Date: Doc.

ID:
Revision: 01 Page 1 of 12
2023.09.13 EXT_230913_0850_MS31_V001_BMW15.10_SYN_QA_MS_0031_01

METHOD STATEMENT

Site: Debrecen,
Project: BMW Plant W15.10
HRSZ: 0260/1

METHOD STATEMENT
Screed Works

Revision history

01 2023.09.13. First Issue Tamirlan Bakirov

Revisio Date Revision information Revised by
n

Acceptance/Approvals

Prepared by: Reviewed by: Reviewed by: Reviewed by:

Name Tamirlan Bakirov Aurelian Muresan Nagihan Arat Harun Ongel
Title QA/QC Chief QA/ QC Manager HSE Manager Project Manager
Synergy Cons. Kft Synergy Cons. Kft Synergy Cons. Kft Synergy Cons. Kft

Sign.

Date 2023.09.13. 2023.09.13. 2023.09.13. 2023.09.13.

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METHOD STATEMENT

Site: Debrecen,
Project: BMW Plant W15.10
HRSZ: 0260/1

Title: Screed Works

Project: BMW Plant W15.10

Location: Debrecen, HRSZ: 0260/1, BMW Plant W15.10, 085.0 – NSM Building

Client: BMW Manufacturing Hungary Kft.

Client’s Construction Manager: CÉH Zrt

Building Contractor: Synergy Construction Kft.

Supervision of Task (Personnel contact list – Typical)

Umut Guney General Manager +36 20 386 2506

Burak Gurbuz Deputy General Manager +36 20 487 0134
Harun Ongel Project Manager +36 20 211 1181
Selahattin Ercan Construction Manager +36 20 386 2597
Aurelian Muresan QA/ QC Manager +36 20 210 0185
Nagihan Arat HSE Site Chief +36 20 258 1736

Emergency contact numbers on site

Nagihan Arat HSE Site Chief +36 20 258 1736

Selahattin Ercan Construction Manager +36 20 386 2597
Sezer Mustafa Mechanical Site Engineer +36 20 489 4046

In case of serious accident or injury: ☎ 112

TABLE OF CONTENTS
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METHOD STATEMENT

Site: Debrecen,
Project: BMW Plant W15.10
HRSZ: 0260/1

1. Scope.....................................................................................................................................4

2. References.............................................................................................................................4

3. Definitions ans abbreviations..............................................................................................4

4. Competence, responsibility.................................................................................................5

5. Safety Precautions...............................................................................................................6

6. Material and Equipment Inspection:...................................................................................6

6.1. Materials:................................................................................................................................................................ 6
6.2. Equipment:............................................................................................................................................................. 6

7. Preparation works:...............................................................................................................7

7.1. Surface Preparation................................................................................................................................................ 7

7.2. Insulation Installation.............................................................................................................................................. 7
7.3. Covering Insulation................................................................................................................................................. 7

8. Screed Mix Preparation:.......................................................................................................8

8.1. Screed Pump Application....................................................................................................................................... 8

8.2. Leveling and Compaction....................................................................................................................................... 8

9. Finishing................................................................................................................................9

9.1. Surface Finishing:................................................................................................................................................... 9

9.2. Concrete Helicopter Use........................................................................................................................................ 9
9.3. Edge and Corner Detailing..................................................................................................................................... 9
9.4. Final Surface Check............................................................................................................................................... 9

10. QUALITY CONTROL...........................................................................................................10

11. MACHINERY, EQUIPMENT AND MANPOWER.................................................................10

12. Main Safety Measures........................................................................................................11

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METHOD STATEMENT

Site: Debrecen,
Project: BMW Plant W15.10
HRSZ: 0260/1

1. SCOPE

This method statement provides detailed instructions for the execution of screed in the BMW Project. The
screed will be used to create a level and smooth surface for the installation of the flooring.

2. REFERENCES

MSZ EN ISO 9001:2015 Quality management systems – Requirements

Project OSH Plan SCH_16_Health_and_Safety_Plan_ENG
MSZ EN 13813 Screed materials and floor screeds - Screed materials
MSZ EN 13670 Execution of concrete structures
MSZ EN 1504-1:2006 Products and systems for the protection and repair of concrete structures.
Definitions, requirements, quality control, and evaluation of conformity. Part 1:
Definitions.
MSZ EN ISO 9001:2015 Quality management systems - Requirements
MSZ EN 1504-9:2009 Products and systems for the protection and repair of concrete structures.
Definitions, requirements, quality control, and evaluation of conformity. Part 9:
General principles for the use of products and systems.

► Approved drawings;
► Approved materials
► Project Quality Plan;
► Project HSE Plan;

3. DEFINITIONS ANS ABBREVIATIONS

Project BMW Plant W15.10

Client BMW Manufacturing Hungary Kft.
Building Contractor Synergy Construction Hungary Kft. (SYN)
Client’s Construction CÉH Zrt
Manager
Subcontractor Means any company which Building Contractor has engaged or proposes to
engage to undertake any part of the work services.
QA/ QC Quality Assurance/Quality Control
IFC Drawings Issued For Construction Drawings
ITP Inspection and Test Plan
HSE Health, Safety and Environment
PPE Personal Protection Equipment
LMRA Last Minute Risk Assessment
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METHOD STATEMENT

Site: Debrecen,
Project: BMW Plant W15.10
HRSZ: 0260/1

4. COMPETENCE, RESPONSIBILITY

Project Manager Responsible for the management of the site activities including the effective
application of the safety and quality system;
The Project Manager shall ensure that the key personnel are well aware of the
specifications and method statement.
Liaisons and corresponding with the Client’s Representative, Engineers, Local
Authorities, Sub-subcontractor and Supplier to ensure that the works are
carried out as per contractual requirement;
Monitoring and ensuring the Project is progressively positively in aspects of
cash flow, cost quality and timely completion.
Site Manager Responsible for overall construction activities and management of the project
construction team ensuring that all method statement, quality and safety
procedures are implemented and required approval permits are obtained.
Control of the daily operation of the construction activities on site.
HSE Personnel Exercise overall responsibility for HSE protection;
Manage the overall safety, health and environment activities in the
organization;
Responsible for planning, formulating and enforcing safety policies and
regulations; To identify variances and take correction actions to protect
personnel and property against accidents; To advise management on all
Occupation Safety & Health (OSH) matters.
Will be closely monitoring the site strict implementation of the MS and Risk
Assessment, the use of proper tools and equipment to maintain safety,
certifications of equipment and their adherence to safety regulations, reporting
of any unsafe work or stopping work that does not comply with HSE
procedures.
QA/ QC Personnel Implement, monitor and verify that all construction operations are being
conducting in accordance with the established quality procedure;
Monitor and review non-conformance and corrective actions, maintain records
and ensure the corrective actions are followed and complied;
Responsible to conduct qualified and competent person in quality field in order
to deliver project successfully;
Carry out inspection on site activities to ensure accordance with the execution
drawings and project specification;
Managing and witnessing material sampling, performance tests and
inspections if required;
Ensure inspection and test measurements are submitted based on quality
control requirements.
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METHOD STATEMENT

Site: Debrecen,
Project: BMW Plant W15.10
HRSZ: 0260/1

Surveyor Responsible for setting out including identifying discrepancies in execution

drawings;
Responsible to verify levels and coordinates of structures;
Responsible for recording and maintaining all survey data and joint surveys;
Ensuring all equipment is calibrated and safe keeping of all survey instrument
and equipment;
Cross checking the data/ computation for as-built data.
Site engineer Responsible for safe execution of the whole job including:
 Organizing equipment and tools needed for the job.
 Assigning skilled personnel for the job.
 Sequence of activities to be carried out as per this method statement.
 Conduct inspection and surveillance.
 Notify employer engineer for inspection as applicable.
 Ensure all employer regulations are followed
 Ensure all personnel involved are in safe working condition.
Supervisor Checking work to eliminate mistakes and abortive works. Supervising and
coordinating works among sub-subcontractors. Organize and supervises the
duties of supervisors on site.

5. SAFETY PRECAUTIONS
Before commencing any work, ensure that all safety measures are in place. This includes the use of personal
protective equipment (PPE) such as helmets, gloves, safety boots, and high-visibility vests. Adequate barricades
and signage should be used to prevent unauthorized access to the work area. A trained first-aid responder and a
fire extinguisher should be readily available.

6. MATERIAL AND EQUIPMENT INSPECTION:

Before starting the screed pouring, inspect all materials and equipment to ensure they are in good condition and
meet the required specifications.

6.1. Materials:
 Sand
 Cement 42.5R
 Qualimeter (screed additive)
 Retanol Xtreme Pro 1 (fast drying and high early strength additive)
 Water
 Rockwool insulation
 PE foil 0.4 (for covering Rockwool)

6.2. Equipment:
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METHOD STATEMENT

Site: Debrecen,
Project: BMW Plant W15.10
HRSZ: 0260/1

 Screed pump
 Concrete helicopter
 Buckets
 Trowels
 Straightedges
 Spirit levels
 Safety equipment (gloves, goggles, masks, etc.)
 Cleaning tools (broom, brushes).

7. PREPARATION WORKS:

7.1. Surface Preparation

 Ensure that the existing concrete floor is clean, dry, and free of debris.
 Repair any cracks or defects in the concrete substrate.

7.2. Insulation Installation

 Install Rockwool insulation boards, ensuring a uniform and snug fit over the entire area to be screeded.
 Overlap and seal joints properly to prevent screed leakage.

7.3. Covering Insulation

 Cover the Rockwool insulation with PE foil, ensuring it's tightly secured and sealed at all joints and edges.
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METHOD STATEMENT

Site: Debrecen,
Project: BMW Plant W15.10
HRSZ: 0260/1

8. SCREED MIX PREPARATION:

For a screed area of 10 square meters, you would need the following quantities of materials:

 Cement: 300 kilograms

 Sharp sand: 900 kilograms
 Qualimeter additive: 6 liters
 Retinol Xtreme Pro 1 additive: 3 liters
 Water: 150 liters

8.1. Screed Pump Application

 Use a screed pump to deliver the screed mix to the working area efficiently.
 Begin pouring the screed mix onto the prepared substrate, starting from one corner and working towards
the exit point.
 Distribute the screed mix evenly using trowels and straightedges.
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METHOD STATEMENT

Site: Debrecen,
Project: BMW Plant W15.10
HRSZ: 0260/1

8.2. Leveling and Compaction

 Level and compact the screed using a power float.
 Ensure that the screed is at the desired thickness and level.
 Use spirit levels and other leveling tools to achieve the required flatness and slope if applicable.

9. FINISHING

9.1. Surface Finishing:

 After applying the screed mixture, use a long-handled screed board or straightedge to initially level the
surface. Ensure it rests on the guide rails or markers.
 Smooth and level the surface by gently pulling the screed board across the freshly applied screed mixture.
Fill any low spots as needed.

9.2. Concrete Helicopter Use

 Once the surface is roughly leveled, employ a concrete helicopter (power trowel) with appropriate blades
for finishing.
 Start the helicopter and guide it across the screed surface. The helicopter will further smooth and
consolidate the screed, leaving a polished finish.
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METHOD STATEMENT

Site: Debrecen,
Project: BMW Plant W15.10
HRSZ: 0260/1

9.3. Edge and Corner Detailing

 Pay special attention to edges and corners. Use hand tools or smaller trowels to ensure these areas are
properly finished and flush with the main surface.
9.4. Final Surface Check
 Perform a final visual and tactile inspection to ensure the screed surface is smooth, level, and free from
defects.

10. QUALITY CONTROL

Verification of the Quality documents/Performance Certificate, Technical data sheet received from the Manufacturer
shall be done.
All works shall be executed as per relevant drawings and technical specifications.

11. MACHINERY, EQUIPMENT AND MANPOWER

 List of machinery, equipment and tools shall be deployed to the site for the underground drainage systems
installation works.

#. Equipment Quantity
1. Screed Pump 1 pcs.
2. Concrete Helicopter (Power Float) 1 pcs.
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METHOD STATEMENT

Site: Debrecen,
Project: BMW Plant W15.10
HRSZ: 0260/1

3. Trowels 1 pcs. (or more *)

4. Straightedges 1 pcs. (or more *)
5. Spirit Levels 1 pcs. (or more *)
6. Hand Tools 1 pcs. (or more *)
7. Electrical Equipment & Tools As per requirement
8. Extension cable for Electrical power As per requirement
9. Threading Machine As per requirement

* The quantity / number of the above-mentioned tools and equipment may vary depending on site conditions,
requirements, and availability at the time of execution.

 If the natural light required for safe work is not sufficient, artificial general light of 50-100 lux must be
provided.
 Tools and equipment must be used in accordance with their intended purpose. Before starting work, hand
tools must be inspected.
 Wrong or defective tools must be replaced. None of the works are allowed to be performed with faulty tools.

 Number of personnel

Job title Number of personnel

Site Manager 1
Site Engineers 1 (or more)
QA/QC Manager 1
QA/QC Engineer 1
HSE Manager 1
Surveyor Engineer 2 (or more)
Machinery Operators As per requirement
Skilled Workers As per requirement

12. MAIN SAFETY MEASURES

HSE section of this document is to identify the standard proactive processes of planning HSE for the site
mobilization and demobilization work, to ensure that foreseeable hazards are identified and mitigation measures
are implemented in a standard manner.
All necessary HSE measures will be taken according to the approved risk assessment and HSE Plan.

 Safety of personnel and materials is a high priority.

 All the activities and safety requirements shall be worked out by analysing the likely hazards and resorting
to preventive.
 All necessary HSE measures will be taken according to approved risk assessment.
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METHOD STATEMENT

Site: Debrecen,
Project: BMW Plant W15.10
HRSZ: 0260/1

 All working activity shall comply with Contractor Safety Procedure

 Risk assessment for the task is mentioned in Appendix 2.
 All safety measures shall be observed during the entire works:
 Conditions and precautions listed in the project specifications shall be followed as minimum.
 All staff involved in the project shall be inducted on the safety, health and environmental issues associated
with the work.
 Only trained personnel shall be allowed to handle machinery.
 Appropriate barriers in case of simultaneous work shall be provided.
 All operations shall be carried out in accordance with the safety requirements.
 Before starting work, related work permits will be in place, at the supervisor, filled and signed.
 All field personnel must be equipped with minimum Personal Protective Equipment (PPE):

PERSONAL PROTECTIVE EQUIPMENT

Protective helmet Vis clothes Protective boots Eye Protection Harness Safety gloves

☒YES ☒YES ☒YES ☒YES ☒YES ☒YES

All activities All activities All activities All activities Work at height Manual handling

 The equipment operators shall possess the required licenses and certificates.
 The project safety officer is responsible along with the site engineer for ensuring that all operations are
carried out with due regard to the safety of all project personnel and property.
 Tools and equipment shall be inspected by authorized person before carried out to work.
 Barricades and sign posts for warning shall be provided on site.
 Smoking at construction site is not absolutely allowed.
 Ensure every worker to wear safety harness when working at height.
 Extension wires shall be hanged to right position to prevent short circuit and electric shock.

EMERGENCY PROCEDURES

• Emergency Response materials are readily available and attended when hazardous atmospheric condition
exists or may develop, with all workers trained and aware of the hazard and safe work process.

• Emergency procedure in accordance with client Emergency Response Procedure.

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METHOD STATEMENT

Site: Debrecen,
Project: BMW Plant W15.10
HRSZ: 0260/1

Emergency contact numbers on site

Nagihan Arat HSE Site Chief +36 20 258 1736

Selahattin Ercan Construction Manager +36 20 386 2597
Onur Isbiter Civil Engineer +36 20 489 4046

In case of serious accident or injury: ☎ 112