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    螢幕截圖 2022-12-30 上午9.17.25

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    Dave Cheung
    This preliminary welding procedure specification provides details for a welding qualification test using manual metal arc welding. The test will be conducted with 5.4mm thick S195T steel in the flat position. Kobelco LB52U 2.6mm diameter electrode will be used with a current of 125-145 amps, voltage of 22-24 volts, and travel speed of 130-160mm/min. Welds will be made in the flat position on butt joints with a 60-70 degree bevel and will be tested to qualify the procedure for welding plate and pipe joints from 3mm to 10.8mm thick in all positions except PG, PJ and J-L045.

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    螢幕截圖 2022-12-30 上午9.17.25

    Uploaded by

    Dave Cheung
    5 views1 page
    This preliminary welding procedure specification provides details for a welding qualification test using manual metal arc welding. The test will be conducted with 5.4mm thick S195T steel in the flat position. Kobelco LB52U 2.6mm diameter electrode will be used with a current of 125-145 amps, voltage of 22-24 volts, and travel speed of 130-160mm/min. Welds will be made in the flat position on butt joints with a 60-70 degree bevel and will be tested to qualify the procedure for welding plate and pipe joints from 3mm to 10.8mm thick in all positions except PG, PJ and J-L045.

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    This preliminary welding procedure specification provides details for a welding qualification test using manual metal arc welding. The test will be conducted with 5.4mm thick S195T steel in the flat position. Kobelco LB52U 2.6mm diameter electrode will be used with a current of 125-145 amps, voltage of 22-24 volts, and travel speed of 130-160mm/min. Welds will be made in the flat position on butt joints with a 60-70 degree bevel and will be tested to qualify the procedure for welding plate and pipe joints from 3mm to 10.8mm thick in all positions except PG, PJ and J-L045.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    5 views1 page

    螢幕截圖 2022-12-30 上午9.17.25

    Uploaded by

    Dave Cheung
    This preliminary welding procedure specification provides details for a welding qualification test using manual metal arc welding. The test will be conducted with 5.4mm thick S195T steel in the flat position. Kobelco LB52U 2.6mm diameter electrode will be used with a current of 125-145 amps, voltage of 22-24 volts, and travel speed of 130-160mm/min. Welds will be made in the flat position on butt joints with a 60-70 degree bevel and will be tested to qualify the procedure for welding plate and pipe joints from 3mm to 10.8mm thick in all positions except PG, PJ and J-L045.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    Preliminary Welding Procedure Specification (pWPS)

    Client / Manufacturer: pWPS No.: Date : 13/12/2022


    Tat Hing Gas & Engineering Co. TH/2022/pWPS001 (Rev.1)
    Project : Specification used : BS EN 1011 : Part 3 : 2000 & BS EN ISO 15609-1
    HKIA Terminal 2 Extension and BS EN ISO 15614-1 : 2017+A1 : 2019 (Level 2)
    Purpose of this Procedure:
    For Welding Procedure Qualification Test and welder's Material Specification : BS EN 10217-1 Grade S195T
    qualification test Material Group : Subgroup 1.1 of CR ISO 15608: 2017
    Welding Process : (111) Manual Metal Arc Welding (AC) Thickness : 5.4mm
    Joint Type: Butt weld without backing Size of Test Piece : Ø110.8mm x 150mm x 5.4mm THK. x2

    Current Voltage Wire Feed Travel Average Heat


    Run Filler Material Dia. (Amperage) (V) Polarity Speed (m/min.) Speed (mm/min.) Input (KJ/mm)
    1 Kobelco LB52U 2.6mm 125-145 22-24 A.C. -- 130-160 1.01
    Others Kobelco LB52U 2.6mm 125-145 22-24 A.C. -- 120-140 1.14
    Welding Information : Weld Preparation Details (mm) and Sequence :
    Surface Preparation : Machine Flame Cutting and Grinding 60°-70°
    Welding Position : H-L045
    Test Sample Position : Weld axis on ground in flat position
    Nos. of Welders : One 5.4mm
    0.5-1mm
    Electrode Baking : Baked at 350°C for one hour before
    use and kept in quiver at 70° to 100°C
    Electode Storage : Keep Dry 2-3mm
    Shielding Gas Composition : N/A
    Gas Flow Rate : N/A
    Wire Stickout Length: : N/A
    Backing Gas / Flow Rate : Not Applicable
    Weld Preheat : Removal moisture only
    Interpass Temperature : Max 250°C 5.4
    Temperature Control : Infrared thermometer
    Post - Weld Heat Treatment : Not Required 0.5-1mm

    Method of Travelling : Weaving (max. width : 3 x Dia. of bare rod)


    Back Gouging Method : Not Applicable Note : Nos. of runs as shown are for reference only and will be
    Wire system : N/A variable depending on size of fillet weld and/or size of
    Transfer mode : N/A electrode to be used.
    Surface Conditioin : - Range of Approval :
    Before Welding : The fusion face and its vicinity Range of Materials : Subgroup 1.1 of CR ISO 15608: 2017
    shall be cleaned and free from Range of Thickness : 3mm to 10.8mm
    moisture. Range of deposited thickness : Max. 10.8mm
    Welding Process : (111) Manual Metal Arc Welding
    Range of Diameter : ≥55.4mm
    Interpass Cleaning : All the slag and spatter shall be Range of throat thickness : No restriction (Multi-run)
    : Branch connections with the angle of α ≥ 60°, full and partial penetration
    removed before deposition of Joint Type
    butt weld on pipe and plate from one / both sides with / without backing /
    next run and after the final run.
    gouging, T butt weld on plate from one/ both side, fillet weld on plate,
    fillet welds on pipe, build-up welding

    Welding Position : All positions except for PG, PJ and J-L045


    Consumable : EN ISO 2560-A-E 42 2 B
    Heat input (KJ/mm) : Heat input qualified is that used in welding the test piece.
    Interpass temperature : Maximum interpass temperature used in the test plus 50°C

    Product type : Plate and pipe

    Manufacturer : Tat Hing Gas & Engineering Co. Signed :

    Name : Mr. Gary Chow Date :


    Examiner or Examining Body : Fugro Technical
    Services Limited Signed :
    Name : BABU, Vinodh Kumar
    Manager - NDT/Welding Date :
    NT-W-66 (12/06/2003)

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