Methodology High Mast
Methodology High Mast
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METHODOLOGY
TABLE OF CONTENTS
630.1 SCOPE
630.2 REFERENCES
630.3 DEFINITIONS
630.4 DESIGN AND SUBMISSION REQUIREMENTS
630.5 MATERIALS
630.6 EQUIPMENT - Not Used
630.7 CONSTRUCTION
630.8 QUALITY ASSURANCE
630.9 MEASUREMENT FOR PAYMENT
630.10 BASIS OF PAYMENT
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APPENDICES
630-A Commentary
630.1 SCOPE
This specification covers the requirements for the installation of sectional steel high mast lighting poles
complete with raising and lowering equipment, including mechanical and electrical components.
Use of this specification or any other specification shall be according to the Contract Documents.
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630.1.2 Appendices Significance and Use
Appendices are not for use in provincial contracts as they are developed for municipal use, and then, only
when invoked by the Owner.
Inclusion of an appendix as part of the Contract Documents is solely at the discretion of the Owner.
Appendices are not a mandatory part of this specification and only become part of the Contract
Documents as the Owner invokes them.
Invoking a particular appendix does not obligate an Owner to use all available appendices. Only invoked
appendices form part of the Contract Documents.
The decision to use any appendix is determined by an Owner after considering their contract
requirements and their administrative, payment, and testing procedures, policies, and practices.
Depending on these considerations, an Owner may not wish to invoke some or any of the available
appendices.
630.2 REFERENCES
When the Contract Documents indicate that municipal-oriented specifications are to be used and there is
a municipal-oriented specification of the same number as those listed below, references within this
specification to an OPSS shall be deemed to mean OPSS.MUNI, unless use of a provincial-oriented
specification is specified in the Contract Documents. When there is not a corresponding municipal-
oriented specification, the references below shall be considered to be the OPSS listed, unless use of a
provincial-oriented specification is specified in the Contract Documents.
CSA Standards
630.3 DEFINITIONS
Certificate of Conformance means a document issued by the Quality Verification Engineer confirming
that the specified components of the Work are in general conformance with the requirements of the
Contract Documents.
Engineer means a professional engineer licensed by the Professional Engineers Ontario to practice in
the Province of Ontario.
Quality Verification Engineer (QVE) means an Engineer retained by the Contractor qualified to provide
the services specified in the Contract Documents.
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630.4 DESIGN AND SUBMISSION REQUIREMENTS
The Contractor shall submit installation drawings, calculations, and procedures to the Contract
Administrator at least 14 Days prior to the commencement of scheduled start of pole assembly for
approval. An Engineer shall affix his or her seal and signature on the installation drawings, calculations,
and procedures verifying that they are consistent with the Contract Documents and sound engineering
practices.
These installation drawings, calculations, and procedures shall include all details of equipment to be used
in jacking the sections together and lifting the assembled pole, including placing and securing it on the
anchorage assembly.
A certificate of training from the manufacturer of the high mast lighting raising and lowering equipment for
each person who will be doing the installation work shall be submitted to the Contract Administrator. The
certificates shall be submitted 14 Days prior to the commencement of the installation work, and the work
shall not proceed until the certificates are accepted by the Contract Administrator. Training certificates
that are 5 years old or more shall not be accepted.
The training certificate shall state that the manufacturer certifies that the individual has successfully
completed an in-depth training course in the following areas:
g) Maintenance and repair techniques for sectional steel high mast lighting equipment.
h) Safety procedures.
The training certificate shall be dated and signed by officers of the manufacturer and shall indicate the
dates that the training was given.
630.5 MATERIALS
Sectional steel high mast lighting poles shall be according to OPSS 2471.
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630.7 CONSTRUCTION
630.7.1 General
General requirements for electrical work shall be as specified in the Contract Documents.
630.07.01.01 Ordering Sectional Steel High Mast Lighting Poles and Raising and
Lowering Equipment
Immediately following the award of the Contract, the high mast lighting poles and the raising and lowering
equipment shall be ordered, as required for this Contract. All necessary measures shall be taken to
ensure sectional steel high mast lighting poles and the raising and lowering equipment are 100%
compatible and fully functional.
Verification of the delivery dates of the high mast lighting poles and the raising and lowering equipment
shall be obtained from the suppliers and submitted to the Contract Administrator within 72 hours after the
award of the Contract.
Timely and accurate communication shall be maintained with both the Owner and the suppliers regarding
the delivery, schedules, and requirements for the high mast lighting poles and the raising and lowering
equipment.
Delivery and off-loading of the sectional steel high mast lighting poles and the raising and lowering
equipment shall be completed in a timely and efficient manner.
The lifting equipment used in contact with the pole sections shall be non-abrasive in nature.
Sectional steel high mast lighting poles shall be assembled so that all sections for individual poles are
matched as fabricated. The completed sectional steel high mast lighting pole shall be according to the
overall tolerances specified in the Contract Documents.
The raising and lowering equipment and the mechanical and electrical components shall be installed
according to the manufacturer’s specifications and recommendations.
The raising and lowering equipment manufacturer shall be present during the equipment installation to
ensure proper assembly procedures and commissioning.
At least 14 Days prior to the start of pole installation, the Contract Administrator shall be informed, in
writing, of the pending operation.
The anchorage setting templates shall be removed prior to installation of lighting poles.
The pole shall be installed plumb, with the base plate positioned and the door orientated as specified in
the Contract Documents. The pole shall have adequate support during installation. The pole shall not be
considered self-supporting until all fasteners in the base are tightened by the turn-of-nut method
according to CSA S6.
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A 12 mm square, welded, 19 AWG galvanized steel metal mesh shall be placed around the outside
circumference of the anchor bolt circle, between the pole base plate and the footing after pole installation
is completed.
The orientation of the high mast lighting pole shall be as specified in the Contract Documents.
High mast lighting equipment shall be installed as specified in the Contract Documents.
The pre-installation testing and inspection of the high mast lighting pole complete with raising and
lowering equipment, including mechanical and electrical components, shall be according to
manufacturer’s specification and the Contract Documents.
A letter of compliance from the manufacturer of the sectional steel high mast lighting pole equipment,
certifying that the sectional steel high mast lighting pole equipment is according to the Contract
Documents shall be submitted to the Contract Administrator by the Contractor.
Testing on the torque limiter shall be conducted on the internal drive raising and lowering equipment and
on the portable power drill for the external drive raising and lowering equipment unit. The Contractor shall
ensure that the torque limiter is set and functions according to the manufacturer’s recommendations. The
cord connecting the control to each raising and lowering motor or portable power drill shall be a minimum
length of 13 m.
The ring assembly, including luminaires, and the raising and lowering equipment shall be fully raised,
latched, unlatched, and fully lowered a minimum of five times for each installed sectional steel high mast
lighting pole. After each raising and lowering sequence, every piece of the raising and lowering
equipment shall be inspected to ensure that all components are functioning properly and are not
damaged. The cables inside the pole shall be inspected. Twisted cables shall be untwisted prior to each
subsequent raising and lowering sequence.
b) Winch cable.
c) Supporting cables.
d) Power cable.
e) Ring assembly.
f) Latching system.
If problems or deficiencies occur during the testing, the test shall be stopped and the problem or
deficiency corrected. Once the problem or deficiency has been corrected, the testing process of the pole
and associated material shall be repeated in full.
Each ring assembly and supporting cable shall be inspected and adjusted to ensure that the ring is level.
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630.07.03.02.01 Certificate of Conformance
A Certificate of Conformance shall be submitted to the Contract Administrator upon completion of the
work. The Quality Verification Engineer shall affix his or her seal and signature to the completed
Certificate of Conformance confirming the following:
a) All of the high mast equipment at each high mast pole was tested and inspected.
b) The high mast lighting raising and lowering equipment is in general conformance with the
requirements of the Contract Documents.
c) Each sectional steel high mast lighting pole has been installed plumb with the base plate positioned
as specified in the Contract Documents.
d) Each sectional steel high mast lighting pole and raising and lowering equipment passed the proof of
performance testing and inspection.
e) The torque limiter has been fully tested and verified to be fully functional according to the
manufacturer’s recommendations and the Contract Documents.
f) The sectional steel high mast lighting pole jacking and installation procedures have been carried out
according to the installation drawings, calculations, and procedures.
g) At the end of the testing at each sectional steel high mast lighting pole, the ring assembly has been
levelled, raised to the top of the pole, and fully and properly docked and latched to the head frame
assembly at the top of the pole.
The service manual for the high mast lighting equipment shall document in detail the installation and
operation of the high mast lighting equipment and components. It shall include clear and detailed
illustrations indicating layouts of controls, displays, schematic and wiring diagrams, and other information
required to correctly operate a fully assembled and operational high mast lighting unit, as well as the
maintenance and service aspects of individual components.
The service manual for the high mast lighting equipment shall include part numbers and settings and
options of installation and operation. The manual shall provide sections that completely describe the
theory of operation using block diagrams, wiring and schematic diagrams, diagnostic and repair
procedures, assembly instructions and drawings, component layout drawings, and acceptable
manufacturers and suppliers of miscellaneous component parts.
Each manual for the high mast lighting equipment shall detail all major assembling, adjusting, and
aligning procedures and identify all acceptable tolerances or variances. Manuals shall also include:
b) Copies of the Working Drawing specified in OPSS 2471 and OPSS 2476 reduced to 8½ x 11" paper
format.
d) Operating instructions.
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630.7.5 Management of Excess Material
The Owner may make random inspections of individual high mast lighting poles, visually check for proper
assembly with related equipment, and witness the raising and lowering of the ring assembly.
For measurement purposes, a count shall be made of the number of each size of sectional steel high
mast lighting poles and equipment installed.
When measurement is by Plan Quantity, such measurement shall be based on the units shown in the
clause under Actual Measurement.
630.10.1 25 m Sectional Steel High Mast Lighting Poles and Equipment - Item
30 m Sectional Steel High Mast Lighting Poles and Equipment - Item
35 m Sectional Steel High Mast Lighting Poles and Equipment - Item
40 m Sectional Steel High Mast Lighting Poles and Equipment - Item
45 m Sectional Steel High Mast Lighting Poles and Equipment - Item
Payment at the Contract price for the above tender items shall be full compensation for all labour,
Equipment, and Material to do the work.
Progress payments shall be based on the following percentages of the Contract price for milestones
accepted by the Contract Administrator:
35% for delivery of all high mast lighting poles and equipment
5% for certificate of training
20% for installation of all high mast lighting poles and equipment
40% for completed and signed Certificate of Conformance for all High Mast Lighting Poles and Equipment
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Appendix 630-A, November 2016
FOR USE WHILE DESIGNING MUNICIPAL CONTRACTS
Designer Action/Considerations
- Tolerances for the assembled sectional steel high mast pole. (630.07.02.01)
The designer should ensure that the General Conditions of Contract and the 100 Series General
Specifications are included in the Contract Documents.
OPSD 2450.011 High Mast Lighting Pole, 25, 30, and 35 m 8-Sided Pole
OPSD 2450.021 High Mast Lighting Pole, 40 and 45 m 12-Sided Pole
OPSD 2453.000 High Mast Lighting Pole, Luminaire and Handhole Orientation
OPSD 2453.001 High Mast Lighting Pole, Luminaire and Handhole Orientation for Median
Mounted Poles
OPSD 2453.010 High Mast Lighting Pole, Cable Holder and Storage Hook Details
OPSD 2453.020 High Mast Lighting Pole, Handhole Cover Hinges, Latches, and Padlock
OPSD 2453.050 High Mast Lighting Pole, Nameplate Details
OPSD 2453.060 High Mast Lighting Pole, Flood Light Luminaire Mounting Details
OPSD 2453.070 High Mast Lighting Pole, Luminaire Support Ring
OPSD 2453.080 High Mast Lighting Pole, Head Frame and Ring Assembly
OPSD 2453.090 High Mast Lighting Pole, Shroud
OPSD 2453.091 High Mast Lighting Pole, Shroud Details
OPSD 2453.140 High Mast Lighting Pole, Internal Drive Raising and Lowering Equipment - List of
Components
OPSD 2453.150 High Mast Lighting Pole, Internal Drive Raising and Lowering Equipment - Layout
OPSD 2453.160 High Mast Lighting Pole, Internal Motor and Winch Details
OPSD 2453.170 High Mast Lighting Pole, Internal Drive Raising and Lower Equipment, 347/600V,
3-Phase, Wiring Diagram
OPSD 2453.180 High Mast Lighting Pole, Internal Drive Raising and Lower Equipment, 120/240V,
1-Phase Wiring Diagram
OPSD 2453.190 High Mast Lighting Pole, External Drive Raising and Lowering Equipment - List of
Components
OPSD 2453.200 High Mast Lighting Pole, External Drive Raising and Lowering Equipment -
Layout
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Appendix 630-A
OPSD 2453.210 High Mast Lighting Pole, External Drive Raising and Lower Equipment,
347/600V, 3-Phase, Wiring Diagram
OPSD 2453.220 High Mast Lighting Pole, External Drive Raising and Lower Equipment,
120/240V, 1-Phase, Wiring Diagram
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