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Ahiba IR User’s Guide
(Part No. 71-990225, June, 2010)
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Contents

Ahiba IR ....................................................................................................1
Overview ........................................................................................................ 1
Features ........................................................................................................ 3
Accessories ................................................................................................... 4
Standard Accessories............................................................................. 4
Optional Accessories .............................................................................. 4
About the Beakers ......................................................................................... 4
Safety Labels and Precautions ...................................................................... 5
General Precautions ............................................................................... 6
Electrical/Environmental Precautions ..................................................... 6
Use Precautions ..................................................................................... 6
Maintenance Precautions ....................................................................... 7
Chemical Handling Precautions ............................................................. 7
Operating Principles ...................................................................................... 7
Heating and Cooling Schematic ............................................................. 7
Beaker Rotation ...................................................................................... 8
Equipment Controls and Indicators .......................................................9
Overview ........................................................................................................ 9
Front of Unit ............................................................................................ 9
Inside of Unit......................................................................................... 10
Back of Unit .......................................................................................... 10
Controller .............................................................................................. 11
System Setup and Maintenance .................................................................. 11
System Location ................................................................................... 11
Power Connections...................................................................................... 12
Main Power Connection ....................................................................... 12
Controller Power Supply ....................................................................... 13
Beaker Preparation, Cleaning and Maintenance ......................................... 14
Beaker Installation ................................................................................ 14
Beaker Dosing ...................................................................................... 18
Beaker Preparation Basket................................................................... 19
Beaker Cleaning and Maintenance ...................................................... 19

Ahiba IR User's Guide Contents • i

 Program Controls ..................................................................................21
Overview ...................................................................................................... 21
Controller and User Interface....................................................................... 22
Display ......................................................................................................... 22
System Idle Screen .............................................................................. 22
Program Maintenance Screen .............................................................. 23
Data Entry Screen ................................................................................ 23
Program Directory Screen .................................................................... 24
LED Process Indicators ............................................................................... 24
Numeric Keypad .......................................................................................... 25
Command Buttons ....................................................................................... 26
Programs ................................................................................................29
Overview ...................................................................................................... 29
Limit Values ................................................................................................. 29
Storing a Program........................................................................................ 30
Editing a Program ........................................................................................ 30
Deleting a Program ...................................................................................... 31
Running a Program...................................................................................... 31
Program Hold............................................................................................... 32
Hold Precautions and Tips ................................................................... 32
Manual Program Hold ........................................................................... 32
Alarms and Status Messages ...................................................................... 33
Audible Alerts ....................................................................................... 33
Display Icons ........................................................................................ 33
Troubleshooting Alerts and Alarms ...................................................... 34
Appendix.................................................................................................37
Specifications .............................................................................................. 37
Minimum/Maximum Beaker Loads............................................................... 38
Minimum/Maximum Beaker Loads............................................................... 38
Minimum Beaker Load .......................................................................... 38
Maximum Beaker Load ......................................................................... 38
Maintenance List.......................................................................................... 39
Menu Flow ................................................................................................... 40
Accessories ................................................................................................. 41
Beaker Preparation Basket................................................................... 41
Beaker Prep Basket.............................................................................. 41
Dosing Accessories .............................................................................. 42
Complete Accessories List .......................................................................... 43

ii • Contents Ahiba IR User's Guide

Ahiba IR

Overview
Ahiba IR is an infrared dyeing machine that handles a wide variety of processes
in exhaust dyeing laboratories. It can be used as an atmospheric or high-
temperature dyer. The unit can also be used to simulate wash fastness testing.

Ahiba IR User's Guide Ahiba IR • 1

 The Ahiba IR controller includes software that is used to program customized
temperature/time sequences. Microprocessor technology ensures that the
controller accurately follows the pre-defined dyeing curves.

The user interface employs a symbol-driven interface that removes all translation
obstacles that exist with text-driven interface designs. A numeric keypad
completes the data entry tools.

2 • Ahiba IR Ahiba IR User's Guide

Features
• Heating Source: 3 1000W infrared quartz lamps.
• Cooling Source: Fresh air pulled into the unit via a CFM blower.
Expelled through an exhaust channel on the back of the unit.
• Temperature Monitoring: Protects the equipment and samples from
overheating.
• Type of Fibers: All fibers
• Dyeing Positions: Accommodates up to 20 dyeing positions
• Types of Substrates:
Piece Hank

Combed Slivers Loose Material

• Liquor Ratio:
1:3 (Synthetics)
1:5 (Natural)
• Wash Fastness Testing. Unit can also be used to simulate wash
fastness testing.
• User Interface: Symbol-driven user interface. Maximum number of
custom programs stored is 99, each containing a maximum of 15 steps.

Ahiba IR User's Guide Ahiba IR • 3

Accessories
Standard Accessories
The following accessories are included with the system:
• Hex screwdriver for tightening and loosening beaker tops
• Reference beaker
• Complete set of beakers. Note: If optional dosing beakers are ordered,
all necessary accessories to complete the dosing process will be
included.
• Replacement set of o-rings for beaker lids
• Spare bayonet sensor
• Printed user’s guide

Optional Accessories
Optional accessories for the Ahiba IR include the following:
• Beaker preparation basket
• Self-refilling dosing syringe
• Accessories for membrane dosing
• Accessories for injection dosing
These accessories can be ordered with the system, or ordered at a later time.
See also Appendix, Accessories List for details to order these accessories.

About the Beakers

The Ahiba IR can work with several different beaker sizes. A standard unit
includes a single set of beakers, and the beaker size is defined when the order
is placed. The table below summarizes this information:
Beaker Size Maximum Number of beakers Ideal Sample
(Maximum) that can fit into the unit Size
150 ml 20 5 grams
300 ml 15 10 grams
500 ml 8 25 grams
500 ml 10 25 grams
1000 ml 8 50 grams
5 liter 1 250 grams

4 • Ahiba IR Ahiba IR User's Guide

 INFORMATION
A unit can be equipped with either dosing or non-dosing beakers. Injection dosing
or membrane dosing beakers are available.

Units equipped with a 5L drum should limit the heating gradient input to 2.5°C/min,
this due to the mass of the beaker and to prevent “Temperature out of Range” errors.

A unit fitted with either dosing option will include all accessories required to
accomplish the dosing (e.g. 10cc self-refilling dosing syringe, dosing adapter or
needle pack).

The ideal sample size is based on 10:1 liquor ratio. The maximum fill volume of the
beaker should be limited to less than 2/3 of the total beaker volume, to achieve
maximum agitation of the sample and dyebath inside the beaker.

The number of beakers supplied is based on the number of dyeing positions ordered
with the unit.

See also Appendix, Optional Accessories in this guide for a complete list of optional
accessories.

Safety Labels and Precautions

The following symbols are found on the equipment and in the documentation:

Do Not Touch

Surface is Hot. There is a danger of burn injuries in

the operation of this unit.

High Voltage

Hot Air Exhaust

Stop. Warning that a specific action is prohibited.

CAUTION. When this appears in the documentation,

it indicates that the step to be performed requires
precautions.

Ahiba IR User's Guide Ahiba IR • 5

 INFORMATION. Indicates there is additional
information relevant to the topic..
The precautions below should always be considered during the unit assembly,
operation and maintenance.

General Precautions
• The equipment shall only be operated as instructed in this guide. If
equipment is used in a manner other than that specified in this
document, the protection provided by this instrument may be impaired.
• Read this user’s guide carefully before placing the unit in service.
• This unit weighs 73kg. Any movement or relocation of the unit requires
a minimum of four persons.

Electrical/Environmental Precautions
• To prevent an electrical shock or fire, be sure to use the power cord
supplied by Datacolor.
• The power cord must be plugged into an outlet with a protective
grounding terminal. Do not invalidate protection by using an extension
cord without protective grounding.

CAUTION
Turn main power switch to OFF and remove the power cord from the
electrical outlet before any internal service work is done.

Use Precautions
• Unit is to be used only as laboratory dyeing equipment.
• Continue operating only as long as the unit functions properly.
• Units equipped with a 5L drum should limit the heating gradient input to
2.5°C/min, this due to the mass of the beaker and to prevent
“Temperature out of Range” errors.
• Certain internal parts may reach a temperature greater than
50°C/122°F. Unit can only be operated when the door is closed.

CAUTION
When door is opened, internal parts should only be handled after the
unit has cooled to 50° C.

6 • Ahiba IR Ahiba IR User's Guide

 Maintenance Precautions
• Unit should be operated, maintained and repaired only by authorized,
trained personnel.
• Careful cleaning of the unit enhances the reliability and extends the life
of the equipment.

Chemical Handling Precautions

• Always observe the standards and regulations applicable to the
chemicals being used.
• Datacolor assumes no responsibility for the handling of chemicals.

Operating Principles
Ahiba IR consists of a rotating wheel that accommodates a maximum of 20
beakers. The unit employs a radiant infra-red heating technology to heat the
liquor in the beakers, and uses an air-cooling system. This design reduces
energy consumption while providing temperature control and accuracy.

Heating and Cooling Schematic

• Three (3) high-performance infrared lamps are used to heat the

beakers. They are mounted at the top of the unit. The heat is
transferred from the beaker to the dyebath liquor.
• The design of the beakers ensures accurate beaker-to-beaker
temperatures.
• A reference beaker fitted with a temperature sensor is used to measure
the dyebath temperature. The actual temperature is reported to the
controller via a rotary switch.
• A high CFM blower fan is used to draw fresh air into the chamber, to
cool the beakers. The hot air is released through an exhaust channel

Ahiba IR User's Guide Ahiba IR • 7

 at the back of the unit. The fan is cycled on and off as needed to
regulate the temperature.
• A multiple back-up safety system monitors the temperature and
protects the equipment and samples from overheating.

Beaker Rotation

• Rotation Speed: 5 – 50 rpm (variable)

• Beaker Movement: Automatically reverses wheel direction every
minute

8 • Ahiba IR Ahiba IR User's Guide

Equipment Controls and
Indicators

Overview
This section itemizes all of the controls and indicators included on the Ahiba IR.

Front of Unit

Controller
Keypad

Insulated
Cabinet

Door Latch
Transparent glass
panel with
protective shield

Ahiba IR User's Guide Equipment Controls and Indicators • 9

 Inside of Unit

Infrared
Lamps (3)
Dyeing
Beaker

Bayonet
Sensor

Beaker
Wheel

Door Closed
Sensor

Back of Unit

Exhaust Fan

Main Switch
Power Cord

Thermostat Reset

10 • Equipment Controls and Indicators Ahiba IR User's Guide

 Controller Numeric Keypad

LED Status
Panel

Command
Buttons

Viewing Angle Adjustment Knobs

System Setup and Maintenance

The steps required to prepare the unit for operation include:
• Select a location
• Mount the controller to the machine (hardware provided)
• Connect main communication cable to the controller
• Connect unit to power source
• Beaker installation

System Location
The Ahiba IR should be placed on a stable, level
table. The table should have sufficient height to allow
for easy opening and closing of the door, and easy
viewing of the controller.

CAUTION
There should be a minimum of 6 inches (152mm) between the back of the unit
and the wall or any other obstacles, for proper venting of exhaust port.

Ahiba IR User's Guide Equipment Controls and Indicators • 11

Power Connections
The controller and the Ahiba IR unit have separate power controls.

Main Power Connection

You must connect the power cord to the unit, and to an electrical outlet.

CAUTION
The power connection should be made by a certified electrician.

INFORMATION
Prior to connecting the Ahiba IR unit, ensure that the local line voltage agrees
with the line voltage specified on the name plate. See also Main Power Supply
Connection below for schematics.

Power Cord

The Ahiba IR requires a proper earth ground.

12 • Equipment Controls and Indicators Ahiba IR User's Guide

 Main Power Supply Connection
Below are the power connections that can be used.

230V AC standard mains (e.g., Europe)

230V AC, 1N/PE, 50/60 Hz, 3850 W; Fuse: 15 A

230V AC high power mains (e.g., US, Canada, Japan)

230V AC, 2/PE, 50/60 Hz, 3850 W; Fuse: 15 A

Controller Power Supply

The Ahiba IR controller is powered separately from the machine. Before turning
the controller on, check that the power connection from the main power cord is
completed and checked for correct voltage levels. When you have verified the
connection:
1. Turn on the main power switch located on the back of unit.
2. Locate the controller power switch on the rear of the controller box:

3. Press the top of the button to activate the controller. Press the bottom of
the button to cut the power to the controller.

Ahiba IR User's Guide Equipment Controls and Indicators • 13

Beaker Preparation, Cleaning and Maintenance
Beaker Installation
The beaker wheel is fitted with a simple mechanical latching system to lock the
beakers in place on the wheel. Beaker installation includes the following steps:
• Secure beaker lids. This is done each time a dyeing process is run.
• Install beakers
• Install/connect reference beaker

All of the steps described below must be performed for each dyeing cycle.

Securing the Beaker Lids

Before the beakers are attached to the wheel, the lids must be secured using the
hex screwdriver supplied with the unit. To secure the lids:
1. Ensure beaker lid and beaker flange are a smooth and even seal.

14 • Equipment Controls and Indicators Ahiba IR User's Guide

 2. Tighten the dog point socket head screws using the hex screwdriver
provided with the unit.

CAUTION
Do not replace hex screwdriver with a hex key.

This will cause the lid to be over tightened.

3. Install the beakers on the wheel.

Use the following guidelines when installing the beakers on the wheel:
• Do not mix beaker sizes in a single process. All beakers loaded on the
wheel must be the same size.
• The Ahiba IR uses custom designed pressure-tested beakers. The
seal between the beaker and the lid is accomplished with an o-ring
seal. This o-ring is a maintenance part and additional o-rings are
supplied with the unit.
• Over tightening of the beaker will damage the o-ring and cause damage
to the lid. If additional tightening is required to ensure the seal, it is
time to replace the o-rings. See also Appendix, System Maintenance
for the maintenance schedule.

Ahiba IR User's Guide Equipment Controls and Indicators • 15

 • The beakers should be distributed evenly around the wheel. Do not
overload one section of the wheel with the beakers (see diagram
below).

Reference Beaker

Beaker

• All beakers must have the same liquor volume.

• All beakers should be the same approximate temperature as the
reference beaker.
See also Appendix, Beaker Loads for minimum and maximum beaker load
specifications.

Beaker Connections
Below are some guidelines to consider when connecting a beaker to the wheel:
− The sensor lead is connected and locked to the beaker by the rotating
collar of the sensor.
− Continue turning the collar until the connection is locked.
− To insure that the cable is locked to the beaker lid, pull on it slightly.

Sensor

16 • Equipment Controls and Indicators Ahiba IR User's Guide

 INFORMATION
The reference beaker ALWAYS serves as a dyeing beaker. This ensures that all
beakers have the same volume, and begin the process at the same temperature,
and will result in accurate, repeatable dyeings.

Temperature Sensor Cable

The Bayonet PT-100 temperature sensor cable should remain connected to the
machine at all times. The only reason for removal is for defect, and it must be
replaced.

INFORMATION
The temperature sensor cable is plugged into the center of the drive shaft. It is
secured by a holding clamp. This prevents accidental disconnection of the
sensor from the plug.

The sensor should be connected to the reference beaker before installing the
beaker on the beaker wheel. It should be removed prior to removing the
reference beaker when the dyeing is completed.

CAUTIONS
• Avoid pulling hard on the temperature sensor cable.
• Avoid wetting the temperature sensor cable with water.
• The reference beaker lid can be heated to a maximum of 140°C (284°F)
• Do not connect the temperature sensor cable to the reference beaker
lid until the lid is completely dry.

Ahiba IR User's Guide Equipment Controls and Indicators • 17

 Beaker Dosing
The Ahiba IR can be ordered with custom beaker lids that allow you to inject
liquid chemicals into the beakers during the dyeing process. Dosing is done
using a self-refilling, manual dosing syringe, an optional accessory available with
the unit.
All dosing beakers are fitted with a dosing protector that diffuses the flow of the
liquor onto the substrate. This prevents the chemical from coming into direct
contact with the substrate.
Below are drawings of the installation of the dosing protector:

Injection Point

Injection Point

Dosing Protector Material

INFORMATION
When dosing a beaker, the liquid chemical being dosed should not come into
direct contact with the substrate. All dosing beakers are fitted with a dosing
protector, which diffuses the flow of the liquor onto the substrate. This prevents
the substrate from being directly contacted with the chemical.

Thoroughly rinse the injection nipples with warm water after each use. This
cleans the working parts, extends the life of the seals and prevents clogging due
to dried chemicals.

Self-Refilling Dosing Syringe

A self-refilling dosing syringe can be used with Ahiba IR. See also Appendix,
Accessories, Dosing Syringe Accessories for details on replacement parts.

18 • Equipment Controls and Indicators Ahiba IR User's Guide

 Beaker Preparation Basket
An optional beaker preparation basket is available with the unit. If this is
included with your unit, you must assemble it. See also, Accessories, Beaker
Preparation Basket for a picture.

Beaker Cleaning and Maintenance

All beakers must be removed and cleaned after each dye cycle. In most cases
cleaning with water after each dye cycle should be sufficient. However if
dyestuff is still present, a chemical cleaning should be performed to remove and
residual dyestuff remaining in the beaker. The beakers, lids and brackets can
be cleaned in a washing machine (e.g. glass washing machine, ultrasonic
cleaner, etc.)
All beaker lid o-rings should be inspected prior to use and replaced if any sign of
wear such as flattening, tears or cuts are observed. See also Appendix,
Maintenance Schedule for maintenance information.

Ahiba IR User's Guide Equipment Controls and Indicators • 19

 NOTES

20 • Equipment Controls and Indicators Ahiba IR User's Guide

Program Controls

Overview
The Ahiba IR employs a simple user interface that communicates programming
and system information, using internationally-recognized symbols and icons.
Because of this design, Ahiba IR employs a limited number of screens which
reduces the amount of user training required to operate the equipment.
An LED status bar visually displays important information about the process.
The controller also has a variable audible alarm system that alerts the operator
to the conditions and status of the process. Sophisticated firmware runs
monitoring and controls in the background, ensuring the proper operation and
control of the process. When an error occurs, the controller communicates the
error via icons, audible alarms and LED status lights.
The Ahiba IR works with stored programs that contain customized time and
temperature dyeing sequences. The unit can hold a maximum of 99 programs,
each having a maximum of 15 steps. A stored program remains in the system
memory until it is deleted by the operator. Programs can be edited to change
processing specifications, or to add or remove steps.
One step in a program includes the following inputs:
• Temperature
• Gradient
• Time at temperature
• Speed of rotation
• Hold process step (if needed)
This information is entered through command buttons on the keypad and icons
on the display screen.

INFORMATION
Reversing time is not needed. The Ahiba IR automatically reverses rotation
every minute.

Ahiba IR User's Guide Program Controls • 21

Controller and User Interface
The Ahiba IR interface is separated into four main groups. These are the display
screen, the command button group, the process indicators group and the
numeric keypad. The following sections will describe each.

Numeric Keypad
Process
Indicators

Display
Screen

Command
Buttons

Display
The Ahiba IR display consists of 5 main screens:
• System Idle Screen
• Program Maintenance Screen
• Data Entry Screen
• Program Directory Screen

System Idle Screen

The System Idle screen is displayed when the system is powered. It is also
displayed when no process is running.

Program # Current Step #

Total # of steps
in program

22 • Program Controls Ahiba IR User's Guide

 Program Maintenance Screen
The Program Maintenance screen allows the user to create new programs, edit
existing programs, delete programs and perform system maintenance.

Data Entry Screen

The Data Entry screen will display all the editable parameters for a given step in
a program. The program number and the current step are displayed in the upper
left corner.

Ahiba IR User's Guide Program Controls • 23

 Program Directory Screen
The program directory screen displays all available program slots. If the slot is
already occupied, a number will be displayed. If no program exists in a slot,” “
will display for the slot. The directory consists of 2 screens to accommodate all
99 program slots.

LED Process Indicators

LED indicators are located at the top of the controller. These are used to
communicate specific information to the operator. They are bright and visible
from a distance, making it easy to monitor system status from across a room.

Below is a key for these symbols:

Indicator Function
Power On. When controller is on, this indicator is solid green.

Process Running. When process is running, this indicator is

solid blue.
Temperature Alarm. When controller detects an alarm, this
indicator is solid red.

Motor Speed Detection Error. When controller detects no

motor movement, this indicator is solid red.
Process Hold. When a programmed hold or manually-set
hold is applied, this indicator is flashing yellow.

24 • Program Controls Ahiba IR User's Guide

Numeric Keypad

The Ahiba IR numeric keypad is a membrane keypad that contains 19 keys.

Key Function
Escape. Press to exit from current screen.

Alarm Reset. Press to silence buzzer or reset

alarms.

Delete. Press to delete data entry value, or to

delete an entire program.

Enter. Press to record data entry value.

Process. Press to access program maintenance

screen.

Up/Down Arrow. Press to scroll through

program steps, or to advance to another step.

Run. Press to run a program, or to resume a

program currently on hold.

Stop. Press to store the program currently

running.

Numeric Keys. Press to enter numeric data

values.

Ahiba IR User's Guide Program Controls • 25

Command Buttons
Ahiba IR uses the command buttons shown below to access data input.

These buttons are used to create new programs and include functions to enter,
update and delete data. They are also used to edit existing programs.
Button Function
Temperature control key. Provides control to the
temperature input line.

Gradient control key. Provides control to the

gradient input line.

Time control key. Provides control to the time input

line.

Motor Speed control key. Provides control to the

speed input line.

Hold control key. Provides control to the hold input

line. Also used to put the unit into manual hold.

Directory key. Provides access to the program

directory screens. Also used to enter a decimal point
(.) when required for numeric value input.

INFORMATION
The DIR button is a dual-function button.

26 • Program Controls Ahiba IR User's Guide

 Below is a description of the each data entry field available for a single step in a
program:
Field Name Data Input
Program Name User-assigned number
TEMP +___ _C Set-point temperature

GRAD + _ _ C/m Temperature rate of rise/gradient

(°C/min)
SPEED __ rpm Speed of rotation
HOLD _ Holds the process when the time
value of the step has been
reached (0/1=No/Yes)

Units equipped with a 5L drum should limit the heating gradient input to
2.5°C/min, this due to the mass of the beaker and to prevent “Temperature
out of Range” errors.

Ahiba IR User's Guide Program Controls • 27

 NOTES

28 • Program Controls Ahiba IR User's Guide

Programs

Overview
This section provides instructions and examples for creating a program for Ahiba
IR. Keep in mind the following:
• The local memory can accommodate up to 99 programs.
• A program can include a maximum of 15 steps.
• A step defines a temperature, gradient, speed, or hold (time).
A HOLD is generally used when the program requires operator intervention. A
hold can be included as a program step, or can be inserted manually at run time.
See also Running a Program, Program Holds for a detailed discussion of this
option.

Limit Values
When entering data for a program, all entries are checked against the following
limits to ensure they are within the operating range of the machine:
Parameter Limit Value
TEMPERATURE +20°C +140°C
+77°F +284°F
(Processing
temperature
TIME (minutes) 0 – 180 min
GRADIENT -5.0°C +5.0°C/min
SPEED 5 – 50 rpm
HOLD 0 1

Units equipped with a 5L drum should limit the heating gradient input to
2.5°C/min, this due to the mass of the beaker and to prevent “Temperature
out of Range” errors.

Ahiba IR User's Guide Programs • 29

Storing a Program
Below is the procedure for storing a program:
1. From the System Idle screen, press the P# button. The Program
Maintenance screen displays.
2. Input a program number and press Enter. Note: You can check the
directory to determine if a specific program slot is available.
3. The Data Entry screen will be displayed. In the upper left corner, the
program number and step are identified. Press the command button
corresponding to first step to be entered.
4. When all data for step #1 is entered, press the UP arrow button. The
program will advance to step #2. Repeat this procedure until all steps in the
program are entered.
5. When the program entry is complete, press the Enter key. All of the data
will be saved, and the program will return to the Program Maintenance
screen. You can now run this program, edit the program information, or
delete the entire program.

Editing a Program
1. From the System Idle screen, press the P# button. The Program
Maintenance screen will be displayed.
2. Enter the program number to be edited, and press the Enter key. The Data
Entry screen for the program selected displays, and the cursor will be
located on step #1.
3. Use the Up and Down arrow keys on the keypad to scroll through the steps
of the program. The step number display in the upper left corner of the
display.
4. When you have reached the step to be edited, use the specific command
button necessary to change it. For example, if you need to edit the
temperature for the step, press the Temperature Control key. If several
changes are required, scroll to the appropriate steps and make the
changes.
5. When all edits are completed, press the ENTER key. All data will be saved
and the display will switch to the Program Maintenance screen. You can
now run this program, edit the program information, or delete the entire
program.

30 • Programs Ahiba IR User's Guide

Deleting a Program
1. From the System Idle screen, press the P# button. The Program
Maintenance screen displays.
2. Enter the program number to be deleted.
3. Press the DEL key on the keypad. You will hear a beep. On the bottom of
the screen, the work Delete displays.
4. Press Enter to delete the program, or Esc to cancel the delete command.

Running a Program
The Ahiba IR does not contain any programs stored at the factory. You must
store a program, before you can operate the Ahiba IR.

INFORMATION
The program can be manually stopped at any time by pressing the STOP button.

CAUTION
Do not unplug the bayonet sensor from the reference beaker when a program is
running. The temperature will drop very quickly, activating temperature monitoring,
and the program will stop running.

1. From the System Idle screen, press the P# button. The Program
Maintenance screen displays.
2. Enter the number of the program to run, and press the RUN key. The
Process Running screen, step #1 will be displayed. It displays the following
information:
− The actual temperature and residual dyeing time clock (large font) will
be displayed. This is the approximate time needed to complete all
steps in the process.
− The step number being performed is displayed in the upper left corner.
− The clock will update the processing times as the machine moves
through the program steps, and count down as the time expires.
− The P# LED will be bright blue.
− The program will run through all steps in the program.

Ahiba IR User's Guide Programs • 31

 3. Press the Run key. The program will establish the set-point temperature
and advance to the next step.
4. When the process is completed:
− The P# LED will be turned off.
− The word END will be displayed in the upper right corner of the display.
− An audible alert will sound.

Program Hold
A HOLD is generally used when the program requires operator intervention. An
example of this is when the operator needs to dose(add) chemical auxiliaries at
prescribed times in the process.
If a HOLD is included in the program, you are alerted through the following
warnings:
• An audible alarm will sound.
• A hand icon will be displayed in the lower left corner of the display.
• A yellow (hold) LED will light.

Hold Precautions and Tips

• When a hold is enabled, the IR lamps are turned off, and the motor
stops turning. As a result, the temperature inside the beaker drops.
• When the temperature in the beaker drops by more then 2°C, a
temperature status alert will appear on the display. This is an alert that
the temperature has dropped below the set point limit. When the door
is closed, the program will recover.
• When the temperature drops by more than 5°C, the process will stop,
and will not automatically restart.

Manual Program Hold

The operator can manually place a hold on the program.
To do this:
• Press the HAND command button. The program will hold.
• Press the RUN key to resume the program.

32 • Programs Ahiba IR User's Guide

Alarms and Status Messages
The Ahiba IR uses a combination of visual and auditory alerts to communicate
process and system information to the user. These include:
• Audible alert system
• LED status panel
• Display icons
Specific combinations of these alerts are used to communicate specific
problems. See also Troubleshooting Alerts and Alarms for complete information
and corrective action to be taken regarding each alarm combination.

Audible Alerts
The Ahiba IR has three distinct audible alerts:
• Continuous tone. This is a general alarm.
• Long Beep/Short Beep. This indicates the current step is a program
hold.
• Series of Short Beeps. This indicates the end of the program.

Display Icons
See also Troubleshooting Alerts and Alarms for complete information and
corrective action to be taken regarding each alarm combination.
The display icons used as alerts by the Ahiba IR include:
Icon Message
Red Temperature LED. This icon appears on the
bottom left of the display, under the following
conditions:
When a change of measured beaker temperature
exceeds ± 2°C. of the set-point temperature.
During heating and cooling cycles, the variation from
the set point temperature exceeds ±15°C.
Red Motor Speed LED. This LED lights when the
drive motor stops turning. It is displayed with the Roll-
O-Matic alarm.
Door Open alarm icon. When the door is opened
during a dyeing process, this icon is displayed.

Temperature Alarm icon. When the measured

beaker temperature falls below 10°C, or above
350°C, this alarm icon displays.

Ahiba IR User's Guide Programs • 33

 Icon Message
Roll-o-matic Alarm icon. When the drive motor
stops turning for more than 5 minutes, this icon is
displayed.
Power Interruption icon.
When the power to the unit has been interrupted or
stopped for more than 2 minutes, this icon is
displayed.

Troubleshooting Alerts and Alarms

Below are common alarm combinations that may occur while you are running a
process.
Alert/Alarm Message Possible
Combination Problem
Temperature Sensor Two different situations trigger this Temperature
Alarm alarm. sensor cable is
(1) System has detected a beaker unplugged or
temperature variation of greater than defective
±2°C. The icon is displayed on the
screen and a continuous buzzer
• Continuous buzzer tone sounds.
tone
System will attempt to self-correct by
• Red temperature introducing either cool or hot air,
LED displays solid depending on the situation.
red When the temperature variation falls
within ±2°C, the alarm will reset.
The buzzer will stop and the icon will
disappear from the screen.
(2) During a heating or cooling cycle
in the program, the system has
detected a temperature variation of
±15°C.
The program must be re-started at
step #1 after the problem is
corrected.
Door Open Alarm Door has been opened while Defect in door
process is running closed sensor.

• Continuous buzzer
tone
• Door Open icon
appears on display

34 • Programs Ahiba IR User's Guide

 Alert/Alarm Message Possible
Combination Problem
Temperature Alarm Two different situations trigger this Defective PT
alarm. 100 temper-
(1) PT-100 Open. Beaker ature sensor
cable.
temperature has risen above
• Temperature 350°C.
Alarm LED • The screen displays a
lights temperature of 350°.
• Continuous • A continuous buzzer sounds.
buzzer.
When temperature is above 350°
C, cooling fans are activated.
Alarms will automatically reset
when target temperature is
achieved.
(2) PT-100 short-circuit.
• Temperature displays 350°
• Display reports TOVER in top
right corner.
System will not operate until
problem is fixed.
Alarm must be reset by pressing
Alarm Reset button on the numeric
keypad.
Roll-O-Matic Alarm Motor may have stopped turning. Defective
motor; Defector
• When the driver motor stops motor position
turning for more than 5 minutes,
switch;
this alarm triggers.
defective
• Continuous buzzer The system will stop heating, and reversing circuit
alarm the program will stop. Program on power
interface card
• Roll-O-Matic Alarm must be restarted from step #1.
LED lights Alarm will reset and alarm icon
when disappear when the wheel
starts turning again.

Ahiba IR User's Guide Programs • 35

 Alert/Alarm Message Possible
Combination Problem
Power Interruption Power to the unit has been Power failure.
disrupted for longer than 2 minutes.
If the power is disrupted for more
than 2 minutes, the process must
• Power interruption be restarted.
icon displays on Press Alarm Reset button on
screen. keypad to reset this alarm. Icon will
disappear from the display.
• Roll-O-Matic Alarm
icon displays on
screen.
• Continuous alarm
sounds.

36 • Programs Ahiba IR User's Guide

Appendix

Specifications
External Dimensions 670mm x 570mm x 680mm
(H x W x D) 26.4” x 22.4” x 26.8”
Internal Dimensions 500mm x 450mm x 330mm
(H x W x D) (19.7” x 17.7” x13”)
Weight 69 Kg, 152 lbs
Electrical Supply 230V AC ±10%, 50/60 Hz
Heating Power 3300 W
Total Power 3850 W
Operating 5°C to 40°C
Temperature 80% max. relative humidity up to 31°C
50% relative humidity up to 40° C.
Approvals UL, CSA, CE
* Specifications subject to change without notice.

Ahiba IR User's Guide Appendix • 37

Minimum/Maximum Beaker Loads
Minimum Beaker Load
Beaker Size Minimum No. of Beakers
150cc 3 beakers
300cc 3 beakers
500cc 2 beakers
1000cc 2 beakers

Maximum Beaker Load

Beaker Sizes (max) Maximum # of Beakers Ideal Sample Size
150 ml 20 beakers 5 grams
300 ml 15 beakers 10 grams
500 ml 8 beakers 25 grams
1000 ml 8 beakers 50 grams
5 liter 1 beaker 200 grams

38 • Appendix Ahiba IR User's Guide

Maintenance List
Below is a routine maintenance checklist and schedule of tasks that should be
performed to insure the proper operation of the unit.
Machine Part/ Party Responsible Every Quarterly Yearly
Procedure for Maintenance Cycle
Accessories User x
Wash beakers, beaker
lids, and dosing
accessories thoroughly.
Flush nipples with clean,
warm water..
Machine User x
Keep the interior surfaces
clean and shiny in order
to maximize reflection.
Dyeing Beaker User x
Check for leaks.
Replace O-ring if
necessary.
Drive Datacolor Service x
Check belts and listen for
drive noise.
If necessary, adjust or
replace belts
Speed of the Drive Datacolor Service x
Check and calibrate, if
necessary.
Tolerance = ±2 rpm.
Temperature Calibration Datacolor Service x
personnel
Check the temperature
calibration and adjust if
necessary.
Tolerance ±1°C
NOTE: Contact Datacolor
Service personnel to
complete this check.
Gradient Test Datacolor Service x
personnel
Test and ensure
maximum achievable
gradient is within
tolerance. Make repairs
as needed.

Ahiba IR User's Guide Appendix • 39

Menu Flow
Below is a schematic of the program flow, provided for reference purposes:

40 • Appendix Ahiba IR User's Guide

Accessories
Beaker Preparation Basket
An optional beaker preparation basket is available with the unit. If this is
included with your unit, you must assemble it. Below is an assembly diagram:

Below is a picture of a fully loaded beaker prep basket.

Beaker Prep Basket

Ahiba IR User's Guide Appendix • 41

 Dosing Accessories
Accessories are available for both membrane dosing and injection dosing
techniques.
Membrane Dosing Injection Dosing

Dosing Syringe Parts

CAUTION
Thoroughly rinse the dosing syringe with warm water following each use. This
cleans the interior of the parts, extends the life of the seals and prevents
clogging due to dried chemicals.

Below is information for ordering replacement parts from Datacolor for the
dosing syringe:
Drawing Position Description Part No
10 10cc Dosing Injector 474070
20 Dosing Injector 10cc 474077
30 Glass cylinder 10cc 474080
40 Seal to injector 474082
50 Valve Ball 474081
60 Valve Spring 474007
70 Dosing Adapter Teflon Seal 474083
20 5cc Dosing Injector Glass cylinder 5cc 474087
80 Membrane Dosing Needle (pack of 12) 842016
42 • Appendix Ahiba IR User's Guide
Complete Accessories List
For a complete accessory list, refer to the pages included after the Index.

Ahiba IR User's Guide Appendix • 43

 N O T ES

44 • Appendix Ahiba IR User's Guide

Index

A E
Accessories, 4, 41 Equipment, 9
Accessories List, 43
Alarms, 33
Audible Alerts, 33 H
Heating, 7
B Heating Source, 3

Beaker
cleaning, 14, 19 I
connections, 16 Indicators, 9
dosing, 18
installation, 14
maintenance, 14, 19 L
min/max loads, 38
LED Process Indicators, 24
prep basket, 19, 41
Limit Values, 29
preparation, 14 Liquor Ratio, 3
rotation, 8
securing the lids, 14
Beakers, 4 M
Maintenance, 11, 39
C Menu Flow, 40
Command Buttons, 26
Controller, 22 N
Controller Power Supply, 13
Controls, 9 Numeric Keypad, 25
Cooling, 7
Cooling Source, 3 O
Operating Principles, 7
D
Data Entry, 23 P
Display, 22
Display Icons, 33 Power Connections, 12
Dosing Accessories, 42 Precautions, 5, 6
Dyeing Positions, 3 chemical handling, 7
electrical, 6
environmental, 6

Ahiba IR User's Guide Appendix • 45

 maintenance, 6 System Location, 11
use, 6 System Setup, 11
Program
deleting, 31
editing, 30
T
hold, 32 Temperature Monitoring, 3
running, 31 Temperature Sensor Cable, 17
storing, 30 Troubleshooting, 34
Program Controls, 21 Type of Fibers, 3
Program Directory, 24 Types of Substrates, 3
Program Maintenance, 23
Programs, 29
U
S User Interface, 3, 22

Safety Labels, 5
Specifications, 37 W
Status Messages, 33 Wash fastness Testing, 3
System Idle, 22

46 • Index Ahiba IR User's Guide