M F Ashby Materials Selection in Mechanical Design50

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3.

2 The Families of Engineering Materials 33

Steels
Cast irons
Al-alloys
Metals
Cu-alloys
Zn-alloys
Ti-alloys
PE, PP, PET,
Aluminas PC, PS, PEEK
Silicon carbides PA (nylons)
Ceramics Composites Polymers
Silicon nitrides Sandwiches
Polyesters
Zirconias Hybrids Phenolics
Segmented structures Epoxies
lattices
foams

Isoprene
Soda glass Neoprene
Borosilicate glass Butyl rubber
Glasses Elastomers
Silica glass Natural rubber
Glass-ceramics Silicones
EVA

FIGURE 3.1
The menu of engineering materials. The basic families of metals, ceramics, glasses, polymers, and
elastomers can be combined in various geometries to create hybrids.

common: similar properties, similar processing routes, and, often, similar


applications.
Metals are stiff. They have relatively high elastic moduli. Most, when pure,
are soft and easily deformed. They can be made strong by alloying and by
mechanical and heat treatment, but they remain ductile, allowing them to
be formed by deformation processes. Certain high-strength alloys (spring
steel, for instance) have ductilities as low as 1%, but even this is enough
to ensure that the material yields before it fractures and that fracture,
when it occurs, is of a tough, ductile type. Partly because of their ductility,
metals are prey to fatigue and of all the classes of material, they are the
least resistant to corrosion.
Ceramics, too, have high moduli, but unlike metal, they are brittle. Their
“strength” in tension means the brittle fracture strength; in compression
it is the brittle crushing strength, which is about 15 times greater. And
because ceramics have no ductility, they have a low tolerance for stress
concentrations (like holes or cracks) or for high-contact stresses (at
clamping points, for instance). Ductile materials accommodate stress
concentrations by deforming in a way that redistributes the load more
evenly, and because of this, they can be used under static loads within a
small margin of their yield strength. Ceramics cannot. Brittle materials
always have a wide scatter in strength, and the strength itself depends on

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