SYLLABUS OF SEMESTER SYSTEM

FOR THE TRADE OF

MACHINIST
SEMESTER PATTERN

Under

Craftsmen Training Scheme (CTS)

(Two years/Four Semesters)

Revised in
2014

By
Government of India
Ministry of Labour & Employment (DGE&T)
 GENERAL INFORMATION

1. Name of the Trade : MACHINIST

2. N.C.O. Code No. : 835.10
3. Duration of Craftsmen Training: Two years (Four semesters each of six months duration).
4. Power norms : 20 KW
5. Space norms : 130 Sq.mt
6. Entry Qualification : Passed 10th Class with Science and Mathematics under
10+2 system of Education or its equivalent
7. Trainees per unit : 15
8a. Qualification for Instructors : Degree in Mechanical Engineering from recognized
university with one year post qualification experience in
the relevant field
OR
Diploma in Mechanical Engineering from recognized
Board of Technical Education with two years post
qualification experience in the relevant field

OR
NTC/NAC in the Trade of “Machinist” with 3 years post
qualification experience in the relevant field.
8b. Desirable qualification : Preference will be given to a candidate with Craft
Instructor Certificate (CIC).
Note:
(i) Out of two Instructors required for the unit of 2(1+1), one must have
Degree/Diploma and other must have NTC/NAC qualifications.
(ii) Instructor qualification for WCS and E.D, as per the training manual.

9. For Employability Skills:- One contract/part time / guest faculty for Generic module
i) MBA/ BBA with two years experience OR Graduate in Sociology / Social Welfare / Economics with
Two years experience OR Graduate / Diploma with Two years experience and trained in Employability
Skills from DGET institutes
AND
Must have studied English / Communication Skills and Basic Computer at 12th / Diploma level and above
OR
Existing Social Study Instructors duly trained in Employability Skills from DGET institutes
Distribution of training on Hourly basis:
Total Trade Trade Work shop Engg. Employability Extra
hours practical theory Cal. &Sc. Drawing skills curricular
/week activity
40Hrs. 25 Hrs. 6 Hrs. 2 Hrs. 3 Hrs. 2 Hrs. 2 Hrs.
 COURSE INFORMATION
1. Introduction:

§ This course is meant for the candidates who aspire to become a professional machinist.
2. Terminal Competency/Deliverables:
After successful completion of this course the trainee shall be able to perform the following skills
with proper sequence:
1. The trainees work as a semi-skilled worker in industry.
2. The trainees can be able to work as basic fitter, can operate and able to perform various operation
drilling, shaping, slotting, planer, lathe, milling, grinding
3. The trainees can be able to do simple programming & operate CNC machine.
4. knowledge of Technical English term used in industry.

3. Employment opportunities:

On successful completion of this course, the candidates shall be gainfully employed in the
following industries:
1. Production & Manufacturing industries.
2. Service industries like road transportation and Railways.
3. Ship building and repair
4. Infrastructure and defence organisations
5. In public sector industries like BHEL, BEML, NTPC, etc and private industries in India & abroad.
6. Self employment

4. Further learning pathways:

· On successful completion of the course trainees can pursue Apprenticeship training in the reputed
Industries / Organizations.
· On successful completion of the course trainees can opt for Diploma course (Lateral entry).
· On successful completion of the course trainees can opt for CITS course.
 SYLLABUS FOR THE TRADE OF MACHINSIT
First Semester
(Semester Code no. MCN - 01)
Duration : Six Month
Week Trade Practical Trade Theory
No.
1. Importance of trade training, List of tools Importance of safety and general
& Machinery used in the trade. precautions observed in the in the
Health & Safety: Introduction to safety industry/shop floor. All necessary guidance
equipments and their uses. Introduction of to be provided to the new comers to
first aid, operation of Electrical mains. become familiar with the working of
Industrial Training Institute system
Occupational Safety & Health including stores procedures. Soft Skills: its
Importance of housekeeping & good importance and Job area after
shop floor practices. completion of training. Introduction of
Health, Safety and Environment First aid. Operation of electrical mains.
guidelines, legislations & regulations as Introduction of PPEs. Introduction to 5S
applicable. Disposal procedure of waste concept & its application.
materials like cotton waste, metal Response to emergencies eg; power failure,
chips/burrs etc. Basic safety introduction, fire, and system failure.
Personal protective Equipments(PPE):-
Basic injury prevention, Basic first aid,
Hazard identification and avoidance, safety
signs for Danger, Warning, caution &
personal safety message.
Preventive measures for electrical
accidents & steps to be taken in such
accidents.
Use of Fire extinguishers.
2. Identification of tools & equipments as per Hand tools and its importance, steel rule, Try
desired specifications for marking & square, chisel, surface gauge and care &
sawing( Hand tools , Fitting tools & maintenance, Hacksaw frame, blades.
Measuring tools)
Selection of material as per application
Visual inspection of raw material for
rusting, scaling, corrosion etc., Marking
out lines, gripping suitably in vice jaws,
hack sawing to given dimensions, sawing
different types of metals of different
sections.
3. Chipping flat surfaces and grinding various Classification and types of chisels, files &
angles to chisels, filing flat surface. uses, vices - its constructions and uses.
Grooving with Hammer and chisel. Hammers and its types. Related safety.
4. Filing Flat surfaces, Uses of marking tools, Marking block, Steel rule, and calipers-
Punch, Try square & basic measuring different types and uses. Combination set-
tools, caliper, steel rule. its components and uses.
5. Filing flat surfaces, checking with steel Hacksaw blade, Hacksaw frame and its
rule and Try square. Hack sawing. types. Drill bits- parts, Types & uses.
6&7 Marking and Drilling holes on flat pieces. Introduction to Hand Taps & Dies and their
Tapping as per simple drawing. types, applications, care and maintenance.
Familiar with tap and drill size, Thread
Terminology.

8. Filing Tee shape job. Forging tools, its importance and types
such as tongs, swage block, anvil etc.
9. Filing flat type polygon. Heat treatment process Annealing,
Normalising, Tempering, Hardening, case
hardening and its importance. Use of
vernier caliper and its parts, construction,
principle & reading, use & care.
10. Fitting male and female square piece to Outside micrometer, its types and
close limit. Application of vernier caliper construction, parts, reading use, care and
in making job. maintenance.
11. Fitting male and female square piece to Study about Depth gauge, micrometers
close limit. Application of vernier caliper and dial test indicator - their parts and
in making job. construction.
12. Introduction to Shaping machine and its Introduction of shaper, types classification,
construction. Setting of strokes, tools, job General principles of power transmission
on table machining of Rectangular block, on shaping mechanism.
steps, with the use of Basic tools. Safety
points to be observed while working on a Shaping parts, construction use of parts,
shaper. quick return mechanism ratio etc.
Setting of vice, setting of block on vice
checking accuracy.
13. Shaping Hexagonal, Rectangular block as Various tools of shaping machine and their
per sketch checking with caliper & steel angles and importance of angles.
rule, angle protractor.
14. Shaping “V” blocks with slides, Various methods of holding jobs, use of
measurement of ‘V’ groove with vernier clamps, nuts & bolts V- blocks, angle
bevel protractor, measurement of slots by plates shaping operations, their importance.
vernier caliper with 0.02 mm accuracy.
15. Shaping Tee slots, shaping angular Tool head - its parts and application,
surfaces. function of each part of tool head.

16. Cutting of external keyway on shaper. Shaping tools and types. Speed, feed, depth
of cut.
17. Shaping concave & convex surface with Surface finish as per ISI system.
use of tee slot tools, form tools.

18. General introduction to slotting. Safety Slotter-principle, construction, details,

points to be observed while working on a driving mechanism, quick return motion
slotter. and speed ratio. Safety precaution
comparative study with a shaping machine.
Classification of slotting machine.
19. Slotting a rectangular job checking and Job holding devices-vice, clamps, V-block,
measuring with gauges & precision parallel block etc.
 measuring instruments.
20. Slotting square and hexagon internal and Slotting tools different types of work tool
external. Slotting a double ended spanner. angles comparison of tool shape with that of
shaper
21. Practice on slotting key ways on pulley- Use of tool with holder for internal operations.
Internal and external slotting irregular Precautions to be observed during slotting
shaped jobs having curved surfaces. internal operations.

22. Slotting internal operations. Introduction to coolant & lubricant-

Slotting concave and convex surfaces. difference between them, types and uses of
each.
Use of circular marks on the table for
slotting curves.
23-25 Revision

26 Examination
 SYLLABUS FOR WORKSHOP SCIENCE AND CALCULATION
SEMESTER-I

Week No Workshop Science and Calculation

- Introduction to Iron and Steel. Differences in Iron & steel.

1
- Introduction to Property and uses of C.I. and wrought Iron.
2
- Iron and steel properties and uses.
- Properties and uses of plain carbon steel and alloy steel.
3
- Properties and uses of non ferrous metals and alloys Fraction and decimal -
4
conversion fraction decimal and vice-versa.
- Properties and uses of copper, zinc, lead, tin, aluminum.
5
- Composition, properties and uses of brass, bronze, solder, bearing material, timber,
6-7
rubber etc.
- System of units, British, metric and SI units for length, area, volume capacity,
8 weight, time, angle, their conversions.
- Effect of alloying elements in the properties of C.I. & steel.
- Unit of temperature for & related problems. Standard & absolute temp.
9
- Mass, volume, density, weight, sp. Gravity & specific weight. S.I. M.K.S. and
10-11
F.P.S. units of force, weight etc. their conversion to related problems.
- Inertia, rest and motion, velocity and acceleration.
12
- Types of forces, its units and Weight calculation.
13
- Revision & Test
14 - Power and roots Factor, Power base exponents number. Multiplication and division
of power and root of a number. Square root of number and problems.
- Heat & temperature, thermometric scales, their conversions.
15
- Work energy and power, their units and applied problems.
16-17
- Percentage, changing percentage to decimal and fraction and vice versa. Applied
18-19
problems.
- Problem on percentage related to trade.
20
- Different types of loads, stress, strain, modulus of elasticity. Ultimate strength,
21
different types of stress, factor of safety, examples.
- Ratio & proportion- Ratio, finding forms ratio proportions, direct proportion and
22
indirect proportion. Application of ratio and proportion & related problems.
Revision
23-25
Examination
26
 SYLLABUS FOR ENGINEERING DRAWING
SEMESTER-I

Week Engineering Drawing

No

1-2 - Engineering Drawing-- introduction to Engg. Drawing and its importance.

3 - Use of drawing instruments –Drawing of straight, inclined and curved lines.
4 - Exercise on linear and angular measurements.
5 - Types of lines their meaning & application as per BIS SP: 46-2003.
- Simple conventional symbols for material and parts as per BIS SP: 46-2003.
6-7
- Geometrical construction of rectangles, square, circles.
8 - Geometrical construction of polygon and ellipse, parabola & hyperbola.
9 - Geometrical construction of involutes, oval, and helix.
- Free hand sketching of straight lines, rectangles, circles, square, polygons,
10-11
ellipse.
- Standard printing style for letters and numbers as per BIS : SP: 46-2003 using
12
stencils
- Free hand sketching of simple geometrical solids, cube, cone, prism, cylinder,
13
sphere, pyramids.
14 - Scales- Types & its use.
- Revision & Test
15
- Construction of diagonal scale.
- Simple dimensioning technique, size and location, dimensions of parts, holes
16
angles, taper, screw etc. as per BIS SP: 46-2003.
- Transferring measurements for linear, angular, circular dimensions form the
17 given object to the related free hand sketches using different measuring
instruments.
18-19 - Pictorial drawings, isometric drawings of simple geometrical solids.
20 - Oblique/orthographic projection of simple geometrical solids.
- Orthographic drawings: Application of both the first angle and third angle.
21
Isometric drawing of simple machined & casting blocks.
22 - Free hand sketches of trade related hand tools and measuring tools.
23-25 Revision
26 Examination
 SYLLABUS FOR EMPLOYABILITY SKILLS
SEMESTER-I
1. I.T. Literacy
Hours of Instruction : 20 Hrs. Marks Allotted : 20

Computer - Introduction, Computer and its applications, Hardware and peripherals,

Switching on and shutting down of computer.
WINDOWS - Basics of Operating System, WINDOWS, The user interface of Windows
OS, Customizing Windows Operating System, Create, Copy, Move and
delete Files and Folders, Use of External memory like pen drive, CD, DVD
etc, Use of Common applications.
MS office - Basic operations of Word Processing, Creating, opening and closing
Documents, use of shortcuts, Creation and Editing of Text, Formatting the
Text, Printing document, Insertion & creation of Tables.
- Basics of Excel worksheet, understanding basic commands, creating simple
worksheets, understanding sample worksheets, use of simple formulas and
functions, Printing of simple excel sheets
INTERNET - Basic of Computer Networks (using real life examples), Definitions of Local
Area Network (LAN),Wide Area Network (WAN), Internet, Concept of
Internet (Network of Networks), Applications of Internet : Browsing,
Searching, Emailing, Social Networking
WEB Browser - Meaning of World Wide Web (WWW), Search Engines with examples,
Web Browsing, Accessing the Internet using Web Browser, Downloading
Web Pages, Printing Web Pages
- Information Security and antivirus tools, Do’s and Don’ts in Information
Security, Awareness of IT – ACT, Importance of information security and
IT act, types of cyber crimes.
2. English Literacy
Hours of Instruction: 15 Hrs. Marks Allotted : 15

Pronunciation - Phonetics and pronouncing simple words.

Listening - Interpreting conversation and discussions related to everyday life,
Responding to spoken instructions in order to carry out requests and
commands.
Speaking - Asking and answering simple questions in English to describe people,
things, situations and events.
Reading - Reading and interpreting simple sentences, forms, hoardings, sign boards
and notices.
Writing - Writing sentences with simple words, reply to everyday office
correspondence,
- Writing CV & simple application forms.
3. Communication skill
Hours of Instruction: 15 Hrs. Marks Allotted : 15
Communication Skills - Definition, Effective communication, Verbal communication, Use of right
words, Non verbal communication, Body Languages.
Motivation - Self awareness, Goal setting, Career planning, Values and Ethics
Time management - Managing time effectively through planning
Facing Interviews - Appearance and behaviour in an interview, Do’s and don’ts
Behavioural Skills - Attitude, Problem Solving, Thinking Skills, Confidence building
 Second Semester
(Semester Code no. MCN - 02)
Duration : Six Month

Week Trade Practical Trade Theory

No.
1 Introduction of planing machines, Introduction to Planing M/c. parts, types,
Adjustment of stroke, setting of tool, vice constructions, details of Driving mechanism of
on planer table machining of rectangular planer, quick return motion etc.
block on planer. Safety points to be
observed while working on a planer.

2 Planing angular, Horizontal, vertical Tool head of planer its construction and various
operations, planning Dovetail. function of each part v- block, clamps, bolts,
step block and other holding devices.

3 Planing of various key ways (open & Cutting tools for Planer - their material and
blind). Types of operation, concave & types. Templates, gauges, their fixtures and
convex surface i.e. goose neck clamp. vices.

4 Planing V Block machining of planer Hydraulic mechanism of planer their

gauge. advantages, disadvantages.

5 Planing male & female dovetail, grinding Dovetail measurement external and internal by
of tools, checking with Vernier bevel vernier bevel protractor.
protractor & roller methods. Checking of Dovetail by roller method.
6 Introduction to lathe. Holding of round job Introduction to lathe. Its types, engine lathe
in an independent chuck and truing it. construction, detail function of parts size and
Holding the tool in a tool post, centering specification. Safety points to be observed
the job with the tool. Facing & drilling. while working on a lathe.
7 Parallel turning between centers, parting Lathe tools their angles & uses. Driving
off, chamfering using roughing, finishing mechanism, speed and feed mechanism & lathe
and parting off tools. accessories.
8 Holding the job in jaw chuck truing, Chucks-different types of job holding devices
centering facing. Step turning on lathe and advantages of each type. Mounting
undercutting, knurling drilling and boring. and dismounting of chucks.
9 Taper turning by offset method checking Taper introduction, types and uses.
of the taper with precision instruments. Calculations of tapers. Measurement of taper
Taper turning by swiveling compound rest, by sine bar and slip gauges.
setting the compound rest to correct
degree, checking the tool height, clamping
the saddle for no longitudinal movement,
checking up with precision instruments.
10&11 Cutting V thread external and internal in a Different thread forms their related dimensions
lathe. Checking up with screw pitch gauge. and calculations screw cutting in a lathe.
Cutting square thread external & internal Measurement of threads by three wire methods.
on a lathe.
 12 Introduction to milling machine, Milling machine importance of milling
demonstration on working principle, machine, types and specification of milling
setting of job, setting of cutter in arbor, machine, driving and feed mechanism of
setting of vice on table. Safety points to be milling machine.
observed while working on a milling
machine.
13 Sequence of milling six faces of a solid Classification & different types of milling
block. Checking the accuracy with the cutters & their use. Parts and nomenclature.
help of try-square scribing block and
vernier height gauge.
14 Step milling using side and face cutter Vernier height gauge construction, graduations
checking with micrometer. vernier setting & reading, vernier bevel
protractor, construction graduation setting and
reading. Care and maintenance of vernier
height gauge and bevel protractor.

15 Straddle and gang milling operations Different milling operations plain-face, angular,
including up-milling and down milling. form, slot, gang and straddle milling etc. Up
Milling concave and convex surfaces. and down milling.Different types of milling
attachments and their uses.
16 Introduction to indexing head types, Indexing-introduction & types. Indexing head-
setting and aligning of indexing head with constructional details, function of indexing
reference to job on milling machine. plates and the sector arms. Calculation for
various types of indexing.
17 Milling square and hexagonal job by -do-
simple indexing method.
18 Milling dovetail and ‘T’slots both male Gear introduction, use and type. Elements of a
and female matching each other. Milling spur gear. Gear tooth of each forms types,
Rack of straight teeth. merits and demerits of each. Spur gear
calculations, curves and their uses.
19 Milling of spur gear having even and odd Selection of gear cutter type and form & various
number of teeth. methods of checking gear and its parts.
20 & Introduction to grinding machine surface Grinding machine introduction types,
21 grinder, cylindrical grinder. Driving and specification, their parts and functions & uses.
feed mechanism, job holding devices Safety points to be observed while working on
mounting of wheels. Wheel balancing & a Grinding machine. Types of Abrasives and
truing. Grinding of parallel and stepped their uses, Glazing and loading of wheels.
jobs. Dressing of grinding wheels. Explain the importance and necessity of
quality.
22-23 Implant training / Project work (work in a team)
24-25 Revision
26 Examination
 SYLLABUS FOR WORKSHOP SCIENCE AND CALCULATION
SEMESTER-II

Week No Workshop Science and Calculation

- Simple machines-principle, velocity ratio, mechanical advantage, efficiency,

1-2
related problems.
- Algebraic symbols, fundamental algebra operations, sign and symbols used in
3
algebra, coefficient terms, and unlike terms.
- Algebraic addition, sub traction, multiplication and division.
4
- Simple machines like winch pulley and compounding axle etc.
5
- Calculation of tap hole sizes for internal threads and blank size for cutting
6-7
external threads.
- Factors and equations: Algebraic formula and solving simple equations.
8
- Factors and different types of factorization (LCM, HCF).
9
- Equations simple simultaneous equation.
10
- Simple simultaneous equation.
11
- Application, construction and solution of problems by equation.
12
- Atmospheric pressure, pressure gauge, gauge pressure and absolute pressure and
13-14
their units.
- Simple problems on multiplication, division, power and root using calculator.
15
- Power and exponent. Laws of exponent.
16
- Relation between specific gravity and density simple experimental determination.
17
- Geometry: Fundamental geometrical definition- angles and properties of angles,
18
triangles, and properties of triangles.
- Pythagoras theorem, properties of similar triangles.
19-20
- Revision.
- Definition and units of torque. Pythagoras theorem, properties of similar
21 triangles.
- Revision.
22-23 Implant training / Project work (work in a team)
24-25 Revision
26 Examination
 SYLLABUS FOR WORKSHOP SCIENCE AND CALCULATION
SEMESTER-II

Week No Workshop Science and Calculation

- Simple machines-principle, velocity ratio, mechanical advantage, efficiency,

1-2
related problems.
- Algebraic symbols, fundamental algebra operations, sign and symbols used in
3
algebra, coefficient terms, and unlike terms.
- Algebraic addition, sub traction, multiplication and division.
4
- Simple machines like winch pulley and compounding axle etc.
5
- Calculation of tap hole sizes for internal threads and blank size for cutting
6-7
external threads.
- Factors and equations: Algebraic formula and solving simple equations.
8
- Factors and different types of factorization (LCM, HCF).
9
- Equations simple simultaneous equation.
10
- Simple simultaneous equation.
11
- Application, construction and solution of problems by equation.
12
- Atmospheric pressure, pressure gauge, gauge pressure and absolute pressure and
13-14
their units.
- Simple problems on multiplication, division, power and root using calculator.
15
- Power and exponent. Laws of exponent.
16
- Relation between specific gravity and density simple experimental determination.
17
- Geometry: Fundamental geometrical definition- angles and properties of angles,
18
triangles, and properties of triangles.
- Pythagoras theorem, properties of similar triangles.
19-20
- Revision.
- Definition and units of torque. Pythagoras theorem, properties of similar
21 triangles.
- Revision.
Implant training / Project work (work in a team)
22-23
24-25 Revision
26 Examination
 SYLLABUS FOR ENGINEERING DRAWING
SEMESTER-II

Week Engineering Drawing

No

1 - Simple sketches of trade related hand tools & measuring instruments

2 - Introduction to Orthographic Views and its advantages.
- Orthographic drawings, application of both the first angle and third angle.
3-4 Method of representing the drawings for simple and complex machine parts,
exercises with dimensions.
- Standard method of sectioning as per BIS: SP: 46-2003. Exercises for different
5 sectional views on the given orthographic drawing of machine part, castings etc.
- Orthographic drawings in first angle projection.
6 - Orthographic drawings in the first angle projection.
7-9 - Orthographic drawings in the third angle projection
- Standard method of sectioning as per BIS. SP: 46-2003. Exercises for different
10-11
sectional views on the given orthographic drawing of machine parts, casting etc.
- Conversion of isometric, oblique drawings to orthographic drawings and vice-
12-14 versa. Related problems such as ‘V’ block oriented by various machining
operations etc.
- Method of representing the drawings for simple and complex machine blocks
15
given for exercises with dimensions.
16 - Reading of production drawing including machining symbol, GD&T.
- Surface development of simple geometrical solids like cube, rectangular block,
17-18
cone, pyramid, cylinder, prism etc.
- Interpretation of solids and conventional application of intersectional curves on
19-20 drawing.
- Solution of NCVT test paper (preliminary) Revision.
21 - Sketches for bolts, nuts, screws and other screwed members.
22-23 Implant training / Project work (work in a team)
24-25 Revision
26 Examination
 SYLLABUS FOR EMPLOYABILITY SKILLS
SEMESTER-II
1.Entrepreneurship skill
Hours of Instruction: 10 Hrs. Marks Allotted : 10
Business & Consumer Types of business in different trades and the importance of skill,
Understanding the consumer, market through consumer behavior,
market survey, Methods of Marketing, publicity and advertisement
Self Employment Need and scope for self-employment, Qualities of a good
Entrepreneur (values attitude, motive, etc.), SWOT and Risk
Analysis
Govt Institutions Role of various Schemes and Institutes for self-employment i.e.
DIC, SIDBI, MSME, NSIC, Financial institutions and banks.
Initiation Formalities Project Formation, Feasibility, Legal formalities i.e., Shop Act,
Estimation & Costing, Investment Procedure - Loan Procurement -
Agencies - banking Process
2.Environment Education
Hours of Instruction : 10 Hrs. Marks Allotted : 10
Ecosystem Introduction to Environment, Relationship between Society and
Environment, Ecosystem and Factors responsible for destruction.
Pollution Pollution and pollutants including liquid, gaseous, solid and
hazardous waste.
Energy Conservation Conservation of Energy, re-use and recycle.
Global warming Global warming, climate change and Ozone layer depletion.
Ground water Hydrological cycle, ground and surface water and treatment of
water.
Environment Right attitude towards environment, Maintenance of in-house
environment.
 3.Occupational Safety, Health & Environment
Hours of Instruction : 10 Hrs. Marks Allotted : 10
Safety & Health Introduction to Occupational Safety and Health and its importance at
workplace
Occupational Hazards Occupational health, Occupational hygiene, Occupational Diseases/
Disorders & its prevention
Accident & safety Accident prevention techniques- control of accidents and safety
measures
First Aid Care of injured & Sick at the workplaces, First-aid & Transportation
of sick person
Basic Provisions Idea of basic provisions of safety, health, welfare under legislation
of India
4.Labour Welfare Legislation
Hours of Instruction : 10 Hrs. Marks Allotted : 10
Welfare Acts Benefits guaranteed under various acts- Factories Act,
Apprenticeship Act, Employees State Insurance Act (ESI), Payment
Wages Act, Employees Provident Fund Act, The Workmen’s
Compensation Act
5.Quality Tools
Hours of Instruction : 10 Hrs. Marks Allotted : 10
Quality Meaning of quality, Quality Characteristic
Consciousness
Quality Circles Definition, Advantage of small group activity, objectives of Quality
Circle, Roles and Functions of Quality Circles in organisation,
Operation of Quality Circle, Approaches to Starting Quality Circles,
Steps for Continuation Quality Circles
Quality Management Idea of ISO 9000 and BIS systems and its importance in maintaining
System qualities.
House Keeping Purpose of Housekeeping, Practice of good Housekeeping.5S
Principles of Housekeeping: SEIRI – Segregation, SEITON –
Arrangement, SEISO – Cleaning, SEIKETSU – maintenance of
Standards, SHITSUKE - Discipline
 Third Semester
(Semester Code no. MCM - 03)
Duration : Six Month

Week
Trade Practical Trade Theory
No.
Checking of alignment of lathe Turning of taper by taper turning attachment
centers and their adjustments. Center advantages and dis-advantages taper
drilling, step turning between centers calculations.
01 recessing and chamfering &
measurement with vernier caliper.
Taper turning by taper turning
attachment.
Cutting square threads (left & right Screw cutting on a lathe. Terms relating
hand) on a lathe-checking with threadscrew thread major/ minor diameter pitch
02 gauge-grinding of tool and setting inand lead of the screw, depth of thread
correct position. simple gear train and compound gear train
change gears for fractional pitches.
1. Cutting multi-start V thread Difference between single and multi-start
on lathe. threads-their uses merits and demerits.
03 Broach - its types and uses.
2. Cutting key way broaches.

Cutting ACME threads (Male and Square thread its form and calculation of
04 female) on a lathe. Lead screw. depth, core dia, pitch dia. Acme thread its
forms use and calculations.

Cutting acme threads on lathe (Male Square threads-its forms and calculations of
05 and female). depth, core dia, pitch dia, Acme threads-its
forms, use and calculations.
Turning of irregular jobs using face Face plate- its construction safety
06
plate. Balancing the face plate. precaution in holding jobs on face plate.
Exercise on use of pillar drill in Pillar drill machine constructional details,
drilling, counter sinking, counter functions of parts. Application of pillar drill.
boring. Spot facing and use of spot Radial drills function parts etc. Reamer-
07 facing tools. parts, types, uses.
Further practice of drilling of Radial Special tools – use and precautions to be
drills. Practice of reaming on drilled observed for shaping internal keyways
holes. dovetails & ‘T’ slots.
‘T’ slots cutting in shaping machine. Various material for single point cutting
tools, tipped tools, their brazing and
08
grinding process. Tool angles and their
effect on cutting various materials.
Cross Dovetail cutting on shaper. Cutting speed, feed, depth of cut for
09
slotting, shaping and time calculation.
Shaping cross dovetails mating jobs Checking of dovetail grooves with vernier
10 male and female. caliper and roller. Their calculations and use
of sine bar, slip gauge and dial test
 indicator.
Shaping of casting jobs, using angle Properties of metals general idea of
plate, jack and clamps. Machining of physical, mechanical properties of metals,
11 complex shaped intricate casting. colour, weight, hardness toughness,
malleability, ductility their effect on
machine ability.
Grinding of form tools and shaping Use of radius gauges and template.
12 of convex and concave surfaces. Introduction to jigs and fixtures. Types and
uses.
Machining of profiles on a slotting Interchangeability – Limit, Fit, Tolerances
13 machine. Slotting of a double ended and allowances.
spanner.
Machining of internal spline and Introduction and their indexing process on a
14 external spline on slotter uses to slotter by its rotary table graduations.
match each other.
Cutting external and internal sprocket Form tool for slotting machines. Calculation
15 teeth on slotting machine, use of for spur gear in relation to graduation of
rotary table. circular table.
Slotting regular & irregular job and Calculation for cutting sprocket.
16
contours and sprockets.
Planing long jobs having ‘T’ slots Tool setting for dovetail use of relevant tool
17 and dovetail grooves. and their grinding process. Alignment of
long jobs with precision instruments.
Setting and planing multiple jobs at a Hydraulic transmission in machine tool- its
time. advantages and application hydraulic
18 system of a planer. Use of planer gauge for
setting tool and template for profile
checking.
Boring a cast block on a vertical Vertical milling machine its parts,
milling machine, measurement of construction, method of boring in a vertical
19
bore size. milling. Difference between horizontal and
vertical milling machine.
Milling hexagonal hole on a plate by Elements of milling cutter Rake angle,
20 attachment. primary, secondary and clearance angles,
lead etc.
Demonstration of marking system of Selection procedure of grinding wheels.
Grinding wheels. Different Tool and Abrasives its types Bonds, Grade Grit,
Cutter grinding practices on Tool & structure, different shape of wheels and
Cutter grinding m/c. their uses. Inside micrometer, Principle,
21 Milling tongue and groove on a construction graduation reading both in
mating job. Checking with precision English and metric system gauge types and
instruments and gauges. uses.

22-23 Implant training / Project work (work in a team)

24-25 Revision
26 Examination
 SYLLABUS FOR WORKSHOP SCIENCE AND CALCULATION
SEMESTER-III

Week No Workshop Science and Calculation

- Revision of 1st year course.

1
- Heat and temperature, thermometric scales their conversions.
2
- Rectangle, square, Rhombus, parallelogram and their properties.
3
- Circle and properties circle: regular polygons.
4
- Application of geometrical to shop problems.
- Forces definition.
5-6
- Compressive, tensile, shear forces and simple problems.
- Temperature measuring instruments. Specific heats of solids & liquids, quantity of
7
heat.
- Heat loss and heat gain, with simple problems.
8
- Mensuration: Plain figures-triangles, square, rectangle, parallelogram.
9
- Mensuration : Plain figures-segment and sector of circle, ellipse, fillets.
10
- Plain figures. Trapezium, regular polygons, circle, hollow circles.
- Mensuration: Solid figures: Prism, cylinder, pyramid, cone.
11
- Solid figures: frustum of a cone, sphere, spherical segment.
- Material weight and cost problems related to trade.
12
- Trigonometry: trigonometric ratios, use of trigonometric table.
13
- Area of triangle by trigonometry.
14
- Finding height and distance by trigonometry.
15
- Application of trigonometry in shop problems.
16
- Industrial visit.
- Application of trigonometry in shop problems.
17-18
- Levers-definition, types and principles of levers.
19-20
- Mechanical Advantage, velocity ratio and mechanical efficiency.
21
22-23 Implant training / Project work (work in a team)

24-25 Revision

26 Examination
 SYLLABUS FOR ENGINEERING DRAWING
SEMESTER-III

Week Engineering Drawing

No

1 - Revision of first year topics.

2 - Machined components and surface finish symbols.
- Screw thread, their standard forms as per BIS, external and internal thread,
3
conventions on the features for drawing as per BIS.
4 - Sketches for bolts, nuts, screws and other screwed members.
5 - Sketching of foundation bolts and types of washers.
6 - Standard rivet forms as per BIS.
7 - Riveted joints-Butt & Lap.
8-9 - Sketches of keys, cotter and pin joints.
10-11 - Sketches for simple pipe, unions with simple pipe line drawings.
- Concept of preparation of assembly drawing and detailing. Simple assemblies &
12 their details of trade related tools/job/exercises with the dimensions from the
given sample or models.
13 - Single Tool post for the lathe with washer and screw.
14 - Details and assembly of Vee-blocks with clamps.
15 - Details and assembly of Vee-blocks with clamps.
- Details of assembly of shaft and pulley.
16
- Industrial visit.
17 - Details1 of assembly of shaft and pulley.
18 - Details of assembly of bush bearing.
19 - Details of assembly bush bearing.
20 - Details of assembly of a simple coupling.
21 - Sketching of different gear wheels and nomenclature.
22-23 Implant training / Project work (work in a team)
24-25 Revision
26 Examination
 Fourth Semester
(Semester Code no. MCN - 04)
Duration : Six Month

Week Trade Practical Trade Theory

No.
01. Demo of parts of CNC machining CNC technology basics: Difference between
center – control switches, console CNC and conventional lathes. Advantages and
buttons and machines specifications disadvantages of CNC machines over
(spindle power, axes traverse, conventional machines. Schematic diagram of
etc.).Demonstration of machine parts CNC system. Axes convention. Working of
- bed, spindle motor and drive, tool parts explained using multimedia CNC teach
changer, axes motors and ballscrews, ware. Parts shown on machine.
guideways, LM guides, console,
electricals, coolant system, hydraulic
system, chip conveyor. Working of
parts explained using multimedia
CNC teach ware. Parts shown on
machine.
02. CNC part programming with simple Programming – sequence, formats, different
exercises and various programming codes, canned cycles. Absolute and
codes. Practice on CNC machine incremental programming. Tool nose radius
simulator. compensation (G41/42). Cutting tool materials,
cutting tool geometry – insert types, holder
types, insert cutting edge geometry. Cutting
parameters - cutting speed, feed rate, depth of
cut. Process planning, tool selection and cutting
parameters selection. Explained using
multimedia CNC teachware and CNC machine
simulator.
03-04 CNC machining center operation in Program execution in different modes like
various modes: jog, single block, single block, manual and auto. Tool and work
auto, MDI, edit, etc. Program entry. offsets setting. Prepare various programs as per
Setting of tool offsets, entry of tool drawing. Concepts taught using multimedia
radius. CNC teach ware.
Practice on CNC machine simulator.
05-06 Program and cut parts on CNC Surface finish. Surface roughness related BIS
machining center with face milling, symbols
contour milling with tool radius
compensation, pocket milling,
drilling, peck drilling,
countersinking, tapping operations
using canned cycles for hole
operations. First 80 % of the practice
is on CNC machine simulator,
followed by 20 % on machine.
07. Prepare different types of Importance of Technical English terms used in
 documentation as per industrial need industry –(in simple definition only)Technical
by different methods of recording forms, process charts, activity logs, in required
information formats of industry, estimation, cycle time,
productivity reports, job cards
08-09 Milling cylindrical cutter. Spiral introduction, type and elements.
Difference between helix & spiral. Difference
between R.H. and L.H. helix
10-11 Milling end mill/drum cam. Spiral-lead, helix angle and calculation. Cam
Introduction development and use.
12 Cutting face cam. Use of proper cutting speed and feed for various
metals. Calculation for the machining time,
machining allowances. Lubricant/coolants and
various ways of their application.
13. Cutting a plate cam with angular Cam-lobe, lead setting of dividing head,
setting Calculation.
14. Milling gears by differential Vernier gear tooth caliper, its construction and
indexing, Measuring the teeth with a application in checking gear tooth.
vernier gear tooth caliper.
15. Milling spline (external) Milling Introduction to broaching methods of milling
straight fluted Reamer. splines. Its calculations and selection of cutters.
16. Milling a helical groove in a vertical Spiral milling lead, pitch, helix angle R.H. and
milling machine. Milling a slab mill L.H. swiveling the table in relation to the helix
cutter. Milling twist drill. angle, selection of cutter for spiral milling.
Calculations for spiral milling.
17. Milling a drum cam. Milling a plate Cam-types, application in modern m/c. tools, its
cam. special advantages, manufacturing process,
calculation for milling a drum cam.
18. Milling helical gears. Cutting bevel Helical gear introduction elements and
gears on a milling machine by using calculation. Introduction geometry and uses of
bevel gear cutter. bevel gears. Quality control types of variation,
causes of variation, measurement of testing,
gear & error.
19. Milling a rack. Milling face cam. Introduction to rack, its use & application. Rack
cutting attachment, calculation for linear pitch,
circular pitch, Gear ratio, Indexing movement,
etc
20. Cutting worm and worm wheel on a Introduction, geometry and use of worm and
milling machine, gashing and worm wheel.
finishing.
21. Cutting graduations on a steel rule on -do-
milling machine. Use of tolly cutter.
22-23 Implant training / Project work (work in a team)
24-25 Revision
26 Examination
 SYLLABUS FOR WORKSHOP SCIENCE AND CALCULATION
SEMESTER-IV

Week No Workshop Science and Calculation

- Centre of gravity, simple experimental determination, stable, unstable & neutral

1-2
equilibrium, simple explanation
- Friction- co-efficient of friction. Simple problem related to friction.
3
- Magnetic substances- natural and artificial magnets.
4
- Method of magnetisation. Use of magnets.
5
- Electricity & its uses. Electric current-positive & negative terminals.
6
- Use of fuses and switches, conductors and insulators.
7
- Simple electric circuits, simple calculations.
8
- Simple calculation based on Ohm’s law.
9
- electrical insulating materials.
- Transmission of power by belt, pulleys & gear drive.
10-11
- Calculation of Transmission of power by belt pulley and gear drive.
- Read images, graphs, diagrams –bar chart, pie chart.
12-13 - Graphs: abscissa and ordinates, graphs of straight line, related to two sets of varying
quantities.
- Stress, strain, Hooks law, ultimate strength, factor of safety definitions and
14
problems on them.
- Mechanical properties of metals.
15-16
- Heat treatment and advantages.
- Basic Electronic: Introduction to wiring symbols, units, resistor, capacitor and
17
inductor.
- Solution of NCVT test papers.
18-21
22-23 Implant training / Project work (work in a team)

24-25 Revision

26 Examination
 SYLLABUS FOR ENGINEERING DRAWING
SEMESTER-IV

Week Engineering Drawing

No

1-2 - Details and assembly of simple hand – vice.

3-4 - Blue print Reading. Simple exercises related to missing lines.
- Simple exercises relating missing symbols.
5-6
- Missing views
7-10 - Simple exercises related to missing section.
11-12 - Sketching of different types of bearings and its conventional representation.
- Solution of NCVT test.
13
- Basic electrical and electronic symbols
14 - Study of drawing & Estimation of materials.
15-16 - Solution of NCVT test papers.
17 - Solution of NCVT test papers.
18-21 - Revision
22-23 Implant training / Project work (work in a team)
24-25 Revision
26 Examination
 TRADE: MACHINIST
LIST OF TOOLS & EQUIPMENTS FOR 15 TRAINEES

A : TRAINEES TOOL KIT:-

Sl. No. Description Qty
1 Steel rule 30 cm graduated both in English & Metric units 16 nos
2 Outside spring caliper 150 mm 8 nos.
3 Inside spring caliper 150 mm 8 nos.
4 Hermaphrodite caliper 150 mm 8 nos.
5 Divider spring 150 mm 8 nos.
6 Centre Punch 100 mm 8 nos.
7 Hammer B.P. 0.5 kg. 16 nos
8 Cold chisel flat 25 x 200 mm 16 nos
9 File flat bastard 300 mm 16 nos
10 File flat 2nd cut 250 mm 16 nos
11 File flat smooth 200 mm 16 nos
12 Engineers screw driver 16 nos
13 Combination Plier 150 mm 16 nos
14 Safety glasses 16 nos

B: Tools, Instruments and General Shop Out fits

15 Surface plate 400 mm x 400mm grade 1 no.

16 Table for surface plate 900 x 900 x 1200 mm 1 no.
17 Marking off table 1200 x 1200 x 900 mm high 1 no.
18 Scribing block universal 300 mm 2 nos
19 V- Block 100/7 – 80 – A 2 nos
20 Try square 300 mm 2 nos
21 Outside spring caliper 200 mm 2 nos
22 Divider spring 200 mm 2 nos
23 Inside spring caliper 200 mm 2 no.
24 Straight edge steel 1 meter 1 no.
25 Straight edge steel 500 mm 1 no.
26 Steel tape 2 meter in case 1 no
27 Steel rule 60 cm graduated both in English & Metric units 2 nos
28 Sprit level 2V 250, 05 meter 1no
29 Hammer B.P. 800 gms. With handle 4 nos
30 Screw driver, heavy duty 300 mm with handle 4 nos
31 Hammer lead 1 kg. 2 nos
32 Spindle blade screw driver 100 mm 4 nos
33 Allen Hexagonal keys 2.5 to 12 2 sets
34 Spanner D.E. series 2 (set of 7 pieces) 6 sets
35 Adjustable spanner 300 mm 2 nos
36 Reduction sleeve Morse 1-1, 3-1, 4-1, 4-2, 5-1, 5-2, 6-1, 2 nos each
37 Angle plate size 200 x 100 x 200 mm 2 nos
38 Angle plate adjustable 250 x 150 x 175 mm 2 nos
39 Solid parallels in pairs (different sizes) in Metric 12 pairs
(assorted)
40 Oil Can pressure feed 500 mg. 6nos
41 Oil stone 150 x 50 x 25 mm 2nos
42 Number drills H.S.S. (parallel shank) 1set
43 Twist drills 3 mm to 13 mm in step of 0.5 mm (parallel shank) 2set
44 Drill Chuck 0.20 with taper shank 1no
45 Centre drill A 1 to 5 2set
46 Grinding wheel dresser (diamond) 1no
47 Grinding wheel dresser Huntington type 2 nos.
48 Clamps C 100 mm 2nos
49 Clamps C 200 mm 2nos
50 Tap and Die set in box metric pitch (6 mm to 12 mm) 1set
51 Drill H.S.S. taper shank (6 mm to 12 mm in step of 0.5 mm) 2set
nd
52 File flat 2 cut 250 mm 4nos
53 File flat smooth 200 mm 4nos
nd
54 File Half round 2 cut 250 mm 4nos
55 File triangular smooth 200 mm 4nos
56 Needle file set 1no.
nd
57 File square 2 cut 250 mm 4nos
58 Reamer 6 mm to 25 mm by 1 mm 1set
59 Reamer adjustable 10 mm to 15 mm by 75 mm 1set
60 Tool bits H.S.S. 6 mm square 1 Dozen
61 Tool bits H.S.S. 10 mm square 1 Dozen
62 Tool bits holder (Armstrong) L.H 4nos
63 Tool bits holder (Armstrong) R.H. 4nos
64 Assorted tools and bit holders for lathe, shaper, slotter & planner in As required
different shapes and sizes
65 Hacksaw frame adjustable 250-300 mm with blades 2nos
66 Table chuck 75 mm jaw swivel base 1no
67 Machine vice 200 mm swivel base 4nos
68 Machine vice 160 mm swivel base 2nos
69 Hand vice 50 mm jaw 2nos
70 Radius turning attachment 1no
71 Angle turning attachment 1no
72 Compound angle vice (standard sine) 1no
73 Universal vice 150 mm 1no
74 Universal table angle plate 1no
75 Shaper tool holder turret type 2nos
76 Base chuck for slotter 1no
77 shaper indexing center 1no
78 Knurling tools (set of 3) straight and diamond 1each
79 Plier cutting 200 mm 2nos
80 Carbide tipped tools of different sizes and shapes (throw away tips) 2sets
81 Hand hammer 1 kg. With handle 2nos

C : Milling Cutters

Sl No. Name & Description of Cutters Quantity

1 Cylindrical cutter 63 x 90 bore dia 3nos

2 Cylindrical cutter 80 x 90 bore dia. 3 nos
3 Side and face cutter dia 80 x 8 2 nos
4 Side and face cutter dia 160 x 10 3 nos
5 Side and face cutter dia 100 x 12 2 nos
6 Side and face cutter dia 160 x 16 2 nos
7 Side and face cutter dia 200 x 20 3 nos
8 Side and face cutter dia 100 x 10 2 nos
9 Equal angle cutter 450/100 2 nos
10 Equal angle cutter 600/100 2 nos
11 Equal angle cutter 900/100 2 nos
12 Double angle unequal cutter 50 x 12 x 550 2 nos
13 Double angle unequal cutter 50 x 12 x 600 2 nos
14 Double angle unequal cutter 50 x 12 x 700 2 nos
15 Double angle unequal cutter 50 x 12 x 750 1 no
16 Single angle cutter 63 x 18 x 450 RH 1 no
17 Single angle cutter 63 x 18 x 450 LH 1 no
18 Single angle cutter 63 x 18 x 600 RH 1 no
19 Single angle cutter 63 x 18 x 600 LH 1 no
20 Slitting Saw cutter Ø 75 x 3 X Ø 27 mm 2 nos.
21 Slitting Saw cutter Ø 100 x 6 X Ø 27 mm 2 nos.
22 Shell End Mill Ø 50 x 36 x Ø 22 (preferably inserted tip type) 2 nos.
23 Shell End Mill Ø 75 mm x 50 x Ø 22 (preferably inserted tip 2 nos.
type)
24 Parallel shank end mills Ø6, Ø10 and Ø 16 are (double fluted), 4 nos. each
Ø 20 mm & Ø 25mm (four fluted)
25 ‘T’ slot cutter with parallel shank- Ø 17.5 x 8 mm width x dia. 2 nos.
of shank 8 mm
26 Concave Milling cutter Ø 63 x 6 radius x Ø 27 mm 1 nos.
27 Convex Milling cutter Ø 63 x 6 radius x Ø 27 mm 1 nos.
28 Disc type form milling cutter (involutes form -2 module, 20° 1 set
pressure angle)

D : MEASURING INSTRUMENTS

Sl No. Name & Description of Instruments Quantity

1 Micrometer outside 0-25 mm 4 nos

2 Micrometer outside 25-50 mm 2 no
3 Micrometer outside 50-75 mm 1 no
4 Micrometer depth gauge 0-200 mm 1no
5 Digital micrometer 0-25 mm 1 no
6 Direct reading vernier caliper 0- 300 (direct reading with dial) 1no
7 Digital vernier caliper 0- 300 mm 1 no
8 Vernier height gauge 250 mm 1 no
9 Vernier gear tooth caliper 1no
10 Combination set with 300 mm rule 2 sets
11 Vernier bevel protractor with 150 m blade 1 no
12 Bevel gauge 200 mm 1 no
13 Telescopic gauge 13 mm to 300 mm 1set
14 Sine Bar 200 mm 1 no
15 Dial test indicator with magnetic gauge type 1 grade A with 1 no
magnetic base
16 Center gauge 600 1 no
 17 Slip gauge set (normal set) metric (for the whole institute) 1 set
18 Screw pitch for metric pitches (25-6 mm) 2 sets
19 Radius gauge metric set (1-6 mm) 1 set
20 Limit plug gauges 5 mm to 25 mm by 2.5 mm 1 set
21 Ring gauges 5 mm to 25 m by 2.5 mm (GO & NO GO) 1 set
22 Taper gauge M.T. No. 1, 2, 3, 4 & 5 1 set
23 Feeler gauge 1 no
24 Planer gauge standard size 1 no
25 Magnifying glass 75 mm 2nos

E : FURNITURE

Sl No. Name & Description Quantity

1 Steel lockers for 12 trainees 1no

2 Steel chair for Instructor 1 no
3 Steel table for Instructor 1 no
4 Work bench for Fitters with 2 vices of 100 mm jaw 1no
5 Steel cup board 180 x 90 x 45 mm 1 no
6 Steel cup board 120 x 60 x 45 cm 1no
7 Black board with easel 1 no
8 First Aid Box 1 no

F : General Machinery Shop outfit

Sl No. Name & Description of Machine Quantity

1 Shaping machine 450 mm stroke (motorized) with all 2 nos
attachments
2 Shaping machine 315 mm stroke (hydraulic) with all 1 no
attachments
3 Double column planer 1500 x 1000 x 1000 (motorized) with all 1no
attachments
4 Slotter 180 mm stroke (motorized) with all attachments 1no
5 Lathe general purposes all geared height of centers 150 mm to 3 nos.
below Between centers 1200 mm supplied with 4 jaw chuck,
Taper turning attachment, steadies etc. and set of lathe tools
6 Tool and cutter grinder 250 mm to admit 450 m between center- 1 no
fully motorized work head supplied with tool rest of different
types table clamps and other attachments.
 7 Drilling machine pillar 20 mm capacity 1 no
8 Radial drill 1200 mm area motorized with tapping attachment 1no
9 Silicon carbide grinder for carbide tipped tools 1 no.
10 Double ended Pedestal Grinder with 178 mm wheels(one fine 1 no.
and one rough wheel)
11 Milling machine universal horizontal Table Length x width 2 nos.
1350 x 310 mm (motorized) with all attachments such as .
a. Universal head
b. Vertical head
1. Slotting attachment
2. Rack cutting attachment
3. Rotary table
4. Dividing head
5. Adaptors, arbors and collects etc. for straight shank and
mill from 3 mm to 30 mm

12 Milling machine plain type horizontal Table Length x width 1no

1350 x 310 mm (motorized) with all attachments
13 Milling machine vertical Table Length x width 1 no
1350 x 310 mm (motorized) with all attachments
14 Surface grinding machine wheel dia. 180 mm (or near) 1 no
reciprocating table, longitudinal table traverse 200 mm (or near)
fitted with adjustable traverse stop.
Full motorized supplied with magnetic chuck 250 mm x 120 mm
diamond tool holder set of spanner, grease gun etc.
15 Cylindrical grinder 1 no
Max. grinding length 300 mm
Height of centre 130 mm
Max. distance between centers 340 mm
16 CNC machining center with minimum specifications spindle 1 No.
power 5.5 / 3.7 kW, X-Y-Z traverses 300-250-250 mm., 6 tool
ATC. Preferably with a popular controller like Fanuc, Siemens,
etc.
17 Multimedia teachware for CNC technology and interactive CNC 11 users.
machine simulator with console emulator software of popular
control system makes : Fanuc, Siemens, Mitsubishi, etc. 1 for
faculty, 10 for students
18 CNC milling tools assorted 1 set

19 CNC hole machining tools assorted 1 set

21 LCD projector / large screen TV 1 no.

NOTE
1. No addition items are required to be provided to the batch working in the second shift except the items
under trainees lockers.
2. Items marked @ are not required to be provided for any additional batches.
3. The specification of a number of item, in the list have been given as per I.S. Other items should also
be procured according to I.S. specification, if available.
4. Training should be imparted on forging heat treatment by utilizing the existing facilities where-ever
available.
 LIST OF TRADE COMMITTEE MEMBERS

Sl. Name & Designation Organization Mentor Council

No. Sh/Mr/Ms. Designation
Members of Sector Mentor council
1. A. D. Shahane, Vice-President, Larsen & Tourbo Ltd., Chairman
(Corporate Trg.) Mumbai:400001
2. Dr. P.K.Jain, Professor IIT, Roorkee, Roorkee-247667, Member
Uttarakhand
3. N. Ramakrishnan, Professor IIT Gandhinagar, Gujarat-382424 Member
4. Dr. P.V.Rao, Professor IIT Delhi, New Delhi-110016 Member
5. Dr. Debdas Roy, Asstt. NIFFT, Hatia, Ranchi-834003, Member
Professor Jharkhand
6. Dr. Anil Kumar Singh, NIFFT, Hatia, Ranchi-834003, Member
Professor Jharkhand
7. Dr. P.P.Bandyopadhyay IIT Kharagpur, Kharagpur- Member
Professor 721302, West Bengal
8. Dr. P.K.Ray, Professor IIT Kharagpur, Kharagpur- Member
721302, West Bengal
9. S. S. Maity, MD Central Tool Room & Training Member
Centre (CTTC), Bhubaneswar
10. Dr. Ramesh Babu N, Professor IIT Madras, Chennai Member
11. R.K. Sridharan, Bharat Heavy Electricals Ltd, Member
Manager/HRDC Ranipet, Tamil Nadu
12. N. Krishna Murthy CQA(Heavy Vehicles), DGQA, Member
Principal Scientific Officer Chennai, Tamil Nadu
13. Sunil Khodke Bobst India Pvt. Ltd., Pune Member
Training Manager
14. Ajay Dhuri TATA Motors, Pune Member
15. Uday Apte TATA Motors, Pune Member
16. H B Jagadeesh, Sr. Manager HMT, Bengaluru Member
17. K Venugopal NTTF, Peenya, Bengaluru Member
Director & COO
18. B.A.Damahe, Principal L&T Institute of Technology, Member
L&T Institute of Technology Mumbai
19. Lakshmanan. R BOSCH Ltd., Bengaluru Member
Senior Manager
20. R C Agnihotri Indo- Swiss Training Centre Member
Principal Chandigarh, 160030
Mentor
21. Sunil Kumar Gupta (Director) DGET HQ, New Delhi. Mentor
Members of Core Group
22. N. Nath. (ADT) CSTARI, Kolkata Co-ordinator
23. H.Charles (TO) NIMI, Chennai. Member
 24. Sukhdev Singh (JDT) ATI Kanpur Team Leader
25. Ravi Pandey (V.I) ATI Kanpur Member
26. A.K. Nasakar (T.O) ATI Kolkata Member
27. Samir Sarkar (T.O) ATI Kolkata Member
28. J. Ram Eswara Rao (T.O) RDAT Hyderabad Member
29. T.G. Kadam (T.O) ATI Mumbai Member
30. K. Mahendar (DDT) ATI Chennai Member
31. Shrikant S Sonnavane (T.O) ATI Mumbai Member
32. K. Nagasrinivas ATI Hyderabad Member
(DDT)
33. G.N. Eswarappa (DDT) FTI Bangalore Member
34. G. Govindan, Sr. ATI Chennai Member
Draughtsman
35. M.N.Renukaradhya, Govt. ITI, Tumkur Road, Member
Dy.Director/Principal Grade I., Banglore, Karnataka
36. B.V.Venkatesh Reddy. JTO Govt. ITI, Tumkur Road, Member
Banglore, Karnataka
37. N.M.Kajale, Principal, Govt. ITI Velhe, Distt: Pune, Member
Maharashtra

38. Subrata Polley, Instructor ITI Howrah Homes, West Bengal Member
39. VINOD KUMAR.R Govt.ITI Dhanuvachapuram Member
Sr.Instructor Trivendrum, Dist., Kerala
40. M. Anbalagan, B.E., Assistant Govt. ITI Coimbatore, Tamil Member
Training Officer Nadu
41. K. Lakshmi Narayanan, T.O. DET, Tamil Nadu Member
Other industry representatives
42. Venugopal Parvatikar Skill Sonics, Bangalore Member
43. Venkata Dasari Skill Sonics, Bangalore Member
44. Srihari, D CADEM Tech. Pvt. Ltd., Member
Bengaluru
45. Dasarathi.G.V. CADEM Tech. Pvt. Ltd., Member
Bengaluru
46. L.R.S.Mani Ohm Shakti Industries, Bengaluru Member