User - Manual - ESEA050-HAA01 - en - Rev01 (5017385201)

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ESEA050-HAA01 series

User manual

www.deltaww.com
Table of contents
1 General .......................................................................................................................................................... 3
1.1 Using This Manual ........................................................................................................................................... 3
1.2 Package Inspection ......................................................................................................................................... 3
1.3 Safety Notice..................................................................................................................................................... 4
1.3.1 About Legal and Safety Information ...................................................................................................... 4
1.3.2 Statement of Compliance ........................................................................................................................ 4
1.3.3 Limitations ................................................................................................................................................. 4
1.3.4 Third Party Devices.................................................................................................................................. 5
1.4 Safety Instructions ........................................................................................................................................... 5
1.4.1 General Instructions ................................................................................................................................. 5
1.4.2 Specific Instructions ................................................................................................................................. 7

2 Product Description ..................................................................................................................................... 9


2.1 System Overview ............................................................................................................................................. 9
2.2 System Specification ....................................................................................................................................... 9
2.3 Exterior ............................................................................................................................................................ 10
2.3.1 Dimension / Weight ................................................................................................................................ 10
2.4 System Configuration .................................................................................................................................... 11
2.5 Block Diagram ................................................................................................................................................ 12

3 Installation................................................................................................................................................... 13
3.1 Tools ................................................................................................................................................................ 13
3.2 System Wiring................................................................................................................................................. 13
3.3 Recommended Wiring/Torque ..................................................................................................................... 14
3.4 Installation Process ........................................................................................................................................ 16
3.4.1 Mounting .................................................................................................................................................. 16
3.4.2 Grounding ................................................................................................................................................ 16
3.4.3 AC Connection........................................................................................................................................ 17
3.4.4 DC Distribution Connection .................................................................................................................. 18
3.4.5 Battery Connection ................................................................................................................................ 19
3.4.6 Battery String Connection ..................................................................................................................... 19
3.4.7 Temperature Sensor .............................................................................................................................. 20
3.4.8 DI/DO Connection .................................................................................................................................. 21
3.4.9 Module Installation ................................................................................................................................. 21
3.4.10 Quick Start-up Guide ............................................................................................................................. 22
3.4.11 Turn On the System ............................................................................................................................... 23

4 Operation..................................................................................................................................................... 24
4.1 Controller ......................................................................................................................................................... 24
4.1.1 User Interface ......................................................................................................................................... 24
4.1.2 Time and Date Setting ........................................................................................................................... 25
4.1.3 Configuration Selection ......................................................................................................................... 25
4.1.4 Change Number of Rectifier ................................................................................................................. 26
4.1.5 Battery Capacity & Charge Current Limited ....................................................................................... 26
4.1.6 Floating Voltage Change....................................................................................................................... 26

User manual Table of contents 1


4.1.7 First Time Manual Charge Batteries Manual EQU ............................................................................ 27
4.1.8 WEB ......................................................................................................................................................... 27
4.2 Rectifier............................................................................................................................................................ 30
4.2.1 Interface ................................................................................................................................................... 30
4.2.2 LED Indicators ........................................................................................................................................ 31
4.2.3 Pushbutton .............................................................................................................................................. 32
4.3 Alarm list .......................................................................................................................................................... 32

5 Maintenance ................................................................................................................................................ 34
5.1 Clearing and Maintenance ............................................................................................................................ 34
5.1.1 Periodic Maintenance ............................................................................................................................ 34
5.2 Maintenance Notice ....................................................................................................................................... 34

6 Troubleshooting ......................................................................................................................................... 35

7 Others .......................................................................................................................................................... 36
7.1 Spare Parts List .............................................................................................................................................. 36
7.2 Change History ............................................................................................................................................... 36
7.3 Glossary .......................................................................................................................................................... 37

2 User manual Table of contents


1 General

1.1 Using This Manual


This manual contains specifications and instructions for proper installation,
commissioning and maintenance of the power system. Component specifications,
checklists and drawings are also contained in this manual.
In this manual, there is a series of steps like installation, operation and maintenance of
the controller, rectifier, power distribution unit and cooling module. The manual also
includes the interval and troubleshooting of system status and alarms, event log, energy
record, maintenance.
Step by step procedures required for installation and turn-up are detailed. All equipment
parameter settings, adjustments and confirmation as well as system monitoring,
operations and maintenance procedures are included.
Warnings are printed in boldface and alert the installation or maintenance craftsperson to
potential hazards if the warning advice is not followed.

1.2 Package Inspection


During transportation, some unpredictable situations might occur. It is recommended that
you inspect the exterior packaging. If you notice any damage or missing, please contact
the dealer from whom you purchased the unit.

The package includes the following items:


No. Item Quantity (PCS)

Power system
1 1
(Model: ESEA050-HAA01)

2 User manual 1

User manual 3
1.3 Safety Notice

1.3.1 About Legal and Safety Information

Please read all legal and safety information given here before working on any Delta
products. Ignoring these instructions may result in damage to the equipment, health
hazards, or loss of life.

These safety instructions are extension of any national laws governing health and safety
at work and the applicable standards, as well as any regulations of the statutory
authorities.

Installation should only be performed by trained people who are familiar with the local
installation regulations which must always be followed (including the important points of
installation in the building and main AC distribution panels). It is also necessary to follow
the instructions provided in the system user manual for installation, commissioning,
operation, and maintenance.

1.3.2 Statement of Compliance

Please see the relevant product fact sheet.

1.3.3 Limitations

The equipment is mainly developed for telecommunications only, but not for the
inappropriate applications which could lead to death, people injury, and severe physical
or environmental damage.

Delta is not responsible for any danger or damage resulting from incorrect installation,
maintenance, operation or usage of the equipment, use beyond its intended purpose,
failure to observe state instructions, and/or failure to observe the applicable safety
regulations.

Delta is only responsible for components and services provided by Delta. Third party
components and/or services, such as batteries, repair and/or maintenance used and/or
conduction for the equipment, are not the responsibility of Delta. Furthermore, Delta is
not responsible for any malfunction or danger of, and/or damage to/resulting from the
equipment caused by third party components and/or services.

Any damage or loss of consumable items (such as batteries), and accessories products
(such as packaging materials, wires, instructions, surge and filter) provided by the product
are not in Delta warranty.

Unauthorized modifications to the equipment may result in incorrect operation and/or


performance. The operator is responsible for the consequences of any modification in the
hardware configuration that are made without an agreement with the manufacturer or
authorized representative.

4 User manual
Installation, operation and maintenance of the equipment should only be performed by
suitably qualified personnel with appropriate training. The operator is responsible for
ensuring that personnel working on the equipment are provided with appropriate
operation and safety training.

The operator is responsible for ensuring that the location where system installed in is
treated as an electrical equipment room. These rooms must be equipped with appropriate
air-conditioning and be restricted access. The operator is also responsible for ensuring
that the system rack doors are securely locked and not accessible to unauthorized people.

If the power supply to the system does not fit with a disconnection switch or equivalent
device, the operator is responsible for fitting an appropriate disconnection switch
conforming to the relevant regulations.

1.3.4 Third Party Devices

Delta is not responsible for devices, such as batteries that are not supplied by Delta.

Delta is not responsible for any danger or damage resulting from devices not supplied by
Delta.

1.4 Safety Instructions


Warnings, cautions, and notes indicated important information. They are classified as
follows:

Warning! A warning means injury or death is possible if information or


instructions are not obeyed.

Caution! A caution means that damage to equipment is possible if the


information or instructions are not obeyed.

Note! Notes are additional information may be useful to the operator.

1.4.1 General Instructions

Caution! Delta Electronics, Inc. hereby strongly recommends


the customers to adapt GORE Filter, HEX and air conditioner if
customer’s outdoor cabinets are installed in the shore region within
one (1) kilometer from the sea, otherwise, the salt-spray fog may permeate into
the cabinets, causing the corrosion and/or rust to the apparatus and devices therein, and
may result in the warranty becoming void.

User manual 5
Warning! Hazardous voltages are presented within the equipment when a source
of electrical power is applied.

There is the risk of electrical shock from the main power supply and/or batteries. When
working on equipment with power applied, supervision of personnel is required. The
supervisor must be capable of providing first aid in the condition of electrical shock.
Provision of an emergency switch or disconnection strap is not enough.

There is increased risk of accidents and electrical hazards when working on compact
equipment due to the close proximity of components. Operation of compact equipment
requires extra attention to safety. Only trained professionals can access the system to
open the cover, change cable connection and replace SPD.

Warning! Protective shields and other safety devices provided with the equipment
must be in place when the equipment is operated.

The power system may have dual energy supply. Hazardous voltages may be presented
to the main power connector and within the equipment for up to 10 seconds after
disconnecting with the power supply. The operator is responsible for securing the proper
precautions for maintenance or service purposes.

During installation and maintenance, protective shields may be temporarily removed.


Use suitable insulated tools and appropriate clothing, handling fuses with tools provided
only for this purpose, for example, load-break switch handles.

Adequate insulation from ground potential (earth) must be provided when working on the
equipment.

Warning! High temperature presents

Localized areas of high temperature (>70°C) may occur within the


rectifier/inverter/distribution rack. Take precautions against accidental burns.

Warning! Moving parts

Devices, such as rectifiers and environment control for cabinet contain fans. These may
also continue to rotate for some time after power is off.

Warning! Heavy equipment

The weight of the equipment requires suitable safety considerations. Additional personnel
or lifting equipment may be needed.

Warning! Sharp edges

Equipment may have sharp edges. We recommend you wear gloves when operate.

6 User manual
Caution! Do not restrict airflow. Fit blank panels for empty rectifier slots to ensure
correct air circulation inside the cabinet.

Note! Delta recommends using wire rated for 90°C or greater for all AC and DC
connections.

1.4.2 Specific Instructions

Products are not liable for any hazards incurred by not following proper safety procedures.
Installation, operation and maintenance personnel should always follow these safety rules:

1. Please observe all warning labels and notifications on the equipment. Additional warnings,
cautions, and notes specific to certain equipment and/or conditions are described in the
context of relevant instructions.
2. Please read all documents relevant to the given tasks.
3. When devices such as batteries not supplied by Delta are used, please read and observe
all safety notices and instructions supplied by the appropriate manufacturer or supplier.
4. The equipment is designed for installation and use in areas designated as "Restricted
Access Location" only. Where the rack will be secured to a concrete or other non-
combustible floor.
5. According to the Safety Standard, the accessed grounding conductor meeting the
standard about insulation and identical size needs to be installed as a part of branch
circuit that supplies the unit or system. The grounding conductor should be connected
with green or yellow stripes also.
6. If there is a separate derived system, the grounding conductor described above needs to
be connected with it as the supply transformer or motor generator set.
7. The AC receptacles provide grounding pin for power system nearby and they should all
be in the grounding condition, and the ground conductor which serving all the receptacles
should also be connected to earth ground with the equipment.
8. Before the system is operational, the AC input frequency and voltage must be verified to
make sure the AC breaker rating and type are adequate and other environmental
conditions as noted in the specifications are met.
9. Protective systems or devices in primary circuits should be in such a number and located
so as to detect and to interrupt the over-current flowing in any possible fault current path
(for example, line-to-line, line-to-neutral, line to protective earth conductor or line to
protective bonding conductor).
10.The system has passed stringent system testing prior to shipment. To avoid electrical
shock, the system requires a single ground point permanently connected to earth ground.
11.DC output & battery breakers must be replaced with approved replacement circuit
breakers meeting the original design specification.
12.All AC connections must be made per the latest issue of the Local Electrical Standard
and must conform to all local codes. The wiring method to accommodate different power
systems should comply with Local Electrical Standard. We suggest referring National
Electrical Code.

User manual 7
13.Always keep door closed at any time if no maintenance required preventing organism
intruding. Make sure door is latched and locked properly before leaving. Please avoid
vandalism or water/dust ingress. Do not open the door in rainy or bad climate.
14.Only well-trained people can access and maintain the system. Use specified or approved
component for replacement such as air filter, fan, etc. Follow instruction to perform
needed maintenance.
15.Do not dump the cabinet. Do not roll the cabinets on their sides. Do not store anything on
top of the cabinet.
16.Ensure no liquids or wet things contact internal components. Do not smoke or introduce
sparks in the vicinity of a battery.
17.Follow the battery manufacturers approved transportation and storage instructions. And
follow battery manufacturers approved instructions to set all battery related parameters
accordingly.
18.Each individual battery should have at least 0.25 inches of space between it with
surrounding surfaces or the specification of battery manufacturer to allow for convective
cooling.
19.Use only suitable measuring devices. Calibrate measuring devices regularly.
20.This information is for reference only, due to continuous product improvements, design
changes without further notices.
21.This equipment is designed to be connected to a power system of nominal 48VDC and
ensure the maximum short circuit current for this cabinet not exceeding 10000A.

8 User manual
2 Product Description

2.1 System Overview


Delta Slim Line “ESEA050-HAA01” power shelf is designed to meet the power demands
upon 48VDC/50A for wireless and wire line network applications. It combines 1U height
modular “Rectifier” and “Controller” to provide an intelligent features and compact power
system.

2.2 System Specification


Item Specification/Function
AC Input Voltage 1 Phase 3W, 220 ~ 240VAC with AC SPD
AC Input Current 15Arms (Max.)
AC Input Frequency 50/60 Hz
System Capacity 50A (Max.)
Rectifier DPR 850B series (Max. 3)
Control & Supervisor Unit Delta controller
Load Breaker 20A x2, 10A x2
Battery Breaker 30A x2 with LVD (rating > 75A)
Battery String 2
Operating Temperature -5°C to +65°C (+23°F to +149°F)
Storage Temperature 0°C to +75°C (+32°F to +167°F)
Humidity 0~95% Relative Humidity, Non-Condensing
Altitude < 2000m (above mean see level)
Acoustic Noise < 65dB (A)

User manual 9
2.3 Exterior

2.3.1 Dimension / Weight

Item Specification/Function
Dimension (W x H x D) 482.7 x 43.9 x 298.4mm
Weight Approx. 10Kg

10 User manual
2.4 System Configuration

User manual 11
12
2.5
50A
0V
AC Power Main Input
1 2W 230Vac, L-N+PE 50/60Hz PW1
Anderson Connecter
LVBD 80A 30A
L N FG

+
-48V Current Shunt 50A/30mV Latch 30A To Battery1 String
50A 30A

-
30A
50A C1 50A 30A
C2 Battery Breaker

+
SH13 30A To Battery2 String
N.O.

-
15A N.C.
SH21
SH22 LV1 30A
15A 30A
15A CHASSIS
LV2 Battery Breaker SH23
25A

PW3
20A 20A

PDA1
Load Breaker1
Note:Surge Normal , 11-12 is close 25A
Block Diagram

Surge Fail , 11-12C is open 1.Load1-


PDA2
2.Load2-
12

20A 20A 3.Load3-


11

DO
4.Load4-
CNA3

15A Load Breaker2 5.Load1+


PDA4 PDA3

PE
CNA2

N
PWB

N
6.Load2+

IN
L

OUT
L
PDA5

7.Load3+
Load1 ~ Load4 O/P

8.Load4+
PDA6

10A 10A
CHASSIS
Load Breaker3

1. C
CNA1

2. NO
Alarm DO

10A 10A

15A Load Breaker4

15A

PW2

1
19
1

9
10
11
12
13
14
15

16
17
15A 18
9
18

19
26

20
21
DI and DO Output

+ - D1 D2 D3 D4 D5 D6
CHASSIS

X113
X112
X111
6. CANL
X103(-) PWB 5. ---
Shelf Board 4. ---
X102(+) 3. CGND
X100 X200 X300 2. ---
1. CANH

X101

N
L
N
L
N
L

FG
FG
FG

-48V
COM
-48V
-48V

COM
COM
X105 X106 X116
IMBUS IMBUS OC
2.USYS-
3.UBAT-

1.USYS+

Power
1.COIL+
2.COIL-
1.ISH1+
2.ISH1-
3.FUSE1+
1.ISH2+
2.ISH2-
3.FUSE2+
1.ISH3+
2.ISH3-
3.FUSE3+
1.DIN1
2.DIN2
3.DIN3
4.DIN4
1.MP1
2.MP2
3.MP3
4.MP4

X124 LVD SH1 SH2 SH3 IN UM


X115 X117 X118 X119 X122 X123
PW LV SH2 DI
SMR1 SMR2 SMR3
Orion Backplane
Jump X108: short on USYS+ position
ORION

Jump X107: short on 60ohm position 6


LAN

X103 DO X121
RECT TEMP
For User
Interface

X109 X110 X111 X112 X113 X114


RECT OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 SENSN MODEM
Ambient TEMP sensor
X104 X101 X102
1. ----
1.TEMP2+
4.TEMP2-
2.TEMP1+
3.TEMP1-

1.
1.CANH
2.-----
3.GNDCAN
4~5.-----
6.CANL
1.NC
2.COM
3.NO
1.NC
2.COM
3.NO
1.NC
2.COM
3.NO
1.NC
2.COM
3.NO
1.NC
2.COM
3.NO
1.NC
2.COM
3.NO

2. TEMP+ 2. TEMP+ TA(3M)


1 9 3. TEMP- 3. TEMP-
4. FG 4.-----
Shielding
Battery TEMP sensor
1. ---- 1.
2. TEMP+ 2. TEMP+ TB(3M)
3. TEMP- 3. TEMP-
4. FG 4.-----
Shielding

User manual
3 Installation
This installation guide is intended to provide system installers a reference to effectively
and correctly installing a Delta power system and ensuring the system’s operation is
optimized.

3.1 Tools
Prepare the tools below before installation (Ensure that all the tools are well insulated).

3.2 System Wiring


The shelf comes fully assembled and all the connections are made at the factory.
All wiring to the breaker are lead with striped ends. Ensure to tight the screw and keep
the wires entirely into the breaker terminal, and there is not allowed to keep any wires or
threads outside of the breaker to avoid short-circuit. Refer to the figure below.

User manual 13
Note! It is recommended to peel off 15mm cover/plastic for the cable and put it into
the breaker.

3.3 Recommended Wiring/Torque


The recommended wire size (AWG#) for each breaker, refer to the copper wire with at
least 90°C insulation list below.

Such as the cable size for C60N breaker (≤63A) choose #6AWG; the cable size for
C120N breaker (≤125A) choose #1AWG.

The comparison list for wiring size of AWG and mm

14 User manual
AWG O O O Resistance AWG O O O Resistance
Number [Inch] [mm] [mm2] [Ohm/m] Number [Inch] [mm] [mm2] [Ohm/m]
4/0=0000 0.4600 11.70 107.0 0.000161 12 0.0808 2.050 3.310 0.00521
3/0=000 0.4100 10.40 85.0 0.000203 13 0.0720 1.830 2.620 0.00657
2/0=00 0.3650 9.26 67.4 0.000256 14 0.0641 1.630 2.080 0.00829
1/0=0 0.3250 8.25 53.5 0.000323 15 0.0571 1.450 1.650 0.01040
1 0.2890 7.35 42.4 0.000407 16 0.0508 1.290 1.310 0.01320
2 0.2580 6.54 33.6 0.000513 17 0.0453 1.150 1.040 0.01660
3 0.2290 5.83 26.7 0.000647 18 0.0403 1.020 0.823 0.02100
4 0.2040 5.19 21.1 0.000815 19 0.0359 0.912 0.653 0.02640
5 0.1820 4.62 16.8 0.001030 20 0.0320 0.812 0.518 0.03330
6 0.1620 4.11 13.3 0.001300 21 0.0285 0.723 0.410 0.04200
7 0.1440 3.66 10.5 0.001630 22 0.0253 0.644 0.326 0.05300
8 0.1280 3.26 8.4 0.002060 23 0.0226 0.573 0.258 0.06680
9 0.1140 2.91 6.6 0.002600 24 0.0201 0.511 0.205 0.08420
10 0.1020 2.59 5.3 0.003280 25 0.0179 0.455 0.162 0.10600
11 0.0907 2.30 4.2 0.004130 26 0.0159 0.405 0.129 0.13400

The recommended torque of screw

User manual 15
3.4 Installation Process

3.4.1 Mounting

Please use four (4) M6 screws to fix the PDU.

3.4.2 Grounding

Please release the M4 screws to fix it.

16 User manual
3.4.3 AC Connection

Recommend for single phase: 35mm2 cable for AC connection

Warning! The shelf operates at AC voltages that can produce fatal electrical
shock. Installation and maintenance personnel must observe all safety
precautions.

Warning! Confirm the operating voltage before proceeding.

Warning! The input feeder circuit breaker at the AC panel must be in the Off
position before attempting to wire the shelf.

User manual 17
3.4.4 DC Distribution Connection
Refer to the figure below for the layout of the PDU.
Rating and position of output load breakers for the system: Refer to the figure and list
below.
Recommended wiring: refer to Section 3.3

Note! Using tool to push the button and connect signal wire.

18 User manual
3.4.5 Battery Connection
Rating and position of battery breakers for the system: Refer to the figure and list below.
Recommended wiring: refer to Section 3.3

Note! Load LISTED output breakers to a maximum 80% of marked current.

3.4.6 Battery String Connection


Recommended wiring: refer to Section 3.3

Note! Load LISTED output breakers to a maximum 80% of marked current.

Use a copper washer when connecting the battery cable on the battery with the terminal
size of M6.

Caution! Please turn off Battery breaker before installation

User manual 19
3.4.7 Temperature Sensor

 Battery (TB) and Ambient (TA)

One battery sensor cable is provided with each system. The cable is labelled TB
terminate on connector TB and on the temperature sensor. Place and fix the temperature
sensor on the centre of the battery connection bus bar to detecting the battery
temperature.
無法顯示連結的圖像。檔案可能已移動、重新命名或刪除。請驗證連結指向正確的檔案及位置。

20 User manual
The Ambient Temperature Sensor is labelled TA and can be placed anywhere in the left
cabinet of clear of the rectifier fan flow to sense the temperature of the left cabinet. (The
TA Sensor had already fix on the appropriate location of the cabinet by factory, no
required to install by customer of this item).

The other Ambient Temperature Sensor is labelled TA and it should be placed anywhere
of the right cabinet to sense the temperature of the right cabinet. This Ambient
Temperature Sensor TA1 is connected to the environment board.

3.4.8 DI/DO Connection

Relay Function Alarm Event Remark


1 AC mains fail alarm AC Fail
2 Rectifier fail alarm Rectifier Fail (1 or ≥2 )
3 DC Voltage low alarm DCV<48V

3.4.9 Module Installation


Step 1 To install the rectifier module, hold the handle with one hand and use the other to
support the rear half of the rectifier module.

Step 2 Place the rectifier in the shelf and push it into the slot till “Click” sounds from the
handle, then the rectifier will be locked in shelf.

User manual 21
Step 3 The recommended sequence of rectifier installation is from left to right of the shelf
and from the first layer to the second layer of shelf to prevent phase balance
problem.

Caution! Do Not force the module into the slot. If it does not slide in and connect
easily, remove and reseat the unit.

 Removing a Rectifier

Step 1 Lift up the handle to unlock the rectifier.

Step 2 Pull it out slowly from the shelf and use one hand to support the rear half of the
rectifier and remove it from the shelf.

Warning! Do Not touch the DC output Bus when pulling out the module.

Caution! Do Not force the module into the slot. If it does not slide in and connect
easily, remove and reseat the unit.

3.4.10 Quick Start-up Guide

3.4.10.1 Check-list and Inspection before Turn-on

Verify all connections prior to starting this section:

□ Confirm the operating voltage before proceeding

□ Ensure the frame ground is properly connected to a permanent earth ground


connection

22 User manual
□ Ensure all the DC circuit breakers in the equipment are switched to the “Off”
position

□ Tighten the DC circuit breaker lugs to ensure proper contact is made with the load
cable and the trip sense wire as it may cause heat damage

□ Please upload profile for actual application for input (single phase) and battery
capacity

3.4.11 Turn On the System


Step 1 Check all wiring are correct

Step 2 Check and confirm the input voltage is correct

Step 3 Pull out all the rectifiers from the system

Step 4 Switch on the battery breaker(s)

Step 5 Check the monitor of display on the controller

Step 6 Switch on the AC breaker

Step 7 Check the monitor of display on the controller again

Step 8 Push one rectifier into the rectifier slot

Step 9 Check the system works in normal condition

Step 10 Push all other rectifier(s) into the rectifier slots

Step 11 Switch on the load breaker(s) sequentially

User manual 23
4 Operation

4.1 Controller

4.1.1 User Interface

Note! Alarms and parameter configurations has been set into Orion controller from
factory.

4.1.1.1 LED

 The following LED’s are on the front side of the controller:

Function
Name Sign Color Indication
(default setting)
- Temp Alarm
- DCV Out Alarm
- Cooling Failure
UA Red Urgent Alarm
- Batt MCB Trip
- Load MCB Trip
- S Urgent RFA
- AC SPD Fault
NUA Red Non Urg Alarm - S Non Urg RFA
- Batt Discharge
Alarm
Red AC SPD Fault - AC SPD Fault
suppression
Mains failure Red Mains failure - AC Main Fail
Refer to
! Yellow Door Open - Door Open
manual

4.1.1.2 LCD

24 User manual
Display type: 128 x 64 graphical LCD on the front panel

4.1.1.3 Keypad

There are total four (4) buttons on the front panel (“EXIT”, “↑”, “↓”, “ENTER”) to navigate
through the menu.

4.1.2 Time and Date Setting

4.1.3 Configuration Selection

Note! Please follow actual configuration to activate corresponding configuration


file before online operation, or it may cause unpredictable fault.

User manual 25
Note! In order to select a properly configuration file and battery parameter, please
refer to configuration file and battery setting.

4.1.4 Change Number of Rectifier

4.1.5 Battery Capacity & Charge Current Limited

When number of string was changed, please modify battery capacity to meet real AH.

4.1.6 Floating Voltage Change

26 User manual
4.1.7 First Time Manual Charge Batteries Manual EQU

Caution! In order to make the battery in fully capacity condition, the first time
charge  Manual EQU is a mandatory procedure to charge the batteries after
installation.

4.1.8 WEB

 User name: maintenance Password: tpsMaintenance

User name: operator Password: tpsOperator

User manual 27
4.1.8.1 System Control

 Normal System Parameter

Function Note
Float Voltage 54 V
Boost Voltage 56 V
Equalize Voltage 56 V
Battery Capacity 100 Ah
Battery Current Limit 60 A
Temperature Compensation -80 mV/˚C
Equalize Function Disable
Boost Charge Time base

 Cooling Control Logic

1. Stop Cooling Fan when door is open

 Alarm Logic

Item Alarm Recover Remark


ACH ACV > 264VAC ACV < 260VAC
ACL ACV < 176VAC ACV> 180VAC
DCH DCV > 57VDC DCV < 56VDC
DCL DCV < 48VDC DCV > 49VDC
LVBD T DCV < 43.2V DCV > 47VDC Delay 5 seconds
Tamb H TA > 40°C TA is < 37°C

28 User manual
Item Alarm Recover Remark
Tamb L TA < 10°C TA is > 13°C
Tbatt H TB > 40°C TB is < 37°C
Tbatt L TB < 10°C TB is > 13°C

Item Condition Remark


AC SPD Fault AC Surge fail
AC Main Fail ACH + ACL + S Mains failure
DCV Out DCH + DCL
1. The Breaker must
connect Battery
Battery MCB Trip Battery Breaker trip
2. Check fig (A) red
range status
1. The Breaker must
connect to Load
Load MCB Trip Load Breaker trip
2. Check fig (B) red
range status
Temp Tamb H + Tamb L + Tbatt H + Tbatt L
Cabinet door close must
Door Open Cabinet door open
recover
Cooling Failure FAN-CTRL1 FanFail1
S Urgent RFA RFA > 1
S Non Urg RFA RFA = 1
Rectifier Failure S Urgent RFA + S Non Urg RFA
Batt Discharge Battery Discharge

4.1.8.2 SNMP

 Alarm Table

User manual 29
 Thresholds Setting

4.2 Rectifier

4.2.1 Interface

30 User manual
4.2.2 LED Indicators

The rectifier contains 4 LEDs

Printing Color LED status Rectifier / system status


OK Green/ Green = ON The rectifier is operating under normal condition.
Red
(bicolor)
Red = ON The rectifier has shut down:
- rectifier failure
- shut down due to AC under- resp. AC over-
voltage
- shut down due to FAN failure (latched)
- shut down due to OVP
- shut down due to OTP
- missing “Enable” signal from backplane
Green = OFF &  The rectifier LED control circuit is not
Red = OFF working, e.g. auxiliary supply failure, no AC
supply, AC fuse trip
 SW download
Green = blinking  When the rectifier is waiting for start up
(20ms on / 980ms off) during the start up delay period
 When the rectifier is in standby mode (off
command from controller)
Red = flashing  Internal SW failure (CRC, no S/N or Setup
(50ms on / 50ms off) data programmed)
 Reset to default settings with pish button
‘Config’
COM Green Green = ON Communication between rectifiers and power
system controller is working properly
SW Download
Green = ON/OFF  Starting communication with system
(100ms on / 400ms off) controller, but not assigned
 Module received an identify order from
system controller (LED blinks 30s)

User manual 31
Printing Color LED status Rectifier / system status
Green = OFF  No communication partner. Stand alone
operation
 No system controller available, error in
cabling, no valid Serial number
programmed
LD Yellow/ Yellow = ON LL - Light Load
Green Active, when the output current is < 5% of the
(bicolor) maximum current at float voltage. Please note,
this is not referred to current limit value.
In some regions this status is equal to the
meaning of NL (no load)
Yellow = ON/OFF CL - Current Limitation mode
(500ms on / 500ms off)

Yellow = OFF When the rectifier is in standby mode (off


command from controller).
When the AC input voltage is out of rectifier
operating range.
When the rectifier is waiting for start-up during
the start-up delay.
Green No function assigned to green LED.

STA Red/ Red = ON Latched rectifier failure (OVP, OTP, FAN)


Yellow
(bicolor) Red = OFF Missing ‘Enable’ signal from backplane
None of the previous failures
Yellow No function assigned to yellow LED.

4.2.3 Pushbutton

There is a pushbutton to support the reset of the rectifier, but make sure that you have
already tried the problem shooting steps before pressing the button.

4.3 Alarm list


Remark Non-
Urgent
Name Condition (default urgent
Alarm
Value) Alarm

AC Mains Fail Alarm AC Mains Fail V

264V/
AC Voltage High/Low Alarm AC Voltage >264V or <176V V
176V

32 User manual
Remark Non-
Urgent
Name Condition (default urgent
Alarm
Value) Alarm
57V/48
DC Voltage High/Low Alarm DC Voltage >57V or <48V V
V
Ambient Temperature 40°C/
Ambient Temperature >40℃ or <10℃ V
High/Low Alarm 10°C
Battery Charge Current High
Battery Charge Current >35A 35A V
Alarm
Battery Temperature 40°C/
Battery Temperature >40℃ or <10℃ V
High/Low Alarm 10°C

Battery discharge Alarm Battery discharge V

Battery Remaining Backup


Battery Remaining Backup Time V
Time
Battery Temperature Sensor
Battery Temperature Sensor Fault V
Fault Alarm

Battery Boost Charge Battery Boost Charge V

Battery Test Alarm Battery Test V

Load Current High Alarm Load Current >35A 35A V

LVD Disconnect/Reconnect 43.2V/47V 43.2V V

LVD Fail LVD Fail V

Rectifier Fail Alarm Rectifier Fail V

Rectifier Fail Alarm >2 Rectifier Fail V

Rectifier Temperature High


Rectifier Temperature >70℃ 70℃ V
Alarm

Rectifier Current Limit Rectifier Current Limit V

User manual 33
5 Maintenance

5.1 Clearing and Maintenance


Special maintenance is not necessary for this shelf, unless the shelf is operating in a
severely harsh environment (dusty environment). The front panels and the cover of the
shelf are treated with a special coating, so do not use organic cleanser or volatile solvent
which may lead to corrosion damage. For daily cleaning, brush the dust on the cover and
panel. If necessary, use a gentle cleanser or a lightly damp lint free cloth to remove any
dirt or smudges.

5.1.1 Periodic Maintenance

Periodic maintenance is not required for normal operation. If necessary, wipe remove
dust from the front of the shelf using a lint free, soft cloth an gently wipe the front of the
shelf, the Controller and rectifiers. Use a gentle detergent to clean is acceptable.

Caution! Do not use spray cleanser to clean the equipment. Using a spray
cleanser directly on the equipment can result in serious equipment damage.

Check the DC Bus for heat discoloration. If the bus has any heat discoloration, notify
Delta Customer Service.

5.2 Maintenance Notice


To avoid the power system being damaged or causing electrical hazards, there are
suggested measures during/after maintenance listed below.

1. Only well-trained people can access the system.


2. Follow instruction to perform needed maintenance.

34 User manual
6 Troubleshooting

Caution! Do not dismantle the controller or rectifiers in side the power system.
There are no service parts inside them.

Status Possible causes Action


LCD display on the AC utility does not supply to  Check the AC utility
controller is “OFF” the system  Make sure the AC wire is properly
connected at the AC input terminal
 Check the AC breaker position to
“ON” position
 Contact technician if problem still
exists
All CSU LED are “OFF” AC utility does not supply to  Check the AC utility
the system  Make sure the AC wire is properly
connected at the AC input terminal
 Check the AC breaker position to
“ON” position
 Contact technician if problem still
exists
Rectifier LEDs are “OFF” AC utility is not available  Check the AC utility
Rectifier is not properly placed  Make sure the AC wire is properly
connected at the AC input terminal
 Check the AC breaker position to
“ON” position
 Pull out the rectifier and insert it
properly
 Contact technician if problem still
exists
System shows in normal DC breaker is tripped  Check the load breaker position to
operation but no output to LVLD did not re-connect “ON” position
the load  Change the breaker if breaker is
overloaded in use.
 Check the system output voltage
No battery backup when AC Battery breaker is no  Check the battery breaker position to
fails connected or the battery “ON” position and check the battery
voltage too low voltage.
Battery life reaches end  Change the battery

Note! If an alarm or specific problem cannot be resolved, please contact your


nearest Delta office or Delta representative for further assistance. Please have
the system type and serial number ready before contacting Delta. For detailed
troubleshooting guide, refer to section 6 for more details.

Note! This system should issue LVDS trip and breaker trip alarm when LVDS
trip.

User manual 35
7 Others

7.1 Spare Parts List


Maintenance
Level
Item Ordering Information
Level Level
A B

850W rectifier TPS1010022A-S ●

Controller TPS1020023A-S ●

Alarm cable (DO/DI cable) 3798D000000166-S ●

Temperature sensor 3798101504-S ●

Terminal socket of AC cable 3798C000000128-S ●


*Indication for consumable part
Level A: the user can install/replace the components following the instructions from the manual
Level B: contact the manufacturer for further assistance in installation/replacement

7.2 Change History


Revision Change contents Edited by Approved by Issue Date

S00 Draft Version Tina Chen Tony Chiu 2019.03.04

S01 Add 4.8.1.1 Normal System Parameter – Tina Chen Tony Chiu 2019.04.02
Equalize voltage
Modify alarm logic table

36 User manual
7.3 Glossary
List of abbreviations used in the manual:

Glossary Description Glossary Description

A Ampere Po(W) Output Power (W)

AC Alternating Current PVC Photovoltaic Converter

ATS Automatic Transformer Switch RFA Rectifier Fail Alarm

Batt. Battery RM Rectifier Module

BoD Battery on Discharge SMR Switching Mode Rectifier

CB Circuit Breaker SoC Status of Charge

CSU Control System Unit SPD Surge Protection Device

CT Current Transformer SW Software

DC Direct Current TA Ambient Temperature Sensor

DG Diesel Generator TB Battery Temperature Sensor

HW Hardware TE Equipment Temperature Sensor

Iout Output Current (A) Urg Urgent

KWH Kilo Watt Hour Ua Abnormal Voltage (Voltage 2)

LVBD Low Voltage Battery Disconnect Us Safety Voltage (Voltage 1)

LVLD Low Voltage Load Disconnect Usys System Voltage

LVD Low Voltage Disconnect Ubatt Battery voltage

MCB Main Circuit Breaker VRLA Valve-Regulated Lead-Acid Battery

NPL Non-Priority Load Vin Input Voltage (V)

OC Open Collector Vout Output Voltage

PCB Printed Circuit Board W/O Without

PDU Power Distribution Unit

PL Priority Load

User manual 37
Seller warrants this product, if used in accordance with all applicable instructions, to be
free from original defects in material and workmanship within the warranty period. If the
product has any failure problem within the warranty period, Seller repair or replace the
product at its sole discretion according to the failure situation.
The warranty does not apply to normal wear or to damage resulting from improper
installation, operation, usage, maintenance or irresistible force (i.e. war, fire, natural
disaster, etc.), and this warranty also expressly excludes all incidental and consequential
damages.
Maintenance service for a free is provided for any damage out of the warranty period. If
any maintenance is required, please directly contact the supplier or Seller.

WARNING!

The individual user should take care to determine prior to use whether the environment
and the load characteristic are suitable, adequate or safe for the installation and the
usage of this product. The User Manual must be carefully followed. Seller makes no
representation or warranty as to the suitability or fitness of this product for any specific
application.

38 User manual

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