Pulsar rs200

RS200
Parts Catalogue
Motosikal dan Enjin Nasional Sdn Bhd
Kawasan Perusahaan Gurun, 08300 Gurun, Kedah Darul aman, Malaysia.
Tel : 604-466 8000 Fax : 604-466 8300
Pusat Panggilan Pelanggan 1 800 880 181 www.modenas.com.my
Wisma DRB-HICOM. No. 2 Jalan Usahawan U1/8, Section U1 40150, Shah Alam, Selangor Darul Ehsan Distributor : A Member OF :
Tel : 03-20528668 Fax : 03-20528685
MODENAS Service Centres in Malaysia

Kedah Kawasan Perindustrian Gurun, 08300 Kedah Darul Aman
Tel: 04-466 8236 Fax: 04-4668109
Perak No. 123, Jalan Raja Musa Aziz, 30300 Ipoh, Perak
Tel: 05-249 8962/63 Fax: 05-249 8969
Selangor No. 62 & 64 Jalan Pluto Ay, U5 Ay, Seksyen U5 40150

Tel: 03-7848 3776 Fax: 03-7845 1025
Pahang No. A 149, Lorong Seri Teruntum 8,

Jalan Dato Wong Ah Jang, Taman Tunas Maju,
252 Kuantan, Pahang Darul Makmur
Tel: 09-512 3380 Fax: 09-512 3383
PARTS CATALOGUE
Johor No. 1, Jalan Kempas 2, Taman Tanah Tampoi

81200 Johor Bahru, Johor Darul Takzim
Tel: 07-235 1695 Fax: 07-235 2693
[JILID-17/04/2017]
99924-L058-00
Notice
All information contained in this manual is based on the latest
product information at the time of publication. Motosikal
Dan Enjin Nasional Sdn. Bhd accepts no liability for any inaccuracies
or omissions in this publication, although every possible care has
been taken to make it as complete and accurate as possible.
All procedures and specifications subject to change without prior
notice. The right is reserved to make such changes at any time without
prior notice and without incurring an obligation to make such
changes to product manufactured previously. Contact your
authorized Modenas Dealers for the latest information on
product improvements incorporated after this manual was issued.
DOC. NO.: 99924-L058-00 DATE :17 A P R I L 2 0 1 7
Copy rights : All rights reserved. No part of this publication may

be reproduced, stored in a retrival system, Or transmitted in any
form or by any means, electromic mechanical photocopying,
recording or otherwise, without the prior written permission of
Motosikal Dan Enjin Nasional Sdn. Bhd.
Foreword Instructions
We have pleasure in presenting the Spare Parts Catalogue for ‘Pulsar 200 1. How to Read the Catalogue : Open the catalogue and from the pictorial
RS’ Motorcycle. This catalogue has been specially designed to assist you in index locate the group in which the part you want to find is present.
selecting the correct parts for procurement to maintain 100% availability. Turn over to the concerned page number (as given by pictorial index).
Now find out the figure of the part you wish to order. Write down the
part number against that particular figure number from the text.
The Modenas spares are subjected to the stringent quality control standards
In case, if you have the part number and you need the other details, the
to ensure longer life of the vehicle. It is therefore necessary that only part index can be used. The part index (at the end of the catalogue) will
the Genuine Modenas Spares are used. give you the figure and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
In a continual effort to improve Performance and Efficiency of the vehicles, catalogue text.
Specifications, Diagrams, Illustrations and Part Numbers can change without
The latest part number as conveyed through our service circulars should
notice. Consequently, the description in this Spare Parts Catalogue cannot only appear on the order. In case of ordering painted components,
therefore be final and binding on us. colour shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle
The modifications / alterations which are carried out after the issue of this for that group so that particular quantity should be multiplied by the
catalogue, will be conveyed to you through our Service Circulars. You are number of sets required.
requested to make necessary corrections in the Parts Catalogue as per the
3. Part Number System : We have used 8 digit system for part numbers.
circulars so as to keep your catalogue up-to-date. This will ensure the The model or hardware item is indicated by first two digits or
appropriate and speedy delivery of the Spare Parts as the order placed will alphanumeric, the next two or four digits indicate main group and the last
bear the latest part numbers. four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
In case, if you need any technical assistance contact the concerned Regional enable you to identify the spare parts easily.
Office or write to us on the following address :
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly Assembly V Volts
N.I. Not illustrated W Watts
Edaran MODENAS Sales & Marketing Office C'case Crankcase Accl. Accelerator
EON Head Office Complex, Cyl Cylinder Comp. Complete
O/s Over size Fr. Front
No. 2 Level 2 Persiaran Kerjaya, Rr. Rear Std. Standard
Taman Perindustrian Glenmerie, L Length A/t. Alternate
Section U1 40150, Shah Alam, R.H. Right hand L.H. Left hand
Selangor Darul Ehsan. Hex. Hexagonal AR As required
Tel : 03-7880 2775 Fax : 03-7880 2290
5. Note : 1. EVAP - Fully BS IV Compatible Model
2. NON EVAP - Partial BS IV Model
Index Index
Plate No. Description Page No. Plate No. Description Page No.
1 Cover Cylinder Head 2 31 Tube / Tyre / Rim 62

2 Cylinder Head 4 32 Front Hub 64
3 Valve 6 33 Front Master Cylinder 66
4 Camshaft / Tensioner 8 34 Front Disc Brake 68
5 Cylinder and Piston 10 35 Rear Hub 70
6 Crankshaft 12 36 Rear Disc Brake System 72
7 Transmission 14 37 Rear Brake Pedal 74
8 Change Drum / Shift Fork 16 38 Anti Brake Lock System 76
9 Gear Change Mechanism 18 39 Handle Bar Assy 78
10 Engine Assy / Crankcase RH 20 40 Front Fork 80, 82
11 Crankcase LH 22 41 Petrol Tank, Cap Tank and Gauge Fuel 84
12 Balancer Idler Gear / Water Pump 24 42 Fittings - Side Fairing 86
13 Oil Pump 26 43 Fittings - Side Fairing Bracket & Fuel Tank CVR 88
14 Radiator 28 44 Fittings - Side Cover 90
15 Cover Clutch 30 45 Meter Assembly 92
16 Cover Magneto 32 46 Control Cables 94
17 Clutch Assy 34 47 Chain Case 96
18 Throttle Body 36 48 Head Lamp & Fairing 98
19 Air Cleaner Complete 38 49 Fairing Structure 100
20 Mechanism EVAP 40 50 Indicator Light Assembly 102
21 Silencer Assembly 42 51 Tail Lamp Assy / Front Number Plate 104
22 Starter Assembly 44 52 Electrical Equipments 106, 108
23 H.T. Coil & Regulator Assembly 46 53 Tool Kit 110
24 Seat Assy / Seat Lock 48 54 Accessories 112
25 Engine Mountings 50 55 Painted Parts & Decals 114
26 Frame and Frame Fitting 52 56 Painted Parts & Decals 116
27 Swing Arm / Rear Shock Absorber 54 57 Painted Parts BS IV 118, 120
28 Pillion Foot Rest / Holder 56 58 Decals Set BS IV 122
29 Mudguard- Front & Rear 58
30 Stand Assembly 60
Pictorial Index Pictorial Index
PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 1 CYLINDER HEAD 3 CYLINDER & PISTON 9 CRANKSHAFT 11
VALVE 5 CAMSHAFT / TENSIONER 7 TRANSMISSION 13 CHANGE DRUM / SHIFT FORK 15
GEAR CHANGE MECHANISM 17 ENGINE ASSLY & CRANKCASE RH 19 OIL PUMP 25 RADIATOR 27
CRANKCASE LH 21 BALANCER IDLER GEAR/WATER PUMP 23 COVER CLUTCH 29 COVER MAGNETO 31
CLUTCH ASSEMBLY 33 THROTTLE BODY 35 SILENCER ASSEMBLY 41 STARTER ASSEMBLY 43
AIR CLEANER COMPLETE 37 MECHANISM EVAP 39 H T COIL AND REGULATOR ASSEMBLY 45 SEAT ASSEMBLY 47
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PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PLATE NO. : 30 PAGE NO.
PAGE NO.
ENGINE MOUNTINGS 49 FRAME AND FITTINGS 51 MUD GUARD FRONT & REAR STAND ASSEMBLY 59
57
PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO.
PLATE NO. : 32 PAGE NO.
SWING ARM ASSEMBLY 53 PILLION FOOTREST & HOLDER 55 TYRE & TUBE 61
FRONT HUB 63
FRONT MASTER CYLINDER 65 FRONT DISC BRAKE 67 REAR BRAKE PEDAL 73 ANTI BRAKE SYSTEM 75
: USE 4
ING T3- M
RN DO
WA LY ID FRO ER
ON
FLU AIN
KE NT P
BRA CO CA
LED LER OVING
SEA FIL
A AN E REM
CLE OR
BEF
PISTON SEAL
DUST SEAL
BLEEDER CAP
PROTECTION BOOT
INSULATOR
CALIPER PISTON
BLEEDER SCREW
PAD SPRING
PAGE NO.
PLATE NO. : 40
PLATE NO. : 35 PAGE NO. PLATE NO. : 36 71 PLATE NO. : 39 PAGE NO. PAGE NO.
FRONT FORK
REAR HUB 69 REAR DISC BRAKE SYSTEM HANDLE BAR ASSEMBLY 78 79, 81
PISTON SEAL
DUST SEAL
BLEEDER CAP
PROTECTION BOOT
INSULATOR
CALIPER PISTON
BLEEDER SCREW
PAD SPRING
PLATE NO. : 41 PLATE NO. : 42 PLATE NO. : 45
PAGE NO. PAGE NO. PAGE NO. PLATE NO. : 46 PAGE NO.
PETROL TANK, CAP TANK & FITTING FAIRING SIDE COVERS SPEEDOMETER ASSEMBLY
83 85 91 CONTROL CABLES 93
GAUGE FUEL
PLATE NO. : 43
PAGE NO. PLATE NO. : 44 PAGE NO. PLATE NO. : 47 PAGE NO. PLATE NO. : 48 PAGE NO.
FITTING FUEL TANK COVE
87 FITTING SIDE COVER 89 CHAIN CASE 95 HEAD LAMP & FAIRING 97
PLATE NO. : 49
PAGE NO. PLATE NO. : 50 PAGE NO. PLATE NO. : 53 PAGE NO. PLATE NO. : 54 PAGE NO.
FAIRING STRUCTURE
99 INDICATOR ASSEMBLY 101 TOOL KIT 109 ACCESSIRIES 111
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TAIL LAMP & FRONT NUMBER PLATE 103 ELECTRICAL EQUIPMENTS 105,107 PAINTED PARTS 113 DECALS 115
E
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B C A
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L PP
PP T
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PLATE NO. : 57 PAGE NO. PLATE NO. : 58 PAGE NO.

PAINTED PARTS BS IV 117, 119 DECALS BS IV 121
1
Plate No.: 1
Cover Cylinder Head
No. Part No. Description Qty. Remarks
1 JL 5110 41 Cover Cylinder Head 1

2 JL 5110 42 Gasket Head Cover(Rubber) 1
3 JG 5110 21 Washer 4
4 JG 5110 22 Bolt Special 4
4
1 2
Front Wheel Direction
Plate No.: 2
Cylinder Head
15 1 36 DT00 32 Kit Cylinder Head Assy 1 Consist of 1 & 16

14
2 JL 5110 22 Gasket Cylinder Head 1
3 JG 5410 68 Hex Flange Head Bolt M10 4
5 4 LD A000 08 Washer 11.2*20*2T 4
9
13 5 JL 5110 09 M6 Stud Bolt 2
6 DK 1012 25 Switch Oil Pressure 1
3
7 DK 1013 40 Ó’Ring 1
4 8 JG 3514 00 Coolant Water Temp Sensor 1
9 JL 5112 19 Sleeve Spark Plug 1
10 10 39 2629 21 ‘O’ Ring Sleeve 1 Top side
17 16 11
11 39 1283 21 ‘O’ Ring Sleeve 1 Bottom side
12 39 2608 01 Grub Screw 1
13 JL 6012 37 Thermostat Assembly 1
14 JL 5110 29 Cover Thermostat 1
7 6 15 KA EQ06 20 Bolt - Flange :- M6 2
8 16 JG 5110 46 Stud (M8*1.25) 2
1
17 LC G000 06 Nut Hex Flanged 2
18 JL 4022 19 Pigtail Oil Pressure Switch 1 N.I
12
3 4
Plate No.: 3
Valve
8 No. Part No. Description Qty. Remarks
7 1 39 2017 19 Seal - Oil 4

12 11 12 2 JL 5110 10 Valve Intake 2
6 3 JL 5110 11 Valve Exhaust 2
4 DT 5112 61 Assembly Rocker Arm Intake 1
12 5 DT 5112 62 Assembly Rocker Arm Exhaust 1
5 12 11 6 JL 5112 05 Rocker Arm Shaft 2
7 JF 5112 07 Plate Stopper Rocker Arm 1
9
8 LA E000 16 Bolt Flanged M5X0.8X6L-Precoated 1
6 9 DG 1010 29 Cotter Valve 8
10 36 JL00 11 Valve Repair Kit 4
11 DH 1012 95 Wave Washer 2
4
12 39 2440 11 Plain Washer 4
10
3
3
5 6
Plate No.: 4
Camshaft / Tensioner
1 DT 5112 39 Assembly Camshaft 1

2 AP 1012 36 Bearing - Ball :- 12 X 28 X 8 1
3 JG 5312 20 Bearing - Ball 6202/HN3 1
1 2 4 39 0594 17 Circlip - Internal 1
3 6
4 5 JL 5112 21 Spacer Camshaft 1
5 8 6 JL 5112 31 Sprocket Camshaft 1 From 23 Feb 2016
7 JL 5112 30 Timing Chain 1 From 23 Feb 2016
8 JG 5112 69 Bolt Special Flanged (Camshaft) 1
9 36 DT00 05 Kit Cam Chain Guide 1
11 10 DH 1013 92 Chain Guide Pivot Bolt 1
12 11 CS 1011 28 Gasket 1
7
12 JC 1010 34 Tensioner Assembly 1
13 13 KA DQ06 20 Bolt Hexagonal 2
14 39 2669 21 Ring - O (Tensioner Bolt) 1 N.I.
15 JG 5112 70 Bolt Flanged M6X1X6L-Special 1
10
15
7 8
Plate No.: 5
Cylinder and Piston
1 36 JL00 07 Kit Assy Block Piston 1

2 36 JU00 01 Kit Piston Ring 1
3 39 2181 06 Pin - Hollow Dowel :- 14 X 20 2
4 JL 5210 02 Gasket Cylinder Block 1
3 5 39 2132 17 Ring - Snap 2
1
4 5
9 10
Plate No.: 6
Crankshaft
1 36JU00 36 Kit Crankshaft Assembly 1

1 2 JF 5310 07 Conrod Assy Compl 1
3 JF 5310 14 Bolt (Jf Con Rod) 2
4 JU 5310 21 Bush Big End 2
5 39 2203 07 Pin - Parallel 2
6 39 1931 20 Bearing - Ball : 28 X 68 X 18 1
2
7 31 1011 73 Key-Woodruff 3
5 5 8 JL 5310 06 Sprocket Crankshaft 1 From 23 Feb 2016
4 9 JG 5310 31 Spacer Crankshaft 1
10 LC D000 01 Nut Sprocket Drive Lock 1
6 6
11 JG 5310 41 Balancer Drive Gear 1
12 JG 5310 40 Nut Balancer Drive Lock 1
13 JG 5512 16 Gear Drive 1
10 14 LD H000 02 Washer 1
13 8
14 9
12
11 4
7 7
7
3
3
11 12
Plate No.: 7
Transmission
26
1 JG 5510 28 Shaft Input T/M Assy 1 N.I

2 JG 5510 27 Shaft Input T/M Comp 1
3 39 2158 11 Washer - Plain 1
17 25 4 JG 5510 13 Bush 6th Drive / Bush 2nd Driven 2
24
5 JG 5512 13 Gear 6th Drive 1
23 6 JG 5510 20 Washer Splined 2
2 19 7 BF 5510 37 Ring - Snap 2
8 JG 5512 14 Gear Drive Multiple 3&4 1
3
22 9 JG 5512 20 Gear 5th Drive 1
5 21
10 JG 5512 27 Gear 2nd Drive 1
11 JG 5510 22 Washer - Plain 2ng Gear I/P Shaft 1
4 20
6 17 19
12 JG 5510 26 Output Shaft Assy 1 N.I
13 JG 5510 25 Output Shaft Assy With Plug 1
8
18 14 DH 1012 35 Circlip 1
17 15 39 2166 11 Washer Special 1
7 4
6 16 JG 5512 28 Gear 2nd Driven 1
9
16 17 BF 5510 37 Ring - Snap 2
10 15 18 JG 5512 22 Gear 5th Driven 1
7 14 19 JG 5510 20 Washer - Plain 2ng Gear I/P Shaft 2
11 20 JG 5512 23 Gear 3rd Driven 1
21 JG 5510 21 Washer Plain O/P Shaft 1
22 JG 5512 15 Gear 4th Driven 1
13 23 JG 5512 24 Gear 6th Driven 1
27
24 JG 5510 00 Bush 1st Driven 1
25 JG 5512 25 Gear 1st Driven 1
26 JG 5510 21 Washer Plain O/P Shaft 1
27 DK 1013 52 O-Ring Sprocket Collar(17.5*1.5) 1
28
28 JG 5510 10 Collar Sprocket 1
29 DV 1010 48 Sprocket Output (14T) 1
29
30 DJ 1013 12 Plate Drive Sprocket 1
30 31 LA E000 17 Bolt Flanged M6X1X10L-Precoated 2
31
13 14
Plate No.: 8
Change Drum / Shift Fork
1 JG 5610 11 Drum Complete Gear Shift 1

2 EC 5610 23 Spring Gear Switch Indicator 1
3 39 2606 07 Pin - Parallel 1
8 4 JG 5610 10 Spacer-Guide Gear Shift 1
5 JG 5612 22 Guide Gear Shift 1
8 6 LA C000 24 Bolt Socket Head M6X1X20L 1
7 JG 5610 12 Fork Gear Shift Input 1
3
8 JG 5610 13 Fork Gear Shift Output 2
2
11 9 JG 5610 16 Shaft Gear Shift Fork 1
10 JG 5612 25 Shaft Gear Shift Fork Output 1
1 11 JG 5612 15 Compression Spring 2
10
11
4 7
5
9
6
15 16
Plate No.: 9
Gear Change Mechanism

1
1 DT 5612 06 Lever Gear Shift Assy Comp 1
3 2 JG 5612 17 Bush Torsion Spring 1
2
3 JG 5612 32 Torsion Spring 2
4 JG 5612 16 Washer 1
5 DT 5612 01 Assy Lever Complete Change 1
6 KA DM06 22 Bolt Flanged 1
7 DT 5614 09 Assy Lever Change Arm 1
4
8 DK 1011 80 Tie Rod 1
9 LC B000 03 Nut 1
10 DT 5614 08 Change Lever Assy 1
11 DT 5612 05 Damper 1
5 12 JL 5614 09 Bolt Gear Change Lever 1
6
7
12
11
10
17 18
Plate No.: 10
Engine Assembly / Crankcase RH
1 DT 5010 20 Assembly Engine 1 N.I From 23 Feb16/BSIV

2 36 JL000 4 Assy Crankcase RH 1
4 5 6 3 39 1931 20 Ball Bearing 28 X 68 X 18 1
4 LA D000 77 Bolt Flanged M6x16 1
5 JG 5410 46 Balancer Bearing Stopper 1
3 6 JL 6010 10 Water Seal 1 BS IV EVAP & NON EVAP
8
7 JL 5312 05 Balancer Assy 1
7 8 39 2602 20 Bearing - Ball 6202/HN3 1
9 AA 1014 37 Pre coated Flanged Bolt M6 X 12 1
11 10 JG 5410 59 Plate Stopper Bearing Drum 1
28 9 11 39 2601 20 Bearing - Ball :- 61905 (25X42X9) 1
12 LB B000 06 Screw Pan head 3
13 JU 5410 05 Breather Plate 1
10
14 59 2000 28 Bearing Ball RH 1
15 JG 5612 04 Bolt Drum Stopper 1
12 2 16 JG 5612 05 Washer 1
13 17 JG 5610 09 Stopper Drum Complete 1
18 JG 5612 26 Spring 1
19 39 2562 20 Bearing - Needle Roller:-13X19X12 1
6 20 39 0746 01 Screw Pan Cross - M6 1
21 JG 5410 45 Input Shaft Bearing Stopper 1
22 DP 1011 91 Bolt Shifter 1
27
14 23 JG 5710 14 Oil Filter 1
24 JG 5710 16 O-Ring 1
25 JL 5710 01 Cap Oil Filter 1 BS IV EVAP & NON EVAP
23
18 24 25 26 KA EQ06 16 Bolt Flange 2 BS IV EVAP & NON EVAP
26
27 LE B000 01 Circlip Internal 1
28 JL 5312 04 Balancer Integral 1
19
20
21
16 15
17
22
19 20
Plate No.: 11
Crankcase LH

1
7 22
1 36 JL00 03 Assy Crankcase LH 1
2 LA E000 14 Bolt Flanged 2
3 DH 1013 81 Pre Coated pan Screw 1
4 JG 5410 63 Bracket Harness Upper 1
2 5 JG 5410 44 Bracket Harness Lower 1
18
6 39 1773 04 Bolt M-5 x 16 4
4 7 DT 3518 02 Neutral Indicator Switch 1
10
8 39 1043 19 Seal Oil 1 Gear Change lever
3 9 9 KE BA37 15 Circlip Internal 1 Output Shaft
10 DG 1014 56 Seal Oil 1 Output Shaft
2 17 11 59 2000 06 Bearing Ball 1 Output Shaft
5 6 12 JG 5410 15 Needle Bearing 1 Drum
6
13 39 2562 20 Needle Bearing 1
14 JY 5710 30 Mesh Oil Filter Assy 1
14A 8 13
14a LJ A000 04 ‘O’ ring Strainer 1
14
15 JA 5410 48 Strainer Cap with ‘O’ Ring 1
16 JG 5410 41 Gasket Crankcase 1
15 17 JG 5410 58 Chain Guard 1
21 18 KB BG06 12 Pan Screw Head 3
19 36 DT00 08 Kit Engine Gasket 1 N.I
20
20 39 2181 06 Hollow Pin Dowel 2
21 JG 5410 74 Oil Nozzle 1
22 LA D000 81 Bolt Flange Pre-coated 4
23 36 DT00 08 Kit Engine Gasket 1
11
12 16
21 22
Plate No.: 12
Balancer Idler Gear / Water Pump
1 KA EQ06 20 Bolt Hexagonal 5

2 JL 6010 05 Cover Water Pump 1
3 39 1665 11 Washer - Seal :- 6 1
4 LA E000 17 Bolt Flange 1
5 39 2606 07 Pin - Parallel 2
1 2 6 JG 6010 12 O-Ring (Water Pump Cover) 1
7 JG 6010 05 Dome Nut 1
8 JG 5312 15 Washer (2.5MM) 1
15 9 36 JL00 39 Water Pump Rotor 1
6 13 10 JG 5312 29 O Ring Balancer Driven 1
5 16 17
11 JG 5312 28 Sleeve Balancer Driven 1
10 11 12 59 2000 36 Balancer Bearing (6203/HN3C3D8) 2
8
13 JL 5312 05 Balancer Assy 1
14 DS 1011 54 Key 1
15 JG 5312 07 Gear Balancer Driven 1
7 14
1122 16 DH 1010 48 Washer - Special :- Camshaft 1
9
17 DK 1013 86 Pre-coated Soc Hd Cap Bolt M8X40 1
3
4
23 24
Plate No.: 13
Oil Pump
1 JU 5710 00 Oil Pump Assy Comp 1

2 KE AB10 10 Circlip 1
3 39 0999 06 Pin - Hollow Dowel 2
4 LA E000 18 Bolt Flanged M6X1X30L-Precoated 3
3
4
25 26
Plate No.: 14
Radiator
1 DT 1810 01 Cowl Radiator 1

2 DJ 1612 29 Nut - Clip M6 4
3 39 2141 24 Washer Nylon 4
13 4 LB U000 23 Screw 4
5 DT 6012 32 Radiator Core 1
4 2 15 6 JG 6012 37 Radiator Fan 1
1 16 5 7 8 14
7 JL 6012 16 Silent Block 2
12
26 8 39 0211 11 Washer 2
26 9 JG 5810 14 Silent Block 2
29
10 10 DT 6012 26 Expansion Tank 1
11 DT 6012 28 Tube Connecting 1
17
12 DT 6012 10 Tube Drain 1
27 13 JG 6012 11 Cap Expansion Tank 1
26
14 JG 6012 30 O-Ring Cap 1
15 JG 6012 35 Radiator Cap 1
11
16 JG 6012 34 Clamp 2
17 JL 6012 22 Hose Thermosat to Radiator 1
16 28 18 JL 6012 23 Hose Radiator to T pipe 1
9 25
18 19 JL 6012 28 Coolant Pipe T Assy 1
20 JG 6012 09 Clamp Radiator Pipe 2
20 21 JL 6012 19 Hose By Pass To pump 1
22 22 JL 6012 12 Clamp Radiator 1
19 23 LA E 000 41 Bolt Flange 2 BS IV EVAP & NON EVAP
21
24 LJ A000 05 O ring- Pipe Coolant 1
20 25 JL 6012 21 Clamp Coolant Pipe 1
23 26 JG 1710 29 Spring Band Clip 3
24 27 JG 1138 06 Grommet Expansion Tank 1
28 JY 6012 41 Flange Nut 3
29 JY 6012 48 Bracket Fan Mounting 3
30 36 DT00 01 Kit Hardware R Cowl & Fairing 1
27 28
Plate No.: 15
Cover Clutch
1 52 JL08 92 Clutch Cover Assy 1 BS IV EVAP & NON EVAP

2 39 1990 20 Bearing - Needle 1
3 LD B000 20 Washer 12.5X24X0.8T 1
13
4 JG 5510 17 Spring 1
5 DT 5410 19 Shaft Clutch Release Assy 1
7
6 JU 5514 01 Rod Push 1
18 1144 5
7A
7 JG 5412 30 Cap Oil Filling 1
7A 39 1537 21 Ring ‘O’ 1
11 4
3 8 JL 5412 27 Window Oil Gauge 1
10 9 DS 1012 15 Clip - Wire 1
20 2
19 10 39 1041 19 Seal - Oil 1
16 15
1 11 39 0999 06 Pin - Hollow Dowel 2
9
12 JL 5412 07 Gasket Clutch Cover 1
13 DT 5410 18 Bracket Clutch Cable 1
14 KA EQ06 30 Bolt Flanged 11
17 8 15 39 1046 19 Seal - Oil 1
6
16 JG 5412 31 Plate -position 1
11 17 AA 1014 37 Precoated Flanged Bolt M6 X 12 2
18 JL 5412 22 Decal Triple Spark 1
19 JL 5412 30 Damper Clutch Cover 1
21 12 20 JL 5412 31 Plate Damper Clutch Cover 1
21 DH 1013 88 Bolt M5 x 10 5
29 30
Plate No.: 16
Cover Magneto
1 52 DT04 54 Cover Magneto 1 BS IV EVAP & NON EVAP

2 JA 5412 33 Cap TDC Finder 1
2 11 6
1 3 30 1011 95 Ring - O 1
4 39 0999 06 Pin - Hollow Dowel 2
5 JL 5412 08 Gasket Magneto Cover 1
3
6 KA EQ06 30 Bolt Flanged 9
4 8 7 7 JL 5412 03 Cover LH RR 1
8 KA EQ06 45 Hex Headed Bolt Flange 3
9 JL 2330 15 Gear Shift Label-6 Speed 1
10 JL 5412 23 Decal ‘Bajaj Logo’ 1
11 DT 5412 10 Jet Oil Stator 1
12 BA 1020 04 Plug 1
10
31 32
Plate No.: 17
Clutch Assy
14 1 DT 5514 00 Clutch Assy Comp 1

13 2 JG 5514 27 Collared Bush 1
12
3 36 DT00 33 Housing Clutch Assy Complete 1
4 JG 5514 28 Washer Clutch 1
5 DT 5514 02 Plate (Wheel Clutch) 1
11
6 JG 5514 48 Friction Plate 4
JG 5514 55 Friction Plate 2
10 7 DT 5514 08 Pressure Plate 5 BS IV EVAP & NON EVAP
9 8 DT 5514 01 Clutch Center (Hub Clutch) 1
9 DT 5514 03 Spring -Clutch 4
8 10 JG 5514 43 Clutch Holder (Holder Clutch) 1
7 11 JG 5514 51 Bolt Sh 6*22 4
12 JL 5514 07 Washer - Plain (Primary Drive Gear) 1
13 DH 1016 48 Nut Clutch Center Lock (Pre-coated) 1
14 JG 5514 23 Clutch Lifter Bearing 1
5 6
1
3
2
33 34
Plate No.: 18
Throttle Body
1 DT 6112 09 Throttle Body Assy 1 BS IV NON EVAP

2 JU 5810 06 Clamp Connecting Tube 1
8 3 JL 5810 39 Pipe Intake 1
4 LB C000 02 Screw CSK Cross 3
5 JG 6110 07 Fuel Injector 1
7 6 JG 5812 21 Motor Stepper 1 BS IV EVAP & NON EVAP
7 DT 6112 08 Injector Cap With Quick Connector 1 BS IV EVAP & NON EVAP
5 8 DT 1710 54 Fuel Tube 1
9 JG 5814 24 Fixing Screw 5
10 JG 3518 05 Sensor T map 1
11 JG 5814 23 Fixing Screw 1
12 DT 3518 03 Sensor Throttle Position 1 BS IV EVAP & NON EVAP
11
10
6
1a
2
12
4
3
35 36
Plate No.: 19
Air Cleaner Complete
1
14 1 DT 5810 64 Assy Air Filter FI 1

2 39 0239 11 Washer 2 N.I
3 KA EQ06 30 Bolt Flange Small 4
4 DT 5810 28 Seal Top Cover 2
5 DT 5810 62 Filter Element 1
3 6 KA DA06 10 Bolt Flange 1 BS IV EVAP & NON EVAP
7 DT5810 49 Breather Tube 1 BS IV EVAP & NON EVAP
4 8 JY 5810 28 Clamp 2
9 JG 5810 56 Clamp ( Breather Tube) 1
5 10 JL 5810 55 Tube Drain 1
11 DG 1210 02 Clamp ( Hose C’Case Breather) 1
4
12 DS 1211 26 Plug 1
13 KA EM06 10 Bolt Flange M6-L10mm 1
14 DT 5810 16 Duct Dirty Side 1
13
7
8 6
9
10
11
12
37 38
Plate No.: 20
BS IV
Mechanism EVAP
1 JY 1710 77 Canister 1
2 JZ 1710 55 Strap Canister 2
3 DT 1138 41 Bracket Canister Mtg 1
4 KA DA06 12 Bolt Flanged 2
5 JY 1710 69 Spring Band Clamp 15x10 1
5 1
8 7
6
L E 11
6
7
DT 1718 34
JY 1710 90
Tube Canister To Purge Valve
Spring Band Clamp 13x12
1
8L E
7 9
7
B 11
8 JG 1716 01 Valve Purge B1
CA A
11 10 18
I
13
2
9
10
DT 1710 74
JG 1710 86 Connector Tube Evap I C
Tube Purge Valve To Connector K8 1
1
P L 7
2
11 JY 1710 70
P L
Spring Band Clamp 9 X8.4 4
12 11
P
7 12 DT 1718 47
P
Tube Conn. To Throttle Body-k8 1
A 13 DT 1718 46 A
Tube Y-connector To Canister-k8 1
7
T 15 3 14 JY 1138 42 T
Connector Y Shape 1
O 14
7
15 JL 1718 36 O
Tube Tank To Y Connector-k14 (brazil) 1
N 16
4
16
17
JF 1716 07
JY 1718 25
NTube Connector To Plug - K10
Plug Fuel Drain
1
1
7 18 JF 1718 07 Tube Canister Drain -k16b 1
17
39 NOTE : Applicable for EVAP Model 40

Plate No.: 21
Silencer Assembly

14
17 15 15 14 15 17
1 DT 5912 30 Assembly Pipe A Exhaust 1
2 JG 5910 70 Gasket Exhaust 1
2 3 JG 5110 10 O2 Sensor 1
11 4 JG 5910 38 Band Clip 1
6
12 13
16
5 JG 5910 39 Gasket Muffler Pipe- A 1
13 7 18 3 6 DT 5912 38 Muffler Assy Comp 1
7 JL 5911 57 Sleeve Bottom 2
8 DT 5911 16 Assy Heat Shield 1
8 9 DT 5911 18 Grommet Heat Shield 1 N.I
10
10 PD 5911 01 Truss Screw 2
10
5
11 52 DT01 53 Assy End Chamber 1
1 12 DT 5910 72 Band Clip End Chamber 1
4
13 JL 5910 45 Spacer Pipe A Proto 1 1
14 JL 5911 65 Damper Silencer Mtg. Lower 4
15 JL 5911 56 Sleeve Top 4
16 LC G000 06 Nut Hex 2
17 JL 5911 48 Bolt Flange 2
24 18 KA DA06 30 Bolt M 6 X 30 2
24 25
21 21 19 DT 5911 32 Chamber RH 1
23
21 20 DT 5911 31 Chamber LH 1
21 LB U000 22 Screw Truss 5
22 JG 5910 68 Rubber Bush_G2 1
20
23 DT 5911 33 Chamber End Cap 1
19 24 LA C000 62 Bolt Socket-m5x0.8xl33xtaper End 3
21 25 DJ 1810 65 Clip Nut 2
22
41 42
Plate No.: 22
Starter Assembly
1 JL 3516 00 Starter Motor Assy 1

1
1a
1a KA DQ06 25 Bolt M6-Motor mtg. 2
2 JG 6214 13 Gear Starter Counter 2 Assy 1
3 JG 6214 12 Gear Starter Counter 1 1
4 JG 6214 17 Assembly Gear Starter Clutch 1
5 52 JY01 85 Hex Bolt Flanged 1
6 JG 3510 19 Body Complete Starter Clutch 1
2
7 LD B000 10 Spring Dowel Sleeve 4
8 JG 5410 43 Retainer Gear Starter 1
3
9 39 1672 04 Bolt Flange 1
10 DH 1013 89 Pre Coated Screw M6 X 20 4
6
11 JY 3510 19 Rotor Assy (W/O Clutch Assy) 1
16
11 4 12 DT 3510 06 Stator Assy Compl 1
13 DK 1012 84 Hex Soc. Head Screw(M5X0.8X35) 3
14 JG 5412 23 Plate - Stopper (Wiring Harness) 1
8 15 LA E000 10 Bolt Flange M5 X 13L 2
12 16 JY 5514 02 Clutch One Way Assy 1
9
5
7
10
15 13
14
43 44
Plate No.: 23
H.T. Coil & Regulator Assembly

1
6
2 2 1 JL 3512 37 Ignition Coil With Cable LH 1 Twin output
2 39 1913 04 Bolt Flange 4
3
3 JL 3512 35 Ignition Coil With Cable RH 1
4 DK 1110 28 Spark Plug RG6HCC 2
5 JL 3512 18 Spark Plug Bosch central 1
2 6 DD 1110 12 Grommet for H.T. Cable 3
7 JD 3512 07 Spark Plug Cap 1
2
8 AN 1110 15 Spark Plug Cap 1
9 DH 1110 13 Grommet - Spark Plug 2
10
11 7 10 DK 1110 11 Cap Spark Plug 1
9 11 DH 1110 16 Grommet - Sleeve Spark Plug 1
9 12 DD 1110 11 Grommet - Spark Plug Cap 1
8
13 DT 4020 09 Regulator With Inbuilt Capacitor 1 BS IV EVAP & NON EVAP
14 DT 1138 02 Bracket Regulator 1
12
5 15 KA DA06 14 Bolt Flanged 2
16 DT 1138 55 Clamp HT Coil 1
4 17 DT 4020 03 Capacitor Assy 1
4
13
16
17
15
14
45 46
Plate No.: 24
Seat Assembly / Seat Lock
1 DT 1910 06 Seat Assy Front 1

2 DK 2110 09 Damper For Seat 2
3 DT 1910 12 Damper Seat Front 1
4 JZ 1910 10 Damper For Seat 2
5 FD 2110 06 Grommet Seat 2
7
1 6 JG 1910 08 Collar Seat 2
7 DT 1910 09 Seat Assy Rear 1
8 DS 2110 04 Damper Seat I 4
9 JG 2326 01 Seat Lock Assy Rear 1
3 10 JG 2326 06 Seat Lock Cable 1
6 11 KA DA06 22 Bolt Flanged 2
2
5 11 12 JL 2326 04 Cover Seat Lock 1
4 8
13 JL 2326 00 Lock -side 1
10 14 JG 1910 11 Plate Seat Lock 1
9
15 JG 2326 03 Bracket Seat Lock Barrel 1
12
14
15
13
47 48
Plate No.: 25
Engine Mountings
1 52 JL01 56 Eng Stay Assy LH 1 With Black Color

7 2 52 Jl01 57 Eng Stay Assy RH 1 With Black Color
3 DT 1134 08 Bolt - Flanged Small 4
4 JL 1110 54 Engine Mtg Bolt Front 1
5 JA 1134 03 Flanged Bolt 2
6 39 2723 15 Nut Flanged M10 2
7 DT 1138 42 Cover Seal Heat 1
2
3
6
1
6
4
5
49 Front Wheel Direction 50

Plate No.: 26
Frame and Frame Fittings
1 DT 1112 09 Frame Assy Complete 1 BS IV EVAP & NON EVAP

2 36 JG00 11 Kit Steering Head Bearing 1
3 DT 1812 65 Grommet Side Cover 2
4 JL 1710 20 Grommet Tank Rear 1
10 5 DS 2110 04 Damper Seat I 2
12
2 1 6 JZ 1813 22 Side Cover Grommet 2
5 6 7 DX 1610 66 Pad Brace Fender 2 N.I
8 DT 1813 22 Plug 1 1
9 DT 1813 23 Plug 2 1
10 DT 1710 76 Damper Tank Cover 2
11 DT 1138 46 Frame Beading RH 2 N.I
3
12 DT 1813 21 Pad Tank Cover Resting 1
13 JB 1812 23 Beading LH 2 N.I
9 14/15
14 DT 1111 06 Frame Rubber Pad LH 1
8
15 DT 1111 07 Frame Rubber Pad RH 1
16 DT 1138 58 Tape Frame 3 N.I.
51 52
Plate No.: 27
Swing Arm / Rear Shock Absorber

20
1 DT 1220 19 Shockabsorber Mono 1

2 LA C000 19 Bolt Socket M10 X 1.25 X 55 2
2 3 JL 1220 13 Assembly Swing Arm Comp 1
21 4 DG 1710 16 Sleeve 2
1 5 DG 1710 18 Bearing - Needle 2
6 DG 1710 19 Seal - Oil 4
19 18 7 JL 1220 02 Cap Swing Arm Tube 2
4
5 8 JL 1220 01 Adjuster Chain Lh 1
14
10
6 2 9 JL 1220 09 Adjuster Chain Rh 1
5 3
4 12 10 JL 1220 03 Slider Chain 1
11
17
9 11 39 0454 11 Washer - Plain 2
18 15 12 39 0553 02 Screw - Self Tapping 2
16
13 JL 1220 04 Spacer Chain Adjuster 2
13
7 14 JL 1220 08 Spacer Central Swing Arm 1
15 JL 1812 24 Grommet I 1
16 JL 1812 25 Grommet II 1
13 17 JL 1220 26 Shaft - Swing Arm 1
8 7
18 DT 1138 48 Cap -Swing Armpivot 2
19 39 1053 15 Nut 1
20 56033-0003 Label Manual Drive Chain 1
21 JL 2330 19 Label Tyre Info 1
53 54
Plate No.: 28
Pillion Foot Rest / Holder
7
8
4 1 56 DT3Y 1Y Holder Step RH 1 BS IV EVAP & NON EVAP

2 52 DT05 01 Assy Step Main RH Slate Grey 1 BS IV EVAP & NON EVAP
19 3 JL 1130 12 Spring Torsion 2
15 4 LA C000 45 Bolt-Socket Dia-08 L-20 4
6
5 56 DT3 X1Y Holder Step LH Slate Grey 1 BS IV EVAP & NON EVAP
6 DT 1130 28 Step Assy Main LH 1
7 LA C000 74 Bolt Socket M8X35 4
8 56 DT4J 1Y Step Holder Pillion Slate Grey 1 BS IV EVAP & NON EVAP
9 56 JF18 1Y Step Pillion Lh K10 Slate Grey 1 BS IV EVAP & NON EVAP
16
10 36 JL00 15 Kit Pillion Hardware 2
11 56 JF19 1Y Step Pillion Rh K10 Slate Grey 1 BS IV EVAP & NON EVAP
9
12 56 DT4K 1Y Step Holder Pillion Rh Stale Grey 1 BS IV EVAP & NON EVAP
10
13 JL 1318 41 Bracket Reservoir Mtg. 1 N.I
14 39 2140 04 Bolt Flanged 1 N.I
7 15 JZ 1130 61 Rubber Pad Footrest 2
12 16 JL 1130 36 Rubber Pad Footrest 2
17 17 DT 1130 14 Lock Plate LH 1
18 DT 1130 15 Lock Plate RH 1
19 36 JL00 41 Kit Main Step Hardware 2
21 20 JL 1318 78 Bracket Reservoir cap 1
20 22 23 19 21 KB BA05 12 Screw 1
15 22 KA EA06 10 Bolt Flange 1
2
23 DT 1318 33 Clamp 1
10
16 3
11
18
55 56
Plate No.: 29
Mudguard - Front & Rear
1 DT 1318 37 Bracket - Hose Clamp 1

2 KA EA06 22 Bolt Flange 1 Ref. Cir. IB-210
3 JG 1134 07 Bolt Flange M8 4 Ref. Cir. IB-220
4 KA CF05 30 Bolt Socket 2 Ref. Cir. IB-220
5 DT 1814 34 Cup Washer 2
1 6 DT 1814 39 Spacer Fender Front 2 Ref. Cir. IB-220
7 DT 1814 37 Bracket Brace Fender 3 Ref. Cir. IB-220
8 DT 1812 56 Seat Cowl Central Bottom 1
2 9 39 1907 01 Screw M5 8
10 39 2141 24 Washer Non Metallic 8
5 6 12 11 DT 1814 33 Plug Front Fender 1 Ref. Cir. IB-210
4
12 DT 1318 75 Clamp 1
13 DK 2011 21 Front Reflex Reflector LH Assy 1
7 14 DT 1814 35 Grommet Front Fender 2 N.I Ref. Cir. IB-220
3 11
15 DJ 1610 91 Grommet - Front Fender 4 N.I Ref. Cir. IB-220
16 JL 1812 20 Grommet -2 Seat Cowl 3 N.I.
17 KA DT06 14 Bolt Flanged 2 N.I.
13 18 DJ 2011 73 Grommet For Cables- Rear Fender 2 N.I.
10 9
57 58
Plate No.: 30
Stand Assembly
1 DT 1132 04 Assy Side Stand 1

2 DT 1132 05 Bracket Side Stand 1
3 JZ 4036 01 Magnet Holder 1
4 JL 1132 09 Spring Side Stand 1
5 DH 1611 46 Cover Spring Side Stand 1
6 DF 1611 02 Bolt 1
7 39 0422 15 Nut Nyloc M10 1
12 8 DT 1132 02 Bolt Spcl Stand Mtg 1
8 2
9 KA DH08 70 Bolt Hexagon M8 1
10 KA DA05 12 Flange Bolt 1
11 JF 4014 05 Side Stand Switch 1 BS IV EVAP & NON EVAP
7 11
10 12 JL 1138 18 Cover Side Stand Switch 1
3
4
1
59 60
Plate No.: 31
Tube / Tyre / Rim
1 DT 1310 18 Tyre Tubeless Front (100/80-17) 1

1 2 DK 1510 26 Valve Tubeless Tyre 2
3
3 JL 1310 04 Wheel Rim 2.5X17 1
4 JL 1312 09 Wheel Rim 3.5X17 1
5 DT 1312 22 Tyre Tubeless Rear (130/70-17) 1
4 5
2
61 62
Plate No.: 32
Front Hub
1 JL 1310 04 Wheel Front 1

2 JG 1310 01 Spacer 1
3 KP BC62 02 Bearing - Ball 2
4 DG 1510 05 Seal - Oil 1
5 DT 1318 02 Disc Front 1
5 6 JD 1318 11 Special Bolt M8 6
7 JL 1310 00 Collar 1
10 8 DT 4024 04 Wheel Speed Sensor (ABS) 1 Front & Rear
9 JU 1318 01 Sensor Disc Front 1 ABS
9 10 JL 1310 01 Axle 1
8
11 LD B000 29 Washer 1
12 11 2 3 14 12 LC J000 02 Nut - U M14 1
13 39 1943 04 Flanged Bolt 1 N.I
4
14 DT 1310 17 Collar Assly 1
3
15 JG 4036 03 Clamp Sensor Cable Holding 2 N.I.
66
63 64
Plate No.: 33
Front Master Cylinder
1 JG 1610 10 Lever Front Brake 1

2
1 2 DJ 1910 29 Bolt Front Bracket l 1
3 DJ 1910 30 Nut 1
4 DE 1910 36 Oil Window Kit 1
5 DJ 1910 31 Screw 2
6 DE 1910 29 Cover - Reservoir 1
3 7 DE 1910 28 Diaphragm 1
5
5 8 DT 1318 31 Master Cylinder Assy Front 1
IN
US
E
G: 3-4
RN DO ROM
T
WA NLY ID F R
O LU IN
E
6 9 DJ 2011 09 Brake Switch 1
E F NTA P
10 DE 1910 10 Washer - Copper 4

AK O A
BR D C R C ING
E E
AL FILL MOV
SE
A EAN E RE
CL FOR
BE
4 11 DK 1510 69 Bolt - Banjo 2

10 12 36 DT00 44 Hose Assembly 1
13 LA D000 37 Bolt Flanged M8X1X50 2
10 14 36 DT00 34 Major Kit M Cylinder - ABS 1
11 15 DK 1810 52 Clamp - Holder : RH 1
14
7
13
13
12
15
9
10
10
11
65 66
Plate No.: 34
Front Disc Brake
1 DT 1318 53 Caliper Assy Brake Front 1

1 2 JL 1318 06 Screw Bleeder 1
2
3 DE 1510 47 Bleeder Cap 1
3
4 JL 1318 07 Boot 1
5 DE 1910 33 Spring 1
4 6 JL 1318 32 Pad 1
7 DJ 1510 74 Minor Kit 1
8 DJ 1510 75 Major Kit 1
5
x
7
3
6 2 PISTON SEAL
DUST SEAL
BLEEDER CAP
PROTECTION BOOT
INSULATOR
CALIPER PISTON
BLEEDER SCREW
PAD SPRING
67 68
Plate No.: 35
Rear Hub
1 39 0746 01 Screw Pan Head 3

2 36 DT00 07 Kit Chain Sprocket 1
5 JL 1312 16 Collar Bearing Assy 1
6 JL 1312 32 Coupling Rubber 1
7 JL 1312 25 Coupling 1
8 DK 1510 13 Bearing Coupling 1
9 30 1510 82 Oil Seal 2
16
10 LA A000 19 D Bolt 6
22 11 JL 1312 26 Washer 6 Rubber 3
9 21 19
12 LC A000 09 Nut 6
5
6 17 18 13 JL 1312 03 Axle 1
7
2 10 1 20
23 14 DK 1510 15 Sleeve 1
9
11 15 JL 1312 11 Spacer for Coupling 1
4
15 14 16 JL 1312 18 Disc Rear 1
13
3 17 39 2038 04 Bolt Hex 6
8 18 LD B000 29 Washer 2
18 12 19 LC J000 02 U Nut Swing Arm 1
20 DK 1510 81 Spacer I 1
21 DK 1510 82 Spacer II 1
22 DT 4024 04 Wheel Speed Sensor (ABS) 1 Front & Rear
23 JU 1318 02 Sensor Disc Rear 1
69 70
Plate No.: 36
Rear Disc Brake System

19
20
1 DT 1318 26 Assembly Caliper 1
5 2 DT 1318 66 Assembly Master Cyl. Rear 1
3 36 DT00 42 Hose Disc Brake Rear 1
22
6 4 DK 1510 69 Banjo Bolt 2
21
4 5 JG 1318 21 Reservoir Rear Brake 1 Without Cap
6 JL 1312 20 Hose - Reservoir 1
7 DK 1510 63 Clip Reservoir 1 Cap Reservoir
2 8 DE 1910 10 Copper Washer 4 Banjo Bolt
9 DE 1510 47 Cap Bleeder Screw 1
10 DE 1510 46 Bleeder Screw 1
15 11 DK 1510 73 Kit Major Caliper 1
3 12 DK 1510 74 Kit Minor Caliper 1
16
14 13 DK 1510 85 Set Disc Pad 1
12 4
14 30 1910 38 Pin 1
15 39 0198 11 Washer 1
16 39 0808 08 Split Pin 1
1
17 36 DT00 39 Kit Major M Cylinder 1 N.I
PISTON SEAL 18 36 DT00 40 Kit Minor M Cylinder 1 N.I.
19 DK 1510 45 Cap Reservoir 1
DUST SEAL 20 36 JG00 83 Reservoir with Cap 1
21 KA DD06 14 Screw Pan Cross 1
BLEEDER CAP
9 22 JG 1812 39 Collar 1
PROTECTION BOOT 23 59 0400 14 Bolt flanged M6 2 N.I
INSULATOR
CALIPER PISTON
10 BLEEDER SCREW
13
PAD SPRING
11
71 72
Plate No.: 37
Rear Brake Pedal
1 DT 1610 11 Brake Pedal 1

2 59 0400 48 Bolt - Flanged : M8 1
4 3 DT 1610 12 Shaft Assy Brake Lever 1
4 JL 4014 06 Switch - Rear Brake 1
5 DT 1610 04 Spring Rear Brake Switch 1
6 DT 1130 34 Tension Spring 1 N.I.
7 39 1537 21 O-ring 1
8 39 0808 08 Split Pin 1
9 KA DD06 16 Bolt 1
10 30 1910 38 Pin 1
9 6
5 1
7
3
8
10
73 74
Plate No.: 38
Anti Brake Lock System
1 DT 1318 63 ABS Unit 9.1 ML – Dry 1 BS IV EVAP & NON EVAP

2 DT 1318 61 Hose Front Brake-Master CYL To Ab 1 BS IV EVAP & NON EVAP
3 DT 1318 60 Hose Front Brake-Caliper To Abs Unit 1 BS IV EVAP & NON EVAP
4 DT 1138 50 Bracket ABS Mtg 1
5 LA E000 21 Bolt Flanged 1
6 KA Ed06 12 Bolt Flanged 1
7 KA Ed06 08 Bolt Flanged 1
2
8 JG 1138 26 Clamp for ABS 1
9 9 DT 1318 72 Clamp Brake Hose 1 Ref. Cir. IB-210
10 DE 1910 10 Copper Washer 1
1 11 DK 1510 69 Benjo Bolt 4
12 KA EA06 22 Bolt Flanged 2 Ref. Cir. IB-210
6
6 13 DT 1318 39 Clamp Brake Hose Front 1
14 DT 1318 37 Bracket Hose Clamp ABS 1
17
3 12 15 KA Da06 12 Flanged Bolt 2
7 16 KA Ab08 20 Bolt M8 1
4
17 DT 1318 75 Clamp Brake Hose 3 Ref. Cir. IB-210
18 JD 4022 17 Tie Band 2 Ref. Cir. IB-210
5
11
10
75 76
Plate No.: 39
Handle Bar Assy
1 DT 1510 10 Handle Bar Tube LH Assy 1

2 56 DT31 33 Holder Holder Upper Matte Black 1 BS IV EVAP & NON EVAP
3 JL 1510 38 O Ring 4
4 39 1180 11 Washer - Plain 2
5 LA C000 20 Bolt Socket 2
6 DT 1510 39 Plug Handle Holder 2
24
13 7 56 DT32 33 Handle Holder Rh Matte Black 1 BS IV EVAP & NON EVAP
15
11 9 10 8 DT 1510 12 Handlebar Tube Assy RH 1
12 9 JL 1510 35 Handlebar Weight 2
7 3 10 39 2427 04 Bolt - Hexagon 2
6 54 16 8
6 19 11 DT 1610 07 Lever & Holder Assy LH 1
18
2 45 12 JG 1610 08 Lever Clutch 1
14 3 13 JY 4014 04 Clutch Switch 1
9 14 JL 1610 03 Handle Grip LH 1
10
15 DT 1610 05 Grip Handle Assy RH 1
1
20 16 JG 1510 22 Pipe -Throttle 1
17 DT 2326 01 Lock Set 3 In 1 1
21 22
18 DT 4014 03 Switch Control LH 1
19 DT 4014 07 Switch Control RH 1 BS IV EVAP & NON EVAP
17 20 56 DT33 33 Upper Bracket Matte Black 1 BS IV EVAP & NON EVAP
21 DG 1810 08 Bolt Socket 6
22 39 1943 04 Bolt Flange 2
23 DS 1910 52 Lever Boot LH 1
24 JG 1610 10 Lever RH 1
77 78
Plate No.: 40
Front Fork
24 26 1 DT 1210 49 Fork Assy - Front 1 Ref. Cir. IB-220

25
2 DT 1210 52 Tube Outer LH 1 Ref. Cir. IB-220
22 3 DT 1210 53 Tube Outer RH 1 Ref. Cir. IB-220
21 4 DK 1810 06 Socket Headed Bolt M10 2
5 DK 1810 07 Copper Washer 2
1 26
6 DK 1810 21 Inner Dust Seal 2
7 DK 1810 18 Washer Seal 2
23
8 DK 1810 19 Oil Seal 2
9 DK 1810 17 Guide Bush 2
16
14B 17 10 DK 1810 20 Oil Seal Stopper 2
11 DK 1810 15 Washer 2
6 14C 12 DT 1210 36 Spacer Tube 2
7 14D 12 13 DT 1510 40 Fork Pipe Inner 2
8 14A DK 1810 09 Cap Oil Lock 2
9 14A 11
10
14B DK 1810 10 Seat Pipe 1
14C DK 1810 12 Piston Ring 2
31 14D DK 1810 13 Rebound Spring 2
15 30
13 15 DT 1210 37 Spring Main Spring 2
2/3 29 16 DT 1510 42 Fork Bolt 2
17 DK 1810 23 ‘O’ Ring 2
18 18 DT 1210 35 Under Bracket Assy Complete 1
19 DK 1810 25 Spring Washer 2
5
20 DK 1810 28 Bolt 2
4 21 DT 1210 31 Fork Top Bolt 1
19
20
79 80
Plate No.: 40
Front Fork
24 26
25 22 DT 1210 32 Cap Steering Top Bolt 1
23 DT 1510 43 Cap Fork Top Bolt 2
22
24 DK 1810 75 Nut Steering 1
21 25 PD 1510 06 Cup Steering 1
1 26 26 LA C000 68 Bolt Socket 3
27 DT 1510 46 Damper Sterring Top Bolt Cap 1 N.I.
23 28 DT 1210 47 Rubber Damper Fork Top Cap 2 N.I.
29 DG 1810 05 Bearing Come 1
16 30 DG 1810 04 Seal Oil 1
14B 17
31 DG 1810 03 Seal Oil 1
6 14C
7 14D 12
8
9 14A 11
10
31
15 30
13
2/3 29
18
4
19
20
81 82
Plate No.: 41
Petrol Tank, Cap Tank and Gauge Fuel

16 2
17 1 DT 1710 95 Fuel Tank Assembly NON EVAP 1 BS IV N O N EVAP
2 JL 1716 00 Cap Tank 1
18 3 KA Cd05 16 Screw Allen 6
4 4 DT 4026 00 Fuel Level Sensor 1
21
5 30 1410 32 Bolt 4
5
6 DT 1718 23 Fuel Pump Module 1
1 7 39 0798 15 Nut 6
8 JL 1718 32 Tube Filter to RR QA 1
9 JL 1718 30 Hose- Fuel Pump - I 2
10 DT 1718 14 Fine fuel Filter 1
11 JL 1710 19 Sleeve Tank Mtg Rear 2
15
‘ 12 DT 1710 61 Drain Pipe 1
12
14 16 13 DG 1410 28 Clamp 1
11 14 DT 1710 55 Foam Fuel Tank 2
15 JL 1710 38 Beading Tank LH 1
19
16 39 1946 04 Bolt Tank Mtg 3
17 DT 1710 75 Sleeve Tank Mtg Front 3
23
18 DT 1710 78 Grommet Tank Mtg 1
19 JL 1710 20 Grommet Tank Mtg Rear 2
20 DT 1718 11 O Ring Fuel Pump 1
28 21 36 DT00 06 Kit Tank Dampers 1
22 DT 1710 26 Damper Tank Cvr Resting Rear 1 N.I
24
23 JL 1718 52 Fuel Pump Assy-(PH-III) 1 BS IV EVAP & NON EVAP
24 DT 1718 39 Plate Pressure K7 Fuel Pump 1 BS IV EVAP & NON EVAP
25
6 25 LA D001 54 Bolt Flange 6 BS IV EVAP & NON EVAP
26 DT 1710 89 Assy Tube Filter To Regulator 1 BS IV EVAP & NON EVAP
26
27 DT 1710 87 Assy Tube Pump To Filter 1 BS IV EVAP & NON EVAP
20 10
10 28 JY 4022 35 Pigtail Ph-3 Fuel Pump 1 BS IV EVAP & NON EVAP
27
7 9
83 84
Plate No.: 42
Fittings - Side Fairing

4
1 KB UB06 12 Mushroom Round Head Screw 6

9 2 KD BC06 13 Plain Washer 8
8 3 DT 1812 91 Bracket Side Fairing Front LH 1
6 4 DT 1812 92 Bracket Side Fairing Front RH 1
3 5 DT 1812 93 Bracket Side Fairing Rear 2
7
6 LB R000 02 Self Tapping Screw- 14
5 10 7 LD A000 07 Washer Plain Small 14
8 DT 1812 15 Side Fairing Enclosure LH 1
9 DT 1812 28 Side Fairing Enclosure RH 1
10 GL 1810 43 Clip snap 2
10
1
2
85 86
Plate No.: 43
Fittings - Side Fairing Bracket & Fuel Tank Cover
3
1 DT 1812 44 Fairing Structure Middle LH 1
2 2 DT 1812 46 Fairing Structure Middle RH 1
3 LA D000 40 Bolt Flange 4
1 4 DT 1812 75 Fairing Structure Middle 1
5 5 KA DB06 10 Bolt Flange 2
6 DT 1812 73 Step Bolt Tank cover Top 2
7 LA C000 22 Bolt Socket- Special head 2
8 DT 1710 80 Collar Tank cover Mtg 2
9 DT 1710 53 Grommet Tank Side Cover 6
10 LB U000 27 Screw Truss 2
11 DT 1710 73 Grommet Tank Cover Assly 2
4 12 DT 1812 74 Collar Side Cover 4
13 DT 1710 30 Foam Tank Cover 1
6
7 8
9
10
11
13
12
87 88
Plate No.: 44
Fittings - Side Cover
1 JW 1710 16 Screw Truss 4

2 39 0239 11 Plain Washer 4
3 DT 2314 04 Assy Grab Handle LH 1
4 DT 2314 05 Assy Grab Handle RH 1
6 DT 1812 07 Flange Seat Cover LH 1
7 KB UB06 14 Screw Truss 6
8 39 0239 11 Plain Washer 6
9 39 1907 01 Mushroom Head Screw 2
1
10 DJ 1612 29 Clip Nut 12
11 DT 1812 63 Foam LH Seat Cowl 1
12 DT 1812 64 Foam RH Seat Cowl 1
2 13 DT 1810 28 Plug Push Pull Cowl Radiator 4
7
8
9
5
10
4
6
12
3
13 11
89 90
Plate No.: 45
Meter Assembly
1 DT 4024 2 0 Speedometer Assembly 1 BS IV EVAP & NON EVAP

2 JG 1812 38 Grommet Dashboard 3
7 3 LD B000 07 Washer Plain 3
8 4 39 0291 15 Nut - Hex 3
5 5 DT 1812 33 Speedo Flap 1
6 DT 1812 55 Damper Speedo Flap 2
7 KA Cd05 16 Bolt Socket 2
8 DT 1810 10 Bolt Socket 4
9 39 2141 24 Washer Non Metallic 4 N.I
10 YD T020 04 Speedometer Top Cover & ‘O’ Ring 1 N.I
2
3
91 92
Plate No.: 46
Control Cables
1 DT 1612 04 Cable Throttle 1

2 DT 1612 03 Cable Clutch 1
3 JG 5814 19 BKT Throttle Cable 1 N.I.
93 94
Plate No.: 47
Chain Case
1 JL 1812 05 Cover Assy Chain 1

2 JG 1220 28 Extruded Washer 2
3 39 1791 04 Bolt Flanged M6X8 2
13 4 DT 1814 14 Assy Hugger Rear 1
14
5 DT 1810 00 Tube Rear Hugger Mtg 1
1 6 DT 1814 15 Cover 1- Hugger Rear 1
7 JL 1814 08 Cover 2- Hugger Rear 1
3 8 KB UF04 08 Screw 6
2
9 LA C000 37 Bolt Soc-special Head 3
10 39 0265 12 Spring Washer 2
11 LA C000 36 Bolt Special Socket 2
15
12 JL1814 10 Collar Hugger Rear 2
13 JL 1812 53 Chain Cover RH Side 1
14 LA C000 08 Bolt Socket Head 2
9 15 KA CB06 22 Bolt Socket 2
7
5
10 11
95 96
Plate No.: 48
Head Lamp & Fairing
1
1 DT 1812 32 Visor 1
2 LB S000 02 Screw CSK Socket Head 6
3 39 2141 24 Washer 6
2
4 JG 1812 36 Well Nut 6
4 5 LD A000 07 Washer Plain Small 3
3 6 DT 4010 09 Front Position Lamp LH 1
7 DT 4010 10 Front Position Lamp RH 1
8 8 LB R000 02 Self Tapping screw 12
9 LD A000 07 Washer Plain small 12
10 DT 1812 67 Outer Mask LH 1
11 DT 1812 68 Outer Mask RH 1
12 39 1907 01 Mushroom Head Screw 6
13 DJ 1612 29 Clip Nut 4
14 DT 4010 17 Pivot Screw 2
9
7 12 15 KC Ea06 05 Nut Domed Cap single Piece 2
6 16 KE CB50 06 Circlip Type E 2
16 15 13 17 DT 4010 08 Assy Low Beam Projector 1
14 18 DT 4010 11 Assy High Beam Projector 1
19 56 DT36 6B Front Bezel Lower 1
20 DT 1812 85 Cover Fairing Mtg Lower 1
11 21 KB UC06 14 Screw Truss 3
22 DT 4010 12 Bulb H1155w Sealed Coupler 1 N.I
17 23 DT 4010 24 Bulb H965W Bulb 1 N.I
19 18
10
20
5 21
97 98
Plate No.: 49
Fairing Structure
1 DT 1812 42 Fairing Structure 1

2 JG 1812 38 Grommet Dashboard 3
3 LA D001 20 Bolt Flanged 2
4 DT 1813 10 Hex Thrust Washer 4
5 DT 1813 11 Spacer Fairing Structure 4
2 1 6 39 2535 15 Nut Domed Cap 2
5
4
3
99 100
Plate No.: 50
Indicator Light Assembly

2
3
1 DT 4010 02 Indicator Assy FR LH 1
2 DT 4010 03 Indicator Assy FR RH 1
3 3 DT 4010 04 Indicator Assy RR LH 1
4 DT 4010 05 Indicator Assy RR RH 1
1
5 39 1225 15 Nut - Hexagon With Flange : M10 4
6 DT 1138 19 Spacer Blinker Mounting 4
5 3
101 102
Plate No.: 51
Tail Lamp Assy / Front Number Plate
19
18 23 1 JU 2328 00 Front Number Plate 1

25
26 2 LB U000 09 Screw Mushroom Head 2
24 2 20 3 39 2141 24 Washer Non Metallic 2 N.I
25
21 4 DT 1812 48 Number Plate Mtg Bkt 1
1
5 DT 4010 01 Lamp Tail Assy 1
6 DT 1138 07 Bkt Rear Blinker Mtg 1
4
7 DT 1138 18 Screw 4
29 22
8 DP 1611 45 Rear No. Plate 1 N.I
6
9 DD 2010 02 Reflector - Reflex 1
5 10 DT 1138 13 Bkt- Reflector Reflex Mtg 1
11 JD 1138 00 Bkt Rear No.Plate Mtg 1
12 39 2476 04 Hex Head With Flange 2 N.I
13 39 2124 15 Flange Nut 2 N.I
7 14 39 1972 15 Nut Hex with Flange 1
15 39 2475 04 Bolt Hex Head With Flange 2 N.I
16 16 DT 1138 24 Sleeve 4
17
17 DT 1138 17 Grommet 4
18 DT 2316 11 Mirror Assy LH 1 BS IV EVAP & NON EVAP
19 DT 2316 12 Mirror Assy RH 1 BS IV EVAP & NON EVAP
21 KD AC06 11 Washer Plain Small 8
22 DT 1812 84 Pad Mirror Mtg 2
10
11 23 DT 2316 08 Bolt Mirror Mtg RH 1 Ref. Cir. IB- 185
24 DT 2316 07 Bolt Mirror Mtg LH 1 Ref. Cir. IB- 185
14 25 DT 2316 06 Mirror Mtg Bolt Plug 2 Ref. Cir. IB- 185
19 A
26 LD H000 08 Conical Washer 4 Ref. Cir. IB- 185
27 DT 2316 09 Bracket Mirror Mounting LH 1 BS IV EVAP & NON EVAP
18 A 9 28 DT 2316 10 Bracket Mirror Mounting RH 1 BS IV EVAP & NON EVAP
29 JL 18122 20 Grommet 3
28
27
103 104
Plate No.: 52
Electrical Equipments
2 3 4 5 7 No. Part No. Description Qty. Remarks
1 DT 4022 39 Harness Wiring- ABS 1 BS IV EVAP & NON EVAP

2 JL 4030 00 Relay Inter lock 1
3 36 DT00 04 Kit Band Wiring Harness 1
4 DT 4020 08 LED Flasher 1 BS IV EVAP & NON EVAP
25
5 DT 4022 18 Cable Assy Relay to Motor 1
1 6
6 DT 4022 23 Cable Earth 1
7 JL 4032 00 Termination Unit 1
24
8 PA 4016 00 Horn LH 1
9 39 1507 11 Washer- Plain 1
21 10 KA Da08 14 Hex Head Bolt Flanged 1
11 JN 3516 04 Starter Relay with Grommet 1
12 JL 4030 01 Relay - Aux 1 diode 1
8 23 13 DT 4022 04 Fuse Box 1
31 13A DT 4022 26 Fuse - 7.5A 5
22
13B JG 4022 29 Fuse 15A 5
28 13C JG 4022 30 Fuse 30A 2
29 14 GL 4022 10 Fuse Box 1
14A JG 4022 34 Fuse 25A 2
9 10 34 14B 60 1115 28 Fuse 10A 2
27
30 15 DT 1138 01 Bracket Starter Relay Loose 1
11 13 14 16 KA Da06 08 Bolt Flanged 1
12 17 19 18
17 JY 4036 04 Roll Over Sensor 1 BS IV EVAP & NON EVAP
16 18 JF 1138 42 Bracket Roll Over Sensor 1 BS IV EVAP & NON EVAP
19 KA CF06 12 Bolt Flanged 2 BS IV EVAP & NON EVAP
15
20 KB UC05 20 Screw Truss 2 Ref. Cir. IB-175
20
35
36
38 37
105 106
Plate No.: 52
Electrical Equipments
2 3 4 5 7 No. Part No. Description Qty. Remarks
21 36 JU00 15 12V 8Ah VRLA Battery 1

22 JF 1812 73 Assy Battery Case 1 BS IV EVAP & NON EVAP
22A JF 1813 08 Rubber Battery Case 1 N.I. BS IV EVAP & NON EVAP
25 23 KA EA06 22 Bolt 4
1 6 24 JL 1138 25 Band Battery Case Vertical 1
25 DT 1810 22 Band Battery Case 1
24
26 DT 1138 49 Strap ECU Harness 1 N.I
27 JL 3514 11 Assy ECU EPM 44 1 BS IV N O N EVAP
21 28 KB BF04 08 Screw Pan Cross 4
29 DT 1813 20 Foam Battery Case II 3
30 DT 1813 18 Foam Battery Case 2
8 23 31 DT 1813 19 Foam Battery Case I 1
31 22 32 DT 1813 16 Sleeve Battery Case 4 N.I
33 DT 1813 17 Grommet Battery case 3 N.I
28
34 DT 1138 51 Bracket fuse box mtg loose 1
29
35 DT 1138 06 Sleeve Sensor Roll Over 2 Ref. Cir. IB-175
9 10 34
36 39 0239 11 Plain Washer 2 Ref. Cir. IB-175
27
37 39 1972 15 Nut Flange 2 Ref. Cir. IB-175
30
11 38 DT 4020 08 LED Flasher 1 Ref. Cir. IB-196
12 13 14 17 19 18
39 DT 4022 34 Harness Pigtail - Magneto RR 1 Ref. Cir. IB-196
16 40 KA CB06 12 Bolt Socket 2 N.I Ref. Cir. IB-265
41 JL 4018 05 Battery LID Cap 1 N.I.
15
20
35
36
38 37
107 108
Plate No.: 53
Tool Kit
1 JL 2310 05 Tool Kit 1

2 DT 2333 93 Box Tool Kit 1
3 KA EA06 10 Bolt Flange 1
109 110
Plate No.: 54
Accessories
1 JL 2312 02 Guard Saree 1

1
3
2 2 KA CB06 22 Bolt Socket 3
KA CB06 18 Bolt Socket 3 BS IV EVAP & NON EVAP
3 JL 2312 09 Plug 3 BS IV EVAP & NON EVAP
L E
E B
L C A
B LI
ICA P P
P L A
P T
A O
T N
O
N
111 112
Plate No.: 55
BS IV
Painted Parts & Decals
1 52 DT01 73 Front Fairing Passion Red With Dcl 1

2 6 52 DT01 74 Front Fairing Bright Yellow With Dcl 1
52 DT01 95 Front Fairing E Black With Dcl 1
1
2A 2 52 DT02 65 Tank Cover Top Passion Red 1
52 DT02 66 Tank Cover Top Bright Yellow 1
52 DT01 94 Tank Cover Top E Black 1
2A DT 1710 42 Tank Side Assly 1
3 52 DT02 74 Side Fairing RH Passion Red 1
11 5 52 DT02
52 DT02
75
76
Side Fairing RH Bright Yellow
Side Fairing RH E Black
1
L
1
E
E B
L
B 10
4 52 DT02 77 Side Fairing LH Passion Red
A 1
A
52 DT02 78 Side Fairing LH Bright Yellow
I C 1
3
C
52 DT02 79
L
Side Fairing LH E Black
P
1
LI 8/9
4
5 52 DT02
52 DT02
80
81
Seat Cowl LH Passion Red
P
Seat Cowl LH Bright Yellow
1
1
7
P P 52 DT02 82 A
Seat Cowl LH E Black 1
A 6 52 DT02 83 T
Seat Cowl RH Passion Red 1
T 52 DT02 84 O
Seat Cowl RH Bright Yellow 1
O
15/16
12
14 52 DT02 85N Seat Cowl RH E Black 1
N 13
7 52 DT02
52 DT02
68
69
Fender Front - Passion Red
Fender Front - Bright Yellow
1
1
52 DT02 70 Fender Front - E Black 1
8 56 DT08 4X Side Fairing Flap RH- E Black 1
9 56 DT07 4X Side Fairing Flap LH- E Black 1
10 56 DT12 4X Side Cover LH 1
11 56 DT13 4X Side Cover RH 1
12 DT 1812 86 Lower Fairing LH 1
13 DT 1813 24 Lower Fairing RH 1
14 DT 1812 10 Seat Cow Central Top 1
15 DT 1812 14 Side Fairing Mesh LH 1
16 DT 1812 21 Side Fairing Mesh RH 1
113 114
Plate No.: 56
BS IV
Painted Parts & Decals
1 36 DT00 10 Kit Dcl- Fairing Bright Yellow 1

36 DT00 11 Kit Dcl- Fairing Passion Red 1
1 36 DT00 45 Kit Dcl- Fairing Ebony Black 1
2 36 DT00 16 Kit Dcl- Spoiler LH Bright Yellow 1
36 DT00 17 Kit Dcl- Spoiler LH Passion Red 1
36 DT00 46 Kit Dcl- Spoiler LH Ebony Black 1
3 36 DT00 19 Kit Dcl- Spoiler RH Bright Yellow 1
LE E
36 DT00 20 Kit Dcl- Spoiler RH Passion Red 1
7
B 36 DT00 47 Kit Dcl- Spoiler RH Ebony Black
B L 1
CA CA
4 36 DT00 13 Kit Dcl- S Cowl Bright Yellow 1
L I 36 DT00 14 Kit Dcl- S Cowl Passion Red

L I 1
7A
2/3
P P 5 PP
36 DT00 48 Kit Dcl- S Cowl Ebony Black
DT 2330 93 Dcl Tank Top Center
1
1 For Yellow Color
A DT 2330 82 Dcl Tank Top ACenter 1 For Red Color
T T
O 6
O
36 DT00 28 Dcl Fender ABS Passion Red 1
7B
N 36 DT00 29 N
Dcl Fender ABS Bright Yellow 1
36 DT00 49 Dcl Fender ABS Ebony Black 1
DT 2331 12 Dcl Front Fender ABS 2
4 7 DT 2330 79 3D Dcl Pulsar 1 For Yellow Color
DT 2330 97 3D Tank Decal 1 w.e.f. May’16
DT 2330 43 3D Dcl Pulsar 1 For Red Color
7A DT 2331 13 3D Dcl Pulse (For Red & Black) 1 For Iran
6 5 DT 2331 23 3D Dcl Pulse (For Yellow) 1 For Iran
7B DT 2330 95 3D Dcl Rouser (For Yellow) 1 For Argentina
DT 2330 96 3D Dcl Rouser (For Red & Black) 1 For Argentina
115 116
Plate No.: 57
Painted Parts
1 52 DT04 64 Fairing Met Blk + Dcal 1

2 6 52 DT04 63 Fairing UG Saffire Blue + Dcal 1
2 52 DT04 78 Tank Cover Top Met Blk +Grey Dcal 1
1 52 DT04 77 Tank Cover Top Ug Safire Bue + Dcal 1
2A
2A DT 1710 42 Tank Side Assy 1
3 52 DT04 61 Side Fairing RH Grey+Blk Grey Dcal 1
52 DT04 59 Side Fairing RH Met Wh + S Blue Dcal 1
4 52 DT04 60 Side Fairing LH Grey+Blk Grey Dcal 1
11 5 52 DT04 58 Side Fairing LH Met Wh + S Blue Dcal 1
5 52 DT04 71 Seat Cowl LH Gloass Pewter Grey+Gredc 1
16 52 DT04 69 Seat Cowl LH Met Wh + Blue Dcal 1
10 6 52 DT04 72 Seat Cowl RH Gloass Pewter Grey + Blk 1
3
52 DT04 70 Seat Cowl RH Met Wh + Blue Dcal 1
8/9
4
7 52 DT04 81 Fender Gloss Pewter Grey Abs +Blk 1
7 52 DT04 80 Fender Met Wh Abs + Blue Dcal 1
8 52 DT04 66 Side Fairing Flap RH + Dcal 1
15 9 52 DT04 65 Side Fairing Flap LH + Dcal 1
14
12 10 56 DT12 4X Side Cover -LH 1
11 56 DT13 4X Side Cover -RH 1
13 12 DT 1812 86 Lower Fairing LH 1
13 DT 1813 24 Lower Fairing RH 1
14 DT 1812 10 Seat Cowl Central Top 1
15 DT 1812 14 Side Fairing Mesh LH 1
16 DT 1812 21 Side Fairing Mesh RH 1
111 112
Plate No.: 58
Decals Set

1 1
1 36 Dt00 68 Kit Fairing Dcl B Gray 1

36 DT00 62 Kit Fairing Dcl S Blue 1
2 36 DT00 67 Kit Side Fairing Dcl Lh B Gray 1
36 DT00 63 Kit Side Fairing Dcl Lh S Blue 1
3 36 DT00 69 Kit Side Fairing Dcl Rh B Gray 1
36 DT00 64 Kit Side Fairing Dcl Rh S Blue 1
2
3
4 36 DT00 71 Kit S Cowl Dcl 2d B Gray 1
36 DT00 66 Kit S Cowl Dcl 2d S Blue 1
5 36 DT00 70 Kit Tank Top Cvr B Gray 1
36 DT00 65 Kit Tank Top Cvr S Blue 1
6 36 DT00 74 Kit F Fender Dcl M Black-abs 1
36 DT00 73 Kit F Fender Dcl S Blue-abs 1
5 7 DT 2331 86 Decal Tank 3d-gray 2
4
8 DT 2331 72 Decal Wheel Rear 4
9 DT 2331 93 Decal MODENAS 1
8
6
7 MODENAS 9
113 114
Kit List Kit List
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit
1. 36DT0032 KIT ASSY CYL HEAD JL511045 HEAD CYLINDER COMP 1 11 36JG0004 SHAFT OIL PUMP JG571022 ROTOR OIL PUMP WITH SHAFT 1
JG511046 STUD (M8*1.25) 2 ASSEMBLY 28121008 OUTER ROTOR 1
2 36DT0033 KIT GEAR PRIMARY DRIVE JG551216 GEAR PRIMARY DRIVE 22T 1 12 36DT0028 DCL FENDER ABS-P RED DT233089 FRONT FENDER DECAL ABS LH 1
& DRIVEN DT551407 HOUSING CLUTCH ASSY COMP 1 DT233090 FRONT FENDER DECAL ABS RH 1
3 36DT0005 KIT CHAIN GUIDE JF531008 GUIDE CHAIN (SLACK SIDE) 1 13 36DT0029 DCL FENDER ABS- DT233091 FRONT FENDER DECAL ABS LH 1
JL531005 CHAIN GUIDE TIGHT SILENT 1 BR YELLOW DT233092 FRONT FENDER DECAL ABS RH 1
4 36DT0007 KIT CHAIN SPROCKET DV101048 SPROCKET OUTPUT (14T) 1 14 36DT0030 DCL FENDER -P RED DT233085 FRONT FENDER DECAL LH 1
DT141004 SPROCKET 41T 1 DT233086 FRONT FENDER DECAL RH 1
DT141005 CHAIN 110 LINK 1 15 36DT0031 DCL FENDER - BR YELLOW DT233087 FRONT FENDER DECAL LH 1
5 36DT0008 KIT ENGINE GASKET JG541041 GASKET CRANKCASE 1 Dt233088 FRONT FENDER DECAL RH 1
JL541207 GASKET CLUTCH COVER 1 16 36DT0011 KIT DCL FAIRING-PA RED DT233015 DECAL FAIRING UPPER LH 1
JL541208 GASKET MAGNETO COVER 1 DT233016 DECAL FAIRING UPPER RH 1
JL521002 GASKET CYLINDER BLOCK 1 DT233017 DECAL FAIRING LOWER LH 1
JL511022 GASKET CYLINDER HEAD 1 DT233018 DECAL FAIRING LOWER RH 1
CS101128 GASKET 1 17 36DT0017 KIT DCL SPOILER LH- DT233021 DECAL TANK SPOILER UPPER LH 1
JL511042 GASKET HEAD COVER 1 PA RED DT233023 DECAL TANK SPOILER LOW 1 LH 1
JG591070 GASKET EXHAUST 1 DT233025 DECAL TANK SPOILER LOW 2 LH 1
6 36JL0011 KIT VALVE REPAIR JF511215 SEAT VALVE SPRING 4 18 36DT0020 KIT DCL SPOILER RH DT233022 DECAL TANK SPOILER UPP RH 1
39201719 SEAL VALVE STEM 4 -PA RED DT233024 DECAL TANK SPOILER LOW RH 1
JF511214 RETAINER VALVE SPRING 4 DT233026 DECAL TANK SPOILER LOW RH 1
JF511217 VALVE SPRING 4 20 36DT0014 KIT DCL S COWL-PA RED DT233027 DECAL SEAT COWL LH 1
DG101029 COTTER VALVE 8 DT233028 DECAL SEAT COWL RH 1
7 36JL0007 KIT BLOCK PISTON JL521004 CYLINDER BLOCK WTIH NIPPLE 1
21 36DT0010 KIT DCL FAIRING DT233029 DECAL FAIRING UPPER LH 1
JL521200 PISTON ASSLY COMPL 1
-BR YELLOW DT233030 DECAL FAIRING UPPER RH 1
8 36JU0001 KIT PISTON RING SET JU521206 RING PISTON TOP 1
DT233031 DECAL FAIRING LOWER LH 1
JU521207 RING PISTON SECOND 1
DT233032 DECAL FAIRING LOWER RH 1
JU521208 RING PISTON OIL 1
23 36DT0016 KIT DCL SPOILER LH- DT233035 DECAL TANK SPOILER UPP LH 1
9 36JL0004 KIT ASSY C'CASE RH 200 JL541016 CRANKCASE RH 1
BR YELLOW DT233037 DECAL TANK SPOILER LOW LH 1
39256220 BEARING - NEEDLE ROLLER 1
DT233039 DECAL TANK SPOILER LOW LH 1
JG541061 PIPE BREATHER 1
24 36DT0019 KIT DCL SPOILER RH DT233036 DECAL TANK SPOILER UPP RH 1
BA102003 PLUG - OIL HOLE 3
-BR YELLOW DT233038 DECAL TANK SPOILER LOW RH 1
10 36JL0003 KIT ASSY C'CASE LH 200 JL541019 CRANKCASE LH 1
JC101077 PLUG TAPER 2 DT233040 DECAL TANK SPOILER LOW RH 1
JG541021 OIL NOZZLE 1 25 36DT0013 KIT DCL S COWL- DT233041 DECAL SEAT COWL LH 1
JG541015 NEEDLE BEARING HK 1514 RS 1 BR YELLOW DT233042 DECAL SEAT COWL RH 1
39256220 BEARING - NEEDLE ROLLER 1 26 36DT0016 KIT DCL SPOILER LH- DT233035 DECAL TANK SPOILER UPP LH 1
JG541020 JET OIL CRANKCASE RH 1 BR YELLOW DT233037 DECAL TANK SPOILER LOW LH 1
DT233039 DECAL TANK SPOILER LOW LH 1
Kit List Kit List

27 36DT0019 KIT DCL SPOILER RHDT233036 DECAL TANK SPOILER UPP RH 1 34 36DT0068 Kit Fairing Dcl B Gray DT233160 Decal Fairing LH Black-gray 1
-BR YELLOW DT233038 DECAL TANK SPOILER LOW RH 1 DT233161 Decal Fairing RH Black-gray 1
DT233040 DECAL TANK SPOILER LOW RH 1
28 36DT0013 KIT DCL S COWL- DT233041 DECAL SEAT COWL LH 1 35 36DT0067 Kit Side Fairing Dcl DT233162 Dcl Side Fairing Up LH BLk-Gry 1
BR YELLOW DT233042 DECAL SEAT COWL RH 1 LH-B-Gry DT233164 Dcl Side Fairing Lo LH Blk-Gry 1
29 36DT0006 KIT TANK DAMPERS DT171022 DAMPER TANK COVER RES LH 1 DT233138 Dcl Flap Side Fairing LH 1
DT171023 DAMPER TANK COVER FR RH 1
DT171024 DAMPER TNK COVR CENTL LH 1 36 36DT0069 Kit Side Fairing Dcl DT233165 Dcl Side Fairing Lo Rh Blk-gry 1
DT171025 DAMPER TNK COVR CENTL RH 1 RH- B Gry DT233163 Dcl Side Fairing Up Rh Blk-gry 1
DT171026 DAMPER TANK COVER REAR 1 DT233139 Dcl Flap Side Fairing Rh 1
30 36DT0001 HARDWARE FAIRING DT181273 STEP BOLT 2
+R COWL JW171016 SCREW 2 37 36DT0071 Kit S Cowl Dcl 2d B Gray DT233168 Dcl Cowl Seat LH Black-Gray 1
KDBC0613 PLAIN WASHER 2 DT233169 Dcl Cowl Seat RH Black-Gray 1
KBUB0614 MUSHROOM HEAD SCREW 6
KDBC0613 PLAIN WASHER 6 38 36DT0070 Kit T Top Cover B Gray DT233166 Dcl CVR Tank Top LH Blk-Gray 1
DT181010 BOLT 4 DT233167 Dcl CVR Tank Top RH Blk-Gray 1
39214124 NON METALLIC WASHER 4
KACB0516 SOCKET HEAD SCREW 2 39 36DT0074 Kit F Fender Dcl M DT233183 Dcl Fender Fr LH Abs Black-Gray 1
KBUB0614 MUSHROOM HEAD SCREW 3 Black-abs DT233184 Dcl Fender Fr RH Abs Black-Gray 1
KDBC0613 PLAIN WASHER 3
31 36DT0002 HARDWARE S COWL+SIDE JW171016 MUSHROOM HEAD SCREW 2 40 36DT0062 Kit Fairing Dcl S Blue DT233148 Dcl Fairing LH Blue-white 1
KDBC0613 PLAIN WASHER 2 DT233149 Dcl Fairing RH Blue-white 1
39023911 PLAIN WASHER 4 41 36DT0063 Kit Side Fairing Dcl DT233150 Dcl Side Fairing Up LH Blue-wh 1
LBU00023 SCREW 10 LH S Blue DT233152 Dcl Side Fairing Lo LH Blue-wh 1
39214124 NON METALLIC WASHER 10 DT233138 Dcl Flap Side Fairing LH 1
LBU00023 SCREW 2
39214124 NON METALLIC WASHER 2
42 36DT0064 Kit Side Fairing Dcl DT233151 Dcl Side Fairing Up RH Blue-wh 1
RH S Blue DT233153 Dcl Side Fairing Lo RH Blue-wh 1
KDBC0613 PLAIN WASHER 6
DT233139 Dcl Flap Side Fairing RH 1
39204401 MUSHROOM HEAD SCREW 2
32 36DT0003 HARDWARE P TANK COVER 31161078 NON METALLIC WASHER 4
43 36DT0066 Kit S Cowl Dcl 2d S Blue DT233156 Dcl Cowl Seat LH Blue-white 1
LAC00033 BOLT 2
DT233157 Dcl Cowl Seat RH Blue-white 1
LBU00024 SCREW 6
33 36DT0004 TIE BAND-W HARNESS JD402212 BAND 200 MM 8
44 36DT0065 Kit T Top Cover S Kit T DT233154 Dcl Cover Tank Top LH Blue-wh 1
JD402217 BAND 150 MM 2
Top Cover S Blue DT233155 Dcl Cover Tank Top RH Blue-wh 1
PA402204 BAND 110 MM 2
Kit List Kit List

45 36DT0073 Kit F Fender Dcl S Blue-abs DT233179 Decal Fender Front LH Abs Bl-wh 1
DT233180 Decal Fender Front LH Abs Bl-wh 1

Amendment Sheet Amendment Sheet
Page Fig. Old part New part Updation Remarks Page Fig. Old part New part Updation Remarks
no. no. no. no. Description date no. no. no. no. Description date
104 20 KADA0510 KBUC0520 SCREW TRUSS 22.08.15 REF. CIR. IB-175 74 12 39195804 KAEA0622 BOLT FLANGED 10.03.16 REF. CIR. IB-210
104 35 -------- DT113806 SLEEVE 22.08.15 REF. CIR. IB-175 74 17 DT131849 DT131875 CLAMP BRAKE HOSE 10.03.16 REF. CIR. IB-210
104 36 -------- 39023911 WASHER 22.08.15 REF. CIR. IB-175 74 18 --- JD402217 TIE BAND 10.03.16 REF. CIR. IB-210
104 37 -------- 39197215 NUT FLANGE 22.08.15 REF. CIR. IB-175 96 19 DT181252 56DT366B FRONT BEZEL-MLT SILVER 26.03.16 ALTERNATE
52 3 JL122014 JL122013 SWING ARM 13.10.12 CHILD PART TO BE SERVICED 84 10 -------- GL181043 CLIP SNAP 14.04.16 ADDITION
62 23 — DT231608 BOLT MIRROR MTG RH 31.10.15 REF. CIR. IB-185 56 7 DT181407 DT181437 BRACE FENDER (K8) 23.04.16 REF. CIR. IB-220
62 24 — DT231507 BOLT MIRROR MTG LH 31.10.15 REF. CIR. IB-185 56 1 DT131837 DT131837 BRACKET HOSE CLAMP 23.04.16 REF. CIR. IB-220
62 25 ---- DT231606 MIRROR MTG BOLT PLUG 31.10.15 REF. CIR. IB-185 56 14 --- DT181435 GROMMET - FRONT FENDER 23.04.16 REF. CIR. IB-220
62 26 — LDH00008 CONICAL WASHER 31.10.15 REF. CIR. IB-185 56 15 --- DJ161091 GROMMET - FRONT FENDER 23.04.16 REF. CIR. IB-220
40 6 DT591239 DT591238 MUFFLER ASSLY 20.11.15 ALT UPDATION 56 4 KACA0630 KACF0530 BOLT SOCKET 23.04.16 REF. CIR. IB-220
110 15 -------- DT181214 SIDE FAIRING MESH LH 20.11.15 ADDITION 56 6 DT181411 DT181439 SPACER FRONT FENDER- K8 23.04.16 REF. CIR. IB-220
110 16 -------- DT181221 SIDE FAIRING MESH RH 20.11.15 ADDITION 56 3 KAAB0820 JG113407 BOLT FLANGE M8 23.04.16 REF. CIR. IB-220
98 6 DT181312 -------- COLLAR FAIRING STRUCT 07.12.15 DELETION 78 1 DT121038 DT121049 ASSEMBLY FRONT FORK 23.04.16 REF. CIR. IB-220
98 7 DT181313 -------- GUIDE BUSH FAIRING STR 07.12.15 DELETION 78 2 JL151002 DT121052 TUBE OUTER LH PC 23.04.16 REF. CIR. IB-220
38 2 DT581063 -------- ASSLY TOP COVER 07.12.15 DELETION 78 3 DT121040 DT121053 TUBE OUTER RH PC 23.04.16 REF. CIR. IB-220
38 6 DT581061 --------- AIT FILTER BOTTOM 07.12.15 DELETION 114 7 DT233079 DT233097 3D TANK DECAL 16.05.16 ECR. NO. U16DTCHA0838
112 2 56DT224R 52DT0265 TANK CVR TOP PASSION RED 22.02.16 REF. CIR. IB-209 40 9 LBU00037 PD591101 SCREW TRUSS 16.05.16 ALTERNATE UPDATED
112 2 56DT226T 52DT0266 TANK CVR TOP BRIGHT YELLOW 22.02.16 REF. CIR. IB-209 96 23 -------- DT401024 BULB H9 65W 17.05.16 ADDITION
112 3 56DT354R 52DT0274 SIDE FAIRING RH P RED 22.02.16 REF. CIR. IB-209 74 1 JY131816 DT131862 ABS UNIT 13.07.16 CORRECTION
112 3 56DT586T 52DT0275 SIDE FAIRING RH B YELLOW 22.02.16 REF. CIR. IB-209 8 6 JL511220 JL511231 SPROCKET CAMSHAFT 14.09.16 EC NUMBER: U15DTENA0323
112 3 52DT0198 52DT0276 SIDE FAIRING RH E BLACK 22.02.16 REF. CIR. IB-209 8 7 JL511222 JL511230 TIMING CHAIN 14.09.16 EC NUMBER: U15DTENA0324
112 4 56DT344R 52DT0277 SIDE FAIRING LH P RED 22.02.16 REF. CIR. IB-209 12 8 JG531027 JL531006 SPROCKET CRANKSHAFT 14.09.16 EC NUMBER: U15DTENA0325
112 4 56DT576T 52DT0278 SIDE FAIRING LH B YELLOW 22.02.16 REF. CIR. IB-209 20 1 JL501004 DT501020 ASSEMBLY ENGINE 14.09.16 EC NUMBER: U15DTENA0326
112 4 52DT0199 52DT0279 SIDE FAIRING LH E BLACK 22.02.16 REF. CIR. IB-209 6 4 DT511242 DT511261 ASSLY ROCKER ARM INTAKE 05.10.16 ALTERNATE
112 5 56DT114R 52DT0280 SEAT COWL LH P RED 22.02.16 REF. CIR. IB-209 6 5 DT511243 DT511262 ASSLY ROCKER ARM EXHAUST 05.10.16 ALTERNATE
112 5 56DT116T 52DT0281 SEAT COWL LH B YELLOW 22.02.16 REF. CIR. IB-209 4 18 -------- JL402219 PIGTAIL OIL PRESSURE SWITCH 15.11.16 ADDITION
112 5 52DT0200 52DT0282 SEAT COWL LH E BLACK 22.02.16 REF. CIR. IB-209 104 17 DT113800 JF113831 BKT ROLL OVER SENSOR 26.12.16 REF. CIR. IB-265
112 6 56DT104R 52DT0283 SEAT COWL RH P RED 22.02.16 REF. CIR. IB-209 106 40 -------- KACB0612 BOLT SOCKET 26.12.16 REF. CIR. IB-265
112 6 56DT106T 52DT0284 SEAT COWL RH BYELLOW 22.02.16 REF. CIR. IB-209
112 6 52DT0201 52DT0285 SEAT COWL RH E BLACK 22.02.16 REF. CIR. IB-209
112 7 56DT054R 52DT0268 FENDER FR - PASSION RED 22.02.16 REF. CIR. IB-209
112 7 56DT056T 52DT0269 FENDER FR - B YELLOW 22.02.16 REF. CIR. IB-209
112 7 52DT0196 52DT0270 FENDER FR- E BLACK 22.02.16 REF. CIR. IB-209
56 2 39195804 KAEA0622 BOLT FLANGE 10.03.16 REF. CIR. IB-210
56 12 DT131849 DT131875 CLAMP 10.03.16 REF. CIR. IB-210
74 9 DT131839 DT131872 CLAMP BRAKE HOSE 10.03.16 REF. CIR. IB-210

Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
36DT0008 23 22 36DT0045 1 116 36JU0015 21 108 39166511 3 24

DT113001 1 56 36DT0046 2 116 36DT0057 1 122 39167204 9 44
JL181220 16 58 36DT0047 3 116 36JU0036 1 12 39177304 6 22
LAE00041 23 28 36DT0048 4 116 39019811 15 72 39177304 19 22
30101195 3 32 36DT0049 6 116 39021111 8 28 39179104 3 96
30141032 5 84 36DT0058 2 122 39023911 2 38 39190701 9 58
30151082 9 70 36DT0059 3 122 39023911 2 90 39190701 9 90
30191038 14 72 36DT0060 5 122 39023911 8 90 39190701 12 98
31101173 7 12 36DT0061 4 122 39023911 36 108 39191304 2 46
36DT0001 30 28 36DT0062 1 122 39026512 10 96 39193120 6 12
36DT0004 3 106 36DT0063 2 122 39029115 4 92 39193120 3 20
36DT0005 9 8 36DT0064 3 122 39042215 7 60 39194304 13 64
36DT0006 21 84 36DT0065 5 122 39045411 11 54 39194304 22 78
36DT0007 2 70 36DT0066 4 122 39055302 12 54 39194604 16 84
36DT0010 1 116 36DT0067 2 122 39059417 4 8 39195804 2 58
36DT0011 1 116 36Dt0068 1 122 39074601 20 20 39195804 12 76
36DT0013 4 116 36DT0069 3 122 39074601 1 70 39197215 14 104
36DT0014 4 116 36DT0070 5 122 39079815 7 84 39197215 37 108
36DT0016 2 116 36DT0071 4 122 39080808 8 74 39199020 2 30
36DT0017 2 116 36DT0072 6 122 39080808 16 72 39201719 1 6
36DT0019 3 116 36DT0073 6 122 39099906 3 26 39203804 17 70
36DT0020 3 116 36DT0074 6 122 39099906 11 30 39212415 13 104
36DT0028 6 116 36JG0011 2 52 39099906 4 32 39213217 5 10
36DT0029 6 116 36JG0083 20 72 39104119 10 30 39214004 14 56
36DT0032 1 4 36JL0003 1 22 39104319 8 22 39214124 10 58
36DT0033 3 34 36JL0007 1 10 39104619 15 30 39214124 9 92
36DT0034 14 66 36JL0011 10 6 39105315 19 54 39214124 3 98
36DT0039 17 72 36JL0015 10 56 39118011 4 78 39214124 3 104
36DT0040 18 72 36JL0039 6 20 39122515 5 102 39214124 3 28
36DT0042 3 72 36JL0039 9 24 39128321 11 4 39215811 3 14
36DT0043 2 76 36JL0041 19 56 39150711 9 106 39216611 15 14
36DT0044 12 66 36JL0004 2 20 39153721 7A 30 39218106 3 10
36DT0044 3 76 36JU0001 2 10 39153721 7 74 39218106 20 22
39220307 5 12 52DT0282 5 114 52JY0185 5 44 DD111012 6 46

39242704 10 78 52DT0283 6 114 56DT074X 9 114 DD201002 9 104
39244011 12 6 52DT0284 6 114 56DT084X 8 114 DE151046 10 72
39247504 15 104 52DT0285 6 114 56DT124X 10 114 DE151047 3 68
39247604 12 104 52DT0454 1 32 56DT124X 10 120 DE151047 9 72
39253515 6 100 52DT0456 4 118 56DT134X 11 114 DE191010 10 66
39256220 19 20 52DT0457 3 118 56DT134X 11 120 DE191010 10 76
39256220 13 22 52DT0458 4 118 56DT22X3 2 114 DE191010 8 72
39260120 11 20 52DT0459 3 118 56DT3X1Y 5 56 DE191028 7 66
39260220 8 20 52DT0460 4 118 56DT3133 2 78 DE191029 6 66
39260607 3 16 52DT0461 3 118 56DT3233 7 78 DE191033 5 68
39260607 5 24 52DT0462 1 118 56DT3333 20 78 DE191036 4 66
39260801 12 4 52DT0463 1 118 56DT366B 19 98 DF161102 6 60
39262921 10 4 52DT0464 1 118 56DT3Y1Y 1 56 DG101029 9 6
39266921 14 8 52DT0465 9 120 56DT4J1Y 8 56 DG101456 10 22
39272315 6 50 52DT0466 8 120 56DT4K1Y 12 56 DG121002 11 38
52DT0153 11 42 52DT0467 5 118 56JF181Y 9 56 DG141028 13 84
52DT0173 1 114 52DT0468 6 118 56JF191Y 11 56 DG151005 4 64
52DT0174 1 114 52DT0469 5 118 59040014 23 72 DG171016 4 54
52DT0195 1 114 52DT0470 6 118 59040048 2 74 DG171018 5 54
52DT0265 2 114 52DT0471 5 118 59200006 11 22 DG171019 6 54
52DT0266 2 114 52DT0472 6 118 59200028 14 20 DG181008 21 78
52DT0268 7 114 52DT0476 2 118 59200036 12 24 DH101048 16 24
52DT0269 7 114 52DT0477 2 118 60111528 14B 106 DH101235 14 14
52DT0270 7 114 52DT0478 2 118 AA101437 9 20 DH101295 11 6
52DT0274 3 114 52DT0479 7 120 AA101437 17 30 DH101381 3 22
52DT0275 3 114 52DT0480 7 120 AN111015 8 46 DH101388 21 30
52DT0276 3 114 52DT0481 7 120 AP101236 2 8 DH101389 10 44
52DT0277 4 114 52DT0501 2 56 BA102004 12 32 DH101392 10 8
52DT0278 4 114 52JL0156 1 50 BF551037 7 14 DH101648 13 34
52DT0279 4 114 52Jl0157 2 50 BF551037 17 14 DH111013 9 46
52DT0280 5 114 52JL0892 1 30 CS101128 11 8 DH111016 11 46
52DT0281 5 114 DD111011 12 46 DH161146 5 60
DJ101312 30 14 DK151085 13 72 DT113002 5 56 DT121032 22 82

DJ151074 7 68 DK181006 4 80 DT113006 8 56 DT121035 18 80
DJ151075 8 68 DK181007 5 80 DT113008 12 56 DT121036 12 80
DJ161091 15 58 DK181009 14A 80 DT113014 17 56 DT121037 15 80
DJ161229 10 90 DK181010 14B 80 DT113015 18 56 DT121038 1 80
DJ161229 13 98 DK181012 14C 80 DT113028 6 56 DT121040 3 80
DJ161229 2 28 DK181013 14D 80 DT113029 2 56 DT121047 28 82
DJ181065 25 42 DK181015 11 80 DT113034 6 74 DT121049 1 80
DJ191029 2 66 DK181017 9 80 DT113202 8 60 DT121052 2 80
DJ191030 3 66 DK181018 7 80 DT113204 1 60 DT121053 3 80
DJ191031 5 66 DK181019 8 80 DT113205 2 60 DT122019 1 54
DJ201109 9 66 DK181020 10 80 DT113408 3 50 DT131017 14 64
DJ201173 18 58 DK181021 6 80 DT113800 18 106 DT131018 1 62
DK101180 8 18 DK181023 17 80 DT113801 15 106 DT131222 5 62
DK101225 6 4 DK181025 19 80 DT113802 14 46 DT131802 5 64
DK101284 13 44 DK181028 20 80 DT113806 35 108 DT131826 1 72
DK101340 7 4 DK181052 15 66 DT113807 6 104 DT131831 8 66
DK101352 27 14 DK181075 24 82 DT113813 10 104 DT131833 23 56
DK101386 17 24 DK201121 13 58 DT113817 17 104 DT131837 1 58
DK111011 10 46 DK211009 2 48 DT113818 7 104 DT131837 14 76
DK111028 4 46 DP101191 22 20 DT113819 6 102 DT131839 9 76
DK151013 8 70 DP161145 8 104 DT113824 16 104 DT131839 13 76
DK151015 14 70 DS101154 14 24 DT113841 3 40 DT131849 12 58
DK151026 2 62 DS101215 9 30 DT113842 7 50 DT131849 17 76
DK151045 19 72 DS121126 12 38 DT113846 11 52 DT131853 1 68
DK151063 7 72 DS191052 23 78 DT113848 18 54 DT131860 3 76
DK151069 11 66 DS211004 8 48 DT113849 26 108 DT131861 2 76
DK151069 11 76 DS211004 5 52 DT113850 4 76 DT131862 1 76
DK151069 4 72 DT111106 14 52 DT113851 34 108 DT131863 1 76
DK151073 11 72 DT111107 15 52 DT113855 16 46 DT131866 2 72
DK151074 12 72 DT111163 1 52 DT113858 16 52 DT131872 9 76
DK151081 20 70 DT111209 1 52 DT121030 20 78 DT131875 12 58
DK151082 21 70 DT121031 21 80 DT131875 17 76
DT151010 1 78 DT171092 1 84 DT181263 11 90 DT181435 14 58

DT151012 8 78 DT171095 1 84 DT181264 12 90 DT181437 7 58
DT151036 2 78 DT171811 20 84 DT181265 3 52 DT181439 6 58
DT151037 7 78 DT171814 10 84 DT181267 10 98 DT191006 1 48
DT151039 6 78 DT171823 6 84 DT181268 11 98 DT191009 7 48
DT151040 13 80 DT171834 6 40 DT181273 6 88 DT191012 3 48
DT151042 16 80 DT171839 24 84 DT181274 12 88 DT231000 2 110
DT151043 23 82 DT171846 13 40 DT181275 4 88 DT231404 3 90
DT151046 27 82 DT171847 12 40 DT181284 22 104 DT231405 4 90
DT161004 5 74 DT181000 5 96 DT181285 20 98 DT231600 18 104
DT161005 15 78 DT181001 1 28 DT181286 12 114 DT231601 19 104
DT161007 11 78 DT181010 8 92 DT181286 12 120 DT231606 25 104
DT161011 1 74 DT181021 22 108 DT181291 3 86 DT231607 24 104
DT161012 3 74 DT181022 25 108 DT181292 4 86 DT231608 23 104
DT161203 2 94 DT181028 13 90 DT181293 5 86 DT231609 27 104
DT161204 1 94 DT181207 6 90 DT181310 4 100 DT231610 28 104
DT171001 1 84 DT181210 14 114 DT181311 5 100 DT231611 18A 104
DT171026 22 84 DT181210 14 120 DT181316 32 108 DT231612 19A 104
DT171030 13 88 DT181214 15 114 DT181317 33 108 DT232601 17 78
DT171042 2A 118 DT181214 15 120 DT181318 30 108 DT232603 17 78
DT171042 2A 114 DT181215 8 86 DT181319 31 108 DT232605 9 48
DT171053 9 88 DT181221 16 114 DT181320 29 108 DT232606 17 78
DT171054 8 36 DT181221 16 120 DT181321 12 52 DT233043 7 116
DT171055 14 84 DT181228 9 86 DT181322 8 52 DT233079 7 116
DT171061 12 84 DT181232 1 98 DT181323 9 52 DT233082 5 116
DT171073 11 88 DT181233 5 92 DT181324 13 114 DT233093 5 116
DT171074 9 40 DT181242 1 100 DT181324 13 120 DT233095 7B 116
DT171075 17 84 DT181244 1 88 DT181407 7 58 DT233096 7B 116
DT171076 10 52 DT181246 2 88 DT181411 6 58 DT233097 7 116
DT171078 18 84 DT181248 4 104 DT181414 4 96 DT233112 6 116
DT171080 8 88 DT181255 6 92 DT181415 6 96 DT233113 7A 116
DT171087 27 84 DT181256 8 58 DT181433 11 58 DT233123 7A 116
DT171089 26 84 DT181434 5 58 DT233172 8 122
DT233186 7 122 DT402226 13A 106 DT581048 7 38 JD131811 6 64

DT233191 7B 122 DT402233 1 106 DT581062 5 38 JD171059 29 84
DT233192 7A 122 DT402234 39 108 DT581064 1 38 JD351207 7 46
DT351006 12 44 DT402236 1 106 DT591072 12 42 JD402217 18 76
DT351404 27 108 DT402239 1 106 DT591116 8 42 JF113831 18 106
DT351411 27 108 DT402241 1 106 DT591118 9 42 JF113842 18 106
DT351802 7 22 DT402404 8 64 DT591131 20 42 JF171607 16 40
DT351803 12 36 DT402404 22 70 DT591132 19 42 JF171807 18 40
DT401001 5 104 DT402408 1 92 DT591133 23 42 JF181273 22 108
DT401002 1 102 DT402420 1 92 DT591230 1 42 JF181308 22A 108
DT401003 2 102 DT402600 4 84 DT591238 6 42 JF401405 11 60
DT401004 3 102 DT501020 1 20 DT601210 12 28 JF511207 7 6
DT401005 4 102 DT511239 1 8 DT601226 10 28 JF531007 2 12
DT401008 17 98 DT511261 4 6 DT601228 11 28 JF531014 3 12
DT401009 6 98 DT511262 5 6 DT601232 5 28 JG113407 3 58
DT401010 7 98 DT541018 13 30 DT611202 1 36 JG113806 27 28
DT401011 18 98 DT541019 5 30 DT611203 7 36 JG113826 8 76
DT401012 22 98 DT541206 1 32 DT611208 7 36 JG122028 2 96
DT401017 14 98 DT541210 11 32 DT611209 1 36 JG131001 2 64
DT401024 23 98 DT541212 1 30 DT611210 1 36 JG131821 5 72
DT401403 18 78 DT551400 1 34 DT581049 7 38 JG151022 16 78
DT401404 19 78 DT551401 8 34 DV101048 29 14 JG161008 12 78
DT401407 19 78 DT551402 5 34 DX161066 7 52 JG161010 1 66
DT402003 17 46 DT551403 9 34 EC561023 2 16 JG161010 24 78
DT402004 13 46 DT551408 7 34 FD211006 5 48 JG171029 26 28
DT402005 4 106 DT561201 5 18 GL181043 10 86 JG171086 10 40
DT402008 4 106 DT561205 11 18 GL402210 14 106 JG171601 8 40
DT402008 38 108 DT561206 1 18 JA113403 5 50 JG181236 4 98
DT402009 13 46 DT561408 10 18 JA541048 15 22 JG181238 2 92
DT402204 13 106 DT561409 7 18 JA541233 2 32 JG181238 2 100
DT402218 5 106 DT581016 14 38 JB181223 13 52 JG181239 22 72
DT402220 1 106 DT581028 4 38 JC101034 12 8 JG191008 6 48
DT402223 6 106 JD113800 11 104 JG191011 14 48
JG232601 9 48 JG541058 17 22 JG551423 14 34 JG591068 22 42

JG232603 15 48 JG541059 10 20 JG551427 2 34 JG591070 2 42
JG232606 10 48 JG541063 4 22 JG551428 4 34 JG601005 7 24
JG351019 6 44 JG541068 3 4 JG551443 10 34 JG601012 6 24
JG351400 8 4 JG541074 21 22 JG551447 7 34 JG601209 20 28
JG351804 12 36 JG541223 14 44 JG551448 6 34 JG601211 13 28
JG351805 10 36 JG541230 7 30 JG551451 11 34 JG601230 14 28
JG402229 13B 106 JG541231 16 30 JG551455 6 34 JG601234 16 28
JG402230 13C 106 JG551000 24 14 JG561009 17 20 JG601235 15 28
JG402234 14A 106 JG551010 28 14 JG561010 4 16 JG601237 6 28
JG403200 17 106 JG551013 4 14 JG561011 1 16 JG611007 5 36
JG403603 15 64 JG551017 4 30 JG561012 7 16 JG611206 6 36
JG511010 3 42 JG551020 6 14 JG561013 8 16 JG621412 3 44
JG511021 3 2 JG551020 19 14 JG561016 9 16 JG621413 2 44
JG511022 4 2 JG551021 21 14 JG561204 15 20 JG621417 4 44
JG511046 16 4 JG551021 26 14 JG561205 16 20 JL111054 4 50
JG511269 8 8 JG551022 11 14 JG561215 11 16 JL113012 3 56
JG511270 15 8 JG551025 13 14 JG561216 4 18 JL113014 9 56
JG531027 8 12 JG551026 12 14 JG561217 2 18 JL113016 11 56
JG531031 9 12 JG551027 2 14 JG561222 5 16 JL113036 16 56
JG531040 12 12 JG551028 1 14 JG561225 10 16 JL113209 4 60
JG531041 11 12 JG551213 5 14 JG561226 18 20 JL113818 12 60
JG531207 15 24 JG551214 8 14 JG561232 3 18 JL113825 24 108
JG531215 8 24 JG551215 22 14 JG571014 23 20 JL122001 8 54
JG531220 3 8 JG551216 13 12 JG571016 24 20 JL122002 7 54
JG531228 11 24 JG551220 9 14 JG581014 9 28 JL122003 10 54
JG531229 10 24 JG551222 18 14 JG581056 9 38 JL122004 13 54
JG541015 12 22 JG551223 20 14 JG581221 6 36 JL122008 14 54
JG541041 16 22 JG551224 23 14 JG581419 3 94 JL122009 9 54
JG541043 8 44 JG551225 25 14 JG581423 11 36 JL122013 3 54
JG541044 5 22 JG551227 10 14 JG581424 9 36 JL122026 17 54
JG541045 21 20 JG551228 16 14 JG591038 4 42 JL131000 7 64
JG541046 5 20 JG591039 5 42 JL131001 10 64
JL131004 3 62 JL181253 13 96 JL511205 6 6 JL601216 7 28

JL131004 1 64 JL181408 7 96 JL511219 9 4 JL601219 21 28
JL131203 13 70 JL231004 1 110 JL511220 6 8 JL601221 25 28
JL131209 4 62 JL231202 1 112 JL511221 5 8 JL601222 17 28
JL131211 15 70 JL231209 3 112 JL511222 7 8 JL601223 18 28
JL131216 5 70 JL232600 13 48 JL511230 7 8 JL601228 19 28
JL131218 16 70 JL232604 12 48 JL511231 6 8 JL601237 13 4
JL131220 6 72 JL232806 1 104 JL521002 4 10 JL181410 12 96
JL131225 7 70 JL232817 11 104 JL531006 8 12 JN351604 11 106
JL131226 11 70 JL233015 9 32 JL531205 7 20 JU131801 9 64
JL131232 6 70 JL351218 5 46 JL531205 13 24 JU131802 23 70
JL131806 2 68 JL351235 3 46 JL541203 7 32 JU232800 1 104
JL131807 4 68 JL351237 1 46 JL541207 12 30 JU531021 4 12
JL131832 6 68 JL351250 3 46 JL541208 5 32 JU541005 13 20
JL131841 13 56 JL351252 1 46 JL541222 18 30 JU551401 6 30
JL131878 20 56 JL351411 27 108 JL541223 10 32 JU571000 1 26
JL151002 2 80 JL351600 1 44 JL541227 8 30 JU581006 2 36
JL151035 9 78 JL401406 4 74 JL541230 19 30 JW171016 1 90
JL151038 3 78 JL401408 11 60 JL541231 20 30 JY113842 14 40
JL161003 14 78 JL401805 41 108 JL541237 25 20 JY171069 5 40
JL171019 11 84 JL402219 18 4 JL551407 12 34 JY171070 11 40
JL171020 4 52 JL403000 2 106 JL561409 12 18 JY171077 1 40
JL171020 19 84 JL403001 12 106 JL571001 25 20 JY171090 7 40
JL171038 15 84 JL403200 7 106 JL581039 3 36 JY171825 17 40
JL171600 2 84 JL501004 1 20 JL581055 10 38 JY351019 11 44
JL171604 2 84 JL511009 5 4 JL591045 13 42 JY401404 13 78
JL171830 9 84 JL511010 2 6 JL591148 17 42 JY402235 28 84
JL171832 8 84 JL511011 3 6 JL591156 15 42 JY403604 17 106
JL171836 15 40 JL511022 2 4 JL591157 7 42 JY551402 16 44
JL171852 23 84 JL511029 14 4 JL591165 14 42 JY571030 14 22
JL181205 1 96 JL511041 1 2 JL601005 2 24 JY581028 8 38
JL181224 15 54 JL511042 2 2 JL601010 6 20 JY601241 28 28
JL181225 16 54 JL601212 22 28 JY601248 29 28
JZ113061 15 56 KADT0614 17 58 KPBC6202 4 70 LBC00002 4 36

JZ171055 2 40 KAEa0510 20 106 KPBC6302 3 70 LBR00002 8 98
JZ181322 6 52 KAEA0610 3 110 LAA00019 10 70 LBR00002 6 86
JZ191010 4 48 KAEA0610 22 56 LAC00005 5 90 LBS00002 2 98
JZ403601 3 60 KAEA0622 2 58 LAC00008 14 96 LBU00009 2 104
KAAB0820 3 58 KAEA0622 12 76 LAC00019 2 54 LBU00022 21 42
KAAb0820 16 76 KAEA0622 23 108 LAC00020 5 78 LBU00023 4 28
KACA0630 4 58 KAEd0608 7 76 LAC00022 7 88 LBU00027 10 88
KACB0612 40 108 KAEd0612 6 76 LAC00022 20 104 LCA00009 12 70
KACB0618 2 112 KAEM0610 13 38 LAC00024 6 16 LCB00003 9 18
KACB0622 15 96 KAEQ0616 26 20 LAC00036 11 96 LCD00001 10 12
KACB0622 2 112 KAEQ0620 15 4 LAC00037 9 96 LCG00006 17 4
KACd0516 3 84 KAEQ0620 1 24 LAC00045 4 56 LCG00006 16 42
KACd0516 7 92 KAEQ0630 14 30 LAC00062 24 42 LCJ00002 12 64
KACF0530 4 58 KAEQ0630 6 32 LAC00068 26 82 LCJ00002 19 70
KACF0612 19 106 KAEQ0630 3 38 LAC00074 7 56 LDA00007 5 98
KADA0512 10 60 KAEQ0645 8 32 LAD00037 13 66 LDA00007 9 98
KADa0608 16 106 KBBA0512 21 56 LAD00040 3 88 LDA00007 7 86
KADA0612 4 40 KBBF0408 28 108 LAD00063 26 20 LDA00008 4 4
KADa0612 15 76 KBBG0612 18 22 LAD00077 4 20 LDB00007 3 92
KADA0614 15 46 KBUB0612 1 86 LAD00081 22 22 LDB00010 7 44
KADA0622 11 48 KBUB0614 7 90 LAD00082 23 28 LDB00020 3 30
KADA0630 6 38 KBUC0520 20 106 LAD00120 3 100 LDB00029 11 64
KADA0630 18 42 KBUC0614 21 98 LAD00154 25 84 LDB00029 18 70
KADa0814 10 106 KBUF0408 8 96 LAE00010 15 44 LDH00002 14 12
KADB0610 5 88 KCEa0605 15 98 LAE00014 2 22 LDH00008 26 104
KADD0614 21 72 KDAC0611 21 104 LAE00016 8 6 LEB00001 27 20
KADD0616 9 74 KDBC0613 2 86 LAE00017 31 14 LJA00004 14a 22
KADH0870 9 60 KEAB1010 2 26 LAE00017 4 24 LJA00005 24 28
KADM0610 6 38 KEBA3715 9 22 LAE00017 19 106 PA401600 8 106
KADM0622 6 18 KECB5006 16 98 LAE00018 4 26 PD151006 25 82
KADQ0620 13 8 KPBC6202 3 64 LAE00021 5 76 PD591101 10 42
KADQ0625 1a 44 LBB00006 12 20 YDT02004 10 92

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RS200

MODENAS Service Centres in Malaysia

Selangor No. 62 & 64 Jalan Pluto Ay, U5 Ay, Seksyen U5 40150

Pahang No. A 149, Lorong Seri Teruntum 8,

Johor No. 1, Jalan Kempas 2, Taman Tanah Tampoi

DOC. NO.: 99924-L058-00 DATE :17 A P R I L 2 0 1 7

Copy rights : All rights reserved. No part of this publication may

1 Cover Cylinder Head 2 31 Tube / Tyre / Rim 62

PLATE NO. : 57 PAGE NO. PLATE NO. : 58 PAGE NO.

No. Part No. Description Qty. Remarks

1 JL 5110 41 Cover Cylinder Head 1

No. Part No. Description Qty. Remarks

15 1 36 DT00 32 Kit Cylinder Head Assy 1 Consist of 1 & 16

8 No. Part No. Description Qty. Remarks

7 1 39 2017 19 Seal - Oil 4

No. Part No. Description Qty. Remarks

1 DT 5112 39 Assembly Camshaft 1

No. Part No. Description Qty. Remarks

1 36 JL00 07 Kit Assy Block Piston 1

No. Part No. Description Qty. Remarks

1 36JU00 36 Kit Crankshaft Assembly 1

1 JG 5510 28 Shaft Input T/M Assy 1 N.I

No. Part No. Description Qty. Remarks

1 JG 5610 11 Drum Complete Gear Shift 1

No. Part No. Description Qty. Remarks

No. Part No. Description Qty. Remarks

1 DT 5010 20 Assembly Engine 1 N.I From 23 Feb16/BSIV

No. Part No. Description Qty. Remarks

No. Part No. Description Qty. Remarks

1 KA EQ06 20 Bolt Hexagonal 5

No. Part No. Description Qty. Remarks

1 JU 5710 00 Oil Pump Assy Comp 1

No. Part No. Description Qty. Remarks

1 DT 1810 01 Cowl Radiator 1

No. Part No. Description Qty. Remarks

1 52 JL08 92 Clutch Cover Assy 1 BS IV EVAP & NON EVAP

No. Part No. Description Qty. Remarks

1 52 DT04 54 Cover Magneto 1 BS IV EVAP & NON EVAP

No. Part No. Description Qty. Remarks

14 1 DT 5514 00 Clutch Assy Comp 1

No. Part No. Description Qty. Remarks

1 DT 6112 09 Throttle Body Assy 1 BS IV NON EVAP

14 1 DT 5810 64 Assy Air Filter FI 1

No. Part No. Description Qty. Remarks

39 NOTE : Applicable for EVAP Model 40

No. Part No. Description Qty. Remarks

No. Part No. Description Qty. Remarks

1 JL 3516 00 Starter Motor Assy 1

No. Part No. Description Qty. Remarks

No. Part No. Description Qty. Remarks

1 DT 1910 06 Seat Assy Front 1

No. Part No. Description Qty. Remarks

1 52 JL01 56 Eng Stay Assy LH 1 With Black Color

49 Front Wheel Direction 50

No. Part No. Description Qty. Remarks

1 DT 1112 09 Frame Assy Complete 1 BS IV EVAP & NON EVAP

No. Part No. Description Qty. Remarks

1 DT 1220 19 Shockabsorber Mono 1

4 1 56 DT3Y 1Y Holder Step RH 1 BS IV EVAP & NON EVAP