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2E Control Suggested Questions

This document contains 10 multiple choice questions related to industrial process control. Each question has parts a, b, and c related to control system components, principles of operation, and comparisons of different sensor types. The questions cover topics such as feedback and feedforward control, PID control, transducers, governors, safety systems, programmable logic controllers, and temperature, pressure, level, and flow sensors. Strength levels and time durations are provided for each question.

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Shawqi Assi
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0% found this document useful (0 votes)
27 views9 pages

2E Control Suggested Questions

This document contains 10 multiple choice questions related to industrial process control. Each question has parts a, b, and c related to control system components, principles of operation, and comparisons of different sensor types. The questions cover topics such as feedback and feedforward control, PID control, transducers, governors, safety systems, programmable logic controllers, and temperature, pressure, level, and flow sensors. Strength levels and time durations are provided for each question.

Uploaded by

Shawqi Assi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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SIMPLE

Q1 20 marks
a- State the basic differences between feedback and feed forward control?
5 marks
b- Explain with simple sketch types of control system response? 6marks
c- In non leaner controller explain two step (on off) with dead zone controller?
State the advantages of this system? 9marks
Strength (a- 70 %, b-40 %, and c-30%) answer durations 10 minutes
Q2 20 marks
a- Explain the meaning of proportional control in terms of the relationship between the
error signal and the control signal, driving the relations between correction action
(valve spindle movement v or m) and (e)? 9marks
b- Explain the reason for use the reset controller and its unit? 5 marks
c- Explain the reason for use of rate (derivative) controller and its unit? 6marks

Strength (a- 50%, b-40%, and c-60%) durations 15 minutes


Q3 20 marks
a- Explain the basic operations of electro pneumatic transducer? 9 MARKS
b-Explain the basic principle of variable inductance transducer? 8 MARKS
c-Explain the basic principle of thermocouple as temperature sensors? 3 marks
Strength (a- 50%, b-40 %,) durations 15 minutes
Q4 20 marks
A- Reference linear control action state the main features of good and effective Controller
state the term of controller can achieve each feature? 6 marks
B- 1- Define the meaning of proportion band?. 4mark
2- Explain the effect of adjusting the range of P.B showing the effects of too wide P.B, too
narrow PB and correct PB? 6 MARKS
c- Explain why offset will occur in a control system, with proportional control only? 4
marks
Strength (a-40%, b- 30 % , and c – 80%) answer durations 15 minutes

Q5 20 marks
a- Explain the basic principle of fuel oil temperature viscotherm for modern engine and
state the required routine maintenance? 10marks

B- Draw a block diagram of steering gear controller and state the basic Protections
system? 10 marks

Strength (a-50%, b-60%) answer durations 15 mints

Q6 20 marks
a- State three type of machinery speed governors, explain with simple drawing, or block
diagram one of them? 8 marks
b- State the advantages of digital governor? 6 marks
C- State three types of prime mover speed sensors, explain one of them? 6marks
Strength (a- 50%, b- 60%, and c- 80 %) answering durations 15 minutes
Q7 20 marks
a- State the mean safety arrangement for main switch board? 6 marks
b- State the mean alarms/shut down safety of diesel generator prime mover? 6marks
c- State the advantages of plc over wire hard ware controller? 8 marks
Strength (a- 50%, b- 60%, and c- 70 %) answering durations 15 minutes
Q8
a- Explain the basic principle of RTD and explain the advantages and disadvantages of RTD?
10 marks
b- Explain the basic principle of Thermister state it advantages and features? 5 marks

C- Strain gage considered malty purpose sensor applications for measuring deferent variables
discus this mutters and give some examples? 5marks

Strength ( a- 60 %, b- 40 %, c- 80 %) durations 15 minutes


Q9 20 marks
a- Explain the following control expression? ------------ 10 marks 2 each

1 - Proportional Band PB”

2- Transducer

3- Off set,

4- Tolerance
5 - Integral action time

b- State the advantages of auto data logging? 10 marks

Strength (a- 60 %, b- 40 %) durations 15 minutes

AVARAGE
Q1 20 marks
a- Explain why do we need efficient processes control system - ? 10 marks
b- Explain the following expression? 10 marks
1- Final control element
2- Manipulating value
3- Controller value
4- Set value
5- Process value

Strength (a-70%, b-60%) durations 15 minutes


Q2 20 MARKS
a- Explain the basic principle of deferential transformer as comparator? 7marks
b- What is the meaning of inverse transducer? 3 marks
c- Explain the meaning of active transducer, and passive transducer & give examples?
10 marks
Strength (a- 50%, b- 70 % and c 80%) answer durations 10 minutes

Q3
a- Explain with simple sketch the basic principle of level (air /nitrogen) bubbler system?
10 marks
b- Give examples of applications? 5 marks
C- Describe the effects of varying liquid temperature or pressure on level indication from a
differential pressure transmitter? 5 marks
Strength (a- 40%, b- 50%, and c- 80 %) answer durations 15 minutes
Q4 20 marks
a- State types of (FCE/ actuators)? 8 marks
b- Reference valve coefficient and the relations between valves flow rate and the valve
travel of closer member (valve lift) state most three common valve characteristic and
draw a simple sketch showing those types? 6 marks
c- Explain how can we achieve the valve objective as FCE to soot the controller process
requirements? 6 marks
Strength (a-30%, b-70% and c- 50%) answer durations 10 minutes

Q5
a- Define the following control expression from the relations of corrective action and error
point view----- 10 marks 2 each
1 - Proportional Band “PB”

2- Reset action controller,

3- Off set action controller,

4- Rate action controller

5-Integral action time “Ti”


b- State the effect of integral time (Ti) in the control process output by simple sketch If the Ti
small, when Ti large and optimum Ti time?
6 marks
c- What are the corrections units for integral controller and derivative controller?
4 marks
Strength (a-40%, b- 30 %, and c -60 %) answer durations 10 minutes

Q6
a -Draw a simple sketch of casket jacket water cooling system and explain the principle of
operations? 8 marks
B-Draw a simple sketch of three terms boiler level controller and explain the basic principle of
the system? 8 marks
C- In the above boiler controller with high power/demand extra two term controller added
can explain the other two elements which added to make boiler with 5 elements
controller? 4 marks
Strength (a-40%, b- 30 %, and c -60 %) answer durations 10 minutes

Q7
a -Draw a simple drawing of electro hydraulic speed governor? 8 marks
b -State types of engines speed rpm sensing devices? 6 marks
c -compare between magnetic pickups sensor and proximity sensing props?
6 marks
Strength (a-80%, b- 60%, 80 %) answer durations 15 minutes

Q8
A-Reference logic gate
a) Draw circuit diagram and the truth table for a two input NAND gate
N OR? 8 marks
b) Reference programmable logic controller, what are following abbreviation stands for?
12 marks
1- CPU
2- RAM
3- EEROM
4- DOUPLE WARD SYSTEM
5- LONG WARD SYSTEM
6-PLC
Strength (a-60%, b- 60%) answer durations 15 minutes
Q9
a- State the essential requirements for unattended machinery spaces
(Designated “UMS “vessel)? 8 marks
b- State the advantages of data logging? 6 marks
c- State the mean feature of good and effected controller give example
of controller term that can achieve each feature ? 6 marks
Strength (a- 40%, 50%, 60 %) answer durations 15 minutes

Q10-
a- Find the output of the following circuit, write the Boolean algebraic expressions and the
true table ? 12 mark

x y F(X,Y)

b- State Advantages of PLC over wire hard ware controller ?


STRONG
Q1
a-Explain the manual tuning “readjusting” of three terms controllers PID?
9marks
b -Draw closed / open control loop and put all terms (S.V, C.V, M.V
PV, and DISTURBANCE in it location, states the main different between them?
11marks
Strength (a-50%, 60%) answer durations 15 minutes
Q2
a- Draw a simple sketch of thermo couple and explain the basic principle?
11mark
b- Many types of industrial measurements are actually inferred from pressure, state these
types? 9 marks
Strength ( a- 50%, and b 80%) durations 10 minutes
Q3
a- Compare between RTD temperature sensors and thermocouples? 8 marks
b- New RTD temperature sensors are usually wired by three weirs system (Wheatstone
bridge gage) draw a simple sketch & explain why we are using such arrangements and
what are the advantages? 12 marks
Strength ( a- 50%, b 90%) durations 15 minutes
Q4
a- Explain how orifice /venture devices generate a differential pressure signal?
State the abnormality effect on the flow measurement of process with vapors
formation in the throat, clogging of throat by foreign material, and orificewear down of
b- Explain the basic principle of magnetic flow sensors? 5 marks
C- Compare between RTD and Thermister temperature sensors? 5 marks
Strength (a- 70 %, b- 60 %,c -70 %) answer durations 15 minutes
Q5
a- In the following control response drawing, what do we mean by Td, Tr, Tp, and Ts ? 8
marks

M
set value Tr
50% Ts

Td Tr Tp Ts

TIME

b- Reference above design Criteria State the required controller term required for? 6 marks
1- Reducing /eliminate deviations &off set?
2- Reducing the magnitude of overshooting and off set?
3-Reducing the Td, Tr, Tp and Ts
c- State types of signals used in sensing/transmitting and control processes? 6marks
Strength (a- 40%, b- 60%,c- 80%) answer durations
Q6
a- Explain the main goal of process controller tuning?
b- State 4 type of advanced control technique other than PID controller?
c- Explain the manual tuning of PID controller?
Strength (a- 60%, b- 60%,c- 70%) answer durations

Q7
a- Draw a simple sketch of pneumatic PI controller and explain the basic principle of
operations? 20 MARK
Strength 80 % answer durations 15 minutes

Q8
A-what do mean by process time lag? 6MARKS
B- What are the factors affected process time lags? 8MARKS

C-what is the mean goal of control loop tuning? 8MARKS

Strength (a- 40%, b- 60%,c- 70%) answer durations


Q9
a- Reference Ziegler Nichols continuous cycling tuning Explain Continuous Cycling Method to
adjust following controller P,PI, PID setting? 20 marks

Strength (80%) answer durations 15 minutes

Q10
a-What is a First Order Process? 4 marks
b-What is Process Dead Time? 4 marks
c- What is the Process Time Constant? 6 marks
d-Explain how the relations between above times effect Controllability of a
Process? 6 marks
Strength (a- 60%, b- 60%,c- 70%,d-60%) answer durations

Q11
a- draw a simple block diagram of electronic bridge control system stating the locations of
each components in W. House, ECR and local control? 10

b-Explain the following electronic bridge control system features and alarms? 10 marks
1- Critical speed avoidance
2- Slow turning feature
3- Air/ fuel limits
4- air start failure
5- speed program
Strength (a- 70%, b- 90 %) answer durations 20 minutes
Q12
a- Electronic caterpillar engine with EMUI fuel system operations govern by
four basic types of sensors state these types give practical example of each?
8marks
b- Explain how the ECM control engine speed and metering fuel? 7 marks

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