Hazard Analysis for installing gas pipe on Last flange of natural gas

metering/regulator stations to gas appliances.

Installing gas pipelines from the last flange of natural gas metering or regulator stations to
gas appliances within a natural gas distribution system in Malaysia typically entails the
following tasks or duties:

1. Layout and Design of Pipes: The layout and design of the gas pipe system must
be meticulously planned to ensure precise pipe measurements, routing, and
connection.
2. Pipe Installation: This entails the physical installation of gas pipelines, which may
involve cutting, threading, and joining pipes with specific fittings.
3. Test-off Pressure: After the installation of gas pipelines, the pipelines must be
subjected to pressure testing to ensure their capacity to be leak-free and that
they can safely and effectively withstand the operating pressure of the gas
distribution system.
4. Connection of Gas Appliances: The gas appliances, including heaters, stoves, and
others, must be safely connected to the gas conduit system with typical
connectors and proper sealing to prevent unprecedented leakage.

Analyses of potential hazards associated with the installation of the last flange on gas
pipelines may include the following:

1. Gas Leaks: Incorrect conduit installation or typical connections can result in

undesirable events such as gas leaks, which might pose a significant explosion or fire
hazard.
2. Fire and Explosion: The gas leaks are able to accumulate and ignite if they are not
detected during the process of gas distribution, which might pose harm to the
natural gas plant and cause injuries and fatalities among plant workers.
3. Asphyxiation: Natural gas usually contains toxic gases, including sulphur and
nitrogen, that pose asphyxiation risks for workers.
4. Physical Hazards: Neglecting proper safety precautions when working with pipelines
and tools can lead to physical or ergonomic risks, including cuts, abrasions, and
improper posture while installing the final flange on gas pipelines.
To mitigate or prevent these unprecedented hazards, the relevant Malaysian laws and
regulations for this work include:

1. Occupational Safety and Health Act 1994 (OSHA 1994): This law establishes
requirements and guidelines for employers to ensure the safety and health of their
respective workers. It includes the utilisation of personal protective equipment and
safe work procedures.

2. Environmental Quality Act 1974 (EQA 1974): It ensures the tasks or duties
performed during the installation of gas pipes adhere to all relevant environmental
standards, including appropriate waste management and prevention of soil and
water contamination.

3. Gas Supply Act 1993 and Regulations 1997: This law regulates the standards of gas
pipe installation, pressure testing, and safety measures for gas appliances that need
to be complied with competently.

4. Factory and Machinery Act 1967 (FMA 1967): This law entails specific requirements
for safe work practises, the inspection of the last flange on gas pipelines or
equipment, and the appropriate maintenance procedures pertaining to the last flange
on gas pipe installation.

To address the risks and ensure fundamental compliance with these laws and regulations,
the following mitigation or prevention measures may be implemented:

1. Compliance with Codes and Standards: Ensure the last flange on gas pipe installation
complies with all applicable codes, standards, and specifications established by the
Malaysian Law and Regulations.
2. Risk Assessment and Safe Work Procedures: A comprehensive and robust risk
assessment of the last flange on gas pipeline installation process needed to be
performed in order to establish a complete set of safe work procedures to reduce the
occurrence of these unprecedented hazards. This may involve the utilization of gas
leak detection devices, proper pipe joining techniques, and conducting pressure
tests.
3. Personal Protective Equipment (PPE): A complete set of PPE, which may include
items including coveralls, gloves, safety glasses, shoes, etc., should be provided to
the workers that performed the last flange on gas pipe installation.
4. Emergency Response Plan: Develop and disseminate an emergency response plan
that includes procedures for gas leak detection, evacuation, and fire and detonation
prevention.
5. Inspections and Maintenance: By complying with the relevant regulations, an
inspection and maintenance of the last flange on gas pipeline system must be
conducted in order to precisely and safely identify and address potential hazards or
defects.
Environmental Analysis for installing gas pipe on Last flange of natural gas
metering/regulator stations to gas appliances.

Several mandatory tasks or duties must be performed during the installation of the last
flange on gas pipelines. These consist of:

1. Excavation: It entails excavating trenches or cavities in order to safely underground

the gas pipeline or create alternative spaces for above-ground installation.
2. Pipe Laying: Placing the gas pipelines by ensuring top-notch connections and
alignment between several sections of the pipeline
3. Jointing and welding of the last flange: The process of joining the last flange or
several different sections of the gas pipe must apply an appropriate technique, such
as welding, fittings, or threading.
4. Test-off Pressure: After the installation of the last flange on gas pipelines, the
pipelines must be subjected to pressure testing to ensure their capacity to be leak-
free and that they can safely and effectively withstand the operating pressure of the
gas distribution system.
5. Backfilling: It is basically the process of refilling or replacing the excavated trenches
or spaces with another alternative and suitable material to provide robust backing for
the gas pipeline infrastructure.

Environmental analysis in accordance with Malaysian laws and regulations (OSHA 1994, EQA
1974, Gas Supply Act 1993 and Regulations 1997, UBBL 1984, FMA 1967, Petroleum
Legislations, etc.):

1. Occupational Safety and Health Act of 1994 (OSHA): This law establishes
requirements and guidelines for employers to ensure the safety and health of their
respective workers. It includes the utilisation of personal protective equipment and
safe work procedures.

2. Environmental Quality Act 1974 (EQA): The installation duties should adhere to EQA
regulations to prevent pollution and reduce environmental impact. This includes
proper disposal, the prevention of soil erosion, and the preservation of water bodies
from contamination.
 3. Gas Supply Act 1993 and Regulations 1997: To ensure the safe and reliable supply of
gas, the installation work must comply with the regulations outlined in these acts.
This includes adherence to design standards, installation best practises, and safe
work procedures throughout the installation process.

4. Uniform Building By-Laws of 1984 (UBBL): This law emphasises the regulations that
need to be adhered to regarding the installation of the last flange on gas pipelines,
ensuring appropriate alignment, and protecting the pipeline.

5. Factories and Machinery Act of 1967 (FMA): If installation work is performed in a

factory or industrial environment, FMA regulations must be observed to ensure
worker safety and compliance with machinery and equipment standards.

Mitigation or prevention based on environmental analysis based on Malaysian laws and

regulations:

1. Training and awareness: Every person involved in the installation of the last flange
on the gas pipelines should be educated on environmental regulations and safe work
procedures to ensure that they comprehend and adhere to the requirements.
2. Inspection and monitoring: Regular inspections and monitoring should be carried out
to ensure that installation duties are being performed in accordance with and adhere
to all relevant environmental regulations, and corrective measures should be taken if
noncompliance is identified.
3. Waste management: To prevent pollution and environmental damage, proper waste
management practises, such as the disposal of construction waste, should be
implemented and performed.
4. Erosion and sediment control: To prevent soil erosion and sediment discharge into
water bodies, erosion control mats, sediment barriers, and silt fences should be
implemented.
5. Leak detection and repair: The establishment of a complete set of leak detection and
repair procedures is mandatory in order to ensure the capacity and integrity of the
gas pipeline and minimise the probability of gas leak occurrence and associated
environmental hazards.
6. Regular maintenance and inspection: The installed last flange on a gas pipeline
should be subjected to routine maintenance and inspection in order to identify and
resolve any potential issues as soon as possible, thereby reducing the risk of
environmental contamination.