Apf175089 en

CD 330+
APF175089
Instruction book
Atlas Copco
CD 330+
APF175089
Instruction book
Original instructions
Copyright Notice
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.
This instruction book is valid for CE as well as non-CE labelled machines. It meets the
requirements for instructions specified by the applicable European directives as identified
in the Declaration of Conformity.
2012 - 08
www.atlascopco.com
Instruction book
Table of contents
1 Safety precautions..........................................................................................................5
1.1 SAFETY ICONS...................................................................................................................................5
1.2 SAFETY PRECAUTIONS, GENERAL...........................................................................................................5
1.3 SAFETY PRECAUTIONS DURING INSTALLATION...........................................................................................6
1.4 SAFETY PRECAUTIONS DURING OPERATION..............................................................................................7
1.5 SAFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR...........................................................................8
2 General description......................................................................................................10
2.1 INTRODUCTION.................................................................................................................................10
2.2 AIR CIRCUIT....................................................................................................................................12
2.3 REGENERATION CIRCUIT....................................................................................................................14
2.4 SHIFTING TOWERS............................................................................................................................15
2.5 OPERATING CYCLES..........................................................................................................................16
3 Elektronikon® Graphic controller...............................................................................17
3.1 ELEKTRONIKON® GRAPHIC CONTROLLER...............................................................................................17
3.2 CONTROL PANEL..............................................................................................................................18
3.3 ICONS USED....................................................................................................................................19
3.4 MAIN SCREEN..................................................................................................................................24
3.5 CALLING UP MENUS..........................................................................................................................28
3.6 INPUTS MENU...................................................................................................................................29
3.7 OUTPUTS MENU...............................................................................................................................31
3.8 COUNTERS......................................................................................................................................33
3.9 EVENT HISTORY MENU.......................................................................................................................35
3.10 TEST MENU.....................................................................................................................................36
3.11 SERVICE MENU................................................................................................................................38
3.12 PROTECTIONS MENU.........................................................................................................................42
3.13 WEEK TIMER MENU...........................................................................................................................43
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3.14 INFO MENU......................................................................................................................................53
3.15 MODIFYING SETTINGS........................................................................................................................54
3.16 WEB SERVER..................................................................................................................................60
3.17 PROGRAMMABLE SETTINGS.................................................................................................................68
4 Installation.....................................................................................................................69
4.1 DIMENSION DRAWINGS ......................................................................................................................69
4.2 INSTALLATION PROPOSAL...................................................................................................................72
4.3 POSITIONING...................................................................................................................................73
4.4 PIPING...........................................................................................................................................73
4.5 ELECTRICAL WIRING..........................................................................................................................74
4.6 INSTALLATION OF THE OPTIONAL SONIC NOZZLE......................................................................................76
4.7 PICTOGRAPHS.................................................................................................................................77
5 Operating instructions.................................................................................................78
5.1 INITIAL START-UP..............................................................................................................................78
5.2 START-UP.......................................................................................................................................78
5.3 DURING OPERATION .........................................................................................................................79
5.4 STOPPING.......................................................................................................................................79
6 Maintenance..................................................................................................................80
6.1 MAINTENANCE.................................................................................................................................80
6.2 SERVICE KITS..................................................................................................................................81
6.3 SERVICE AGREEMENTS......................................................................................................................81
6.4 SERVICE PLAN.................................................................................................................................81
6.5 FILLING INSTRUCTIONS......................................................................................................................81
6.6 PRECAUTIONS BEFORE STORAGE.........................................................................................................82
7 Optional equipment......................................................................................................85
7.1 DEWPOINT METER............................................................................................................................85
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7.2 SONIC NOZZLE.................................................................................................................................85
7.3 FILTER OPTION.................................................................................................................................86
8 Problem solving............................................................................................................87
8.1 PROBLEM SOLVING...........................................................................................................................87
9 Technical data...............................................................................................................90
9.1 DRYER DATA...................................................................................................................................90
10 Instructions for use of air dryer..................................................................................92
11 Documentation..............................................................................................................94
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1 Safety precautions
1.1 Safety icons
Explanation
Danger for life
Warning
Important note
1.2 Safety precautions, general
General precautions
1. The dryers are designed for normal indoor use.
2. The operator must employ safe working practices and observe all related work safety requirements and
regulations.
3. If any of the following statements does not comply with the applicable legislation, the stricter of the two
shall apply.
4. Installation, operation, maintenance and repair work must only be performed by authorized, trained,
specialized personnel.
5. The dryer is not considered capable of producing air of breathing quality. For air of breathing quality, the
compressed air must be adequately purified according to the applicable legislation and standards.
6. Before any maintenance, repair work, adjustment or any other non-routine checks, stop the dryer, press
the emergency stop button, switch off the voltage and depressurize the dryer. In addition, the power
isolating switch must be opened and locked. Make sure that the dryer is isolated from the air net by
separately installed valves or make sure that it is impossible to start up all compressors connected to the
air net by opening and locking their isolating switches.
7. Never play with compressed air. Do not apply the air to your skin or direct an air stream at people. Never
use the air to clean dirt from your clothes. When using the air to clean equipment, do so with extreme
caution and wear eye protection.
8. The owner is responsible for maintaining the unit in safe operating condition. Parts and accessories shall
be replaced if unsuitable for safe operation.
9. It is not allowed to walk or stand on the dryer components.
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1.3 Safety precautions during installation
All responsibility for any damage or injury resulting from neglecting these precautions, or
non-observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.
Precautions during installation

1. The machine must only be lifted using suitable equipment in accordance with the applicable safety
regulations. Loose or pivoting parts must be securely fastened before lifting. It is strictly forbidden to
dwell or stay in the risk zone under a lifted load. Lifting acceleration and deceleration must be kept within
safe limits. Wear a safety helmet when working in the area of overhead or lifting equipment.
2. The unit is designed for indoor use. If the unit is installed outdoors, special precautions must be taken;
consult Atlas Copco.
3. Install the dryer as level as possible and fix it firmly to the floor.
4. Place the machine where the ambient air is as cool and clean as possible. If necessary, install a suction
duct. Never obstruct the air inlet. Care must be taken to minimize the entry of moisture at the inlet air.
5. Any blanking flanges, plugs, caps and desiccant bags must be removed before connecting the pipes.
6. Air hoses must be of correct size and suitable for the working pressure. Never use frayed, damaged or
worn hoses. Distribution pipes and connections must be of the correct size and suitable for the working
pressure.
7. The aspirated air must be free of flammable fumes, vapors and particles, e.g. paint solvents, that can lead
to internal fire or explosion.
8. Arrange the air intake so that loose clothing worn by people cannot be sucked in.
9. No external force may be exerted on the air outlet valve; the connected pipe must be free of strain.
10. If remote control is installed, the machine must bear a clear sign stating: DANGER: This machine is
remotely controlled and may start without warning.
The operator has to make sure that the machine is stopped and that the isolating switch is open and locked
before any maintenance or repair. As a further safeguard, persons switching on remotely controlled
machines shall take adequate precautions to ensure that there is no one checking or working on the
machine. To this end, a suitable notice shall be affixed to the start equipment.
11. The electrical connections must correspond to the applicable codes. The machines must be earthed and
protected against short circuits by fuses in all phases. A lockable power isolating switch must be installed
near the dryer.
12. On machines with automatic start/stop system or if the automatic restart function after voltage failure is
activated, a sign stating "This machine may start without warning" must be affixed near the instrument
panel.
13. Never remove or tamper with the safety devices, guards or insulation fitted on the machine. Every pressure
vessel or auxiliary installed outside the machine to contain air above atmospheric pressure must be
protected by a pressure-relieving device or devices as required.
14. Piping or other parts with a temperature in excess of 80˚C (176˚F) and which may be accidentally touched
by personnel in normal operation must be guarded or insulated. Other high-temperature piping must be
clearly marked.
15. If the ground is not level or can be subject to variable inclination, consult the manufacturer.
16. If no free extinguishing system is present in the air net close to the dryer, safety valves must be installed
in the vessels of the dryer.
17. Make sure that all piping is installed stress-free.
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18. If the maximum pressure of the compressor is higher than the design pressure of the dryer, a full flow
safety valve must be installed between the compressor and the dryer in order to blow-off the excessive
pressure in case the safety valve of the dryer should be out of order or blocked.
Also consult following safety precautions: Safety precautions during operation and Safety
precautions during maintenance.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the application
which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.
1.4 Safety precautions during operation
manufacturer.
Precautions during operation

1. Never touch any piping or components of the dryer during operation.
2. Use only the correct type and size of hose end fittings and connections. When blowing through a hose or
air line, ensure that the open end is held securely. A free end will whip and may cause injury. Make sure
that a hose is fully depressurized before disconnecting it.
3. Persons switching on remotely controlled machines shall take adequate precautions to ensure that there
is no one checking or working on the machine. To this end, a suitable notice shall be affixed to the remote
start equipment.
4. Never operate the machine below or in excess of its limit ratings.
5. People staying in environments or rooms where the sound pressure level reaches or exceeds 90 dB(A)
shall wear ear protectors.
6. Periodically check that:
• All guards are in place and securely fastened
• All hoses and/or pipes inside the machine are in good condition, secure and not rubbing
• There are no leaks
• All fasteners are tight
• All electrical leads are secure and in good order
• Safety valves and other pressure-relief devices are not obstructed by dirt or paint
• Air outlet valve and air net, i.e. pipes, couplings, manifolds, valves, hoses, etc. are in good repair, free
of wear or abuse
7. Never operate the machine when there is a risk of taking in flammable or toxic fumes, vapors or particles.
8. Do not remove any of, or tamper with, the sound-damping material.
9. Never remove or tamper with the safety devices, guards or insulations fitted on the machine. Every pressure
vessel or auxiliary installed outside the machine to contain air above atmospheric pressure shall be
protected by a pressure-relieving device or devices as required.
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Also consult following safety precautions: Safety precautions during installation and Safety
precautions during maintenance.
1.5 Safety precautions during maintenance or repair
manufacturer.
Precautions during maintenance or repair

1. Always use the correct safety equipment (such as safety glasses, gloves, safety shoes, etc.).
2. Use only the correct tools for maintenance and repair work.
3. Use only genuine spare parts.
4. All maintenance work shall only be undertaken when the machine has cooled down.
5. A warning sign bearing a legend such as "work in progress; do not start" shall be attached to the starting
equipment.
6. Persons switching on remotely controlled machines shall take adequate precautions to ensure that there
is no one checking or working on the machine. To this end, a suitable notice shall be affixed to the remote
start equipment.
7. Before removing any pressurized component, effectively isolate the machine from all sources of pressure
and relieve the entire system of pressure.
8. Never use flammable solvents or carbon tetrachloride for cleaning parts. Take safety precautions against
toxic vapors of cleaning liquids.
9. Scrupulously observe cleanliness during maintenance and repair. Keep dirt away by covering the parts
and exposed openings with a clean cloth, paper or tape.
10. Whenever there is an indication or any suspicion that an internal part of a machine is overheated, the
machine shall be stopped but no inspection covers shall be opened before sufficient cooling time has
elapsed; this to avoid the risk of spontaneous ignition of the oil vapor when air is admitted.
11. Never use a light source with open flame for inspecting the interior of a machine, pressure vessel, etc.
12. Make sure that no tools, loose parts or rags are left in or on the machine.
13. All regulating and safety devices shall be maintained with due care to ensure that they function properly.
They may not be put out of action.
14. Before clearing the machine for use after maintenance or overhaul, check that operating pressures,
temperatures and time settings are correct. Check that all control and shut-down devices are fitted and that
they function correctly. If removed, check that the coupling guard of the compressor drive shaft has been
reinstalled.
15. Protect the motor, air filter, electrical and regulating components, etc. to prevent moisture from entering
them, e.g. when steam-cleaning.
16. Never use caustic solvents which can damage materials of the air net, e.g. polycarbonate bowls.
17. The following safety precautions are stressed when handling desiccant:
• Take precautions not to inhale desiccant dust.
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• Check that the working area is adequately ventilated; if required, use breathing protection.
• Do not overfill the dryer when replacing desiccant.
Also consult following safety precautions: Safety precautions during installation and Safety
precautions during operation.
After maintenance or repair, a functional test with depressurized vessels must be
performed to check the correct operation of the dryer.
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2 General description
2.1 Introduction
General description
The dryers are built to remove moisture from compressed air for industrial purposes. All units are designed
for indoor use.
Main parts of the dryer:
Front view
Reference Name
A Tower A
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Reference Name
AI Air inlet
AO Air outlet
B Tower B
CV Non-return valves
DD Inlet filter, DD (optional)
DDp Outlet filter, DDp (optional)
E1 Elektronikon® regulator
GP Gauge, pressure
PA Pneumatic actuator
PDP Pressure dewpoint sensor
V1/V4 Pneumatic valves
S Silencers (blow-off)
Sp Pressure transmitters
Vb Valve, blow-off
1 Purge line
Automatic control of the dryer

The regulator maintains the pressure dewpoint between programmable limits automatically by defining the
switching time.
A number of time-based automatic start/stop commands may be programmed (see section

Programming clock functions). Take into account that a start command will be executed (if
programmed and activated), even after manually stopping the dryer.
Protecting the dryer

Shut-down warning
If the dryer inlet temperature exceeds a programmed value, this will be indicated to warn the operator.
Service warning
A number of service operations are grouped in plans (called Service plans A, B and C). Each Service plan
has a programmed time interval. If a time interval is exceeded, a message will appear on the display to warn
the operator to carry out the service actions belonging to that plan.
Warning
A warning message also appears if:
• The pressure dewpoint exceeds a programmed value.
• The pressure status in the dryer vessels is not correct.
Automatic restart after voltage failure
For dryers leaving the factory, this function is made inactive. If desired, the function can be activated. Consult
Atlas Copco.
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2.2 Air circuit
Flow diagram
CD 330+ and CD 400+
Text on figures
Ref Description
(1) Air
(2) Oil
(3) Water
(4) Drain
(5) Vent line
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(6) Mechanical link

(7) Signal air
(8) Signal electric
(9) Enclosure
(10) Electric energy
(11) Vessel A
(12) Vessel B
(13) Optional, Z or GA
(14) Sonic nozzle, optional
(15) Dryer
(16) Air net
(17) Outlet
(18) Pressure regulation, optional
(19) Optional, GA
(20) Optional, Z or GA
(21) Inlet
(22) Compressor
Description
Wet compressed air enters the system and flows to the bottom of one of the towers (A or B) via valve (V1)
or (V2). After passing through the desiccant, which adsorbs the moisture contained in the inlet air, the dry
compressed air leaves the dryer via outlet valve (V11 or V12). The moisture in the drying tower is removed
during regeneration.
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2.3 Regeneration circuit
Flow diagram
CD 330+ and CD 400+
Description
The wet desiccant beads are dried in the regeneration stage. The tower is depressurized via blow-off valve
(V3 or V4).
A small portion of the dried air flows via nozzle (114) to the tower to be regenerated. The air is expanded to
atmospheric pressure and flows downwards through the desiccant beads. The regenerating air is released via
the exhaust valve (V3 or V4) and the silencers (109).
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2.4 Shifting towers
Flow diagram
CD 330+ and CD 400+
Description
The operation cycle of the dryers is repetitive and is controlled by the Elektronikon regulator and a PDP-
sensor. While the desiccant in the first tower dries the compressed air, the desiccant in the second tower is
being regenerated and vice versa. Regeneration of the desiccant is achieved by means of purge air from the
dryer outlet.
A small portion of the dried air flows via the control air valve to the solenoid valves which are controlled by
the Elektronikon® and to the PDP-sensor. The air leaving the solenoid valves (when energized) is used to
control the pneumatic actuator and the pneumatic valves. After a certain period, the cycle will restart. The
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fully regenerated tower will be pressurized. Later, the inlet air switches tower and the wet tower is
depressurized via the silencers. Then regeneration starts and the purge air flows through the vessel and a big
silencer. The PDP-sensor measures the pressure dewpoint of the air which is leaving the drying tower. When
the PDP temperature is below the set point then the drying tower will keep on drying until the PDP temperature
exceeds the set point. Then the regenerated tower will start drying the compressed air and the other tower will
be regenerated.
2.5 Operating cycles
Description
The CD dryer is controlled by an Elektronikon regulator.
The main cycle steps are as follows:
Step Function of tower A Function of tower B Time

0 Adsorbing Blow-off and regenerating 195 s
1 Adsorbing Pressurizing 55 s
2 Blow-off and regenerating Adsorbing 195 s
3 Pressurizing Adsorbing 55 s
The regulator will display a warning if the operating pressure drops below the minimum setting of 4.5 bar(e)
(65.3 psig).
When the dryer is restarted (e.g. after a power failure or a shut-down) from a step in which one of the vessels
was depressurized, the blow-off valve will open for some time to make sure that the pressure is released. The
dryer will continue the cycle, starting from the cycle step where it was stopped or where the power failure or
shut-down occurred.
For working applications below 4.5 bar(e) (65.3 psig) special provisions are to be taken on
the dryer selection (consult Atlas Copco).
The display shows which cycle steps the towers are working in, making it easy to follow the operation. The
display can also indicate inlet temperature, pressure and time settings, as well as the pressure dewpoint, etc.
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3 Elektronikon® Graphic controller
3.1 Elektronikon® Graphic controller
Control panel
General description
The Elektronikon regulator automatically controls and protects the dryer, i.e.:
• keeping the pressure dew-point stable
• monitoring pressures, temperatures and digital switches to ensure safe operation, and stopping the dryer
whenever necessary
• restarting the dryer when required
In order to control the dryer and to read and modify programmable parameters, the regulator has a
control panel provided with:
• LEDs indicating the status of the dryer
• a display indicating the operating conditions or a fault
• keys to control the dryer and to access the data collected by the regulator
• buttons to manually start and stop the dryer
Automatic restart after voltage failure

The regulator has a built-in function to automatically restart the dryer if the voltage is restored after voltage
failure.
Provided the regulator was in the automatic operation mode, the dryer will automatically
restart if the supply voltage to the module is restored within a programmed time period.
The power recovery time (the period within which the voltage must be restored to have an
automatic restart) can be set between 15 and 3600 seconds or to ‘Infinite’. If the power
recovery time is set to ‘Infinite’, the dryer will always restart after a voltage failure, no matter
how long it takes to restore the voltage. A restart delay can also be programmed, allowing
for example the dryer and the compressors to be restarted one after the other.
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3.2 Control panel
Elektronikon regulator
Parts and functions
Reference Designation Function

1 Display Shows the dryer operating condition and a number of icons
to navigate through the menu.
2 Pictograph Automatic operation
3 Pictograph General alarm
4 General alarm LED Flashes if a shut-down warning condition exists.
5 Pictograph Service
6 Service LED Lights up if service is needed
7 Automatic operation LED Indicates that the regulator is automatically controlling the
dryer.
8 Voltage on LED Indicates that the voltage is switched on.
9 Pictograph Voltage on
10 Enter key Key to activate the selected menu or to modify the selected
parameter.
11 Escape key To go to previous screen or to end the current action
12 Scroll keys Keys to scroll through the menu.
13 Stop button Button to stop the dryer. LED (7) goes out.
14 Start button Button to start the dryer. LED (7) lights up indicating that
the Elektronikon regulator is operative.
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3.3 Icons used
Animation
Animation Description
Idle
Relief tower B
Purging tower B
Equalize tower B
Standby tower B
Relief tower A
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Animation Description
Purging tower A
Equalize tower A
Standby tower A
Shifting: Activate tower A

Shifting: Activate tower B
Isolate tower A
Isolate tower B
Status icons
Name Icon Description
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Stopped/Running When the dryer is stopped, the icon stands still.

When the dryer is running, the icon is rotating.
Machine control mode Local start/stop
Remote start/stop
Network control
Automatic restart after voltage Automatic restart after voltage failure is active
failure
Week timer Week timer is active
Shutdown
Warning
Service Service required
Main screen Change main screen
Main chart
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Input icons
Icon Description
Pressure
Temperature
Digital input
Special protection
System icons
Icon Description
Dryer
Fan
Frequency converter
Drain
Filter
Motor
Failure expansion module
Network problem
General alarm
Menu icons
Icon Description
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Inputs
Outputs
Alarms (Warnings, shutdowns)
Counters
Test
Settings
Service
Event history (saved data)
Access key/User password
Network
Set point
Info
Navigation arrows
Icon Description
Up
Down
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3.4 Main screen
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Function
The Main screen shows the status of the dryer operation and is the gateway to all functions implemented in
the controller.
The Main screen is shown automatically when the voltage is switched on and one of the keys is pushed. It is
switched off automatically after a few minutes when no keys are pushed.
Six different main screens can be choosen:
1. Two value lines
2. Four value lines
3. Chart (High resolution)
4. Chart (Medium resolution)
5. Chart (Low resolution)
6. Dryer animation
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Dryer animation, two and four value views
Dryer animation
Two value lines
Four value lines
Text on figure
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(1) Pressure equalization

(2) Menu
• Section A shows information regarding the dryer operation (e.g. the Pressure in vessels A and B, the Dryer
Pressure Dewpoint, the Dryer Inlet temperature).
• Section B shows Status icons. Following icon types are shown in this field:
• Fixed icons
These icons are always shown in the main screen (e.g. Dryer stopped or running, Dryer status).
• Optional icons
These icons are only shown if their corresponding function is activated (e.g. week timer, automatic
restart after voltage failure, etc.).
• Pop up icons
These icons pop up if an abnormal condition occurs (warnings, shutdowns, service,...).
To call up more information about the icons shown, select the icon using the scroll keys and press the
enter key.
• Section C is called the Status bar.
This bar shows the text that corresponds to the selected icon. When the menu button is selected, this text
shows the operational state of the dryer.
• Section D shows the Action buttons. These buttons are used:
• to call-up or program settings.
• to reset a service message.
• to have access to all data collected by the regulator.
The function of the buttons depends on the displayed menu. The most common functions are:
Designation Function
Menu To go to the menu
Modify To modify programmable settings
Reset To reset a timer or message
To activate an action button, highlight the button by using the Scroll keys and press the Enter key.
To go back to the previous menu, press the Escape key.
Chart views
When the Chart (High Resolution) is selected, a chart showing the value of a parameter selected in the Inputs
menu per minute is shown on the main screen. Each point in the chart is 1 second. The screen shows 4 minutes.
The switch button (icon) for selecting other screens is changed into a small Chart and is highlighted (active).
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When the Chart (Medium Resolution) is selected, a chart showing the parameter per hour is shown on the
main screen. Each point is the average of 1 minute. The screen shows 4 hours.
When the Chart (Low Resolution) is selected, a chart showing the parameter per day is shown on the main
screen. Each point is the average of 1 hour. The screen shows 10 days.
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Instruction book
3.5 Calling up menus
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Description
When the voltage is switched on, the main screen is shown automatically (see section Main screen):
(1) Pressure equalization

(2) Menu
• To go to the Menu screen, highlight the Menu button (2), using the Scroll keys.
• Press the Enter key to select the menu. Following screen appears:
28 APF175089
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• The screen shows a number of icons. Each icon indicates a menu item. By default, the Inputs icon is
selected. The status bar shows the name of the menu that corresponds with the selected icon.
• Use the Scroll keys to select an icon.
• Press the Enter key (2) to open the menu or press the Escape key (3) to return to the Main screen.
3.6 Inputs menu
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Inputs
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Instruction book
Function
To call up information regarding the actually measured data and the status of some inputs such as the Vessel
Pressure.
Procedure
Starting from the main screen (see Main screen),
• Move the cursor to the action button Menu and press the Enter key. Following screen appears:
• Press the Enter key. A screen similar to the one below appears:
Text on figure
(1) Inputs
(2) Pressure vessel A
(3) Pressure vessel B
(4) Blower pressure
(See note *)
(5) Inlet dryer
*: not applicable to these dryers

• The screen shows the first items of a list of all inputs with their corresponding icons and readings. Use
the scroll button to see the other items in the list.
• If an input is in warning or shutdown, the original icon is replaced by the warning or shutdown icon
respectively.
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3.7 Outputs menu
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Outputs
Function
To call up information regarding the actual status of some outputs such as the Dryer motor, PDP alarm, General
shut-down, etc.
Procedure
Starting from the Main screen (see Main screen),
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• Move the cursor to the Outputs icon using the Scroll keys.
• Press the Enter key. A screen similar to the one below appears:
Text on figure
(1) Outputs
(2) Dryer motor (means the dryer is operating)
(3) PDP alarm
(4) General shut-down
(5) General warning
(6) Yes
(7) Not triggered
(8) Triggered
• The screen shows the first items of a list of all outputs with their corresponding icons and readings. Use
the scroll button to see the other items in the list.
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3.8 Counters
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Counters
Function
To call up:
• The running hours
• The number of dryer starts
• The number of hours that the regulator has been powered
• The operational state timers
Procedure
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• Using the Scroll keys, move the cursor to the Counters icon (see above, section Menu icon).
• Press the Enter key. Following screen appears:
Text on figure
(1) Counters
(2) Running hours dryer
(3) Loaded hours dryer
(4) Actual state time
(5) Programmed state time
(6) Reset
The screen shows a list of all counters with their actual readings. A number of counters keep track of the
state of the dryer:
• Running hours: counts the operation hours of the dryer.
• Loaded hours: the same as running hours, but shows to which time interval the energy counters refer
to; this counter is also reset when the energy counters are reset.
• Actual state time: shows how long the dryer’s current state has been active.
• Programmed state time: shows how long (at most) the current state should be active.
• Actual half cycle time: shows how long the adsorbing vessel has been adsorbing (since last vessel
shift).
• Programmed half cycle time: shows how long the half cycle should take; minimum value if PDP
control is not active, maximum value if PDP is active.
• Regeneration cycles vessel A: integer that counts how many cycles vessel A has performed.
• Regeneration cycles vessel B: integer that counts how many cycles vessel B has performed.
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• Standby time: shows how long the dryer has been in standby mode since the last reset of the energy
counters. This counter will not be reset when the standby state has ended and a vessel switch is
performed. The next time the dryer is in the standby state, it resumes at the previous value. The counter
is automatically reset when the energy counters are reset.
• Energy saving PDP sensor: shows how much energy is saved (in %) by having the PDP sensor since
the energy counters have been reset, so it equals StandbyTime/LoadedTime.
• Average heating power: shows the 24/24u average of heating power consumed since the last reset of
the energy counters. This timer equals the (Heater Contactor Time x Heater Power) / (Loaded Time).
The Heater Contactor Time is an internal timer and can not be called up on the screen. The Heater
Contactor Time is reset when the energy counters are reset.
(Note: the average heating power timer is not applicable to CD dryers.)
• Module hours: shows how long the Elektronikon controller has been active. This timer can not be
reset, not even when downloading new Elektronikon software.
3.9 Event history menu
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Event History
Function
To call up the last shut-down and last emergency stop data.
Procedure
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• Using the Scroll keys, move the cursor to the Event History icon (see above, section Menu icon).
• The list of last shut-down and emergency stop cases is shown.
• Scroll through the items to select the desired shut-down or emergency stop event.
• Press the Enter key to find the date, time and other data reflecting the status of the dryer when that shut-
down or emergency stop occurred.
3.10 Test menu
Control panel
Menu icon, Test
Function
• To depressurize the vessels and to test the output contacts.
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• The vessels can only be depressurized when the dryer is stopped (off state).
• The test procedure will be stopped as soon as another menu is selected on the
regulator.
Procedure
Starting from the Main screen (see Main screen):
• Move the cursor to the action button Menu and press the enter key (2); following screen appears:
• Using the scroll keys (1), move the cursor to the test icon (see above, section Menu icon).
• Press the enter key (2); following screen appears:
Text on figure
(1) Test
(2) Depressurize vessels
• A red selection bar is covering the item Depressurize vessels; press the Enter key to depressurize the
vessels.
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3.11 Service menu
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Service
Function
• To reset the service plans which are carried out.
• To check when the next service plans are to be carried out.
• To find out which service plans were carried out in the past.
• To modify the programmed service intervals.
Procedure
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• Using the Scroll keys, move the cursor to the Service icon (see above, section Menu icon).
Text on figure
(1) Service
(2) Overview
(3) Service plan
(4) Next service
(5) History
• Scroll through the items to select the desired item and press the Enter key to see the details as explained
below.
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Overview
Text on figure
(1) Overview
(2) Running Hours (green)
(3) Real Time hours (blue)
Example for service level (A):

The figures at the left are the programmed service intervals. For Service interval A, the programmed number
of running hours is 4000 hours (upper row, green) and the programmed number of real time hours is 4380
hours, which corresponds to six months (second row, blue). This means that the controller will launch a service
warning when either 4000 running hours or 4380 real hours are reached, whichever comes first. Note that the
real time hours counter keeps counting, also when the controller is not powered.
The figures within the bars are the number of hours to go till the next service intervention. In the example
above, the dryer was just started up, which means it still has 4000 running hours or 4337 hours to go before
the next Service intervention.
Service plans
A number of service operations are grouped (called Level A, Level B, etc...). Each level stands for a number
of service actions to be carried out at the time intervals programmed in the Elektronikon controller.
When a service plan interval is reached, a message will appear on the screen.
After carrying out the service actions related to the indicated levels, the timers must be reset.
From the Service menu above, select Service plan (3) and press Enter. Following screen appears:
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Text on figure
(1) Service plan

(2) Level
(3) Running hours
(4) Real time
Next Service
Text on figure
(1) Next service

(2) Level
(3) Running hours
(4) Actual
In the example above, the A Service level is programmed at 4000 running hours, of which 8 hours have passed.
History
The History screen shows a list of all service actions done in the past, sorted by date. The date at the top is
the most recent service action. To see the details of a completed service action (e.g. Service level, Running
hours or Real time hours), use the Scroll keys to select the desired action and press the Enter key.
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3.12 Protections menu
Control panel
Menu icon, Protections
Function
To call-up the protections.
Before resetting a warning or shut down message, always remedy the problem. Frequently
resetting these messages without remedying may damage the dryer.
Procedure
Starting from the Main screen (see Main screen):
• Move the cursor to the action button Menu and press the enter key (2). Following screen appears:
• Using the scroll keys (1), move the cursor to the protections icon (see above, section Menu icon).
• Press the enter key (2). Following screen appears:
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• The screen shows a list of all shut-down and shut-down warning settings and the actual reading. Active
alarms are highlighted in yellow. In case of a shut-down, the protection can be reset after remedying.
3.13 Week timer menu
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Week timer
Function
• To program time-based start/stop commands for the dryer.
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• To program time-based change-over commands for the net pressure band.

• Four different week schemes can be programmed.
• A week cycle can be programmed; a week cycle is a sequence of 10 weeks. For each week in the cycle,
one of the four programmed week schemes can be chosen.
Procedure
• Move the cursor to the action button Menu and press the Enter key. Use the Scroll buttons to select the
Timer icon.
• Press the Enter key on the controller. Following screen appears:
Text on figure
(1) Week Timer

(2) Week Action Schemes
(3) Week Cycle
(4) Status
(5) Week 1
(6) Remaining Running Time
The first item in this list is highlighted in red. Select the item requested and press the Enter key on the
controller to modify.
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Programming week schemes

• Select Week action schemes and press Enter. A new window opens. The first item in the list is highlighted
in red. Press the Enter key on the controller to modify Week Action Scheme 1.
Text on figure

(2) Week Action Scheme 1
• A weekly list is shown. Monday is automatically selected and highlighted in red. Press the Enter key on
the controller to set an action for this day.
Text on figure

(2) Monday
(3) Tuesday
(4) Wednesday
(5) Thursday
(6) Friday
(7) Saturday
(8) Sunday
• A new window opens. The Modify action button is selected. Press the Enter button on the controller to
create an action.
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Text on figure
(1) Monday
(2) Modify
• A new pop-up window opens. Select an action from this list by using the Scroll keys on the controller.
When ready press the Enter key to confirm.
Text on figure
(1) Monday
(2) Actions
(3) Remove
(4) Start
(5) Stop
(6) Pressure Set point 1
(7) Modify
• A new window opens. The action is now visible in the first day of the week.
Text on figure
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(1) Monday
(2) Start
(3) Save
(4) Modify
• To adjust the time, use the Scroll keys on the controller and press the Enter key to confirm.
Text on figure
(1) Monday
(2) Start
(3) Save
(4) Modify
• A pop-up window opens. Use the ↑ or ↓ key of Scroll keys to modify the values of the hours. Use the ←
or → Scroll keys to modify the minutes.
Text on figure
(1) Monday
(2) Time
(3) Save
(4) Modify
• Press the Escape key on the controller. The action button Modify is selected. Use the Scroll keys to select
the action Save.
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Text on figure
(1) Monday
(2) Start
(3) Save
(4) Modify
• A new pop-up window opens. Use the Scroll keys on the controller to select the correct actions. Press the
Enter key to confirm.
Text on figure
(1) Monday
(3) Are you sure?
(4) No
(5) Yes
(6) Save
(7) Modify
Press the Escape key to leave this window.

• The action is shown below the day the action is planned.
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Text on figure

(2) Monday - Start
(3) Tuesday
(4) Wednesday
(5) Thursday
(6) Friday
(7) Saturday
(8) Sunday
Press the Escape key on the controller to leave this screen.
Programming the week cycle

A week cycle is a sequence of 10 weeks. For each week in the cycle, one of the four programmed week
schemes can be chosen.
• Select Week Cycle from the main Week Timer menu list.
Text on figure
(1) Week Timer

(3) Week Cycle
(4) Status
(5) Week Timer Inactive
• A list of 10 weeks is shown.
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Text on figure
(1) Week Cycle

(2) Week 1
(3) Week 2
(4) Week 3
(5) Week 4
(6) Modify
Press twice the Enter key on the controller to modify the first week.
• A new window opens. Select the action, example: Week Action Scheme 1
Text on figure
(1) Week Cycle

(2) Week 1
(6) Modify
• Check the status of the Week Timer

Use the Escape key on the controller to go back to the main Week Timer menu. Select the status of the
Week Timer.
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Text on figure
(1) Week Timer

(3) Week Cycle
(4) Status
• A new window opens. Select Week 1 to set the Week Timer active.
Text on figure
(1) Week Timer

(2) Week
(4) Week 1
• Press the Escape key on the controller to leave this window. The status shows that week 1 is active.
Text on figure
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(1) Week Timer

(3) Week Cycle
(4) Status
• Press the Escape key on the controller to go to the main Week Timer menu. Select Remaining Running
Time from the list and press the Enter key on the controller to Modify.
Text on figure
(1) Week Timer

(3) Week Cycle
(4) Status
• This timer is used when the week timer is set and for certain reasons the dryer must continue working.
The remaining running time, for example 1 hour, can be set in this screen. This timer is prior to the Week
Timer action.
Text on figure
(1) Week Timer

(2) Week action schemes
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3.14 Info menu
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Info
Function
To show the Atlas Copco internet address.
Procedure
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• Using the Scroll keys, move the cursor to the Info icon (see above, section Menu icon).
• Press the Enter key. The Atlas Copco internet address appears on the screen.
3.15 Modifying settings
Control panel
(1) Enter key

(2) Escape key
(3) Scroll keys
Menu icon, Settings
Function
To display and modify a number of settings (e.g. Time, Date, Date format, Language, units ...).
Procedure
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• Using the Scroll keys, move the cursor to the Settings icon (see above, section menu icon).
• The screen shows a number of icons:
Icon Function
Network settings
General settings
Regulation settings
Automatic restart after voltage failure settings
Access key
User password
• Move the cursor to the icon of the function to be modified and press the Enter key.
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Modifying network settings

• Select the network settings icon as described above and press the Enter button (2). Following screen
appears:
Text on figure
(1) Network
(2) Ethernet
(3) CAN
• A red selection bar is covering the first item (Ethernet). Use the ↓ key of the Scroll keys to select the setting
to be modified and press the Enter key. Following screen appears:
Screen for Ethernet settings
Text on figure
(1) Ethernet
(2) IP Address
(3) Subnet mask
(4) Gateway IP
(5) Modify
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Screen for CAN settings
Text on figure
(1) CAN
(2) CAN Address
(3) Communication profile
(4) Modify
• Press the Enter button; a red selection bar is covering the first item (Ethernet).
• Using the Scroll keys, move the cursor to the setting to be modified (e.g. Ethernet) and press the Enter
button (2).
• A pop-up screen appears. Use the ↑ or ↓ key to select the required parameter and press the Enter key to
confirm.
General settings
• Select the General settings icon as described above and press the Enter button (2). Following screen
appears:
Text on figure
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(1) General
(2) Language in use
(3) Time
(4) Date
(5) Date format
• The screen shows the first items of a list of all settings. Use the scroll button to see the other items in the
list.
• Press the Enter button (2); a red selection bar is covering the first item (Language in use).
Use the ↓ key of the Scroll keys to select the setting to be modified and press the Enter key.
confirm.
Regulation settings
• Select the Regulation icon as described above and press the Enter button (2). Following screen appears:
Text on figure
(1) Regulation
(2) PDP extended cycle
(3) Activated
(4) PDP switching temperature
(5) PDP Alarm offset
(6) Heatless backup mode (see note *)
(7) Not activated
(8) Modify
*: not applicable to CD dryers

• The screen shows the list of all settings.
• Press the Enter button (2); a red selection bar is covering the first item (PDP extended cycle).
confirm.
Regulation settings:
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• PDP extended cycle: the cycle is lengthened by putting the vessel in waiting mode (standby) if PDP is
low enough after regeneration and cooling.
• PDP switching temperature: the PDP should not increase to this setting before the vessels are switched
when the dryer is in standby mode.
• PDP alarm offset: the PDP alarm is active when: PDP > PDP_switching_temperature +
PDP_alarm_offset. In that way, the alarm threshold can be set independently of the switching threshold.
Automatic restart
• Select the Automatic restart settings icon as described above and press the Enter button (2). Following
screen appears:
Text on figure
(1) Automatic restart

(2) Maximum power down time
(3) Restart delay
(4) Modify
• The screen shows the list of all settings.

• Press the Enter button (2); a red selection bar is covering the first item (Automatic restart).
confirm.
Access key
Different security levels are programmed in the regulator (e.g. user, service technician, etc). This menu item
is used to change the security level. Scroll to the correct icon using the scroll key. Press the Enter button.
Press the Enter button again to modify the security level. Press the Enter button again, a pop-up menu appears.
Use the scroll keys to enter the password of the new security level. Press the Enter key to confirm the change.
User password
If the password option is activated, it is impossible for not authorized persons to modify any setting.
• Using the Scroll keys, move the cursor to the Password icon.
• Press the Enter key.
• Select the Modify button using the Scroll keys and press the Enter key. Next, modify the password as
required.
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3.16 Web server

All Elektronikon controllers have a built-in web server that allows direct connection to the company network
or to a dedicated PC via a local area network (LAN). This allows to consult certain data and settings via a PC
instead of via the display of the controller.
Getting started
Make sure you are logged in as administrator.
• Use the internal network card from your computer or a USB to LAN adapter (see picture below).
USB to LAN adapter
• Use a UTP cable (CAT 5e) to connect to the controller (see picture below).
Configuration of the network card

• Go to My Network places (1).
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• Click on View Network connections (1).
• Select the Local Area connection (1), which is connected to the controller.
• Click with the right button and select properties (1).
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• Use the checkbox Internet Protocol (TCP/IP) (1) (see picture). To avoid conflicts, de-select other properties
if they are selected. After selecting TCP/IP, click on the Properties button (2) to change the settings.
• Use the following settings:

• IP Address 192.168.100.200
• Subnetmask 255.255.255.0
Click OK and close network connections.
Configuration of the web server

Configure the web interface
The internal web server is designed and tested for Microsoft® Internet Explorer 6, 7 and
8. Other web browsers like Opera and Firefox do not support this internal web server.
When using Opera or Firefox, a redirect page opens. Click on the hyperlink to connect to
the download server from Microsoft® to download the latest version of Internet Explorer,
and install this software.
• When using Internet Explorer:

Open Internet Explorer and click on Tools - Internet options (2).
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• Click on the Connections tab (1) and then click on the LAN settings button (2).
• In the Proxy server Group box, click on the Advanced button (1).
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• In the Exceptions Group box, enter the IP address of your controller. Multiple IP addresses can be given
but they must be separated with semicolons (;).
Example: Suppose that you already added two IP addresses (192.168.100.1 and 192.168.100.2). Now you
add 192.168.100.100 and separate the 3 IP addresses by putting semicolons between them (1) (see picture).
Click OK (2) to close the window.
Viewing the controller data

• Open your browser and type the IP address of the controller you want to view in your browser (in this
example http://192.168.100.100). The interface opens:
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Controller screen (typical).

Navigation and options
• The banner shows the dryer type and the language selector. In this example, three languages are installed
on the controller.
• On the left side of the interface you can find the navigation menu (see picture below).
If a license for ESi is foreseen, the menu contains 3 buttons.
• dryer: shows all dryer settings.
• Es: shows the ESi status (if a license is provided).
• Preferences: allows to change temperature and pressure unit.
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Dryer settings
All dryer settings can be hidden or shown. Put a mark for each setting. Only the machine status is fixed and
can not be removed from the main screen.
Analog inputs
(The units of measure can be changed in the preference button from the navigation menu).
Counters
Counters give an overview of all actual counters from controller and dryer.
Info status
Machine status is always shown on the web interface.
Digital inputs
Gives an overview of all Digital inputs and status.
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Digital outputs
Shows a list of all digital outputs and their status.
Special protections
Give an overview of all special protections of the dryer.
Service plan
Shows all levels of the service plan and status. This screen only shows the running hours. It is also possible
to show the actual status of the service interval.
ES screen controller
If an ESi license is provided, the button ES is shown in the navigation menu. At the left all dryers in the ES
and at the right the ES status are shown.
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A possible ESi screen
3.17 Programmable settings
Description
The regulation and safety devices are factory-adjusted to obtain optimum performance of the dryer. No
adjustments are required.
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4 Installation
4.1 Dimension drawings
Dimension drawings and installation proposals
Dimension drawing CD 330+, CE version
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Dimension drawing CD 330+, ANSI version
Ref Name
(1) Outlet
(2) Inlet
(3) Vessel A
(4) Vessel B
(5) Symbol
(6) Description
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Ref Name
(7) Approval
(8) Size
(9) Rating
(10) Air inlet
(11) Air outlet
(12) Desiccant inlet
(13) Desiccant removal
(14) Weight of unit without desiccant:
(15) Weight of unit with desiccant:
(16) For dismantling and filling of desiccant
(17) Main terminal connection location
(18) Center of gravity (approximately)
(20) Regeneration outlet
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4.2 Installation proposal
Installation proposal
The dryer unit (1) must be installed on a level floor suitable for taking the weight of the dryer. There must be
a free space of 1000 mm (39 in) around the dryer.
On both inlet filters ((2) and (3)) a drain tube must be installed. The drain pipes to the drain collector must
not dip into the water. For draining of pure condensate water, install an oil/water separator (Consult Atlas
Copco).
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A high-efficiency PD filter (3) is installed downstream of the DD filter (2) (particle removal down to 0.01
micron and max. oil carry-over of 0.01 ppm) (option).
An outlet dust filter type DDp (4) (particle removal down to 1 micron) is installed downstream of the dryer
(option).
Should oil vapor and odors be indesirable, a QD carbon filter should be installed downstream of the DDp
filter.
It is recommended to install by-pass pipes over each filter together with ball valves in order to isolate the
filters during service operations, without disturbing the compressed air delivery.
It is required to install pressure relief valves on each vessel of the dryer when there are ball valves installed
at the inlet and the outlet of the dryer to isolate the dryers from the air net.
For the dryer there is no extra ventilation needed.
Water separator (7) : High-efficiency water separator removes 90% of water from the compressed air when
by-passing the dryer. If no WSD is mounted in the compressor, a WSD must be installed downstream of the
vessel.
The drain pipes (8) to the drain collector must not dip into the water. For draining of pure condensate water,
install an oil/water separator. Consult Atlas Copco.
4.3 Positioning
Guidelines
It is important to keep the following in mind when installing the dryer:
• Place the dryer at a location where the temperature never exceeds the limits.
• Provide enough space (approximately 100 cm) around the dryer for maintenance operations.
• Place the dryer as level as possible and fix it firmly to the concrete.
• When the compressor has no built-in water separator, a water separator must be installed before the CD
dryer, in order to prevent free water from entering the dryer.
4.4 Piping
Recommendations
When installing the piping, make sure that all pipes are clean.
Make sure that the dryer is protected against overpressure by safety valves which are capable
of blowing off the total volume flow of all connected compressors. The safety valves must be
installed as close as possible to the dryer without any obstruction in between.
All connections to the dryer must be mounted stress-free. If necessary, additional flexible
connections must be foreseen.
To ensure correct operation of the dryer, it has to be fitted properly into the compressed air system consisting
of a compressor, the dryer and an application.
To prevent free water from entering the dryer, a water separator must always be installed in case of Standard
Pack units.
It is required to install pressure relief valves on each vessel of the dryer when there are ball valves installed
at the inlet and the outlet of the dryer to isolate the dryers from the air net.
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Never overload the dryer as this will damage the desiccant. It may be recommended to install the air dryer
upstream of the air receiver to prevent overload (e.g. after extending the dry air system). Consult Atlas Copco
if in doubt.
Concerning the piping, following checks should be carried out:
• plugs and pipes must be removed before connecting the pipes
• make sure that all pipes, filters, valves, etc. are clean and are installed correctly with or without bypass
system
• make sure that no external force is exerted on the piping
• make sure that the piping is installed stress-free
4.5 Electrical wiring
Description
The electrical wiring must comply with the local regulations. The air dryer must be earthed and protected by
fuses against short-circuiting.
• Before switching on the main power supply, check the voltage requirements in the
technical specifications or on the dryer data plate.
• Local regulations remain applicable if they are stricter than the values proposed below
• The voltage drop must not exceed 5 % of the nominal voltage. It may be necessary to
use cables with a larger size than those stated to comply with this requirement.
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Electrical diagram for CD 330+, CD 400+, CD 550+, CD 850+, CD 1100+ and CD 1400+
Electric cable size

CSA/UL dryers
Minimum 2X AWG 19 + AWG 19

Maximum 2X AWG 16 + AWG 16
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4.6 Installation of the optional sonic nozzle
Description
In general, some guidelines need to be respected in order to guarantee a proper functioning of the sonic nozzle.
Neglecting these instructions will either generate a bigger pressure drop over the nozzle or will have a negative
influence on the protection of the dryer.
• This sonic nozzle is to be installed at the outlet of the BD/CD/XD dryer. This nozzle needs to be installed
before the first branch in the compressed air piping, but preferably as close to the BD/CD/XD as possible.
• One nozzle has to be installed per dryer in the compressor installation.
• The sonic nozzle must have the full dryer flow. A bypass over the sonic nozzle is not allowed.
• Only select the sonic nozzle based on the relevant spare part list. No other combinations are allowed,
except with special approval from Airpower.
• Handle the nozzle with care. Do not damage the inner surface with tooling. If this happens, then a higher
pressure drop over the nozzle will be generated.
Below you can find a schematic drawing to illustrate the best location to install the sonic nozzle.
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Reference Description
(1) Air receiver
(2) Common header
(3) Bad location (can be bypassed)
(4) Good location for the sonic nozzle
(5) Consumer
(6) Bad location (not the full air flow is covered)
(7) Installation example
4.7 Pictographs
Explanation of pictographs
1. Data plate
2. Warning, heated surface
3. Warning, explosion danger if pressurized (see section 4)
4. Air outlet
5. Air inlet
6. Emergency stop
7. Warning, under tension
8. Warning, exhaust
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5 Operating instructions
5.1 Initial start-up
Description
To start up the dryer for the first time or after a long period of standstill, proceed as follows:
1. Open the dryer bypass valves, if installed.
2. Close the air supply towards the PDP-sensor and unplug the PDP-sensor.
3. Cut off the air supply from the compressor towards the dryer by closing the external inlet valve.
4. Close the external outlet valve, if installed.
5. Start the compressor and wait for pressure.
6. Slowly open the external inlet valve.
7. Check the connections of the dryer for air leaks and repair if necessary.
8. Switch on the voltage to the dryer.
9. Switch on the dryer.
10. Let the dryer operate for several hours with the external outlet valve closed.
11. Gradually open the external outlet valve, keeping the pressure inside the dryer above 4.5 bar (65.3 psi).
12. As required, close the bypass valves of the dryer.
13. Press the stop button 0 and switch off the voltage to the dryer.
14. Plug the PDP-sensor.
15. Open the air supply towards the PDP-sensor.
• At initial start-up, dust can be released. It is recommended to replace the cartridges of

the silencers after approximately one week of operation.
• An optional Sonic nozzle is available to avoid damaging of the desiccant at start up.
If the application allows air that is not dried optimally, the valve towards the air consumer may
be opened even when the PDP temperature is too high. In this case, it will take more time for
the desiccant to dry completely.
5.2 Start-up
Description
If the dryer has not been used for more than 3 months, refer to the chapter "Initial start-up". In all
other cases proceed as follows:
1. Cut off the air supply from the compressor towards the dryer by closing the external inlet valve.
2. Cut off the air supply towards the PDP-sensor.
3. If installed, close the external outlet valve between the dryer unit and the dry air consumer.
4. Slowly open the external inlet valve.
5. Switch the dryer on.
6. Gradually open the external outlet valve, keeping the pressure inside the dryer above 4.5 bar (65.3 psi).
7. As required, close the bypass valves of the dryer.
8. Open the air supply towards the PDP-sensor after 24 hours.
78 APF175089
Instruction book
• An optional Sonic nozzle is available to avoid damaging of the desiccant at start up.
• If the dryer is started and stopped automatically, precautions must be taken to avoid
damaging of the desiccant.
Close the external inlet valve in case the compressor needs to be restarted. The air speed in
the start-up phase of the compressor may damage the desiccant.
5.3 During operation
Description
At regular intervals, check the PDP temperature. If the PDP temperature is too high, let the dryer regenerate
(by closing the outlet valve).
5.4 Stopping
Procedure
To stop the dryer proceed as follows:
1. If installed and if necessary, open the bypass valves of the dryer so that the application will still receive
compressed air.
2. Close the external inlet valve between the compressor and the dryer and the external outlet valve between
the dryer and the dry air consumer.
3. Switch the dryer off.
• If the dryer is stopped for a longer period, close the inlet and outlet valves to avoid moisture
from entering the dryer.
• Make sure that the desiccant has been properly regenerated before stopping.
APF175089 79
Instruction book
6 Maintenance
6.1 Maintenance
General recommendations and precautions
During maintenance or repair on the regeneration valves, special attention must be paid to
the connections of:
• the pilot air flexibles to these valves
• the electric cabling between the valves and cubicle
Wrong connections may cause the working pressure to be fed to the regeneration silencer
which may generate a high noise peak.
The dryer does not need any specific maintenance. Nevertheless, before carrying out any maintenance
or corrective activity, read the following recommendations and safety precautions and act accordingly:
• Check that the dryer is switched off.
• Disconnect pressure sources and vent the internal pressure of the system before dismantling any
pressurized component.
• Use original Atlas Copco spare parts only.
• Check for correct operation after maintenance.
Filters and valves installed between the compressor, the dryer and the air consumer may
need other maintenance activities than those mentioned below (e.g. draining the filters and
replacing the filter elements). Refer to the appropriate manual for more information.
Maintenance activities
Daily
• Check PDP temperature.
Service plan A, at least once a year
• Replace the cartridges of the silencers.
• Replace the filter elements of the optional filters (if installed).
• Exchange the dewpoint sensor: certificate is only one year valid. For updating, contact Atlas Copco
customer center.
Twice a year
• Check for damaged wiring or loose connections.
• Check for air leaks.
Service plan B
• Replace the desiccant. In normal working conditions, the lifetime of the desiccant is approximately 5
years. It is recommended to have the desiccant replaced by an Atlas Copco service technician.
• Replace the cartridges of the silencers.
• Replace the filter elements PD/DDp (option).
• Exchange the dewpoint sensor: certificate is only one year valid. For updating, contact Atlas Copco
customer center.
80 APF175089
Instruction book
6.2 Service kits
Service kits
Atlas Copco Customer Centres will be glad to provide you with a wide range of service kits. Service kits
comprise all parts needed for servicing components and offer the benefits of genuine Atlas Copco parts while
keeping the maintenance budget low. All service kits are mentioned in the relevant Parts Lists.
6.3 Service agreements
Atlas Copco Customer Centres have a range of service agreements to suit your needs:
• An Inspection plan.
• A Preventive maintenance plan.
• A Total responsibility plan.
Contact your Customer Centre to agree on a tailor-made service agreement. It will ensure optimum operational
efficiency, minimize downtime and reduce the total life cycle costs.
6.4 Service plan
A number of service operations are grouped (called Level A, Level B, Level C, ...). Each level stands for a
number of service actions to be carried out at the time intervals programmed in the Elektronikon regulator.
When reaching a level, a message will appear on the screen. After carrying out all service actions, the interval
timers are to be reset using the key "Reset" in menu "Service". Consult your Atlas Copco Customer Centre.
6.5 Filling instructions
Initial filling
Safety glases, gloves and a dust mask must be worn during the filling procedure as dust may
be produced.
1. Make sure the dryer is empty and fit the bottom plugs or flanges. Apply thread tape to tighten the plugs,
use gaskets for the flanges.
2. Open the top plugs or flanges (1) for filling.
3. Fit a large funnel to the filling hole of one of the drying towers; the size of the narrow part should be 35-40
mm (1.4-1.6 in).
4. Gently pour the correct amount of desiccant into the tower (see section Dryer data). Use a vacuum cleaner
to control dust escaping from the filling hole.
5. Repeat steps 3 and 4 for the other tower; the amounts of desiccant must be equal in both towers.
6. Do not use any mechanical or pneumatic means for filling; this may destroy the desiccant.
7. Refit the filling plugs or flanges. The dryer is now ready to be started (see section Start up for starting
instructions).
APF175089 81
Instruction book
Replacing desiccant
• Do NOT overfill dryer.

• Always check the state of the strainers inside the vessels, replace them if necessary.
• When replacing desiccant, make sure that the desiccant is disposed of according to the
local regulations.
• When replacing the desiccant, never use an ejector or similar equipment as this might
shatter the beads. The beads must be gravity-fed into the tower.
• After replacing the drying medium, the amount of dust released can increase. Therefore,
it is recommended to replace the dust filter downstream of the dryer one week after
replacing the desiccant.
Emptying
1. Let the dryer program run to the pressure equalization step.
2. Stop the dryer when the pressure is equalized in both towers.
3. Shut off the power supply.
4. Isolate the dryer from the air net by closing the air inlet and outlet valves. Depressurize the towers.
5. Install a suitable collector underneath the plug for emptying.
6. Remove the plugs or flanges and let the desiccant pour out into the collector. A vacuum cleaner may be
used to speed up the process and control dust.
Filling
1. Once the vessels are empty, refit the plugs or flanges.
2. Fit a large funnel to the filling hole of one of the drying towers; the size of the narrow part should be 35-40
mm/1.4-1.6 in.
3. Gently pour the correct amount of desiccant (see section Dryer data) into the tower. Use a vacuum cleaner
to control dust escaping from the filling hole.
4. Repeat steps 2 and 3 for the other tower; the amounts of desiccant must be equal in both towers.
5. Do not use any mechanical or pneumatic means for filling; this may destroy the desiccant.
6. Refit the filling plugs or flanges (1). The dryer is now ready to be started (see section Starting for starting
instructions).
Desiccant
Desiccant can be ordered in following quantities:
Desiccant type Quantity Ordering number

Molecular sieves 50 kg (110 lb) 2906 7506 00
6.6 Precautions before storage
Dryer units stored after operation

If the unit will not be started again for a period of up to 6 months:
• Put the correct number of VCI-plates (Volatile Corrosion Inhibitor) in the cubicle. (1 VCI plate/25L
volume, part number VCI-plate 0018 9732 01)
• Close the door of the cubicle. Cover the unit with plastic sheeting to reach down just over the dryer.
82 APF175089
Instruction book
• Store the unit in a clean, dry, well ventilated warehouse. Stand the unit upright in its crate or on the pallet.
The dryer unit is now ready for storage for maximum 6 months. The storage period remains valid provided
that the ambient conditions remain normal (meaning no excesses of heat, cold or high humidity). If the
unit is to be stored for a period longer than 6 months then repeat the storage maintenance procedures once
every subsequent 6 months.
• Follow installation checklist before starting.
Transportation
The purpose of these procedures is to ensure continued protection against corrosion or other damage during
transportation.
These instructions also apply to units which (in exceptional cases) are to be returned to Atlas Copco Airpower.
Dryer units
• Carry out the storage instructions.
• Place the original plastic cover over the unit, or cover it up with plastic sheeting secured with adhesive
tape.
• Place the unit in its original crate. Failing this, construct a wooden crate strong and safe enough to withstand
routine handling by fork lift or slings and crane.
• Apply the shipping data to the crate, using indelible ink. Apply the markings on both sides. If the original
crate is used, delete the old markings.
• Where applicable be sure to include the requisite customs and transport documents, for shipment with the
unit.
Inlet / outlet flanges
When storing the dryer, it is advisable to cover inlet and outlet flanges with tape (preferably humidity
adsorbing).
Inlet, pressure relief, regeneration and check valves
Until further notice, no special precautions should be taken on the inlet valve, pressure relief valves,
regeneration air valves and/or check valves.
Pressure dewpoint sensor
When a pressure dewpoint sensor is installed, make sure that inlet and outlet valves to the sensor block housing
are closed. This to avoid any contamination of the dewpoint sensor while the dryer is not used. Closing these
valves will result in a faster response time.
Also keep in mind that the dewpoint sensor is only calibrated for one year (certificate).
When the dryer is put into storage for more than one year, then the dewpoint sensor has to be recalibrated.
Desiccant
• When ordering the desiccant, you will receive the required / ordered quantity either in bags or in barrels,
depending on the quantity and/or type that has been ordered.
• Both these adsorbing materials are used for “drying” the compressed air, but this does not mean that these
can withstand free water. In fact, when these adsorbers come in contact with water, they will pulverize
and turn into dust (which leads to a decreased adsorbing capacity and the dryer will lose its functionality).
• When storing desiccants of these types, make sure that they are stored in a dry place, preferably indoors
(closed room). Also, keep bags and/or barrels closed until you will use the desiccant to renew the charge
of the dryer or fill them up at commissioning.
APF175089 83
Instruction book
The storage temperature must be within the limits as stated in chapter Dryer data.
84 APF175089
Instruction book
7 Optional equipment
7.1 Dewpoint meter
Description
When starting up after a long stand-still period, it is recommended to run the dryer in a fixed
cycle for 1 day.
Immediately after initial start-up of the dryer or after refilling, it is recommended to isolate the
PDP sensor by means of its shut-off valve. This will prevent that dust from the desiccant filling
contaminates the filter and the sensor.
Installing a dewpoint meter will increase the accuracy and lower the operation costs.
The dewpoint meter monitors the dewpoint and shows it continuously on the display.
The dewpoint meter controls the dryer operating cycle. As long as the outlet pressure dewpoint is below the
preset value (e.g. -40 ˚C/-40 ˚F), the Elektronikon regulator will delay the dryer shifting and regeneration
sequence (maximum 24 hours). See section Operating cycles.
Compressed air continues to flow through the dryer. When the dewpoint matches the preset value, the
Elektronikon regulator continues, allowing to shift towers.
When activating the PDP control in the Parameters menu (see section Modifying parameters), it is possible
to choose whether the dryer should shift towers according to a preset time program or according to a preset
value. However, the dryer can never shift towers more frequently than every 250 s, regardless of the control
system used.
The sensor must be calibrated once a year. It is recommended to replace the in-line air filter in the sensor
block once a year.
Second dewpoint read-out

As an option, and in combination with the dewpoint meter option, the dryer can be equipped with a second
pressure dewpoint read-out. This module allows the customer to have the measured pressure dewpoint value
available as a 4-20 mA signal.
7.2 Sonic nozzle

Excessively high air velocity (e.g. due to low inlet pressure) may cause the desiccant to “float” in the vessels.
The desiccant beads scrape against each other, creating additional dust. High-speed flow occurs when a
compressor starts against an empty air net or when working at a discharge air pressure that is too low. A high
volume of compressed air output can result in a pressure drop, which in turn increases the speed.
Therefore, it is recommended to protect the drying medium against excessive volumetric flow through the
desiccant by installing a sonic nozzle.
Refer to the instruction delivered with the sonic nozzle to install and adjust it.
APF175089 85
Instruction book
7.3 Filter option
Description
Text on figure:
(1) For Z compressors: PD filter

For GA compressors: DD and PD filter
(2) Dryer
(3) DDp filter
(4) PDp filter
(5) Inlet filter
(6) Outlet filter
(7) Customer's installation
To protect the desiccant from contaminating fluids or particles, an inlet filter (PD for Z compressors, DD and
PD combination for G compressors) can be mounted upstream of the dryer. On the outlet side of the dryer, a
particle filter of the DDp-type can be mounted to prevent dust particles, emerging from the desiccant bed,
from entering the air net.
The filter option consists of a PD (Z compressors) or DD and PD (G compressors) inlet filter, a DDp outlet
filter, as well as all the relevant piping and instructions.
The status of the filters is read into the Elektronikon regulator, which will display an alarm message in case
of filter fouling.
The filter element of a DDp outlet filter should be replaced one week after initial start-up or replacement of
the desiccant.
In case an extra afterfilter is installed by the customer, it is important to mount it always downstream of the
DDp particle filter.
86 APF175089
Instruction book
8 Problem solving
8.1 Problem solving
Faults and remedies
Symptom Possible cause Corrective action

Poor dewpoint Check the condensate separators and
drains upstream of the dryer if they are
Free water in compressed air inlet operative
Temperature of compressed air too high Clean compressor after-cooler
Check outlet pressure of compressor and
Working pressure too low check pressure drop over dryer, filters
• Too small purge nozzle for higher
working pressure installed.
• Regeneration silencers clogged.
Check the service indicator. The
Poor regeneration
regeneration pressure should be less
than 300 mBar
• Check if all other described
symptoms are applicable. Solve them
Poor desiccant Replace desiccant. Check the
maintenance schedule for normal
replacement periods
Damaged desiccant • Air flow too high during start-up.
Replace desiccant. Install sonic
nozzle to avoid problems in the future
• High pressure difference between
vessels when switching. This
indicates that a too small purge
nozzle is installed
Remove some desiccant from the bottom
part of the vessel. Yellow colored
Oil vapors adsorbed by desiccant desiccant indicates oil vapor adsorption
Dryer is stopped Check that the dryer is turned on.
Desiccant has become oversaturated for
a longer period Replace desiccant
Compare the actual working pressure
with the ordered optimized purge nozzle.
Too high purge
Incorrect purge nozzle installed. Higher working pressures result in higher
consumption
purge consumption that creates more
noise.
The dryer produces a lot See symptom Too high purge
Incorrect purge nozzle installed.
of noise consumption
See symptom Too high purge
Safety valve of silencer is opened consumption
Check the silencers and their fixation Replace the silencer if necessary
APF175089 87
Instruction book

Adjust the opening time of the
Incorrect adjustment of regeneration regeneration valves with the needle valve
valve on the actuator
Insufficient air leaves the See symptom Too high purge
Incorrect purge nozzle installed.
dryer consumption
Check inlet filters of compressor and
check the outlet pressure of the
compressor and compare this with the
Compressor not performing enough inlet pressure of the dryer
Dryer fails to shift Pilot air missing Check pilot air filter. Clean if necessary
Check the valve, actuator and the pilot air
Failure on the inlet valves. pressure to the actuator
Solenoid Y1 or Y2 does not open Check and replace defective parts
Leak in pilot air tubes Replace tube
Leak in actuator of valve Service or replace actuator.
Regeneration valve fails
to open Pilot air missing Check pilot air filter. Clean if necessary
Check the valve, actuator and the pilot air
Failure of the valve. pressure to the actuator
Solenoid Y1 or Y2 does not open Check and replace defective parts
Leak in pilot air tubes Replace tube
Incorrect adjustment of needle valve on
actuator Adjust opening of needle valve
Leak in actuator of valve Service or replace actuator.
Unequal pressure in both Compare the actual working pressure
towers when switching with the ordered optimized purge nozzle.
Lower working pressures result in lower
Too small purge nozzle installed purge flow.
Check if valve closes. Replace valve if
Regeneration valve leaks necessary.
Pressure in both towers
after shifting Inlet valves don't switch See symptom Dryer fails to shift.
See symptom Regeneration valve fails to
Regeneration valve fails to open open.
Disassemble and check. Replace valve
Inlet valve leaks (or seal if applicable).
Excessive desiccant Check inlet flow and method of starting up
dust in outlet pipe or filter the dryer. Install sonic nozzle to avoid
High air speeds inside vessel problems in the future.
Unequal pressure inside vessels when See symptom Unequal pressure in both
switching towers when switching.
Frequent loading and unloading of
compressor which fluctuates the air Prevent unloading more than once per
pressure minute.
Frequent starting and stopping of
compressor See chapter starting-up the dryer.
88 APF175089
Instruction book

Piston compressor feeding the dryer
giving a rapid pulsing air feed Install pressure vessel in front of dryer.
APF175089 89
Instruction book
9 Technical data
9.1 Dryer data
Reference conditions
Compressed air effective inlet pressure bar 7

Compressed air inlet temperature ˚C 35
Inlet relative humidity of compressed air % 100
Pressure dewpoint
-70 ˚C Variant ˚C -70
Limitations
Maximum compressed air effective inlet pressure

- CD 330+ up to CD 1400+ Bar 10
Minimum compressed air effective inlet pressure
- CD 330+ up to CD 1400+ Bar 4.5
Maximum ambient air temperature ˚C 40
Minimum ambient air temperature ˚C 1
Maximum compressed air inlet temperature ˚C 45
Minimum compressed air inlet temperature ˚C 1
Performance data CD 330+ up to CD 1400+

-70 ˚C/-94 ˚F Variants
Specifications Unit CD 330+

Volume flow at dryer inlet l/s 330
Pressure drop over dryer bar 0.10
Pressure drop over dryer psi 1.45
Time of half a cycle s 250
Purge time s 195
Purge air consumption
- during regeneration % 24.8
- during regeneration l/s 82.0
- average % 19.4
- average l/s 64.0
Power consumption W 10
90 APF175089
Instruction book
Design data
Specifications Unit CD 330+

Desiccant type
-70 ˚C/-94 ˚F variant Molecula
r sieves
Amount of desiccant per vessel
-70 ˚C/-94 ˚F variant kg 218
Inlet, outlet and regeneration air DN PN 80
outlet connections 16
Recommended filter size DD/PD/ 390
DDp
Dimensions
- Height mm 2537
- Width mm 1776
- Depth mm 1088
Net Mass with desiccant
-70 ˚C/-94 ˚F variant kg 1030
Correction factors for inlet flow CD 330+ up to CD 1400+
Correction factor for CD+

Tinlet Working pressure (Barg)
(°C) 4.5 5 6 7 8 9 10
<=35 0.59 0.70 0.88 1.00 1.00 1.05 1.10
40 0.50 0.59 0.74 0.84 0.95 1.05 1.10
45 0.42 0.50 0.62 0.71 0.80 0.89 0.98
50 0.33 0.38 0.48 0.55 0.62 0.69 0.76
Usage of the correction factors

When the actual inlet pressure or inlet temperature differs from its nominal value, multiply the nominal
capacity with the corresponding correction factor to obtain the correct capacity.
APF175089 91
Instruction book
10 Instructions for use of air dryer
General
1. This dryer vessel can contain pressurized air; this can be potentially dangerous if the equipment is misused.
2. This vessel must only be used as a compressed air vessel and must be operated within the limits specified
on the data plate.
3. No alterations must be made to this vessel by welding, drilling or any other mechanical method without
the written permission of the manufacturer.
4. The pressure and temperature of this vessel must be clearly indicated.
5. The safety valve must correspond with pressure surges of 1.1 times the maximum allowable operating
pressure. This should guarantee that the pressure will not permanently exceed the maximum allowable
operating pressure of the vessel.
6. Original bolts have to be used after opening for inspection. The maximum torque has to be taken into
consideration: for M12 bolts 73 Nm (53.84 Ibf.ft) +/-18 Nm (+/-13.28 Ibf.ft), for M16 bolts 185 Nm
(136.40 lbf.ft ) +/-45 Nm ( +/-33.19 lbf.ft ), for M20 bolts 333 Nm (245.52 lbf.ft) +/-83 Nm (+/- 61.20
lbf.ft).
Guidelines for inspection

On the Declaration of Conformity / Declaration of Incorporation the harmonized and/or other standards that
have been used for the design are shown and/or referred to. The Declaration of Conformity / Declaration of
Incorporation is part of the documentation that is supplied with this dryer.
Local legal requirements and/or use outside the limits and/or conditions as specified by Atlas Copco may
require other inspection periods as mentioned below.
Pressure equipment
The following tables A and B contain the necessary information for the inspection of all pressure equipment
of category ll and higher according to the Pressure Equipment Directive 97/23/EC.
Design criteria for pressure equipment
Table A
Dryer Type Construction Drawing no. Design Pressure Vessel Diameter Vessel Internal
Bar(e) (mm) Volume
(Liter)
CD 330+ 1624 8507 00 10 550 400
Table B
Dryer Min. and Max. Design PED Number Of Min. Wall Min. Wall
Type Temperature Category Cycles (1) Thickness of Thickness of
Shell (2) Head (2)
CD 330+ 80 °C IV 999999 3.48 2.97
1. The number of cycles refers to the number of cycles from 0 bar(e) to maximum pressure.
2. The minimum wall thickness refers to the minimum required thickness according to design calculations
and is expressed in millimeter.
92 APF175089
Instruction book
Recommendation by the manufacturer for the re-inspection time

Following actions are to be executed by the user of the equipment or by Atlas Copco personnel, unless stated
different in national legislation of the country in which the equipment is operated. The stated time interval
has as reference the day of start-up of the unit.
Every 6 months:
• Visual check of vessel material on outside (exposed) for traces of strong corrosion; consult manufacturer
if necessary.
Every 5 years, during the desiccant change, following inspections are to be carried out:
• inspection of outside and inside of the material for excessive and local corrosion, fissures, leaks, damage;
consult manufacturer if necessary.
Every 10 years:
• hydrostatic test according to test pressure on data plate; consult manufacturer if necessary.
APF175089 93
Instruction book
11 Documentation
Declaration of conformity
Typical example of a Declaration of Conformity document
94 APF175089
What sets Atlas Copco apart as a company is our conviction that
we can only excel in what we do if we provide the best possible
know-how and technology to really help our customers produce,
grow and succeed.
There is a unique way of achieving that - we simply call it the Atlas
Copco way. It builds on interaction, on long-term relationships
and involvement in the customers’ process, needs and objectives.
It means having the flexibility to adapt to the diverse demands of
the people we cater for.
It’s the commitment to our customers’ business that drives our
effort towards increasing their productivity through better
solutions. It starts with fully supporting existing products and
continuously doing things better, but it goes much further, creating
advances in technology through innovation. Not for the sake of
technology, but for the sake of our customer’s bottom line and
peace-of-mind.
That is how Atlas Copco will strive to remain the first choice, to
succeed in attracting new business and to maintain our position
as the industry leader.

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CD 330+

1.1 SAFETY ICONS...................................................................................................................................5

1.2 SAFETY PRECAUTIONS, GENERAL...........................................................................................................5

1.3 SAFETY PRECAUTIONS DURING INSTALLATION...........................................................................................6

1.4 SAFETY PRECAUTIONS DURING OPERATION..............................................................................................7

1.5 SAFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR...........................................................................8

2.2 AIR CIRCUIT....................................................................................................................................12

2.3 REGENERATION CIRCUIT....................................................................................................................14

2.4 SHIFTING TOWERS............................................................................................................................15

2.5 OPERATING CYCLES..........................................................................................................................16

3 Elektronikon® Graphic controller...............................................................................17

3.1 ELEKTRONIKON® GRAPHIC CONTROLLER...............................................................................................17

3.2 CONTROL PANEL..............................................................................................................................18

3.3 ICONS USED....................................................................................................................................19

3.4 MAIN SCREEN..................................................................................................................................24

3.5 CALLING UP MENUS..........................................................................................................................28

3.6 INPUTS MENU...................................................................................................................................29

3.7 OUTPUTS MENU...............................................................................................................................31

3.9 EVENT HISTORY MENU.......................................................................................................................35

3.10 TEST MENU.....................................................................................................................................36

3.11 SERVICE MENU................................................................................................................................38

3.12 PROTECTIONS MENU.........................................................................................................................42

3.13 WEEK TIMER MENU...........................................................................................................................43

3.14 INFO MENU......................................................................................................................................53

3.15 MODIFYING SETTINGS........................................................................................................................54

3.16 WEB SERVER..................................................................................................................................60

3.17 PROGRAMMABLE SETTINGS.................................................................................................................68

4.1 DIMENSION DRAWINGS ......................................................................................................................69

4.2 INSTALLATION PROPOSAL...................................................................................................................72

4.5 ELECTRICAL WIRING..........................................................................................................................74

4.6 INSTALLATION OF THE OPTIONAL SONIC NOZZLE......................................................................................76

5.1 INITIAL START-UP..............................................................................................................................78

5.3 DURING OPERATION .........................................................................................................................79

6.2 SERVICE KITS..................................................................................................................................81

6.3 SERVICE AGREEMENTS......................................................................................................................81

6.4 SERVICE PLAN.................................................................................................................................81

6.5 FILLING INSTRUCTIONS......................................................................................................................81

6.6 PRECAUTIONS BEFORE STORAGE.........................................................................................................82

7.1 DEWPOINT METER............................................................................................................................85

7.2 SONIC NOZZLE.................................................................................................................................85

7.3 FILTER OPTION.................................................................................................................................86

8.1 PROBLEM SOLVING...........................................................................................................................87

9.1 DRYER DATA...................................................................................................................................90

10 Instructions for use of air dryer..................................................................................92

1.1 Safety icons

Danger for life

1.2 Safety precautions, general

1.3 Safety precautions during installation

Precautions during installation

1.4 Safety precautions during operation

Precautions during operation

1.5 Safety precautions during maintenance or repair

Precautions during maintenance or repair

Automatic control of the dryer

A number of time-based automatic start/stop commands may be programmed (see section

Protecting the dryer

2.2 Air circuit

CD 330+ and CD 400+

(6) Mechanical link