DM210434 - 180309 - Rev. 0 - UK

Use and maintenance manual ßP800AR 230R - ßP802AR 230R
USE AND MAINTENANCE MANUAL

Film shrink-wrapping machine with sealing bar
ßP800AR 230R
ßP802AR 230R
MANUAL CODE: DM210434 3
CREATION DATE: 27.02.2009
RELEASE: 0
RELEASE DATE: 18.03.2009

FOREWORD
In thanking you for the preference given to us, SMIPACK S.p.A. is glad to welcome you to its
wide circle of Clients and hopes that the use of this machine completely satisfies you.
This manual can be used for model ßP800AR 230R - ßP802AR 230R and was prepared with
the aim to allow you to operate on the various components, explain the various operations for
maintenance and operation.
Where not expressly indicated by the , instructions refer to all the above mentioned
models.
In order to guarantee a satisfactory level of efficiency, life and performance of the machine, we
urge you to scrupulously observe the instructions contained in this manual.
PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING THE

MACHINE.
THIS MANUAL IS AN INTEGRAL PART OF THE PRODUCT AND MUST

ALWAYS ACCOMPANY THE SAME UP TO ITS DISMANTLING.
4
SMIPACK S.p.A. is absolutely not responsible for any direct or indirect consequence due to
proper or inproper use of this issuing or of the system software and has got right to make
technical modification on his system and on his manual without advising the users.
SMIPACK S.p.A. - Via Piazzalunga, 30 - 24015 S. Giovanni Bianco (BG) - ITALIA - Tel.
+39.0345.40400 - Fax +39.0345.40409
Dichiarazione di conformità CE
EC Declaration of conformity
Il fabbricante SMIPACK S.p.A., con insediamenti produttivi in Via Tasso, 75 S.Pellegrino Terme
(BG) Italia e uffici amministrativi in Via Piazzalunga, 30 San Giovanni Bianco (BG) Italia.
The company SMIPACK S.p.A., with production site in San Pellegrino Terme (BG) - Italy, Via
Tasso, 75 and head-quarters in San Giovanni Bianco (BG) - Italy, Via Piazzalunga 30
dichiara che la macchina
declares that the machine
tipo: Fardellatrice a film termoretraibile con barra saldante

type: Film shrink-wrapping machine with sealing bar
serie:
series:
ßP800AR 230R - ßP802AR 230R
modello:
model:
matricola n.:
serial nr.
anno di costruzione:
year of construction:
2009
è conforme alle direttive comunitarie

complies with EC Directives
Concernente il riavvicinamento delle legislazioni degli Stati

membri relative alle macchine
98/37/CE
On the approximation of the laws of the Member States relating to
machinery
Compatibilità elettromagnetica
89/336/CEE
92/31/CEE Electromagnetic compatibility
Bassa tensione
73/23/CEE
Low voltage
e alle norme armonizzate di buona pratica costruttiva, tra cui:
and with Harmonized Standards:
Macchine per gomma e materie plastiche - Sicurezza - Macchine per

soffiaggio per la produzione di corpi cavi - Requisiti per la
progettazione e costruzione.
EN 422
Safety of rubber and plastics machines - Blow moulding machines intend-
ed for the production of hollow articles - Requirements for design and con-
struction
Sicurezza del macchinario. Concetti fondamentali, principi generali
di progettazione. Terminologia di base.
EN ISO 12100-1
Safety of machinery. Basic concepts, general principles for desigQ.tà Ba-
sic terminology.
Sicurezza del macchinario. Concetti fondamentali, principi generali
di progettazione. Specifiche e principi tecnici.
EN ISO 12100-2
Safety of machinery. Basic concepts, general principles for design. Tech-
nical principles and specifications.
Sicurezza del macchinario. Distanze di sicurezza per impedire il
raggiungimento di zone pericolose con gli arti superiori.
EN 294
Safety of machinery. Safety distances to prevent danger zones from being
reached by the upper limbs.
Sicurezza del macchinario. Spazi minimi per evitare lo
schiacciamento del corpo.
EN 349
Safety of machinery. Minimum gaps to avoid crushing of parts of the hu-
man body.
Sicurezza del macchinario. Equipaggiamento elettrico delle
macchine. Parte 1: regole generali.
EN 60204-1
Safety of machinery. Electrical Equipment of Machines. Part 1: General
rules.
Apparecchiature assiemate di protezione e manovra per bassa
EN 60439-1 tensione (quadri B. T.)
Low voltage switchgear and controlgear assemblies (Low voltage panels)
Il sottoscrittore per l'azienda

The company undersigner
Nome: Giuseppe
Name:
Cognome: Nava
Surname:
Funzione Legale Rappresentante

Charge: Legal Representative
San Pellegrino Terme, ..........................................................
Data\date Firma\signature
SUMMARY
EC Declaration of conformity ..........................................................................................................................................5
1. REGULATIONS AND GENERAL INSTRUCTIONS ..................................11
1.1 HOW TO CONSULT AND USE THIS MANUAL ...............................................................................................11
1.2 WARRANTY CONDITIONS ..............................................................................................................................11
1.3 LEGAL REFERENCES .....................................................................................................................................11
1.4 REMARKS ON GENERAL SAFETY .................................................................................................................12
1.5 SYMBOL LEGEND ...........................................................................................................................................13
2. MACHINE INSTALLATION ........................................................................15

2.1 MACHINE DESCRIPTION ......................................................................................................................15
2.2 DESCRIPTION OF THE SAFETY SYSTEMS ...............................................................................................16
2.3 DESCRIPTION OF THE CONTROL SYSTEMS ...........................................................................................17
2.4 WEIGHT AND DIMENSIONS OF THE PACKED MACHINE ........................................................................19
2.5 WEIGHT AND DIMENSIONS OF THE MACHINE .........................................................................................20
2.6 TRANSPORT AND UNPACKING .....................................................................................................................20
2.7 POSITIONING AND LEVELLING .....................................................................................................................21
2.8 POSITIONING THE INFEED BELT ..................................................................................................................21
2.9 DEMOLITION AND DISPOSAL ........................................................................................................................23
2.10 ELECTRICAL CONNECTIONS ........................................................................................................................23
2.11 TECHNICAL DATA FOR THE ELECTRIC CONNECTION ..............................................................................23
2.12 DIRECTION OF ROTATION OF THE HEAT-SHRINKING FANS ....................................................................23 7
2.13 DATA FOR THE PNEUMATIC INSTALLATION ...............................................................................................24
2.14 CONDITIONS OF USE .....................................................................................................................................25
2.15 SETUP ..............................................................................................................................................................25
3. INFORMATION ON THE MACHINE ..........................................................27

3.1 MACHINE PERFORMANCE .............................................................................................................................27
3.2 MACHINE IDENTIFICATION ............................................................................................................................27
3.3 PRODUCT TECHNICAL SPECIFICATIONS ....................................................................................................27
3.4 DETERMINING THE REEL'S EXACT WIDTH .................................................................................................29
3.5 FILM FEATURES AND REEL MAXIMUM SIZE ..............................................................................................29
3.6 OPERATING PRINCIPLE .................................................................................................................................30
3.7 DANGEROUS AREAS ......................................................................................................................................30
3.8 MULTILANE GUIDE SYSTEM (OPTIONAL) ....................................................................................................30
3.9 COMPACTING ROLLERS (OPTIONAL) ..........................................................................................................31
3.10 PLATE FOR TALL PACKS (ONLY FOR MODEL ßP802AR 230R - OPTIONAL UNIT MH190008) ...............32
3.11 OUTFEED ACCUMULATION PHOTOCELLS (OPTIONAL UNIT "MH350126") ..............................................33
3.12 INFEED FLOW CONTROL SENSOR (OPTIONAL UNIT "MH350123") ...........................................................34
4. PREPARATION TO THE USE OF THE MACHINE ...................................37

4.1 PRODUCT INFEED ADJUSTMENT .................................................................................................................37
4.2 PRODUCT WIDTH ADJUSTMENT ..................................................................................................................40
4.3 PRODUCT HEIGHT ADJUSTMENT .................................................................................................................43
4.4 POSITIONING OF THE FILM REELS ..............................................................................................................47
4.5 ARRANGING THE FILM COURSE ...................................................................................................................48
4.6 FIRST FILM SEALING ......................................................................................................................................49
4.7 FILM UNROLLING REGULATION ....................................................................................................................49
4.8 OPERATING THE MACHINE WITH THE OVEN IN HEAT SHRINKING MODE ..............................................50
4.9 DEFLECTOR REGULATION ............................................................................................................................50
4.10 ACCESSORIES ................................................................................................................................................51
5. ELECTRONIC BOARD ...............................................................................55
5.1 ELECTRONIC BOARD PUSH-BUTTONS DESCRIPTION ......................................................55
5.2 REMOTE COMMANDS ....................................................................................................................................57
5.3 SIGNAL LIGHTS AND SOUND SIGNALS ........................................................................................................58
5.4 MACHINE START-UP .......................................................................................................................................58
5.5 SELECTION OF THE OPERATING MODE ......................................................................................................59
5.6 MANUAL MODE ...............................................................................................................................................59
5.7 AUTOMATIC MODE (ACTIVATION OF THE PACKAGING CYCLE) ...............................................................60
5.8 OVEN HEATING PHASE ..................................................................................................................................61
5.9 OVEN COOLING PHASE .................................................................................................................................62
5.10 INTERRUPTION OF THE PACKAGING CYCLE BY MEANS OF THE EMERGENCY PUSH-BUTTON .........62
5.11 PRODUCT LOADING FUNCTION ....................................................................................................................63
5.12 FORMAT PARAMETERS .................................................................................................................................63
5.13 OPERATOR MENU ..........................................................................................................................................69
5.14 DATA DISPLAY ................................................................................................................................................70
5.15 ACCESS TO THE RESERVED MENUS ..........................................................................................................72
5.16 UTILITIES .........................................................................................................................................................73
5.17 CHANGE PASSWORD .....................................................................................................................................74
5.18 SYSTEM PARAMETRES ..................................................................................................................................75
6. MAINTENANCE AND REPAIRS ................................................................77

6.1 TYPE AND FREQUENCY OF THE CHECK AND MAINTENANCE OPERATIONS ..............................77
6.2 SEALING GROUP CLEANING .........................................................................................................................78
8 6.3 PARTS SUBJECT TO WEAR ..........................................................................................................................78
6.4 BLADE REPLACEMENT ..................................................................................................................................79
6.5 SEALING BAR REPLACEMENT ......................................................................................................................80
6.6 ELECTRONIC BOARD DISASSEMBLING .......................................................................................................81
6.7 DISASSEMBLING OF THE INTERMEDIATE CONVEYOR IN ORDER TO REPLACE THE BELT .................82
6.8 REPLACEMENT OF THE GLASS FIBER BARS AND OF THE CHAINS ........................................................82
6.9 OVEN CONVEYOR LUBRICATION .................................................................................................................83
6.10 LIST OF SPARE PARTS ..................................................................................................................................84
1. UNIT MY320017 ...........................................................................................................................................84
2. UNIT MH320046 ...........................................................................................................................................85
3. UNIT MH320033 .........................................................................................................................................86
4. UNIT MY230016-MY230017 .........................................................................................................................87
5. UNIT MY390005 ...........................................................................................................................................88
6. UNIT MY380014 ...........................................................................................................................................89
7. UNIT MY310034-MY310026 .........................................................................................................................90
8. UNIT MY370040-MY370031 .........................................................................................................................91
9. UNIT MY330010 ...........................................................................................................................................92
10. UNIT MY340059 .........................................................................................................................................93
11. UNIT MY340056 ..........................................................................................................................................94
12. UNIT MY340058 .........................................................................................................................................95
13. UNIT MY340054 (ß800AR 230R) ...............................................................................................................96
14. UNIT MY340055 (ß802AR 230R) ...............................................................................................................97
15. UNIT MH340059-MH340086 ......................................................................................................................98
16. UNIT MY420018 .........................................................................................................................................99
17. UNIT MY420019 .......................................................................................................................................100
18. UNIT MH230004 .......................................................................................................................................101
19. UNIT MY410013 .......................................................................................................................................102
20. UNIT MY410014 .......................................................................................................................................103

21. UNIT MY410012 .......................................................................................................................................104
22. UNIT MY350053-MY350059 (ß800AR 230R) ..........................................................................................105
23. UNIT MY350037-MY350057 (ß802AR 230R) ..........................................................................................106
24. UNIT MH350114 (ß800AR 230R 400V 3PH+N) .......................................................................................107
25. UNIT MH350121 (ß800AR 230R 230V 3PH) ...........................................................................................108
26. UNIT MH350079(ß802AR 230R 400V 3PH+N) ........................................................................................109
27. UNIT MH350120 (ß802AR 230R 230V 3PH) ........................................................................................... 110
28. UNIT PNEUMATIC SYSTEM .................................................................................................................... 111
29. UNIT MH400066 ....................................................................................................................................... 112
30. UNIT MH400059 ....................................................................................................................................... 113
7. WIRING DIAGRAMS ................................................................................115

1. UNIT ßP800AR 230R 400V 3PH+N - MY350053-1 ...................................................................................116
3. UNIT ßP800AR 230R400V 3PH+N - MY350053-3 ....................................................................................118
9. UNIT ßP800AR 230R 230V 3PH+N - MY350059-1 ...................................................................................124 9
10. UNIT ßP800AR 230R 230V 3PH - MY350059-2 ......................................................................................125
11. UNIT ßP800AR 230R 230V 3PH - MY350059-3 ......................................................................................126
12. UNIT ßP800AR 230R 230V 3PH-MY350059 - 4 ......................................................................................127
13. UNIT ßP800AR 230R 230V 3PH - MY350059-5 ......................................................................................128
14. UNIT ßP800AR 230R 230V 3PH - MY350059-6 ......................................................................................129
15. UNIT ßP800AR 230R 230V 3PH - MY350059-7 ......................................................................................130
16. UNIT ßP800AR 230R 230V 3PH - MY350059-8 ......................................................................................131
17. UNIT ßP802AR 230R 400V 3PH+N - MY350037-1 .................................................................................132
25. UNIT ßP802AR 230R 230V 3PH-MY350057-1 ........................................................................................140
26. UNIT ßP802AR 230R 230V 3PH-MY350057-2 ........................................................................................141
27. UNIT ßP802AR 230R 230V 3PH-MY350057-3 ........................................................................................142
28. UNIT ßP802AR 230R 230V 3PH-MY350057-4 ........................................................................................143
29. UNIT ßP802AR 230R 230V 3PH-MY350057-5 ........................................................................................144
30. UNIT ßP802AR 230R 230V 3PH-MY350057-6 ........................................................................................145
31. UNIT ßP802AR 230R 230V 3PH-MY350057-7 ........................................................................................146
32. UNIT ßP802AR 230R 230V 3PH-MY350057-8 ........................................................................................147
8. ANOMALIES AND FAILURES - HOW TO REMEDY ..............................149

8.1 DISPLAY OF ERRORS AND MESSAGES .....................................................................................................149
White page
CHAPTER 1 - REGULATIONS AND GENERAL INSTRUCTIONS
1.1 HOW TO CONSULT AND USE THIS MANUAL

Keeping of this manual
• This manual costitutes integral part of the machine and thus must be kept for as long as the
machine is in the user’s possession or, if that be the case, handed over to any other user
or subsequent owner.
• Use this manual in a way that will not damage all or part of its contents.
• Do not remove, tear or rewrite parts of this manual for any reason.
• Ensure that any amendment to this manual sent to you is incorporated in the manual itself.
Consultation of the manual
The consultation of this manual is made easy be the insertion, in the first pages, of a summary,
which allows those consulting it to immediately locate the topic required and, in the last pages,
of an analytical index. The chapters are ordered following such a structure to facilitate the
research of the required information.
Method of updating the manual in case of modifications to the machine
The descriptions and drawings contained in the present manual are intended as non refutative.
SMIPACK S.p.A. reserves the right at any moment to apport modifications to its machines
(while keeping their essential characteristics), for the purpose of improving their functionality
and commercial and aestethic value, with no obligation to update manuals and previous
11
production except in exceptional cases.
Any updating or integration of the manual are to be considered as integral parts of the manual.
We would like to thank you in advance for all the suggestions that you may want to forward to
us in order to bring about further improvements to the machine.
SMIPACK S.p.A. - Via Piazzalunga, 30 - 24015 S. Giovanni Bianco (BG) - ITALIA - Tel.
+39.0345.40400 - Fax +39.0345.40409
1.2 WARRANTY CONDITIONS

The machine is sent to the Client ready to be installed, and having passed, at our factory, all
expected tests and trials, in compliance with the current regulations. Within the guarantee
period SMIPACK S.p.A. undertakes to remove any eventual flaws and defects, on the condition
that the machine has been correctly used, and that the indications found in its manuals have
been respected. The warranty has a validity of 365 days from the date of purchase and covers
all the materials and manufacturing defects found by the builder. The warranty is valid only for
the original buyer and subject to the condition that the warranty certificate is duly filled in all its
sections and posted within 20 days from the date of purchase.
The warranty is no longer valid if the machine has been damaged through accident, misuse,
breakdowns due to atmospheric agents, maintenance operations or modifications carried out
by unauthorised personnel or not belonging to the servicing department of SMIPACK S.p.A.
Consumption materials, parts subject to normal wear and tear, transport from the user to the
servicing centre or vice-versa as well as labour are excluded from the warranty and therefore
are to be paid by the Buyer.
1.3 LEGAL REFERENCES

The machine "Film shrink-wrapper with sealing bar" complies to the Legislative Provisions of
the law that regulates the following Directives:
European Directives on machinery and/or assemblies:
• 98/37/CE - On the approximation of the laws of the Member States relating to machinery.
• 73/23/EEC and 93/68/EEC - Low voltage directive.
• 89/336/EEC and 92/31/EEC - Electromagnetic compatibility.
Chapter 1 - Regulations and general instructions
Technical standards applied on machinery and assemblies:

• EN 422 - Safety of rubber and plastics machines - Blow moulding machines intended for
the production of hollow articles - Requirements for design and construction.
• EN ISO 12100-1 - Safety of machinery - basic concepts, general principles for design:
terminology and methods.
• EN ISO 12100-2 - Safety of machinery - basic concepts, general principles for design:
technical principles and specifications.
• EN 294 - Safety of machinery - Safety distances to prevent danger zones from being
reached by the upper limbs.
• EN 60204-1 - Electrical Equipment of Machines.
• EN 418 - Emergency stop.
• EN 349 - Safety of machinery - Minimum gaps to avoid crushing of parts of the human body.
• EN 1050 - Safety of machinery - Risk assessment.
• EN 811 - Safety of machinery - Safety distances to prevent danger zones from being
reached by the lower limbs.
• EN 894 -1 - Safety of machinery - Ergonomic requirements for the design of displays and
control actuators - part 1: human interaction with displays and control actuators.
• EN 894-2 - Safety of machinery - Ergonomic requirements for the design of displays and
control actuators - part 2: displays.
• EN 894-3 - Safety of machinery - Ergonomic requirements for the design of displays and
control actuators - part 3: control actuators.
12
• EN 953 - Safety of machinery - General requirements for the design and construction of
fixed and movable guards.
• EN 50099-1 - Safety of machinery - Signalling and marking principles - part 1: visual,
audible and tactile signals.
1.4 REMARKS ON GENERAL SAFETY

The operator, before starting to work with this machine, must have acquired enough knowledge
on the location, function of the controls, characteristics of the machine, and must have read
this manual in all its entirety.
The employer must see to it that its personnel is informed on the following topics relative to the
safe usage of the machine:
• Accidents risks.
• Devices meant for the safety of the operator.
• General accidents prevention rules as provided by international directives and by the laws
of the country of destination of the machines.
It is necessary to comply to the following general precautions:
• Do not install the machine in areas posing a risk of explosion or fire.
• Do not temper with, remove or modify the safety devices; in such cases SMIPACK S.p.A.
declines any responsibility on the safety of its machines.
• Do not modify parts of the machine to install other devices without prior authorization by
SMIPACK S.p.A.; in case of unauthorized modifications the former will not be held
responsible for any possible consequences.
• Do not operate the machine in automatic mode with the fixed or mobile protections
removed.
• Do not open the fuse blocks with the mains on.
• Do not intervene on switches, valves and sensors without authorization.
• Do not intervene on the moving parts even without the aid of objects or tools.
• Do not manually oil or grease any moving part.
• Before carrying out any work on the electrical installation, ensure that the voltage has been
disconnected.
• After an adjustment or security operation, restore the state of the machine with active
protections.
ATTENTION!
The operator, the maintenance and cleaning personnel must scrupulously adhere to
both the regulations for the prevention of accidents and the safety regulations of the
Country of destination of the machine and the plant, besides the instructions, warnings
and general rules concerning the safety included in this manual.
During maintenance or repair work on the machine, the latter has to be shut down, and
the special signals (MACHINE OFF FOR MAINTENANCE, DO NOT START,etc...) have to
be used. Make sure that the switches are not re-inserted by unauthorized personnel.
1.5 SYMBOL LEGEND

All instructions and notes contained in this manual are graphically represented in the following
way:
13
ATTENTION: READ CAREFULLY BEFORE
OPERATING.
DANGER OF ELECTROCUTION: HIGH VOLTAGE

ZONE.
DANGER OF ELECTROCUTION: EARTHING IS

COMPULSORY.
DANGER OF ELECTROCUTION: REMOVE

VOLTAGE BEFORE PERFORMING THE INDICATED
OPERATIONS.
Chapter 1 - Regulations and general instructions
DANGER OF BURNING DUE TO HIGH

TEMPERATURE SURFACES.
WARNING! DON’T TOUCH.
DANGER OF TRAPPING BETWEEN MECHANICAL

MEMBERS.
14
DANGER OF SHEARING.
DANGER OF INJURY.
WARNING! BEFORE OPERATING, CHECK THAT

THE MACHINE TYPE IS THE ONE THAT HAS BEEN
BOUGHT.
Use and maintenance manual ßP800AR230R - ßP802AR 230R
CHAPTER 2 - MACHINE INSTALLATION
2.1 MACHINE DESCRIPTION

POS. GLOSSARY POS. GLOSSARY
INTERLYING BELT
1 SEALING BAR 11
(only model ßP802AR 230R)
2 REEL-HOLDER 12 ELECTRONIC BOARD
3 TENSIONING BARS 13 ELECTRICAL PANEL
4 INFEED CONVEYOR 14 THERMAL CHAMBER
5 INFEED CONVEYOR GUIDES 15 OUTLET FAN
6 PRESSES 16 SHRINKING FAN MOTOR
7 PUSHER 17 COOLING FAN
8 DEPRESSER 18 DEFLECTORS
9 BRUSH 19 OUTLET CONVEYOR
10 SEALING BAR PRESS 20 COMPACTING ROLLERS (OPTIONAL)
Fig. 2.1.1
15
Chapter 2 - Machine installation
2.2 DESCRIPTION OF THE SAFETY SYSTEMS
POS. DESCRIPTION
Fixed guards made of sheet, requiring a

A
tool to be removed.
B Movable guards made of sheet.
C Safety sensors situated on the sealing bar.
Safety limit switches stopping the machine

D
if the movable guards should open.
E Emergency push-buttons.
Fig. 2.2.1
16
2.3 DESCRIPTION OF THE CONTROL SYSTEMS

POS. CODE DESCRIPTION FUNCTION
FLEXTRON-MASTER
KZ010213
--------------
ßP800AR 230R
1 --------------------------------------
FLEXTRON-MASTER
KZ010208 ßP802AR 230R
2 KZ010180 FLEXTRON-POWER-BASE
3 KZ010142 FLEXTRON-BELL
FLEXTRON-INVERTER
4 KZ010184
Tunnel belt motor It configures the machine in order
FLEXTRON-INVERTER to enable it to perform its
5 KZ010176 Interlying belt motor (only functions
ßP802AR 230R)
FLEXTRON-INVERTER
6 KZ010184
Infeed belt motor
FLEXTRON-INVERTER
7 KZ010184
Upper unwinder motor
FLEXTRON-INVERTER
8 KZ010176
Pusher motor
9 KZ010153 FLEXTRON - I/0
10 General switch It turns the machine on and off
EP010198 It stops the machine in case of
11 Emergency push-button
EP010200 emergency.
EP010192 17
12 START push-buttons It enables the working cycle
EP010199
EP010218
13 STOP push-button It stops the working cycle
EP010200
EP010192 Manually releases the product
14 Press release switch
EP010199 clamping presses
Checks accumulation of products
15 EF100149 Product photocell
on the infeed belt
Detects any obstruction near the
16 EF100039 Infeed obstruction photocell
pusher
Detects the presence of products
17 EF100150 Start cycle photocell on the pusher, enabling start-up
of the packaging process.
18 EF100086 Pusher FORWARD sensor
Checks the pusher's stroke
19 EF100086 Pusher BACKWARD sensor
Optimizes, with synchronism, the
20 EF100148 Interlying belt photocell passage of the product from the
intermediate belt to the tunnel.
They detect the presence of an
Sealing bar safety activation
21 EF100086 object during the sealing bar
sensors
descent
It detects the position of the limit
22 EF100022 Sealing bar cylinder sensor
switch of the sealing bar cylinder
It checks if the blade position is
23 EF100022 Cutting blade sensor
correct and if it operates correctly
It activates the reel-holder motor
24 EF100022 Film unrolling sensor
as soon as the film is pulled.
It checks the sealing bar
25 MA113359 Sealing bar thermocouple
temperature
It checks the temperature in the
26 EE400009 Oven heat resistance PT100
shrinking chamber
Fig. 2.3.1
18
2.4 WEIGHT AND DIMENSIONS OF THE PACKED MACHINE

Fig. 2.4.1
ßP800AR ßP802AR
230R 230R
X 3135 mm 3660 mm
Y 1360 mm 1360 mm
Z 2340 mm 2340 mm
WEIGHT 800 Kg 960 Kg
19
Fig. 2.4.2
INFEED BELT
X 1570 mm
Y 650 mm
Z 1600 mm
WEIGHT 80 Kg
2.5 WEIGHT AND DIMENSIONS OF THE MACHINE

Fig. 2.5.1
ßP800AR 230R ßP802AR 230R
X 3050 mm 3580 mm
Y 2390 mm 2520 mm
Z 2150-2315 mm 2150-2315 mm
WEIGHT 790 Kg 930 Kg
20
2.6 TRANSPORT AND UNPACKING

SMIPACK S.p.A. in function of the means of Fig. 2.6.1
transport and of the type of products to be
shipped utilizes packagings adequate to
guarantee the integrity and preservation during
transportation. It is recommended to handle
with great care the machine during transport
and positioning. The forwarder is responsible
for every damage that may occur during
transport. Unpack the unit making sure not to
damage any exposed parts.
The lifting of the machine module must be

carried out by means of hoisting systems
operating from below; due to the packaging
modalities, it is not possible to use hoisting
systems operating from above. Lift the
machine from the longer side and adjust
the forks of the forklift at the maximum distance
from each other.
ATTENTION!
Before handling make sure that the hoisting equipment are suitable to lift the load that
has to be handled.
In the case of long storing, place the machine in a sheltered environment with a temperature
between -15°C and +55°C degree of humidity, variable between 30% and 90% without
condensation..
2.7 POSITIONING AND LEVELLING

Fig. 2.7.1
Remove the four supports 1 fixing the machine to

the pallet.
Make sure that the floor in the installation area
does not present irregularities that might prevent
the correct positioning of the machine.
After placing a level on the product leaning
surface, level the machine by adjusting the
support feet, then lock the feet by tightening the
locknuts 2.
The machine is also equipped with wheels, which

must be used exclusively for transportation.
Working board height adjustment:

940 ÷ 1105 mm
21
2.8 POSITIONING THE INFEED BELT
• Remove the brackets (1) connecting the belt to the pallet

• Remove the two side supports (2) at the front part of the belt.
Fig. 2.8.1
• Place infeed belt 3 next to the belt of machine 4.

• Remove the screw fasteners pre-attached to the machine.
• Insert infeed belt 3 into its respective position on the machine.
• Insert the screw fasteners A and B.

• Level infeed belt 3 carefully, adjusting the feet (5) and then tightening the nuts (C) onto screws
A and B to ensure correct assembly.
Fig. 2.8.2
22
• Connect the connector on the Product photocell (D) using the B2 connector on the belt of
machine 4.
Next, install the conveyor belt (already partially mounted on the machine) as follows:
• Pull the upper part towards the entrance of belt 3 and pass the lower part of the mesh over
the rollers (E) to bring the two ends together.
• Attach the two meshes by inserting the round bar (F) and closing with the two pivots (G).
Fig. 2.8.3
2.9 DEMOLITION AND DISPOSAL

ATTENTION!
The machine does not contain dangerous components or substances that require
particular removal procedures. Regarding the elimination of the various materials, it is
necessary to follow the regulations of the Country in which the tunnel will be
dismantled.
2.10 ELECTRICAL CONNECTIONS

All operations for the connection to the mains must be carried out with no voltage
applied to the machine.
ATTENTION!
If you need to have access to the electrical system, remember to turn off the power
supply and wait at least 5 minutes before operating.
Earthening is compulsory!
The machine's connection to the mains must be carried out in thorough compliance
with the regulations of the user's country.
Make sure that the frequency and voltage of the machine's power supply (see label on
the machine) correspond to the mains.
2.11 TECHNICAL DATA FOR THE ELECTRIC CONNECTION 23

Tab. 2.11.1
ßP800AR 230R ßP800AR 230R ßP802AR 230R ßP802AR 230R
380-415 V 220-240 V 380-415 V 220-240 V

RATED VOLTAGE
3PH+N+PE 3PH+PE 3PH+N+PE 3PH+PE
RATED FREQUENCY 50-60 Hz 50-60 Hz 50-60 Hz 50-60 Hz
RATED POWER 17360 W 17360 W 26700 W 26700 W
RATED CURRENT 32 A 52 A 43 A 73 A
CABLE SECTION 6 mmq 16 mmq 10 mmq 25 mmq
ATTENTION!
A magnetothermic switch bearing the values indicated in the table 2.11.1. must be
installed on the machine power supply.
2.12 DIRECTION OF ROTATION OF THE HEAT-SHRINKING FANS

During the installation and maintenance of the heat-shrinking fans, please make sure that the
power cable connection is correct, in order for the fan direction of rotation to be the same as
indicated on the adhesive label (see picture 2.12.1).
Fig. 2.12.1
ATTENTION!
A wrong direction of rotation may prejudice the shrinking procedure and damage the
heating elements.
2.13 DATA FOR THE PNEUMATIC INSTALLATION

The pneumatic module regulating the air consists of a padlock valve and of a regulator philter
with a pressure gauge for adjusting the air pressure in the circuit.
Press the push-button of the disconnecting switch, turn the hand-crank of the regulator, so as
to let the air into the system. Check the air pressure on the pressure gauge 4.
24 The module is also equipped with a pressure-operated switch; if the air in the system
happened to be lacking, it will signal the anomaly through the electronic board.
In order to make the connection, insert the air source into the Ø10 mm inlet fitting.
Fig. 2.13.1
1 Padlock disconnecting switch Compressed air:

2 Regulator Working pressure: 6 bar
3 Power supply Ø10 Max. consumption: 14,5 Normal litres/cycle
4 Pressure gauge Max. degree of impurity:
5 Filter - solid particles: 40µm
6 Pressure-operated switch - liquid particles: 0,5 PPM
2.14 CONDITIONS OF USE

Make sure that there is enough space for easy application and maintenance.
THE MACHINE NEEDS AN INSTALLATION IN A CLOSED AND WELL AIRED

SURROUNDING, WHERE THERE ARE NO DANGERS OF EXPLOSION OR FIRE. THE
MINIMUM LIGHTING MUST BE 300 LUX.
Position the machine in the planned space with no humidity, flammable materials, gas, and
explosives and making sure that it is levelled on the floor.
We suggest operating temperatures varying from +10°C to +35°C with a relative humidity from
30% to 80% with no condensation.
SOUND EMISSION PARAMETERS THAT HAVE BEEN DECLARED DISSOCIATED,

IN CONFORMITY WITH THE ISO 4871 REGULATION: LPFA = 73,1 dB
ASSOCIATED UNCERTAINTY KpA = 4dB
IP class rating = IP54
ATTENTION!
The pressure and the acoustical power of the machine can change depending on the
material of containers to be packaged. Therefore, the user must perform an assessment
on the noise exposure of his personnel in accordance with the types of packages
worked, so as to equip his operators with suitable personal protection equipment.
25
2.15 SETUP
The machine should not need any particular adjustments before being put into production,
because it has already been tested by our technical department.
It is anyhow recommended to make sure that no breakages or displacements in the control
systems have occurred during transportation or handling, which might prejudice the machine
normal operation.
White page
CHAPTER 3 - INFORMATION ON THE MACHINE
3.1 MACHINE PERFORMANCE

The ßP800AR 230R and ßP802AR 230R automatic wrapping machines with heatshrink film
sealing unit are perfect for wrapping bottles, tins, boxes without inserts or products already
formed in trays.
The two models can attain an output of 12 and 22 packs/minute respectively.
3.2 MACHINE IDENTIFICATION

Fig. 3.2.1
A label is applied to each machine,

indicating the CE marking, the main
technical data such as model, serial n.,
power, etc., to be notified to the builder
in case of problems.
27
3.3 PRODUCT TECHNICAL SPECIFICATIONS
1) PRODUCT DIMENSIONS
Fig. 3.3.1
Y min. 20 mm 40 mm
Y max. 230 mm 230 mm
H min. 80 mm 80 mm
H max 380 mm 380 mm
2) FORMAT DIMENSIONS
min. max.
Y 20 mm (ßP800AR 230R) 400 mm

40 mm (ßP802AR 230R)
X 110 mm 510 mm
H 80 mm 380 mm
Chapter 3 - Information on the machine
3) FORMATS AND MACHINE OUTPUT
The table below gives several examples of possible formats together with the PPM (products
packed per minute) rate and BPH (hourly production) rate.
The rates are for production at an operating temperature between +10°C and +35°C and with
product temperature above 10°C.
βP800AR 230R βP802AR 230R

Dimension each INFEED Description of
FORMAT PPM BPH PPM BPH
single product LANES the product
8-9 2880-3240 10 - 11 3600-3960

Ø: 90mm
1 h: 330mm PET bottle
1,5L
10 - 11 3600-3960 15 - 16 5400-5760
3x2
7-8 5040-5760 8-9 5760-6480

Ø: 66mm
0,5L
9 - 10 6480-7200 14 - 15 10080-10800
4x3
3-4 4320-5760 6-7 8640-10080

Ø: 66mm
28 0,5L
5-6 7200-8640 8-9 11520-12960
6x4
9 - 10 3240-3600 13 - 14 4680-5040
Ø: 66mm
4 h: 115mm Can
0,33L
11 - 12 3960-4320 20 - 22 7200-7920
3x2
7-8 5040-5760 10 - 11 7200-7920

Ø: 66mm
5 h: 115mm Can
0,33L
10 - 11 7200-7920 20 - 21 14400-15120
4x3
70x70mm
6 10 - 11 1800-1980 19 - 20 3420-3600 Brick
h: 200mm
3x1
70x70mm
7 9 - 10 3240-3600 12 - 13 4320-4680 Brick
h: 200mm
3x2
70x70mm
8 7-8 5040-5760 9 - 10 6480-7200 Brick
h: 200mm
4x3
4) PACKAGING RESTRICTIONS
It is not possible to package:

• Inflammable products
• Explosive products
• Any kind of spray bottles
• Loose powders or volatile products
• Products that undergo deterioration if they are brought to high temperatures
It is also forbidden to:

• Modify the machine cycle.
• Use non original components.
• Modify the electrical connections in order to by-pass the internal safeties.
• Remove the installed guards
Before performing any modification it is necessary to contact SMIPACK S.p.A. to obtain

the relevant authorization.
ATTENTION!
It is not possible to package anything for which the machine is not arranged or which
might be dangerous for the user or for the machine
3.4 DETERMINING THE REEL'S EXACT WIDTH

In order to determine the reel width, please follow the below formula: 29
REEL MINIMUM WIDTH = WIDTH X + HEIGHT H
If you want to seal the lateral part of the pack more hermetically (by reducing H1), increase the
reel width accordingly.
Fig. 3.4.1
3.5 FILM FEATURES AND REEL MAXIMUM SIZE

Fig. 3.5.1
The machine has been designed

for the packaging of several
products with polyethylene film
through a sealing bar, with a
thickness ranging from 30 to 100
µm.
• Reel max length: 750 mm
• Reel external Ømax: 350 mm
3.6 OPERATING PRINCIPLE

1 • 90° product infeed conveyor (left or right) in the format forming area comprising presses,
a pusher, depressor and brush.
2 • The product is detected by the Product photocell and Start Cycle photocell.
3 • The format is created with the necessary mechanical and electronic adjustments.
4 • The presses clamp the products at infeed during pusher operation.
5 • The depressor facilitates creation of the format by moderating the pressure of the
conveyor belt.
6 • The pusher moves the product for creating the required format.
7 • The brush maintains the products' stability during movement of the pusher.
8 • The format is stabilized with the press and the sealing unit performs the film-wrapping
process.
9 • The format is conveyed to the heat chamber (tunnel) for heatshrinking the film.
10 • The format is then conveyed out of the tunnel on the outfeed belt for the cooling process.
3.7 DANGEROUS AREAS

• Do not touch the reel while the film is being unrolled.
30 • Do not operate machinery if a mechanical or electrical component is broken.

• Do not operate machinery with disabled safety devices.
• Be careful to the sealing bar: this is a mechanical moving member which may cause burns
and cuts.
• Be careful to the blade: danger of cutting.
• Do not touch the conveyors while operating, because they might cause burns and crushes.
• Do not touch inside the tunnel during the packaging phase or immediately after it: danger
of burning.
• Do not touch the fan while operating; do not operate machinery without curtains.
• Do not have access to the electrical panel without authorization and adequate knowledges.
• Do not operate the machine without the electrical panel carter.
3.8 MULTILANE GUIDE SYSTEM (OPTIONAL)

Use of the optional multilane guide system on the infeed belt allows the pusher to minimize the
number of movements required to create the format, thereby increasing the machine's yield.
The system enables the creation of up to 3 lines and is used exclusively for packing round
products.
2-LANE GUIDE SYSTEM
To create 2 lines of products on the infeed belt you need to purchase the optional MH340095
kit (cf figure 3.8.1) and install the associated product-clamping supports (provided) onto the
machine's presses. (See paragraph 4.10 "ACCESSORIES" on page 51)
Fig. 3.8.1
3-LANE GUIDE SYSTEM
To create 3 lines of products on the infeed belt you need to purchase two optional kits:
1) Kit for creating the 2nd lane, code MH340095 (cf fig.3.8.1);
2) Kit for creating the 3rd lane (RH version code MH340143 or LH version code MH340144).
The 3-lane system on the infeed belt requires the associated product-clamping supports to be
fitted on the machine's presses, provided in kit 2). (See paragraph 4.10 "ACCESSORIES" on 31
page 51)
Fig. 3.8.2
3.9 COMPACTING ROLLERS (OPTIONAL)

At the machine outlet it is possible to install the optional "COMPACTING ROLLERS" which
enable the film to better adhere to the side part of the product. They are useful especially for
high packages. The picture 3.9.1 indicates the position where the compacting rollers must be
installed in the machine.
Fig. 3.9.1
Compacting rollers Fixing to the

machine
3.10 PLATE FOR TALL PACKS (ONLY FOR MODEL ßP802AR 230R -
OPTIONAL UNIT MH190008)
32
Fig. 3.10.1
The sheet for "HIGH PACKS" shall be installed in the upper part of the thermal chamber, by
using the specific holes for fixing it.
Be careful to the assembling side; the air outlets must remain at the machine outlet.
Fig. 3.10.2
OUTLET SIDE INFEED SIDE
3.11 OUTFEED ACCUMULATION PHOTOCELLS (OPTIONAL UNIT

"MH350126")
33
The outfeed accumulation photocell is to be fitted on the customer's belt at a distance of 2.5
metres above the wrapping machine as pictured in fig. 3.11.1. It detects any problems with
disposal of the products and there is an electronic card that stops the machine until the products
come out.
Fig. 3.11.1
• Connect the outfeed accumulation photocell as follows:

• Remove protection device 1.
• Remove the cap on plate A.
• Connect photocell 2 with connector B4 in the structure of the tunnel's belt.
Fig. 3.11.2
To activate the accumulation photocell with the electronic card's software, you need to enter the
activation code provided by SmiPack in the INSERT-PASSWORD menu.
3.12 INFEED FLOW CONTROL SENSOR

34 (OPTIONAL UNIT "MH350123")
The "infeed flow control" sensor (5) guarantees suitable and constant channeling of the
products on the wrapping machine's infeed belt (6).
When the sensor is activated, it detects the flow of products and the infeed belt operates at the
configured speed; if however it is deactivated, it will not detect the flow of products and the
infeed belt operates at minimum speed.
The sensor is fitted on the customer's belt at a distance of 0.5 - 1 metres from the machine as
pictured in fig. 3.12.1.
Fig. 3.12.1
Connect the "infeed flow control" sensor as follows:

• Remove protection device 3
• Remove the cap on plate B
• Attach connector 4 on the sensor to connector SQ11 in the structure of the machine.
Fig. 3.12.2
To activate the "infeed flow control" sensor with the electronic card's software, you need to enter
the activation code provided by SmiPack in the INSERT-PASSWORD menu.
35
White page
CHAPTER 4 - PREPARATION TO THE USE OF THE MACHINE
To prepare the machine for a new format, enter MANUAL mode with the sealing bar calibrated
as before.
WARNING! In MANUAL mode, the reel holders also operate with their front and side protective
devices open.
Make the following adjustments
4.1 PRODUCT INFEED ADJUSTMENT
PRODUCT INFEED GUIDE ADJUSTMENT
a) SINGLE-LANE
• Keep the infeed belt's internal guide A in its fixed position

• Adjust guide B according to the product by turning control 3
Fig. 4.1.1
37
b) MULTI-LANE
• Keep the infeed belt's internal guide A in its fixed position
• Install the divider guides C on supports 4.
• Adjust the position of the divider guides C at a distance equal to the product's width W by
turning the associated controls D.
• Adjust the position of guide B to define the outside of the products by turning controls 3 (cf
fig. 4.1.2)
Chapter 4 - Preparation to the use of the machine
Fig. 4.1.2
• Adjust the position of the divider guides C by turning screws E in such a way that the ends
of these are 30 mm back from the guide of press 1.
38
Fig. 4.1.3
PRESS 2 POSITION ADJUSTMENT
Using the scale rulers as a reference, turn screws D to adjust position Y and thereby easily
align press 2 with the infeed belt's external guide B.
a) SINGLE-LANE SYSTEM:
Y = width W of the product channelled between guides A and B of the infeed belt
b) MULTI-LANE SYSTEM:
Y = width W of the product channelled x number of lanes
Fig. 4.1.4
PRODUCT CLAMPING ADJUSTMENT 39

Fig. 4.1.5 Instructions on how to adjust the clamping pressure of the
supports on presses 1 and 2:
Turn screw F to move the clamping support on press 1

forwards (+) or backwards (-) respectively to increase or
decrease the pressure it applies onto the products.
Do the same with screws E to increase (+) or decrease (-) the

pressure exercised by press 2.
Fig. 4.1.6 Select MANUAL mode. Turn switch A to MAN to make

the necessary adjustments for correct
synchronization of the presses' clamping action and
activation of the depressor.
WARNING! RISK OF CRUSHING AND CUTTING - during this phase the machine also
operates with its mobile safety devices open.
PUSHER ADJUSTMENT
The machine's pusher 4 must be aligned with press 2 and guide B of the infeed belt. This
alignment process is managed automatically by the electronic card according to the "infeed
width" parameter on the FORMAT PARAMETERS menu.
Fig. 4.1.7
The measurement to be entered is the one found using the Q4 scale rulers.
40
Fig. 4.1.8
4.2 PRODUCT WIDTH ADJUSTMENT
PRESS 1 ADJUSTMENT
• Align the products according to reference notch R as pictured in fig.4.2.1

• Turn screws B to define the products on the right-hand side
• Check the measurement on the Q1 scale ruler (e.g. 220 mm)
Fig. 4.2.1
PRESS 2 ADJUSTMENT
Using screws C, adjust press 2 according to the same measurement on the Q1 scale ruler
(Q1=Q2, e.g. 220 mm). In this way, press 2 can be easily aligned with press 1.
41
Fig. 4.2.2
PUSHER ADJUSTMENT
• Turn screws N to adjust support T to a distance of 5 mm from press 2, as pictured.

• Turn screw O to adjust the pusher's guide 5 so that Q3 measures the same as Q1 and Q2
(e.g. 220 mm) so that the products can be defined easily on the left-hand side.
• Turn screw H to adjust the depth of guide 5 according to the format dimensions
Fig. 4.2.3
a) SINGLE-LANE
The depth D of guide 5 must take into account the required final format; so D = product width
W x number of lines.
42
Figure 4.2.4 indicates the adjustment required for packaging the 3x2 format where D=Wx2
Fig. 4.2.4
b) MULTI-LANE
The depth D of guide 5 must be such as to define the pre-formed format on the infeed belt using
the respective divider guides.
Figure 4.2.5 indicates the adjustment required for packaging the 3x2 format.
Fig. 4.2.5
DEPRESSOR ADJUSTMENT
Using the Q5 scale ruler, position the depressor unit at the same measurement of press 1 (e.g.
220 mm).
Fig. 4.2.6
43
4.3 PRODUCT HEIGHT ADJUSTMENT
FLAG ADJUSTMENT
a) SINGLE-LANE
• Measure the height of the product to be packaged.

• Set the flag A at the same height as that of the product by turning controls B and referring
to the convenient scale ruler Q6.
• Move the flag A to the centre of the line of products by turning control C.
Fig. 4.3.1
b) MULTI-LANE
• Measure the height of the product to be packaged.
• Set the flag A at the same height as that of the product by turning controls B and referring
to the convenient scale ruler Q6.
44
• Install an S flag (provided) for each additional divider guide.
• Adjust all the flags to ensure they are all at the centre of their respective lines of products,
by turning the associated C controls.
Fig. 4.3.2
BRUSH ADJUSTMENT
Align the end of brush 6 with press 1 using the L controls, and adjust its height to about 10 mm
less than that of the product by turning the I controls.
This ensures all the stability offered by the brush.
Fig. 4.3.3
45
The Q7 scale ruler facilitates the adjustment.
If there is a need to pack particularly small products, an additional adjustment system can be
used that, by means of the J nuts, lowers the position of the brush by another few mm.
Fig. 4.3.4
ADJUSTMENT OF THE START CYCLE PHOTOCELL
Turn switch A to MAN to activate the depressor.

Next, adjust the position of the first start cycle photocell using the K and M controls so that the
first product that stops at the pusher's guide is easy to detect.
Fig. 4.3.5
46
FILM RETURN ROLLER ADJUSTMENT
Fig. 4.3.6
Adjust the position of roller 2 by

following the first mark
available above the product to
be packaged.
SEALING BAR PRESS ADJUSTMENT
Fig. 4.3.7
By means of the hand-crank 3,

adjust the press rod height, in
order for h1 not to be higher
than 20 mm (the cylinder stroke
is 30 mm).
PRODUCT COOLING FAN ADJUSTMENT

Fig. 4.3.8
47
Adjust the height of the tunnel

fan to 4-5 cm from the product,
by means of the hand-crank 4.
4.4 POSITIONING OF THE FILM REELS
Fig. 4.4.1
In order to easily position the

reels, the machine is equipped
with sliding rollers.
Loosen the lock C and move it
outwards (see picture 4.4.1) in
order to make the reel
positioning easier for the
operator.
Proceed with the reel centering, by using the specific millimeter rulers; then tighten the locks
C, by leaving a space of some millimeters between the locks and the reel.
Fig. 4.4.2
millimeter label
(upper tensioning bars)
millimeter label
(lower tensioning bars)
4.5 ARRANGING THE FILM COURSE

Fig. 4.5.1
48
Be careful to the
unrolling side of the reel
This picture (also

Film winding roller already adjusted
shown on the machine
frame) indicates the
film passing through
the tensioning bars.
Sealing bar contrast roller
Be careful to the reel

unwinding side
Fig. 4.5.2
In order to make the film

unrolling easier, open the
movable guard 1 and proceed
with the reel unrolling until you
reach the sealing zone; please,
unroll the film about 50 cm on
the belt, by manually operating
the tensioning bars.
Align the two edges of the film.
4.6 FIRST FILM SEALING

After positioning the film according to the previous instructions, please proceed as follows:
• close the side movable guard
• press F1 until the sealing cycle is over
• Make sure that the sealing is correct; otherwise, modify the temperature parameters and 49
the sealing time parameters through the electronic board. (See paragraph 5.12 "FORMAT
PARAMETERS" on page 63)
4.7 FILM UNROLLING REGULATION

In order to unroll the reels, the machine is equipped with tensioning bars, which do not need
any particular regulations, in normal conditions.
It is recommended to add the counterweights 1 only if there are some difficulties in unrolling
the film, due to its electrostatic charge or due to the high viscosity of the material (the machine
is equipped with 4 counterweights).
In order to regulate the tensioning bars, please proceed as follows:

Fig. 4.7.1
• regulate the bottom tensioning
bar: increase the weight on the
lever until the film unrolling
problem is solved (see picture
4.7.1)
if it were necessary, increase the
weight on the upper tensioning
bar, in order to avoid that the film
sealing descends below the level
of the sealing bar contrast.
ATTENTION!
Too heavy weights may cause breaks or tears of the sealing.
4.8 OPERATING THE MACHINE WITH THE OVEN IN HEAT

SHRINKING MODE
After the sealing, the package enters the thermal chamber in order to undergo the heat-
shrinking process. The variables of this process (internal temperature and belt speed) are all
controlled by the electronic board.
If necessary, press one of the emergency push-buttons of the machine.
Open the curtains in order for the thermal chamber to cool quickly; if necessary, start the
cooling procedure.
Anyway, restore the normal machine operation as soon as possible.
4.9 DEFLECTOR REGULATION

The ßP800AR 230R machine is equipped with two pairs of deflectors while the ßP802AR 230R
has four pairs of deflectors.
The deflectors A reduce the hot air flow conveyed under the product.
The deflectors B direct the hot air flow coming from the deflector A.
50
The deflector A is closed and

the whole air flow is conveyed
under the product to be
packaged. If some bubbles
should occur at the product
bottom or the film should tear,
please reduce the air flow by
opening the deflectors A, as
indicated in pictures 2 and 3.
Fig. 1
Fig. 2 Fig. 3
The deflector A is open (Picture 2) and the position of the deflector B allows to convey some
hot air towards the top of the thermal chamber.
The deflector A is open (Picture 3) and the position of the deflector B allows to convey some
hot air also towards the side part of the product, thus improving the shrinking along the product
sides.
The picture 4 indicating the deflectors

operation is shown on the machine, near
the deflectors.
Fig. 4
4.10 ACCESSORIES
1) PRESSES
51
a) PRODUCT-CLAMPING SUPPORT FOR PRESS
Use this support for rectangular products
b) PRODUCT-CLAMPING SUPPORT FOR PRESS

Use this support for round products
c) PRODUCT-CLAMPING SUPPORT FOR PRESS (OPTIONAL)

Use this for packing based on the 3-line multi-lane guide system (round products only)
Fig. 4.10.1
The machine's presses need to be fitted with product-clamping supports that suit the shape of
the products to be packaged, guarantee sufficient pressure on the products and minimize
shocks.
• Supports a) enable packaging of rectangular products on an infeed belt of only 1 line.

• Supports b) enable packaging of round products on an infeed belt of 1 or 2 lines.
• Optional supports c) enable packaging of only round products on an infeed belt of 3 lines
Fig. 4.10.2
These clamping supports should be mounted leaving a 25 mm gap between the support and
the press, as pictured.
Fig. 4.10.3
52
2) PUSHER
1) Standard PUSHER PLATE of H=90 mm

Plate for products greater than 120 mm in height
2) PUSHER PLATE of H=50 mm

Plate recommended for products between 80 and 150 mm in height
Fig. 4.10.4
How to replace the pusher plates:

• Undo the screws A and remove supports B.
• Replace the pusher plate and attach it with screws A, attaching it at the back with its
respective supports B.
Fig. 4.10.5
SmiPack reserves the right to modify the accessories included in supply and/or devise new
solutions based on the specifications of the products to be packaged.
53
White page
CHAPTER 5 - ELECTRONIC BOARD
5.1 ELECTRONIC BOARD PUSH-BUTTONS DESCRIPTION
Machine start and stop.
55
Emergency push-button
It supplies power after the machine start.

If the led is on, it signals the correct power supply.
It activates the machine heating up and the programme in use.
By keeping this key pressed for a short while, it stops the infeed
conveyor; by keeping it pressed for more than 3 seconds, it
interrupts the packaging cycle and activates the oven cooling
procedure.
By keeping this key pressed, the sealing cycle is carried out

The button is activated only in MANUAL mode with the mobile
safety devices closed.
Starts the infeed belt and interlying belt

The button is activated only in MANUAL mode
Chapter 5 - Electronic board
Powers the tunnel belt to eject any products inside

The button is activated only in MANUAL mode
It activates the manual mode (to be selected for the film

positioning and for its regulations).
It activates the working mode which enables the machine to

start the production phase.
ENTER key: to modify or confirm a parameter.
LEFTWARDS key: to exit from the menu and go back to the

main video-page.
56
RIGHTWARDS key: to have access to the menus.
UP and DOWN keys: to move through the menus and modify

the parameters.
In order to modify a parameter, move onto it and press in order to be able to
modify it.
Press now the keys and , in order to make the modification and keep the
key pressed for 1 second in order to save the modification.
Press in order to update the set values.
Backlighted alphanumeric display: 2 lines, 16 characters.

5.2 REMOTE COMMANDS

Fig. 5.2.1
STOP
START
EMERGENCY
SWITCH
• It activates the machine packaging cycle.

57
• Press and hold for more than 3 seconds to empty the
machine.
START
(it is equivalent to the function of the key of the
electronic board)
• by keeping it pressed for a short while, it stops the infeed

conveyor
• by pressing it for more than 3 seconds, it operates the oven
STOP cooling and interrupts the packaging cycle.
(it is equivalent to the function of the key of the

electronic board)
Immediate interruption of the packaging cycle (See paragraph

5.10 "INTERRUPTION OF THE PACKAGING CYCLE BY MEANS OF
EMERGENZA THE EMERGENCY PUSH-BUTTON" on page 62)
(it has the same function of the emergency push-button by
the side of the electronic board)
Turn to MAN for manual release of the product-clamping

SWITCH
presses
5.3 SIGNAL LIGHTS AND SOUND SIGNALS

The machine is equipped with a "LUMINOUS COLUMN" for a quick signalling of the machine
state:
BLUE STEADY LIGHT: the machine is at a standstill or in stand-by.

FLASHING BLUE LIGHT: the machine is heating / cooling down or in accumulation mode.
GREEN STEADY LIGHT: the machine is ready for the packaging phase.
FLASHING GREEN LIGHT: the machine is in MANUAL mode with the products being loaded
onto the infeed belt (the switch is at MAN)
RED STEADY LIGHT: an error stopped the machine operation (only the cooling fan is
operating). The error type is displayed on the electronic board;
In this state, the machine will emit an intermittent sound signal, until the problem is solved.
CONTINUOUS SOUND SIGNAL OF THE ELECTRONIC BOARD: it signals some anomalies

in the thermal chamber. For example, it might occur when the emergency button is pressed
(oven temperature > 80°C), but the cooling fans do not start..
5.4 MACHINE START-UP
Turn ON the main switch in the electrical panel (See paragraph Fig. 2.3.1 ""on page 18). The
machine model and the software in use will be displayed for a few seconds.
Fig. 5.4.1
58
BP800AR 230R BP802AR 230R

Vers. SW:1.00w Vers. SW:1.00w
Then the following message will be displayed:

Fig. 5.4.2
AUTOMATIC M01
SYSTEM-IN-STOP
The first line displays the working mode, whereas the second line displays the machine state
or an error.
Make sure that no errors are displayed and that the compressed air is present; then,
press .
The following message will be displayed:

Fig. 5.4.3
BAR-ADJUSTEMENT
START + ENTER
Now it is necessary to adjust the sealing bar; during this phase, the machine calculates the
operation positions.
Keep the push-buttons and simultaneously pressed, until the sealing bar has
executed a complete sealing cycle.

If the two push-buttons are released earlier than the sealing cycle is over, it will be necessary
to carry out the procedure again.
Before carrying out this phase, make sure that there are no objects, especially parts of
the operator’s body, in the sealing zone;
ATTENTION!
Be careful to the sealing bar movement: danger of crushing, cutting or burning.
After the bar adjusting phase, the following message will be displayed: 59
Fig. 5.4.4
In this phase, the sealing bar will start

heating up.
AUTOMATIC M01
Now it is possible to proceed with the
SYSTEM-IN-STOP
packaging cycle or to have access to the
MANUAL mode.
5.5 SELECTION OF THE OPERATING MODE

The machine can operate in different modes:
MANUALE per la regolazione del cambio formato e la sostituzione delle bobine.

AUTOMATIC MODE: for continuous cycle packaging.
The MANUAL mode can be selected through the push-button MANUAL, integrated in the
electronic board panel.
Press the AUTOMATIC button for operation in AUTOMATIC mode.
5.6 MANUAL MODE
This mode allows you to regulate the changeover and to replace the reel.
In order to have access to it, press the key . The electronic board will display the
following message:
Fig. 5.6.1
Now the functions of the keys - - are active:
It operates the sealing bar; keep it pressed until the sealing phase is over. (only
possible with the mobile safety devices closed)
Starts the infeed belt and interlying belt (only ßP802AR 230R)
WARNING! RISK OF CRUSHING AND CUTTING - keep at an appropriately safe distance

from the mechanical components when they are moving as the machine can also operate in
MANUAL mode with the mobile protective devices open.
60
Put in action the movement of tunnel conveyor belt
This function is useful when the machine stops and you need to dispose of products in the
heatshrink tunnel.
WARNING! RISK OF CRUSHING AND CUTTING - keep at an appropriately safe distance

from the mechanical components when they are moving as the machine can also operate in
MANUAL mode with the mobile protective devices open.
WARNING! THE UNWINDERS REMAIN ACTIVATED WHEN THE MACHINE IS IN

MANUAL MODE.
If you should press the key during the machine operation in automatic mode, the
machine will carry out a stop procedure, before switching to the manual mode.
In order to go back to the automatic mode, press the key .
5.7 AUTOMATIC MODE (ACTIVATION OF THE PACKAGING CYCLE)

Automatic mode can be selected when the machine is fitted with the reels and the format has
been adjusted .
Press to start heating the heat chamber (tunnel).

When the configured temperature is reached, the blue light on the machine's luminous column
becomes steady and the machine is ready for use.
At this point press to start loading the products on the infeed belt and start the packaging
process.
If the machine is fitted for multi-lane operation on the infeed belt, you are advised to load the
products manually in front of the pushers and/or follow the instructions below. (See paragraph
5.11 "PRODUCT LOADING FUNCTION"on page 63)
To stop the machine press and release the button .
Fig. 5.7.1
61
WARNING!
THE MACHINE OPERATES ONLY WITH ITS SIDE AND FRONT PROTECTIVE DEVICES
CLOSED.
THE MACHINE ONLY OPERATES WHEN THE SIDE GUARD IS CLOSED. BEFORE
ADJUSTING THE POSITION OF THE REEL, OF THE FILM OR OF THE PRODUCT, SHIFT
TO THE MANUAL MODE.
5.8 OVEN HEATING PHASE
After pressing the key , if the shrinking is enabled, the machine enters the heating phase
of the oven heating elements and the conveyor is operated.
The state of this process (see picture 5.8.1) will be displayed until the temperature set in the
format parameters menu is reached (oven temperature).
Fig. 5.8.1
It indicates the oven

temperature
HEATING
B1 149 OVEN 40
It indicates the sealing bar
temperature
5.9 OVEN COOLING PHASE
In order to switch off the machine while the oven is hot, always press the key for more
than 3 seconds, in order to start the cooling procedure, through the activation of the fans and
the conveyor movement, until the temperature decreases below 80°C.
During this phase, the led of the key is flashing and the following message will be
displayed:
Fig. 5.9.1
COOLING
B1 149 OVEN 150
The cooling phase is started also when you press the emergency push-button or you open the
side movable protection.
62 ATTENTION!
DURING THE HEATING AND COOLING PHASE, IT IS NOT POSSIBLE TO EXECUTE
SEALING CYCLES.
5.10 INTERRUPTION OF THE PACKAGING CYCLE BY MEANS OF

THE EMERGENCY PUSH-BUTTON
The packaging cycle can be interrupted by pressing one of the emergency push-buttons of the
machine (See reference E on Paragraph "DESCRIPTION OF THE CONTROL SYSTEMS" on page 16).
The emergency message will be displayed (see picture 5.10.1) and the led of the
key will be flashing and emitting a sound signal.
Fig. 5.10.1
In order to stop the acoustic signal, it is

necessary to restore the machine operation;
in order to do so, please release the
emergency push-button and press the
EMERGENCY
key .
The electronic board will display the following
message again:
Fig. 5.10.2
AUTOMATIC M01
N-PACKS 0
5.11 PRODUCT LOADING FUNCTION

How to start loading products on the machine's infeed belt:
Turn switch A to MAN.
Press the START button to start loading the products (you will see a flashing green light on the
luminous column).
At the end, turn switch A back to AUT to proceed with packaging.
63
PRODUCT UNLOADING FUNCTION:
When the flags are raised and therefore disabled, pressing and holding the START button
allows the operator to unload the products from the infeed belt.
The following parameters will explain the machine operation parameters in details.
5.12 FORMAT PARAMETERS
Fig. 5.12.1
>FORMAT-PARAM
OPERATOR-MENU
From the main video page, press in order to have access to the format parameters setting;
the following message will be displayed:
Fig. 5.12.2
FORMAT-TO-MODIFY Press and select the format to be

*M01 MODEL 01
modified.
Afterwards, the parameters indicated here below will make reference to the format displayed
in the second row.
The symbol (*) indicates that the displayed format (M01…) is the active one.
The parameters are automatically saved when you leave the menu.
It is possible to programme up to 10 memories; in each memory, it is possible to set different
parameters.
Press the key in order to display the other "items" of the menu FORMAT
PARAMETERS (sealing bar, oven, infeed, options, save format).
64
SEALING BAR: it adjusts the parameters of the sealing zone.
Fig. 5.12.3
>SEALING-BAR
OVEN
Press and then and go through the submenus:
1 • Sealing bar temperature

Fig. 5.12.4
BAR-TEMPERATURE (value from + 80°C to 180°C); recommended

[°C] 140 value: 140°C.
It adjusts the film sealing temperature.

If the film is not sealed, it is necessary to increase the sealing bar temperature; by contrast, if
the film were torn, the temperature shall be decreased. This parameter functions in synchrony
with the sealing time.
2 • Sealing time
Fig. 5.12.5
SEAL TIME (value from 0 to 6 seconds); recommended

[s] 1,5 value: 1,5
It adjusts the film sealing time.

If the film is not sealed, increase the sealing time; by contrast, if the film were torn, decrease
the sealing time.
This parameter functions in synchrony with the bar temperature.
3 • Bar opening position

It allows you to customize the extension of the bar opening, according to the product size
Fig. 5.12.6
65
POSIT-OPENING
(value from 250 to 400 mm).
[mm] 300
ATTENTION! A WRONG REGULATION MIGHT DAMAGE THE PRODUCT TO BE

PACKAGED.
OVEN: it adjusts the parameters concerning the shrinking process
1 • Oven temperature
Fig. 5.12.7
OVEN-TEMPERATURE (value from +90°C to +200 °C);

[°C] 170 recommended value: 170°.
It adjusts the film shrinking temperature.

If the film does not perfectly adhere to the product, increase the temperature; by contrast, if the
film is burnt or damaged in some way, decrease the temperature.
This parameter functions in synchrony with the belt speed.
2 • Oven belt speed

Fig. 5.12.8
>BELT-
consigliato 80%.
SPEED [%] 80
It adjusts the film shrinking time.

The parameter is synchronous with the oven's temperature and allows you to configure belt
speed in % from 40 to 160, corresponding to:
• 1.4 metres/minute (minimum) and 5.5 metres/minute (max) for mod. ßP800AR 230R
• 2.5 metres/minute (minimum) and 10 metres/minute (max) for mod. ßP802AR 230R
It is recommended to increase the belt speed if the sealing is damaged or burnt.
INFEED: configure the parameters for the format to be packaged
1 • Speed of the infeed belt and interlying belt (the latter only for ßP802AR 230R)
66
Allows you to configure the infeed belt.
Fig. 5.12.9
Speed can be configured in % from 40 to

BELT-SPEED 160, associated respectively with 5 metres/
[%] 80 minute (minimum) to 19 metres/minute
(max).
2 • Pusher speed
Indicates the speed at which the pusher moves. Decrease the speed if the products are
unstable. The pusher's speed can be configured in % from 20 to 80.
Fig. 5.12.10
FEED.-BAR-SPEED
[%] 40
3 • Pack length
This parameter is to ensure the product enters correctly into the thrusting area. The value must
match the size (X) of the format to be packaged.
Fig. 5 12.11
PACK
LENGHT[mm] 000
1
4 • Infeed width
This is the Y distance - the configurable width of the infeed belt; you need to insert the
measurement found using the Q4 scale ruler.
Fig. 5.12.12
WIDTH-ENTRANCE (from 20 to 230 mm)

[mm] 000
67
5 • Number of lines
The number of movements required for the pusher to collect the products.
Fig. 5 12.13
NUMBER-LANES
[%] 1 ( from 1 to 10)
6 • Pausing the pusher

Fig. 5 12.14
(from 0 to 2 seconds)
FEEDING-BAR
recommended: 0.2 seconds
PAUSE[s]
1
This is the time the pusher is paused in its product loading position.
Increase the pause time if the products are unstable.
You need the PROGR password to view this parameter.
7 • Film delay
Fig. 5.12.15
FILM-DELAY (from 0 to 30 mm)

[mm] 000
Indicates the distance between the position at which the product stops for the sealing phase
and the sealing bar. This distance should be increased the higher the product to be packaged,
so as to prevent excessive stretching of the film and breaking of the seal.
8 • Depressor delay
This delays release of the format from the infeed presses during the product loading phase.
The parameter ensures optimal compacting of the products.
Increase the value for those products that are less sturdy.
68 Fig. 5.12.16
DELAY-DEPRESSOR (from 0 to 2 seconds)

[s] 1 recommended: 0.1 seconds
OPTIONS: it allows you to adjust the parameters in order to improve the

product packaging.
1 • Pack approach
Fig. 5 12.17
Use this parameter to reduce the pressure

the product applies on the infeed presses.
When ENABLED the infeed belt operates at
PACK-APPROACH
the configured speed.
ENABLED When DISABLED, the infeed belt stops
during product pushing and restarts when the
thruster returns to its loading position.
2 • Shrinking enabling
Fig. 5 12.18
SHRINKING It enables or disables the heating and

ENABLED ventilation mode of the thermal chamber.
3 • Oven fans
Fig. 5.12.19
It controls the cooling system of the oven

belt.
CHAIN-FANS Disable this paramater, if the film does not
perfectly adhere to the bottom of the product.
ENABLED Enable this parameter if the film is burnt at
the bottom of the product or if the film “sticks”
on the belt.
69
5.13 OPERATOR MENU
Packs counter
Fig. 5 13.1
If you set a parameter value higher than 0,

the machine will package a number of packs
corresponding to the set value. After the
machine has reached the set value, it will
stop and the parameter will be set on 0.
PACKS-COUNTER The main video display will display the
XXXXXX following message:
• if the parameter value is higher than 0: the
number of packs left to be packaged, after
the machine has stopped.
• if the parameter value is set on 0: the
number of packs already packaged
Remaining packs
Fig. 5 13.2
REMAINING-PACKS It displays the number of packs still to be

XXXXXX processed, if the PACK COUNTER is set.
NOTES: Any STARTS or STOPS have no influence on the packs count. The packs that
caused an error are not reckoned. In order to RESET the count, finish the number of
programmed packs or reset the value from PACK COUNTER.
5.14 DATA DISPLAY

It displays the machine production data.
1 • Oven temperature
It displays the temperatures measured on the sealing bar and in the oven.
Fig. 5 14.1
Real temperature measured

in the thermal chamber
TEMPERATURE [°C]
B1 149 OVEN 110
Sealing bar temperature
70
2 • Processed packages
Fig. 5 14.2
It displays the number of packs that have

PACKS-MACHINED
been processed since the machine was
[N] 0000000
started.
3 • Pack length measure
Fig. 5 14.3
LENGTH-MEASURE It displays the pack length.

PACK [mm] 000
4 • Instantaneous production
Fig. 5 14.4
SNAP-PRODUCTION Number of packs that the machine is

[N/min] 0,0 expected to pack in 1 minute.
5 • Average production
Fig. 5 14.5
Number of packs that have been processed

AVR-PRODUCTION per minute, out of the total number of packs
[N/min] 0,0 that have been processed since the machine
was started.
6 • Snapshot efficiency
71
Fig. 5.14.6
Percentage of the packages which can be

SNAPSHOT processed, calculated with regards to the
EFFICIENCY [%] 0 working time and assessed against an
average value set by the parameters.
7 • Average efficiency
Fig. 5.14.7
Percentage of processed packages,

calculated with regards to the total working
AVERAGE
time or since the last data RESET and
EFFICIENCY[%]000
assessed against an average value set by
the parameters.
8 • Inner temperature
Fig. 5.14.8
INTERNAL It displays the inner temperature of the

TEMP [°C] 23 board.
9 • Total packs
Fig. 5.14.9
It displays the total number of packs

TOTAL-PACKS processed during the whole life of the
[N] 000000000000 machine.
The value can not be set to zero.
10 • Data reset
Fig. 5.14.10
RESET-DATA YES By pressing all data of the menu

----------------
"DATA DISPLAY" are reset.
72
5.15 ACCESS TO THE RESERVED MENUS
From the main menu, press the push-button until the following message is displayed:
Fig. 5.15.1
INSERT-PASSWORD
----------------
Press and the following message will be displayed:
Fig. 5.15.2
Now it is possible to enter the level-2

password, in order to activate the
ACT-LEVEL [1] INSTALLATION MENU (use the arrow keys
PASSWORD XXXXX in order to select the characters and press
the key in order to confirm the
password).
The PASSWORD to have access to LEVEL 2 is PROGR.

It allows you to display the menus:
- UTILITY
- SYSTEM PARAMETRES
5.16 UTILITIES
Select UTILITY from the main menu, then press and then in order to display all
the parameters it includes (SET LCD, COMMUNICATIONS, CHANGE PASSWORD)
Set LCD:
Press and then and go through the menus:
1 • Language
Fig. 5.16.1
LANGUAGE
Menu for the setting of the language.
ENGLISH
73
2 • Data lock
Fig. 5.16.2
DATA-BLOCK-EN.
NO
If you set YES, the parameters can be modified exclusively in the menu PROGR; after exiting
this menu, the values can not be modified any longer, but can only be displayed. The standard
setting is NO, which means that the parameters modification is always possible.
3 • Display reset
Fig. 5.16.3
If you set NO, the system will restart from the

RES-DISPLAY NO last line displayed for more than 5 minutes,
ALWAYS-ON 3 otherwise it will restart from the starting
menu.
4 • Always on
Fig. 5.16.4
ALWAYS-ON 3 You can adjust the brightness of the display

---------------- from 0 to 10.
Communications:
Press and then and go through the menus:
1 • Data transmission
Fig. 5.16.5
Transmission of all the data stored in the

EEPROM. It is possible to transfer all the
74 DATA
data concerning the formats, the system
TRANSMISSION NO
parameters and the configuration
parameters.
2 • Data receipt
Fig. 5.16.6
Receipt of all the data stored in the

EEPROM. It is possible to receive all the data
DATA
referring to the formats, to the system
RECEIPT NO
parameters and to the configuration
parameters.
5.17 CHANGE PASSWORD
Fig. 5.17.1
It allows you to modify the password in order

LEVEL[2]
to have access to the LEVEL-2 menu.
PASSWORD XXXXX
The default password is PROGR
Enter the new password and press in order to save.

5.18 SYSTEM PARAMETRES

Select SYSTEM-PARAM from the main menu, then press in order to display the
parameter “FLOW”.
Fig. 5.18.1
Press and then to view the
>FLOW FLOW CONTROL ACTIVATION and

---------------- ACCUMULATION ACTIVATION parameters.
To activate this parameter you need to
contact SmiPack S.p.A. and purchase the
optional unit.
3 • Flow control activation
Fig. 5.18.2
This parameter allows you to reduce the

speed of the infeed belt.
If the parameter is set at 0, the infeed belt 75
CECK-ACTIVATION
runs at the set speed.
FLOW[s] When the parameter is set at ≠0, the value
1 that is entered indicates the time required to
start up the infeed belt at the minimum speed
from the moment that the sensor no longer
detects the passage of products.
4 • Accumulation activation
Fig. 5.18.3
This indicates the max time for the photocell

to signal "OUTLET-ACCUMULAT" on the
ACCUMULATION
electronic board's display and stop the
ACTIVATION[s] 00 machine after detecting the accumulation of
products at machine outfeed.
CHAPTER 6 - MAINTENANCE AND REPAIRS
ATTENTION!
Before beginning any type of maintenance operation indicated in this chapter, unless
otherwise required, switch off the machine, switch voltage off acting on the main
switch, pull out the power supply cable from the mains and disconnect the tube that
feeds the pneumatic plant.
6.1 TYPE AND FREQUENCY OF THE CHECK AND MAINTENANCE

OPERATIONS
Tab. 6.1.1
DAILY MAINTENANCE CHART (16 HOURS OF OPERATION)

CUTTING BLADE
Clean the cutting blade zone with compressed air
GROUP
Clean the sealing bar with a wet cloth when it is still warm, so
SEALING BAR GROUP as to easily remove the residual film. ATTENTION! Use
protective gloves in order to avoid burning.
THERMAL CHAMBER Remove the residual film from the thermal chamber, from the
GROUP deflectors and from the fans.
CONVEYORS Remove the residual film from the conveyors 77
Make sure that the air is clean and there are no problems of
PNEUMATIC SYSTEM
condensation inside the pneumatic system.
Tab. 6.1.2
MONTHLY MAINTENANCE CHART (240 HOURS OF OPERATION)

CUTTING BLADE Make sure the cut is correct.
GROUP Check the blade wear and the silicon contrast wear.
Check the correct operation of the safety systems and check
the integrity of the sealing bar coating and of the film pressing
SEALING BAR GROUP device.
Check the correct operation of the mechanical and pneumatic
components.
Lubricate the chain (See paragraph 6.9 "OVEN CONVEYOR
LUBRICATION" on page 83)
CONVEYORS Check if the product supporting rods are damaged.

Check the correct operation of the transmission members.
Remove any residual film from the oven glass-fiber conveyor.
THERMAL CHAMBER
Make sure that the oven curtains are not broken
GROUP
Remove the dust from the motors.
ELECTRICAL SYSTEM Check the correct operation of the mechanical and pneumatic
members.
Chapter 6 - Maintenance and repairs
6.2 SEALING GROUP CLEANING

Clean the SEALING BAR with a wet cloth when it is still warm, so as to easily remove the
residual film; use protective gloves.
ATTENTION! DANGER OF BURNING
Clean the CUTTING BLADE regularly, with compressed air.

ATTENTION! Do not, under any circumstances, use a cloth in order to clean the blade.
DANGER OF CUT!
Fig. 6.2.1
SEALING BAR
78
CUTTING BLADE
Before removing any impurity from hot components, wait until the machine is cool.
6.3 PARTS SUBJECT TO WEAR
DESCRIPTION INDICATIVE DURATION CODE
SILICON PROFILE 300.000 cicli MP400327
CUTTING BLADE 800.000÷1.000.000 cicli MA236281
SEALING BAR 1.500.000÷2.000.000 cicli MH320042

6.4 BLADE REPLACEMENT

Fig. 6.4.1
N.B. in order to replace the

silicon rubber only, it is not
necessary to remove the
contrast group
79
In order to replace the cutting blade, proceed as follows:

• Unscrew the screws 1 in order to extract the group A and the group B.
• Unscrew the screws 2 and remove the support C
• Proceed with the replacement of the blade D, by using protective gloves, in order to avoid
cuts.
• Reassemble all components, by following the same procedure in the reverse order.
Fig. 6.4.2
ATTENTION!
The blade must be positioned in such a way as to
be perfectly aligned with the sealing group. A
wrong position may cause the break of the
sealing group and of the blade.
6.5 SEALING BAR REPLACEMENT

In order to replace the sealing bar, please follow the below procedure:
1 • unscrew the screws 1 in order to extract the carters 2
2 • unscrew the hexagonal nut 3 and then the nut 4
3 • unscrew the pivot 5
4 • remove the seegers 6 and remove the pivot 7
5 • remove and replace the sealing bar 8
Fig. 6.5.1
80
After replacing the sealing bar, proceed with the adjustments indicated here below:
SEALING BAR POSITION ADJUSTMENT

Fig. 6.5.2
In order to position the sealing

bar correctly, it is necessary to
create a distance of 121 mm
between the support 1 and the
fiber-glass device 2 pressing
the film (see Picture 6.5.2).
SEALING BAR PLANARITY ADJUSTMENT
Fig. 6.5.3
In order to obtain a perfect

sealing of the film, the sealing
bar must adhere to the rubber
constrast, on all its length.
They must be both horizontal,
in the closing position.
The sealing bar must be
adjusted by loosening the
nuts 1; in order to carry out
this procedure, it is necessary
to remove the sheet-made
protections 2.
81
SEALING BAR SENSORS ADJUSTMENT
Fig. 6.5.4
In order to replace the

sensors 1, it is necessary to
disconnect them from the
cable which comes out from
the upper frame; after
replacing them, adjust their
height, in order for the support
2 to be detected before the
sealing bar comes out of the
protections 3.
6.6 ELECTRONIC BOARD DISASSEMBLING

If it is necessary to replace the electronic board, please proceed as follows:
Take off power and wait at least 5 minutes before operating.
• Extract the connector 1, by pressing the sides, as indicated on the board.
• Extract the connectors 2 from the board; to this purpose, do not pull the cable, but the
connector.
• In order to extract the connector 3, unscrew the screws 4.
• By means of the spanner supplied with the machine, unscrew the screws 5 tightening the
board to the machine.
Fig. 6.6.1
6.7 DISASSEMBLING OF THE INTERMEDIATE CONVEYOR IN

ORDER TO REPLACE THE BELT
If it were necessary to replace the intermediate conveyor belt, please proceed as follows:
82 1 • remove the bottom side carter and the upper safety door (see picture 6.7.1)
2 • remove the electrical motor from the conveyor
3 • unscrew the four screws 1 tightening the belt to the frame
4 • remove the whole intermediate conveyor group
5 • remove the side guide 2 and replace the belt
6 • center the belt by acting on the screws 3
7 • reassemble all components in the correct way
Fig. 6.7.1
6.8 REPLACEMENT OF THE GLASS FIBER BARS AND OF THE CHAINS

In order to replace the glass fiber bars and the oven chains, please proceed as follows:
1 • unscrew the screw 1 in order to remove the electrical motor 2, in order to easily remove the
chain.
2 • identify the chain coupling ring 3 and make sure it is in the position indicated in picture 6.8.3
in order to be able to remove the protections 4 (see picture 6.8.2)
3 • unhook the chain and remove it
4 • replace the chains and the glass fiber bars, by paying attention to the product leaning side
(see picture 6.8.1)
5 • reassemble all components in the correct way, by following the same procedure in the
reverse order.
Fig. 6.8.1 Fig. 6.8.2
PRODUCT LEANING
GLASS FIBER
SIDE
BARS
CHAIN
Fig. 6.8.3
83
6.9 OVEN CONVEYOR LUBRICATION

A correct lubrication is very important for a safe operation of the oven.
The specific lubricant for the conveyor chains is Mobil Pyrolube 830, a synthetic, ester-based
lubricant, ideal for high temperatures (up to 230°C). It can be applied by brush, drop after drop
or by means of a spraying gun (also with timers).
6.10 LIST OF SPARE PARTS

The following lists illustrate the electrical and mechanical components (divided in groups).
For a fast dispatch of the order we recommend to supply all the requested information.
1 • Unit MY320017
84
Pos. Spare parts description Code N.

1 CYLINDER MN010286 1
2 REGULATOR MN301376 1
3 JOINT HEAD MF900909 1
4 CABLE CHAIN EK300026 0,5 m
5 SHAFT MA107576 2
8 JOINT HEAD MF600066 1
9 SILICON PLATE MA238781 1
10 SENSOR EF100022 2
2 • Unit MH320046
85

1 ROLLER GROUP MH200180 2
2 SILICON PLATE MA902195 2
3 BLADE MA236281 1
4 SENSOR EF100022 1
3 • Unit MH320033
86

1 BEARING MF801175 4
2 PROTECTION MA236325 2
3 SENSOR EF100086 2
4 COMPRESSION SPRING MF101336 2
5 PLATE MA226060 2
6 HEATING ELEMENT MA113359 1
7 SEALIG BAR UNIT MH320042 1
4 • Unit MY230016-MY230017
87
Pos. Spare parts description ßP800AR 230R N. ßP802AR 230R N.

1 PLATE MA238210 2 MA238210 2
2 PLATE MA238211 2 MA238211 2
3 FAN MF901060 1 MF901060 2
4 HEATING ELEMENT MA106977 12 MA114369 24
5 MOTOR EM600014 1 EM600014 2
5 • Unit MY390005
88

4 SPRING MF100255 4
5 SENSOR EF100022 2
6 • Unit MY380014
89

1 MOTOR EM600175 2
2 GEAR BOX EM650358 1
6 RUBBERISED ROLL MA114444 2
7 SPACER MA600634 4
8 SUPPORTO MF801112 2
9 ROLLER MF500932 2
7 • Unit MY310034-MY310026
90

1 ARTICULATED FOOT MF901102 4
2 WHEEL MF901139 4
8 • Unit MY370040-MY370031
91

1 LIMIT SWITCH EF010053 2
2 CONTROL KEY EF010104 2
3 GAS SPRING MF901142 2
9 • Unit MY330010
92

2 ROD MA113617 1
3 NOTCHED BELT MF501709 1
4 SENSOR EF100086 2
5 GEARED MOTOR EM600226 1
6 ROD MA113632 1
7 PULEGGIA MA401757 1
9 ROD MA114157 1
11 ROD MA113616 1
10 • Unit MY340059
93

1 PHOTOCELL EF100149 1
2 RETRO-REFLECTOR EF100166 1
3 SECTION BAR MA901586 1
4 PLATE MA241242 1
11 • Unit MY340056
94

1 NASTRO MF500945 1
2 SHAFT MA112923 1
3 RUOTA DI TRAINO MF400638 3
6 MOTOR EM600175 1
12 • Unit MY340058
95

2 RETRO-REFLECTOR EF100166 1
3 ROLLER MA114162 11
4 SUPPORT MF801112 2
5 ROD MA114163 1
7 MOTOR EM600174 1
8 ENCODER EM300076 1
9 BELT MF500979 1
12 SPRING MF100186 2
13 SPRING MF100440 2
13 • Unit MY340054 (ß800AR 230R)
96

2 PINION MA401379 2
3 PIN MA113271 1
4 PINION MA401838 1
5 CHAIN GUIDE MA231902 3
7 GRUPPO CATENA MH340059 1
9 MOTOR EM600175 1
11 SHAFT MA113269 1
12 PINION MA401549 3
14 • Unit MY340055 (ß802AR 230R)
97

2 PINION MA401379 2
3 PIN MA113271 1
4 PINION MA401838 1
7 CHAIN GROUP MH340086 1
9 MOTOR EM600175 1
11 SHAFT MA113269 1
12 PINION MA401549 3
13 SHAFT MA113269 1
15 • Unit MH340059-MH340086
98
Pos. Spare parts description ßP800AR 230R N. ßP802AR 230R N.

1 SECTION BAR MA307121 660 MA307121 692
2 CHAIN GROUP MA701783 1 MA701818 1
16 • Unit MY420018
99

1 CABLE CHAIN EK300026 0,5 m
17 • Unit MY420019
100

18 • Unit MH230004
101

1 BRUSH MA239588 1
3 TIE-ROD MF900761 1
19 • Unit MY410013
102

1 FAN EM600220 1
20 • Unit MY410014
103

1 CABLE EG011406 1
2 FAN EK020022 1
21 • Unit MY410012
104

3 SCREW MF300777 2
4 SPACER MA108368 2
5 SPRING MA901906 2
6 PTFE MA232690 2
22 • Unit MY350053-MY350059 (ß800AR 230R)
105

Pos. Spare parts description N. N.
(400V) (230V)
1 SWITCH EP010139 1 EP010209 1
CONTACT EE050058 1 -
2 FAN EK020022 1 EK020022 1
3 EMERGENCY PUSH BUTTON EP010198 2 EP010198 2
CONTACT EP010200 4 EP010200 4
4 FLEXTRON-MASTER KZ010213 1 KZ010213 1
5 STOP PUSH BUTTON EP010218 1 EP010218 1
CONTACT EP010200 1 EP010200 1
6 SWITCH EP010193 1 EP010193 1
CONTACT EP010200 1 EP010200 1
7 START PUSH BUTTON EP010192 1 EP010192 1
CONTACT EP010199 1 EP010199 1
8 LIGHT COLUMN EP300021 1 EP300021 1
23 • Unit MY350037-MY350057 (ß802AR 230R)
106

Pos. Spare parts description N. N.
(400V) (230V)
1 SWITCH EP010209 1 EP010219 1
CONTACT EE050087 1 -
2 FAN EK020022 1 EK020022 1
3 EMERGENCY PUSH BUTTON EP010198 2 EP010198 2
CONTACT EP010200 4 EP010200 4
4 FLEXTRON-MASTER KZ010208 1 KZ010208 1
5 STOP PUSH BUTTON EP010218 1 EP010218 1
CONTACT EP010200 1 EP010200 1
6 SWITCH EP010193 1 EP010193 1
CONTACT EP010200 1 EP010200 1
7 START PUSH BUTTON EP010192 1 EP010192 1
CONTACT EP010199 1 EP010199 1
8 LIGHT COLUMN EP300021 1 EP300021 1
24 • Unit MH350114 (ß800AR 230R 400V 3PH+N)
107

1 FLEXTRON-INVERTER KZ010184 3
3 FLEXTRON-BELL KZ010142 1
4 FLEXTRON-POWER-BASE KZ010180 1
5 FLEXTRON-I/O KZ010153 2
6 NET FILTER EE800014 1
7 RELAY EE300109 1
8 RELAY SWITCH EE100111 1
11 RELAY EE300107 1
12 ANTI NOISE MODULE EE100129 1
13 FUSE SOCKET EE500021 4
14 FUSE EE500011 12
16 FUSE EE500015 3
25 • Unit MH350121 (ß800AR 230R 230V 3PH)
108

7 RELAY EE300111 1
11 RELAY EE300108 1
14 FUSE EE500011 12
16 FUSE EE500034 3
26 • Unit MH350079(ß802AR 230R 400V 3PH+N)
109

7 FUSE EE500017 3
10 RELAY EE300109 1
12 RELAY EE300107 2
16 FUSE EE500011 12
27 • Unit MH350120 (ß802AR 230R 230V 3PH)
110

7 FUSE EE500230 3
10 RELAY EE300111 1
12 RELAY EE300108 2
16 FUSE EE500012 12
28 • Unit pneumatic system
111
29 • Unit MH400066
112
30 • Unit MH400059
113

1 ELECTROVALVE NM400191 2
2 ELECTROVALVE MN400190 1
White page
115
CHAPTER 7 - WIRING DIAGRAMS
1 • Unit ßP800AR 230R 400V 3PH+N - MY350053-1
3 • Unit ßP800AR 230R400V 3PH+N - MY350053-3
10 • Unit ßP800AR 230R 230V 3PH - MY350059-2
11 • Unit ßP800AR 230R 230V 3PH - MY350059-3
12 • Unit ßP800AR 230R 230V 3PH-MY350059 - 4
13 • Unit ßP800AR 230R 230V 3PH - MY350059-5
14 • Unit ßP800AR 230R 230V 3PH - MY350059-6
15 • Unit ßP800AR 230R 230V 3PH - MY350059-7
16 • Unit ßP800AR 230R 230V 3PH - MY350059-8
25 • Unit ßP802AR 230R 230V 3PH-MY350057-1
26 • Unit ßP802AR 230R 230V 3PH-MY350057-2
27 • Unit ßP802AR 230R 230V 3PH-MY350057-3
28 • Unit ßP802AR 230R 230V 3PH-MY350057-4
29 • Unit ßP802AR 230R 230V 3PH-MY350057-5
30 • Unit ßP802AR 230R 230V 3PH-MY350057-6
31 • Unit ßP802AR 230R 230V 3PH-MY350057-7
32 • Unit ßP802AR 230R 230V 3PH-MY350057-8
White page
CHAPTER 8 - ANOMALIES AND FAILURES - HOW TO REMEDY
8.1 DISPLAY OF ERRORS AND MESSAGES

The following list includes the errors and the messages which can be displayed in the second
row of the display.
After solving the cause, press the key in order to reset the warning message and then
the key in order to start the packaging process again.
PROBLEM CAUSE SOLUTIONS

The emergency push-button Release the emergency push-
EMERGENCY
has been pressed button
EMERG-DOOR-OPEN The side guard is open Close the side guard.
Turn the board off and then on

An error occured in the again. If the problem persists,
EEPROM-ERROR
processor please contact the after sales
service.

An error occured in the again. If the problem persists, 149
HARDWARE-ERROR
hardware please contact the after sales
service.

again. If the problem persists,
SOFTWARE-ERROR An error occured in the software
please contact the after sales
service.
A short circuit might have Please contact the after sales

DIG-OUT-ERROR
occurred. service.
Check the ambient temperature

and make sure the cooling fan of
BOARD-OVERTEMP Board too high temperature
the electronic system is
operating correctly.
Make sure the sealing bar is

Bar too high temperature, out of
BAR-OVERTEMP operating correctly and that the
the pre-set range
temperature check is correct.
Some objects obstructed the Remove the object and restore

BAR-SAFETY
sealing bar movement the cycle.
Make sure that the film

unwinding procedure is correct
FILM-FINISHING The reel film is finishing
and proceed with the
replacement of the reel.
Make sure that the film

unwinding procedure is correct
FILM-FINISHED The film has finished
and proceed with the
replacement of the reel.

The sealing bar can not reach
B1-PROBLEM operating correctly and that the
the pre-set temperature.
Chapter 8 - Anomalies and failures - how to remedy

The outlet photocell continues Let the products flow out of the
OUTLET-ACCUMULAT
detecting product. outlet conveyor.
The film unwinding system is Make sure the film unwinding is

REEL-MOTOR-PROB
not operating correctly correct.
- no pressure at the infeed - make sure that the air is

- problems on the position present in the circuits
sensors - check the position sensor
- problems concerning the correct operation
BAR-MOVEM-PROB
solenoid valves - check the cable of the
- the sealing bar is solenoid valves
obstructed during its
operation.

The sealing bar can not reach
UNDERTEMP-BAR operating correctly and that the
the pre-set temperature.
Check the wiring, the correct

operation of the heating
The oven can not hold the pre- elements and the thermocouple
UNDERTEMP-TUNNEL
set temperature PT100. Make sure that the
curtains are installed on the
thermal chamber.
150 Check the wiring, the correct
operation of the heating
An anomaly of the oven elements and the thermocouple
OVEN-TEMP-ERROR
temperature has beed detected PT100. Make sure that the
curtains are installed on the
thermal chamber.
A wrong position of the cutting Check the pistons of the sealing

CUTTING-BLADE-ER blade has been detected (the bar. Check if there is air in the
blade is jammed) circuits.
Check the connection cables.

The oven temperature is not
PT100-ERROR Make sure the oven temperature
detected
sensor is operating correctly.
Check the electrical connection

and the correct operation of the
relay-switch.
The parenthesis indicates the
O/C-MOTORE- (x) Motor overcurrent; motor
motor that caused the error:
(ßP800AR 230R) broken or jammed conveyor
1 - oven belt motor
2 - infeed belt motor
3 - upper unwinder motor
4 - pusher motor
Check the electrical connection

and the correct operation of the
relay-switch.
O/C-MOTORE- (x) Motor overcurrent; motor motor that caused the error:
(ßP802AR 230R) broken or jammed conveyor 1 - oven belt motor
2 - interlying belt motor
5 - pusher motor
Check the correct operation of

the motor and the wiring.
The level of the current The parenthesis indicates the
absorbed by the motor is too motor that caused the error:
U/C-MOTORE- (x)
low (lower than 200 mA): 1 - oven belt motor
(ßP800AR 230R)
inverter damaged or motor 2 - infeed belt motor
disconnected 3 - upper unwinder motor
4 - pusher motor
Check the correct operation of

the motor and the wiring.
The level of the current The parenthesis indicates the
absorbed by the motor is too motor that caused the error:
U/C-MOTORE- (x)
low (lower than 200 mA): 1 - oven belt motor
(ßP802AR 230R)
inverter damaged or motor 2 - interlying belt motor
disconnected 3 - infeed belt motor
5 - pusher motor
Check the inverter state and the

wiring.
INVERTER-ERR-- (x)
Inverter damaged, due to
motor that caused the error: 151
overvoltage, undervoltage or
(ßP800AR 230R) 1 - oven belt motor
overcurrent
4 - pusher motor
Check the inverter state and the

wiring.
Inverter damaged, due to motor that caused the error:
INVERTER-ERR-- (x)
overvoltage, undervoltage or 1 - oven belt motor
(ßP802AR 230R)
overcurrent 2 - interlying belt motor
5 - pusher motor
Make sure that the electrical

The contact wire on the safety
RELAY-SWITCH-PR components and the relay-
relay-switch is not closed.
switch are operating correctly.
Make sure that the system is

supplying the necessary quantity
No air in the system or air flow
NO-PRESSURE of air and that there are no
not enough.
leakages.
- Remove the products

A few products prevent normal
OBSTRUCTION inhibiting the pusher's
operation of the pusher.
operation.
The Start Cycle sensor does not - Correct the position of the
B6-PROBLEM
detect the product. Start Cycle sensor.
Chapter 8 - Anomalies and failures - how to remedy

MASTER PCB can not - Please check the
ERROR-SLAVE
comunicate with the slaves connections
- Make sure that the

FLEXTRON-POWER-BASE is
operating correctly.
- Check the connection
cables, especially the
Error caused by the connection connectors.
ERROR
of the FLEXTRON-POWER- - Replace the FLEXTRON-
100-101-110-111
BASE POWER-BASE.
If the error persists after
replacing the FLEXTRON-
POWER-BASE, it may be
caused by the CPU board
transmitter.
Error caused by the connection

ERROR of the FLEXTRON-POWER- Check the connection cable,
200-201-210-211 BASE with the FLEXTRON- especially the connectors
BELL

Check the connection cable and
ERROR 300... of the FLEXTRON-BELL with
the connectors.
the FLEXTRON-INVERTER U1
152
of the FLEXTRON-INVERTER
Check the connection cable,
ERROR 400... U1 with the FLEXTRON-
especially the connectors
INVERTER U2
(See wiring diagramms)

the connectors.
INVERTER U3

the connectors.
INVERTER U4

ERROR 700... Check the connection cable and
of the FLEXTRON-POWER-
(ßP800AR 230R) the connectors.
BASE with the FLEXTRON-I/O1

U4 with the FLEXTRON-
INVERTER U5

of the FLEXTRON-I/O1 with the
FLEXTRON-I/O2

ERRORE 800... Check the connection cable and
of the FLEXTRON-POWER-
BASE with the FLEXTRON-I/O1

ERRORE 900... Check the connection cable and
of the FLEXTRON-I/O1 with the
FLEXTRON-I/O2
153
SMIPACK S.p.A. is absolutely not responsible for any direct or indirect consequences due to
the proper or improper use of of this issuing or of the system software.
SMIPACK S.p.A. has the right to make technical modification on their system and in their
manual without informing the users.

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Use and maintenance manual ßP800AR 230R - ßP802AR 230R

USE AND MAINTENANCE MANUAL

CREATION DATE: 27.02.2009

RELEASE DATE: 18.03.2009

PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING THE

THIS MANUAL IS AN INTEGRAL PART OF THE PRODUCT AND MUST

tipo: Fardellatrice a film termoretraibile con barra saldante

è conforme alle direttive comunitarie

Concernente il riavvicinamento delle legislazioni degli Stati

Macchine per gomma e materie plastiche - Sicurezza - Macchine per

Il sottoscrittore per l'azienda

Funzione Legale Rappresentante

San Pellegrino Terme, ..........................................................

2. MACHINE INSTALLATION ........................................................................15

3. INFORMATION ON THE MACHINE ..........................................................27

4. PREPARATION TO THE USE OF THE MACHINE ...................................37

6. MAINTENANCE AND REPAIRS ................................................................77

20. UNIT MY410014 .......................................................................................................................................103

7. WIRING DIAGRAMS ................................................................................115

8. ANOMALIES AND FAILURES - HOW TO REMEDY ..............................149

CHAPTER 1 - REGULATIONS AND GENERAL INSTRUCTIONS

1.1 HOW TO CONSULT AND USE THIS MANUAL

1.2 WARRANTY CONDITIONS

1.3 LEGAL REFERENCES

Technical standards applied on machinery and assemblies:

1.4 REMARKS ON GENERAL SAFETY

1.5 SYMBOL LEGEND

DANGER OF ELECTROCUTION: HIGH VOLTAGE

DANGER OF ELECTROCUTION: EARTHING IS

DANGER OF ELECTROCUTION: REMOVE

DANGER OF BURNING DUE TO HIGH

WARNING! DON’T TOUCH.

DANGER OF TRAPPING BETWEEN MECHANICAL

WARNING! BEFORE OPERATING, CHECK THAT

CHAPTER 2 - MACHINE INSTALLATION

2.1 MACHINE DESCRIPTION

2.2 DESCRIPTION OF THE SAFETY SYSTEMS

Fixed guards made of sheet, requiring a

B Movable guards made of sheet.

C Safety sensors situated on the sealing bar.

Safety limit switches stopping the machine

2.3 DESCRIPTION OF THE CONTROL SYSTEMS

2.4 WEIGHT AND DIMENSIONS OF THE PACKED MACHINE

WEIGHT 800 Kg 960 Kg

2.5 WEIGHT AND DIMENSIONS OF THE MACHINE

ßP800AR 230R ßP802AR 230R

WEIGHT 790 Kg 930 Kg

2.6 TRANSPORT AND UNPACKING

The lifting of the machine module must be

2.7 POSITIONING AND LEVELLING

Remove the four supports 1 fixing the machine to

The machine is also equipped with wheels, which

Working board height adjustment:

2.8 POSITIONING THE INFEED BELT

• Remove the brackets (1) connecting the belt to the pallet

• Place infeed belt 3 next to the belt of machine 4.

• Insert the screw fasteners A and B.

2.9 DEMOLITION AND DISPOSAL

2.10 ELECTRICAL CONNECTIONS