Compact Line Compression Machine

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Automatic compression testers

line EN SERIES for cubes and cylinders

• Four column high stiffness • Double stage hydraulic


welded frame tested for pump with rapid approach:
stability high throughput of tests
(up to 40/hour)
• Heavy duty spherical seat in
lubricating oil bath • Soft platen-to-specimen contact
and smooth load rate from the
• Automatic control of test ramp start
execution conforming to
Standards • Optional control of a second and
third frame
• Dual user interface display
and PC • Optional internal graphic
printer including Load-Time plot
• Accuracy Class 1 (EN) and Class A
(ASTM) starting from 10% of full • Remote verification of
scale (from 1% on request) settings and performances for
malfunctions debugging
• Compatible with the new
intuitive easy to use DATA • Storage of up to 10 test profiles
MANAGER Software for each channel for quick start
• Reduced power consumption
and silent operation by ES
Energy Saving Technologies

Frame
Four column high stiffness welded frame tested for stability to EN 12390-4.
Heavy duty spherical seat in lubricating oil bath, allowing initial free alignment at the initial contact Standards EN 12390-4
with the specimen and automatic jamming up to the end of test.
Compression platens kN kN kN kN
2000 3000 4000 5000
See table. Traceable certificate of surface hardness available on request.
Pilot, Automatic power and control system
Dual stage pump, centrifugal for fast approach and multi-piston for loading, DC motor,
ES Energy Saving technology, manual valves for loading/unloading and frame selection.
Hardware
132,000 points effective resolution, three channels, touch screen graphic display 240x128 pixel,
Cubes Cylinders up to dia.
sampling rate 50/sec, large storing capacity on USB pen drive, test data downloadable to PC, Ethernet up to 300* mm 160 x 320 mm,
port, real time management software (optional, see accessories 82-SW/DM DATAMANAGER) 250 x 500* mm
Firmware
*With the 4000 and 5000 kN versions only.
Simultaneous display of load-specific load, actual load rate and load/time graph; LAN connection to
PC; advanced memory management; multi coefficient calibration.
Recording facility of up to 10 test profiles for each channel including type of test (e.g. compression,
flexural, indirect tensile), specimen size and shape, load rate, standard in use and other general
information. Each one of the recorded test profile can be recalled automatically to save time CUSTOMER VALUE DRIVES
THE INNOVATIONS
Safety features
Includes: Max. pressure valve to avoid machine overloading; piston travel limit switch; emergency stop
button; front door and rear transparent fragment guard.
line EN SERIES

Technical Specifications
C46C02 C56C02 C68C02 C78C02
Model 50-
C46C04 C56C04 C68C04 C78C04
Capacity kN 2000 3000 4000 5000
Max vertical daylight, mm* 350 350 525 525
Horizontal daylight, mm 350 370 mm 425 425
Max. piston travel*, mm 50 50 50 50
Platen dimensions 300 mm dia. 300 mm dia. 305x305 mm 305x305mm
Platen surface hardness 55.5 HRC (600 HV) 55.5 HRC (600 HV) 55.5 HRC (600 HV) 55.5 HRC (600 HV)
Platens flatness toll. 0.03 mm 0.03 mm 0.03 mm 0.03 mm
Overall dimensions, mm 895x450x1115 985x505x1190 1090x570x1555 1200x570x1555
Weight approx., kg 680 1045 2000 2140
*Use distance pieces conforming to the specimen size to avoid piston overtravel.

Ordering information Machine Accessories


Distance pieces to adjust the Verification of force transfer
50-C46C02 vertical daylight
PILOT Automatic Compact-Line EN The conformity of the compression tester to the EN 12390-4
50-C9080
compression tester, 2000 kN cap. for requirements in terms of stability (force transfer) is performed by the
cubes up to 200 mm and cylinders up Distance piece dia. 200x30 mm
verification of the self-alignment of machine components and the
to dia. 160x320 mm. 50-C9082
230 V, 50-60 Hz, 1 ph restraint on movement of the upper platen.
Distance piece dia. 200x50 mm
The compliance of all our EN testers to these stringent requirements
50-C46C04 50-C9083
Same as above but 110 V, 60 Hz, 1 ph is precisely verified using specific apparatus (82-E0105/1 and
Distance piece dia. 200x68 mm 82-P0804/E). An incorrect load application may cause premature
50-C56C02
50-C9086 sample failure and, consequently the resultant strength could be
PILOT Automatic Compact-Line EN
compression tester, 3000 kN cap. for Distance piece dia. 200x100 mm significantly lower than the true resistance.
cubes up to 200 mm and cylinders up
Note: The above distance pieces are also
to dia. 160x320 mm.
available with threaded centering pin which
230 V, 50-60 Hz, 1 ph are recommended for testing high strength/
50-C56C04 explosive failures specimens. They are identified
Same as above but 110 V, 60 Hz, 1 ph adding the suffix /P after the code number.

Software
50-C68C02
82-SW/DM
PILOT Automatic Compact-Line EN
compression tester, 4000 kN cap. for Datamanager PC Software suitable for
cubes up to 300 mm and cylinders up remote control of the machine, data
to dia. 250x500 mm. acquisition, processing and filing.
230 V, 50-60 Hz, 1 ph Allows printout of customized test
certificates.
50-C68C04
Same as above but 110 V, 60 Hz, 1 ph Fragment guard lock switch
50-C50/P
50-C78C02 Fragment guard lock switch .
PILOT Automatic Smart-Line control To prevent test execution with the front
console connected to 5000 kN cap. door open.
compression frame for cubes up
to 300 mm and cylinders up to
dia. 250 x 500 mm. All testers are verified and delivered with traceable certificate of the verification of force transfer
230 V, 50-60 Hz, 1 ph
50-C78C04 Frame pedestals
Same as above but 110 V, 60 Hz, 1 ph
50-C49/B
Frame pedestal for 2000 kN cap. testers
50-C59/B
Frame pedestal for 3000 kN cap. testers
50-C49/B, 50-C59/B
line EN SERIES

Test Accessories

50-C9000/B 50-C9070/B 50-C9030/H 50-C9010/B


Splitting tensile test device for cylinders up to Splitting tensile test device for concrete Compression device to test Flexural test device for concrete
dia. 160x320 mm (6.3”x12.6”).Conforming block pavers and concrete cubes. Conforms portions of 40x40x160 prisms beams 100x100x400/500 and
to EN 12390-6 and ASTM C496 to EN 1338 and EN 12390-6. broken in flexure to EN 196-1. 150x150x600/750 mm, to EN
High stiffness model. 12390-5, ASTM C78, ASTM C293
50-C9002 50-C9002 Total height 225mm. and AASHTO T97
Hardboard strips 4 x 14 x 345 mm for Hardboard packing strips 4 x 15 x 345 mm,
50-C9000/B conf. to EN Standards. Pack to EN 1338 and 12390-6. 50-C9032/H
of 50. Pack of 50. Compression device to test 50mm
50-C9002/A (2”) cubes to ASTM C109. High
stiffness model.
Hardboard strips 4 x 14 x 345 mm for
50-C9000/B conf. to ASTM Standards. Total height 225mm.
Pack of 50.

Upgrading Options
(To be specified at time of order: these items has to be factory installed.)

Second and third frame Special calibration procedure Explosion proof test kit
connection Upgrading kit comprehending:
50-C0050/CAL
The PILOT System can be upgraded safety cables securing the upper
Special calibration of compression
with a hydraulic valve for controlling platen to the frame, metallic
testers assuring Class 1 (EN) and
(not simultaneously) a second and perforated fragment guard and
Class A (ASTM), from 1% to full
third frame. bottom platen anti-fall safety
load range.
system.
Note: when connecting a low capacity Traceable certificate of surface
frame (i.e. flexural or cement) pressure hardness 50-C59/EK
regulator 65-L1400/X5 may be necessary. Explosion proof test kit for
Please ask our technical department. 50-C0050/HRD4
50-C56XXX series
Supply of the compression
50-C10C/2F machine/frame complete with 50-C69/EK
50-C10B/PR traceable certificate of hardness of Explosion proof test kit for
Two-way valve for PILOT System to
300 mm dia. platens surfaces 50-C68XXX and 50-C78XXX series
Upgrade of a PILOT or AUTOMAX system to control a second frame. This item
incorporate a serial graphic printer in the must be factory installed. 50-C0050/HRD6
front panel, allowing results (including a Same as above but for 305x305
load/time plot) to be printed 50-C10C/3F
mm square platens
at the end of test Three-way valve for PILOT System
to control a second and third frame.
This item must be factory installed.

50-C46C02 with 50-C10C/2F two way valve, 50-C46C02 with 50-C10C/3F three way valve,
flexural frame 50-C1201/BFR and accessories 50-C1201/BFR flexural frame, 50-C92Z10, 500 kN compression frame and accessories
The complete range of Compact-Line compression testers EN | ASTM | General Utility line
This data sheet concern just one of the compression tester series produced by Controls.
The range also comprehends:

Automatic tester Super-Automatic tester Super- Automatic tester Automatic tester


EN 12390-4 EN 12390-4, 772-1
kN kN kN kN kN kN kN kN kN kN kN kN kN kN
2000 3000 4000 5000 2000 3000 4000 5000 2000 3000 4000 2000 3000 4000
EN

EN

EN

EN
line line line line

Automatic tester Semi-Automatic tester Automatic tester


ASTM C39, 335, 450 ASTM C39, 140, 1314
K lbf K lbf K lbf K lbf K lbf K lbf K lbs
335 450 660 335 450 660 660
ASTM

ASTM

ASTM

line line line

Automatic tester Automatic tester Semi-Automatic tester Semi-Automatic tester


kN kN kN kN kN kN kN kN kN kN
1500 2000 3000 2000 3000 2000 3000 1500 2000 3000
*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

line line line line

*GENERAL UTILITY models mainly relate to European National Standards (e.g. NF, UNI, etc.)
Our range includes many other special compression and flexural frames, automatic control consoles to combine advanced and sophisticated Testing systems.
Ask for more information at controls@controls.it.

controls-group.com controls.es CONTROLS S.R.L.


is certified ISO 9001:2008
controls.fr controlstesting.co.uk
contralsitalia.it controlsmiddleeast.com In line with its continual program of product research
and development, CONTROLS S.R.L. reserves the
SDB_01_PILOT_EN_02032016_UK controls.com.mx controls-usa.com right to alter specifications to equipment at any time.
Super-Automatic compression testers
line EN SERIES for cubes and cylinders

• Four column high stiffness • Double stage hydraulic


welded frame tested for stability pump with rapid approach:
high throughput of tests
• Heavy duty spherical seat in (up to 40/hour)
lubricating oil bath • Automatic
control of test execution • Soft platen-to-specimen contact
conforming to Standards and smooth load rate from the
ramp start
• Automatic performance of the
complete test cycle with • Double frame control as
closed-loop digital feedback standard with optional control
of additional third frame: active
• Fully computerized system frame selection via console
display or software
• Dual user interface display
and PC • Optional internal graphic printer
including Load-Time plot
• Accuracy Class 1 (EN) and Class A
(ASTM) starting from 10% of full • Remote verification of
scale (from 1% on request) settings and performances for
malfunctions debugging
• Compatible with the new
intuitive easy to use DATA • Storage of up to 10 test profiles
MANAGER Software for each channel for quick start
• Reduced power consumption
and silent operation by ES Energy
Saving Technologies

Frame
Four column high stiffness welded frame tested for stability to EN 12390-4.
Heavy duty spherical seat in lubricating oil bath, allowing initial free alignment at the initial contact
with the specimen and automatic jamming up to the end of test. Standards EN 12390-4
Compression platens
See table. Traceable certificate of surface hardness available on request. kN kN kN kN
2000 3000 4000 5000
Automax, fully computerized Super-Automatic power and control system
Dual stage pump, centrifugal for fast approach and multi-piston for loading, DC motor, ES Energy
Saving technology electronic valves for automatic loading/unloading and frame selection via
display/software.
Hardware
132,000 points effective resolution, three channels, touch screen graphic display 240x128 pixel,
sampling rate 50/sec, large storing capacity on USB pen drive, test data downloadable to PC, Ethernet Cubes Cylinders up to dia.
port, real time management software (optional, see accessories 82-SW/DM DATAMANAGER) up to 300* mm 160 x 320 mm,
250 x 500* mm
Firmware
Simultaneous display of load-specific load, actual load rate and load/time graph; LAN connection to *With the 4000 and 5000 kN versions only.
PC; advanced memory management; multi coefficient calibration. Recording facility of up to 10 test
profiles for each channel including type of test (e.g. compression, flexural, indirect tensile), specimen
size and shape, load rate, standard in use and other general information. Each one of the recorded
test profile can be recalled automatically to save time
CUSTOMER VALUE DRIVES
Safety features THE INNOVATIONS
Includes: Max. pressure valve to avoid machine overloading; piston travel limit switch; emergency stop
button; front door and rear transparent fragment guard.
line EN SERIES

Technical Specifications
C46D02 C56D02 C68D02 C78D02
Model 50-
C46D04 C56D04 C68D04 C78D04
Capacity kN 2000 3000 4000 5000
Max vertical daylight, mm* 350 350 525 525
Horizontal daylight, mm 350 370 mm 425 425
Max. piston travel*, mm 50 50 50 50
Platen dimensions 300 mm dia. 300 mm dia. 305x305 mm 305x305mm
Platen surface hardness 55.5 HRC (600 HV) 55.5 HRC (600 HV) 55.5 HRC (600 HV) 55.5 HRC (600 HV)
Platens flatness toll. 0.03 mm 0.03 mm 0.03 mm 0.03 mm
Overall dimensions, mm 930x420x1530 1020x475x1550 1125x570x1555 1250x570x1555
Weight approx., kg 740 1105 2010 2010
*Use distance pieces conforming to the specimen size to avoid piston overtravel.

Ordering information Machine Accessories


Distance pieces to adjust the Verification of force transfer
50-C46D02 vertical daylight
AUTOMAX, Super- Automatic The conformity of the compression tester to the EN 12390-4
50-C9080
Compact-Line compression tester, 2000 requirements in terms of stability (force transfer) is performed by the
kN cap. for cubes up to 200 mm and Distance piece dia. 200x30 mm
verification of the self-alignment of machine components and the
cylinders up to dia. 160x320 mm. 230 50-C9082
V, 50-60 Hz, 1 ph restraint on movement of the upper platen.
Distance piece dia. 200x50 mm
The compliance of all our EN testers to these stringent requirements
50-C46D04 50-C9083
Same as above but 110 V, 60 Hz, 1 ph is precisely verified using specific apparatus (82-E0105/1 and
Distance piece dia. 200x68 mm 82-P0804/E). An incorrect load application may cause premature
50-C56D02 50-C9086 sample failure and, consequently the resultant strength could be
AUTOMAX, Super-Automatic Compact- Distance piece dia. 200x100 mm significantly lower than the true resistance.
Line compression tester, 3000 kN cap.
for cubes up to 200 mm and cylinders Note: The above distance pieces are also
up to dia. 160x320 mm. 230 V, 50-60 available with threaded centering pin which
Hz, 1 ph are recommended for testing high strength/
explosive failures specimens. They are identified
50-C56D04
adding the suffix /P after the code number.
Same as above but 110 V, 60 Hz, 1 ph
50-C68D02 Software
AUTOMAX Super-Automatic Compact- 82-SW/DM
Line compression tester, 4000 kN cap. Datamanager PC Software suitable for
for cubes up to 300 mm and cylinders remote control of the machine, data
up to dia. 250x500 mm. 230 V, 50-60 acquisition, processing and filing.
Hz, 1 ph Allows printout of customized test
50-C68D04 certificates.
Same as above but 110 V, 60 Hz, 1 ph
Fragment guard lock switch
50-C78D02 50-C50/P1
AUTOMAX, Super-Automatic Smart- Fragment guard lock switch .
Line control consol connected to 5000 To prevent test execution with the front
kN cap. compression frame for cubes up door open
to 300 mm and cylinders up to dia. 250
x 500 mm. 230 V, 50-60 Hz, 1 ph
50-C78D04 All testers are verified and delivered with traceable certificate of the verification of force transfer
Same as above but 110 V, 60 Hz, 1 ph
line EN SERIES

Test Accessories

50-C9000/B 50-C9070/B 50-C9030/H 50-C9010/B


Splitting tensile test device for cylinders up to Splitting tensile test device for concrete Compression device to test Flexural test device for concrete
dia. 160x320 mm (6.3”x12.6”).Conforming block pavers and concrete cubes. Conforms portions of 40x40x160 prisms beams 100x100x400/500 and
to EN 12390-6 and ASTM C496 to EN 1338 and EN 12390-6. broken in flexure to EN 196-1. 150x150x600/750 mm, to EN
High stiffness model. 12390-5, ASTM C78, ASTM C293
50-C9002 50-C9002 Total height 225mm. and AASHTO T97
Hardboard strips 4 x 14 x 345 mm for Hardboard packing strips 4 x 15 x 345 mm,
50-C9000/B conf. to EN Standards. Pack to EN 1338 and 12390-6. 50-C9032/H
of 50. Pack of 50. Compression device to test 50mm
50-C9002/A (2”) cubes to ASTM C109. High
stiffness model.
Hardboard strips 4 x 14 x 345 mm for
50-C9000/B conf. to ASTM Standards. Total height 225mm.
Pack of 50.

Upgrading Options
(To be specified at time of order: these items has to be factory installed.)

Third frame connection Special calibration procedure Explosion proof test kit
The AUTOMAX System, which can 50-C0050/CAL Upgrading kit comprehending:
control two frames as standard, can Special calibration of compression safety cables securing the upper
be upgraded with a hydraulic valve testers assuring Class 1 (EN) and platen to the frame, metallic
for controlling (not simultaneously) a Class A (ASTM), from 1% to full perforated fragment guard and
third frame. load range. bottom platen anti-fall safety
system.
Note: when connecting a low capacity Traceable certificate of surface
frame (i.e. flexural or cement) pressure hardness 50-C59/EKD
regulator 65-L1400/X5 may be necessary.
50-C0050/HRD4 Explosion proof test kit for C56D02
Please ask our technical department. series
Supply of the compression
machine/frame complete with 50-C69/EK
50-C10D/3F
traceable certificate of hardness of Explosion proof test kit for C68xxx
Serial printer for Automax testers Three-way valve for AUTOMAX 300 mm dia. platens surfaces and C78xxx series
System to control a third frame.
50-C10B/PR This item must be factory installed. 50-C0050/HRD6
Upgrade of a PILOT or AUTOMAX system to Same as above but for
incorporate a serial graphic printer in the front 305x305 mm square
panel, allowing results (including a load/time platens
plot) to be printed at the end of test

AUTOMAX AUTOMAX
Super-Automatic Super-Automatic
compression tester compression tester
50-C56D02 controlling 50-C56D02 controlling a
a second cement second flexural frame
compression frame 50-C1400/FR with
65-L18Z10 and, by accessory. Active frame
the hydraulic valve selection via console
50-C10D/3F, a third display or software
flexural frame
50-C1201/BFR and
accessories
The complete range of Compact-Line compression testers EN | ASTM | General Utility line
This data sheet concern just one of the compression tester series produced by Controls.
The range also comprehends:

Automatic tester Super-Automatic tester Super- Automatic tester Automatic tester


EN 12390-4 EN 12390-4, 772-1
kN kN kN kN kN kN kN kN kN kN kN kN kN kN
2000 3000 4000 5000 2000 3000 4000 5000 2000 3000 4000 2000 3000 4000
EN

EN

EN

EN
line line line line

Automatic tester Semi-Automatic tester Automatic tester


ASTM C39, 335, 450 ASTM C39, 140, 1314
K lbf K lbf K lbf K lbf K lbf K lbf K lbs
335 450 660 335 450 660 660
ASTM

ASTM

ASTM

line line line

Automatic tester Automatic tester Semi-Automatic tester Semi-Automatic tester


kN kN kN kN kN kN kN kN kN kN
1500 2000 3000 2000 3000 2000 3000 1500 2000 3000
*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

line line line line

*GENERAL UTILITY models mainly relate to European National Standards (e.g. NF, UNI, etc.)
Our range includes many other special compression and flexural frames, automatic control consoles to combine advanced and sophisticated Testing systems.
Ask for more information at controls@controls.it.

controls-group.com controls.es CONTROLS S.R.L.


is certified ISO 9001:2008
controls.fr controlstesting.co.uk
contralsitalia.it controlsmiddleeast.com In line with its continual program of product research
and development, CONTROLS S.R.L. reserves the
SDB_02_AUTOMAX_EN_04032016_UK controls.com.mx controls-usa.com right to alter specifications to equipment at any time.
Semi-Automatic compression testers
line General Utility for cubes and cylinders

• Rigid welded steel construction • Dual stage pump:


low pressure/high delivery for
• Accuracy Class 1 (EN) starting fast piston approach and high
from 10% of full scale (from 1% pressure/low volume
on request) for loading
• 2 channels for load sensors with • Special hand operated
65000 div. resolution (better pressure-compensated
than 0.01% of full scale) proportional valve for the
manual preset of load rate
• Unlimited store capacity on requiring just occasional
USB pen drive of test data operator’s intervention
downloadable to PC via LAN port
• Optional control of a second
• Digital readout unit with wide frame
high-contrast display 4 x 20
characters and 6 keys membrane • Optional internal graphic printer
keyboard
• Real time display of load/stress
and applied load rate by symbols
for easy adjustment

Frame
Rigid welded steel construction. Spherical seat allows free alignment at the initial contact with the Standards
specimen. These series generally relate to previous
Compression platens European national Standards
See table. Traceable certificate of surface hardness available on request.
kN kN kN
Wizard, Semi-Automatic power and control system 1500 2000 3000
Dual stage pump: low pressure/high delivery for fast piston approach and high pressure/low volume
for loading. Special hand operated pressure-compensated proportional valve for the manual preset K lbf K lbf K lbf
of load rate requiring just occasional operator’s intervention. 335 450 660
Hardware
2 analogue channels, 4 x 20 characters alphanumeric display, 65˙000 points high resolution/stability
analogue channels, sampling rate 50/sec, large storage capacity for test data on USB memory stick,
ethernet port to download data to PC using the SW/TRM software.
Firmware
Simultaneous display of load, specific load and actual load rate, LAN connection to PC for data
Cubes Cylinders up to dia.
transmission in real time, easy firmware update through Ethernet port, memory management with up to 200* mm 160 x 320 mm
options to display tests stored on USB memory stick, download data to internal printer or PC, delete
single tests or reset the entire memory, Multi-coefficient calibration procedure with automatic *With the 3000 kN only.
storage of data without manual editing (using a suitable load cell and readout unit), language and
units selection (kN, ton, lbf).
Safety features
Includes: Max. pressure valve to avoid machine overloading; piston travel limit switch; emergency stop
CUSTOMER VALUE DRIVES
button; front and rear flexible transparent fragment guard. THE INNOVATIONS
line General Utility

Technical Specifications
C13A02 C23A02 C34A02
Model 50-
C13A04 C23A04 C34A04
Capacity kN (lbf) 1500 (335,000) 2000 (450,000) 3000 (660,000)
Max vertical daylight, mm* (inches) 340 (13.4”) 350 (13.8”) 350 (13.8”)
Horizontal daylight, mm (inches) 265 (10.4”) 340 (13.4”) 370 (16.6”)
Max. piston travel*, mm (inches) 50 (2”) 50 (2”) 50 (2”)
Platen dimensions, mm (inches) dia. 216 (8.5”) dia. 216 (8.5”) dia. 300 (11.8”)
Platen surface hardness 55.5 HRC (600 HV) 55.5 HRC (600 HV) 55.5 HRC (600 HV)
Platens flatness toll, mm (inches) 0.03 (0.002”) 0.03 (0.002”) 0.03 (0.002”)
Overall dimensions, mm (inches) 810 x 425 x 1085 (31.9” x 16.7” x 42.7”) 835 x 440 x 1090 (32.9” x 17.3” x 42.9”) 805 x 450 x 1160 (31.7” x 17.7” x 45.7”)
Weight approx., kg 305 525 755
*With accessory 50-C50CYL vertical clearance is increased by 20 mm. See test accessories.

Ordering information Machine Accessories


Force verification
Fragment guard lock switch
50-C13A02
50-C50/P3 The conformity of the compression tester to the strigent requirements
WIZARD 2, Semi- Automatic Compact-
Fragment guard lock switch. To prevent of the ASTM C39 Standards is precisely verified using specific
Line Gen. Util. compression tester, 1500
kN cap., for cubes up to 150 mm and test execution with the front door traceable apparatus (load cells 82-E0100 series and 82-P0801/E
cylinders up to dia. 160 x 320 mm. 230 (optional) open digital tester).
V, 50-60 Hz, 1 ph.
Distance pieces to adjust the
50-C13A04 vertical daylight
Same as above but 110 V, 60 Hz, 1 ph.
50-C9080
Distance piece dia. 200x30 mm
50-C23A02 50-C9082
WIZARD 2, Semi- Automatic Compact- Distance piece dia. 200x50 mm
Line Gen. Util. compression tester, 2000
kN cap., for cubes up to 150 mm and 50-C9083
cylinders up to dia. 160 x 320 mm. 230 Distance piece dia. 200x68 mm
V, 50-60 Hz, 1 ph. 50-C9086
50-C23A04 Distance piece dia. 200x100 mm
Same as above but 110 V, 60 Hz, 1 ph.
Note: the above distance pieces are also
available with threaded centering pin which
are recommended for testing high strength/
50-C34A02 explosive failures specimens. They are identified
WIZARD 2, Semi-Automatic Compact- adding the suffix /P after the code number.
Line Gen. Util. compression tester, 3000
kN cap., for cubes up to 200 mm and Steel platen for capped cylinders
cylinders up to dia. 160 x 320 mm. 230
V, 50-60 Hz, 1 ph. 50-C50/CYL
Lower compression platen dia.165 x
50-C34A04
30 mm for testing capped cylinders
Same as above but 110 V, 60 Hz, 1 ph.
dia.150 x 300 mm (6”x12”).Resulting
All testers are verified and delivered with traceable certificate of force verification.
compression machine vertical
clearance is increased by 20 mm.

C13A02 C23A02 C34A02


Accessories suitable for 50-
C13A04 C23A04 C34A04
Frame pedestal (optional) 50-C99/B 50-C29/B 50-C39/B
Front door (optional) 50-C19/FG 50-C29/FG 50-C39/FG

50-C99/B, 50-C29/B, 50-C39/B


line General Utility

Test Accessories

Capping retainers
55-C0122/A4
Capping retainers (couple) for 4”
dia. concrete cylinders
55-C0122
Capping retainers (couple) for 150
mm (6”) dia. cylinders
55-C0122/B
Capping retainers (couple) for 160
50-C9000/B 50-C9030/H mm dia. cylinders
Splitting tensile test device for Compression device to test
cylinders up to dia. 160x320 mm portions of 40x40x160 prisms 50-C9010/B Neoprene pads
(6.3”x12.6”). broken in flexure to EN 196-1. Flexural test device for concrete beams 55-C0122/A44
Conforming to EN 12390-6 and High stiffness model. 100x100x400/500 and 150x150x600/750
ASTM C496 Neoprene pads for 4” dia. cylinders.
Total height 225mm. mm, to EN 12390-5, ASTM C78, ASTM C293 Set of two.
50-C9070/B and AASHTO T97
55-C0122/2
Splitting tensile test device for concrete Neoprene pads for 6” dia. cylinders.
block pavers and concrete cubes. Con- Unbonded caps Set of two.
forms to EN 1338 and EN 12390-6. This method is used as an alternative to the
55-C0122/4
50-C9002 sulphur capping. The system consists of two
Neoprene pads for 160 mm dia.
Hardboard strips 4 x 14 x 345 mm for alloy steel cap retainers and two neoprene
cylinders. Set of two.
50-C9000/B conf. to EN Standards. pads which are in contact with the upper and
Pack of 50. lower concrete surfaces. Pads can be re-used
for many tests. Different versions available
50-C9002/A conforming to the size of the specimen.
Hardboard strips 4 x 14 x 345 mm for
50-C9000/B conf. to ASTM Standards.
50-C9032/H
Pack of 50.
Compression device to test 50mm
(2”) cubes to ASTM C109. High
stiffness model.
Total height 225mm.

Upgrading Options
(To be specified at time of order: these items has to be factory installed.)

Serial printer for Automax


testers
50-C10B/PR
Upgrade of a PILOT or AUTOMAX
system to incorporate a serial
graphic printer in the front panel,
allowing results (including a load/
time plot) to be printed at the end
of test

Second frame connection Special calibration procedure


The WIZARD System can be upgraded 50-C0050/CAL
with a hydraulic valve for controlling Special calibration of compression 50-C13A02 with 50-C10B/2F two way valve, flexural frame 50-C910/FR and accessories
(not simultaneously) a second frame. testers assuring Class 1 (EN) and
Class A (ASTM), from 1% to full Traceable certificate of surface 50-C0050/HRD4
50-C10B/2F load range. hardness
Supply of the compression
Two-way valve for WIZARD 2 and 50-C0050/HRD3 machine/frame complete with
DIGIMAX SystemS to control a Supply of the compression traceable certificate of hardness of
second frame. This item must be machine/frame complete with 300 mm dia. platen
factory installed. traceable certificate of hardness of
216 mm dia. platen surfaces
The complete range of Compact-Line compression testers EN | ASTM | General Utility line
This data sheet concern just one of the compression tester series produced by Controls.
The range also comprehends:

Automatic tester Super-Automatic tester Super- Automatic tester Automatic tester


EN 12390-4 EN 12390-4, 772-1
kN kN kN kN kN kN kN kN kN kN kN kN kN
2000 3000 4000 5000 2000 3000 4000 5000 2000 3000 4000 2000 3000
EN

EN

EN

EN
line line line line

Automatic tester Semi-Automatic tester Automatic tester


ASTM C39, 335, 450 ASTM C39, 140, 1314
K lbs K lbs K lbs K lbs K lbs K lbs K lbs
335 450 660 335 450 660 660
ASTM

ASTM

ASTM

line line line

Automatic tester Automatic tester Semi-Automatic tester Semi-Automatic tester


kN kN kN kN kN kN kN kN kN kN
1500 2000 3000 2000 3000 2000 3000 1500 2000 3000
*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

line line line line

*GENERAL UTILITY models mainly relate to European National Standards (e.g. NF, UNI, etc.)
Our range includes many other special compression and flexural frames, automatic control consoles to combine advanced and sophisticated Testing systems.
Ask for more information at controls@controls.it.
controls-group.com controls.es CONTROLS S.R.L.
controls.fr controlstesting.co.uk is certified ISO 9001:2008
contralsitalia.it controlsmiddleeast.com
In line with its continual program of product research
controls.com.mx controls-usa.com and development, CONTROLS S.R.L. reserves the
SDB_11_WIZARD_GenUt_10032016_UK controls.pl ipcglobal.com.au right to alter specifications to equipment at any time.
Semi-Automatic compression testers
line General Utility for cubes, cylinders and blocks

• Rigid welded steel construction • Dual stage pump:


low pressure/high delivery for
• Accuracy Class 1 (EN) starting fast piston approach and high
from 10% of full scale pressure/low volume
(from 1% on request) for loading
• 2 channels for load sensors • Special hand operated
with 65000 div. resolution pressure-compensated
(better than 0.01% of full scale) proportional valve for the
manual preset of load rate
• Unlimited store capacity on requiring just occasional
USB pen drive of test data operator’s intervention
downloadable to PC via LAN port
• Optional control of a second
• Digital readout unit with wide frame
high-contrast display 4 x 20
characters and 6 keys membrane • Optional internal graphic printer
keyboard
• Real time display of load/stress
and applied load rate by symbols
for easy adjustment

Frame
Rigid welded steel construction. Spherical seat allows free alignment at the initial contact with the Standards
specimen. These series generally relate to previous
Compression platens European national Standards
See table. Traceable certificate of surface hardness available on request.
kN kN
Wizard, Semi-Automatic power and control system 2000 3000
Dual stage pump: low pressure/high delivery for fast piston approach and high pressure/low volume
for loading. Special hand operated pressure-compensated proportional valve for the manual preset K lbf K lbf
of load rate requiring just occasional operator’s intervention. 450 660

Hardware
2 analogue channels, 4 x 20 characters alphanumeric display, 65˙000 points high resolution/stability
analogue channels, sampling rate 50/sec, large storage capacity for test data on USB memory stick,
ethernet port to download data to PC using the SW/TRM software.
Firmware Cubes Cylinders up to dia.
Simultaneous display of load, specific load and actual load rate, LAN connection to PC for data up to 200 mm 160 x 320 mm
transmission in real time, easy firmware update through Ethernet port, memory management with
options to display tests stored on USB memory stick, download data to internal printer or PC, delete
Blocks
single tests or reset the entire memory, Multi-coefficient calibration procedure with automatic
storage of data without manual editing (using a suitable load cell and readout unit), language and
units selection (kN, ton, lbf).
Safety features
Includes: Max. pressure valve to avoid machine overloading; piston travel limit switch; emergency stop
CUSTOMER VALUE DRIVES
button; front and rear transparent flexible fragment guard. THE INNOVATIONS
line General Utility

Technical Specifications
C25A02 C35A02
Model 50-
C25A04 C35A04
Capacity kN (lbf) 2000 (450,000) 3000 (660,000)
Max vertical daylight, mm* (inches) 350 (13.8”) 350 (13.8”)
Horizontal daylight, mm (inches) 340 (13.4”) 370 (14.6”)
Max. piston travel*, mm (inches) 50 (2”) 50 (2”)
Platen dimensions, mm (inches) 310 x 510 x 50 (12.2” x 20.1” x 2”) 310 x 510 x 50 (12.2” x 20.1” x 2”)
Platen surface hardness 55.5 HRC (600 HV) 55.5 HRC (600 HV)
Platens flatness toll, mm (inches) 0.05 (0.002”) 0.05 (0.002”)
Overall dimensions, mm (inches) 835 x 555 x 1090 (32.9” x 21.9” x 42.9”) 805 x 600 x 1160 (31.7” x 23.6” x 45.7”)
Weight approx., kg 610 815
*With accessory 50-C50CYL vertical clearance is increased by 20 mm. See test accessories.

Ordering information Machine Accessories


Force verification
50-C25A02 Fragment guard lock switch
The conformity of the compression tester to the strigent requirements
WIZARD 2, Semi-Automatic Compact- 50-C50/P2 of the ASTM C39 Standards is precisely verified using specific
Line Gen. Util. compression tester, 2000 Fragment guard lock switch. To prevent
kN cap., for blocks, cubes up to 200 traceable apparatus (load cells 82-E0100 series and 82-P0801/E
test execution with the front door
mm and cylinders up to dia. 160 x 320 (optional) open digital tester).
mm. 230 V, 50-60 Hz, 1 ph.
50-C23A04 Distance pieces to adjust the
Same as above but 110 V, 60 Hz, 1 ph. vertical daylight
50-C9080
Distance piece dia. 200x30 mm
50-C35A02
WIZARD 2 Semi-Automatic Compact- 50-C9082
Line Gen. Util. compression tester, 3000 Distance piece dia. 200x50 mm
kN cap., for blocks, cubes up to 200 50-C9083
mm and cylinders up to dia. 160 x 320
Distance piece dia. 200x68 mm
mm. 230 V, 50-60 Hz, 1 ph.
50-C35A04
50-C9086
Same as above but 110 V, 60 Hz, 1 ph. Distance piece dia. 200x100 mm

Note: the above distance pieces are also


available with threaded centering pin which
are recommended for testing high strength/
explosive failures specimens. They are identified
adding the suffix /P after the code number.

Steel platen for capped cylinders


50-C50/CYL
Lower compression platen dia.165 x
30 mm for testing capped cylinders All testers are verified and delivered with traceable certificate of force verification.
dia.150 x 300 mm (6”x12”).Resulting
compression machine vertical C25A02 C35A02
clearance is increased by 20 mm. Accessories suitable for 50-
C25A04 C35A04
Frame pedestal (optional) 50-C29/B 50-C39/B
Front door (optional) 50-C25/FG 50-C35/FG

50-C99/B, 50-C29/B, 50-C39/B


line General Utility

Test Accessories

Capping retainers
55-C0122/A4
Capping retainers (couple) for 4”
dia. concrete cylinders
55-C0122
Capping retainers (couple) for 150
mm (6”) dia. cylinders
55-C0122/B
Capping retainers (couple) for 160
50-C9000/B 50-C9030/H mm dia. cylinders
Splitting tensile test device for Compression device to test
cylinders up to dia. 160x320 mm portions of 40x40x160 prisms 50-C9010/B Neoprene pads
(6.3”x12.6”). broken in flexure to EN 196-1. Flexural test device for concrete beams 55-C0122/A44
Conforming to EN 12390-6 and High stiffness model. 100x100x400/500 and 150x150x600/750
ASTM C496 Neoprene pads for 4” dia. cylinders.
Total height 225mm. mm, to EN 12390-5, ASTM C78, ASTM C293 Set of two.
50-C9070/B and AASHTO T97
55-C0122/2
Splitting tensile test device for concrete Neoprene pads for 6” dia. cylinders.
block pavers and concrete cubes. Con- Unbonded caps Set of two.
forms to EN 1338 and EN 12390-6. This method is used as an alternative to the
55-C0122/4
50-C9002 sulphur capping. The system consists of two
Neoprene pads for 160 mm dia.
Hardboard strips 4 x 14 x 345 mm for alloy steel cap retainers and two neoprene
cylinders. Set of two.
50-C9000/B conf. to EN Standards. pads which are in contact with the upper and
Pack of 50. lower concrete surfaces. Pads can be re-used
for many tests. Different versions available
50-C9002/A conforming to the size of the specimen.
Hardboard strips 4 x 14 x 345 mm for
50-C9000/B conf. to ASTM Standards.
50-C9032/H
Pack of 50.
Compression device to test 50mm
(2”) cubes to ASTM C109. High
stiffness model.
Total height 225mm.

Upgrading Options
(To be specified at time of order: these items has to be factory installed.)

Serial printer for Automax


testers
50-C10B/PR
Upgrade of a PILOT or AUTOMAX
system to incorporate a serial
graphic printer in the front panel,
allowing results (including a load/
time plot) to be printed at the end
of test

Second frame connection Special calibration procedure


The WIZARD System can be upgraded 50-C0050/CAL
with a hydraulic valve for controlling Special calibration of compression Traceable certificate of surface 50-C25A02 with 50-C10B/2F two way
(not simultaneously) a second frame. testers assuring Class 1 (EN) and valve, flexural frame 50-C910/FR and
hardness
Class A (ASTM), from 1% to full accessories
50-C10B/2F load range. 50-C0050/HRD7
Two-way valve for WIZARD 2 and Supply of the compression
DIGIMAX SystemS to control a second machine/frame complete with
frame. This item must be factory traceable certificate of hardness
installed. of 310 x 510 x 50 mm platen
surfaces
The complete range of Compact-Line compression testers EN | ASTM | General Utility line
This data sheet concern just one of the compression tester series produced by Controls.
The range also comprehends:

Automatic tester Super-Automatic tester Super- Automatic tester Automatic tester


EN 12390-4 EN 12390-4, 772-1
kN kN kN kN kN kN kN kN kN kN kN kN kN
2000 3000 4000 5000 2000 3000 4000 5000 2000 3000 4000 2000 3000
EN

EN

EN

EN
line line line line

Automatic tester Semi-Automatic tester Automatic tester


ASTM C39, 335, 450 ASTM C39, 140, 1314
K lbf K lbf K lbf K lbf K lbf K lbf K lbs
335 450 660 335 450 660 660
ASTM

ASTM

ASTM

line line line

Automatic tester Automatic tester Semi-Automatic tester Semi-Automatic tester


kN kN kN kN kN kN kN kN kN kN
1500 2000 3000 2000 3000 2000 3000 1500 2000 3000
*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

line line line line

*GENERAL UTILITY models mainly relate to European National Standards (e.g. NF, UNI, etc.)
Our range includes many other special compression and flexural frames, automatic control consoles to combine advanced and sophisticated Testing systems.
Ask for more information at controls@controls.it.
controls-group.com controls.es CONTROLS S.R.L.
controls.fr controlstesting.co.uk is certified ISO 9001:2008
contralsitalia.it controlsmiddleeast.com
In line with its continual program of product research
controls.com.mx controls-usa.com and development, CONTROLS S.R.L. reserves the
SDB_10_WIZARD_GenUt_10032016_UK controls.pl ipcglobal.com.au right to alter specifications to equipment at any time.
Automatic compression testers for
line General Utility cubes, cylinders and blocks

• Rigid welded steel construction • Double stage hydraulic


pump with rapid approach:
• Spherical seat allows free high throughput of tests
alignment at the initial contact (up to 40/hour)
with the specimen
• Soft platen-to-specimen contact
• Automatic control of test and smooth load rate from the
execution conforming to ramp start
Standards
• Optional control of a second and
• Dual user interface display third frame
and PC
• Optional internal graphic printer
• Accuracy Class 1 (EN) and Class A including Load-Time plot
(ASTM) starting from 10% of full
scale (from 1% on request) • Remote verification of
settings and performances for
• Compatible with the new malfunctions debugging
intuitive easy to use DATA
MANAGER Software • Storage of up to 10 test profiles
for each channel for quick start
• Reduced power consumption
and silent operation by ES
Energy Saving Technologies

Frame
Rigid welded steel construction. Spherical seat allows free alignment at the initial contact with the Standards
specimen. These series generally relate to previous
Compression platens European national Standards
See table. Traceable certificate of surface hardness available on request.
kN kN
Pilot, Automatic power and control system 2000 3000
Dual stage pump, centrifugal for fast approach and multi-piston for loading, DC motor, ES Energy
Saving technology, manual valves for loading/unloading and frame selection. K lbf K lbf
450 660

Hardware
132,000 points effective resolution, three channels, touch screen graphic display 240x128 pixel,
sampling rate 50/sec, large storing capacity on USB pen drive, test data downloadable to PC, Ethernet
port, real time management software (optional, see accessories 82-SW/DM DATAMANAGER)
Firmware Cubes Cylinders up to dia.
Simultaneous display of load-specific load, actual load rate and load/time graph; LAN connection to up to 300 mm 160 x 320 mm
PC; advanced memory management; multi coefficient calibration.
Recording facility of up to 10 test profiles for each channel including type of test (e.g. compression, Blocks
flexural, indirect tensile), specimen size and shape, load rate, standard in use and other general
information. Each one of the recorded test profile can be recalled automatically to save time

Safety features
Includes: Max. pressure valve to avoid machine overloading; piston travel limit switch; emergency stop
CUSTOMER VALUE DRIVES
button; front and rear transparent flexible fragment guard. THE INNOVATIONS
line General Utility

Technical Specifications
C25C02 C35C02
Model 50-
C25C04 C35C04
Capacity kN (lbf) 2000 (450,000) 3000 (660,000)
Max vertical daylight, mm* (inches) 350 (13.8”) 350 (13.8”)
Horizontal daylight, mm (inches) 340 (13.4”) 370 (14.6”)
Max. piston travel*, mm (inches) 50 (2”) 50 (2”)
Platen dimensions, mm (inches) 310 x 510 x 50 (12.2” x 20.1” x 2”) 310 x 510 x 50 (12.2” x 20.1” x 2”)
Platen surface hardness 55.5 HRC (600 HV) 55.5 HRC (600 HV)
Platens flatness toll, mm (inches) 0.05 (0.002”) 0.05 (0.002”)
Overall dimensions, mm (inches) 785 x 555 x 1090 (31” x 21.9” x 42.9”) 765 x 600 x 1160 (30.1” x 23.6” x 45.7”)
Weight approx., kg 620 820
*With accessory 50-C50CYL vertical clearance is increased by 20 mm. See test accessories.

Ordering information Machine Accessories


Force verification
50-C25C02 Fragment guard lock switch
The conformity of the compression tester to the strigent requirements
PILOT Automatic Compact-Line Gen. 50-C50/P of the ASTM C39 Standards is precisely verified using specific
Util. compression tester, 2000 kN cap., Fragment guard lock switch. To prevent
for blocks, cubes up to 200 mm and traceable apparatus (load cells 82-E0100 series and 82-P0801/E
test execution with the front door
cylinders up to dia. 160 x 320 mm. 230 (optional) open digital tester).
V, 50-60 Hz, 1 ph.
50-C23C04 Distance pieces to adjust the
Same as above but 110 V, 60 Hz, 1 ph. vertical daylight

50-C35C02 50-C9080
Distance piece dia. 200x30 mm
PILOT Automatic Compact-Line Gen.
Util. compression tester, 3000 kN cap., 50-C9082
for blocks, cubes up to 200 mm and Distance piece dia. 200x50 mm
cylinders up to dia. 160 x 320 mm. 230
V, 50-60 Hz, 1 ph.
50-C9083
Distance piece dia. 200x68 mm
50-C35C04
Same as above but 110 V, 60 Hz, 1 ph. 50-C9086
Distance piece dia. 200x100 mm

Note: the above distance pieces are also


available with threaded centering pin which
are recommended for testing high strength/
explosive failures specimens. They are identified
adding the suffix /P after the code number.

Steel platen for capped cylinders


50-C50/CYL
Lower compression platen
dia.165 x 30 mm for testing capped
cylinders dia.150 x 300 mm (6”x12”). All testers are verified and delivered with traceable certificate of force verification.
Resulting compression machine
vertical clearance is increased by
20 mm.

C25C02 C35C02
Accessories suitable for 50-
C25C04 C35C04
Frame pedestal 50-C29/B 50-C25/FG
Rigid Front door 50-C25/FG 50-C35/FG

50-C99/B, 50-C29/B, 50-C39/B


line General Utility

Test Accessories

Capping retainers
55-C0122/A4
Capping retainers (couple) for 4”
dia. concrete cylinders
55-C0122
Capping retainers (couple) for 150
mm (6”) dia. cylinders
55-C0122/B
Capping retainers (couple) for 160
50-C9000/B 50-C9030/H mm dia. cylinders
Splitting tensile test device for Compression device to test
cylinders up to dia. 160x320 mm portions of 40x40x160 prisms 50-C9010/B Neoprene pads
(6.3”x12.6”). broken in flexure to EN 196-1. Flexural test device for concrete beams 55-C0122/A44
Conforming to EN 12390-6 and High stiffness model. 100x100x400/500 and 150x150x600/750
ASTM C496 Neoprene pads for 4” dia. cylinders.
Total height 225mm. mm, to EN 12390-5, ASTM C78, ASTM C293 Set of two.
50-C9070/B and AASHTO T97
55-C0122/2
Splitting tensile test device for concrete Neoprene pads for 6” dia. cylinders.
block pavers and concrete cubes. Con- Unbonded caps Set of two.
forms to EN 1338 and EN 12390-6. This method is used as an alternative to the
55-C0122/4
50-C9002 sulphur capping. The system consists of two
Neoprene pads for 160 mm dia.
Hardboard strips 4 x 14 x 345 mm for alloy steel cap retainers and two neoprene
cylinders. Set of two.
50-C9000/B conf. to EN Standards. pads which are in contact with the upper and
Pack of 50. lower concrete surfaces. Pads can be re-used
for many tests. Different versions available
50-C9002/A conforming to the size of the specimen.
Hardboard strips 4 x 14 x 345 mm for
50-C9000/B conf. to ASTM Standards.
50-C9032/H
Pack of 50.
Compression device to test 50mm
(2”) cubes to ASTM C109. High
stiffness model.
Total height 225mm.

Upgrading Options
(To be specified at time of order: these items has to be factory installed.)

Serial printer for Automax Second and third frame Special calibration procedure
testers connection
50-C0050/CAL
50-C10B/PR The PILOT System can be upgraded
Special calibration of compression
with a hydraulic valve for controlling
Upgrade of a PILOT or AUTOMAX testers assuring Class 1 (EN) and
(not simultaneously) a second frame.
system to incorporate a serial Class A (ASTM), from 1% to full
graphic printer in the front panel, load range.
Note: when connecting a low capacity
allowing results (including a load/ frame (i.e. flexural or cement) pressure
time plot) to be printed at the end Traceable certificate of surface
regulator 65-L1400/X5 may be necessary. hardness
of test Please ask our technical department.
50-C0050/HRD7
50-C10C/2F Supply of the compression
50-C25C02 with 50-C10C/3F three way machine/frame complete with
valve, flexural frame 50-C1201/BFR, Two-way valve for PILOT System to
traceable certificate of hardness
cement compression frame 65-L18Z10 control a second frame. This item
and accessories must be factory installed. of 310 x 510 x 50 mm platen
surfaces
50-C10C/3F
Three-way valve for PILOT System
to control a second and third frame.
This item must be factory installed.
The complete range of Compact-Line compression testers EN | ASTM | General Utility line
This data sheet concern just one of the compression tester series produced by Controls.
The range also comprehends:

Automatic tester Super-Automatic tester Super- Automatic tester Automatic tester


EN 12390-4 EN 12390-4, 772-1
kN kN kN kN kN kN kN kN kN kN kN kN kN
2000 3000 4000 5000 2000 3000 4000 5000 2000 3000 4000 2000 3000
EN

EN

EN

EN
line line line line

Automatic tester Semi-Automatic tester Automatic tester


ASTM C39, 335, 450 ASTM C39, 140, 1314
K lbf K lbf K lbf K lbf K lbf K lbf K lbs
335 450 660 335 450 660 660
ASTM

ASTM

ASTM

line line line

Automatic tester Automatic tester Semi-Automatic tester Semi-Automatic tester


kN kN kN kN kN kN kN kN kN kN
1500 2000 3000 2000 3000 2000 3000 1500 2000 3000
*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

line line line line

*GENERAL UTILITY models mainly relate to European National Standards (e.g. NF, UNI, etc.)
Our range includes many other special compression and flexural frames, automatic control consoles to combine advanced and sophisticated Testing systems.
Ask for more information at controls@controls.it.
controls-group.com controls.es CONTROLS S.R.L.
controls.fr controlstesting.co.uk is certified ISO 9001:2008
contralsitalia.it controlsmiddleeast.com
In line with its continual program of product research
controls.com.mx controls-usa.com and development, CONTROLS S.R.L. reserves the
SDB_09_PILOT_GenUt_08032016_UK controls.pl ipcglobal.com.au right to alter specifications to equipment at any time.
Automatic compression testers
line General Utility for cubes and cylinders

• Rigid welded steel construction • Double stage hydraulic


pump with rapid approach:
• Spherical seat allows free high throughput of tests
alignment at the initial contact (up to 40/hour)
with the specimen
• Soft platen-to-specimen contact
• Automatic control of test and smooth load rate from the
execution conforming to ramp start
Standards
• Optional control of a second and
• Dual user interface display third frame
and PC
• Optional internal graphic printer
• Accuracy Class 1 (EN) and Class A including Load-Time plot
(ASTM) starting from 10% of full
scale (from 1% on request) • Remote verification of
settings and performances for
• Compatible with the new malfunctions debugging
intuitive easy to use DATA
MANAGER Software • Storage of up to 10 test profiles
for each channel for quick start
• Reduced power consumption
and silent operation by ES
Energy Saving Technologies

Frame
Rigid welded steel construction. Spherical seat allows free alignment at the initial contact with the Standards
specimen. These series generally relate to previous
Compression platens European national Standards
See table. Traceable certificate of surface hardness available on request.
kN kN kN
Pilot, Automatic power and control system 1500 2000 3000
Dual stage pump, centrifugal for fast approach and multi-piston for loading, DC motor, ES Energy
Saving technology, manual valves for loading/unloading and frame selection. K lbf K lbf K lbf
335 450 660

Hardware
132,000 points effective resolution, three channels, touch screen graphic display 240x128 pixel,
sampling rate 50/sec, large storing capacity on USB pen drive, test data downloadable to PC, Ethernet
port, real time management software (optional, see accessories 82-SW/DM DATAMANAGER)
Firmware
Simultaneous display of load-specific load, actual load rate and load/time graph; LAN connection to Cubes Cylinders up to dia.
PC; advanced memory management; multi coefficient calibration. up to 200* mm 160 x 320 mm
Recording facility of up to 10 test profiles for each channel including type of test (e.g. compression, *with the 3000 kN cap. only
flexural, indirect tensile), specimen size and shape, load rate, standard in use and other general
information. Each one of the recorded test profile can be recalled automatically to save time

Safety features
CUSTOMER VALUE DRIVES
Includes: Max. pressure valve to avoid machine overloading; piston travel limit switch; emergency stop THE INNOVATIONS
button; front and rear transparent flexible fragment guard.
line General Utility

Technical Specifications
C13C02 C23C02 C34C02
Model 50-
C13C04 C23C04 C34C04
Capacity kN (lbf) 1500 (335,000) 2000 (450,000) 3000 (660,000)
Max vertical daylight, mm* (inches) 340 (13.4”) 350 (13.8”) 350 (13.8”)
Horizontal daylight, mm (inches) 265 (10.4”) 340 (13.4”) 370 (14.6”)
Max. piston travel*, mm (inches) 50 (2”) 50 (2”) 50 (2”)
Platen dimensions, mm (inches) dia. 216 (8.5”) dia. 216 (8.5”) dia. 300 (11.8”)
Platen surface hardness 55.5 HRC (600 HV) 55.5 HRC (600 HV) 55.5 HRC (600 HV)
Platens flatness toll, mm (inches) 0.03 (0.0012”) 0.03 (0.0012”) 0.03 (0.0012”)
Overall dimensions, mm (inches) 760 x 370 x 1085 (30” x 14.6” x 42.7”) 835 x 440 x 1090 (32.9” x 17.3” x 42.9”) 765 x 450 x 1160 (30.1” x 17.7” x 45.7”)
Weight approx., kg 315 530 760
*With accessory 50-C50CYL vertical clearance is increased by 20 mm. See test accessories.

Ordering information Machine Accessories


Fragment guard lock switch
Force verification
50-C13C02
PILOT Automatic Compact-Line Gen. 50-C50/P1 The conformity of the compression tester to the strigent requirements
Util. compression tester, 1500 kN cap., Fragment guard lock switch . of the ASTM C39 Standards is precisely verified using specific
for cubes up to 150 mm and cylinders To prevent test execution with the front traceable apparatus (load cells 82-E0100 series and 82-P0801/E
up to dia. 160 x 320 mm. 230 V, 50-60 door (optional) open digital tester).
Hz, 1 ph.
50-C13C04 Distance pieces to adjust the
vertical daylight
Same as above but 110 V, 60 Hz, 1 ph.
50-C9080
Distance piece dia. 200x30 mm
50-C23C02
50-C9082
PILOT Automatic Compact-Line Gen.
Util. compression tester, 2000 kN cap., Distance piece dia. 200x50 mm
for cubes up to 150 mm and cylinders 50-C9083
up to dia. 160 x 320 mm. 230 V, 50-60 Distance piece dia. 200x68 mm
Hz, 1 ph.
50-C9086
50-C23C04
Same as above but 110 V, 60 Hz, 1 ph. Distance piece dia. 200x100 mm
Note: the above distance pieces are also
available with threaded centering pin which
50-C34C02 are recommended for testing high strength/
explosive failures specimens. They are identified
PILOT Automatic Compact-Line Gen. adding the suffix /P after the code number.
Util. compression tester, 3000 kN cap.,
for cubes up to 200 mm and cylinders Steel platen for capped cylinders
up to dia. 160 x 320 mm. 230 V, 50-60
Hz, 1 ph. 50-C50/CYL
Lower compression platen
50-C34C04
dia.165 x 30 mm for testing capped
Same as above but 110 V, 60 Hz, 1 ph.
cylinders dia.150 x 300 mm (6”x12”).
Resulting compression machine All testers are verified and delivered with traceable certificate of force verification.
vertical clearance is increased by
20 mm.

C13C02 C23C02 C34C02


Accessories suitable for 50-
C13C04 C23C04 C34C04
Frame pedestal (optional) 50-C99/B 50-C29/B 50-C39/B
Front door (optional) 50-C19/FG 50-C29/FG 50-C39/FG

50-C99/B, 50-C29/B, 50-C39/B


line General Utility

Test Accessories

Capping retainers
55-C0122/A4
Capping retainers (couple) for 4”
dia. concrete cylinders
55-C0122
Capping retainers (couple) for 150
mm (6”) dia. cylinders
55-C0122/B
Capping retainers (couple) for 160
50-C9000/B 50-C9030/H mm dia. cylinders
Splitting tensile test device for Compression device to test
cylinders up to dia. 160x320 mm portions of 40x40x160 prisms 50-C9010/B Neoprene pads
(6.3”x12.6”). broken in flexure to EN 196-1. Flexural test device for concrete beams 55-C0122/A44
Conforming to EN 12390-6 and High stiffness model. 100x100x400/500 and 150x150x600/750
ASTM C496 Neoprene pads for 4” dia. cylinders.
Total height 225mm. mm, to EN 12390-5, ASTM C78, ASTM C293 Set of two.
50-C9070/B and AASHTO T97
55-C0122/2
Splitting tensile test device for concrete Neoprene pads for 6” dia. cylinders.
block pavers and concrete cubes. Con- Unbonded caps Set of two.
forms to EN 1338 and EN 12390-6. This method is used as an alternative to the
55-C0122/4
50-C9002 sulphur capping. The system consists of two
Neoprene pads for 160 mm dia.
Hardboard strips 4 x 14 x 345 mm for alloy steel cap retainers and two neoprene
cylinders. Set of two.
50-C9000/B conf. to EN Standards. pads which are in contact with the upper and
Pack of 50. lower concrete surfaces. Pads can be re-used
for many tests. Different versions available
50-C9002/A conforming to the size of the specimen.
Hardboard strips 4 x 14 x 345 mm for
50-C9000/B conf. to ASTM Standards.
50-C9032/H
Pack of 50.
Compression device to test 50mm
(2”) cubes to ASTM C109. High
stiffness model.
Total height 225mm.

Upgrading Options
(To be specified at time of order: these items has to be factory installed.)

Serial printer for Automax
testers
50-C10B/PR
Upgrade of a PILOT or AUTOMAX
system to incorporate a serial
graphic printer in the front panel,
allowing results (including a load/
time plot) to be printed at the end
of test
50-C13C02 with 50-C10C/3F three way valve, flexural frame
Second and third frame 50-C1201/BFR, cement compression frame 65-L18Z10 and accessories
connection
The PILOT System can be upgraded 50-C10C/2F Special calibration procedure machine/frame complete with
with a hydraulic valve for controlling Two-way valve for PILOT System to 50-C0050/CAL traceable certificate of hardness
(not simultaneously) a second and control a second frame. This item must Special calibration of compression of 310 x 510 x 90 mm platen
third frame. be factory installed. testers assuring Class 1 (EN) and surfaces.
50-C10C/3F Class A (ASTM), from 1% to full
Note: when connecting a low capacity
load range. 50-C0050/HRD4
frame (i.e. flexural or cement) pressure Three-way valve for PILOT System to
regulator 65-L1400/X5 may be necessary. Supply of the compression
control a second and third frame. This Traceable certificate of surface machine/frame complete with
Please ask our technical department.
item must be factory installed. hardness traceable certificate of hardness of
50-C0050/HRD3 300 mm dia. platen surfaces
Supply of the compression
The complete range of Compact-Line compression testers EN | ASTM | General Utility line
This data sheet concern just one of the compression tester series produced by Controls.
The range also comprehends:

Automatic tester Super-Automatic tester Super- Automatic tester Automatic tester


EN 12390-4 EN 12390-4, 772-1
kN kN kN kN kN kN kN kN kN kN kN kN kN
2000 3000 4000 5000 2000 3000 4000 5000 2000 3000 4000 2000 3000
EN

EN

EN

EN
line line line line

Automatic tester Semi-Automatic tester Automatic tester


ASTM C39, 335, 450 ASTM C39, 140, 1314
K lbf K lbf K lbf K lbf K lbf K lbf K lbs
335 450 660 335 450 660 660
ASTM

ASTM

ASTM

line line line

Automatic tester Automatic tester Semi-Automatic tester Semi-Automatic tester


kN kN kN kN kN kN kN kN kN kN
1500 2000 3000 2000 3000 2000 3000 1500 2000 3000
*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

line line line line

*GENERAL UTILITY models mainly relate to European National Standards (e.g. NF, UNI, etc.)
Our range includes many other special compression and flexural frames, automatic control consoles to combine advanced and sophisticated Testing systems.
Ask for more information at controls@controls.it.
controls-group.com controls.es CONTROLS S.R.L.
controls.fr controlstesting.co.uk is certified ISO 9001:2008
contralsitalia.it controlsmiddleeast.com
In line with its continual program of product research
controls.com.mx controls-usa.com and development, CONTROLS S.R.L. reserves the
SDB_08_PILOT_GenUt_08032016_UK controls.pl ipcglobal.com.au right to alter specifications to equipment at any time.
Automatic compression testers
line ASTM SERIES for cylinders and blocks, 3000 kN (660 klbf) cap.

• Four column, rigid welded steel • Dual user interface display


construction and PC
• Premium Heavy Duty • Compatible with the new
spherical seat and rectangular intuitive easy to use DATA
platens 310x410x90 mm MANAGER Software
(12.2”x16.1”x3.5”) for testing
blocks according to ASTM C140 • Reduced power consumption
and ASTM C1314 and silent operation by ES
Energy Saving Technologies
• Upper platen and spherical
seat are mounted on an axial • Double stage hydraulic
screw assembly allowing easy pump with rapid approach:
adjustment of vertical clearance high throughput of tests
using slotted distance pieces. (up to 40/hour)

• Innovative upgrading kit for • Soft platen-to-specimen contact


easily switch of the spherical and smooth load rate from the
seat assembly for testing ramp start
cylinders to ASTM C39, resulting
a multi-testing unit! • Optional control of a second and
third frame
• Class A accuracy to ASTM E74
starting from 10% of full scale. • Optional internal graphic printer
Special calibration procedure to including Load-Time plot
obtain Class A from 1% available
as option. • Remote verification of
settings and performances for
• Automatic control of test malfunctions debugging
execution conforming to
Standards • Storage of up to 10 test profiles
for each channel for quick start

Frame
Rigid welded steel construction. Premium Heavy Duty spherical seat and rectangular platens
310x410x90 mm (12.2”x16.1”x3.5”) for testing blocks according to ASTM C140 and ASTM C1314.
Compression platens Standards
Rectangular platens 310x410x90 mm (12.2”x16.1”x3.5”) for testing blocks according to ASTM C140 ASTM C39 | ASTM C140 | ASTM C1314 | AASHTO T22
and ASTM C1314. Traceable certificate of surface hardness available on request.
Pilot, Automatic power and control system kN K lbf
Dual stage pump, centrifugal for fast approach and multi-piston for loading, DC motor, ES Energy 3000 660
Saving technology, manual valves for loading/unloading and frame selection.
Hardware
132,000 points effective resolution, three channels, touch screen graphic display 240x128 pixel,
sampling rate 50/sec, large storing capacity on USB pen drive, test data downloadable to PC, Ethernet
port, real time management software (optional, see accessories 82-SW/DM DATAMANAGER)
Firmware Blocks Cylinders up to dia.
160 x 320 mm,
Simultaneous display of load-specific load, actual load rate and load/time graph; LAN connection to 250 x 500 mm
PC; advanced memory management; multi coefficient calibration.
Recording facility of up to 10 test profiles for each channel including type of test (e.g. compression,
flexural, indirect tensile), specimen size and shape, load rate, standard in use and other general
information. Each one of the recorded test profile can be recalled automatically to save time
CUSTOMER VALUE DRIVES
Safety features THE INNOVATIONS
Includes: Max. pressure valve to avoid machine overloading; piston travel limit switch; emergency stop
button; front door and rear transparent fragment guard.
line ASTM SERIES

Technical Specifications

A39C02 (A39C12**)
Model 50- A39C04 (A39C14**)
Capacity kN (lbf) 3000 (660,000)
Max vertical daylight, mm* (inches) 260 (10.2”)
Max. vertical daylight with
370 (14.6”)
50-A39/CYL set, mm (inches)
Horizontal daylight mm (inches) 370 (14.6”)
Max. piston travel*,mm (inches) 50 (2”)
This model fully complies with the ASTM C140 Standard which specifies the minimum
Platen dimensions, mm (inches) 310 x 410 x 90 (12.2”x 16.1”x 3.5”)
platens thickness related to the spherical seat bearing area and the specimen dimen-
Platen surface hardness 55.5 HRC (600 HV) sions as shown in the sketch.
Platens flatness toll, mm (inches) 0.02 (0.0008”)
Overall dimensions, mm (inches) 925 x 510 x 1670 (36.4”x 20.1”x 65.7”) Min. platens thickness = d = A – DPL/2
Weight approx., kg 980 ʰʰ A: distance from spherical seat centre to specimen corner
ʰʰ DPL: diameter of spherical seat bearing surface (see Annex A8)
*Use distance pieces conforming to the specimen size to avoid piston overtravel.
** These machines are calibrated in lbf unit.

Ordering information Machine Accessories


50-A39C02 Slotted distance pieces to adjust
PILOT Compact-line 3000 kN cap. the vertical daylight, to suit the
automatic ASTM compression tester size of the specimen
for blocks. 230 V, 50-60Hz, 1 ph 65-L1000/100B
50-A39C04 Slotted distance piece dia. 195 x 100
as above but 110 V, 60 Hz, 1 ph mm
65-L1000/68B
Slotted distance piece dia. 195 x 68 mm Software Fragment guard lock switch
65-L1000/50B 82-SW/DM 50-C50/P
Slotted distance piece dia. 195 x 50 mm Datamanager PC Software suitable for Fragment guard lock switch .
remote control of the machine, data To prevent test execution with the front
65-L1000/40B acquisition, processing and filing. door open (optional)
Slotted distance piece dia. 195 x 40 mm Allows printout of customized test
certificates.

Conversion set to test cylinders


This innovative upgrade is achieved by fitting the conversion apparatus, which consists of 50-A39/CYL
a rail sliding system and a 165 mm (6.5” ) diameter compression platen with a spherical Conversion set to test cylinders up to
seat, to the rear part of the frame.Once installed, the testing configuration can be changed platen dia.165 mm (6.5”) system for easy
6” x 12” to ASTM C39, comprehending removal and repositioning of the upper
with minimum effort: all that’s required is to loosen the central screw using the upper hand spherical seat and upper compression
wheel, slide off the upper block platen with spherical seat and fit the cylinder spherical seat block spherical assembly
assembly.

Detail of axial screw assembly allowing easy Detail of upper platen and spherical seat strictly Detail of the sliding off operation of the upper Detail of the upper block platen and spherical
adjustment of vertical clearance conforming to ASTM C39 and AASHTO T22 block platen and spherical seat, to be replaced seat sliden off on the solid rail system, to fit the
by the platen assembly for testing cylinders. platen assembly for testing cylinders
line ASTM SERIES

Test Accessories

Capping retainers
55-C0122/A4
Capping retainers (couple) for 4”
dia. concrete cylinders
55-C0122
Capping retainers (couple) for 150
mm (6”) dia. cylinders
55-C0122/B
Capping retainers (couple) for 160
50-C9000/B 50-C9030/A mm dia. cylinders
Splitting tensile test device for Compression device to test
cylinders up to dia. 160x320 mm portions of 40x40x160 prisms 50-C9010/B
Neoprene pads
(6.3”x12.6”). broken in flexure to ASTM C349. Flexural test device for concrete beams
Conforming to EN 12390-6 and High stiffness model. 100x100x400/500 and 150x150x600/750 55-C0122/A44
ASTM C496 mm, to EN 12390-5, ASTM C78, ASTM C293 Neoprene pads for 4” dia. cylinders.
Total height 225mm.
and AASHTO T97 Set of two.
50-C9002
55-C0122/2
Hardboard strips 4 x 14 x 345 mm for Neoprene pads for 6” dia. cylinders.
50-C9000/B conf. to EN Standards. Unbonded caps
This method is used as an alternative to the Set of two.
Pack of 50.
sulphur capping. The system consists of two 55-C0122/4
50-C9002/A alloy steel cap retainers and two neoprene Neoprene pads for 160 mm dia.
Hardboard strips 4 x 14 x 345 mm for pads which are in contact with the upper and cylinders. Set of two.
50-C9000/B conf. to ASTM Standards. lower concrete surfaces. Pads can be re-used
Pack of 50. for many tests. Different versions available
conforming to the size of the specimen.

50-C9032/H
Compression device to test 50mm
(2”) cubes to ASTM C109. High
stiffness model.
Total height 225mm.

Upgrading Options
(To be specified at time of order: these items has to be factory installed.)

Serial printer for Automax


testers
50-C10B/PR
Upgrade of a PILOT or AUTOMAX
system to incorporate a serial
graphic printer in the front panel,
allowing results (including a load/
time plot) to be printed at the end
of test

Second and third frame


connection
The PILOT System can be upgraded 50-C10C/2F 50-A39C02 with 50-C10C/3F three way valve,
with a hydraulic valve for controlling Two-way valve for PILOT System to 50-C1201/BFR flexural frame, 50-C92Z10 500 kN compression frame and accessories
(not simultaneously) a second and control a second frame. This item must
third frame. be factory installed. Special calibration procedure

Note: when connecting a low capacity 50-C10C/3F 50-C0050/CAL


frame (i.e. flexural or cement) pressure Three-way valve for PILOT System to Special calibration of compression
regulator 65-L1400/X5 may be necessary. control a second and third frame. This testers assuring Class 1 (EN) and Class
Please ask our technical department. A (ASTM), from 1% to full load range.
item must be factory installed.
The complete range of Compact-Line compression testers EN | ASTM | General Utility line
This data sheet concern just one of the compression tester series produced by Controls.
The range also comprehends:

Automatic tester Super-Automatic tester Super- Automatic tester Automatic tester


EN 12390-4 EN 12390-4, 772-1
kN kN kN kN kN kN kN kN kN kN kN kN kN kN
2000 3000 4000 5000 2000 3000 4000 5000 2000 3000 4000 2000 3000 4000
EN

EN

EN

EN
line line line line

Automatic tester Semi-Automatic tester Automatic tester


ASTM C39, 335, 450 ASTM C39, 140, 1314
K lbs K lbs K lbs K lbs K lbs K lbs K lbs
335 450 660 335 450 660 660
ASTM

ASTM

ASTM

line line line

Automatic tester Automatic tester Semi-Automatic tester Semi-Automatic tester


kN kN kN kN kN kN kN kN kN kN
1500 2000 3000 2000 3000 2000 3000 1500 2000 3000
*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

line line line line

*GENERAL UTILITY models mainly relate to European National Standards (e.g. NF, UNI, etc.)
Our range includes many other special compression and flexural frames, automatic control consoles to combine advanced and sophisticated Testing systems.
Ask for more information at controls@controls.it.
controls-group.com controls.es CONTROLS S.R.L.
controls.fr controlstesting.co.uk is certified ISO 9001:2008
contralsitalia.it controlsmiddleeast.com
In line with its continual program of product research
controls.com.mx controls-usa.com and development, CONTROLS S.R.L. reserves the
SDB_07_PILOT_ASTM_07032016_UK controls.pl ipcglobal.com.au right to alter specifications to equipment at any time.
Semi-Automatic compression testers
line ASTM SERIES for cylinders

• Rigid welded steel construction • Real time display of load/stress


and applied load rate by symbols
• ASTM spherical seat fully for easy adjustment
complaint to ASTM C39 for
testing 4” x 8” and 6” x 12 “ • Dual stage pump:
cylinders low pressure/high delivery for
fast piston approach and high
• Accuracy Class A (ASTM) pressure/low volume for loading
starting from 10% of full scale
(from 1% on request) • Special hand operated
pressure-compensated
• 2 channels for load sensors with proportional valve for the
65000 div. resolution (better manual preset of load rate
than 0.01% of full scale) requiring just occasional
operator’s intervention
• Unlimited store capacity on
USB pen drive of test data • Optional control of a second
downloadable to PC via LAN port frame
• Digital readout unit with wide • Optional internal graphic printer
high-contrast display 4 x 20
characters and 6 keys membrane
keyboard

Frame
Rigid welded steel construction. ASTM spherical seat allows free alignment at the initial contact with
the specimen. It is designed strictly conforming to the Standards, to test 4” and 6” diameter specimens.
Compression platens Standards ASTM C39 | AASHTO T22
See table. Traceable certificate of surface hardness available on request.
kN kN kN
Wizard, Semi-Automatic power and control system 1500 2000 3000
Dual stage pump: low pressure/high delivery for fast piston approach and high pressure/low volume
for loading. Special hand operated pressure-compensated proportional valve for the manual preset K lbf K lbf K lbf
of load rate requiring just occasional operator’s intervention. 335 450 660
Hardware
2 analogue channels, 4 x 20 characters alphanumeric display, 65˙000 points high resolution/stability
analogue channels, sampling rate 50/sec, large storage capacity for test data on USB memory stick, Cylinders up to dia.
ethernet port to download data to PC using the SW/TRM software. 160 x 320 mm,
Firmware 250 x 500 mm
Simultaneous display of load, specific load and actual load rate, LAN connection to PC for data
transmission in real time, easy firmware update through Ethernet port, memory management with
options to display tests stored on USB memory stick, download data to internal printer or PC, delete
single tests or reset the entire memory, Multi-coefficient calibration procedure with automatic
CUSTOMER VALUE DRIVES
storage of data without manual editing (using a suitable load cell and readout unit), language and THE INNOVATIONS
units selection (kN, ton, lbf).
Safety features
Includes: Max. pressure valve to avoid machine overloading; piston travel limit switch; emergency stop
button; front and rear transparent flexible fragment guard.
line ASTM SERIES

Technical Specifications
A12A02 (A12A12**) A22A02 (A22A12**) A32A02 (A32A12**)
Model 50-
A12A04 (A12A14**) A22A04 (A22A14**) A32A04 (A32A14**)
Capacity kN (lbf) 1500 (335,000) 2000 (450,000) 3000 (660,000)
Max vertical daylight, mm (inches) 370 (14.6”) 380 (15”) 380 (15”)
Horizontal daylight, mm (inches) 265 (10.4”) 340 (13.4”) 370 (14.6”)
Max. piston travel*, mm 50 (2”) 50 (2”) 50 (2”)
Platen dimensions, mm (inches) dia. 165 (6.5”) dia. 165 (6.5”) dia. 165 (6.5”)
Platen surface hardness 55.5 HRC (600 HV) 55.5 HRC (600 HV) 55.5 HRC (600 HV)
Platens flatness toll, mm (inches) 0.02 (0.0008”) 0.02 (0.0008”) 0.02 (0.0008”)
Overall dimensions, mm (inches) 810 x 425 x 1085 (31.9” x 16.7” x 42.7”) 835 x 440 x 1090 (32.9” x 17.3” x 42.9”) 805 x 450 x 1160 (31.7” x 17.7” x 45.7”)
Weight approx., kg 285 500 710
*Use distance pieces conforming to the specimen size to avoid piston overtravel.
** These machines are calibrated in lbf unit.

Ordering information Machine Accessories


Force verification
50-A12A02 Distance pieces to adjust the
WIZARD, Semi- Automatic Compact- vertical daylight The conformity of the compression tester to the strigent requirements
Line ASTM compression tester, 1500 of the ASTM C39 Standards is precisely verified using specific
65-L1000/20
kN (335,000 lbf) cap., for cylinders up traceable apparatus (load cells 82-E0100 series and 82-P0801/E
to dia. 160 x 320 mm. 230 V, 50-60 Distance piece dia. 165 x 20 mm
digital tester).
Hz, 1 ph. 65-L1000/30
50-A12A04 Distance piece dia. 165 x 30 mm
Same as above but 110 V, 60 Hz, 1 ph. 65-L1000/40
50-A22A02 Distance piece dia. 165 x 40 mm
WIZARD, Semi-Automatic Compact- 50-C9084
Line ASTM compression tester, 2000 Distance piece dia. 96 x 158 mm
kN (450,0000 lbf) cap., for cylinders
up to dia. 160 x 320 mm. 230 V, 50-60 Fragment guard lock switch
Hz, 1 ph.
50-C50/P3
50-A22A04
Same as above but 110 V, 60 Hz, 1 ph. Fragment guard lock switch .
To prevent test execution with the front
50-A32A02 door open
WIZARD, Semi-Automatic Compact-
Line ASTM compression tester, 3000
kN (660,000 lbf) cap., for cylinders up
to dia. 160 x 320 mm. 230 V, 50-60
Hz, 1 ph.
50-A32A04
Same as above but 110 V, 60 Hz, 1 ph.
Note: front door is not included but available
as accessory.

50-C99/B, 50-C29/B, 50-C39/B All testers are verified and delivered with traceable certificate of force verification.

A12A02 (A12A12) A22A02 (A22A12) A32A02 (A32A12)


Accessories suitable for 50-
A12A04 (A12A14) A22A04 (A22A14) A32A04 (A32A14)
Frame pedestal (optional) 50-C99/B 50-C29/B 50-C39/B
Front door (optional) 50-C19/FG 50-C29/FG 50-C39/FG
line ASTM SERIES

Test Accessories

Capping retainers
55-C0122/A4
Capping retainers (couple) for 4”
dia. concrete cylinders
55-C0122
Capping retainers (couple) for 150
mm (6”) dia. cylinders
55-C0122/B
Capping retainers (couple) for 160
50-C9000/B 50-C9030/A mm dia. cylinders
Splitting tensile test device for Compression device to test
cylinders up to dia. 160x320 mm portions of 40x40x160 prisms 50-C9010/B
Neoprene pads
(6.3”x12.6”). broken in flexure to ASTM C349. Flexural test device for concrete beams
Conforming to EN 12390-6 and High stiffness model. 100x100x400/500 and 150x150x600/750 55-C0122/A44
ASTM C496 mm, to EN 12390-5, ASTM C78, ASTM C293 Neoprene pads for 4” dia. cylinders.
Total height 225mm.
and AASHTO T97 Set of two.
50-C9002
55-C0122/2
Hardboard strips 4 x 14 x 345 mm for Neoprene pads for 6” dia. cylinders.
50-C9000/B conf. to EN Standards. Unbonded caps
This method is used as an alternative to the Set of two.
Pack of 50.
sulphur capping. The system consists of two 55-C0122/4
50-C9002/A alloy steel cap retainers and two neoprene Neoprene pads for 160 mm dia.
Hardboard strips 4 x 14 x 345 mm for pads which are in contact with the upper and cylinders. Set of two.
50-C9000/B conf. to ASTM Standards. lower concrete surfaces. Pads can be re-used
Pack of 50. for many tests. Different versions available
conforming to the size of the specimen.

50-C9032/H
Compression device to test 50mm
(2”) cubes to ASTM C109. High
stiffness model.
Total height 225mm.

Upgrading Options
(To be specified at time of order: these items has to be factory installed.)

Serial printer for Automax


testers
50-C10B/PR
Upgrade of a PILOT or AUTOMAX
system to incorporate a serial
graphic printer in the front panel,
allowing results (including a load/
time plot) to be printed at the end
of test
Second frame connection
The WIZARD System can be upgraded
with a hydraulic valve for controlling
(not simultaneously) a second frame. 50-A12A02 with 50-C10B/2F two way valve, flexural frame 50-C910/FR and accessories

50-C10B/2F Special calibration procedure Traceable certificate of surface


Two-way valve for PILOT System to hardness
50-C0050/CAL
control a second frame. This item 50-C0050/HRD2
Special calibration of compression
must be factory installed. Supply of the compression machine/frame
testers assuring Class 1 (EN) and
Class A (ASTM), from 1% to full complete with traceable certificate of
load range. hardness of 165 mm dia. platen surfaces
The complete range of Compact-Line compression testers EN | ASTM | General Utility line
This data sheet concern just one of the compression tester series produced by Controls.
The range also comprehends:

Automatic tester Super-Automatic tester Super- Automatic tester Automatic tester


EN 12390-4 EN 12390-4, 772-1
kN kN kN kN kN kN kN kN kN kN kN kN kN kN
2000 3000 4000 5000 2000 3000 4000 5000 2000 3000 4000 2000 3000 4000
EN

EN

EN

EN
line line line line

Automatic tester Semi-Automatic tester Automatic tester


ASTM C39, 335, 450 ASTM C39, 140, 1314
K lbs K lbs K lbs K lbs K lbs K lbs K lbs
335 450 660 335 450 660 660
ASTM

ASTM

ASTM

line line line

Automatic tester Automatic tester Semi-Automatic tester Semi-Automatic tester


kN kN kN kN kN kN kN kN kN kN
1500 2000 3000 2000 3000 2000 3000 1500 2000 3000
*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

line line line line

*GENERAL UTILITY models mainly relate to European National Standards (e.g. NF, UNI, etc.)
Our range includes many other special compression and flexural frames, automatic control consoles to combine advanced and sophisticated Testing systems.
Ask for more information at controls@controls.it.
controls-group.com controls.es CONTROLS S.R.L.
controls.fr controlstesting.co.uk is certified ISO 9001:2008
contralsitalia.it controlsmiddleeast.com
In line with its continual program of product research
controls.com.mx controls-usa.com and development, CONTROLS S.R.L. reserves the
SDB_06_WIZARD_ASTM_07032016_UK controls.pl ipcglobal.com.au right to alter specifications to equipment at any time.
Automatic compression testers
line ASTM SERIES for cylinders

• Rigid welded steel construction • Double stage hydraulic


pump with rapid approach:
• ASTM spherical seat allows free high throughput of tests
alignment at the initial contact (up to 40/hour)
with the specimen
• Soft platen-to-specimen contact
• Automatic control of test and smooth load rate from the
execution conforming to ramp start
Standards
• Optional control of a second and
• Dual user interface display third frame
and PC
• Optional internal graphic printer
• Accuracy Class A (ASTM) including Load-Time plot
starting from 10% of full scale
(from 1% on request) • Remote verification of
settings and performances for
• Compatible with the new malfunctions debugging
intuitive easy to use DATA
MANAGER Software • Storage of up to 10 test profiles
for each channel for quick start
• Reduced power consumption
and silent operation by ES
Energy Saving Technologies

Frame
Rigid welded steel construction. ASTM spherical seat allows free alignment at the initial contact with
the specimen. It is designed strictly conforming to the Standards, to test 4” and 6” diameter specimens.
Compression platens Standards ASTM C39 | AASHTO T22
See table. Traceable certificate of surface hardness available on request.
kN kN kN
Pilot, Automatic power and control system 1500 2000 3000
Dual stage pump, centrifugal for fast approach and multi-piston for loading, DC motor, ES Energy
Saving technology, manual valves for loading/unloading and frame selection. K lbf K lbf K lbf
335 450 660
Hardware
132,000 points effective resolution, three channels, touch screen graphic display 240x128 pixel,
sampling rate 50/sec, large storing capacity on USB pen drive, test data downloadable to PC, Ethernet
port, real time management software (optional, see accessories 82-SW/DM DATAMANAGER) Cylinders up to dia.
Firmware 160 x 320 mm,
Simultaneous display of load-specific load, actual load rate and load/time graph; LAN connection to 250 x 500 mm
PC; advanced memory management; multi coefficient calibration.
Recording facility of up to 10 test profiles for each channel including type of test (e.g. compression,
flexural, indirect tensile), specimen size and shape, load rate, standard in use and other general
information. Each one of the recorded test profile can be recalled automatically to save time
CUSTOMER VALUE DRIVES
THE INNOVATIONS
Safety features
Includes: Max. pressure valve to avoid machine overloading; piston travel limit switch; emergency stop
button; front and rear transparent flexible fragment guard.
line ASTM SERIES

Technical Specifications
A12C02 (A12C12**) A22C02 (A22C12**) A32C02 (A32C12**)
Model 50-
A12C04 (A12C14**) A22C04 (A22C14**) A32C04 (A32C14**)
Capacity kN (lbf) 1500 (335,000) 2000 (450,000) 3000 (660,000)
Max vertical daylight, mm (inches) 370 (14.6”) 380 (15”) 380 (15”)
Horizontal daylight, mm (inches) 265 (10.4”) 340 (13.4”) 370 (14.6”)
Max. piston travel*, mm (inches) 50 (2”) 50 (2”) 50 (2”)
Platen dimensions, mm (inches) dia. 165 (6.5”) dia. 165 (6.5”) dia. 165 (6.5”)
Platen surface hardness 55.5 HRC (600 HV) 55.5 HRC (600 HV) 55.5 HRC (600 HV)
Platens flatness toll, mm (inches) 0.02 (0.0008”) 0.02 (0.0008”) 0.02 (0.0008”)
Overall dimensions, mm (inches) 760 x 370 x 1085 (30” x 14.6” x 42.7”) 835 x 440 x 1090 (32.9” x 17.3” x 42.9”) 765 x 450 x 1160 (30.1” x 17.7” x 45.7”)
Weight approx., kg 290 500 710
*Use distance pieces conforming to the specimen size to avoid piston overtravel.
** These machines are calibrated in lbf unit.

Ordering information Machine Accessories


Force verification
50-A12C02 Distance pieces to adjust the
vertical daylight The conformity of the compression tester to the strigent requirements
PILOT Automatic Compact-Line ASTM
compression tester, 1500 kN (335,000 65-L1000/20 of the ASTM C39 Standards is precisely verified using specific
lbf) cap., for cylinders up to dia. 160 x traceable apparatus (load cells 82-E0100 series and 82-P0801/E
Distance piece dia. 165 x 20 mm
320 mm. 230 V, 50-60 Hz, 1 ph. digital tester).
65-L1000/30
50-A12C04
Distance piece dia. 165 x 30 mm
Same as above but 110 V, 60 Hz, 1 ph.
65-L1000/40
50-A22C02
Distance piece dia. 165 x 40 mm
PILOT Automatic Compact-Line ASTM
compression tester, 2000 kN (450,0000 50-C9084
lbf) cap., for cylinders up to dia. 160 x Distance piece dia. 96 x 158 mm
320 mm. 230 V, 50-60 Hz, 1 ph.
Software
50-A22C04
Same as above but 110 V, 60 Hz, 1 ph. 82-SW/DM
Datamanager PC Software suitable for
50-A32C02 remote control of the machine, data
PILOT Automatic Compact-Line ASTM acquisition, processing and filing.
compression tester, 3000 kN (660,000 Allows printout of customized test
lbf) cap., for cylinders up to dia. 160 x certificates.
320 mm. 230 V, 50-60 Hz, 1 ph.
50-A32C04 Fragment guard lock switch
Same as above but 110 V, 60 Hz, 1 ph. 50-C50/P1
Fragment guard lock switch.
Note: front door is not included but available
To prevent test execution with the front
as accessory.
door open.

All testers are verified and delivered with traceable certificate of force verification.

A12C02 (A12C12) A22C02 (A22C12) A32C02 (A32C12)


Accessories suitable for 50-
A12C04 (A12C14) A22C04 (A22C14) A32C04 (A32C14)
Frame pedestal (optional) 50-C99/B 50-C29/B 50-C39/B
Front door (optional) 50-C19/FG 50-C29/FG 50-C39/FG

50-C99/B, 50-C29/B, 50-C39/B


line ASTM SERIES

Test Accessories

Capping retainers
55-C0122/A4
Capping retainers (couple) for 4”
dia. concrete cylinders
55-C0122
Capping retainers (couple) for 150
mm (6”) dia. cylinders
55-C0122/B
Capping retainers (couple) for 160
50-C9000/B 50-C9030/A mm dia. cylinders
Splitting tensile test device for Compression device to test
cylinders up to dia. 160x320 mm portions of 40x40x160 prisms 50-C9010/B
Neoprene pads
(6.3”x12.6”). broken in flexure to ASTM C349. Flexural test device for concrete beams
Conforming to EN 12390-6 and High stiffness model. 100x100x400/500 and 150x150x600/750 55-C0122/A44
ASTM C496 mm, to EN 12390-5, ASTM C78, ASTM C293 Neoprene pads for 4” dia. cylinders.
Total height 225mm.
and AASHTO T97 Set of two.
50-C9002
55-C0122/2
Hardboard strips 4 x 14 x 345 mm for Neoprene pads for 6” dia. cylinders.
50-C9000/B conf. to EN Standards. Unbonded caps
This method is used as an alternative to the Set of two.
Pack of 50.
sulphur capping. The system consists of two 55-C0122/4
50-C9002/A alloy steel cap retainers and two neoprene Neoprene pads for 160 mm dia.
Hardboard strips 4 x 14 x 345 mm for pads which are in contact with the upper and cylinders. Set of two.
50-C9000/B conf. to ASTM Standards. lower concrete surfaces. Pads can be re-used
Pack of 50. for many tests. Different versions available
conforming to the size of the specimen.

50-C9032/H
Compression device to test 50mm
(2”) cubes to ASTM C109. High
stiffness model.
Total height 225mm.

Upgrading Options
(To be specified at time of order: these items has to be factory installed.)

Serial printer for Automax


testers
50-C10B/PR
Upgrade of a PILOT or AUTOMAX
system to incorporate a serial
graphic printer in the front panel,
allowing results (including a load/
time plot) to be printed at the end
of test

Second and third frame


connection
The PILOT System can be upgraded 50-C10C/2F
with a hydraulic valve for controlling 50-A12C02 with 50-C10C/3F three way valve, flexural frame 50-C1201/BFR,
Two-way valve for PILOT System to 50-C92Z10 500 kN frame and accessories
(not simultaneously) a second and control a second frame. This item must
third frame. be factory installed. Special calibration procedure Traceable certificate of surface
50-C10C/3F hardness
Note: when connecting a low capacity 50-C0050/CAL
frame (i.e. flexural or cement) pressure Three-way valve for PILOT System to Special calibration of compression 50-C0050/HRD2
regulator 65-L1400/X5 may be necessary. control a second and third frame.
Please ask our technical department. testers assuring Class 1 (EN) and Supply of the compression
This item must be factory installed. Class A (ASTM), from 1% to full machine/frame complete with
load range. traceable certificate of hardness of
165 mm dia. platen surfaces
The complete range of Compact-Line compression testers EN | ASTM | General Utility line
This data sheet concern just one of the compression tester series produced by Controls.
The range also comprehends:

Automatic tester Super-Automatic tester Super- Automatic tester Automatic tester


EN 12390-4 EN 12390-4, 772-1
kN kN kN kN kN kN kN kN kN kN kN kN kN kN
2000 3000 4000 5000 2000 3000 4000 5000 2000 3000 4000 2000 3000 4000
EN

EN

EN

EN
line line line line

Automatic tester Semi-Automatic tester Automatic tester


ASTM C39, 335, 450 ASTM C39, 140, 1314
K lbf K lbf K lbf K lbf K lbf K lbf K lbs
335 450 660 335 450 660 660
ASTM

ASTM

ASTM

line line line

Automatic tester Automatic tester Semi-Automatic tester Semi-Automatic tester


kN kN kN kN kN kN kN kN kN kN
1500 2000 3000 2000 3000 2000 3000 1500 2000 3000
*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

line line line line

*GENERAL UTILITY models mainly relate to European National Standards (e.g. NF, UNI, etc.)
Our range includes many other special compression and flexural frames, automatic control consoles to combine advanced and sophisticated Testing systems.
Ask for more information at controls@controls.it.
controls-group.com controls.es CONTROLS S.R.L.
controls.fr controlstesting.co.uk is certified ISO 9001:2008
contralsitalia.it controlsmiddleeast.com
In line with its continual program of product research
controls.com.mx controls-usa.com and development, CONTROLS S.R.L. reserves the
SDB_05_PILOT_ASTM_07032016_UK controls.pl ipcglobal.com.au right to alter specifications to equipment at any time.
Automatic compression testers
line EN SERIES for cubes and cylinders and blocks

• Four column high stiffness • Double stage hydraulic pump


welded frame tested for with rapid approach:
stability high throughput of tests
(up to 40/hour)
• Heavy duty spherical seat in
lubricating oil bath • Soft platen-to-specimen contact
and smooth load rate from the
• Automatic control of test ramp start
execution conforming to
Standards • Optional control of a second and
third frame
• Dual user interface display
and PC • Optional internal graphic
printer including Load-Time plot
• Accuracy Class 1 (EN) and Class A
(ASTM) starting from 10% of full • Remote verification of
scale (from 1% on request) settings and performances for
malfunctions debugging
• Compatible with the new
intuitive easy to use DATA • Storage of up to 10 test profiles
MANAGER Software for each channel for quick start
• Reduced power consumption
and silent operation by ES
Energy Saving Technologies

Frame
Four column high stiffness welded frame tested for stability to EN 12390-4.
Heavy duty spherical seat in lubricating oil bath, allowing initial free alignment at the initial contact
Standards EN 12390-4 | EN 772-1
with the specimen and automatic jamming up to the end of test.
Compression platens kN kN kN
See table. Traceable certificate of surface hardness available on request. 2000 3000 4000
Pilot, Automatic power and control system
Dual stage pump, centrifugal for fast approach and multi-piston for loading, DC motor,
ES Energy Saving technology, manual valves for loading/unloading and frame selection.
Hardware
132,000 points effective resolution, three channels, touch screen graphic display 240x128 pixel,
sampling rate 50/sec, large storing capacity on USB pen drive, test data downloadable to PC, Ethernet Cubes Cylinders up to dia.
port, real time management software (optional, see accessories 82-SW/DM DATAMANAGER) up to 300 mm 160 x 320 mm
Firmware
Simultaneous display of load-specific load, actual load rate and load/time graph; LAN connection to
PC; advanced memory management; multi coefficient calibration. Blocks
Recording facility of up to 10 test profiles for each channel including type of test (e.g. compression,
flexural, indirect tensile), specimen size and shape, load rate, standard in use and other general
information. Each one of the recorded test profile can be recalled automatically to save time
Safety features
Includes: Max. pressure valve to avoid machine overloading; piston travel limit switch; emergency stop
CUSTOMER VALUE DRIVES
button; front door and rear transparent fragment guard. THE INNOVATIONS
line EN SERIES

Technical Specifications
C47C02 C57C02 C69C02
Model 50-
C47C04 C57C04 C69C04
Capacity kN 2000 3000 4000
Max vertical daylight, mm* 350 350 310
Horizontal daylight, mm 350 370 mm 425 mm
Max. piston travel*, mm 50 50 50
Platen dimensions 310 x 510 x 50 mm. 310 x 510 x 50 mm 310 x 510 x 90 mm
Platen surface hardness 55.5 HRC (600 HV) 55.5 HRC (600 HV) 55.5 HRC (600 HV)
Platens flatness toll. 0.05 mm 0.05 mm 0.05 mm
Overall dimensions, mm 895 X 605 X 1115 985 X 640 X 1190 1090 X 570 X 1555
Weight approx., kg 740 1105 2020
*Use distance pieces conforming to the specimen size to avoid piston overtravel.

Ordering information Machine Accessories


Distance pieces to adjust the Verification of force transfer
50-C47C02
vertical daylight
PILOT, Automatic Compact-Line The conformity of the compression tester to the EN 12390-4
compression tester, 2000 kN cap. 50-C9080
requirements in terms of stability (force transfer) is performed by the
for blocks, cubes up to 200 mm and Distance piece dia. 200x30 mm
verification of the self-alignment of machine components and the
cylinders up to dia. 160x320 mm. 230 50-C9082
V, 50-60 Hz, 1 ph restraint on movement of the upper platen.
Distance piece dia. 200x50 mm The compliance of all our EN testers to these stringent requirements
50-C47C04
Same as above but 110 V, 60 Hz, 1 ph 50-C9083 is precisely verified using specific apparatus (82-E0105/1 and
Distance piece dia. 200x68 mm 82-P0804/E). An incorrect load application may cause premature
50-C9086 sample failure and, consequently the resultant strength could be
50-C57C02 significantly lower than the true resistance.
Distance piece dia. 200x100 mm
PILOT, Automatic Compact-Line
compression tester, 3000 kN cap. Note: The above distance pieces are also
for blocks, cubes up to 200 mm and available with threaded centering pin which
cylinders up to dia. 160x320 mm. 230 are recommended for testing high strength/
V, 50-60 Hz, 1 ph explosive failures specimens. They are identified
adding the suffix /P after the code number.
50-C57C04
Same as above but 110 V, 60 Hz, 1 ph Software
82-SW/DM
50-C69C02 Datamanager PC Software suitable for
PILOT, Automatic Compact-Line remote control of the machine, data
compression tester, 4000 kN cap. acquisition, processing and filing.
for blocks, cubes up to 300 mm and Allows printout of customized test
cylinders up to dia. 150x320 mm. certificates.
230 V, 50-60 Hz, 1 ph
Fragment guard lock switch
50-C69C04
Same as above but 110 V, 60 Hz, 1 ph 50-C50/P
Note: 5000 kN capacity model available on Fragment guard lock switch .
request To prevent test execution with the front
door open

Frame pedestals
All testers are verified and delivered with traceable certificate of the verification of force transfer
50-C49/B
Frame pedestal for 2000 kN cap. testers Lifting assembly for block
testing platens
50-C59/B
Frame pedestal for 3000 kN cap. testers 50-C9060/A 50-C9060/B
Lifting device for bottom block platen Lifting device for bottom block platen
for easier placement of distance pieces for easier placement of distance pieces
compatible platen size 310 x 510 x 50 compatible platen size 310 x 510 x 90
50-C49/B, 50-C59/B mm thickness. Weight: 19 kg (approx.) mm thickness. Weight: 18 kg (approx.)
line EN SERIES

Test Accessories

50-C9000/B 50-C9070/B 50-C9030/H 50-C9010/B


Splitting tensile test device for cylinders up to Splitting tensile test device for concrete Compression device to test Flexural test device for concrete
dia. 160x320 mm (6.3”x12.6”).Conforming block pavers and concrete cubes. Conforms portions of 40x40x160 prisms beams 100x100x400/500 and
to EN 12390-6 and ASTM C496 to EN 1338 and EN 12390-6. broken in flexure to EN 196-1. 150x150x600/750 mm, to EN
High stiffness model. 12390-5, ASTM C78, ASTM C293
50-C9002 50-C9002 Total height 225mm. and AASHTO T97
Hardboard strips 4 x 14 x 345 mm for Hardboard packing strips 4 x 15 x 345 mm,
50-C9000/B conf. to EN Standards. Pack to EN 1338 and 12390-6. 50-C9032/H
of 50. Pack of 50. Compression device to test 50mm
50-C9002/A (2”) cubes to ASTM C109. High
stiffness model.
Hardboard strips 4 x 14 x 345 mm for
50-C9000/B conf. to ASTM Standards. Total height 225mm.
Pack of 50.

Upgrading Options
(To be specified at time of order: these items has to be factory installed.)

Second and third frame 50-C10C/3F Traceable certificate of surface


connection hardness
Three-way valve for PILOT System
The PILOT System can be upgraded to control a second and third 50-C0050/HRD7
with a hydraulic valve for controlling frame. This item must be factory Supply of the compression
(not simultaneously) a second and installed. machine/frame complete with
third frame. traceable certificate of hardness of
Special calibration procedure 310x510x50 mm platens surfaces
Note: when connecting a low capacity
frame (i.e. flexural or cement) pressure 50-C0050/CAL 50-C0050/HRD10
regulator 65-L1400/X5 may be necessary.
Please ask our technical department. Special calibration of compression Same as above but for 310x510x90
testers assuring Class 1 (EN) and mm square platens
Class A (ASTM), from 1% to full
50-C10C/2F load range.
50-C10B/PR Two-way valve for PILOT System to
Upgrade of a PILOT or AUTOMAX system to control a second frame. This item
incorporate a serial graphic printer in the must be factory installed.
front panel, allowing results (including a
load/time plot) to be printed
at the end of test

50-C47C02 with 50-C10C/2F two way valve, flexural 50-C47C02 with 50-C10C/3F three way valve,
frame 50-C1201/BFR and accessories 50-C92Z10 500 kN compression frame and accessories.
The complete range of Compact-Line compression testers EN | ASTM | General Utility line
This data sheet concern just one of the compression tester series produced by Controls.
The range also comprehends:

Automatic tester Super-Automatic tester Super- Automatic tester Automatic tester


EN 12390-4 EN 12390-4, 772-1
kN kN kN kN kN kN kN kN kN kN kN kN kN kN
2000 3000 4000 5000 2000 3000 4000 5000 2000 3000 4000 2000 3000 4000
EN

EN

EN

EN
line line line line

Automatic tester Semi-Automatic tester Automatic tester


ASTM C39, 335, 450 ASTM C39, 140, 1314
K lbf K lbf K lbf K lbf K lbf K lbf K lbs
335 450 660 335 450 660 660
ASTM

ASTM

ASTM

line line line

Automatic tester Automatic tester Semi-Automatic tester Semi-Automatic tester


kN kN kN kN kN kN kN kN kN kN
1500 2000 3000 2000 3000 2000 3000 1500 2000 3000
*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

line line line line

*GENERAL UTILITY models mainly relate to European National Standards (e.g. NF, UNI, etc.)
Our range includes many other special compression and flexural frames, automatic control consoles to combine advanced and sophisticated Testing systems.
Ask for more information at controls@controls.it.

controls-group.com controls.es CONTROLS S.R.L.


is certified ISO 9001:2008
controls.fr controlstesting.co.uk
contralsitalia.it controlsmiddleeast.com In line with its continual program of product research
and development, CONTROLS S.R.L. reserves the
SDB_04_PILOT_EN_04032016_UK controls.com.mx controls-usa.com right to alter specifications to equipment at any time.
Super-Automatic compression testers
line EN SERIES for cubes, cylinders and blocks

• Four column high stiffness • Reduced power consumption


welded frame tested for stability and silent operation by ES
Energy Saving Technologies
• Heavy duty spherical seat in
lubricating oil bath • Double stage hydraulic
pump with rapid approach:
• Automatic control of test high throughput of tests
execution conforming to (up to 40/hour)
Standards
• Soft platen-to-specimen contact
• Automatic performance of the and smooth load rate from the
complete test cycle with closed- ramp start
loop digital feedback
• Double frame control as
• Automatic loading and loading standard with optional control
by electronic valves of additional third frame: active
frame selection via console
• Fully computerized system display or software
• Dual user interface display • Optional internal graphic printer
and PC including Load-Time plot
• Accuracy Class 1 (EN) and Class A • Remote verification of
(ASTM) starting from 10% of full settings and performances for
scale (from 1% on request) malfunctions debugging
• Compatible with the new • Storage of up to 10 test profiles
intuitive easy to use DATA for each channel for quick start
MANAGER Software

Frame
Four column high stiffness welded frame tested for stability to EN 12390-4.
Heavy duty spherical seat in lubricating oil bath, allowing initial free alignment at the initial contact
with the specimen and automatic jamming up to the end of test. Standards EN 12390-4 | EN 772-1
Compression platens
See table. Traceable certificate of surface hardness available on request. kN kN kN
2000 3000 4000
Automax fully computerized Super-Automatic power and control system
Dual stage pump, centrifugal for fast approach and multi-piston for loading, DC motor, ES Energy
Saving technology electronic valves for autimatic loading/unloading and frame selection via
display /software
Hardware
132,000 points effective resolution, three channels, touch screen graphic display 240x128 pixel,
sampling rate 50/sec, large storing capacity on USB pen drive, test data downloadable to PC, Ethernet Cubes Cylinders up to dia.
up to 300 mm 160 x 320 mm
port, real time management software (optional, see accessories 82-SW/DM DATAMANAGER)
Firmware
Simultaneous display of load-specific load, actual load rate and load/time graph; LAN connection to
Blocks
PC; advanced memory management; multi coefficient calibration. Recording facility of up to 10 test
profiles for each channel including type of test (e.g. compression, flexural, indirect tensile), specimen
size and shape, load rate, standard in use and other general information. Each one of the recorded
test profile can be recalled automatically to save time

Safety features
Includes: Max. pressure valve to avoid machine overloading; piston travel limit switch; emergency stop CUSTOMER VALUE DRIVES
THE INNOVATIONS
button; front door and rear transparent fragment guard.
line EN SERIES

Technical Specifications
C47D02 C57D02 C69D02
Model 50-
C47D04 C57D04 C69D04
Capacity kN 2000 3000 4000
Max vertical daylight, mm* 350 350 310
Horizontal daylight, mm 350 370 mm 425 mm
Max. piston travel*, mm 50 50 50
Platen dimensions 310 x 510 x 50 mm. 310 x 510 x 50 mm 310 x 510 x 90 mm
Platen surface hardness 55.5 HRC (600 HV) 55.5 HRC (600 HV) 55.5 HRC (600 HV)
Platens flatness toll. 0.05 mm 0.05 mm 0.05 mm
Overall dimensions, mm 930x605x1530 1020x640x1550 1125x570x1555
Weight approx., kg 790 1160 2030
*Use distance pieces conforming to the specimen size to avoid piston overtravel.

Ordering information Machine Accessories


Distance pieces to adjust the Verification of force transfer
50-C47D02 vertical daylight
AUTOMAX, Super- Automatic The conformity of the compression tester to the EN 12390-4
50-C9080 requirements in terms of stability (force transfer) is performed by the
Compact-Line compression tester, 2000
kN cap. for blocks, cubes up to 200 mm Distance piece dia. 200x30 mm verification of the self-alignment of machine components and the
and cylinders up to dia. 160x320 mm. 50-C9082 restraint on movement of the upper platen.
230 V, 50-60 Hz, 1 ph Distance piece dia. 200x50 mm The compliance of all our EN testers to these stringent requirements
50-C47D04
50-C9083 is precisely verified using specific apparatus (82-E0105/1 and
Same as above but 110 V, 60 Hz, 1 ph
Distance piece dia. 200x68 mm 82-P0804/E). An incorrect load application may cause premature
50-C9086 sample failure and, consequently the resultant strength could be
50-C57D02
significantly lower than the true resistance.
AUTOMAX, Super-Automatic Compact- Distance piece dia. 200x100 mm
Line compression tester, 3000 kN cap.
for blocks, cubes up to 200 mm and Note: The above distance pieces are also
cylinders up to dia. 160x320 mm. 230 available with threaded centering pin which
are recommended for testing high strength/
V, 50-60 Hz, 1 ph
explosive failures specimens. They are identified
50-C57D04 adding the suffix /P after the code number
Same as above but 110 V, 60 Hz, 1 ph
Software
50-C69D02 82-SW/DM
AUTOMAX, Super-Automatic Compact- Datamanager PC Software suitable for
Line compression tester, 4000 kN cap. remote control of the machine, data
for blocks, cubes up to 300 mm and acquisition, processing and filing.
cylinders up to dia. 150x300 mm. Allows printout of customized test
230 V, 50-60 Hz, 1 ph certificates.
50-C69D04
Same as above but 110 V, 60 Hz, 1 ph Fragment guard lock switch
Note: 5000 kN capacity model available on 50-C50/P
request Fragment guard lock switch .
To prevent test execution with the front
door open

Lifting assembly for block All testers are verified and delivered with traceable certificate of the verification of force transfer
testing platens
50-C9060/A 50-C9060/B
Lifting device for bottom block platen Lifting device for bottom block platen
for easier placement of distance pieces for easier placement of distance pieces
compatible platen size 310 x 510 x 50 compatible platen size 310 x 510 x 90
mm thickness. Weight: 19 kg (approx.) mm thickness. Weight: 18 kg (approx.)
line EN SERIES

Test Accessories

50-C9000/B 50-C9070/B 50-C9030/H 50-C9010/B


Splitting tensile test device for cylinders up to Splitting tensile test device for concrete Compression device to test Flexural test device for concrete
dia. 160x320 mm (6.3”x12.6”).Conforming block pavers and concrete cubes. Conforms portions of 40x40x160 prisms beams 100x100x400/500 and
to EN 12390-6 and ASTM C496 to EN 1338 and EN 12390-6. broken in flexure to EN 196-1. 150x150x600/750 mm, to EN
High stiffness model. 12390-5, ASTM C78, ASTM C293
50-C9002 50-C9002 Total height 225mm. and AASHTO T97
Hardboard strips 4 x 14 x 345 mm for Hardboard packing strips 4 x 15 x 345 mm,
50-C9000/B conf. to EN Standards. Pack to EN 1338 and 12390-6. 50-C9032/H
of 50. Pack of 50. Compression device to test 50mm
50-C9002/A (2”) cubes to ASTM C109. High
stiffness model.
Hardboard strips 4 x 14 x 345 mm for
50-C9000/B conf. to ASTM Standards. Total height 225mm.
Pack of 50.

Upgrading Options
(To be specified at time of order: these items has to be factory installed.)

Serial printer for Automax Third frame connection Traceable certificate of surface
testers The AUTOMAX System, which can hardness
50-C10B/PR control two frames as standard, can 50-C0050/HRD7
Upgrade of a PILOT or AUTOMAX be upgraded with a hydraulic valve for Supply of the compression machine/
system to incorporate a serial controlling (not simultaneously) frame complete with traceable
graphic printer in the front panel, a third frame. certificate of hardness of 310x 510 x
allowing results (including a load/ Note: when connecting a low capacity
50 mm platens surfaces.
time plot) to be printed at the end frame (i.e. flexural or cement) pressure
regulator 65-L1400/X5 may be necessary.
50-C0050/HRD10
of test Same as above but for 310x510x90
Please ask our technical department.
mm square platens.
Special calibration procedure
50-C0050/CAL 50-C10D/3F
Special calibration of compression Three-way valve for AUTOMAX
testers assuring Class 1 (EN) and System to control a third frame.
Class A (ASTM), from 1% to full This item must be factory installed.
load range.

AUTOMAX Super-Automatic compression AUTOMAX Super-Automatic compression tester 50-C57D02


tester 50-C57D02 controlling a second flexural frame 50-C1400/FR with controlling a second cement compression frame 65-L18Z10 and, by the hydraulic valve
accessory. Active frame selection via console display or software 50-C10D/3F, a third flexural frame 50-C1201/BFR and accessories
The complete range of Compact-Line compression testers EN | ASTM | General Utility line
This data sheet concern just one of the compression tester series produced by Controls.
The range also comprehends:

Automatic tester Super-Automatic tester Super- Automatic tester Automatic tester


EN 12390-4 EN 12390-4, 772-1
kN kN kN kN kN kN kN kN kN kN kN kN kN kN
2000 3000 4000 5000 2000 3000 4000 5000 2000 3000 4000 2000 3000 4000
EN

EN

EN

EN
line line line line

Automatic tester Semi-Automatic tester Automatic tester


ASTM C39, 335, 450 ASTM C39, 140, 1314
K lbf K lbf K lbf K lbf K lbf K lbf K lbs
335 450 660 335 450 660 660
ASTM

ASTM

ASTM

line line line

Automatic tester Automatic tester Semi-Automatic tester Semi-Automatic tester


kN kN kN kN kN kN kN kN kN kN
1500 2000 3000 2000 3000 2000 3000 1500 2000 3000
*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

*GEN. UTIL.

line line line line

*GENERAL UTILITY models mainly relate to European National Standards (e.g. NF, UNI, etc.)
Our range includes many other special compression and flexural frames, automatic control consoles to combine advanced and sophisticated Testing systems.
Ask for more information at controls@controls.it.

controls-group.com controls.es CONTROLS S.R.L.


is certified ISO 9001:2008
controls.fr controlstesting.co.uk
contralsitalia.it controlsmiddleeast.com In line with its continual program of product research
and development, CONTROLS S.R.L. reserves the
SDB_03_AUTOMAX_EN_02032016_UK controls.com.mx controls-usa.com right to alter specifications to equipment at any time.

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