ADDIONAL PILE TO REDUCE THE SPAN OF THE PIPELINE

Data
dia of pipe line 1.168 m
inner dia 1.148 m
water dia 1.124 m
shell thickness 0.01 m
cement mortar lining 0.012 m
steel density 78.5 kN/m2
density of water 10 kN/m3
density of cement mortar 22 kN/m3
density of overburden soil 18 kN/m3
span 9m
encasing BxD 1.5 1.5
overburden depth 1.2 m
cross section area of encasing 1.1785384704 m2
cross section area of shell 0.036379728 m2
cross sectional area of cement mortar lining 0.0428262912 m2
cross sectional area of water 0.9922555104 m2
cross sectional area of overburden soil 1.8 m2
pile dia 0.6 m
depth of fixity 6.94 m
load calculation
encasing weight 29.46346176 kN/m
pipe weight 2.855808648 kN/m
mortar lining weight 0.9421784064 kN/m
water weight 9.922555104 kN/m
overburden soil weight 32.4 kN/m
live load( equivalent of 1.2 m of soil) 32.4 kN/m
total 107.9840039 kN/m

design calculation
bending moment 1093.3380397 kNm

section modulus of pipe shell 0.010437221 m3

stress
so the pipe shell is strong enough to carry the load
check for buoyancy
pipe empty and surrounding soil saturated and overburden removed will be worst possible conditio
buoyant force/m of pipe will be 40.5 kN/m
weight without water in pipe is 33.261448814 kN/m
for span of 9m uplift will be 65.14696067 kN
socket friction for 600 dia pile is 56 ton 560 kN
factor of safety 8.5959497456 ok
design of pile cap for 600 dia pile
total load on pile 971.856 kN
pile dia 0.600 m
capacity of 600 dia pile 980 kN
pile cap lenth perpendicular to pipeline 1.8 m
width of pile cap 0.9 m
load/m on pile cap 647.904 kN/m
cantilever loading length 0.45
bending moment 65.600 kNm
depth of pile cap 0.450
Ast 792 mm2
reinf in pile 2261.952 mm2
design of pile
alpha h for seismic 0.04
seismic force 38.874 kN
moment due to seismic force at point of fixity 269.787 kNm
ref SP16 required pt 0.8 percent
THE SPAN OF THE PIPELINE
ta

ulation

culation
1093338040 Nmm

10437221 mm3
104.7537505 less than 165 N/mm2

buoyancy
will be worst possible condition

for 600 dia pile

hence ok
f pile
 ENCASING WITH HEAVY REINFORCEMENT
Data
dia of pipe line 1.168 m
inner dia 1.148 m
water dia 1.124 m
shell thickness 0.01 m
cement mortar lining 0.012 m
steel density 78.5 kN/m2
density of water 10 kN/m3
density of cement mortar 22 kN/m3
density of overburden soil 18 kN/m3
span 18 m
encasing BxD 1.5 1.5
overburden depth 1.2 m
cross section area of encasing 1.1785384704 m2
cross section area of shell 0.036379728 m2
cross sectional area of cement mortar lining 0.0428262912 m2
cross sectional area of water 0.9922555104 m2
cross sectional area of overburden soil 1.8 m2
load calculation
encasing weight 29.46346176 kN/m
pipe weight 2.855808648 kN/m
mortar lining weight 0.9421784064 kN/m
water weight 9.922555104 kN/m
overburden soil weight 32.4 kN/m
live load( equivalent of 1.2 m of soil) 32.4 kN/m
total 107.9840039 kN/m

design calculation
bending moment 4373.3521587 kNm

section modulus of pipe shell 0.010437221 m3

stress
so the pipe shell is not strong enough to carry the load
moment capacity of pipe shell 1722141458 Nmm
balance moment capacity required 2651210701 Nmm
this capacity will be provided by RCC encasing designed as hollow beam
design of encasing as RCC beam
check whether size of encasing is sufficient
Mu =1.5x balance moment 3976816051
Mulim of encasing cross section 11622531443 Nmm
the encasing section is sufficient to carry the load as RCC beam
b 1500
d 1450
Mu/bd2 1.2609801192
pt 0.4203267064 percent
Ast 9457.3508939 mm2
Vu 1457784.0529 N
tau v 0.6479040235 N/mm2
Vus 805284.0529 N
for 10 mm stirrups Ast 158 mm2
sv 106.25921337 mm
check for buoyancy
pipe empty and surrounding soil saturated and overburden removed will be worst possible conditio
buoyant force/m of pipe will be 40.5 kN/m
weight without water in pipe is 33.261448814 kN/m
for span of 18m uplift will be 130.29392134 kN
socket friction for 600 dia pile is 56 ton 560 kN
factor of safety 4.2979748728 ok
AVY REINFORCEMENT
ta

culation

alculation
4373352159 Nmm

10437221 mm3
419.0150018 more than 165 N/mm2

provide 12 no 32 dia at bottom

 M 30 concrete min tau c 0.29

10 dia stirrups at 100 c/c

buoyancy
ed will be worst possible condition
 ENCASING WITH HEAVY REINFORCEMENT
Data
dia of pipe line 1.168 m
inner dia 1.148 m
water dia 1.124 m
shell thickness 0.01 m
cement mortar lining 0.012 m
steel density 78.5 kN/m2
density of water 10 kN/m3
density of cement mortar 22 kN/m3
density of overburden soil 18 kN/m3
span 4m
encasing BxD 1.5 1.5
overburden depth 1.2 m
cross section area of encasing 1.1785384704 m2
cross section area of shell 0.036379728 m2
cross sectional area of cement mortar lining 0.0428262912 m2
cross sectional area of water 0.9922555104 m2
cross sectional area of overburden soil 1.8 m2
load calculation
encasing weight 29.46346176 kN/m
pipe weight 2.855808648 kN/m
mortar lining weight 0.9421784064 kN/m
water weight 9.922555104 kN/m
overburden soil weight 32.4 kN/m
live load( equivalent of 1.2 m of soil) 32.4 kN/m
total 107.9840039 kN/m

design calculation
bending moment 1403.7920509 kNm
section modulus required 8507830.6118 mm3
3 no ISMB 600 will be required 3060 cm3
total Z 9180 cm3
AVY REINFORCEMENT
ta

culation

alculation
1403792051 Nmm
8507.830612 cm3
 HOLLOW BEAM DESIGN
grade of steel 415 N/mm2
grade of concrete 30 N/mm2
xu 210.7763296 mm
concrete depth above shell 166
depth of circular arc 44.77632964
outer radius of pipe 584
depth arc to center 539.2236704
cos theta 0.923328203
theta 22.5938568
horz of arc 224.2628666
circle area 1.07146153 m2
sector area 0.13449138 m2 134491.4 mm2
triangle area 120927.846 mm2
net deduction area 13563.53377 mm2
net concrete area upto NA 302600.9607 mm2
concrete force 3268090.376 N
steel force 3414576.54 N
moment 4411922007 ok it is more than 3976816051
balance moment