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SIMOTION D410-2 Manual

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0% found this document useful (0 votes)
49 views128 pages

SIMOTION D410-2 Manual

Uploaded by

Waseem alhlw
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 128

Preface

Safety instructions 1

Description 2
SIMOTION
Operator control (hardware) 3
SIMOTION D410-2 4
Interfaces

Technical data 5
Manual

Dimension drawings 6

Spare parts / accessories 7

Standards and approvals A

ESD guidelines B

Valid for
SIMOTION D410-2 DP and D410-2 DP/PN
as of version 5.2

03/2018
A5E33446720B
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG A5E33446720B Copyright © Siemens AG 2012 - 2018.


Division Digital Factory Ⓟ 02/2018 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Preface

Contents of the Product Manual


This document is part of the SIMOTION D documentation package.

Scope
The SIMOTION D410-2 Manual describes the SIMOTION D410‑2 DP and
SIMOTION D410‑2 DP/PN control units.

Note
A separate SIMOTION D410 Manual is available for the SIMOTION D410 DP and SIMOTION
D410 PN control units.

Standards
The SIMOTION system was developed in accordance with ISO 9001 quality guidelines.

Sections in this manual


The following sections describe the purpose and the use of the manual:
● Description
This section provides information pertaining to the SIMOTION system and its integration
in the information landscape.
● Operator control (hardware)
This section describes the operator control and display elements of the SIMOTION D410‑2.
● Interfaces
This section provides information about the interfaces, their pin assignments and
application options.
● Technical data
This section describes the properties and features of the SIMOTION D410‑2.
● Dimension drawings
● Spare parts / accessories
This section provides information about accessories and spare parts for the
SIMOTION D410‑2.
● Appendix
This section provides information about the various standards, approvals and EMC
directives that the device complies with.
● Index to locate information

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 3
Preface

SIMOTION Documentation
An overview of the SIMOTION documentation can be found in the SIMOTION Documentation
Overview document.
This documentation is included as electronic documentation in the scope of delivery of
SIMOTION SCOUT. It comprises ten documentation packages.
The following documentation packages are available for SIMOTION product version V5.2:
● SIMOTION Engineering System Handling
● SIMOTION System and Function Descriptions
● SIMOTION Service and Diagnostics
● SIMOTION IT
● SIMOTION Programming
● SIMOTION Programming - References
● SIMOTION C
● SIMOTION P
● SIMOTION D
● SIMOTION Supplementary Documentation

Hotline and Internet addresses

SIMOTION at a glance
We have compiled an overview page from our range of information about SIMOTION with the
most important information on frequently asked topics - which can be opened with only one
click.
Whether beginner or experienced SIMOTION user – the most important downloads, manuals,
tutorials, FAQs, application examples, etc. can be found at
https://support.industry.siemens.com/cs/ww/en/view/109480700

Additional information
Click the following link to find information on the following topics:
● Documentation overview
● Additional links to download documents
● Using documentation online (find and search manuals/information)
https://support.industry.siemens.com/cs/ww/en/view/109479653

SIMOTION D410-2
4 Manual, 03/2018, A5E33446720B
Preface

My Documentation Manager
Click the following link for information on how to compile documentation individually on the
basis of Siemens content and how to adapt it for the purpose of your own machine
documentation:
https://support.industry.siemens.com/My/ww/en/documentation

Training
Click the following link for information on SITRAIN - Siemens training courses for automation
products, systems and solutions:
http://www.siemens.com/sitrain

FAQs
Frequently Asked Questions can be found in SIMOTION Utilities & Applications, which are
included in the scope of delivery of SIMOTION SCOUT, and in the Service&Support pages in
Product Support:
https://support.industry.siemens.com/cs/de/en/ps/14505/faq

Technical support
Country-specific telephone numbers for technical support are provided on the Internet under
Contact:
https://support.industry.siemens.com/cs/ww/en/sc/2090

Disposal and recycling


SIMOTION D410-2 is an environmentally friendly product! It includes the following features:
● In spite of its excellent resistance to fire, the flame-resistant agent in the plastic used for
the housing does not contain halogens.
● Identification of plastic materials in accordance with ISO 11469.
● Less material used because the unit is smaller and with fewer components thanks to
integration in ASICs.
The disposal of the products described in this manual should be performed in compliance with
the valid national regulations.
The products can be largely recycled owing to their low pollutant content. For environmentally
friendly recycling and disposal of your old device, please contact a company certified for the
disposal of electronic waste and dispose of the device in accordance with the regulations in
your country.
If you have any further questions about disposal and recycling, please contact your local
Siemens representative. Contact details can be found in our contacts database on the Internet
at:
http://www.automation.siemens.com/partner

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 5
Preface

Further information / FAQs


You can find further information on this manual at the following FAQ:
https://support.industry.siemens.com/cs/ww/de/view/27585482
The following information sources are also available:
● SIMOTION Utilities & Applications: SIMOTION Utilities & Applications will be included in
the SIMOTION SCOUT scope of delivery and, along with FAQs, also contain free utilities
(e.g. calculation tools, optimization tools, etc.) as well as application examples (ready-to-
apply solutions such as winders, cross cutters or handling)
● The latest SIMOTION FAQs at https://support.industry.siemens.com/cs/ww/de/ps/14505/
faq
● SIMOTION SCOUT online help
● For additional documentation, see the Overview of SIMOTION documentation (separate
document).

SIMOTION D410-2
6 Manual, 03/2018, A5E33446720B
Table of contents

Preface.........................................................................................................................................................3
1 Safety instructions......................................................................................................................................11
1.1 Fundamental safety instructions............................................................................................11
1.1.1 General safety instructions.....................................................................................................11
1.1.2 Safety instructions for electromagnetic fields (EMF)..............................................................14
1.1.3 Handling electrostatic sensitive devices (ESD)......................................................................14
1.1.4 Security information...............................................................................................................15
1.1.5 Danger to life due to software manipulation when using removable storage media..............15
1.1.6 Residual risks of power drive systems...................................................................................16
1.2 Specific safety information for SIMOTION D410-2................................................................17
2 Description..................................................................................................................................................19
2.1 System overview....................................................................................................................19
2.2 System components...............................................................................................................24
2.3 I/O integration.........................................................................................................................29
2.4 SIMOTION D410-2 DP representation...................................................................................30
2.5 SIMOTION D410-2 DP/PN drawing.......................................................................................32
2.6 Type plates.............................................................................................................................34
2.7 CompactFlash card................................................................................................................36
2.8 Data matrix code....................................................................................................................39
2.9 Licensing................................................................................................................................40
3 Operator control (hardware).......................................................................................................................41
3.1 Overview of operator control and display elements...............................................................41
3.2 Operator controls...................................................................................................................42
3.2.1 Service selector switch...........................................................................................................42
3.2.2 Mode selector switch..............................................................................................................43
3.2.3 DIAG button...........................................................................................................................45
3.2.4 RESET button........................................................................................................................46
3.2.5 Switch S5.0............................................................................................................................46
3.2.6 SIMOTION CompactFlash card.............................................................................................47
3.3 Error and status displays........................................................................................................48
4 Interfaces....................................................................................................................................................49
4.1 Overview of interfaces............................................................................................................49
4.2 DRIVE-CLiQ interface............................................................................................................50
4.3 PROFIBUS DP interfaces......................................................................................................53
4.4 PROFINET IO interface (SIMOTION D410-2 DP/PN only)....................................................55

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 7
Table of contents

4.5 Encoder interface (HTL/TTL/SSI)...........................................................................................58


4.6 Digital I/Os / temperature sensor / analog input.....................................................................61
4.6.1 Properties...............................................................................................................................61
4.6.2 Interface characteristics.........................................................................................................61
4.6.3 Interface assignment..............................................................................................................62
4.6.4 Use of the interfaces..............................................................................................................69
4.6.5 SIMOTION D410-2 DP connection examples........................................................................71
4.6.6 SIMOTION D410-2 DP/PN connection examples..................................................................75
4.7 Power supply..........................................................................................................................79
4.8 Ethernet interface...................................................................................................................81
4.9 Measuring sockets.................................................................................................................83
4.10 Power Module Interface.........................................................................................................84
5 Technical data............................................................................................................................................85
5.1 Shipping and storage conditions............................................................................................85
5.2 Ambient conditions.................................................................................................................86
5.3 System data, connection values, dimensions and weight......................................................89
5.4 Interfaces and performance features.....................................................................................91
5.4.1 PLC and motion control performance....................................................................................91
5.4.2 Communication......................................................................................................................91
5.4.3 Onboard I/Os..........................................................................................................................93
5.4.4 Onboard encoder interface....................................................................................................97
5.5 Clock......................................................................................................................................99
5.6 Certificates, approvals, declarations of conformity..............................................................100
6 Dimension drawings.................................................................................................................................101
6.1 SIMOTION D410-2 DP dimension drawing..........................................................................101
6.2 SIMOTION D410-2 DP/PN dimension drawing....................................................................103
6.3 Mounting plate dimension drawing.......................................................................................104
6.4 CAD data, dimension drawings, and circuit-diagram macros..............................................105
7 Spare parts / accessories.........................................................................................................................107
7.1 Available spare parts and accessories.................................................................................107
7.2 TM31 terminal module.........................................................................................................109
7.3 TM41 terminal module.........................................................................................................110
7.4 TM54F terminal module.......................................................................................................111
7.5 TM15 and TM17 High Feature terminal modules ................................................................113
7.6 CUA31/CUA32 control unit adapter.....................................................................................115
7.7 DMC20/DME20 DRIVE-CLiQ hub........................................................................................116
A Standards and approvals..........................................................................................................................117
A.1 General rules........................................................................................................................117

SIMOTION D410-2
8 Manual, 03/2018, A5E33446720B
Table of contents

A.2 Device-specific information..................................................................................................119


B ESD guidelines.........................................................................................................................................121
B.1 ESD definition......................................................................................................................121
B.2 Electrostatic charging of individuals.....................................................................................122
B.3 Basic measures for protection against discharge of static electricity...................................123
Index.........................................................................................................................................................125

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 9
Table of contents

SIMOTION D410-2
10 Manual, 03/2018, A5E33446720B
Safety instructions 1
1.1 Fundamental safety instructions

1.1.1 General safety instructions

DANGER
Danger to life due to live parts and other energy sources
Death or serious injury can result when live parts are touched.
● Only work on electrical devices when you are qualified for this job.
● Always observe the country-specific safety rules.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown and notify all those who will be affected by the procedure.
2. Disconnect the machine from the supply.
– Switch off the machine.
– Wait until the discharge time specified on the warning labels has elapsed.
– Check that it really is in a no-voltage condition, from phase conductor to phase
conductor and phase conductor to protective conductor.
– Check whether the existing auxiliary supply circuits are de-energized.
– Ensure that the motors cannot move.
3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water.
4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or short-
circuiting or closing valves, for example.
5. Secure the energy sources against switching on again.
6. Ensure that the correct machine is completely interlocked.
After you have completed the work, restore the operational readiness in the inverse sequence.

WARNING
Danger to life from hazardous voltage when connecting an unsuitable power supply
Touching live components can result in death or severe injury.
● Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 11
Safety instructions
1.1 Fundamental safety instructions

WARNING
Danger to life from touching live parts on damaged devices
Improper handling of devices can result in damage.
For damaged devices, hazardous voltages can be present at the enclosure or at exposed
components; if touched, this can result in death or severe injury.
● Observe the limit values specified in the technical specifications during transport, storage,
and operation.
● Do not use damaged devices.

WARNING
Danger to life through electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
● As a minimum, connect cable shields and the cores of power cables that are not used
(e.g. brake cores) at one end at the grounded housing potential.

WARNING
Danger to life due to electric shock when not grounded
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when touched,
can result in death or severe injury.
● Ground the device in compliance with the applicable regulations.

WARNING
Danger to life due to fire spreading if housing is inadequate
Fire and smoke development can cause severe personal injury or material damage.
● Install devices without a protective housing in a metal control cabinet (or protect the device
by another equivalent measure) in such a way that contact with fire inside and outside the
device is prevented.
● Ensure that smoke can only escape via controlled and monitored paths.

SIMOTION D410-2
12 Manual, 03/2018, A5E33446720B
Safety instructions
1.1 Fundamental safety instructions

WARNING
Danger to life from unexpected movement of machines when using mobile wireless devices
or mobile phones
Using mobile radios or mobile phones with a transmit power > 1 W closer than approx. 2 m
to the components may cause the devices to malfunction, influence the functional safety of
machines therefore putting people at risk or causing material damage.
● Switch off wireless devices or mobile phones in the immediate vicinity of the components.

WARNING
Danger to life due to fire if overheating occurs because of insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating of components followed by fire and
smoke development. This can cause death or serious injury. This can also result in increased
downtime and reduced service life for devices/systems.
● Ensure compliance with the specified minimum clearance as ventilation clearance for the
respective component.

WARNING
Danger of an accident occurring due to missing or illegible warning labels
Missing or illegible warning labels can result in accidents involving death or serious injury.
● Check that the warning labels are complete based on the documentation.
● Attach any missing warning labels to the components, in the national language if
necessary.
● Replace illegible warning labels.

WARNING
Danger to life when safety functions are inactive
Safety functions that are inactive or that have not been adjusted accordingly can cause
operational faults on machines that could lead to serious injury or death.
● Observe the information in the appropriate product documentation before commissioning.
● Carry out a safety inspection for functions relevant to safety on the entire system, including
all safety-related components.
● Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
● Perform a function test.
● Only put your plant into live operation once you have guaranteed that the functions relevant
to safety are running correctly.

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 13
Safety instructions
1.1 Fundamental safety instructions

Note
Important safety notices for safety functions
If you want to use safety functions, you must observe the safety notices in the safety manuals.

1.1.2 Safety instructions for electromagnetic fields (EMF)

WARNING
Danger to life from electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment
such as transformers, converters or motors.
People with pacemakers or implants are at a special risk in the immediate vicinity of these
devices/systems.
● Ensure that the persons involved are the necessary distance away (minimum 2 m).

1.1.3 Handling electrostatic sensitive devices (ESD)


Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.

NOTICE
Damage through electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged individual
components, integrated circuits, modules or devices.
● Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of aluminum
foil.
● Only touch components, modules and devices when you are grounded by one of the
following methods:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
● Only place electronic components, modules or devices on conductive surfaces (table with
ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

SIMOTION D410-2
14 Manual, 03/2018, A5E33446720B
Safety instructions
1.1 Fundamental safety instructions

1.1.4 Security information


Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens' products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected
to an enterprise network or the internet if and to the extent such a connection is necessary
and only when appropriate security measures (e.g. firewalls and/or network segmentation) are
in place.
For additional information on industrial security measures that may be implemented, please
visit (https://www.siemens.com/industrialsecurity).
Siemens' products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends that product updates are applied as soon as they are available
and that the latest product versions are used. Use of product versions that are no longer
supported, and failure to apply the latest updates may increase customers' exposure to cyber
threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under (https://www.siemens.com/industrialsecurity).

1.1.5 Danger to life due to software manipulation when using removable storage media

WARNING
Danger to life due to software manipulation when using removable storage media
The storage of files on removable storage media involves a high risk of infection, e.g. via
viruses or malware. Incorrect parameter assignment can cause machines to malfunction,
which can lead to injuries or death.
● Protect the files on removable storage media against harmful software through appropriate
protective measures, e.g. virus scanners.

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 15
Safety instructions
1.1 Fundamental safety instructions

1.1.6 Residual risks of power drive systems


When performing the risk assessment for a machine or plant in accordance with the respective
local regulations (e.g. EC Machinery Directive), the machine manufacturer or plant constructor
must take into account the following residual risks associated with the control and drive
components of a drive system:
1. Unintentional movements of driven machine or system components during commissioning,
operation, maintenance and repairs caused by, for example:
– Hardware and/or software errors in the sensors, control system, actuators, and cables
and connections
– Response times of the control system and of the drive
– Operation and/or environmental conditions outside the specification
– Condensation/conductive contamination
– Parameterization, programming, cabling, and installation errors
– Use of wireless devices / mobile phones in the immediate vicinity of electronic
components
– External influences/damage
– X-rays, ionizing radiation and cosmic radiation
2. Unusually high temperatures, including open flames, as well as emissions of light, noise,
particles, gases, etc., can occur inside and outside the components under fault conditions
caused by, for example:
– Component failure
– Software errors
– Operation and/or environmental conditions outside the specification
– External influences/damage
3. Hazardous shock voltages caused by, for example:
– Component failure
– Influence during electrostatic charging
– Induction of voltages in moving motors
– Operation and/or environmental conditions outside the specification
– Condensation/conductive contamination
– External influences/damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a risk
to people with a pacemaker, implants or metal replacement joints, etc., if they are too close
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly
For more information about the residual risks of the drive system components, see the relevant
sections in the technical user documentation.

SIMOTION D410-2
16 Manual, 03/2018, A5E33446720B
Safety instructions
1.2 Specific safety information for SIMOTION D410-2

1.2 Specific safety information for SIMOTION D410-2


Observe the following safety information when working with SIMOTION D410-2 and its
components!

WARNING
Danger to life from hazardous voltage when connecting an unsuitable power supply
Only safety extra low voltage in accordance with EN/IEC 609501 may be connected at all
connectors and terminals.

WARNING
Danger to life from unexpected movement of machines on automatic restart
An automatic restart can be programmed for SIMOTION controllers. When the power returns,
the axes start automatically.
Make sure this presents no hazard to personnel or property.

NOTICE
Damage to the CompactFlash card from electrical fields or electrostatic discharge
The CompactFlash card is an ESD-sensitive component.
De-energize the SIMOTION D410‑2 device before inserting or removing the CompactFlash
card. The SIMOTION D410‑2 is in a de-energized state when all the LEDs are OFF.
Comply with the ESD rules.

NOTICE
Overheating if ventilation clearances are too small
Insufficient ventilation clearances result in overheating and therefore in more failures and a
shortened life of systems / devices.
Make sure the ventilation clearances of 50 mm are provided above and below the
components. The ventilation openings may not be covered by connecting cables.

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 17
Safety instructions
1.2 Specific safety information for SIMOTION D410-2

SIMOTION D410-2
18 Manual, 03/2018, A5E33446720B
Description 2
2.1 System overview

SIMOTION D
SIMOTION D is a drive-based version of SIMOTION based on the SINAMICS S120 drive
family.
With SIMOTION D, the SIMOTION PLC and motion control functionalities as well as the
SINAMICS S120 drive software run on shared control hardware.
SIMOTION D is available in two versions:
● SIMOTION D410-2 is a compact Control Unit predestined for single-axis applications.
● SIMOTION D4x5-2 is a Control Unit for multi-axis applications in the SINAMICS S120
booksize format.
The following performance variants of the SIMOTION D4x5-2 Control Units are offered:

Control Unit Performance variant Range of applications


SIMOTION D425-2 BASIC performance For up to 16 axes
SIMOTION D435-2 STANDARD performance For up to 32 axes
SIMOTION D445-2 HIGH performance For up to 64 axes
SIMOTION D455-2 ULTRA-HIGH performance For up to 128 axes or applications with very
short control cycles

Note
The SIMOTION D410-2 is described in this manual.
Separate manuals are available for the SIMOTION D4x5-2 and the SIMOTION D4x5 and
SIMOTION D410 predecessor modules.

SIMOTION D is an integral part of the Totally Integrated Automation (TIA) concept. TIA is
characterized by integrated data management, configuration, and communication for all
products and systems. Thus, an extensive toolbox of automation modules is also available for
the SIMOTION D410-2.

Note
In order to cover all variants of SIMOTION D in blocksize format, the product will be referred
to as "D410-2". Specific product designations will be used for information that applies only to
one product version, e.g. D410-2 DP/PN.

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 19
Description
2.1 System overview

SIMOTION D410-2

Figure 2-1 SIMOTION D410-2 DP (pictured on left), SIMOTION D410-2 DP/PN (pictured on right)

SIMOTION D410-2 is a compact Control Unit for single-axis applications.


The Control Unit is snapped directly on to the SINAMICS Power Module in blocksize format
and has an integrated drive control for either one servo, one vector or one V/f axis.
SIMOTION D410-2 can be extended with additional SINAMICS S110/S120 control units (e.g.
CU310‑2) and so can also be used for smaller multi-axis applications (e.g. with 2 - 3 axes).

SIMOTION D410-2
20 Manual, 03/2018, A5E33446720B
Description
2.1 System overview

Example of a single-axis application

'5,9(&/L4

 3RZHU

Figure 2-2 Application example with one axis

The example shows a single-axis application, consisting of a SIMOTION D410-2 (Control


Unit) ① that is snapped directly on to the SINAMICS Power Module in blocksize format ②.
The motors are supplied with power via the Power Module. The encoder is connected by means
of DRIVE-CLiQ.

Example of a multi-axis application

352),%86'3

'5,9(&/L4

 






3RZHU

Figure 2-3 Application example with 3 axes

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 21
Description
2.1 System overview

The example shows an application with 3 axes, consisting of:


● One SIMOTION D410-2 DP (Control Unit) ①, snapped on to the Power Module in blocksize
format ③
The SIMOTION D410-2 DP is snapped directly on to the SINAMICS Power Module. The
motors are supplied with power via the Power Module. The encoder is connected by means
of DRIVE-CLiQ.
● Two SINAMICS S120 CU310‑2 DP ②, snapped onto a Power Module in blocksize format

The Control Units are connected to the SIMOTION D410-2 DP via PROFIBUS DP. The
two SINAMICS S120 CU310‑2 DP are snapped directly on to the SINAMICS Power Module.
The motors are supplied with power via the Power Modules. The encoders are connected
by means of DRIVE-CLiQ.

Note
Path interpolation is supported as of V4.4.

Application
Combining a Power Module with SIMOTION D410-2 forms a compact single drive for machine
and plant engineering.
Applications include:
● Machine concepts with central drive (e.g. presses, printing and packaging machines, etc.)
● Modular machine concepts where the machine modules were broken down into single axes
● Single drives with high accuracy, stability and concentricity requirements (compared with
standard drives) in machine and industrial plant engineering
● Single drives for transport tasks (conveying, raising, lowering)
● Single drives with integrated PLC functionality and expanded motion control functionality
such as output cams or cams
● Drives without power recovery (wire drawing, extruding)
● Drive connections with high availability requirements (incoming supply failure may not
cause all axes to fail)
● Small multi-axis groupings (typically 2 to 3 axes) based on SINAMICS S110/120 blocksize.

Hardware components
As central hardware the SIMOTION D410-2 Control Unit is made up of the SIMOTION runtime
system and the SINAMICS drive control.
A range of additional SINAMICS S120 components, such as SMx encoder systems or Terminal
Modules can be connected via DRIVE‑CLiQ.
With a few exceptions (e.g. no BOP20 Basic Operator Panel, etc.), the drive control integrated
in SIMOTION D410-2 has the same control properties and performance features as the
SINAMICS S120 CU310-2 Control Unit.

SIMOTION D410-2
22 Manual, 03/2018, A5E33446720B
Description
2.1 System overview

Extension of the drive computing performance


To fully utilize the motion control performance of a SIMOTION D410-2 when required, the drive-
side computing performance can be extended by connecting additional SINAMICS S/G Control
Units (e.g. CU305, CU310‑2, CU320‑2, CU250S‑2, etc.) via PROFIBUS or PROFINET to the
SIMOTION D410‑2.

Software components
The basic functionality of SIMOTION D is supplied on a CompactFlash card containing the
following:
● The SIMOTION runtime system with the following functions:
– Freely programmable runtime system (IEC 61131)
– Various runtime levels (tasks)
– PLC and arithmetic functionality
– Motion control functions
– Communication functions
● The SINAMICS S120 drive control with the following functions:
– Closed-loop current and torque control
– Closed-loop speed control

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 23
Description
2.2 System components

2.2 System components

Overview
SIMOTION D410-2 communicates with the components of the automation landscape via the
following interfaces:
● PROFIBUS DP (D410-2 DP and D410-2 DP/PN)
● PROFINET IO (D410-2 DP/PN only)
● Ethernet
● DRIVE-CLiQ (DRIVE Component Link with IQ)
● Power Module interface (PM-IF)
SIMOTION D features a SINAMICS Integrated drive element. Communication with the
SINAMICS Integrated is via PROFIBUS mechanisms (DP Integrated), via PROFIdrive
telegrams.
Shorter cycle times and greater numbers of addresses for each node are achieved with the
"DP Integrated" compared to the "external PROFIBUS DP."
The most important components of the system and their functions are shown below.

Table 2-1 System components

Component Function
SIMOTION D410‑2 … is the central motion control module.
The module contains the programmable SIMOTION runtime of SIMO‐
TION D410‑2 and the SINAMICS S120 drive runtime software.
You can use the integrated high-speed I/Os (onboard I/Os) as:
● User-addressable process I/Os
● Homing inputs
● Fail-safe digital inputs
● Fail-safe digital output
● Inputs for measuring inputs
● Outputs for fast output cams
● Analog input
The measuring sockets can output any analog signals.
The DRIVE-CLiQ interface permits a fast connection to the SINAMICS drive
components.
System software The basic functionality of SIMOTION D410‑2 is supplied separately on a
CompactFlash Card containing the following:
● SIMOTION runtime (kernel)
● Drive software of SINAMICS S120
The CompactFlash card is not included in the scope of delivery.
Power supply (PS) … provides the electronic power supply for SIMOTION D410‑2 (e.g. SITOP
power supply).

SIMOTION D410-2
24 Manual, 03/2018, A5E33446720B
Description
2.2 System components

PROFIBUS DP
SIMOTION D410-2 can communicate with the following components via the PROFIBUS DP
interface.

Table 2-2 Components on PROFIBUS DP

Component Function
Programming device (PG/PC) … configures, assigns parameters, programs, and tests using the SIMOTION SCOUT En‐
gineering System (ES).
SIMATIC HMI device ... is used for operating and monitoring functions. This is not an essential requirement for
the operation of the SIMOTION D410-2.
Other controllers (e.g. SIMO‐ … e.g. higher-level controller (plant controller); modular machine concepts with multiple
TION or SIMATIC) controllers, distributed across individual machine modules.
Distributed I/O systems
SIMATIC ET 200MP Modular I/O system for cabinet installation and high channel densities in the SIMAT‐
IC S7‑1500 packaging system. SIMATIC ET 200MP permits the shortest bus cycle times
and fastest response time even with large volumes of data.
SIMATIC ET 200M Modular I/O system for cabinet installation and high channel densities in the SIMAT‐
IC S7‑300 packaging system.
SIMATIC ET 200SP Finely scalable I/O system for cabinet installation; ET 200SP features a single-cable and
multi-cable connection with push‑in terminals, compact dimensions, high performance, and
low part variety.
SIMATIC ET 200S Finely scalable I/O system for cabinet installation and particularly time-critical applications;
including motor starters, safety technology and individual grouping of load groups.
SIMATIC ET 200AL Modular, distributed I/O system with compact I/O modules in IP65/67; simple installation in
all mounting positions even in small spaces; front and transverse screw fastenings on flat
surfaces or on aluminum supporting channels; flexible connection to PROFINET or PRO‐
FIBUS or simple integration in SIMATIC ET 200SP.
SIMATIC ET 200pro Modular I/O system with IP65/IP67 degree of protection for machine-related applications
with no cabinet; with features such as more compact designs, integrated PROFIsafe safety
technology, PROFINET connection, and live module replacement.
SIMATIC ET 200eco I/O system with IP65/IP67 degree of protection for machine-related applications with no
cabinet, with a flexible and fast connection system in ECOFAST or M12.
Other PROFIBUS I/O
Gateways ● DP/AS-Interface Link 20E and DP/AS-Interface Link Advanced for the PROFIBUS DP
gateway to AS-Interface
● DP/DP coupler for connecting two PROFIBUS DP networks
Drive interfaces ● ADI4 (Analog Drive Interface for 4 axes) for the connection of drives with analog ±10 V
setpoint interface or for external encoders
● IM 174 (Interface Module for 4 axes) for the connection of drives with analog ±10 V
setpoint interface, external encoders or the connection of stepper drives with pulse/
direction interface
Drive units with PROFI‐ ... convert speed setpoints into signals for controlling the motor and supply the power re‐
BUS DP interface quired to operate the motors.
(e.g. CU310-2 DP) Can also be operated as an isochronous slave on the PROFIBUS DP.
Teleservice adapter Remote diagnostics

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 25
Description
2.2 System components

PROFINET IO
The SIMOTION D410‑2 DP/PN can communicate with the following components via the
onboard PROFINET IO interface.

Table 2-3 Components on the PROFINET IO

Component Function
Programming device (PG/PC) … configures, assigns parameters, programs, and tests using the SIMO‐
TION SCOUT Engineering System (ES).
SIMATIC HMI device ... is used for operating and monitoring functions. This is not an essential require‐
ment for the operation of a Control Unit.
Other controllers (e.g. SIMOTION or SI‐ … e.g. higher-level controller (plant controller); modular machine concepts with
MATIC) multiple controllers, distributed across individual machine modules.
Master computer … communicates with other devices via UDP, TCP/IP.
Distributed I/O systems
SIMATIC ET 200MP Modular I/O system for cabinet installation and high channel densities in the SI‐
MATIC S7‑1500 packaging system. SIMATIC ET 200MP permits the shortest bus
cycle times and fastest response time even with large volumes of data. With the
time-based I/O, signals can be recorded or output to the precise µs.
SIMATIC ET 200M Modular I/O system for cabinet installation and high channel densities in the SI‐
MATIC S7-300 packaging system.
SIMATIC ET 200SP Finely scalable I/O system for cabinet installation; ET 200SP features a single-
cable and multi-cable connection with push‑in terminals, compact dimensions, high
performance, and low part variety. With the time-based I/O, signals can be recor‐
ded or output to the precise µs.
SIMATIC ET 200S Finely scalable I/O system for cabinet configuration and particularly time-critical
applications; including motor starters, safety technology and individual grouping
of load groups.
SIMATIC ET 200AL Modular, distributed I/O system with compact I/O modules in IP65/67; simple in‐
stallation in all mounting positions even in small spaces; front and transverse screw
fastenings on flat surfaces or on aluminum supporting channels; flexible connec‐
tion to PROFINET or PROFIBUS or simple integration in SIMATIC ET 200SP.
SIMATIC ET 200pro Modular I/O system with IP65/67 degree of protection for machine-related appli‐
cations with no cabinet; with features such as compact designs, integrated PRO‐
FIsafe safety technology, PROFINET IO connection and live module replacement.
SIMATIC ET 200eco PN Compact block I/O with IP65/66/67 degree of protection for cabinet-free usage in
machines with M12 connection method. Very rugged and resistant encapsulated
metal enclosure.
Other PROFINET IO I/O devices
Drive units with PROFINET IO interface ... convert speed setpoints into signals for controlling the motor and supply the
power required to operate the motors.
Gateways ● IE/AS-Interface link PN IO for the PROFINET IO gateway to AS-Interface
● PN/PN coupler for connecting two PROFINET IO networks

SIMOTION D410-2
26 Manual, 03/2018, A5E33446720B
Description
2.2 System components

Ethernet
The Control Unit can communicate with the following components via the Ethernet interfaces
or be embedded in an automation environment:

Table 2-4 Components on the Ethernet

Component Function
Programming device (PG/PC) … configures, assigns parameters, programs, and tests using the SIMOTION SCOUT En‐
gineering System (ES).
Master computer … communicates with other devices via UDP, TCP/IP.
SIMATIC HMI device ... is used for operating and monitoring functions. This is not an essential requirement for
the operation of the SIMOTION D410‑2.

DRIVE-CLiQ
SIMOTION D410-2 can communicate via the DRIVE-CLiQ interface with the following
components:

Table 2-5 Components on DRIVE-CLiQ

Component Function
SINAMICS S120 AC DRIVE ... convert speed setpoints into signals for controlling the motor and supply the power re‐
drive units quired to operate the motors. The Power Module is connected via CUA31/CUA32. No more
(with CUA31/CUA32) than one Power Module can be connected. The chassis Power Module is connected via
DRIVE-CLiQ.
Note:
Components in booksize format are not supported!
TM15, TM17 High Feature Ter‐ The Terminal Modules TM15 and TM17 High Feature are used to implement measuring
minal Modules inputs inputs and output cam outputs. In addition, these Terminal Modules provide drive-
related digital I/Os with short signal delay times.
TM31 Terminal Module … enables terminal expansion via DRIVE-CLiQ (additional analog and digital I/Os).
TM41 Terminal Module … enables terminal expansion (analog and digital I/Os) and encoder simulation via DRIVE-
CLiQ. The TM41 can be connected to a real axis.
TM54F Terminal Module … enables terminal expansion (fail-safe digital inputs/outputs) for controlling the safe motion
monitoring functions of the integrated drive. A TM54F is not usually necessary because the
SIMOTION D410‑2 has 3 F‑DI and 1 F‑DO.
TM120 Terminal Module Four temperature sensors (KTY84‑130 or PTC) can be evaluated via the TM120 Terminal
Module. The temperature sensor inputs are safely electrically separated from the evaluation
electronics in the TM120 Temperature Module and are suitable for evaluating the temper‐
ature of special motors, e.g. 1FN linear motors and 1FW6 built-in torque motors.
TM150 Terminal Module The TM150 Terminal Module can be used to evaluate temperature sensors (KTY, PT100,
PT1000, PTC, and bimetal normally closed contact). This means, for example, that other
temperatures from the process can be measured in addition to the motor temperature.
Temperature sensors can be evaluated using a 2, 3 or 4‑wire system. Twelve temperature
sensors can be evaluated with 2‑wire evaluation and six temperature sensors with 3 and
4‑wire evaluation.
SMx Sensor Modules ... enable acquisition of encoder data from connected motors via DRIVE-CLiQ.

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 27
Description
2.2 System components

Component Function
Motors with … allow simplified commissioning and diagnostics, as the motor and encoder type are iden‐
DRIVE-CLiQ interface tified automatically.
DMC20/DME20 … enables the number of DRIVE-CLiQ interfaces to be increased and the creation of a point-
DRIVE-CLiQ hub to-point topology.

Note
Please note that SIMOTION D410‑2 components in booksize format (Controller Extension,
Motor Modules, Line Modules, etc.) are not supported.
SIMOTION D410‑2 can only be used with the following Power Modules:
● PM340
● PM240-2 as of SIMOTION V4.4/SINAMICS V4.7
Other Power Modules are not supported by SINAMICS G120 (e.g. PM230).

Note
You will find detailed information on components in the SINAMICS S110/S120 family of
products in the SINAMICS S110/S120 manuals.
It is possible that older DRIVE‑CLiQ components can no longer be used with SIMOTION
D410‑2. You will find detailed information on this in the SIMOTION D410‑2 Commissioning
and Hardware Installation Manual in Section "Migration of SIMOTION D410 to
SIMOTION D410‑2" under "Permissible combinations".

SIMOTION D410-2
28 Manual, 03/2018, A5E33446720B
Description
2.3 I/O integration

2.3 I/O integration

Note
Note that not all modules in the ET 200 I/O family are approved for SIMOTION. Moreover,
system-related functional differences can come into play when these I/Os or I/O systems are
used on SIMOTION vs. on SIMATIC. For example, special process-control functions (e.g.
HART modules, etc.) are not supported by SIMOTION for the ET 200M distributed I/O system.
A detailed, regularly updated list of the I/O modules approved for use with SIMOTION, as well
as notes on their use, can be found at Internet address (https://support.industry.siemens.com/
cs/ww/en/view/11886029)

In addition to the I/O modules enabled for SIMOTION, in principle all certified standard
PROFIBUS slaves (DP-V0/DP-V1/DP-V2) and PROFINET IO devices with RT and IRT real-
time classes may be connected to SIMOTION D410-2. These modules are integrated using
the GSD file (PROFIBUS) or GSDML file (PROFINET) provided by the relevant device
manufacturer.

Note
Please note that in isolated cases, additional boundary conditions must be fulfilled in order to
integrate a module into SIMOTION. Thus, a few modules require "driver blocks" , e.g. in the
form of function blocks, that permit (or simplify) integration.
For modules enabled for SIMOTION (e.g. SIMATIC S7‑300 module FM 350‑1, etc.), these
driver blocks are part of the SIMOTION SCOUT engineering system command library.

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 29
Description
2.4 SIMOTION D410-2 DP representation

2.4 SIMOTION D410-2 DP representation

View
The following figure shows a SIMOTION D410-2 DP with the interfaces and front elements.

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Figure 2-4 Location of interfaces and front elements for SIMOTION D410-2 DP

The interface to the power module (PM) is located at the rear of the SIMOTION D410-2.

SIMOTION D410-2
30 Manual, 03/2018, A5E33446720B
Description
2.4 SIMOTION D410-2 DP representation

Figure 2-5 Power Module Interface (PM-IF)

See also
Interfaces (Page 49)

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 31
Description
2.5 SIMOTION D410-2 DP/PN drawing

2.5 SIMOTION D410-2 DP/PN drawing

View
The following figure shows a SIMOTION D410-2 DP/PN with the interfaces and front elements.

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Figure 2-6 Location of interfaces and front elements for SIMOTION D410-2 DP/PN

The interface to the power module (PM) is located at the rear of the SIMOTION D410-2.

SIMOTION D410-2
32 Manual, 03/2018, A5E33446720B
Description
2.5 SIMOTION D410-2 DP/PN drawing

Figure 2-7 Power module interface (PM-IF)

See also
Interfaces (Page 49)

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 33
Description
2.6 Type plates

2.6 Type plates


The following figure shows all the information that the rating plate on the module rear contains.

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Figure 2-8 Rating plate using the SIMOTION D410-2 DP/PN as an example

Note
The information contained in each field of the rating plate on your actual Control Unit may differ
from that presented in this manual (for example, a later product version, approvals and marks
that have not yet been earned, etc. may be shown).
Depending on the rating plate, the HW version may be designated as "Version" or "FS"
(Function State). Older components are marked with C-Tick instead of RCM.

MAC addresses
A second rating plate for the MAC address of the Ethernet interface and the PROFINET
interface (D410‑2 DP/PN only) is attached to the front of the device.

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Figure 2-9 SIMOTION D410‑2 DP/PN MAC addresses

SIMOTION D410-2
34 Manual, 03/2018, A5E33446720B
Description
2.6 Type plates

Depending on the rating plate, the HW version may be designated as "Version" or "FS"
(Function State).

Industry Online Support app


With our app, you have access to more than 300,000 documents.
Scan the data matrix code and display all the technical information on this product incl. graphic
data (CAx data).
Link to the app: https://support.industry.siemens.com/sc/en/en/sc/2067

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 35
Description
2.7 CompactFlash card

2.7 CompactFlash card

Properties
The CF card is mandatory for operation of the SIMOTION D410‑2. The CF card must be
ordered as a separate component; it is not included in the SIMOTION D410‑2 scope of
delivery.
The SIMOTION Kernel (SIMOTION D410-2 firmware) and the software used to control the
drives (SINAMICS firmware) are contained on the CF card.
The CF card is used for:
● Backing up the technology packages and user data (programs, configuration data,
parameter assignments)
● Update (e.g. SIMOTION firmware update)
The licenses for the technology functions are linked to the serial number of the CF card. This
means the CF card can be inserted in different SIMOTION D410‑2s without having to change
the licenses.
The CF card is supplied in a bootable format with the latest SIMOTION Kernel and drive
software.

CF card
CF cards with different storage capactities are available for SIMOTION D410‑2.
At the time for going to press, these were:
● 1 GB CF, article number 6AU1400-1PA23-0AA0
● 1 GB CF, article number 6AU1400-1PA22-0AA0
You will find detailed information on the compatibility relationships for the CF card, boot loader
version, SIMOTION D hardware and SIMOTION firmware version in the software compatibility
list. You can find this list both in the documentation that comes with the
SIMOTION SCOUT DVD under \1_Important\Germany\Kompatibilitaet\… and on the Internet
(https://support.industry.siemens.com/cs/ww/en/view/18857317).

SIMOTION D410-2
36 Manual, 03/2018, A5E33446720B
Description
2.7 CompactFlash card

CF card rating plate


The following figure shows you all the information included on the rating plate of the
CompactFlash card (CF card).

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Figure 2-10 CompactFlash card (example of a 1 GB CF card)

Pre-installed runtime licenses


The pre-installed licenses are provided as Z option on the label below the article number.
Example with Z option for D410-2 MultiAxes package + two TControl licenses:
6AU1400-1PA22-0AA0-Z
Z=M41+T02
A maximum of seven different Z options are printed on the rating plate of the CF card. When
there are more than seven different Z options, the text "Z = see delivery order" is printed on
the CF card in place of the Z option.

Available Z options / licenses


The following Z options are available for SIMOTION D410-2:

Table 2-6 Z options / licenses available for the SIMOTION D410-2

Designation Z option / license Example


TControl tempera‐ Txx - TControl license and number T03 = three TControl licenses
ture control
SIMOTION IT J00 - SIMOTION IT Virtual Machine license for Java appli‐ J00
cations
Safety functions Fxx - SINAMICS Safety Integrated Extended Functions li‐ F01 = one license for one drive with
cense, specification of the number Safety Integrated Extended Functions
Lxx - SINAMICS Safety Integrated Advanced Functions li‐ L01 = one license for one drive with
cense, specification of the number Safety Integrated Advanced Functions
The Safety Integrated Advanced Functions also include the
Safety Integrated Extended Functions.
High output frequen‐ H00 - SINAMICS high output frequency for SIMOTION D H00
cy license

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 37
Description
2.7 CompactFlash card

Designation Z option / license Example


Axis licenses ● Pxx - POS license and number ● P02 = two POS licenses
● Gxx - GEAR license and number ● G03 = three GEAR licenses
● Cxx - CAM license and number ● C01 = one CAM license
MultiAxes package M41 - MultiAxes package license for SIMOTION D410-2
MIIF B02 - Multipurpose Information Interface B02
VIBX B03 - Vibration Extinction B03
(vibration damping of axes)
OACAMGEN B04 - Cam generation B04
Motion profiles for servo presses

Note
Path interpolation is supported as of V4.4.

SINAMICS licenses
Selected SINAMICS licenses can be used with a SIMOTION D CF card. Only one relicensing
is possible. A prelicensing of SIMOTION D CF cards via Z options is not possible with
SINAMICS licenses.
Examples:
● SINAMICS S120 Advanced Position Control (APC)
Article no. 6SL3074-0AA05-0AA0
License for each drive (on CU, SINAMICS Integrated)
● SINAMICS S120 cogging torque compensation
Article no. 6SL3074-0AA15-0AA0
License for each drive (on CU, SINAMICS Integrated)
● SINAMICS Technology Extension "Vibration Extinction" (VIBX)
Article no. 6SL3077-0AA00-5AB0
License for a target device (CU, SINAMICS Integrated)
● SINAMICS DCB Extension
Article no. 6SL3077-0AA00-0AB0
License for a target device (CU, SINAMICS Integrated)
With SINAMICS licenses, underlicensing of SINAMICS Integrated is indicated by the flashing
SF LED on the SIMOTION D Control Unit. An entry is also made in the diagnostic buffer and
the underlicensing is displayed in the License dialog box of SIMOTION SCOUT. The licensing
is performed (as for SIMOTION licenses) via SIMOTION SCOUT or via the SIMOTION license
key on the CF card.

SIMOTION D410-2
38 Manual, 03/2018, A5E33446720B
Description
2.8 Data matrix code

2.8 Data matrix code


SIMOTION D components (e.g. CF cards, Control Units, etc.) have a machine-readable
identification in the form of a data matrix code (2D code).
Reader units that support the data matrix code according to ECC 200 are suitable for reading
the code used here.
Example of a data string from the reader:
1P6AU1400-1PA22-0AA0-Z+ST-WOQB02934+30SST0B8365550000079001
The volume of the information contained in the data matrix code depends on the product and,
for example, on the available space.

Table 2-7 Machine-readable identification via 2D code

Characteristic Property (example)


Article number 6AU1400-1PA22-0AA0-Z
("1P" identifier to identify the products)
Serial number T-WOQB02934
("S" identifier, item number)
Hardware serial number (CF cards only) ST0B8365550000079001
("30S" identifier)
Hardware version Not used in the example
(identifier 2PE)
Material number Not used in the example
(identifier P)

In addition to the "serial number", CF cards also have a "hardware serial number".
If licenses are purchased for licensed functions, a "license key" is generated from the hardware
serial number of the CF card and the serial number of the purchased licenses; such licenses
are valid only for the associated CF card.
The data required for the licensing can be read by a reader unit via the bar codes on the license
certificates (Certificate of License "CoL") and the 2D code on the CF card in order, for example,
to automate the licensing process.

Industry Online Support app


With our app, you have access to more than 300,000 documents.
Scan the data matrix code and display all the technical information on this product incl. graphic
data (CAx data).
Link to the app: https://support.industry.siemens.com/sc/en/en/sc/2067

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 39
Description
2.9 Licensing

2.9 Licensing

SIMOTION D410-2 licensing


SIMOTION D410-2 is a compact Control Unit predestined for single-axis applications.
SIMOTION D410-2 has an integrated drive control for either a servo, a vector or a V/f axis.
One real axis can be used without requiring a license for a SIMOTION D410-2. Speed-
controlled axes and virtual axes never require a license.
SIMOTION D410-2 can be extended with additional SINAMICS S110/S120 Control Units (e.g.
CU305) and so can also be used for smaller multi-axis applications (e.g. with 2 - 3 axes). These
additional axes must be licensed with the single-axis licenses or the "D410‑2 MultiAxes
Package". See Section CompactFlash card (Page 36).
The POS single-axis license is available if a POS axis has to be licensed; with GEAR/CAM or
more than one POS license, it is better to use the D410‑2 MultiAxes Package.

Note
If you use more than one real axis with SIMOTION D410-2, you must license these additional
axes. The axis license with the highest functionality is covered by the inclusive license (a real
axis). The functionality has the following granularity: CAM > GEAR > POS.
Example:
You use two real axes: 1 POS, 1 CAM.
Because the CAM license has a higher value, and so inclusive, you only need to purchase
one POS license.

Licenses are required for runtime functions such as SIMOTION IT Virtual Machine. These
licenses can be pre-installed on a CompactFlash card (CF card) or ordered separately.

Additional references
For more information about license management, see the SIMOTION SCOUT Configuration
Manual. General information on the subject of licensing can be found in the SIMOTION PM
21 Catalog.

SIMOTION D410-2
40 Manual, 03/2018, A5E33446720B
Operator control (hardware) 3
3.1 Overview of operator control and display elements
The following figure shows the arrangement of the operator control and display elements on
the SIMOTION D410-2.

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&RPSDFW)ODVKFDUG

/('GLVSOD\V /('GLVSOD\V

5'< 5'<
5816723 5816723
287!9 287!96<
6)%) 6)%)

5(6(7EXWWRQ
6HUYLFHVHOHFWRUVZLWFK

6ZLWFK6

0RGHVHOHFWRUVZLWFK

',$*EXWWRQ

Figure 3-1 Operator control and display elements: SIMOTION D410-2 DP (on the left), SIMOTION D410-2 DP/PN (on the
right)

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 41
Operator control (hardware)
3.2 Operator controls

3.2 Operator controls

3.2.1 Service selector switch

Layout
SIMOTION D410-2 provides a service selector switch (SVC) behind the blanking cover in the
lower area of the front panel.

Figure 3-2 Service selector switch, switch position "0"

NOTICE
Damage from electrostatic discharge
The rotary switch can be destroyed by static electricity.
Operate the rotary switch only with an insulated screwdriver.
Comply with the ESD rules.

Function
The service selector switch is used to select service functions.
In "normal" operation, this switch must remain in the "0" position.
The following table shows the possible positions of the service selector switch. The service
selector switch positions are explained in the order in which they are arranged on the
SIMOTION D410-2. The service functions can generally be used in any set operating mode.

Table 3-1 Switch positions of the service selector switch

Position Service mode Meaning


0 No service/diagnostic function activated
1 Delete/restore non-vol‐ The non-volatile SIMOTION data of the SIMOTION D410‑2 is first deleted and then
or atile SIMOTION data restored with the contents of the PMEMORY backup file.
A→1 Position "1" The data backed up with the system function _savePersistentMemor‐
yData is preferably restored
Position The data backed up by service selector switch position "D" / Web
"A" → "1" server / DIAG pushbutton are preferably restored
(as of V4.4)
8 Web server in security Switches the SIMOTION IT Web server to Security Level Low for 120 minutes.
level low You will find detailed information in the SIMOTION IT Diagnostics and Configuration
Diagnostics Manual.

SIMOTION D410-2
42 Manual, 03/2018, A5E33446720B
Operator control (hardware)
3.2 Operator controls

Position Service mode Meaning


B Downgrade SIMOTION D410‑2 Control Units and projects can be upgraded using upgrade data
(Device Update Tool) created previously. These upgrade data is generated with the Device Update Tool
("Project > Start Device Update Tool" menu in SIMOTION SCOUT).
If the upgrade process fails to bring about the desired result, the upgrade can be re‐
jected by means of the switch position. This will roll the system back to the previous
configuration.
D Backup of diagnostic The diagnostic data and non-volatile SIMOTION data can be backed up in STOP,
data and non-volatile STOPU, and RUN state. The advantage of backing up in RUN state is the availability
SIMOTION data of enhanced diagnostic information (via HTML pages) and TO alarm information.

Note
Alternatively, diagnostic data and non-volatile SIMOTION data can also be backed up via the
DIAG button. See Section DIAG button (Page 45).

3.2.2 Mode selector switch

Layout
SIMOTION D410-2 provides a mode switch (PLC) behind the blanking cover in the lower area
of the front panel.

Figure 3-3 Mode switch, switch position "0"

NOTICE
Damage from electrostatic discharge
The rotary switch can be destroyed by static electricity.
Operate the rotary switch only with an insulated screwdriver.
Comply with the ESD rules.

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 43
Operator control (hardware)
3.2 Operator controls

Function
The following table contains the possible mode switch positions and the associated operating
mode.

Table 3-2 Mode switch positions

Position Operating Meaning


mode
0 RUN SIMOTION D410-2 executes the user program and the associated system services:
● Read process image of inputs.
● Execution of the user programs assigned to the execution system.
● Write process image of outputs.
The technology packages are active in this state. They can execute commands from the user
program.
1 STOPU SIMOTION D410-2 does not execute any user program.
● The technology packages are active. Test and commissioning functions can be executed. The
user program is not active.
● The I/O modules are in a secure state, i.e. the digital outputs have the status "LOW" and the
analog outputs are at zero current/voltage.
2 STOP SIMOTION D410-2 does not execute any user program.
● It is possible to load a complete user program.
● All system services (communications, etc.) are active.
● The I/O modules are in a secure state, i.e. the digital outputs have the status "LOW" and the
analog outputs are at zero current/voltage.
● The technology packages are inactive, i.e. all enables are deleted. No axis motions can be
executed.
3 MRES Module memory reset / reset the SIMOTION D410-2 to the default settings.
Using the MRES switch position, you can perform depending on the operating sequence
● Memory reset of the SIMOTION D410-2 or
● Restore the SIMOTION D410-2 to the default settings.
For additional details on the operating sequence, see the SIMOTION D410-2 Commissioning and
Hardware Installation Manual.

Note
In the "RUN" setting, you can also control the SIMOTION D410-2 operating mode from the
SIMOTION SCOUT engineering system. This means that it is not necessary to adjust the mode
switch to change the operating mode.

SIMOTION D410-2
44 Manual, 03/2018, A5E33446720B
Operator control (hardware)
3.2 Operator controls

Additional references
Detailed information
● For information on setting the operating modes, see the SIMOTION SCOUT Configuration
Manual.
● For device upgrade (device update tool), see Upgrading SIMOTION Devices Operating
Instructions.

3.2.3 DIAG button

Layout
The DIAG button is located on the SIMOTION D410‑2 behind the blanking cover on the
front.

Figure 3-4 DIAG button

Function
The diagnostic data and non-volatile SIMOTION data is backed up on the CompactFlash card
via the DIAG button. The DIAG button function therefore corresponds to the function of switch
position "D" of the Service selection switch.
The following options are available to backup the diagnostic data and the non-volatile
SIMOTION data:
● Backup during operation (in STOP/STOPU/RUN operating state)
A short pressing of the DIAG button suffices to initiate the backup of the data. The DIAG
button is therefore preferable to switch position "D" of the Service selection switch.
● Backup during the module startup
The DIAG button must be kept pressed until the boot process has completed. Since this
can take between 20 and 30 seconds, the switch position "D" of the Service selector switch
is preferable in this case.

Additional references
For detailed information on creating diagnostic data and backing up / restoring non-volatile
SIMOTION data, refer to the SIMOTION D410-2 Commissioning and Hardware Installation
Manual.

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 45
Operator control (hardware)
3.2 Operator controls

3.2.4 RESET button

Layout
The RESET button is located behind the blanking cover on the SIMOTION D410-2.

Figure 3-5 RESET button

Function
The entire system is reset when the RESET button is pressed and a new power-up of the
system forced.

3.2.5 Switch S5.0

Layout
SIMOTION D410-2 provides the S5.0 switch behind the blanking cover in the lower area of
the front panel.

8 , 6
6

Figure 3-6 Switch S5.0

Function
The DIP switch is used for switching the analog input (X131 connector) as voltage or current
input.

Table 3-3 S5.0 switch positions

Position Function
U The analog input is used as voltage input.
I The analog input is used as current input.

See also
Interface assignment (Page 62)

SIMOTION D410-2
46 Manual, 03/2018, A5E33446720B
Operator control (hardware)
3.2 Operator controls

3.2.6 SIMOTION CompactFlash card

Function
The SIMOTION Kernel (SIMOTION D410-2 firmware) and the software used to control the
drives (SINAMICS firmware) are contained on the CF card.
The CompactFlash card (CF card) is used to
● Backup technology packages and user data
● Update (e.g. SIMOTION firmware update)

Slot for CompactFlash card


The CF card is inserted into the plug-in module over the blanking cover (see Overview of
operator control and display elements (Page 41)).

NOTICE
Impermissible use of the CompactFlash card
The CF card of the SIMOTION D410-2 must not be used in a SIMOTION D410, D4x5 or
D4x5-2!

NOTICE
Elektrostatisch gefährdete Bauelemente
The CompactFlash card is an ESD-sensitive component.
De-energize the SIMOTION D410‑2 device before inserting or removing the CompactFlash
card. The SIMOTION D410‑2 is in a de-energized state when all the LEDs are OFF.
Comply with the ESD rules.

Additional information
For more information on writing and formatting the CF card, see the SIMOTION D410-2
Commissioning Manual.

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 47
Operator control (hardware)
3.3 Error and status displays

3.3 Error and status displays

Arrangement of LED displays


The LED displays are located next to the CompactFlash card plug-in slot on the
SIMOTION D410-2.

Figure 3-7 LED displays: D410-2 DP (on the left), D410-2 DP/PN (on the right)

Meaning of the LED displays


This table describes the LEDs and their meaning.

Table 3-4 Error and status displays

LED Meaning
D410-2 DP D410-2 DP/PN
RDY RDY Status indicator of the SINAMICS Integrated
RUN/STOP RUN/STOP SIMOTION D410-2 operating states
OUT>5V – Encoder current supply > 5 V (TTL/HTL)
– OUT>5V/SY Encoder current supply > 5 V (TTL/HTL)
Synchronization status (SY) of the onboard PROFINET IO in‐
terface (X150)
SF/BF: SF/BF: Group error / bus fault

Additional information
You can perform a detailed diagnosis with a PG/PC and the engineering system. For
information about diagnostics using LED displays, refer to the SIMOTION D410-2
Commissioning and Hardware Installation Manual, Section "Diagnostics using LED displays".

SIMOTION D410-2
48 Manual, 03/2018, A5E33446720B
Interfaces 4
4.1 Overview of interfaces
This section describes the interfaces of the SIMOTION D410‑2. Information on the
arrangement of the interfaces on the module can be found in Sections SIMOTION D410-2 DP
representation (Page 30) and SIMOTION D410-2 DP/PN drawing (Page 32).

Available interfaces

Table 4-1 Overview of available SIMOTION D410-2 interfaces

Interface Type Connector type


X100 DRIVE-CLiQ interface (DQ) 8-pin RJ45plus socket to connect DRIVE-
CLiQ nodes
X21 PROFIBUS DP/MPI interface 9-pin SUB-D socket to connect to PRO‐
FIBUS DP or MPI
X24 PROFIBUS DP interface 9-pin SUB-D socket to connect to PRO‐
(SIMOTION D410‑2 DP only) FIBUS DP
X150 P1, P2 PROFINET IO interface 8-pin RJ45 socket to connect to PROFI‐
(SIMOTION D410‑2 DP/PN only) NET IO
X23 Encoder interface (ENC) 15-pin SUB-D socket for connecting HTL,
TTL and SSI encoders
X120 Temperature sensor connection, fail- 12-pin spring-loaded terminal
safe digital inputs
X121 Isolated digital inputs, fast digital I/Os 12-pin spring-loaded terminal
X130 Isolated digital input, fail-safe digital 8-pin spring-loaded terminal
output
X131 Fast digital I/Os, analog input 8-pin spring-loaded terminal
X124 Power supply connection 4-pin screw-type terminal connection
X127 P1 Ethernet interface (PN/IE) 8-pin RJ45 socket for Ethernet connec‐
tion (LAN)
T0, T1, T2 and G Measuring sockets Sockets to output analog signals
PM-IF Power module interface 8-pin direct connector to connect to a
blocksize power module

Non-usable interfaces

Table 4-2 Overview of non-usable SIMOTION D410-2 interfaces

Interface Designation Connector type


Interface for BOP BOP 8-pin multipoint connector

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 49
Interfaces
4.2 DRIVE-CLiQ interface

4.2 DRIVE-CLiQ interface

Properties
DRIVE-CLiQ has the following properties:
● Automatic detection of components by the Control Unit
● Independent expansion of components possible
● Standardized interfaces to all components
● Uniform diagnostics down to the components
● Complete service down to the components
● Mechanical parts are easy to use
For the DRIVE-CLiQ interface, 24 V / 450 mA are available to connect encoders and measuring
systems.

Interface characteristics

Table 4-3 Interface X100

Characteristic Type
Connector type DRIVE-CLiQ connector
Maximum cable length 100 m
Data rate 100 Mbits
Connector type: RJ45 socket; blanking cover for DRIVE-CLiQ interface included in the scope of deliv‐
ery; blanking cover (50 pieces) Article number: 6SL3066-4CA00-0AA0)

Interface assignment

Table 4-4 Interface assignment X100

Representation Pin Name Signal type Description


1 TXP O Transmit data +
%
 2 TXN O Transmit data -
3 RXP I Receive data +
 4 Reserved, do not use - -
$
5 Reserved, do not use - -
6 RXN I Receive data -
7 Reserved, do not use - -
8 Reserved, do not use - -
A + (24 V) VO Power supply
B M (0 V) VO Electronic ground
Signal type: I = Input; O = Output; VO = Voltage Output

SIMOTION D410-2
50 Manual, 03/2018, A5E33446720B
Interfaces
4.2 DRIVE-CLiQ interface

Connectable devices
The following table contains the components that can communicate with SIMOTION D410-2
via the DRIVE-CLiQ interface. Note the max. number of nodes that can be connected to the
DRIVE-CLiQ!

Note
Note also the topology rules of the SINAMICS S120, see SINAMICS S120 Function Manual,
Chapter "Rules for wiring with DRIVE-CLiQ".

Table 4-5 DRIVE-CLiQ connection topology

Component Max. number of connectable nodes


Drive Max. 1 drive from the following:
● Blocksize Power Module (D410-2 directly snapped on)
● Blocksize Power Module (D410-2 issued via CUA31/CUA32)
● Chassis Power Module AC/AC
Motors with DRIVE-CLiQ interface, Max. 5 encoder systems via DRIVE-CLiQ:
DRIVE-CLiQ encoder and SMx Sensor ● Sensor Modules (SMx) for transferring an encoder signal to DRIVE-CLiQ
Modules
● Encoders with DRIVE-CLiQ interface
● Motors with DRIVE-CLiQ interface
You require a DRIVE-CLiQ hub module (DMC20/DME20) or a CUA32 to connect
more than one encoder system via DRIVE-CLiQ.
Terminal expansion modules Max. 8 Terminal Modules (TM), of which
● Up to 3 TM15, TM17 High Feature, TM41
● Up to 8 TM15 DI/DO, TM31, TM120, TM150
● Maximum one TM54F
DRIVE-CLiQ hub module 20 Max. 1 DMC20 or DME20
(DMC20/DME20) Note:
Because an SMx Sensor Module and a motor with a DRIVE-CLiQ interface have
only one DRIVE-CLiQ interface, a DMC20/DME20 must be used with a second
encoder on the DRIVE-CLiQ. If a CUA31/CUA32 is used, the DMC20/DME20 is
not required. Alternatively, a second encoder can also be connected via the X23
encoder interface.

Additional information
For information on the components that can be connected via DRIVE-CLiQ (setup, connection,
configuration, etc.) see
● SINAMICS S120 Control Units and Additional System Components Manual
● SINAMICS S120 for AC Drives Manual
● SINAMICS S120 Commissioning Manual
● SINAMICS S120 Safety Integrated Function Manual

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 51
Interfaces
4.2 DRIVE-CLiQ interface

● TM15/TM17 High Feature SIMOTION Terminal Modules Commissioning Manual


● SIMOTION Terminal Modules TM15 / TM17 Manual

SIMOTION D410-2
52 Manual, 03/2018, A5E33446720B
Interfaces
4.3 PROFIBUS DP interfaces

4.3 PROFIBUS DP interfaces

Properties
SIMOTION D410-2 provides the following interfaces for connection on the PROFIBUS DP:

Table 4-6 SIMOTION D410-2 PROFIBUS interfaces

D410-2 DP D410-2 DP/PN


PROFIBUS DP/MPI interface X21 X21
PROFIBUS DP interface X24 –

The interfaces can be run asynchronously or isochronously, equidistant.


SIMOTION D410-2 includes master and I-slave functionality.

Interface characteristics

Table 4-7 X21 and X24 interfaces

Characteristics Type
Connector type 9-pin sub D socket
Cable type PROFIBUS cable
Max. cable length 100 m at 12 Mbit/s
Max. data rate 12 Mbit/s

Interface assignment X21

Table 4-8 PROFIBUS DP/MPI interface (X21)

Representation Pin Signal name Signal Meaning


type
1 - - Reserved, do not use
2 M VO Ground to P24_SERV

3 1RS_DP B RS-485 differential signal
4 1RTS_DP O Request to send
5 1M VO Ground to 1P5
6 1P5 VO 5 V power supply for bus terminal, external, short-circuit proof
 7 P24_SERV VO 24 V for teleservice, short-circuit proof, 150 mA maximum
8 1XRS_DP B RS-485 differential signal
9 - - Reserved, do not use

The 1P5 voltage is provided exclusively for the bus terminal.


No OLPs are permitted.
Signal type: VO = Voltage output (power supply); O = Output; B = Bidirectional

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 53
Interfaces
4.3 PROFIBUS DP interfaces

X24 interface assignment

Table 4-9 PROFIBUS DP interface X24 (SIMOTION D410‑2 DP only)

Representation Pin Signal name Signal Meaning


type
1 -- -- Reserved, do not use
2 M VO Ground to P24_SERV

3 2RS_DP B RS-485 differential signal
4 2RTS_DP O Request to send
5 1M VO Ground to 1P5
6 1P5 VO 5 V power supply for bus terminal, external, short-circuit proof
 7 P24_SERV VO 24 V for teleservice, short-circuit proof, 150 mA maximum
8 2XRS_DP B RS-485 differential signal
9 -- -- Reserved, do not use

The 1P5 voltage is provided exclusively for the bus terminal.


No OLPs are permitted.
Signal type: VO = Voltage output (power supply); O = Output; B = Bidirectional

Connectable devices
The following devices can be connected to the PROFIBUS DP interfaces:
● PG/PC
● SIMATIC HMI devices
● SIMATIC controllers with PROFIBUS DP interface
● Distributed I/O
● Teleservice adapter
● Drive units with PROFIBUS DP interface (standard slaves)
Note
For remote diagnosis, a teleservice adapter can be connected to the PROFIBUS X21 or
X24 interface. A teleservice adapter can only be connected to one of the two interfaces.
The power supply for the teleservice adapter (terminals 2 and 7) can accept current loads
as high as 150 mA and is sustained short-circuit proof.

SIMOTION D410-2
54 Manual, 03/2018, A5E33446720B
Interfaces
4.4 PROFINET IO interface (SIMOTION D410-2 DP/PN only)

4.4 PROFINET IO interface (SIMOTION D410-2 DP/PN only)

Properties
PROFINET is an open component-based industrial communication system using Ethernet for
distributed automation systems.
SIMOTION D410‑2 DP/PN has a PROFINET interface with two ports (X150 P1-P2) onboard.
The PROFINET interface supports operation of a SIMOTION D410‑2 DP/PN as an IO
controller and/or as an I device.

Interface characteristics

Table 4-10 Ports X150 P1 to P2

Characteristic Type
Connector type RJ45 socket connector
Cable type PROFINET
Maximum cable length 100 m
Minimum send cycle clock 0.25 ms
Autocrossing Yes
i.e. both crossed and uncrossed cables can be used
Dust protection filler plugs for seal‐ One filler plug contained in the D410‑2 scope of delivery
ing unused PROFINET ports Filler plugs (50 pcs) article number: 6SL3066‑4CA00‑0AA0

Interface assignment

Table 4-11 Assignment of the ports X150 P1 to P2

Representation Pin Name Description


1 TXP Send data +

2 TXN Send data -
3 RXP Receive data +

4 - Reserved, do not use
5 - Reserved, do not use
6 RXN Receive data -
7 - Reserved, do not use
8 - Reserved, do not use

LED displays of the PROFINET interface


The PROFINET ports X150 P1 and P2 have two integrated LEDs each for displaying link and
activity.

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 55
Interfaces
4.4 PROFINET IO interface (SIMOTION D410-2 DP/PN only)






'LVSOD\
/,1.

'LVSOD\
$&7

Figure 4-1 PROFINET ports of the D410-2 DP/PN

Table 4-12 State of the Link and Activity LEDs

LED State Meaning


LINK OFF No or faulty connection
Lights up green Transmission rate 10 or 100 Mbit/s:
A different device is connected to port x and a physical connection exists
ACT OFF No data exchange
Flickers yellow Data exchange:
Data is being received or sent at port x.

Connectable devices
The following devices can be connected to the PROFINET IO interface:
● PG/PC programming devices (communication with SIMOTION SCOUT / STEP 7)
● SIMATIC HMI devices
● SIMATIC controllers with PROFINET interface
● Distributed I/O
● Drive units with PROFINET IO interface (standard devices)
The SIMOTION D410‑2 DP/PN then assumes the role of a PROFINET IO controller and can
offer the following functions:
● PROFINET IO controller, I-device (also controller and device simultaneously)
● Supports real-time classes of PROFINET IO:
– RT (real-time)
– IRT (isochronous real-time)

SIMOTION D410-2
56 Manual, 03/2018, A5E33446720B
Interfaces
4.4 PROFINET IO interface (SIMOTION D410-2 DP/PN only)

The following functions are also supported by Industrial Ethernet:


● Communication between SIMOTION and SIMATIC NET OPC.
The "SIMATIC NET SOFTNET S7 (S7 OPC server)" software must be
installed on the PG/PC for this function.
● Communication with other devices over TCP/IP or UDP communication
● IT communication (e.g. via SIMOTION IT OPC XML‑DA)
● Communication based on OPC UA (Unified Architecture)
For further information on the software packages, see the SIMOTION PM 21 Catalog.

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 57
Interfaces
4.5 Encoder interface (HTL/TTL/SSI)

4.5 Encoder interface (HTL/TTL/SSI)


The HTL/TTL/SSI encoder interface is used to connect external encoders.

Interface characteristics

Table 4-13 Interface X23

Characteristic Type
Encoder interface ● TTL or HTL incremental encoders (with adjustable
parameters)
● Absolute encoder SSI
Connector type 15-pin sub D connector
Measuring current via temperature sensor 2 mA
connection

NOTICE
Destruction of the encoder electronics
Operation of a 5 V encoder on the 24 V encoder supply may result in the destruction of its
electronic components!
Make sure that you can operate the connected encoder on a 24 V power supply (e.g. HTL
encoder). This setting can be set in the expert list of the drive in parameter p0400 and in the
following parameters.

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58 Manual, 03/2018, A5E33446720B
Interfaces
4.5 Encoder interface (HTL/TTL/SSI)

Interface assignment

Table 4-14 Interface assignment X23

Representation Pin Name Description


1 +Temp KTY, PT1000 or PTC input
2 SSI_CLK SSI clock positive
 3 SSI_XCLK SSI clock negative
4 P_Encoder 5 V / 24 V Encoder power supply
5 P_Encoder 5 V / 24 V Encoder power supply
6 P_Sense Sense input encoder power supply
7 G_Encoder (G) Ground for sensor power supply
8 -Temp (G) Ground for KTY, PT1000 or PTC
9 G_Sense (G) Ground sense input
10 RP R track positive

11 RN R track negative
12 BN B track negative
13 BP B track positive
14 AN_SSI_XDAT A track negative / SSI data negative
15 AP_SSI_DAT A track positive / SSI data positive

For Pin 1 / Pin 8: The associated temperature channel (T1) can be assigned parameters as an individual
channel or together in combination with the second temperature channel (T2) at interface X120.
(For parameterization, see the SINAMICS S120 Commissioning Manual).
For Pin 6 / Pin 9: At an encoder supply of 5 V, the voltage drops on the encoder supply cables are recorded
and compensated by means of the sense cables. For this purpose, the sensor supply is corrected on the
SIMOTION D410-2.

NOTICE
Motor overheating due to an incorrectly connected KTY temperature sensor
A sensor connected with the incorrect polarity cannot detect the motor overheating.
Connect the KTY temperature sensor with the correct polarity.
For more information on the temperature sensors and how to use them, see the SINAMICS
S120 Commissioning Manual, in Chapter Temperature sensors for SINAMICS components.

Note
There are two ways of connecting the temperature sensor:
1. Via X120, terminal 1 and 2
2. Via X23, pins 1 and 8

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 59
Interfaces
4.5 Encoder interface (HTL/TTL/SSI)

Table 4-15 Specification of measuring systems that can be connected

Parameter Designation Threshold Min. Type Max. Unit


Permissible signal level in the bipolar mode Udiff 2,0 VCC V
(parameter p0405.1=1);
(TTL, SSI, HTL bipolar at X23) 1), 2)
Permissible signal frequency fS - 500 kHz
Required edge clearance tmin 100 - ns
Permissible zero pulse (with Ts = 1/fs) Length ¼ · Ts ¾ · Ts
Center of the pulse po‐ 50 135 220 Degrees
sition
Switching threshold in the unipolar mode U(Schalt) High 4) 8,4 10,6 13,1 V
(parameter p0405.0=0) and signals (p0405.4=1)
AN_SSI_XDAT, BN, RN at X23 connected Low 3,5 4,8 6,3 V
to M_Encoder 3) (p0405.4=0)
Switching threshold in the unipolar mode U(Schalt) High 4) 9 11,3 13,8 V
(parameter p0405.0=0) and signals (p0405.4=1)
AN_SSI_XDAT, BN, RN not connected to Low 5,9 7,9 10,2 V
X23 (p0405.4=0)
1)
Other signal levels according to the RS422 specification.
2)
The absolute level of the individual signals varies between 0 V and VCC of the measuring system.
3)
See SINAMICS S120/S150 List Manual for setting the mode.
4)
See SINAMICS S120/S150 List Manual for setting the threshold.

Note
We recommend that bipolar encoders are used
When using unipolar encoders, the unused negative track signals can either be connected or
connected to ground. This results in different switching thresholds.

Note
Prefabricated cable for 5 V - TTL encoder
If a 5 V - TTL encoder (6FX encoder) is used, the connecting cable 6FX8002-2CR00-... must
be used.

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4.6 Digital I/Os / temperature sensor / analog input

4.6 Digital I/Os / temperature sensor / analog input

4.6.1 Properties
The onboard I/Os (Onboard I/Os) of the SIMOTION D410-2 are assigned to the SINAMICS
Integrated. An appropriate configuration allows the I/Os also to be used by SIMOTION.

Digital I/Os
The digital I/Os at the X120, X121 and X130, X131 connectors are provided for the connection
of sensors and actuators.
Following types of digital I/Os are available on the SIMOTION D410-2:
● Three fail-safe electrically-isolated digital inputs (F-DI)
(can be used alternatively as six standard digital inputs, DI 17 can also be used as EP
terminal)
● One fail-safe electrically-isolated digital output (F-DO)
(can be used alternatively as one standard digital output)
● Five electrically-isolated digital inputs (DI)
● Eight high-speed non-isolated digital I/Os (DI/DO)
Assignment of the I/Os to functions can be parameterized as required. Special functions (e.g.
input of measuring input and output for output cam) can also be assigned to the I/Os.

Note
For optimal noise immunity of the digital inputs, the use of shielded cables is necessary if they
are to be used as
● Inputs of measuring inputs or
● Inputs for equivalent zero mark

Analog input
The analog input at connector X131 can be parameterized as voltage or current input.
Switching between the voltage or current input using a DIP switch, refer to Switch S5.0
(Page 46).

4.6.2 Interface characteristics

Table 4-16 Interface characteristics

Features Type
Connector type (X120, X121) 12-pin spring-loaded terminal
Connector type (X130, X131) 8-pin spring-loaded terminal

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4.6 Digital I/Os / temperature sensor / analog input

Features Type
Connectable cable types and conductor cross-sec‐
tions
Rigid 0.2 mm² … 1.5 mm²
Flexible 0.2 mm² … 1.5 mm²
Flexible, with wire-end ferrule without plastic 0.25 mm² … 1.5 mm²
sleeve
Flexible, with wire-end ferrule with plastic 0.25 mm² … 0.75 mm²
sleeve
AWG / kcmil 24 … 16
Stripped length 10 mm
Tool Screwdriver 0.4 x 2.0 mm
Max. cable length 30 m

Note
To prevent an incorrect connection, the X120, X121, X130 and X131 connectors are supplied
coded. The terminal and pin numbers are also inscribed on the connectors.

4.6.3 Interface assignment


The following tables contain the pin assignments of the onboard I/Os.

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4.6 Digital I/Os / temperature sensor / analog input

X120

Table 4-17 Interface assignment X120

Representation Pin Designation Notes


1 +Temp Motor temperature sensor input.
 Temperature sensors: KTY84–1C130 /
2 -Temp
 PT1000 / PTC
 Measuring current via temperature sensor
 connection: 2 mA
 3 F-DI 0 2) DI 16 Fail-safe digital input 0 or digital inputs 16
 4 DI 17+ / EP +24 V3 and 17
 (Enable Pulses) EP function (Enable Pulses) when using
 5 DI 17- / EP M3 (En‐ Safety Integrated Basic Functions via termi‐
 able Pulses) 1) nal
 6 F-DI 1 2) DI 18 Fail-safe digital input 1 or digital inputs 18
 7 DI 19+ and 19
 8 DI 19- 1)
9 F-DI 2 2) DI 20 Fail-safe digital input 2 or digital inputs 20
10 DI 21+ and 21
11 DI 21- 1)
12 M1 Reference potential for:
● DI 16, DI 18 and DI 20 (or F-DI 0 to F-DI
2; first shutdown path)
● DO 16+ (or F‑DO 0)
1)
Reference potential for DI 17+ / DI 19+ / DI 21+ (or F-DI 0 to F-DI 2; second shutdown path)
2)
Functionality depends on the parameterized Safety Integrated functions.

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4.6 Digital I/Os / temperature sensor / analog input

The functionality of the digital inputs DI 16 to DI 21 depends on the parameterized Safety


Integrated functions.

Table 4-18 Safety Integrated functions using onboard terminals

Safety Integrated Relevant digital inputs


functions
Basic Functions Control takes place via two switch-off signal paths:
1st switch-off sig‐ via D410-2 terminals
nal path DI 0 … DI 3, DI 16 (X121.1...4 and X120.3)
The desired input terminal is selected via BICO intercon‐
nection (BI: p9620[0]).
2nd switch-off sig‐ via EP terminal
nal path ● D410-2: X120.4 and X120.5
● Power Module Blocksize with CUA3x: X210.3 and
X210.4
● Power Module Chassis: X41.1 and X41.2 on the
Control Interface Module (CIM)
Extended Functions Control takes place via the 2-channel F-DI of the SIMOTION D410‑2: F‑DI 0 …
F‑DI 2 (X120.3...11)
A fail-safe digital input is made up of two digital inputs.
If SIMOTION D410-2 is mounted separately (Power Module connected to SI‐
MOTION D410-2 via CUA31/32), use of the Safety Integrated Extended and
Advanced Functions via the onboard terminals (F-DI, F-DO) is not possible.

Note
Using the "STO" safety function via the Power Module terminals for the PM240-2 (FSD, FSE
and FSF). With enabled Safety Integrated functions of the D410-2, a simultaneously active
STO function via Power Module terminals results in error messages being output (e.g. fault
F30600, reason 1005).
● Deactivate the function "STO via Power Module terminals" by setting both the DIP switches
for the interface STO_A/STO_B to the "0" position. Further information, see SINAMICS
S120 Manual for AC Drives, section Power Modules Blocksize (PM240-2)

The X120 interface has a connection for the motor temperature sensor.
You can use the temperature sensor connection to connect the temperature sensing via
KTY84‑1C130 (special temperature sensor) or PTC (positive temperature coefficient). The
temperature sensing provides thermal motor protection by detecting critical motor conditions.

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4.6 Digital I/Os / temperature sensor / analog input

For more information on "thermal motor protection", see the SINAMICS S120 Commissioning
Manual.

NOTICE
Motor overheating due to an incorrectly connected KTY temperature sensor
A sensor connected with the incorrect polarity cannot detect the motor overheating.
Connect the KTY temperature sensor with the correct polarity.
For more information on the temperature sensors and how to use them, see the SINAMICS
S120 Commissioning Manual, Section Temperature sensors for SINAMICS components.

The maximum length of the temperature sensor cable is 300 m. The cables must be shielded.
For cable lengths >100 m, cables with a cross-section of ≥1 mm² must be used.

DANGER
Danger to life from electric shock due to insufficient safety isolation
Only temperature sensors that meet the safety isolation specifications stipulated in EN
61800-5-1 may be connected to terminals "+Temp" and "-Temp".
Use a Sensor Module External (SME120 or SME125) or Terminal Module TM120 if safe
electrical separation cannot be guaranteed (for linear motors or third-party motors, for
example).

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4.6 Digital I/Os / temperature sensor / analog input

X121

Table 4-19 Interface assignment X121

Representation Pin Designation Notes


1 DI 0 Isolated digital input 0

2 DI 1 Isolated digital input 1

3 DI 2 Isolated digital input 2


4 DI 3 Isolated digital input 3
 5 M2 Ground reference for DI 0 … DI 3
 6 M Ground reference of the electronics 1)
 7 DI/DO 8 High-speed digital I/O 8,
 not isolated
 8 DI/DO 9 High-speed digital I/O 9,
 not isolated
 9 M Ground reference of the electronics 1)
 10 DI/DO 10 High-speed digital I/O 10,
not isolated
11 DI/DO 11 High-speed digital I/O 11,
not isolated
12 M Ground reference of the electronics 1)
1)
Reference potential for the digital inputs/outputs and analog input

Note
An open input is interpreted as "low".
The use of the digital inputs (DI 0 ... DI 3) requires terminal M2 be connected. This is achieved
by:
● Providing the reference ground of the digital inputs, or
● a jumper to terminal M. This removes the electrical isolation for these digital inputs.

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4.6 Digital I/Os / temperature sensor / analog input

X130

Table 4-20 X130 interface assignment

Representation Pin Designation Notes


1 DI 22+ Isolated digital input 22

2 DI 22- 2)
Reference potential for DI 22+

3 M2 Ground reference for DI 0 … DI 3


4 M Ground reference of the electronics 1)
 5 M1 Reference potential for:
 ● DI 16, DI 18 and DI 20 (or F-DI 0 to F-DI 2;
 first shutdown path)
 ● DO 16+ (or F‑DO 0)
6 24 V1 Power supply for DO 16+ (or F‑DO 0)
7 F-DO 0 4) DO 16+ 3) Fail-safe digital output 0 or digital output 16
8 DO 16- 5)
1)
Reference potential for the digital inputs/outputs and analog input
2)
Reference potential for DI 20+
3)
The proper functioning of the DO 16 requires that the terminals 5/6 be connected.
4)
F-DO 0 for Safety Integrated Extended and Advanced Functions
5)
For applications "without safety function", DO 16- does not function

Note
An open input is interpreted as "low".

Note
If M1 or M2 is connected with M, the electrical isolation no longer exists.

If the digital output (DO 16) cannot be set by the signal source despite being set, an alarm
A03507 (digital output not set) is issued. This alarm can also parameterized as a fault.
The possible cause may be missing power supply (X130.6) or a short-circuit. For further details,
see the SINAMICS S120/S150 List Manual, Section List of faults and alarms.

Note
If the 24 V supply is briefly interrupted, the digital output is deactivated until the interruption
has been rectified.

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Interfaces
4.6 Digital I/Os / temperature sensor / analog input

X131

Table 4-21 X131 interface assignment

Representation Pin Designation Notes


1 DI/DO 12 High-speed digital I/O 12,
 not isolated

2 DI/DO 13 High-speed digital I/O 13,
 not isolated
 3 M Ground reference of the electronics 1)

4 DI/DO 14 High-speed digital I/O 14,
 not isolated
 5 DI/DO 15 High-speed digital I/O 15,
 not isolated
6 M Ground reference of the electronics 1)
7 AI 0+ Analog voltage or current input
8 AI 0-
1)
Reference potential for the digital inputs/outputs and analog input

NOTICE
Incorrect results of analog-to-digital conversion due to impermissible input voltage
The common mode range must not be violated.
Makes sure that the analog input voltage signals can have a maximum voltage of ±12 V with
respect to the reference potential. If the range is infringed, incorrect results may occur during
analog/digital conversion.

Note
A 24 V supply voltage must be connected to terminal X124 for the digital outputs to be used.
If momentary interruptions in the voltage occur in the 24 V supply, the digital outputs are
deactivated until the interruption has been rectified.

If a digital output (DO 8 … DO 15) is parameterized and the external 24 V power supply is not
connected (or the level is too low), the alarm A03506 will be issued. This alarm can also be
parameterized as a fault.
For further details, see the SINAMICS S120/S150 List Manual, Section List of faults and alarms.

See also
SIMOTION D410-2 DP connection examples (Page 71)
SIMOTION D410-2 DP/PN connection examples (Page 75)

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4.6 Digital I/Os / temperature sensor / analog input

4.6.4 Use of the interfaces

Fail-safe digital I/Os (F-DI/F-DO)


The SIMOTION D410-2 provides three fail-safe isolated digital inputs (F-DI) and one fail-safe
isolated digital output (F-DO):
● An F-DI consists of a digital input and a second digital input to which the cathode of the
optocoupler is connected.
Each of the F-DIs can also be used as two standard digital inputs, e.g. the use of the F-DI
0 as DI 16 and DI 17.
● The F-DO 0 can also used as a standard digital output.
The F-DO 0 consists of a high-side switch and a low-side switch. For applications without
the safety function, the high-side switch may be used as an additional digital output. The
low-side switch is not available.

Note
The following safety functions are available for SIMOTION D410-2:
● Safety Integrated Basic Functions via the EP terminals
● Safety Integrated Extended and Advanced Functions via onboard I/Os (3 F-DI and 1 F-DO)
● Safety Integrated Extended and Advanced Functions with TM54F
● Safety Integrated Basic and Extended/Advanced Functions via secure communication from
"PROFIsafe on PROFIBUS"
Control (F logic) is via a SIMATIC F-CPU which is connected to PROFIsafe via PROFIBUS
(not SCOUT TIA).
● Safety Integrated Basic and Extended/Advanced Functions via secure communication from
"PROFIsafe on PROFINET" (only for SIMOTION D410-2 DP/PN)
Control (F logic) is via a SIMATIC F-CPU which is connected to PROFIsafe via PROFINET
(e.g. an S7-1500 F-CPU).
For further information on Safety Integrated, see the SINAMICS S120 Safety Integrated
Function Manual.

EP terminal
The pulse inhibit function (EP) is only available when Integrated Basic Functions are enabled.

Digital inputs (DI)


The SIMOTION D410-2 provides five digital inputs (DI).

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Interfaces
4.6 Digital I/Os / temperature sensor / analog input

The electrically isolated inputs can be used as freely addressable inputs.

Note
An open input is interpreted as "low".
For the DI 22 digital input to function correctly, the coupled reference potential (DI 22-) must
be connected. The following options are available:
● Connect the coupled reference potential of the digital input to M1, M2 or M.
This assigns the input to the potential of the associated pin.
● Create a bridge between terminal M and terminal M1 or M2.
Caution: This will cancel the electrical isolation for this digital input!

Bidirectional digital I/Os (DI/DO)


The SIMOTION D410-2 provides eight bidirectional digital I/Os (DI/DO) that can be
parameterized channel-specific as digital input or output.
This produces the following usage options for the parameterization of the DI/DO:

Table 4-22 DI/DO usage options

DI/DO Interface Use


Parameterization of the DI/DO as digital inputs:
DI/DO 8 to DI/DO 15 X121, X131 "Fast inputs" for measuring inputs 1) or homing inputs
DI/DO 8 to DI/DO 15 X121, X131 Freely addressable inputs
Parameterization of the DI/DO as digital outputs:
DI/DO 8 to DI/DO 15 X121, X131 "High-speed" outputs of output cams
DI/DO 8 to DI/DO 15 X121, X131 Freely addressable outputs
1)
With a signal edge at the relevant input, the current actual values of one or more encoders are
measured with positioning accuracy to determine lengths and distances. The assignment of the inputs
is not fixed, and the special use is activated in the SIMOTION SCOUT engineering system.

Note
An additional external electronics power supply via terminal X124 is required in two cases:
● If the digital outputs DO 8 to DO 15 are in use, the power supply needs to be connected to
X124.
● The Power Module provides the electronics power supply of the SIMOTION D410-2. If the
SIMOTION D410-2 needs to remain functional when the Power Module is switched off,
X124 must be used for the electronics power supply.

Additional references
For information on configuring the digital I/Os as freely addressable I/Os, inputs of measuring
inputs or outputs of output cams, see the SIMOTION D410-2 Commissioning and Hardware
Installation Manual.

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Interfaces
4.6 Digital I/Os / temperature sensor / analog input

For information on the configuration and function of the measuring input and output cam
technology objects, refer to the SIMOTION Output Cams and Measuring Inputs Function
Manual.

4.6.5 SIMOTION D410-2 DP connection examples

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Figure 4-2 Example of circuits for the DI/DO without Safety Integrated functions

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 71
Interfaces
4.6 Digital I/Os / temperature sensor / analog input

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Figure 4-3 Connection example of SIMOTION D410-2 DP without Safety Integrated functions

SIMOTION D410-2
72 Manual, 03/2018, A5E33446720B
Interfaces
4.6 Digital I/Os / temperature sensor / analog input

Connection examples with Safety Integrated Extended and Advanced Functions

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Figure 4-4 Connection example of SIMOTION D410-2 DP with Safety Integrated Extended and Advanced Functions

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 73
Interfaces
4.6 Digital I/Os / temperature sensor / analog input

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SIMOTION D410-2
74 Manual, 03/2018, A5E33446720B
Interfaces
4.6 Digital I/Os / temperature sensor / analog input

4.6.6 SIMOTION D410-2 DP/PN connection examples

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SIMOTION D410-2
Manual, 03/2018, A5E33446720B 75
Interfaces
4.6 Digital I/Os / temperature sensor / analog input

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Figure 4-7 Connection example of SIMOTION D410-2 DP/PN without Safety Integrated Extended and Advanced Functions

SIMOTION D410-2
76 Manual, 03/2018, A5E33446720B
Interfaces
4.6 Digital I/Os / temperature sensor / analog input

Connection examples with Safety Integrated Extended and Advanced Functions

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Figure 4-8 Connection example of SIMOTION D410-2 DP/PN with Safety Integrated Extended and Advanced Functions

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Interfaces
4.6 Digital I/Os / temperature sensor / analog input

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Figure 4-9 Example of circuits for the F-DI and F-DO with Safety Integrated Extended and Advanced Functions

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Interfaces
4.7 Power supply

4.7 Power supply


The X124 interface is provided for connection of the external power supply.

Note
When using external power supplies (e.g. SITOP), the ground potential must be connected
with the protective ground terminal (PELV).

Note
Ground potential and housing (PE) are connected internally with low impedance.

Interface characteristics

Table 4-23 Interface X124

Features Type
Connector type 4-way screw-type terminal
Connectable cable types and conductor cross-sec‐
tions
Rigid 0.2 mm² … 2.5 mm²
Flexible 0.2 mm² … 2.5 mm²
Flexible, with wire-end ferrule without plastic 0.2 mm² … 2.5 mm²
sleeve
Flexible, with wire-end ferrule with plastic 0.2 mm² … 1.5 mm²
sleeve
AWG / kcmil 22 … 12
Stripped length 6 … 7 mm
Tool Screwdriver 0.5 x 3 mm (M2.5)
Tightening torque 0.4 to 0.5 Nm
Max. current carrying capacity, incl. loop-through 20 A (15 A per UL/CSA)
Max. cable length 10 m

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Interfaces
4.7 Power supply

Interface assignments

Table 4-24 Power supply X124

Representation Terminal Designation


+ Electronic power supply
+ Electronic power supply
G Electronic ground
G Electronic ground

Note
The power supply terminal strip must be screwed on tightly using a flat-bladed screwdriver.

Note
The 24 V is looped through via the 24 V connector. In this case, pin 1 is jumpered with pin 2,
and pin 3 is jumpered with pin 4 in the connector. The maximum current can be limited through
the current carrying capacity of the cable. The current carrying capacity of the cable depends,
for example, on the type of cable installation (cable duct, laying on a cable rack, etc.).

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Interfaces
4.8 Ethernet interface

4.8 Ethernet interface

Properties
SIMOTION D410-2 has an X127 interface for connection to Industrial Ethernet.
Industrial Ethernet is a communication network with a transmission rate of 10/100 Mbit/s.
SIMOTION D410-2 offers the following functions via the Ethernet interface:
● PROFINET basic services (e.g. DCP, LLDP, SNMP)
Although these PROFINET basic services provide uniform functions for the address
assignment and diagnostics, they do not provide PROFINET IO communication for the
connection of drives or I/O modules, for example.
● Communication with STEP 7 and SIMOTION SCOUT
● Communication between SIMOTION and SIMATIC NET OPC
The "SIMATIC NET SOFTNET-S7 (S7-OPC server)" software must be installed on the PG/
PC for this function.
● Connection of HMI systems
● Communication with other devices over TCP/IP or UDP communication
● IT communication (e.g. via SIMOTION IT OPC XML‑DA)
For further information on the software packages, see the SIMOTION PM 21 Catalog.

Interface characteristics

Table 4-25 X127 interface

Characteristic Type
Connector type RJ45 socket connector
Cable type Industrial Ethernet cable
Maximum cable 100 m
length
Autocrossing Yes, i.e. both crossed and uncrossed cables can be used
Blanking cover for Ethernet interface included in the scope of delivery;
blanking cover (50 units), article number: 6SL3066‑4CA00‑0AA0

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Interfaces
4.8 Ethernet interface

Interface assignment

Table 4-26 X127 interface assignment

Representation Pin Signal name Signal type Meaning


 1 TXP Output Ethernet send differential signal
2 TXN Output Ethernet send differential signal

3 RXP Input Ethernet receive differential signal
4 - - Reserved, do not use
5 - - Reserved, do not use
6 RXN Input Ethernet receive differential signal
7 - - Reserved, do not use
8 - - Reserved, do not use

Note
The MAC address is on a printed label visible from the front.

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Interfaces
4.9 Measuring sockets

4.9 Measuring sockets

Properties
The T0 - T2 measuring sockets are used to output analog signals. Any interconnectable signal
can be output via SINAMICS on every measuring socket on the control unit.

Note
The measuring sockets are suited for multiple-spring wire connectors with a diameter of 2 mm.

Interface characteristics

Table 4-27 T0, T1 and T2 interfaces

Characteristic Type
Connector type 2 mm sockets
Voltage 0 V to 5 V
Resolution 8-bit
Load current max. 3 mA
Sustained short-circuit proof
Reference potential is M terminal

Interface assignment

Table 4-28 Interface assignments T0, T1 and T2

Representation Pin Designation


T0 Measuring socket 0
7 T1 Measuring socket 1
T2 Measuring socket 2
7 M Ground

7

Note
The test sockets are provided as a support to commissioning and diagnostics; they must not
be connected for normal operation.

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Interfaces
4.10 Power Module Interface

4.10 Power Module Interface


SIMOTION D410-2 can be connected to a SINAMICS Power Module in blocksize format via
the Power Module interface.
Power Modules PM340 and PM240‑2 (PM240‑2 as of SIMOTION V4.4/SINAMICS V4.7) can
be used.

Figure 4-10 SIMOTION D410-2 interface to the Power Module interface (PM-IF)

Note
SIMOTION D410-2 can only be connected to a SINAMICS Power Module in blocksize format
via the Power Module interface. A Power Module in chassis format must be connected via the
DRIVE‑CLiQ interface (see SIMOTION D410-2 Commissioning and Hardware Installation
Manual).
A SIMOTION D410-2 cannot be operated with SINAMICS G120 (PM2x0) Power Modules.
Booksize Motor Modules can likewise not be connected.

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Technical data 5
5.1 Shipping and storage conditions
The following conditions apply to modules that are shipped and stored in the original
packaging.

Table 5-1 Shipping and storage conditions

Type of condition Permissible range/class


Transport Long-term storage
Climate class 2K4 according to 1K4 according to
EN 60721‑3‑2:1997 EN 60721‑3‑1:1997
Vibration and shock stressing EN 60721‑3‑2:1997, class EN 60721‑3‑1:1997, class
(in transport packaging) 2M3 1M2
Permissible ambient temperature -40° C …+70° C -25° C …+55° C
Relative humidity 5 … 95% 10 … 100%
Height Max. 4000 m above sea level
Atmospheric pressure 620 hPa … 1060 hPa 620 hPa … 1060 hPa
The specified values apply to The specified values apply to
a transportation altitude of up a storage altitude of up to
to 4000 m. 4000 m.
Biological environmental conditions Class 2B1 according to EN Class 1B1 according to EN
60721‑3‑2:1997 60721‑3‑1:1997
Chemically active environmental condi‐ Class 2C2 according to EN Class 1C2 according to EN
tions 60721‑3‑2:1997 60721‑3‑1:1997

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Technical data
5.2 Ambient conditions

5.2 Ambient conditions

Conditions of use
SIMOTION D410-2 is designed for use in stationary, weather-protected locations.
SIMOTION D410-2 meets the conditions of use for Class 3C3 according to
DIN EN 60721‑3‑3:1995 (operating locations with high traffic densities and in the immediate
vicinity of industrial equipment with chemical emissions).

Use prohibition
Without additional measures, SIMOTION D410-2 must not be used in
● Locations with a high percentage of ionizing radiation
● Locations with extreme operating conditions, e.g.
– Dust accumulation
– Corrosive vapors or gases
● Installations requiring special monitoring such as:
– Elevator installations
– Electrical systems in particularly hazardous rooms
An additional measure for using SIMOTION D410-2 can, for example, be installation in
cabinets.

Note
The components must be protected against conductive contamination, e.g. by installing them
in a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12.
If conductive contamination can be excluded at the installation site, a lower degree of cabinet
protection may be permitted.

See Industrial security.

Ambient operating conditions for the operation


SIMOTION D410-2 can be used under the following ambient conditions:

Table 5-2 Environmental requirements

Ambient conditions Fields of application Remarks


Climatic ambient conditions
Climate class 3K3 According to EN 60721‑3:1995
Ambient conditions better than 3K3

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Technical data
5.2 Ambient conditions

Ambient conditions Fields of application Remarks


Permissible ambient temperature 0 to +55° C, up to 2000 m above As of an altitude of 2000 m, the maximum ambi‐
sea level ent temperature decreases by 7° C every 1000
Maximum installation altitude 2000 m to max. 4000 m above sea m increase in altitude.
level
Relative humidity 5 to 95%
Condensation, icing, drip, spray Not permissible
and splash water
Atmospheric pressure 620 to 1060 hPa Corresponding height 4000 m ‑ 0 m above sea
level.
Mechanical ambient conditions
Pollution degree 2 according to EN 60664‑1:2008
Biological ambient conditions: Class 3B1 according to Mold, mold growth, slime, rodents, termites and
EN 60721‑3‑3:1995 other animal vermin are not permissible
Chemically active environmental Class 3C1 according to
conditions EN 60721‑3‑3:1995
Mechanically active environmental Class 3S1 according to Conductive dusts are not permitted.
conditions EN 60721‑3‑3:1995
Vibratory load Vibratory load during operation ac‐ Test values according to EN 60068-2-6 (sinusoi‐
- D410-2 cording to EN 60721-3-3: Class dal)
3M1 ● 10 ... 57 Hz: 0.075 mm deflection amplitude
- S120 (without SME/DME)
● 57 ... 150 Hz: 1 g acceleration amplitude
● 10 frequency cycles per axis
Shock load Shock load during operation ac‐ Test values according to EN 60068-2-27 (half-si‐
- D410-2 cording to EN 60721-3-3: Class nusoidal)
3M1 ● 5 g peak acceleration, 30 ms duration
- S120 (without SME/DME)
● 3 shocks in all three axes in both directions

Note
Observe the fields of application of the Power Modules along with their derating. Refer to
SINAMICS S120 for AC Drives Manual.

Vibration reduction
If SIMOTION D410-2 is subjected to larger shocks or vibrations, you must use suitable
measures to reduce the acceleration or the amplitude.
We recommend installation on shock-absorbing material (e.g. rubber-metal vibration dampers).

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Technical data
5.2 Ambient conditions

Other data

Condition Field of application


Protection against the ingress of IP20 degree of protection according to EN 60529
foreign matter and water
Class of protection Class 1 (with protective conductor system) and class 3 (PELV)
according to EN 61800‑5‑1:2007

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Technical data
5.3 System data, connection values, dimensions and weight

5.3 System data, connection values, dimensions and weight

General technical data


The SIMOTION D410‑2 has an integrated fan.

Table 5-3 General technical data

Dimensions and weight


Dimensions W x H x D
D410-2 DP 73 x 186.8 x 74.4 mm
D410-2 DP/PN 73 x 190.7 x 74.4 mm
Weight
● Without packaging ● 830 g
● With packaging ● 1,000 g
Electrical connection values
Power supply 24 VDC (permissible range: 20.4 ... 28.8 V)
Ripple Max. 5% at 24 VDC
Non-periodic overvoltage Max. 35 VDC
(Condition: Max. 500 ms, 50 s recovery time, max.
10 results/h)
Current consumption, typically 1) < 0.8 A
Starting current, typically 1) 3.0 A
Power loss, typically 1)
< 20 W
1)
With no load on I/Os and no 24 V supply via DRIVE‑CLiQ or PROFIBUS interface

Memory

Table 5-4 Technical data for memory

RAM (Random Access Memory) At least 96 MB (as of V4.4)


48 MB (V4.3)
RAM disk (load memory) At least 47 MB (as of V4.4)
31 MB (V4.3)
Retentive memory At least 108 KB
(retain variables)
Persistent memory 1 GB CF card: At least 300 MB
(user data on CF card)
Work memory for Java applications 20 MB
Non-volatile data buffering
buffer time, min. Unlimited (maintenance-free backup)
Memory for system data
Diagnostic buffer (non-volatile) 100 messages (SIMOTION)
100 messages (SINAMICS Integrated)

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Technical data
5.3 System data, connection values, dimensions and weight

Note
The memory sizes may be increased for the current version after the time for going to press
for the documentation. The latest values can be found at Internet address (https://
support.industry.siemens.com/cs/ww/en/view/18857317)

CompactFlash card

Table 5-5 CF card

Memory capacity 1 GB (Article No. 6AU1400-1PA2*-0AA0)


Weight 10 g

Mounting plate

Table 5-6 Mounting plate data

Dimensions W x H x D 74.5 x 236 x 36.5 mm


Weight
- Without packaging 380 g
- With packaging 450 g

Further technical data


For further technical data such as the max. number of online connections, HMI devices that
can be used as well as a list of tasks available in the execution system, see the function
overview in the SIMOTION PM 21 Catalog.

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Technical data
5.4 Interfaces and performance features

5.4 Interfaces and performance features

5.4.1 PLC and motion control performance

Number of axes and clock cycles

Table 5-7 Maximum number of axes and minimum cycles for SIMOTION D410-2

PLC and motion control performance


Maximum number of axes 8 axes 1)
Minimum PROFIBUS cycle clock 0.5 ms PROFIBUS Integrated
1 ms PROFIBUS external
Minimum PROFINET send cycle clock 0.25 ms
(D410-2 DP/PN only)
Minimum position control/interpolator 0.5 ms
cycle clock (1 ms when using the TO axis and the integrated drive control)
1)
Path interpolation is supported as of V4.4.

Integrated drive control

Table 5-8 Controls for integrated drives

Max. number of axes for integrated drive 1 / 1 / 1 (alternative)


control Drive control based on SINAMICS S120 CU310-2, firmware
(servo/vector/V/f) version V4.x/V5.x

5.4.2 Communication

Interfaces

Table 5-9 Interfaces

DRIVE-CLiQ interface 1
Ethernet interface 1

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Technical data
5.4 Interfaces and performance features

PROFIBUS interface 1 (D410‑2 DP/PN)


2 (D410‑2 DP)
● Isochronous
● Can be configured as master or slave
PROFINET interface One interface with two ports (D410‑2 DP/PN on‐
ly)
● Supports PROFINET IO with IRT and RT
● Can be configured as PROFINET IO
controller and/or device

Address space

Table 5-10 Address space

Logical I/O address space of the Control Unit 16 KB (as of V4.5)


8 KB (up to V4.4)
Physical I/O address space for each interface, one
each for inputs and outputs
PROFIBUS Integrated 4 KB
PROFIBUS 1 KB
PROFINET (D410‑2 DP/PN only) 6 KB (as of V4.5)
4 KB (up to V4.4)
Permanent process image for BackgroundTask (I/O 64 bytes
variables)
Additional configurable process image for each cy‐ yes
clic task (I/O variables)
Address space for each PROFIBUS DP station 244 Byte
SINAMICS Integrated (PROFIBUS Integrated) ad‐ 512 Byte
dress space
Address space for each PROFINET device 1400 Byte
Maximum consistency range
Onboard PROFINET interface X150
For controller-controller direct data exchange 254 bytes
For I-device 1024 bytes (as of V4.4)
254 bytes (< V4.4)

Logical address space: Logical addresses can be assigned in STEP 7 within this space.
Physical address space: Address space with assigned data.
The address space contains all the logical addresses, i.e. also diagnostic addresses, I-device,
etc.

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Technical data
5.4 Interfaces and performance features

Number of slaves/devices

Table 5-11 Number of slaves/devices

Maximum number of slaves per PROFIBUS inter‐ 64


face
Maximum number of devices for PROFINET 64

5.4.3 Onboard I/Os

Digital inputs

Table 5-12 Technical data for digital inputs

Number of inputs 5
Input voltage
● Rated value ● 24 VDC
● For signal "1" ● 15 … 30 V
● For signal "0" 2)
● -3 … +5 V
Electrical isolation 1) Yes (via optocoupler)
Current consumption typical at 1 signal level 3.5 mA at 24 V
5 mA at 24 V 3)
Input delay, typical (hardware)
● Signal "0" → "1" ● 50 μs
● Signal "1" → "0" ● 150 μs
Permissible quiescent current 2 mA
Protection Protected against polarity reversal
1)
Reference potential for DI 0 ... DI 3 is terminal M2 (X121, X130),
reference potential for DI 22+ is terminal DI 22- (X130)
2)
The digital inputs are protected against polarity reversal up to -30 V
3)
Up to and including hardware version "C" for D410-2 DP or "B" for D410-2 DP/PN

Digital inputs/outputs

Table 5-13 Technical data regarding the digital inputs/outputs with adjustable parameters

Number of digital inputs/outputs 8


● Max. 8 as measuring input inputs
● Max. 8 as cam outputs
If used as an input

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Technical data
5.4 Interfaces and performance features

Input voltage
● Rated value ● 24 VDC
● For signal "1" ● 15 … 30 V
● For signal "0" 2)
● -3 V … +5 V
Galvanic isolation No
Current consumption typical at 1 signal level 3.5 mA at 24 V
5 mA at 24 V 3)
Input delay, typ. (hardware):
● Signal "0" → "1" ● 5 μs
● Signal "1" → "0" ● 50 μs
Measuring input input, resolution 1 µs
Measuring input input, reproducibility Typ. 5 µs
If used as an output
Rated load voltage, permissible range 24 VDC, 20.4 ... 28.8 V
Galvanic isolation No
Current load, max. 500 mA per output
Residual current, max. 2 mA
Output delay time,
typ./max. (hardware) 1) ● 150 μs / 400 μs
● Signal "0" → "1" ● 75 μs / 100 μs
● Signal "1" → "0"
Output cam output, resolution Typ. 125 µs
Output cam output, reproducibility Typ. 125 µs
Switching frequency of the outputs, max.
● With resistive load ● 4 kHz
● With inductive load ● 0.5 Hz
● With lamp load (max. 5 W) ● 10 Hz
Protection Short circuit, ground fault and overload proof
Automatic restart after overload tripping
1)
Data for: Vcc = 24 V; load 48 Ω; high ("1") = 90% Vout; low ("0") = 10% Vout
2)
The digital inputs are protected against polarity reversal up to -30 V
3)
Up to and including hardware version "C" for D410-2 DP or "B" for D410-2 DP/PN

Max. switching frequency D410‑2


The max. switching frequency of the hardware depends on the load and is up to 4 kHz for an
ohmic load of 0.5 A (typical value; low‑high ratio = 50:50; short cable lengths).
Logic control of the digital output is also a limiting factor.
● If a DO 8…15 is set or reset via the TO cam/TO cam track, up to 2 edges are possible per
servo cycle
→ with servo cycles of at least 500 µs, a max. switching frequency of 2 kHz is achieved
● if a DO 8…15 is set or reset from the user program, no more than 1 edge per servo cycle
is possible.
→ with servo cycles of at least 500 µs, a max. switching frequency of 1 kHz is achieved

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Technical data
5.4 Interfaces and performance features

The max. achievable switching frequency can also be limited by the CU parameter p0799[0]
(sampling time of the inputs/outputs of the CU) or p2048 (PROFIdrive PZD sampling time).

Reproducibility
The reproducibility at the measuring input input depends on the edge steepness of the
measurement signal.
Generally, the following is valid: The steeper the edges of the input signal are, the easier it is
to reproduce the measurement results.
Sloping signals are achieved by switching the signal level to "active". This is typically with rising
edges as the signal here is "actively" switched to HIGH by the digital output (example: Output
of a TM17 module: Rising edge).
Falling edges typically have less edge steepness (signal level that falls slowly), as the signal
level is "not actively" forced to LOW (example: Output of a TM17 module: Falling edge).
Recommendation: Where the connected components do not have special output drivers, the
recommendation is to use the rising edges for measurements.

Fail-safe digital inputs/outputs

Table 5-14 Technical data for fail-safe digital inputs (F-DI)

Number of inputs 3 F-DI (or as 6 DI)


Input voltage
● Rated value ● 24 VDC
● For signal "1" ● 15 … 30 V
● For signal "0" 1)
● -3 … +5 V
Electrical isolation 2) Yes (via optocoupler)
Current consumption typical at 1 signal level 3.5 mA at 24 V
5 mA at 24 V 3)
Input delay, typical (hardware)
● Signal "0" → "1" ● 50 μs
● Signal "1" → "0" ● 150 μs
Protection Short circuit, ground fault and overload proof
1)
The digital inputs are protected against polarity reversal up to -30 V
2)
Reference potential for DI 16, DI 18, DI 20 and DO 16 is terminal M1 (X120, X130)
3)
Up to and including hardware version "C" for D410-2 DP or "B" for D410-2 DP/PN

Table 5-15 Technical data for fail-safe digital output (F‑DO)

Number of outputs 1 F-DO (or as 1 DO)


Rated load voltage, permissible range 24 VDC, 20.4 ... 28.8 V
Electrical isolation Yes (via optocoupler)
Current load, max. 500 mA

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Technical data
5.4 Interfaces and performance features

Residual current, max. 2 mA


Output delay time,
typ./max. (hardware) 1) ● 150 μs / 400 μs
● Signal "0" → "1" ● 75 μs / 100 μs
● Signal "1" → "0"
Permissible quiescent current 2 mA
Protection Short circuit, ground fault and overload proof
Automatic restart after overload tripping
1)
Data for: Vcc = 24 V; load 48 Ω; high ("1") = 90% Vout; low ("0") = 10% Vout

Analog input

Table 5-16 Technical data for the analog input

Number of inputs 1
Galvanic isolation No
Common-mode range -12 … +12 V
Integration time / conversion time (per channel)
● Parameters can be assigned Yes
● Integration time ≥ 62.5 µs
Operational limit (across temperature range, in
relation to the end value of the measuring range
in the input range)
● Voltage input ±0.65%
● Current input ±1.1%
Basic error limit (operational limit at 25° C, in re‐
lation to the end value of the measuring range in
the input range)
● Voltage input ±0.5%
● Current input ±0.5%
Linearity error (with reference to the input range) ±0.05%
Repeatability (in steady state at 25° C, with refer‐ ±0.05%
ence to input range)
When used as analog voltage input
Input voltage range -10 … +10 V
Resolution 12-bit + sign (based on ± 11 V)1)
Input resistance (Ri) > 100 kΩ
Temperature error (with reference to the input ±0.005%
range)
When used as analog current input
Input current range -20 … +20 mA
Resolution 11-bit + sign (based on ± 22 mA)1)
Input resistance (Ri) 250 Ω

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Technical data
5.4 Interfaces and performance features

Temperature error (with reference to the input ±0.02%


range)
1)
The maximum controllable area is approx. ± 11 V or ± 44 mA
The resolution refers to the specified area (irrespective of the engineering settings).

5.4.4 Onboard encoder interface

Table 5-17 Technical data of the encoder interface

Encoder interface ● TTL or HTL incremental encoders (with adjustable


parameters)
● Absolute encoder
Power supply 24 VDC / 0.35 A or
5 VDC / 0.35 A
Short-circuit and overload proof
Limit frequency 500 kHz
SSI baud rate 100 ... 1000 kBaud
Resolution absolute position SSI 30 bit
Max. cable lengths
● For TTL incremental encoder ● 100 m (bipolar signals only) 1), 3)
● For HTL incremental encoder ● 100 m (for unipolar signals)
● 300 m (for bipolar signals) 1), 2)
● For SSI absolute encoder ● 100 m (depending on the baud rate) 4)
1)
Signal lines twisted in pairs and shielded.
Because the transmission technology is more robust, the bipolar connection should always be used.
The unipolar connection should only be used if the encoder type does not output push-pull signals.
2)
As of a cable length of 200 m, use a power supply cable with a cable cross-section ≥ 0.75 mm²!
3)
100 m with remote sense
4)
For the cable length, see the diagram "Maximum cable lengths depending on the SSI baud rate for
SSI encoders"





0D[FDEOHOHQJWK>P@








         
66,EDXGUDWH>N+]@

Figure 5-1 Maximum cable length depending on the SSI baud rate for SSI encoders

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Technical data
5.4 Interfaces and performance features

Note
The CUA32 control unit adapter also provides an encoder interface for an HTL, TTL or SSI
encoder.
The technical data of the CUA32 adapter module can be found in the SINAMICS S120 AC
Drive Manual.

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Technical data
5.5 Clock

5.5 Clock

Properties of the real-time clock


The table below contains the features and functions of the Control Unit clock.

Table 5-18 Clock properties

Properties Meaning
Type Hardware clock (integrated "real-time clock")
Default setting when delivered DT#1992-01-01-00:00:00
Maximum deviation per day ±5 s
for supply voltage switched on and switched off at
0° to 55° C
Backup time At least 5 days (at 0 to 55° C)
Charging time 1h

With power OFF


The Control Unit clock continues to operate with the POWER OFF for the duration of the battery
backup time (excluding software clock). The buffer is recharged in the POWER ON state. If
the real-time clock backup time is exceeded, the time is reset. If the SIMOTION D410-2 is reset
to its factory settings, the clock is also reset to the "default setting when delivered".

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Technical data
5.6 Certificates, approvals, declarations of conformity

5.6 Certificates, approvals, declarations of conformity


You can find an overview of the certifications available for the SIMOTION D410-2 in Appendix
A (Page 117).
You can also find further information on the Internet at:
https://support.industry.siemens.com/cs/ww/en/ps/14513/cert

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Dimension drawings 6
6.1 SIMOTION D410-2 DP dimension drawing

 





Figure 6-1 SIMOTION D410-2 DP dimension drawing (dimensions in mm)

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Dimension drawings
6.1 SIMOTION D410-2 DP dimension drawing

Note
Overheating if ventilation clearances are too small
Insufficient ventilation clearances result in overheating and therefore in more failures and a
shortened service life of the component.
Maintain 50 mm ventilation clearances above and below the component.

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Dimension drawings
6.2 SIMOTION D410-2 DP/PN dimension drawing

6.2 SIMOTION D410-2 DP/PN dimension drawing


 





Figure 6-2 SIMOTION D410-2 DP/PN dimension drawing (dimensions in mm)

Note
Overheating if ventilation clearances are too small
Insufficient ventilation clearances result in overheating and therefore in more failures and a
shortened service life of the component.
Maintain 50 mm ventilation clearances above and below the component.

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Manual, 03/2018, A5E33446720B 103
Dimension drawings
6.3 Mounting plate dimension drawing

6.3 Mounting plate dimension drawing


 
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Figure 6-3 Mounting plate dimension drawing (dimensions in mm)

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Dimension drawings
6.4 CAD data, dimension drawings, and circuit-diagram macros

6.4 CAD data, dimension drawings, and circuit-diagram macros

Dimension drawings and CAD data


Dimension drawings, as well as 2D and 3D CAD data can be found:
● In the CAD Creator at the following Internet address (https://support.industry.siemens.com/
cs/ww/en/view/30559271).
● In the DT Configurator of the Industry Mall (http://www.siemens.com/dt-configurator).
● Via CAx Download Manager (https://support.industry.siemens.com/my/ww/en/
CAxOnline#CAxOnline).

Circuit-diagram macros
EPLAN circuit-diagram macros are available for the SIMOTION D410-2. The macros assist
you when creating circuit diagrams.
The EPLAN circuit diagram macros can be ordered at the following Internet addresses:
● Drive Technology Configurator Industry Mall (http://www.siemens.com/dt-configurator)
● CAx Download Manager (https://support.industry.siemens.com/my/ww/en/
CAxOnline#CAxOnline)
● Product support Support (https://support.industry.siemens.com/cs/ww/en/view/31622426)

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Dimension drawings
6.4 CAD data, dimension drawings, and circuit-diagram macros

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Spare parts / accessories 7
7.1 Available spare parts and accessories

Table 7-1 Spare parts and accessories

Parts for SIMOTION D410-2 Article number Accesso‐ Spare part


ries
1 GB CompactFlash card (CF card) 6AU1400-1PA23-0AA0 X -
(latest CF card at the time for going to press)
Blanking cover for the protection of the operator controls 6SL3064-3BB00-0AA0 - X
Backplane mounting plate for remote operation 6AU1400-7AA05-0AA0 X -
CU310-2/D410-2 terminal kit contains: 6SL3064-8LA01-0AA0 - X
● 4 x I/O connectors for X120/X121, X130/X131
● 1 x 24 V connector for X124
● 3 x blanking covers for DRIVE-CLiQ/PROFINET
● 1 x shield connection terminal incl. screw
Dust protection filler plugs for sealing unused DRIVE-CLiQ, 6SL3066-4CA00-0AA0 X X
PROFINET and Ethernet ports
Filler plugs (50 pcs)
Fan 6SL3064-1AC00-0AA0 - X
Plug connector for PROFIBUS interface up to 12 Mbit/s, 90° cable outlet:
Without PG socket without FastConnect insulation displacement 6ES7972-0BA12-0XA0 X -
Without PG socket with FastConnect insulation displacement 6ES7972-0BA52-0XA0 X -
With PG socket without FastConnect insulation displacement 6ES7972-0BB12-0XA0 X -
With PG socket with FastConnect insulation displacement 6ES7972-0BB52-0XA0 X -
Plug connector for PROFIBUS interface up to 12 Mbit/s, 35° angular cable outlet:
Without PG socket without FastConnect insulation displacement 6ES7972-0BA42-0XA0 X -
Without PG socket with FastConnect insulation displacement 6ES7972-0BA60-0XA0 X -
With PG socket without FastConnect insulation displacement 6ES7972-0BB42-0XA0 X -
With PG socket with FastConnect insulation displacement 6ES7972-0BB60-0XA0 X -
Plug connector for PROFIBUS interface up to 12 Mbit/s, 180° axial cable outlet:
Without PG socket without FastConnect insulation displacement 6GK1500-0EA02 X -
Without PG socket with FastConnect insulation displacement 6GK1500-0FC10 X -
Plug connector for Industrial Ethernet / PROFINET, 180° cable outlet:
RJ45 plug connector, IE FC RJ45 Plug 180 X -
● 1 unit package 6GK1901-1BB10-2AA0
● 10 unit package 6GK1901-1BB10-2AB0
● 50 unit package 6GK1901-1BB10-2AE0
Plug connector for Industrial Ethernet / PROFINET, 145° cable outlet:

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Spare parts / accessories
7.1 Available spare parts and accessories

Parts for SIMOTION D410-2 Article number Accesso‐ Spare part


ries
RJ45 plug connector, IE FC RJ45 Plug 145 X -
● 1 unit package 6GK1901-1BB30-0AA0
● 10 unit package 6GK1901-1BB30-0AB0
● 50 unit package 6GK1901-1BB30-0AE0
FastConnect cables for Industrial Ethernet / PROFINET
IE FC standard cable GP 2x2 6XV1840-2AH10 X -
IE FC flexible cable GP 2x2 6XV1870-2B X -
IE FC trailing cable GP 2x2 6XV1870-2D X -
IE FC trailing cable 2x2 6XV1840-3AH10 X -
IE FC marine cable 2x2 6XV1840-4AH10 X -
Stripping tool for Industrial Ethernet / PROFINET Fast Connect cables
IE FC stripping tool 6GK1901-1GA00 X -

Reference
You can find order data information for other SINAMICS drive components, such as Line
Modules, Motor Modules, DRIVE-CLiQ cables, etc. in Catalog SIMOTION PM 21.

Note
The procedure for replacing the SIMOTION D410‑2 fan is described in the
SIMOTION D410‑2 Commissioning and Hardware Installation Manual.

Spares On Web
Spares On Web is an information system that enables you to find out which spare parts are
available for your device. For information, visit the following Internet address (https://
www.sow.siemens.com).
In order to view the spare parts, you require the article number and the serial number of the
module.
Both numbers can be found on the rating plate on the module or the packaging label.

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Spare parts / accessories
7.2 TM31 terminal module

7.2 TM31 terminal module

Characteristics
The TM31 Terminal Module allows you to expand the number of available digital I/Os as well
as the number of analog I/Os within a drive system. The TM31 is connected via DRIVE-CLiQ.
It has 2 DRIVE-CLiQ interfaces for this.

Interfaces
The TM31 contains the following terminals:

Table 7-2 Interface overview of the TM31

Interface Quantity
Digital inputs 8
Bidirectional inputs/outputs 4
Relay outputs with changeover contact 2
Analog inputs 2
Analog outputs 2
Temperature sensor input (KTY84-130 or PTC) 1

NOTICE
Overheating if ventilation clearances are too small
Insufficient ventilation clearances result in overheating and therefore in more failures and a
shortened life of the component.
Maintain 50 mm ventilation clearances above and below the component.

Additional references
For further information on the TM31 Terminal Module, see the SIMOTION D410-2
Commissioning and Hardware Installation Manual.

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Spare parts / accessories
7.3 TM41 terminal module

7.3 TM41 terminal module

Characteristics
The TM41 Terminal Module can be used to expand the number of digital I/Os and analog
inputs within a drive system. In addition, it enables the use of the TTL output for encoder
simulation. The TM41 is connected via DRIVE-CLiQ.

Interfaces
The TM41 contains the following terminals:

Table 7-3 TM41 interface overview

Type Quantity
Digital inputs 4
Digital I/Os 4
Analog inputs 1
TTL encoder output 1

NOTICE
Overheating if ventilation clearances are too small
Insufficient ventilation clearances result in overheating and therefore in more failures and a
shortened life of the component.
Maintain 50 mm ventilation clearances above and below the component.

Additional references
For further information on the TM41 Terminal Module, see the SIMOTION D410-2
Commissioning and Hardware Installation Manual.

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Spare parts / accessories
7.4 TM54F terminal module

7.4 TM54F terminal module

Characteristics
The TM54F Terminal Module is a terminal expansion module for snapping on to a DIN EN
60715 mounting rail. The TM54F offers safe digital inputs and outputs for control of Safety
Integrated functions of SINAMICS.
A SIMOTION D410‑2 can be assigned exactly one TM54F which is connected via DRIVE-CLiQ.
The TM54F Terminal Module is an alternative to using Safety Integrated functions via the
onboard terminals (F‑DI, F‑DO) or via PROFIsafe.

Interfaces

Table 7-4 The following terminals are located on the TM54F:

Type Quantity
Fail-safe digital outputs (F‑DO) 1)
4
Fail-safe digital inputs (F‑DI) 2)
10
Sensor power supplies, can be made dynamic 3), 4) 2
Sensor power supply, cannot be made dynamic 3) 1
Digital inputs for testing the F‑DO during test stop 4
1)
A fail-safe digital output consists of a P/M-switching output as well as a digital input for reading back
the switching state.
2)
A fail-safe digital input consists of two digital inputs.
3)
Sensors: Fail-safe devices for commanding and detecting, such as emergency stop pushbuttons and
safety locks as well as position switches and light arrays / light curtains.
4)
Dynamic response: The sensor power supply is switched on and off during test stop for testing the
sensors, the cable routing, and the evaluation electronics of TM54F.

NOTICE
Overheating if ventilation clearances are too small
Insufficient ventilation clearances result in overheating and therefore in more failures and a
shortened life of the component.
Maintain 50 mm ventilation clearances above and below the component.

Additional references
You find detailed information on the TM54F Terminal Module in the SINAMICS S120 Safety
Integrated Function Manual.

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Spare parts / accessories
7.4 TM54F terminal module

See also
DRIVE-CLiQ interface (Page 50)

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Spare parts / accessories
7.5 TM15 and TM17 High Feature terminal modules

7.5 TM15 and TM17 High Feature terminal modules

Characteristics
The TM15 and TM17 High Feature Terminal Modules are used to implement inputs of
measuring inputs and outputs of output cams for SIMOTION D. In addition, these Terminal
Modules provide drive-related digital I/Os with short signal delay times. TM15 and TM17 High
Feature are connected by means of DRIVE-CLiQ.

TM15
Each of the 24 electrically isolated digital I/Os can be parameterized channel-by-channel as
a digital input (DI), digital output (DO), a measuring input input, or an output cam output.

TM15 DI/DO
Each of the 24 isolated digital I/Os can be configured on a channel-specific basis as a digital
input (DI) or digital output (DO). The digital I/Os can be interconnected using BICO technology
and thus used from the drive side as well. Unlike the TM15, measuring input inputs and cam
outputs are not available with the TM15 DI/DO.

Note
The module hardware for TM15 and TM15 DI/DO is identical. A distinction is only made by the
addition of the component in the SIMOTION SCOUT project navigator using "Inserting I/O
component".

TM17 High Feature (only available as spare part)


Each of the 16 digital I/Os can be parameterized channel-by-channel as a digital input (DI),
digital output (DO), measuring input input, or an output cam output.
TM17 High Feature has fewer I/O channels than TM15, but more functionality. TM17 High
Feature is distinguished by especially high resolution and accuracy as well as a configurable
input filter and enabling inputs (max. 6 units). Parameterized enable inputs can enable
measuring inputs or outputs of output cams (gate function). Due to their high accuracy, the
digital I/O channels of the TM17 High Feature are non-isolated.

NOTICE
Overheating if ventilation clearances are too small
Insufficient ventilation clearances result in overheating and therefore in more failures and a
shortened life of the component.
Maintain 50 mm ventilation clearances above and below the component.

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Spare parts / accessories
7.5 TM15 and TM17 High Feature terminal modules

Additional references
Detailed information about the TM15 and TM17 High Feature can be found in the SIMOTION
Terminal Modules TM15 / TM17 High Feature Commissioning Manual.

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Spare parts / accessories
7.6 CUA31/CUA32 control unit adapter

7.6 CUA31/CUA32 control unit adapter

Properties
You can connect a Power Module in blocksize format to the DRIVE-CLiQ interface using the
CUA31 adapter module. The CUA32 adapter module also provides an encoder interface for
an HTL, TTL or SSI encoder.

Interfaces

Table 7-5 Overview of the interfaces for the adapter modules

Interface CUA31 1) CUA32


DRIVE-CLiQ interface 3 3
EP terminals/temperature sensor connection 1 1
Power Module Interface (PM-IF) 1 1
24 V electronic power supply 1 1
Encoder interface (HTL, TTL, SSI) 0 1
Only SSI encoders without incremental tracks may be
operated.
Maximum DRIVE-CLiQ cable length 100 m 100 m
1)
CUA31 with article number 6SL3040-0PA00-0AAx (x ≥ 1 required)

NOTICE
Overheating if ventilation clearances are too small
Insufficient ventilation clearances result in overheating and therefore in more failures and a
shortened life of the component.
Maintain 50 mm ventilation clearances above and below the component.

Additional references
You will find more information on the CUA31/CUA32 Control Unit Adapter in the
SINAMICS S120 AC Drive Manual.

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Spare parts / accessories
7.7 DMC20/DME20 DRIVE-CLiQ hub

7.7 DMC20/DME20 DRIVE-CLiQ hub

Characteristics
The DMC20 and DME20 DRIVE‑CLiQ hub modules are used to implement point-to-point
distribution of a DRIVE‑CLiQ line.
● DMC20 is the hub for the control cabinet configuration
● DME20 is the hub for use without a control cabinet (IP67 degree of protection).
The modules are particularly well suited to applications that require DRIVE-CLiQ link nodes
to be removed in groups without interrupting the DRIVE-CLiQ link and therefore the data
exchange.
The DMC20/DME20 is also used with a SIMOTION D410‑2 when a second encoder is
required. As an SMx Sensor Module and a motor with DRIVE-CLiQ interface only have one
DRIVE-CLiQ interface, a DMC20/DME20 must be used for a second encoder via DRIVE-CLiQ.
If a CUA31/CUA32 is used, the DMC20/DME20 is not required. Alternatively, a second encoder
can also be connected via the X23 interface on the SIMOTION D410‑2.

NOTICE
Overheating if ventilation clearances are too small
Insufficient ventilation clearances result in overheating and therefore in more failures and a
shortened life of the component.
Maintain 50 mm ventilation clearances above and below the component. The ventilation
openings may not be covered by connecting cables.

Additional references
You will find detailed information about the DMC20/DME20 in the SINAMICS S120 Control
Units and Additional System Components Manual.

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Standards and approvals A
A.1 General rules

CE marking

Our products satisfy the requirements and protection objectives of the EC Directives and comply with
the harmonized European standards (EN).

Electromagnetic compatibility
Standards for EMC are satisfied if the EMC Installation Guideline is observed.
SIMOTION products are designed for industrial use in accordance with product standard DIN
EN 61800‑3, Category C2.

cULus approval

Listed component mark for United States and the Canada Underwriters Laboratories (UL) according to
Standard UL 508, File E164110, File E115352, File E85972.

You can find further information on the respective device on the Internet at http://
database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/index.htm Enter the first seven
characters of the article number at Keyword. Then click Search.

Korea certification

KC registration number: KCC-REM-S49-SIMOTION


Note that this device complies with limit class A with regard to the emission of radio frequency interference.
This device can be used in all areas except residential areas.

Declaration of conformity
The current Declaration of conformity is available on the Internet at Declaration of conformity
(https://support.industry.siemens.com/cs/ww/en/ps/14506/cert)).

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Standards and approvals
A.1 General rules

Marking for Australia and New Zealand

SIMOTION D410-2 satisfies the requirement of the standard AS/NZS CISPR 16.

or
Marking with RCM (Regulatory Compliance Mark) or C-Tick with older components.

Marking for the Eurasian customs union

EAC (Eurasian Conformity)


Customs union of Russia, Belarus and Kazakhstan
Declaration of conformity in accordance with the technical regulations of the customs union (TR
CU).

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Standards and approvals
A.2 Device-specific information

A.2 Device-specific information

Note regarding SIMOTION D

Note
The product standard EN 61800-3 describes the EMC requirements placed on "Variable-speed
drive systems". As such, it defines different limits depending on the location of the drive system.
SINAMICS S120 power units are designed for use in the second environment. The term second
environment refers to all locations outside residential areas. These are basically industrial
areas which are supplied from the medium-voltage line supply via their own transformers.
It is essential to follow the installation instructions in the SINAMICS S120 Manuals in order to
ensure compliance with emitted interference and immunity values.
The same installation instructions apply for the SIMOTION D410-2 Control Unit as for the
SINAMICS S120 CU310-2 Control Unit with regard to EMC.
For further information on this topic also refer to the SIMOTION PM 21 Catalog as well as the
SINAMICS Function Manuals.

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Standards and approvals
A.2 Device-specific information

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ESD guidelines B
B.1 ESD definition

What does ESD mean?


Electrostatic sensitive devices (ESDs) are individual components, integrated circuits, modules
or devices that may be damaged by either electrostatic fields or electrostatic discharge.

NOTICE
Damage caused by electric fields or electrostatic discharge
Electric fields or electrostatic discharge can result in malfunctions as a result of damaged
individual parts, integrated circuits, modules or devices.
● Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber or aluminum
foil.
● Only touch components, modules and devices if you are first grounded by applying one
of the following measures:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
● Only place electronic components, modules or devices on conductive surfaces (table with
ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

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ESD guidelines
B.2 Electrostatic charging of individuals

B.2 Electrostatic charging of individuals


Any person who is not conductively connected to the electrical potential of the environment
can accumulate an electrostatic charge.
This figure indicates the maximum electrostatic charges that can accumulate on an operator
when he comes into contact with the indicated materials. These values comply with the
specifications in IEC 801-2.

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Figure B-1 Electrostatic voltage that can accumulate on operating personnel

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ESD guidelines
B.3 Basic measures for protection against discharge of static electricity

B.3 Basic measures for protection against discharge of static electricity

Ensure sufficient grounding


When working with electrostatic sensitive devices, make sure that the you, your workstation,
and the packaging are properly grounded. This prevents the accumulation of static electricity.

Avoid direct contact


You should only touch ESD components if unavoidable (for example, during maintenance
work). When you touch modules, make sure that you do not touch either the pins on the
modules or the printed conductors. If you follow these instructions, electrostatic discharge
cannot reach or damage sensitive components.
If you have to take measurements on a module, make sure that you first discharge any static
that may have accumulated in your body. To do this, touch a grounded metal object. Only use
grounded measuring instruments.

SIMOTION D410-2
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ESD guidelines
B.3 Basic measures for protection against discharge of static electricity

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Index
without Safety Integrated Extended Functions, 75
without Safety Integrated functions, 71
A cULus approval, 117
Accessories, 107
CUA31/CUA32, 115
DMC20 DRIVE-CLiQ hub module, 116
D
DME20 DRIVE-CLiQ hub module, 116 Declaration of conformity, 117
TM15, 113 DIAG button, 45
TM15 DI/DO, 113 Diagnostic buffer, 89
TM17 High Feature, 113 Digital I/Os, 61
TM31, 109 Bidirectional, 70
TM41, 110 Connection examples, 75
TM54F, 111 Fail-safe, 69
Address space, 92 Digital inputs/outputs
Ambient conditions Connection examples, 71
Climatic, 86 Technical data, 93
Mechanical, 86 Dimension drawing, 105
Analog input, 61 Mounting plate, 104
SIMOTION D410-2 DP, 101
SIMOTION D410-2 DP/PN, 103
B Dimensions, 89
Display elements, 41
Backup
DMC20
Non-volatile data, 89
Characteristics, 116
DMC20 (hub)
Characteristics, 116
C DME20
CAD data, 105 Characteristics, 116
CE marking, 117 DME20 hub
CF card Characteristics, 116
Slot, 47 DRIVE-CLiQ
CF card, 37 Connectable devices, 51
Data matrix code, 39 Interface, 50
Licenses, 37 Interface assignment, 50
Properties, 36 Interface characteristics, 50
Rating plate, 37
Technical data, 90
Circuit-diagram macro, 105 E
Clock, 99
Electrical connection values, 89
Component
Electromagnetic compatibility, 117
on DRIVE-CLiQ, 27
EMC directives, 117
on Ethernet, 27
Encoder interface, 58
on PROFIBUS, 25
Interface assignment, 59
on PROFINET, 26
Interface characteristics, 58
Conditions of use, 86
ESD guideline, 121
Connection examples
Ethernet
with Safety Integrated Extended/Advanced
Connectable devices, 81
Functions, 73, 77
Interface, 81

SIMOTION D410-2
Manual, 03/2018, A5E33446720B 125
Index

G O
Guideline Operator controls, 41
ESD, 121 DIAG button, 45
Mode switch, 43
RESET button, 46
H Service selector switch, 42
Switch S5.0, 46
Hardware components, 22

P
I
Performance
I/O systems
Motion Control, 91
PROFINET, 26
PLC, 91
Interface assignment
PLC and motion control
X120, 63
SIMOTION D410-2 DP performance, 91
X121, 66
SIMOTION D410-2 DP/PN performance, 91
X130, 67
Possible applications, 22
X131, 68
PROFIBUS DP interface
Interfaces, 49
Assignment, 53
Analog input (X131), 61
PROFINET IO interface
Digital I/Os, 61
Assignment, 55
DRIVE-CLiQ (X100), 50
Encoder interface (X23), 58
Ethernet (X127), 81
Measuring socket, 83
R
Power Module Interface, 84 Rating plate
Power supply, 79 CF card, 37
PROFIBUS DP, 25, 53 SIMOTION D410-2, 34
PROFINET, 26 Real-time clock, 99
PROFINET IO, 55 References, 4
Temperature sensor connection (X120), 64 RESET button, 46
Runtime licenses, 37

L
LED displays, 48
S
Licenses Safety instructions, 17
Runtime, 37 Service selector switch, 42
Licensing, 40 Shipping conditions, 85
Software components, 23
Spare parts, 107
M Storage conditions, 85
MAC address, 34
Measuring socket, 83
Memory
T
SIMOTION D410-2, 89 Technical data
Mode switch, 43 Address space, 92
Mounting plate Analog input, 96
Data, 90 CF card, 90
Clock, 99

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Index

Communication, 91
Digital inputs/outputs, 93
Encoder interface, 97
Mounting plate, 90
SIMOTION D410-2 memory, 89
Temperature sensor connection, 64
Terminal Module
TM15, 113
TM15 DI/DO, 113
TM17 High Feature, 113
TM31, 109
TM41, 110
TM54F, 111

U
UL certification, 117

W
Weight, 89

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Index

SIMOTION D410-2
128 Manual, 03/2018, A5E33446720B

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