Nitofill PU 1F

Single component highly elastic foaming

crack injection resin for water stopping

Uses Properties
Used for injecting into leaking cracks in concrete to stop the The following properties were obtained at a temperature of
flow of moving water. When in contact with water, Nitofill PU 25°C.
1F creates a pressurized foam material to provide an
Test Method Typical Result
effective system for crack sealing in wet conditions, water
retaining structures, tanks, sump-pits, manholes, basements, Gel Time : 20 seconds
canals, retaining walls,…etc.). Foaming Time : 180 seconds

Nitofill PU 1F can also be used as a two component system Density : 1.1 Kg/L
with 1 to 1 water volume to inject into dry, moving Viscosity : 400 mPa.s
non-structural cracks.
Solids Content : 100%
Expansion volumetric factor : 350 - 400%
Advantages 1/1 water

■ Truly 1 component, does not require mixing or the Service Temperature : 0°C to 50°C
addition of catalyst

■ Reacts rapidly with water to produce water resistant Specification clause

foam to seal cracks

■ Provides permanent elastic seal Water-stopping crack injection resin

The foam water-stopping crack injection resin shall be Nitofill
■ Non-toxic when cured. PU 1F, a one part foaming liquid pre-polymerized
■ Low viscosity allows penetration into fine cracks. polyurethane. When mixed in the proportions supplied and
injected into cracks in concrete, the resin shall react with
■ Excellent adhesion properties to a range of
moving water to form an elastic foam water-stopping barrier.
construction materials.
The water-stopping injection resin shall have the following
■ Suitable for single component injection pumps
properties; Gel time ≤ 15s, foaming time ≤180s; viscosity of
250 ± 50 mPa.s, at 25°C; specific gravity of 1.12±0.06.
Description
Nitofill PU 1F is a one-part liquid pre-polymerized
polyurethane resin injection grout. When in contact with Preparation
water, the resin reacts to form an elastic expanding foam Clean area of concrete so cracks are identifiable. If water
barrier that blocks the flow of water in leaking cracks. flow permits, clean the surface adjacent to the cracks and
remove any dust, unsound or contaminated material,
The system is ideal for movement of the substrate in excess plaster, oil, paint, grease, corrosion deposits or algae.
of 10%. Nitofill PU 1F is designed to withstand wet-dry cycles
and thermal movements. The surface should preferably be prepared using
high pressure water jetting or light abrasive blasting,
followed by thorough washing to remove dust and
Technical Support remaining particles. Dirt alone may be removed with
Fosroc offers a comprehensive range of high performance, wire brushes or similar mechanical means.
high quality repair, maintenance and construction products.
Blow the cracks and treated surface with oil free air or flush
In addition, Fosroc offers a technical support package to
with clean water to ensure complete removal of all dust and
specifiers, end-users and contractors as well as on-site
loose particles.
technical assistance in locations all over the world.

Application Instructions
Design Criteria
It is recommended to use packers especially when injecting
Nitofill PU 1F is designed to stop the movement of water in against running water. Other techniques may be used, but
cracked concrete. Crack width ranging from 0.2mm to 10mm are application specific.
can be treated dependent on water flow.

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Fixing injection packers Inject Nitofill PU 1F along the line of the crack methodically,
Exact spacing of injection ports, pump type and even ensuring that the material is working its way along to the next
injection technique will vary depending upon a number point. If injecting vertical cracks it is generally advised to
of factors, including crack width, concrete depth and begin at the bottom of the crack and work upwards.
water pressure. These will change even within the same
project. The following should be used as a guide. Take care not to over pressurize injection as this may lead to
further cracking of the concrete or displacement of packers.
Drill to suit the specific dimensions of the packers.
The holes should be spaced at 150 to 500mm
intervals depending on the crack width, depth and pressure Finishing & Making good
of water. Drilling should be done at 45° angle and bisect Once the injection process has finished, remove injection
the crack line at the center of the concrete if possible If packers and fill with Renderoc Plug or other appropriate
rebar is struck, stop drilling and move drilling point to Renderoc material. Scrape off any foam residue from the
adjacent area. cracks and dispose of appropriately.
Where possible, stagger the injection points on both sides of Notes
the crack. In the case of a wall or slab which is cracked all The success of water stopping injection is largely dependent
the way through, packers shall be located on both sides with
upon the skill of the applicator. Fosroc therefore
those at the back placed at midway points between those at
recommends that an experienced applicator is selected to
the front.
undertake these works to the required standard.
Where practical the surface of the cracks between the
Exact spacing of injection ports, pump type and even
packers shall be sealed with Nitomortar TC2000, 30 mm to
injection technique will vary depending upon a number of
40 mm wide and 2 mm to 3 mm thick. Both sides of
factors, including crack with, concrete depth and water
any cracks which go all the way through a wall or slab
pressure. These will change even within the same project.
shall be sealed in this way. Consult your local Fosroc
office for further information. Refer to products Method Statement for further information.

Excess material should be safely reacted with water to

Please note: Where water flow is severe the epoxy putty
application can be omitted. produce an inert Polyurethane foam, and disposed of
appropriately.
One end of the injection hose shall be attached to the
lowest packer on vertical cracks or to either end
of horizontal cracks. Each crack shall be treated in a Limitation
single continuous operation. Sufficient material shall, If any doubts arise concerning temperature, application or
therefore, be made ready prior to the commencement of the substrate conditions, the local Fosroc office should be
work.
consulted

Nitofill PU 1F application
Make sure not to open the pack until the area of Cleaning
application is ready. There may be a skin formation on the Nitofill PU 1F should be removed from tools, equipment and
surface but the liquid underneath will be satisfactory for mixers with Fosroc Solvent 102 immediately after use.
use during the stated pot-life of the product. Hardened material can only be removed mechanically.
Nitofill PU 1F should be injected with standard injection Supply
equipment having closed containers. The grout requires the
Nitofil PU 1F : 20 KG pail
presence of water in order to react and harden, If there is no
water ingress at that time, cracks should be pre-injected Renderoc Plug : 1, 4.5 & 25 KG pail
with water. Fosroc Solvent 102 : 5 and 20 litre cans
Nitofill PU 1F is suitable for use with all common 1 Yield
component application equipment, typically an electric pump
Nitofil PU 1F : approx. 18 L
will yield the best results when injecting against hydrostatic
water pressure. Renderoc Plug : 0.5 L / KG

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Nitofill PU 1F

Storage Fire
Renderoc Plug is non-flammable. Fosroc Solvent 102 and
Shelf life Nitofill PU 1F and are flammable. Keep away from sources of
Nitofill PU 1F has a shelf life of 12 months if kept in a dry ignition. No smoking. In the event of fire extinguish with CO²
store in the original, unopened containers. or foam. Do not use near open flames or smoke during use.

Flash points
Storage conditions
Fosroc Solvent 102 : 33°C
Store in dry conditions in the original unopened
containers. Nitofill PU 1F is sensitive to humidity. Store Fosroc Nitofill PU 1F : 107°C
away from frost and heat in a dry area, ideal storage For further information, refer to the Product Material Safety
temperature between 5°C and 30°C . Data Sheet.

Precautions
Additional information
Health and Safety Fosroc manufactures a wide range of products specifically
During use of Nitofill PU 1F avoid contact with skin and eyes designed for the repair and refurbishment of damaged
and inhalation of vapour. Wear suitable protective clothing, reinforced concrete. This includes hand-placed and spray
gloves and eye/face protection. Wearing respiratory grade repair mortars, fluid micro-concrete, chemical
protection is highly recommended resistant epoxy mortars and a comprehensive package of
protective coatings. In addition, a wide range of
Should accidental skin contact occur, remove immediately
complementary products is available. This includes join
as much as possible with a dry cloth, paper towel or tissue.
sealants, waterproofing membranes, grouting, anchoring and
Do not use solvent. In case of contact with eyes, rinse
specialized flooring materials.
immediately with plenty of clean water and seek
medical advice. If swallowed seek medical attention Fosroc has also produced several educational training videos
immediately - do not induce vomiting. Use only in which provide more details about the mechanisms which
well ventilated areas. In case of insufficient cause corrosion within reinforced concrete structures and the
ventilation wear suitable respiratory protective clothing. solutions which are available to arrest or retard these
destructive mechanisms.
Renderoc Plug contains cement powder which when mixed
or becomes damp release alkalis which can be harmful to Further information is available from the publication.
skin. During use avoid inhalation of dust and contact with Concrete Repair and Protection. The ‘Systematic
skin and eyes. Wear suitable protective clothing, gloves and Approach’, available in seven language formats.
eye/face protection.
For further information about products, training videos or
publications, contact the local Fosroc office.
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard terms and
conditions for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure
that any advice, recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct
or continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the use of
its products, whether or not in accordance with any advice, specification, recommendation of information given by it.

Fosroc International
Malaysia Indonesia Singapore
Fosroc Sdn. Bhd PT. Fosroc Indonesia Fosroc Singapore
Tel : +60 3 5102 5660 Tel : +62 21 897 2103 Tel: +65 6665 3828
[email protected] [email protected] [email protected]

Thailand Vietnam Rest of Southeast Asia

Fosroc Thailand Fosroc Vietnam Fosroc Construction Chemical Pte Ltd
Tel : +66 2 136 9898 Tel : +82 222 3765 971 Tel : +65 6665 3828
[email protected] [email protected] [email protected]

www.fosroc.com
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