAND ALONE BRUSHLESS DRIVE STAND ALONE
LBD400 LBD230

LBD400 is a three-phase stand alone brushless drive. It is LBD400 is suitable to be used with CMZ FCT controllers and other LBD230 is a single-phase stand alone brushless drive. It is LBD230 is suitable to be used with CMZ FCT controllers and other
extremely compact, reliable, high performing. different-branded controllers using CODESYS 3.5. extremely compact, reliable, high performing. different-branded controllers using CODESYS 3.5.

In combination with brushless motors, it is a very suitable solution The system is equipped with the standard safety functions STO In combination with brushless motors, it is a very suitable solution The system is equipped with standard safety functions STO
for applications on automatic machines requiring a strong kinematic at SIL3 level. for applications on automatic machines requiring a strong kinematic at SIL3 level.
performance. performance.
Also available interfacing analog inputs and stepper motors simulation. Also available interfacing analog inputs and stepper motors simulation.

PEAK CURRENT PEAK CURRENT

■ 8 A, 20 A - 220 H X 70 W X 182 L MM. 2,2 KG CAN / ETC (OUT) ■ 11 A, 17 A - 148 H X 70 W X 143 L MM. 1,5 KG
RS232 DEBUG
■ 45 A - 220 H X 70 W X 182 L MM. 2,4 KG
■ 100 A - 220 H X 80 W X 206 L MM. 3,3 KG CAN / ETC (IN)
CAN / ETC (OUT)
■ 200 A - 295 H X 166,6 W X 215 L MM. 8,5 KG External braking resistors (if necessary)
REF. DRIVES BRAKING RESISTOR Ohm/Watt CAN / ETC (IN)
NODE-ID LBD23 11
DP50/200 50 Ohm 200 W
BAUD RATE LBD23 17
External braking resistors (if necessary)
REF. DRIVES BRAKING RESISTOR Ohm/Watt USB
DEBUG NODE-ID
LBD40 008 DP100/100 100 Ohm 100 W
BAUD RATE
LBD40 020 DP50/200 50 Ohm 200 W
LBD40 045 DP33/280 (on MMSPS400/16) 33 Ohm 280 W RS232 DEBUG
LBD40 100 DP16,5/560 (on MMGSPS400/32) 16,5 Ohm 560 W
I/Os
LBD40 200 DP7,5/560 (on MMGDPS400/64) 7,5 Ohm 560 W

MOTOR I/Os
ENCODER

MOTOR
TECHNICAL RESOLVER TECHNICAL
MOTOR
SPECIFICATIONS SPECIFICATIONS ENCODER
AND DRAWING 3D AND DRAWING 3D
MOTOR
RESOLVER MOTOR
MOTOR POWER
SUPPLY
POWER
SUPPLY

VERSIONS AND CODES VERSIONS AND CODES

LBDHP40 008 /CAN .0 O** O*** (example) LBD23 11 /CAN .O0 (example)

peak current (A) fieldbus/feedback peak current (A) fieldbus/feedback

008 /CAN CAN / standard feedback 0 DSUB standard 0 0 11 /CAN CAN / standard feedback
020 /CND CAN / digital feedback
* external power supply MMGDPS is required 17 /CND CAN / digital feedback
045* /ETC EtherCAT / standard feedback
** in case of reserved version
100* /ETD EtherCAT / digital feedback *** in case of customized version /ETC EtherCAT / standard feedback
200*
/ETD EtherCAT / digital feedback

External power supply

MMGDPS400 /16 .000
/16 Power supply 16 kW with kit external connector
/32 Power supply 32 kW with kit external connector
/64 Power supply 64 kW with kit external connector

16 17
 BRUSHLESS DRIVE INTEGRATED
IBD

IBD drive with integrated electronics and IEC 61131 Each model can be developed with solutions designed upon the
programmability offers maximum control and power in a compact specific project of the manufacturer, considering both electronics and
space. mechanics.

With the decentralization of the drive directly on the motor, the IBD is suitable to be used with CMZ FCT controllers and other
machine architecture is simplified: reduced wiring, more linear different-branded controllers using CODESYS 3.5.
machine design, optimized and increasingly efficient processes.

■ DECENTRALIZED ARCHITECTURE
■ IEC 61131 PROGRAMMABILITY
■ PROFINET RT (IBD SIZE 60, 80, 100)
■ INTEGRATED MOTION FEATURES: TECHNICAL
DEVICE PROFILE DS402, INTERPOLATED MODE, SPECIFICATIONS
POSITIONING, EXTENDED GEARING, FUNCTION, HOMING, CAPTURE AND DRAWING 3D
■ CAPTURE INPUT
■ PC PARAMETRIZATION TOOL
■ PROTECTIONS: IT2, OVERLOAD,
SHORT CIRCUIT, OVERTEMPERATURE, OVERVOLTAGE

I/O
NODE-ID
POWER SUPPLY BAUD RATE
NODE-ID CAN / ETC / PNT
BAUD RATE VERSIONS AND CODES
RS232 RS232
IBD56 6C 0 A3 /CAN .1 00 1 0 (example)
DEBUG DEBUG
560 Vdc shaft feedback fieldbus brake reserved fan -
multiturn
flange 60 - 1,3 Nm keyed absolute encoder no reserved
6C (8 poles) 5000 rpm 0 shaft * A0 (128 sin/cos) /CAN CANopen .0 brake 00 only 00 (IBD flange 0 only 0
4096 turns 60/80/100)
POWER SUPPLY 0
singleturn without fan
I/O flange 80 - 2,8 Nm smooth absolute with (IBD flange
10 (8 poles) 3000 rpm 1 shaft A3 encoder /ETC EtherCAT .1 brake
142/190)
(16 sin/cos)
CAN / ETC / PNT
* standard with fan
flange 80 - 4 Nm
20 (8 poles) 3000 rpm /PNT PROFINET 3 (IBD flange
142/190)

flange 100 - 5,6 Nm

30 (8 poles) 3000 rpm

flange 100 - 6 Nm
40 (8 poles) 3000 rpm

flange 142 - 15,4 Nm

F0 (8 poles) 3000 rpm

flange 190 - 30 Nm
G0 (8 poles) 3000 rpm

18 19
 BRUSHLESS DRIVE NEAR BY
NBD

NBD nearby drive allows the management of servo motors with IP65 protection makes possible to install NBD drives near the motor,
resolver, incremental encoder, incremental encoder with hall directly on the mechanics of the machine.
sensor, absolute encoder HIPERFACE.
The fieldbuses CANopen DS402 and DS402 over EtherCAT allow
POWER SUPPLY
This system is equipped with STO safety functions. NBD to be used both with CMZ FCT controllers and other different-
FOR IBD AND NBD DRIVES
branded controllers using CODESYS 3.5.
BDPOW
MOTOR FEEDBACK

RS232 DEBUG NODE-ID

■ IP65 FOR LINEAR AND ROTATING BRUSHLESS MOTORS BAUD RATE
■ IEC 61131 PROGRAMMABILITY I/Os
■ INTEGRATED MOTION FEATURES:
■ AC/DC THREE-PHASE POWER SUPPLY UNIT
DEVICE PROFILE DS402, INTERPOLATED MODE,
■ POSSIBILITY OF ONLINE DIAGNOSTICS
POSITIONING, EXTENDED GEARING FUNCTION,
AND PARAMETRIZATION VIA SERIAL CONNECTION
HOMING, CAPTURE
AND PC INTERFACE (SD SETUP)
■ ST LANGUAGE
■ 352,5 H X 82,4 W X 270,6 L MM
■ CAPTURE INPUT
■ 5,8 KG
■ PC PARAMETRIZATION TOOL
■ 122 H X 102 W X 200 L MM
■ 1,9 KG

TECHNICAL
SPECIFICATIONS MOTOR POWER
AND DRAWING 3D CAN / ETC
POWER SUPPLY

VERSIONS AND CODES VERSIONS AND CODES

NBD56 M5 0 F0 /CAN .F 0 0 0 00 (example) BDPOW 20 /000 2 1 0 (example)
power one male output
560 peak output rated current 1 (only for spare) certification reserved
reserved feedback fieldbus I/O safety supply -
Vdc current
configuration
20 20A (10 kW) 2 two female outputs 0 CE 0 reserved
encoder / resolver: with I/O
star
TTL incremental + HES (3 conn M12) 40 40A (20 KW) 1 UL
M5 15A 0 only 0 F0 multiturn absolute HIPERFACE /CAN CANopen .F and local STO 0 STO 0 only 0 0 (single 00 only 00
on M23)
single absolute HIPERFACE (1 conn. M8)

H5 21A /ETC EtherCAT .0 no I/O

20 21
 STEPLESS DRIVE STAND ALONE
CMZ STEPLESS TECHNOLOGY SVM

Stepless is the technology conceived and developed by CMZ for low speed applications. SVM is the stepless stand alone drive providing high performance and versatility.

Through the closed loop control, a stepper synchronous motor can Compared to the brushless solution, on the same motor size the It can be managed by a variety of fieldbuses ensuring connectivity in many applications.
be controlled with modulated current by: Stepless technology provides higher torque at low speed.

■ eliminating any problem due to the step loss This makes it most suitable for a wide variety of low speed
applications.
■ reducing the motor temperature through the current [A] closed loop.

■ IEC 61131 PROGRAMMABILITY

TORQUE CURVE COMPARISON: STEPLESS VERSUS BRUSHLESS ■ SUITABLE FOR ALL MASTER
CONTROLLERS USING CODESYS
THE AMBITION TO MOVE THE LIMITS
POWER SUPPLY
■ 196 H X 51 W X 125 L MM MOTOR POWER
■ 0,8 KG
MOTOR FEEDBACK
Nm

7
ENCODER AUX
6

4
I/Os
3 Nm

3
9
1
8
NODE-ID
0 500 1000 1500 2000 2500 3000 RPM
7 BAUD RATE
Torque curves
6
considering S1 duty cycle
CAN / PROFIBUS / MODBUS
5

Stepless motor Brushless motor CAN TERMINATION

4
Stall torque 8,7 Nm - 8 A / phase - 120 V Stall torque 3,4 Nm - 2,3 A / phase - 400 V TECHNICAL RS232 DEBUG
3
Overall dimensions: square flange 86 mm, lenght 173 mm Overall dimensions: square flange 91 mm, lenght 177 mm SPECIFICATIONS
3 AND DRAWING 3D
1

0 500 1000 1500 2000 2500 3000 RPM

VECTOR CONTROL CURRENT MODULATION

VERSIONS AND CODES
Stationary Imaginary Axis
jβq axis SVM 16 08 /CAN .1 0 0 (example)

power supply rated current interface thermal sensor coating version

Rotating Imaginary Axis Rotating Real Axis
jsq axis jsq axis 16 160V 8 8,5 Arms /CAN CAN .1 only 1
without conformal
0 coating 0 CAN/SER
■ Minimum speed and torque ripple
iβ is with conformal
■ Low vibration /SER SER (RS485) 1 coating 1 PROFIBUS

id ■ Low noise /PRO PRO (Profibus)

■ High torque density
iq Stationary Real Axis ■ Low power consumption
α axis
iα ■ High stifness

22 23
 STEPLESS DRIVE INTEGRATED STEPLESS DRIVE NEAR BY
ISD TSC

ISD is our stepless integrated servo drive for decentralized architecture. TSC is the nearby drive 48 Vdc for the open loop control The solution offered by CMZ includes TSC drive supplied
of 3 stepper motors with encoder. with 3 stepper motors of MM series.

TSC drive can be equipped with TSC management utility library

developed by CMZ.

■ IEC 61131 PROGRAMMABILITY ■ DAISY CHAIN CONNECTION

■ USABILITY WITH ALL MASTER UP TO MAX 6 DRIVES
CONTROLLERS USING CODESYS ■ IP65
■ 140,4 H X UP TO 262 W X 125 L MM ■ 185 H X 70 W X 55 / 70,5 L MM
0,8 KG ■ 0,8 KG

MOTOR 1
MOTOR 2
TECHNICAL MOTOR 3
SPECIFICATIONS I/Os
AND DRAWING 3D
CAN

POWER SUPPLY (IN)

POWER SUPPLY (OUT)

I/Os

POWER SUPPLY

POWER SUPPLY
TECHNICAL FOR ISD AND SVM DRIVES
SPECIFICATIONS
AND DRAWING 3D SDPOW1 - SDPOWR - SDPOWT
CAN / PROFIBUS / MODBUS

■ AC/DC SINGLE-PHASE POWER SUPPLY UNIT

■ EXTENDED INPUT/OUTPUT VOLTAGE
■ PERFORMANCE
VERSIONS AND CODES ■ COST-SAVING
ISD 12 6 1 /CAN .1 3 1 0
standard (example)
holding
encoder fieldbus connectors shaft diameter mechanics custom
torque
(new)
TECHNICAL
incremental
n.3 DSUB connectors 12 mm keyed shaft
circular
power
SPECIFICATIONS SDPOW1
12 120 V 8 4,6 Nm 1 2000 pulse/turn /CAN CAN 1 + n.1 power supply 3 poles 0 (ONLY FOR ISD1281 0 only 0 0 connector
(ONLY FOR CAN, APD) e ISD1271)
(4 poles)
multiturn absolute analog 14 mm keyed shaft square power
n.4 circular connectors IP67
7 8,7 Nm 3 2048 pulse/turn /ADP pulse 2 (ONLY FOR CAN, SER) 3 (ONLY FOR ISD1261 1 connector 3
- 4096 turns direction e ISD1271) poles
n.3 DSUB connectors
6 12 Nm /SER RS485 3 + n.1 power supply 4 poles - custom
(FOR CAN, SER, PRO, APD)

/PRO PROFIBUS

24 25
 Servo Motors

BRUSHLESS STEPPER
MOTORS MOTORS

P. 28 P. 29

26 27
 SERVO MOTORS SERVO MOTORS
BRUSHLESS STEPPER

CMZ provides a complete range of top-brand brushless synchronous servo motors. We also offer a range of stepper synchronous servo motors.

The models are available with stall torque from 0,5 to 120 Nm. Number of poles: 8 / 10 / 6 sinusoidal, depending on the model. These are available in 5 sizes with torque from 2,8 Nm to 12 Nm. CMZ STEPLESS technology is applied on our stand alone and nearby
drives, chosen by many customers for their automation projects.
They can be supplied in versions 400 Vac and 230 Vac. Resolver or absolute encoder hiperface connection. They can be supplied with incremental encoder, circular or AMP
connectors, cables (lenght on request) and other optional features to
RPM 1500, 2000, 3000, 4500, 6000. Brake also available. meet all applicative demands.

IP65 standard. IP67 on request.

TECHNICAL TECHNICAL
SPECIFICATIONS SPECIFICATIONS

TRY OUR MOTORS CONFIGURATOR.

CLICK FOR THE PRODUCT FINDER

28 29
 OPERATOR PANELS
HMI

HMI operator panels of PT2 series are full part of CMZ range. PT2 panels are usable with PM PANEL MASTER DESIGNER
development environment (V2.1.9.46 or later versions) very simple
They provide optimized features upon Industry 4.0, IoT (Internet of and intuitive in programming and realizing HMI’s functionalities and
Things) and IIoT (Industrial Internet of Things). GUI (Graphical User Interface).

PT2 series is made of 7 touch screen terminals models from smallest On request we can provide PANEL EXPRESS software based on PC
to biggest, from 4,3” up to 15”. IP66. platform.

They can be connected with CMZ controllers and the main

controllers on the market as well, thanks to standard or dedicated
protocols.

■ IMPROVED SCREEN RESOLUTION

■ WORKING MEMORY 64 MB ALSO ON SMALL MODELS
■ USB HOST FROM 1 TO 2.0 (MAXIMUM SPEED
FOR APPLICATION DOWNLOADING)
■ 5 YEAR LIFE BATTERY
■ 5 COM COMMUNICATION INTERFACES
(4 ONLY ON THE SMALLEST MODEL PT2043 4.3”)

TECHNICAL
SPECIFICATIONS

VERSIONS
model PT2 043 PT2 070 PT2 070 WST PT2 100 PT2 104 PT2 121 PT2 150

size 4.3'' (16:9) 7'' (16:9) 7'' (16:9) 10,1'' (16:9) 10,4'' (4:3) 12,1'' (4:3) 15'' (4:3)

30 31
 FCT640
I/O MODULES

FCT640 master controller can be integrated with a wide selection All modules are very easy to apply, remove and replace.
of componible digital and analog Input/Output modules for the
management of different functions (such as thermo-resistors, Their structure features an ergonomic and easy to handle design,
thermocouples and many more). ensuring simple and user-friendly configurations.

Peripherals
FCT640 is equipped with an internal bus called HBUS which the I/O Quick installation (DIN) and removal.
modules (digital and / or analog) can be connected through. Top reliability in connection.
Space saving also in small cabinets.
Furthermore, I/O modules can be connected also externally with Maintenance reduction.
CANOpen or EtherCAT fieldbus through CMZ TB20 bus couplers. Each channel can be labeled clearly and uniquely.
The modules are IP20.
By using the bus couplers, FCT640 modules are suitable also for
FCT300 and FCT200 controllers.

I/O MODULES AND ACCESSORIES:

■ BUS COUPLERS
■ DIGITAL INPUT MODULES
■ DIGITAL OUTPUT MODULES
■ DIGITAL MIX MODULES
■ ANALOG INPUT MODULES
■ ANALOG OUTPUT MODULES
FCT640 FCT300, FCT200 AXIS MODULE ■ FUNCTION MODULES
I/O MODULES I/O MODULES CPENCA ■ COMMUNICATION MODULES
■ SYSTEM MODULES
P. 33 P. 34 P. 34 ■ ACCESSORIES

VIBRATING FEEDERS CONTROL VIBRATING FEEDERS CONTROL THERMOCOUPLES

CP6V16 CP4PWM CP6TS0
P. 35 P. 35 P. 36

SELECT
THE MODULES

LOAD CELLS ACQUISITION STEPPER MOTOR CONTROL I/O DIGITAL MODULES

SGACQA CPMSG0 CP32D0

P. 36 P. 37 P. 37

32 33
 FCT300 & FCT200 VIBRATING FEEDERS CONTROL
I/O LOCAL MODULES CP6V16

FCT300 and FCT200 master controllers can be extended with a Highest performance in the management of digital Input/Output up CP6V16 is the solution for the management of vibrating feeders.
wide range of local digital I/O modules. They are very easy to apply, to 300 µsec on FCT300 and 1 msec on FCT200, is a distinctive
remove and replace. Many types are available through SMI (Serial feature of CMZ controllers, thanks to the SMI port where the It can manage up to 6 feeders in phase modulation modality.
Management Interface) port. LOCAL_IO board can be connected.
■ Power supply 110-240 Vac 50/60Hz
■ Logic supply 24 Vdc/18Vac
■ 8 optoisolated protected inputs 24 Vdc PNP
THROUGH CMZ DEDICATED BUS COUPLERS TB20, ■ 8 optoisolated protected outputs 24 Vdc PNP 200 mA
THE RANGE OF I/O MODULES FOR FCT300 AND FCT200 CONTROLLERS ■ Port RS232C (optional)
CAN BE FURTHER ENHANCED BY USING FCT640 MODULES
■ 2 analog outputs +/- 10 Vdc 11 bit + sign
(FCT300: BUS COUPLER CANOPEN AND ETHERCAT FIELDBUS.
FCT200: CANOPEN FIELDBUS).

GET MORE
DETAILS

AXIS MODULE VIBRATING FEEDERS CONTROL

CPENCA CP4PWM

CPENCA is the solution for the management of a standard speed CP4PWM is the solution for the control and management of vibrating feeders
reference drive (+/-10 V) operating as a CANopen drive. with independent control from frequency and main voltage.

■ Device profile DS406/DS402 ■ This peripheral can manage up to 4 feeders.

■ 1 incremental encoder input ■ Load setting through PWM technology
■ 1 analog output +/- 10 V 12 bit + sign
■ 6 optoisolated protected inputs 24 Vdc PNP
■ 6 optoisolated protected outputs 24 Vdc PNP 200 mA
■ Power supply 24 Vdc/18Vac

Only for 4CONTROL proprietary environment by CMZ. SEE THE DIFFERENCE BETWEEN
CP6V16 AND CP4PWM

34 35
 THERMOCOUPLES STEPPER MOTOR CONTROL
CP6TS0 CPMSG0

CP6TS0 is the solution for the management of thermocouples. CPMSG0 is the solution for the management of stepper motors control.

■ Power supply: 24Vdc with polarity inversion protection ■ The board is developed for dosing baskets.
■ PT100-PT1000, thermoresistances sensor acquisition ■ It manages 2 stepper motors and a load cell.
■ 6 thermocouples J-K
■ 1 thermoresistance and 4 thermocouples
■ 2 thermoresistances and 2 thermocouples
■ Resolution 16 bit

LOAD CELLS ACQUISITION I/O DIGITAL MODULES

SGACQA CP32D0

SGACQA is the solution for the management of load cells acquisition. CP32D0 is the compact solution for I/O’s digital modules for master controllers.

■ Nominal resolution 24 bit ■ Device profile DS401 version 2.0

■ Unipolar input range ■ 16 optoisolated protected inputs 24 Vdc PNP
■ 16 optoisolated protected outputs 24 Vdc PNP 200 mA
■ Serial port RS232C (optional)

36 37
 ELECTRONIC CAMS

Electronic Cams library comes from our decades of experience in It is also possible to use: CODESYS environment cam editor; tools for
interpolation, to coordinate the movement of some axis (slaves) viewing the electronic cam running SMC_VISU_CamEditor; function
based on the position of another axis or an encoder (master). blocks for the analysis of the profile limits.

The core of this solution is the MC_CAM_REF data structure which This library does not require any license and it is fully usable by
describes the profile of the electronic cam. Functions have been SoftMotion users without any incompatibility, as it is developed with
prepared to manage MC_CAM_REF as input, re-elaborating it open frame approach.
according to the specific needs while calculating a new profile, again
described with MC_CAM_REF.

More features introduced by CMZ allow the modification of even a

single section of the online cam and the use of polynomial fittings for
the creation of particular trajectories.

Motion Libraries CMZ can develop libraries upon your specific project.

CMZ motion libraries are ready-to-use.

They use CODESYS SoftMotion integrating it
with additional functions and function blocks
for multi-axis motion. film
unwinder

film phasing photocell crimper

phasing photocells

filler belt pre-phasing belts phasing belts transport chain unloader belt
film puller

SBD brushless drives

FCT master controller HMI

38 39
 INTERPOLATION & MACISO FLYING SHEAR

Interpolation library consists in a series of functions and function This library requires CODESYS SoftMotion. Fyling shear library allows to realize automatic machines where CMZ flying shear library further allows to:
blocks created by CMZ for CODESYS, for the management of materials are in motion, on which a specific working (cutting, ■ carry out custom-made workings or identified by notches/
interpolation between linear and circular axes on the plane and A further possibility to manage interpolated axes is provided by the punching etc.) has to be applied. incisions on the material
linear interpolation on multiple dimensions. MACISO library developed by CMZ to interpret and execute G-CODE
■ customize the repositioning section of the tool in the final phase
files. This library also allows to manage the processing of the materials
of each working
The interpolation data between the different axes is based on a data both considering the length and notches/incisions on them.
table which describes the points and type of interpolation. MACISO is developed on CODESYS and requires SoftMotion. ■ manage procedures for “blade detachment” and for following the
material during each working.
The position and speed of the material are read by a measuring
The library also offers the possibility to adjust the path of the tool in The ISO interpreter manages the standard interpolation codes G00, wheel combined with the material feeding system, which acts as a
the XY through the radious compensation of the cutter. G01, G02, G03 as well as more advanced functions, such as the master for the handling profile of the machining tools.
customization of stop / start / slowdown points (G28, G29, G27, CMZ can develop libraries upon your specific project.
MDA, VEP etc), tool radius correction (G41, G42) and a variety of
user’s actions (T and M codes).

CMZ can develop libraries upon your specific project.

rotative knife

Load File
ISO File: A:\CODESYS\PLCLOGIC\APPLICATION\Prova.TXT

0 #MAIN
1 PP: product feeder and
2 F100 measurement wheel
3 G01 X0 Y0 Z0
4 G01 X100 Y0 Z100
5 G01 X100 Y100 Z0
6 G01 X0 Y100 Z100
7 G01 X0 Y0 Z0
8 G01 X100 Y0 Z0
9 G03 X0 Y0 I50 J0
10 JMP PP
11 END_MAIN SBD FCT master
brushless controller HMI
Comple OK drives
ISO RUN
HoldExeISO
ExeBkw

cutting tool
material

carriage motor
backward / forward

product feeder and

measurement wheel

SBD FCT master

brushless controller HMI
drives

40 41
 DATA CONNECTION

Data Connection library is a latest generation application for they require the installation of additional HW/SW components
interfacing the factory computer system with the machines (gateways, connectors, etc.) that are expensive and/or difficult to
controllers upon Industry 4.0. configure: for example, the OPCserver/MODBUS gateways need to
be configured while the controllers -having gateway function- must
In Industry 4.0 infrastructures, in particular when creating be programmed.
interconnections with the factory IT systems, a key part is the
integration of the machines into the factory network. To overcome these difficulties, CMZ has developed Data Connection:
a PC software tool very easy to use and configure.
The activities to make possible the data exchange between the
machines (suitably predisposed) and the management software
(MES, ERP …) are not always easy to implement and very often CMZ can develop libraries upon your specific project.

Communication
ERP Enterprise Resource Planning

MES Manufacturing Execution System

Libraries CMZ Data Connection

CMZ offers many libraries Router Router

to allow communications
between the controllers
HMI PLC HMI PLC
and the system devices.
Machine 1 Machine 2

MODBUS MASTER & SLAVE TCP & RTU

CMZ provides the most transversal of communications between

automation systems for its FCT640, FCT300, FCT200 CODESYS
controllers.

Through the MODBUS TCP library, FCT can act as both master and
switch slave on ETHERNET (TCP) basis for all FCTs or on RS232 / 485
(RTU) basis for FCT200 and FCT300 systems.
other MODBUS-TCP
devices

FCT controllers
MODBUS-TCP master/slave

42 43
 FTP SERVER PROFIBUS DP

FTP SERVER is a library that CMZ provides on its range of FCT series of CODESYS master PROFIBUS-DP library is available for CODESYS FCT200 and FCT300 controllers:
controllers. they become slave systems of a PROFIBUS-DP network.

This functionality is part of the system firmware and it is distributed together. The fieldbus is managed as a library; the communication port on the controllers
is single and available as option.
FTP (File Transfer Protocol) ensures the files exchange with the file system included in FCT640,
FCT300, FCT200 controllers.
PROFIBUS-DP

PLC

FTP other PROFIBUS-DP

devices

FCT200 - FCT300 CODESYS

PROFIBUS-DP

FCT controllers FCT controllers

FTP clients FTP server

FTP client

WEB SERVER
ETHERNET IP
Web Server library allows the communication of one or more clients with the FCT series controllers (FCT640, FCT300, FCT200) by
using internet.
ETHERNET-IP library is available for CODESYS FCT300 controllers:
they become slave systems of an ETHERNET-IP network.
For data transmission, the HTTP protocol is used and it is based on TCP network protocols.

The fieldbus is managed as a library; the communication port on the controllers

Through this library it is possible to create web pages with HMI functions for machines with CMZ FCT Codesys controllers.
is single and available as option.

Ethernet IP

PLC internet
clients

other ETHERNET-IP
devices

FCT300 CODESYS FCT controllers

ETHERNET-IP web server

CMZ can develop libraries upon your specific project. CMZ can develop libraries upon your specific project.

44 45
 FIELDBUS BRIDGE

Fieldbus Bridge CODESYS library allows FCT640, FCT300, FCT200 controllers to be used as a
bridge for communication between SDsetUP (configuration and calibration program for CMZ drives)
and the drives, eliminating the need for a point-to-point connection.

SD SET UP

FCT controllers

Utility Libraries
CMZ offers several utility
EtherCAT CANopen

libraries with function blocks

useful for developers.

NODES UTILITIES
Nodes Utilities is a CODESYS library that allows the controllers to From CMZ controllers FCT640, FCT300, FCT200 (CODESYS) to the
manage directly the download update of the drives. drives of any type (stand alone, integrated, nearby) such as the CMZ
ones of SBD, LBD, IBD, NBD, SVM series.
Through this library it is easy and fast to update:
■ firmware This ensures considerable advantages in maintenance, with no need
for further components.
■ parameter files

BASIC UTILITIES
Basic Utilities library provides a set of function blocks to help developers in writing the program in
CODESYS more easily.

This library offers FNCs and FBs specific for this purpose.

CMZ can develop libraries upon your specific project.

46 47
 HFFS & VFFS
PACKAGING MACHINES

Applicatives
CMZ offers complete software packages for
ready-to-go motion control, as the result of our
decades of experience in specific applications.
CMZ Sistemi Elettronici provides its specialized competence in developing motion control solutions for a wide range of packaging
machines, along the entire industrial process including loading, weighing, labelling, end line.

CMZ solutions for HFFS horizontal packaging machines include the software package:

■ Software Applicatives ready-to-use and easily configurable providing, in one shot, all motion control features and inputs for managing
completely a multi-axis automatic packaging machine. The applicatives can be integrated with other applications already in use by the
manufacturer.

■ Software Libraries granting a pre-settled machine configuration while minimizing the commissioning set up, or developed by using CMZ
completely customized functions for axis control.

Through our advanced and consolidated skills in automation, we set long-standing collaborations with an important number of manufacturers
of automatic machines and system integrators worldwide.

Our sales and technical team is at disposal to support you in every step of your new project.

WATCH THE VIDEO 3D

48 49
 MULTIHEAD & LINEAR
WEIGHERS

Development
Environments
CMZ Sistemi Elettronici provides its specialized competence in developing motion control solutions for a wide range of dosing & weighing
automatic machines, along the entire industrial process.

CMZ solutions for multihead and linear weighers include the software package such as:

■ Software Applicatives ready-to-use and easily configurable providing, in one shot, all motion control features and inputs for managing
completely a weigher machine. The applicatives can be integrated with other applications already in use by the manufacturer.
■ Software Libraries granting a pre-settled machine configuration while minimizing the commissioning set up, or developed by using CMZ
completely customized functions for axis control.

Through our advanced and consolidated skills in automation, we set long-standing collaborations with an important number of manufacturers
of automatic machines and system integrators worldwide.

Our sales and technical team is at disposal to support you in every step of your new project.

WATCH THE VIDEO 3D

50 51
 CODESYS GEM DRIVE STUDIO

CODESYS is the leading non-proprietary IEC 61131-3 automation Besided the controllers, also CMZ drives (SBD, IBD, NBD, LBD, GEM Drive Studio GDS is the development environment This software can be configured with different levels, easily adapting
software for the engineering of control systems. SVM, ISD) are open to CODESYS and can therefore be used with to manage LBD and EASY servo drives: to the different users’ expertise.
different CANopen and/or EtherCAT masters using this development
Through CODESYS, CMZ controllers (FCT640, FCT300, FCT200) environment. ■ configuration It also provides many tools for the drives configuration, tuning and
are open to all CODESYS users worldwide taking advantage of monitoring.
■ parametrization
the wide variety of services, engineering techniques and libraries All CMZ software libraries are also based on CODESYS: they use
provided by CODESYS development environment. SoftMotion integrating it with additional functions and function ■ tuning
blocks for multi-axis motion control. ■ monitoring

by using RS232 or a centralized connection via fieldbus.

SD SET UP
SD SetUP is the development environment to manage all CMZ SD SetUP combines different functions:
servo drives (stand alone, integrated, nearby):

■ configuration
■ Instant monitor of the main variables of the system, but also of
secondary variables
PANEL MASTER DESIGNER
■ parameterization System configuration (such as: configuration of digitals I/O
modules, maximum speed/ acceleration range)
■ tuning
■ programming ■ Updating of parameters and firmware PM PANEL MASTER DESIGNER is the development environment PM Designer is a free software package.
■ Auto-tuning and dedicated tuning of current loops, speed and for CMZ operator panels HMI of PT2 (current series) and PT
position models (previous series). In addition CMZ can also provide PANEL EXPRESS runtime software
by using the RS232 serial connection or a centralized connection
based on PC platform.
through a fieldbus (when the master controller is a controller of CMZ ■ Oscilloscope for the analysis of variables
It is very intuitive, simple and powerful: the perfect solution to create
FCT series). ■ Tools for the testing of basic movements (Function Generator). your HMI projects.

With SD setup it is also possible to edit end debug the programs You can:
written in IEC61131 type Structured Test.

■ program all the functionalities of the panels

■ easily download all CMZ available software applicatives
■ realize the GUI Graphical User Interface.

52 53
 ONE PARTNER
FOR ALL YOUR NEEDS

Service
CMZ provides the “complete package” for motion control solutions.

Hardware, Software, Service: these represent our integrated proposal for machine builders and system integrators worldwide.

Our focus is to be the ONE PARTNER for our customers, offering full customizable solutions for their motion control needs.
Everything can be supplied directly by one company: CMZ.

■ HARDWARE
controllers, servo drives and motors, peripherals, operator panels.

■ SOFTWARE
ready-to-use and customized libraries, applicatives, development environments.

■ SERVICE

ENGINEERING & CO-DESIGN

Our technical teams (hardware and software) operate side by side with your technical designers, supporting them in the development
of automatic machines specifically made according to your needs and parameters.

REMOTE TECHNICAL ASSISTANCE

Our technical Customer Service area is dedicated to support you in pre and after sales, following you step by step for secure and fast
systems configurations.

MAINTENANCE CONTRACTS AND PROGRAMS

You can enhance your aftersale operations by including scheduled actions regularly applied, in aim to keep your automatic machine running
at highest performance.

REVAMPING
Do you have an old machine to revamp?
We can give advice, know-how, cost effective solutions.

REPAIRS

54 55
 CMZ, A COMPANY OF
AUTOMATION PARTNERS SOGA ENERGY TEAM

OUR SALES NETWORK IS WORLDWIDE

Be our new automation partner
Contact [email protected]

CMZ is part of Soga Energy Team industrial group since 2017.

Soga Energy Team is headquartered in Northern-East Italy in Montecchio Maggiore (Vicenza hinterland) and operates worldwide
in 85 countries within power generation, motion & control through 3 companies located in Italy (Soga S.p.A, CMZ Sistemi Elettronici S.r.l)
and Croatia (Sincro d.o.o) and 5 brands: SOGA, SINCRO, AGROWATT, SOGAENERGIES, CMZ.

Owned and managed by the Soga family today in its second generation, the Group develops and manufactures motors, alternators, controllers
and drives 100% Made in Europe:

■ Asynchronous electric motors | SOGA

■ Synchronous & Asynchronous alternators & Rotating welders | SINCRO
■ PTO tractor-driven generators | AGROWATT
■ Permanent magnet, Hybrid and Special generators | SOGAENERGIES
■ Electronic systems for industrial automation | CMZ

Besides a range including over 850 standard models of rotating electrical machines among the most diversified and complete in our industry,
the Group’s portfolio extends to customized executions and the development of new special projects, for creating products with great
technical innovative content.

sogaenergyteam.com

56 57
 CMZ SISTEMI ELETTRONICI SRL

Via dell’Artigianato 21
31050 Vascon di Carbonera (TV)
Italy
+39 0422 447411
[email protected]

CMZ reserves the right to change the data in order to update or improve its products without prior notice

GENERAL CATALOGUE - May 2022 Rev 01.2022 cmz.it