Annexure IV - QCP - Electrical - and - C&I 2021 07 05 02 - 57 - 28 201 300

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PROJECT Standby SRU & Additional Tanks

IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP – INSTRUMENTATION &
COMMUNICATION SYSTEM INSTALLATION Project No. Document No. Rev. No.
Page 4 of 4
– TELECOMMUNICATION SYSTEMS 080557C001 080557C-000-QCP-1570-001 0
INSTALLATION

QUALITY ACTION
CHECK AND
Nr. CONTROL NOTES
INSPECTION ITEM CONTR. TECHNIP
FORM
Field Instrument Installation Final
C2.5B ICF-039A WC W/R (2)
Inspection

FIELD INSTALLATION OF
C3
COMMUNICATION APPARATUSES

C3.1A CCTV Installation ICF-017A WC W/R

C3.1B CCTV Connection & wiring ICF-017A WC W/R

C3.1C CCTV Check ICF-017A WC W/R

C3.2A Intercom/Public Address Installation ICF-017A WC W/R

Intercom/Public Address Connection &


C3.2B ICF-017A WC W/R
wiring

C3.2C Intercom/Public Address Check ICF-017A WC W/R

Telephone / Field Call Stations / Data


C3.3A ICF-017A WC W/R
Network Installation

Telephone / Field Call Stations / Data


C3.3B ICF-017A WC W/R
Network Connection & wiring

Telephone / Field Call Stations / Data


C3.3C ICF-017A WC W/R
Network Check

C3.4A Final inspection ICF-017A WC W/R

C3.5A Final Documentation Review ICF-017A P R

Field Instrument Installation Final


C3.5B ICF-039A WC W/R (2)
Inspection

GENERAL NOTES

1 THE ENCLOSED ITP’S ARE INDICATIVE AND SHALL BE FOLLOWED FOR DEVELOPING THE JOB SPECIFIC ITP’S FOR
THE WORKS TO BE PERFORMED BY THE CONTRACTOR. THE PROVISIONS INDICATED FOR STAGE WISE INSPECTION BY
TECHNIP AND OWNER (FOR SPECIFIC ACTIVITIES) ARE THE MINIMUM AND THE ENGINEER-IN- CHARGE MAY DECIDE TO
INCREASE HOLD POINTS/ WITNESS POINTS, WHILE APPROVING THE JOB SPECIFIC ITP’S. ACTIVITIES FOR WHICH ITP’S ARE
NOT PROVIDED IN THIS SPECIFICATION. CONTRACTOR TO DEVELOP AND GET THE SAME APPROVED BY TECHNIP/OWNER
BEFORE START OF THE WORK. IN GENERAL ROLE OF TECHNIP HAS BEEN SPECIFIED IN THE DOCUMENT THE ROLE OF
OWNER TO BE SPECIFIED DURING PREPARATION OF SITE SPECIFIC ITP’S.
2 CONTRACTOR TO SUBMIT JOB SPECIFIC REPORTING FORMATS AND JOB PROCEDURES FOR THE JOBS FOR EACH
ACTIVITY LISTED IN THE ITP’S AND SUBMIT TO TECHNIP/OWNER FOR APPROVAL. BEFORE COMMENCEMENT OF THE
ACTIVITY. IF THE CONTRACTOR HAS TO DEVIATE FROM THE GIVEN ITP FOR A VALID REASON, HE SHALL OBTAIN PRIOR
WRITTEN APPROVAL OF TECHNIP/OWNER. CONTRACTOR TO CARRY OUT 100% EXAMINATION OF ALL ACTIVITIES.
NOTES: (1) A COPY OF THE DOCUMENT WILL BE DELIVERED TO COMPANY FOR INFORMATION
(2) TO BE FILED AS PART OF LOOP CHECK FOLDERS

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT
Standby SRU & Additional Tanks IOCL
Paradip Refinery

QUALITY CONTROL FORM ICF 001U INDIAN OIL CORPORATION LIMITED


CLIENT
PROJ. No. 080557C001 REV. 0 SH. _1_OF _1_
UNPACKING VISUAL INSPECTION RECORD
CONTRACTOR: ICF 001U N° ______
GENERAL DATA
INSTRUMENT OR EQUIPMENT TYPE:
VISUAL INSPECTION PROCEDURE No.:
(VENDOR PROCEDURE):
MR No.:
CONTRACTOR INSPECTIONS
NAME PLATE OR STAMPED DATA RESULTS
Accepted
POS. TAG No. CONFORM WITH
DAMAGE
MODEL No RANGE RATING MATERIAL SPEC.
Sign. Date Sign. Date N.A. Yes

Notes: (1) Unpacking shall be verified against individual project data sheet.

REMARKS:

INSPECTORS CONTRACTOR TECHNIP OWNER


NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT
Standby SRU & Additional
Tanks IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 017A CLIENT INDIAN OIL CORPORATION LIMITED
COMMUNICATION SYSTEM PROJ. No. 080557C001 REV. 0 SH. _1_ OF _3_
CCTV SYSTEM, INTERCOM/PUBLIC ADDRESS SYSTEM
AND TELEPHONE & DATA NETWORK INSTALLATION CONTRACTOR: ICF 017A N° ______
SUMMARY REPORT
GENERAL DATA

Tag / Identification: Ref. Drawing & rev: MR / P.O. No.:


TYPE: Location:
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC.
(Ref. to QCP 1570.001) Reference CONTR. TECHNIP

1A- CCTV Installation


A1. Internal components identification & labelling
A2. Support installation
A3. Equipment layout alignment & fixing (in Control Room)
A4. Operator console / monitor installation
A5. Camera / enclosure / PTZ installation
A6. Camera washer and wiper installation
1B – CCTV Connection & wiring
B1. Internal wiring done
B2. Cable identification and segregation
B3. Cable fastening
Each cable in cable gland and shrouds installed on
B4.
cable glands
Unused cable entrance to be plugged with certified (as
B5.
applicable) blanking plug
B6. Terminals execution and connection
B7. Screen connection
B8. Ground connection
1C – CCTV Check
C1. Conformity to data sheet, specs and classification
C2. Tag and labelling
C3. Adequate clearance for PTZ unit movements
C4. Monitor orientation
C5. Ventilation and air flow (inside cabinet)
Measure chassis earth value from equipment to main
C6.
earth point (for cabinet)
Measure telecom earth value from equipment to main
C7.
earth point (for cabinet)
Telecom earth insulation from chassis earth
C8.
(no earth loops) (for cabinet)
2A- Intercom/Public Address Installation
A1. Internal components identification & labeling
A2. Support installation
Equipment layout alignment & fixing (in Control
A3.
Room)
A4. Installation of operator console / access panel
A5. Installation of indoor flashing beacon
A6. Installation of outdoor flashing beacon
A7. Installation of indoor loudspeaker / intercom set
A8. Installation of outdoor loudspeaker / intercom set

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be
used for any purpose other than that for which it is supplied.
CONFIDENTIAL – Not to disclose without Authorization
PROJECT Standby SRU & Additional
Tanks IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 017A CLIENT INDIAN OIL CORPORATION LIMITED
COMMUNICATION SYSTEM PROJ. No. 080557C001 REV. 0 SH. _2_ OF _3_
CCTV SYSTEM, INTERCOM/PUBLIC ADDRESS SYSTEM
AND TELEPHONE & DATA NETWORK INSTALLATION CONTRACTOR: ICF 017A N° ______
SUMMARY REPORT
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC.
(Ref. to QCP 1570.001) Reference CONTR. TECHNIP

A9. Installation of outdoor acoustic booth


A10. Installation of outdoor local amplifier with enclosure
2B – Intercom/Public Address Connection & wiring
B1. Internal wiring done
B2. Cable identification and segregation
B3. Cable fastening
Each cable in cable gland and shrouds installed on
B4.
cable glands
Unused cable entrance to be plugged with certified (as
B5.
applicable) blanking plug
B6. Terminals execution and connection
B7. Screen connection
B8. Ground connection
2C – Intercom/Public Address Check
C1. Conformity to data sheet, specs and classification
C2. Tag and labelling
C3. Direction of loudspeaker
Audio power tapping of loudspeaker against Coverage
C4.
Study (if applicable)
C5. Installation height of loudspeaker
C6. Installation height of intercom set
C7. Color of flashing beacon
C8. Flashing beacon view unobstructed
C9. Ventilation and air flow (inside cabinet)
Measure chassis earth value from equipment to main
C10.
earth point (for cabinet)
Measure telecom earth value from equipment to main
C11.
earth point (for cabinet)
Telecom earth insulation from chassis earth (no earth
C12.
loops) (for cabinet)
3A- Telephone / Field Call Station / Data Network Installation
A1. Internal components identification & labeling
A2. Support installation
A3. Equipment layout alignment & fixing (in Control Room)
A4. Outlet installation
A5. Installation of indoor telephone set
A6. Installation of outdoor telephone set
A7. Installation of outdoor acoustic booth
A8. Installation of Field Call Station
Installation of outdoor additional telephone beacon /
A9.
sounder (as applicable)
Installation of indoor PC / operator console /
A10.
management console / server (as applicable)

A11. Installation of printer / plotter

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be
used for any purpose other than that for which it is supplied.
CONFIDENTIAL – Not to disclose without Authorization
PROJECT
Standby SRU & Additional
Tanks IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 017A CLIENT INDIAN OIL CORPORATION LIMITED
COMMUNICATION SYSTEM PROJ. No. 080557C001 REV. 0 SH. _3_ OF _3_
CCTV SYSTEM, INTERCOM/PUBLIC ADDRESS SYSTEM
AND TELEPHONE & DATA NETWORK INSTALLATION CONTRACTOR: ICF 017A N° ______
SUMMARY REPORT
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC.
(Ref. to QCP 1570.001) Reference CONTR. TECHNIP

3B – Telephone / Field Call Station / Data Network Connection & wiring


B1. Internal wiring done
B2. Cable identification and segregation
B3. Cable fastening
Each cable in cable gland and shrouds installed on
B4.
cable glands
Unused cable entrance to be plugged with certified (as
B5.
applicable) blanking plug
B6. Terminals execution and connection
B7. Screen connection
B8. Ground connection
3C – Telephone / Field Call Station / Data Network Check
C1. Conformity to data sheet, specs and classification
C2. Tag and labelling
C3. FO cable correctly terminated and secured
Minimum bending radius of FO cable met inside
C4.
cabinet
Additional telephone beacon is visible and additional
C5.
telephone sounder is audible
C6. Bending radius of FO patch cord
C7. Ventilation and air flow (inside cabinet)
Measure chassis earth value from equipment to main
C8.
earth point (for cabinet)
Measure telecom earth value from equipment to main
C9.
earth point (for cabinet)
Telecom earth insulation from chassis earth (no earth
C10.
loops) (for cabinet)
4A - Final inspection
A1. Final visual inspection
A2. As-built marked up copy updated and available
REMARKS :

INSPECTORS CONTRACTOR TECHNIP OWNER


DOC. REVIEW
5A - FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be
used for any purpose other than that for which it is supplied.
CONFIDENTIAL – Not to disclose without Authorization
PROJECT Standby SRU & Additional
Tanks IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 038A CLIENT INDIAN OIL CORPORATION LIMITED
INSTRUMENT AIR SUBHEADERS PRESSURE TEST PROJ. No. 080557C001 REV. 0 SH. __1_ OF _1__
INSPECTION REPORT CONTRACTOR: ICF 038A N° ______
GENERAL DATA

INSTRUMENT
SUBHEADER ID.
OR AIR TAP N.

Instruments supplied:

Test pressure (Kg/Cm2g) 7 Kg/Cm2g (Unless otherwise specified)


Test medium used Air (Unless otherwise specified)

Accepted
INSTALLATION INSPECTION
N.A. ACC.

A- Installation
A1. Support
A2. Installation
B - Connection / wiring
B1. Main air header commissioned
B2. Secondary air header connected
B3. Air distribution to instrument connected
C - Check
C1. Pressure service test with air at 7Kg/Cm2g
C2. Blowing/Tightness
C3. Labelling
D - Final inspection
D1. Final visual inspection
D2. As-built marked up copy updated and available
REMARKS:

INSPECTORS CONTRACTOR TECHNIP OWNER


NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be
used for any purpose other than that for which it is supplied.
CONFIDENTIAL – Not to disclose without Authorization
PROJECT Standby SRU & Additional
Tanks IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 039A CLIENT INDIAN OIL CORPORATION LIMITED

FIELD INSTRUMENT INSTALLATION FINAL PROJ. No. 080557C001 REV. 0 SH. ___1 OF ___1
INSPECTION REPORT CONTRACTOR: ICF 039A N° ______
GENERAL DATA
Instrument TAG:
Serial:
Model:
MR:
P.O.:
P&ID:
Rev:
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC.
(Ref. to QCP 1570.001) Reference CONTR. TECHNIP
1A- Inspection / Check Point
A1. Instrument calibration ICF (*)

A2. Instrument installation ICF (*)

A3. Impulse line pressure test ICF (*)

A4. Instrument signal cable to JB/LP and wiring


ICF (*)
check
A5. Instrument power cable and wiring check if any ICF (*)

A6. Cable way in trays; in conduits or underground-


ICF (*)
layout and installation checks
Instrument cable - terminals execution and
A7. connection to Instruments and J.Box/L.Panel ICF (*)
sides
A8. Instrument air sub headers pressure test ICF 038A (*)

A9. Pneumatic connection and air-supply leak test ICF (*)

Instrument ready for Loop check (relevant JB/LP


A10. checked, relevant cable from JB/LP to system
checked, relevant system powered up)
REMARKS : (*) THE QC REPORTS SHALL BE INDICATED IN THE RELEVANT HERE BELOW SPACES :
A1. ICF______ N°_________
A2. ICF______ N°_________
A3. ICF______ N°_________
A4. ICF______ N°_________
A5. ICF______ N°_________
A6. ICF______ N°_________
A7. ICF______ N°_________
A8. ICF 038A N°_________
A9. ICF______ N°_________

INSPECTORS CONTRACTOR TECHNIP OWNER


NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be
used for any purpose other than that for which it is supplied.
CONFIDENTIAL – Not to disclose without Authorization
PROJECT Standby SRU & Additional
Tanks IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP – INSTRUMENTATION &
Project No. Document No. Rev. No.
COMMUNICATION SYSTEM INSTALLATION Page 1 of 3
080557C001 080557C-000-QCP-1590-001 0
– PACKAGE INSTRUMENTATION TEST

QUALITY CONTROL PLAN – INSTRUMENTATION &


COMMUNICATION SYSTEM INSTALLATION
PACKAGE INSTRUMENTATION TEST

TYPE OF QUALITY
CERTIFICATION EXTENT
CONTROL REPORT
ICF-016A; ICF-038A “A” Installation
ICF-039A Final Inspection Report

REFERENCE DOCUMENTS:

• 080557C-000-STC-1590-001 Installation Standards


• 080557C-000-JSS-1590-001 Job Specification for Instrumentation Installation Works
• 080557C-000-PP-850 Site Co-ordination

LEGENDS
H = HOLD (Work Stop for Inspection- RFI required)
W = WITNESS (RFI required)
WC = 100% SUPERVISION AND EXAMINATION BY CONTRACTOR
S = SURVEILLANCE (NO RFI)
R = REVIEW of QC REPORTS
N/A = NOT APPLICABLE
P = PREPARATION
A = DOCUMENT APPROVAL
IFA = ISSUED FOR APPROVAL / AUTHORIZATION
! = WARNING (Control of document revision status)
INFO = FOR INFORMATION
N.A. = NOT ACCEPTED
ACC. = ACCEPTED

Govindaraj Subramanian- Shyamsundar Kanthalurajan Morischristopher Jesumarian


Sriram Sankaranarayanan
External 2019.10.18 10:42:34 +05'30'
2019.10.14 16:46:08 +05'30'
2019.10.21 16:11:02 +05'30' 2019.11.01 13:22:43 +05'30'

0 14-10-2019 ISSUED FOR IMPLEMENTATION SGR KRS SS JMC


REV. DATE STATUS WRITTEN BY CHECKED BY APPROVED BY AUTHOR. BY
(name & visa) (name & visa) (name & visa) (name & visa)
DOCUMENT REVISIONS
This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional
Tanks IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP – INSTRUMENTATION &
Project No. Document No. Rev. No.
COMMUNICATION SYSTEM INSTALLATION Page 2 of 3
080557C001 080557C-000-QCP-1590-001 0
– PACKAGE INSTRUMENTATION TEST

QUALITY CONTROL PLAN

INSTRUMENTATION AND COMMUNICATION SYSTEM INSTALLATION


PACKAGE INSTRUMENTATION TEST (1590.00)
QUALITY CONTROL ACTIVITIES

QUALITY ACTION
CHECK AND
Nr. CONTROL NOTES
INSPECTION ITEM CONTR. TECHNIP
FORM

A PRELIMINARY ACTIVITIES

A1 CHECK OF CONTRACTOR DRAWINGS REVISION STATUS N/A ! !

CHECK OF CONTRACTOR TECHNICAL SPECIFICATION


A2 N/A IFA A
AND PROCEDURE

A3 CONTRACTOR’S METHOD STATEMENT (IF REQUIRED) N/A IFA A (1)

AVAILABILITY OF VENDOR INSTALLATION MANUAL,


A4 N/A WC W/R (1)
DRAWING AND DOCUMENTATION

C INSTALLATION

DISMOUNTING, CALIBRATION, TESTS AND RE-


C1 INSTALLATION OF SKID MOUNTED INSTRUMENTS

C1.1 Package Equipment Instrumentation

C1.1A Instrument Hook-up installation ICF-016A WC W/R

C1.1B Cable and wiring ICF-016A WC W/R

C1.1C Junction box/Local panel ICF-016A WC W/R

C1.1D Range and Calibration Check ICF-016A WC W/R

C1.1E Final Inspection ICF-016A WC W/R

C1.1F Final Documentation Review ICF-016A P R

C1.1G Field Instrument Installation Final Inspection ICF-039A WC W/R (2)

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional
Tanks IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP – INSTRUMENTATION &
Project No. Document No. Rev. No.
COMMUNICATION SYSTEM INSTALLATION Page 3 of 3
080557C001 080557C-000-QCP-1590-001 0
– PACKAGE INSTRUMENTATION TEST

NOTES: (1) A COPY OF THE DOCUMENT WILL BE DELIVERED TO COMPANY FOR INFORMATION
(2) TO BE FILED AS PART OF LOOP CHECK FOLDERS

GENERAL NOTES

1 THE ENCLOSED ITP’S ARE INDICATIVE AND SHALL BE FOLLOWED FOR DEVELOPING THE JOB SPECIFIC ITP’S FOR
THE WORKS TO BE PERFORMED BY THE CONTRACTOR. THE PROVISIONS INDICATED FOR STAGE WISE INSPECTION BY
TECHNIP AND OWNER (FOR SPECIFIC ACTIVITIES) ARE THE MINIMUM AND THE ENGINEER-IN- CHARGE MAY DECIDE TO
INCREASE HOLD POINTS/ WITNESS POINTS, WHILE APPROVING THE JOB SPECIFIC ITP’S. ACTIVITIES FOR WHICH ITP’S ARE
NOT PROVIDED IN THIS SPECIFICATION. CONTRACTOR TO DEVELOP AND GET THE SAME APPROVED BY TECHNIP/OWNER
BEFORE START OF THE WORK. IN GENERAL ROLE OF TECHNIP HAS BEEN SPECIFIED IN THE DOCUMENT THE ROLE OF
OWNER TO BE SPECIFIED DURING PREPARATION OF SITE SPECIFIC ITP’S.

2 CONTRACTOR TO SUBMIT JOB SPECIFIC REPORTING FORMATS AND JOB PROCEDURES FOR THE JOBS FOR EACH
ACTIVITY LISTED IN THE ITP’S AND SUBMIT TO TECHNIP/OWNER FOR APPROVAL. BEFORE COMMENCEMENT OF THE
ACTIVITY. IF THE CONTRACTOR HAS TO DEVIATE FROM THE GIVEN ITP FOR A VALID REASON, HE SHALL OBTAIN PRIOR
WRITTEN APPROVAL OF TECHNIP/OWNER. CONTRACTOR TO CARRY OUT 100% EXAMINATION OF ALL ACTIVITIES.

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional
Tanks IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 016A CLIENT INDIAN OIL CORPORATION LIMITED
PACKAGE EQUIPMENT INSTRUMENTATION PROJ. No. 080557C001 REV. 0 SH. _1__ OF _1__
SUMMARY REPORT CONTRACTOR: ICF 016A N° ______
GENERAL DATA
TAG: MR: P.O.:
Reference Drawing: Rev.:
Prefabrication status: Loose item Skid mounted
Serial: Model: P&ID:
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1590.001) CONTR. TECHNIP
1A - Instrument Hook-up Installation
A1. Installation
A2. Material and Rating
A3. Labelling
A4. Support
A5. Air supply
A6. Signal tubing
A7. Power supply
1B - Cables and wiring
B1. Conduits / trays installation
B2. Fastening
B3. Trays painted
B4. Cables installation and connection
B5. Wiring identification and labelling
B6. Shield / armouring grounding check
B7. Spares and spacing
B8. Electrical execution
1C - Junction box / Local Panel
C1. Junction box / Local panel installation
C2. Cables entry
C3. Accessories installed
C4. Sealing
1D – Range and Calibration Check
D1. Ranges and calibration of skid instrumentation (1)
1E - Final inspection
E1. Final visual inspection
E2. As-built marked up copy updated and available
Notes: 1) Unless otherwise required, the field calibrations shall be performed and recorded on the forms relevant to bench test
calibration report
REMARKS :

INSPECTORS CONTRACTOR TECHNIP OWNER


1F- FINAL DOC.
REVIEW

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional
Tanks IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 038A CLIENT INDIAN OIL CORPORATION LIMITED
INSTRUMENT AIR SUBHEADERS PRESSURE TEST PROJ. No. 080557C001 REV. 0 SH. _1__ OF __1_
INSPECTION REPORT CONTRACTOR: ICF 038A N° ______
GENERAL DATA

INSTRUMENT
SUBHEADER ID.
OR AIR TAP N.

Instruments supplied:

Test pressure (Kg/Cm2g) 7 Kg/Cm2g (Unless otherwise specified)


Test medium used Air (Unless otherwise specified)

Accepted
INSTALLATION INSPECTION
N.A. ACC.

A- Installation
A1. Support
A2. Installation
B - Connection / wiring
B1. Main air header commissioned
B2. Secondary air header connected
B3. Air distribution to instrument connected
C - Check
C1. Pressure service test with air at 7Kg/Cm2g
C2. Blowing/Tightness
C3. Labelling
D - Final inspection
D1. Final visual inspection
D2. As-built marked up copy updated and available
REMARKS :

INSPECTORS CONTRACTOR TECHNIP OWNER


NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional
Tanks IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 039A CLIENT INDIAN OIL CORPORATION LIMITED
FIELD INSTRUMENT INSTALLATION FINAL PROJ. No. 080557C001 REV. 0 SH. _1__ OF __1_
INSPECTION REPORT CONTRACTOR: ICF 039A N° ______
GENERAL DATA
Instrument TAG:
Serial:
Model:
MR:
P.O.:
P&ID:
Rev:
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC.
(Ref. to QCP 1590.001) Reference CONTR. TECHNIP
1A- Inspection / Check Point
A1. Instrument calibration ICF (*)

A2. Instrument installation ICF (*)

A3. Impulse line pressure test ICF (*)

A4. Instrument signal cable to JB/LP and wiring


ICF (*)
check
A5. Instrument power cable and wiring check if
ICF (*)
any

A6. Cable way in trays; in conduits or


ICF (*)
underground- layout and installation checks
Instrument cable - terminals execution and
A7. connection to Instruments and J.Box/L.Panel ICF (*)
sides
A8. Instrument air sub headers pressure test ICF 038A (*)

A9. Pneumatic connection and air-supply leak test ICF (*)

Instrument ready for Loop check (relevant


A10. JB/LP checked, relevant cable from JB/LP to
system checked, relevant system powered up)
REMARKS : (*) THE QC REPORTS SHALL BE INDICATED IN THE RELEVANT HERE BELOW SPACES :
A1. ICF______ N°_________
A2. ICF______ N°_________
A3. ICF______ N°_________
A4. ICF______ N°_________
A5. ICF______ N°_________
A6. ICF______ N°_________
A7. ICF______ N°_________
A8. ICF 038A N°_________
A9. ICF______ N°_________

INSPECTORS CONTRACTOR TECHNIP OWNER


NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP – PRECOMMISSIONING /
Project No. Document No. Rev. No.
COMMISSIONING – Page 1 of 2
080557C001 080557C-000-QCP-1500-051 0
INSTRUMENTATION & AUTOMATION

QUALITY CONTROL PLAN - PRECOMMISSIONING / COMMISSIONING


INSTRUMENTATION & AUTOMATION

QC REPORT CODE DESCRIPTION NOTES

QCR 1500.P51 FIELD INSTRUMENTS VISUAL INSPECTION


FIELD INSTRUMENTS TIGHTNESS TEST OF IMPULSE
QCR 1500.P52
LINES CONNECTIONS
FIELD INSTRUMENTS PRESSURE SAFETY VALVES (1)
QCR 1500.P53
CALIBRATION TEST
QCR 1500.P54 FIELD INSTRUMENTS FLOW ELEMENT INSPECTION
QCR 1500.P55 LOOP CHECK REPORT (1)

W12 MISCELLANEA - INSPECTION


(1)
Single certificate for each item

REFERENCE DOCUMENTS:

• 080557C-000-STC-1590-001 Installation Standards


• 080557C-000-JSS-1590-001 Job Specification for Instrumentation Installation Works
• 080557C-000-PP-850 Site Co-ordination

LEGENDS
H = HOLD (Work Stop for Inspection- RFI required)
W = WITNESS (RFI required)
WC = 100% SUPERVISION AND EXAMINATION BY CONTRACTOR
S = SURVEILLANCE (NO RFI)
R = REVIEW of QC REPORTS
N/A = NOT APPLICABLE
P = PREPARATION
A = DOCUMENT APPROVAL
IFA = ISSUED FOR APPROVAL
INFO = FOR INFORMATION
! = WARNING (Control of document revision status)
N.A. = NOT ACCEPTED
ACC. = ACCEPTED

Shyamsundar
Govindaraj Subramanian- Kanthalurajan
External Sriram Sankaranarayanan Morischristopher Jesumarian
2019.10.18 10:56:59 2019.10.21 16:02:18 +05'30'
2019.10.18 10:55:26 +05'30' +05'30' 2019.11.01 13:18:02 +05'30'

0 14-10-2019 ISSUED FOR IMPLEMENTATION SGR KRS SS JMC


REV. DATE STATUS WRITTEN BY CHECKED BY APPROVED BY AUTHOR. BY
(name & visa) (name & visa) (name & visa) (name & visa)
DOCUMENT REVISIONS
This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP – PRECOMMISSIONING /
Project No. Document No. Rev. No.
COMMISSIONING – Page 2 of 2
080557C001 080557C-000-QCP-1500-051 0
INSTRUMENTATION & AUTOMATION

QUALITY CONTROL PLAN - PRECOMMISSIONING / COMMISSIONING

INSTRUMENTATION & AUTOMATION

QUALITY CONTROL ACTIVITIES

CHECK AND QCR ACTION


Nr. NOTES
TEST DESCRIPTION CODE CONTR. TECHNIP
A FIELD INSTRUMENT
1 VISUAL INSPECTION 1500.P51 WC W/R
TIGHTNESS TEST OF IMPULSE LINES 1500.P52
2 WC W/R
CONNECTIONS
PRESSURE SAFETY VALVE 1500.P53
3 WC W/R
CALIBRATION TEST
4 FLOW ELEMENT INSPECTION 1500.P54 WC W/R

B LOOP CHECK
1 LOOPS CHECK REPORT 1500.P55 WC W/R

C MISCELLANEA INSPECTION REPORT W12 WC W/R (1)

(1): Split of site inspection responsibilities depends from the type of the inspection performed and the Contract requirements

GENERAL NOTES

1 THE ENCLOSED ITP’S ARE INDICATIVE AND SHALL BE FOLLOWED FOR DEVELOPING THE JOB SPECIFIC ITP’S FOR
THE WORKS TO BE PERFORMED BY THE CONTRACTOR. THE PROVISIONS INDICATED FOR STAGE WISE INSPECTION BY TECHNIP
AND OWNER (FOR SPECIFIC ACTIVITIES) ARE THE MINIMUM AND THE ENGINEER-IN- CHARGE MAY DECIDE TO INCREASE HOLD
POINTS/ WITNESS POINTS, WHILE APPROVING THE JOB SPECIFIC ITP’S. ACTIVITIES FOR WHICH ITP’S ARE NOT PROVIDED IN
THIS SPECIFICATION. CONTRACTOR TO DEVELOP AND GET THE SAME APPROVED BY TECHNIP/OWNER BEFORE START OF THE
WORK. IN GENERAL ROLE OF TECHNIP HAS BEEN SPECIFIED IN THE DOCUMENT THE ROLE OF OWNER TO BE SPECIFIED DURING
PREPARATION OF SITE SPECIFIC ITP’S.

2 CONTRACTOR TO SUBMIT JOB SPECIFIC REPORTING FORMATS AND JOB PROCEDURES FOR THE JOBS FOR
EACH ACTIVITY LISTED IN THE ITP’S AND SUBMIT TO TECHNIP/OWNER FOR APPROVAL. BEFORE COMMENCEMENT OF
THE ACTIVITY. IF THE CONTRACTOR HAS TO DEVIATE FROM THE GIVEN ITP FOR A VALID REASON, HE SHALL OBTAIN
PRIOR WRITTEN APPROVAL OF TECHNIP/OWNER. CONTRACTOR TO CARRY OUT 100% EXAMINATION OF ALL ACTIVITIES.

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional
Tanks IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED

PROJ. No. 080557C001 REV. 0 SH. _1_ OF _1_


QUALITY CONTROL REPORT 1500.P51
CONTRACTOR:

PRECOMMISSIONING - QUALITY CONTROL REPORT

INSTRUMENTATION &AUTOMATION
FIELD INSTRUMENTS
VISUAL INSPECTION

MC PACKAGE: UNIT: SYSTEM:


(Air Supply/HP-LP)
CONNECTION

CONNECTING
CALIBRATION

VENT / DRAIN

LABELING &
DIRECTION
EARTHING

TAGGING

WITNESSING
STAMP

SLOPE

FLOW
SITE

LINE

POS TAG NOTES

CONTR. TECHNIP

NOTE

QCR ACCEPTANCE
INSPECTORS CONTRACTOR TECHNIP OWNER
NAME
SIGNATURE
DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


PROJ. No. 080557C001 REV. 0 SH. _1_ OF _1_
QUALITY CONTROL REPORT 1500.P52
CONTRACTOR:

PRECOMMISSIONING – QUALITY CONTROL REPORT

INSTRUMENTATION & AUTOMATION


FIELD INSTRUMENTS
TIGHTNESS TEST OF IMPULSE LINES CONNECTIONS

MC PACKAGE: UNIT: SYSTEM:

OPERATING TEST WITNESSING


INSTRUMENT TESTED
POS PRESSURE PRESSURE RESULT NOTES
TAG N° WITH CONTR. TECHNIP
(Kg/Cm2g) (Kg/Cm2g)

NOTE

QCR ACCEPTANCE
INSPECTORS CONTRACTOR TECHNIP OWNER
NAME
SIGNATURE
DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT
Standby SRU & Additional Tanks
IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


PROJ. No. 080557C001 REV. 0 SH. _1_ OF _1_
QUALITY CONTROL REPORT 1500.P53
CONTRACTOR:

PRECOMMISSIONING – QUALITY CONTROL REPORT

INTRUMENTATION & AUTOMATION

PRESSURE SAFETY VALVE CALIBRATION TEST

MC PACKAGE: UNIT: SYSTEM:

ITEM:_________________ MR/PO:__________________________________________________

SIZE:_________________ MODEL N°:_________________ SERIAL N°:_________________

OPERATING CONDITION

SET PRESSURE: Kg/Cm2 BELLOW: ___________

COLD PRESSURE: Kg/Cm2 BACK PRESSURE: Kg/Cm2

WITNESSING
REQUIRED CHECKS REMARKS DATE
CONTR. TECHNIP

TAG PLATE AND DATE

OPERATING PRESSURE

RESET PRESSURE

BUBBLE TEST

NOTE:

QCR ACCEPTANCE
INSPECTORS CONTRACTOR TECHNIP OWNER
NAME
SIGNATURE
DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional
Tanks IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


PROJ. No. 080557C001 REV. 0 SH. _1_ OF _1_
QUALITY CONTROL REPORT 1500.P54
CONTRACTOR:

PRECOMMISSIONING – QUALITY CONTROL REPORT

INSTRUMENTATION & AUTOMATION


FIELD INSTRUMENTS
FLOW ELEMENT INSPECTION

MC PACKAGE: UNIT: SYSTEM:

DATA SHEET
CONFORMITY WITNESSING
POS. ITEM LINE N° (1) DATE NOTES
YES NO CONTR. TECHNIP

NOTE
(1) Verify as minimum:
a) Tag
b) Stamp for flow direction
c) Material
d) Geometrical dimensions (Internal & external diameter; thickness; )
e) Face-to-Face dimensions (as applicable, e.g., Integral Orifice)
f) Vent / Drain hole (as applicable

QCR ACCEPTANCE
INSPECTORS CONTRACTOR TECHNIP OWNER
NAME
SIGNATURE
DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QUALITY CONTROL FORM 1500.P55 PROJ. No. 080557C001 REV. 0 SH. _1_ OF _1_

PRECOMMISSIONING ACTIVITIES:
FIELD INSTRUMENTS – LOOP CHECK CONTRACTOR: 1500.P55 N° ______
REPORT
GENERAL DATA
Unit: System: LOOP No:
Instrument TAG No Instrument Range REMARK
N.A

N.A

Instrument Range / Eng. N.A


Units Check
N.A
Hart Items Check
N.A
Hart Tag
CHECKS PERFORMED ON THE RELEVANT LOOP
A-Type of check Accepted
Confirm the Correct Reading/ Deviation or Action as Required
Step Activity YES NA
Input signal (AI-
0% 50% 100%
1) 0- 50 -100%
Input signal (AI-
A1 0% 50% 100%
2) 0- 50 -100%
Input signal (AI-
0% 50% 100%
3) 0- 50 -100%
Output
0% 5% 100% 95% 50%
signal(AO)
Output signal
Energise to Open Energise to Close
SOV (DO)
A2 Failure position Open Close Stay put
Valve (DI) Open in Close in
Open Close Sec: ………… Sec: ………..
limit switches
Valve position TX
0% 50% 100%
(AI)
Press, Flow, H:
HH: L: LL:
A3 Level, Temp NC :
NC : NO NC : NO NC : NO
Switch (DI) NO
A4. Aux (DO) ON OFF
A5 Aux (DI) NC NO
Notes:

REMARKS : CHECK THE TAG HART IN ACCORDANCE WITH THE PROJECT DOCUMENTS AND POSITION OF INSTRUMENT

QCR ACCEPTANCE
INSPECTORS CONTRACTOR TECHNIP OWNER
NAME
SIGNATURE
DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


PROJ. No. 080557C001 REV. 0 SH. _1_ OF _1_
QUALITY CONTROL REPORT W12
CONTRACTOR:

INSPECTION REPORT

1. PURPOSE OF INSPECTION __________________________________________________

QCP __________ CHECK STEP________ AREA _____________________

2. ITEM IDENTIFICATION _______________ _______________ ______________


_______________ _______________ ______________
_______________ _______________ ______________
_______________ _______________ ______________

TEST ฀
3. TYPE OF INSPECTION ____________________________________ EXAMINATION ฀
CHECK ฀

4. INSPECTION RESULT: CONFORMING ฀

NOT CONFORMING ฀

WITH REMARKS ฀

5. REMARKS _______________________________________________________________________________

_______________________________________________________________________________

INSPECTORS CONTRACTOR TECHNIP OWNER


NAME
SIGNATURE
DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional
PROJECT Tanks
IOCL Paradip Refinery
CLIENT INDIAN OIL CORPORATION LIMITED
QCP – INSTRUMENTATION &
Project No. Document No. Rev. No.
COMMUNICATION SYSTEM INSTALLATION Page 1 of 6
080557C001 080557C-000-QCP-1510-001 0
– WORKS IN CONTROL ROOM

QUALITY CONTROL PLAN – INSTRUMENTATION &


COMMUNICATION SYSTEM INSTALLATION

WORKS IN CONTROL ROOM

TYPE OF QUALITY
CERTIFICATION EXTENT
CONTROL REPORT
ICF-001U “U” Unpacking
ICF-006B “B” Before Installation
ICF-001A; ICF-002A; ICF-006A; “A” Installation
ICF-007A; ICF-010A; ICF-013A
Final Inspection Report

REFERENCE DOCUMENTS:
• 080557C-000-STC-1590-001 Installation Standards
• 080557C-000-JSS-1590-001 Job Specification for Instrumentation Installation Works
• 080557C-000-PP-805 Site Co-ordination

LEGENDS
H = HOLD (Work Stop for Inspection- RFI required)
W = WITNESS (RFI required)
WC = 100% SUPERVISION AND EXAMINATION BY CONTRACTOR
S = SURVEILLANCE (NO RFI)
R = REVIEW of QC REPORTS
N/A = NOT APPLICABLE
P = PREPARATION
A = DOCUMENT APPROVAL
IFA = ISSUED FOR APPROVAL / AUTHORIZATION
! = WARNING (Control of document revision status)
INFO = FOR INFORMATION
N.A. = NOT ACCEPTED
ACC. = ACCEPTED

Govindaraj Subramanian- Sriram Sankaranarayanan


Shyamsundar Kanthalurajan
2019.10.21 16:04:50
Morischristopher Jesumarian
External 2019.10.18 10:38:10 +05'30'
2019.10.14 16:41:41 +05'30' +05'30' 2019.11.01 13:18:31 +05'30'

0 14-10-2019 ISSUED FOR IMPLEMENTATION SGR KRS SS JMC


REV. DATE STATUS WRITTEN BY CHECKED BY APPROVED BY AUTHOR. BY
(name & visa) (name & visa) (name & visa) (name & visa)
DOCUMENT REVISIONS
This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional
PROJECT Tanks
IOCL Paradip Refinery
CLIENT INDIAN OIL CORPORATION LIMITED
QCP – INSTRUMENTATION &
Project No. Document No. Rev. No.
COMMUNICATION SYSTEM INSTALLATION Page 2 of 6
080557C001 080557C-000-QCP-1510-001 0
– WORKS IN CONTROL ROOM

QUALITY CONTROL PLAN

INSTRUMENTATION AND COMMUNICATION SYSTEM INSTALLATION

WORKS IN CONTROL ROOM (1510.00)

QUALITY CONTROL ACTIVITIES

QUALITY ACTION
CHECK AND
Nr. CONTROL NOTES
INSPECTION ITEM CONTR. TECHNIP.
FORM

A PRELIMINARY ACTIVITIES

CHECK OF CONTRACTOR DRAWINGS REVISION


A1 STATUS N/A ! !
CHECK OF CONTRACTOR TECHNICAL SPECIFICATION
A2 N/A IFA A
AND PROCEDURE

A3 CONTRACTOR’S METHOD STATEMENT (IF REQUIRED) N/A IFA A (1)

AVAILABILITY OF VENDOR INSTALLATION MANUAL,


A4 N/A WC INFO (1)
DRAWING AND DOCUMENTATION

A5 REVIEW OF SYSTEMS FAT PUNCH LIST (IF ANY) By Vendor WC R

B BEFORE INSTALLATION

MATERIAL IDENTIFICATION AND CONSERVATION


B1 STATUS (FOR BOTH LOOSE AND PREASSEMBLED ICF-001U WC W/R
MATERIALS) UNPACKING VISUAL INSPECTION

B2 INSTRUMENT CABLES DRUM CHECK

B2.1A Cables Drum Test ICF-006B WC W/R

B2.1B Cables Drum Check ICF-006B WC W/R

B2.1C Final inspection ICF-006B WC W/R

B2.1D Final Documentation Review ICF-006B P R

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional
PROJECT Tanks
IOCL Paradip Refinery
CLIENT INDIAN OIL CORPORATION LIMITED
QCP – INSTRUMENTATION &
Project No. Document No. Rev. No.
COMMUNICATION SYSTEM INSTALLATION Page 3 of 6
080557C001 080557C-000-QCP-1510-001 0
– WORKS IN CONTROL ROOM

QUALITY ACTION
CHECK AND
Nr. CONTROL NOTES
INSPECTION ITEM CONTR. TECHNIP.
FORM

C INSTALLATION

INSTALLATION OF CABINETS, BOARD EQUIPMENT


C1 AND RACKS

C1.1 Instrument Equipment Installation

C1.1A Support installation ICF-001A WC W/R

C1.1B Internal connection ICF-001A WC W/R

C1.1C Labelling & internal components check ICF-001A WC W/R

C1.1D Final inspection ICF-001A WC W/R

C1.2 Instrument Equipment Ready for Power On

C1.2A IP Installation ICF-001A WC W/R

C1.2B Power & Grounding Connection ICF-001A WC W/R

C1.2C Battery Check ICF-001A WC W/R

C1.2D Final inspection ICF-001A WC W/R

C1.3A Final Documentation Review ICF-001A P R

C2 INSTALLATION OF CABLE TRAYS

C2.1A Prefabrication & installation of supports ICF-007A WC W/R

C2.1B Installation of conduit ICF-007A WC W/R

C2.1C Installation of trays (False Floor and inside Control Room) ICF-007A WC W/R

C2.1D Grounding ICF-007A WC W/R

C2.1E Installation of covers ICF-007A WC W/R

C2.1F Final inspection ICF-007A WC W/R

C2.1G Final Documentation Review ICF-007A P R

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional
PROJECT Tanks
IOCL Paradip Refinery
CLIENT INDIAN OIL CORPORATION LIMITED
QCP – INSTRUMENTATION &
Project No. Document No. Rev. No.
COMMUNICATION SYSTEM INSTALLATION Page 4 of 6
080557C001 080557C-000-QCP-1510-001 0
– WORKS IN CONTROL ROOM

QUALITY ACTION
CHECK AND
Nr. CONTROL NOTES
INSPECTION ITEM CONTR. TECHNIP.
FORM

C3 INSTALLATION OF CABLES AND MULTICABLES

ICF-006B /
C3.1A Instrument Cables Drum Check WC W/R
ICF-006A

C3.1B Cables Installation (False Floor and inside Control Room) ICF-006A WC W/R

C3.1C Cables Test ICF-006A WC W/R

C3.1D Cables Check ICF-006A WC W/R

C3.1E Final inspection ICF-006A WC W/R

C3.1F Final Documentation Review ICF 006A P R

CONNECTION OF CABLES AND MULTICABLES AT


C4
BOTH ENDS

C4.1A Source point check ICF-010A WC W/R

C4.1B Destination point check ICF-010A WC W/R

C4.1C Final inspection ICF-010A WC W/R

C4.1D Final Documentation Review ICF-010A P R

C5 INSTALLATION OF CONTROL SYSTEMS

C5.1 Instrument Equipment Installation

C5.1A Support installation (False Floor and inside Control Room) ICF-001A WC W/R

C5.1B Internal connection ICF-001A WC W/R

C5.1C Labelling & internal components check ICF-001A WC W/R

C5.1D Final inspection ICF-001A WC W/R

C5.2 Instrument Equipment Ready for Power On

C5.2A IP Installation ICF-001A WC W/R

C5.2B Power & Grounding Connection ICF-001A WC W/R

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional
PROJECT Tanks
IOCL Paradip Refinery
CLIENT INDIAN OIL CORPORATION LIMITED
QCP – INSTRUMENTATION &
Project No. Document No. Rev. No.
COMMUNICATION SYSTEM INSTALLATION Page 5 of 6
080557C001 080557C-000-QCP-1510-001 0
– WORKS IN CONTROL ROOM

QUALITY ACTION
CHECK AND
Nr. CONTROL NOTES
INSPECTION ITEM CONTR. TECHNIP.
FORM
C5.2C Battery Check ICF-001A WC W/R

C5.2D Final inspection ICF-001A WC W/R

C5.3A Final Documentation Review ICF-001A P R

INSTALLATION OF CONTROL SYSTEMS (FOUNDATION


C5F
FIELDBUS ONLY)

C5F.1 Instrument Equipment Installation

C5F.1A Support installation ICF-002A WC W/R

C5F.1B Internal connection ICF-002A WC W/R

C5F.1C Labelling & internal components check ICF-002A WC W/R

C5F.1D Final inspection ICF-002A WC W/R

C5F.2 Instrument Equipment Ready for Power On

C5F.2A IP Installation ICF-002A WC W/R

C5F.2B Power & Grounding Connection ICF-002A WC W/R

C5F.2C Battery Check ICF-002A WC W/R

C5F.2D Final inspection ICF-002A WC W/R

C5F.3 Fieldbus Segment Standard Checkout

DC voltage measurement at marshalling cabinet (power


C5F.3A ICF-002A WC W/R
supply connected)

C5F.3B Marshalling cabinet signal level ICF-002A WC W/R

C5F.3C Marshalling cabinet noise level ICF-002A WC W/R

C5F.3D Check ICF-002A WC W/R

C5F.3E Final inspection ICF-002A WC W/R

C5F.4 Fieldbus Segment Extended Checkout

Resistance measurement at Marshalling Cabinet (trunk and


C5F.4A ICF-002A WC W/R
spur connected, devices and power supply disconnected)

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional
PROJECT Tanks
IOCL Paradip Refinery
CLIENT INDIAN OIL CORPORATION LIMITED
QCP – INSTRUMENTATION &
Project No. Document No. Rev. No.
COMMUNICATION SYSTEM INSTALLATION Page 6 of 6
080557C001 080557C-000-QCP-1510-001 0
– WORKS IN CONTROL ROOM

QUALITY ACTION
CHECK AND
Nr. CONTROL NOTES
INSPECTION ITEM CONTR. TECHNIP.
FORM
C5F.4B Capacitance measurement at Marshalling Cabinet ICF-002A WC W/R

DC voltage measurement at Marshalling Cabinet (power


C5F.4C ICF-002A WC W/R
supply connected)

C5F.4D Signal and noise level measurement at Marshalling Cabinet ICF-002A WC W/R

C5F.4E Field end measurement for each device (after download) ICF-002A WC W/R

C5F.4F Final check at Marshalling Cabinet ICF-002A WC W/R

C5F.4G Final inspection ICF-002A WC W/R

C5F.5A Final Documentation Review ICF-002A P R

C6 INSTALLATION OF F&G / TELECOM EQUIPMENT

Installation of support (False Floor and inside Control Room


C6.1A ICF-013A WC W/R
including False Ceiling)

C6.1D Installation of instrument ICF-013A WC W/R

C6.1E Check ICF-013A WC W/R

C6.1F Final inspection ICF-013A WC W/R

C6.1G Final Documentation Review ICF-013A P R

GENERAL NOTES

1 THE ENCLOSED ITP’S ARE INDICATIVE AND SHALL BE FOLLOWED FOR DEVELOPING THE JOB SPECIFIC ITP’S FOR
THE WORKS TO BE PERFORMED BY THE CONTRACTOR. THE PROVISIONS INDICATED FOR STAGE WISE INSPECTION BY
TECHNIP AND OWNER (FOR SPECIFIC ACTIVITIES) ARE THE MINIMUM AND THE ENGINEER-IN- CHARGE MAY DECIDE TO
INCREASE HOLD POINTS/ WITNESS POINTS, WHILE APPROVING THE JOB SPECIFIC ITP’S. ACTIVITIES FOR WHICH ITP’S ARE
NOT PROVIDED IN THIS SPECIFICATION. CONTRACTOR TO DEVELOP AND GET THE SAME APPROVED BY TECHNIP/OWNER
BEFORE START OF THE WORK. IN GENERAL ROLE OF TECHNIP HAS BEEN SPECIFIED IN THE DOCUMENT THE ROLE OF
OWNER TO BE SPECIFIED DURING PREPARATION OF SITE SPECIFIC ITP’S.

2 CONTRACTOR TO SUBMIT JOB SPECIFIC REPORTING FORMATS AND JOB PROCEDURES FOR THE JOBS FOR EACH
ACTIVITY LISTED IN THE ITP’S AND SUBMIT TO TECHNIP/OWNER FOR APPROVAL. BEFORE COMMENCEMENT OF THE
ACTIVITY. IF THE CONTRACTOR HAS TO DEVIATE FROM THE GIVEN ITP FOR A VALID REASON, HE SHALL OBTAIN PRIOR
WRITTEN APPROVAL OF TECHNIP/OWNER. CONTRACTOR TO CARRY OUT 100% EXAMINATION OF ALL ACTIVITIES.

NOTES: (1) A COPY OF THE DOCUMENT WILL BE DELIVERED TO COMPANY FOR INFORMATION

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT
Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 001A INDIAN OIL CORPORATION LIMITED


CLIENT
INSTRUMENT EQUIPMENT INSTALLATION SUMMARY PROJ. No. 080557C001 REV. 0 SH. _1_OF _1_
REPORT (ready for Power-On) CONTRACTOR: ICF 001A N° ______
GENERAL DATA
TAG / identification
Type (see bottom):
Ref. Drawing & rev:
Control Room / Location:
MR / P.O. No.:
INSTALLATION INSPECTION
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1510.001) CONTR. TECHNIP

1A - Support Installation
A1. Support installation
A2. Equipment layout alignment and fixing
1B – Internal Connection
B1. Internal wiring done
B2. Internal grounding done
1C – Labelling & internal components Check
C1. Labelling
C2. Internal components identification
1D - Final inspection
D1. Final visual inspection
D2. As-built marked up copy updated and available
2A - IP Installation
A1. Check Ingress Protection (IP) means
2B - Power & Grounding Connection
B1. System cable connected (if any)
B2. Power supply cable connected.
B3. Common grounding connected
B4. Safety grounding connected
2C - Battery Check
C1. Back-up battery check
C2. Readiness for power-on witnessed by vendor specialist
2D - Final inspection
D1. Final visual inspection
D2. As-built marked up copy updated and available
Equipment Types: Traditional Panels and Racks; DCS, PLC, AC (auxiliary cabinets), MC (marshalling cabinets), SIC (special instrument cabinets), EIC
(Electrical/instrument interface cabinets), PS (power supply cabinets), PMC (package manufactured cabinets), Etc…..
REMARKS :

CONTRACTOR
5A - FINAL DOC.

INSPECTORS TECHNIP OWNER


REVIEW

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional
Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 001U INDIAN OIL CORPORATION LIMITED


CLIENT
PROJ. No. 080557C001 REV. 0 SH. _1_OF _1_
UNPACKING VISUAL INSPECTION RECORD
CONTRACTOR: ICF 001U N° ______
GENERAL DATA
INSTRUMENT OR EQUIPMENT TYPE:
VISUAL INSPECTION PROCEDURE No.:
(VENDOR PROCEDURE):
MR No.:
CONTRACTOR INSPECTIONS
NAME PLATE OR STAMPED DATA RESULTS
Accepted
POS. TAG No. CONFORM WITH
MATERIA DAMAGE
MODEL No RANGE RATING SPEC.
L
Sign. Date Sign. Date N.A. Yes

Notes: (1) Unpacking shall be verified against individual project data sheet.

REMARKS:

INSPECTORS CONTRACTOR TECHNIP OWNER


NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT
Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 002A INDIAN OIL CORPORATION LIMITED


CLIENT
INSTALLATION OF CONTROL SYSTEMS (FOUNDATION PROJ. No. 080557C001 REV. 0 SH. _1_OF _6_
FIELD BUS ONLY) SUMMARY REPORT CONTRACTOR: ICF 002A N° ______
GENERAL DATA
TAG / identification
Type (see bottom):
Ref. Drawing & rev:
Control Room / Location:
MR / P.O. No.:
Field bus segment name:
INSTALLATION INSPECTION
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1510.001) CONTR. TECHNIP

1A - Support Installation

A1. Support installation


A2. Equipment layout alignment and fixing
1B – Internal Connection
B1. Internal wiring done
B2. Internal grounding done
1C – Labelling & internal components Check
C1. Labelling
C2. Internal components identification
1D - Final inspection
D1. Final visual inspection
D2. As-built marked up copy updated and available
2A - IP Installation
A1. Check Ingress Protection (IP) means

2B - Power & Grounding Connection


B1. System cable connected (if any)
B2. Power supply cable connected.
B3. Common grounding connected
B4. Safety grounding connected
2C - Battery Check
C1. Back-up battery check
Readiness for power-on witnessed by vendor
C2.
specialist
2D - Final inspection
D1. Final visual inspection
D2. As-built marked up copy updated and available
Equipment Types: Traditional Panels and Racks; DCS, PLC, AC (auxiliary cabinets), MC (marshalling cabinets), SIC (special instrument cabinets), EIC
(Electrical/instrument interface cabinets), PS (power supply cabinets), PMC (package manufactured cabinets), Etc…..
REMARKS :

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT
Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 002A INDIAN OIL CORPORATION LIMITED


CLIENT
INSTALLATION OF CONTROL SYSTEMS (FOUNDATION PROJ. No. 080557C001 REV. 0 SH. _2_OF _6_
FIELD BUS ONLY) SUMMARY REPORT CONTRACTOR: ICF 002A N° ______
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1510.001) CONTR. TECHNIP
3A - DC voltage measurement at marshalling cabinet
(power supply connected)
A1. (+) to (-) signal Actual =
3B - Marshalling cabinet signal level
(+) to (-) signal Device HEX =
B1.
Expected = 300 ÷ 700 mV Actual =
(+) to (-) signal Device HEX =
B2.
Expected = 300 ÷ 700 mV Actual =
(+) to (-) signal Device HEX =
B3.
Expected = 300 ÷ 700 mV Actual =
(+) to (-) signal Device HEX =
B4.
Expected = 300 ÷ 700 mV Actual =
(+) to (-) signal Device HEX =
B5.
Expected = 300 ÷ 700 mV Actual =
(+) to (-) signal Device HEX =
B6.
Expected = 300 ÷ 700 mV Actual =
(+) to (-) signal Device HEX =
B7.
Expected = 300 ÷ 700 mV Actual =
(+) to (-) signal Device HEX =
B8.
Expected = 300 ÷ 700 mV Actual =
(+) to (-) signal Device HEX =
B9.
Expected = 300 ÷ 700 mV Actual =
(+) to (-) signal Device HEX =
B10.
Expected = 300 ÷ 700 mV Actual =
(+) to (-) signal Device HEX =
B11.
Expected = 300 ÷ 700 mV Actual =
(+) to (-) signal Device HEX =
B12.
Expected = 300 ÷ 700 mV Actual =
3C - Marshalling cabinet noise level
(+) to (-) signal Actual Peak Noise FF
C1.
Expected <= 75 ÷ mV Frequencies =
(+) to (-) signal Actual Peak Noise FF
C2.
Expected <= 150 ÷ mV HF =
(+) to (-) signal Actual Peak Noise FF
C3.
Expected <= 150 ÷ mV LF =
(+) to (-) signal Actual Peak Noise FF
C4.
Expected <= 75 ÷ mV Frequencies =
(+) to (-) signal Actual Peak Noise FF
C5.
Expected <= 150 ÷ mV HF =
(+) to (-) signal Actual Peak Noise FF
C6.
Expected <= 150 ÷ mV LF =
3D - Check
D1. Wiring status OK BAD
None Yes
D2. Retransmit
Device HEX =
3E- Final inspection
E1. Final visual inspection
E2. As-built marked up copy updated and available
REMARKS :

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT
Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 002A INDIAN OIL CORPORATION LIMITED


CLIENT
INSTALLATION OF CONTROL SYSTEMS (FOUNDATION PROJ. No. 080557C001 REV. 0 SH. _3_OF _6_
FIELD BUS ONLY) SUMMARY REPORT CONTRACTOR: ICF 002A N° ______
INSPECTIONS / CHECK AC Report / INSPECTOR SIGNATURE & DATE
N.A. Reference
(Ref. to QCP 1510.001) C. CONTR. TECHNIP

4A - Resistance measurement at Marshalling Cabinet (trunk and


spur connected, devices and power supply disconnected)
(+)to(-) signal
A1. Actual=
Expected => 50KΩ (increasing)
(+)to shield
A2. Actual=
Expected = open circuit (>20MΩ)
(-)to shield
A3. Actual=
Expected = open circuit (>20MΩ)
(+)to ground bar
A4. Actual=
Expected = open circuit (>20MΩ)
(-)to ground bar
A5. Actual=
Expected = open circuit (>20MΩ)
Shield to ground bar
A6. Actual=
Expected = open circuit (>20MΩ )

4B - Capacitance measurement at Marshalling Cabinet

(+)to(-) signal
B1. Actual=
Expected => 1µF (+/-20%)
(+)to shield
B2. Actual=
Expected <= 300 nF
(-to shield
B3. Actual=
Expected <=300 nF
(+)to ground bar
B4. Actual=
Expected <= 300 nF
(-)to ground bar
B5. Actual=
Expected <= 300 nF
Shield to ground bar
B6. Actual=
Expected <= 300 nF
4C- DC voltage measurement at Marshalling Cabinet (power supply
connected)
C1. (+)to(-) signal Actual=

4D- Signal and noise level measurement at Marshalling Cabinet

(+)to(-) signal
D1. Actual las=
Expected = 300÷700 mV
(+)to(-) signal Actual peak noise FF
D2.
Expected <= 75 mV frequencies =
(+)to(-) signal Actual peak
D3.
Expected <= 150 mV noise HF =
(+)to(-) signal Actual peak
D4.
Expected <= 150 mV noise LF =
(+)to(-) signal Actual noise average FF
D5.
Expected <= 75 mV frequencies =
(+)to(-) signal Actual noise
D6.
Expected <= 150 mV average HF =
(+)to(-) signal Actual noise
D7.
Expected <= 150 mV average LF =
REMARKS:

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT
Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 002A INDIAN OIL CORPORATION LIMITED


CLIENT
INSTALLATION OF CONTROL SYSTEMS (FOUNDATION PROJ. No. 080557C001 REV. 0 SH. _4_OF _6_
FIELD BUS ONLY) SUMMARY REPORT CONTRACTOR: ICF 002A N° ______
SINSPECTIONS / CHECK AC Report / INSPECTOR SIGNATURE & DATE
N.A. Reference
(Ref. to QCP 1510.001) C. CONTR. TECHNIP
4E - Field End Measurament for each device
(after download)
E1 Node Address HEX
(+)to(-) signal
E1.1 Actual las=
Expected = 300÷700 mV
(+)to(-) signal Actual peak noise FF
E1.2
Expected <= 75 mV Frequencies =
(+)to(-) signal Actual AUG noise FF
E1.3
Expected <= 75 mV frequencies =
E2 Node Address HEX
(+)to(-) signal
E2.1 Actual las=
Expected = 300÷700 mV
(+)to(-) signal Actual peak noise FF
E2.2
Expected <= 75 mV frequencies =
(+)to(-) signal Actual AUG noise FF
E2.3
Expected <= 75 mV frequencies =
E3 Node Address HEX
(+)to(-) signal
E3.1 Actual las=
Expected = 300÷700 mV
(+)to(-) signal Actual peak noise FF
E3.2
Expected <= 75 mV frequencies =
(+)to(-) signal Actual AUG noise FF
E3.3
Expected <= 75 mV frequencies =
E4 Node Address HEX
(+)to(-) signal
E4.1 Actual las=
Expected = 300÷700 mV
(+)to(-) signal Actual peak noise FF
E4.2
Expected <= 75 mV frequencies =
(+)to(-) signal Actual AUG noise FF
E4.3
Expected <= 75 mV frequencies =
E5 Node Address HEX
(+)to(-) signal
E5.1 Actual las=
Expected = 300÷700 mV
(+)to(-) signal Actual peak noise FF
E5.2
Expected <= 75 mV frequencies =
(+)to(-) signal Actual AUG noise FF
E5.3
Expected <= 75 mV frequencies =
E6 Node Address HEX
(+)to(-) signal
E6.1 Actual las=
Expected = 300÷700 mV
(+)to(-) signal Actual peak noise FF
E6.2
Expected <= 75 mV frequencies =
(+)to(-) signal Actual AUG noise FF
E6.3
Expected <= 75 mV frequencies =
E7 Node Address HEX
(+)to(-) signal
E7.1 Actual las=
Expected = 300÷700 mV
(+)to(-) signal Actual peak noise FF
E7.2
Expected <= 75 mV frequencies =
(+)to(-) signal Actual AUG noise FF
E7.3
Expected <= 75 mV frequencies =
REMARKS:

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT
Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 002A INDIAN OIL CORPORATION LIMITED


CLIENT
INSTALLATION OF CONTROL SYSTEMS PROJ. No. 080557C001 REV. 0 SH. _5_OF _6_
(FOUNDATION FIELD BUS ONLY) SUMMARY REPORT CONTRACTOR: ICF 002A N° ______
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1510.001) CONTR. TECHNIP
4E - Field End Measurement for each device
(after download)
E8 Node Address HEX
(+)to(-) signal
E8.1 Actual las =
Expected = 300÷700 mV
(+)to(-) signal Actual peak noise FF
E8.2
Expected <= 75 mV frequencies =
(+)to(-) signal Actual AUG noise FF
E8.3
Expected <= 75 mV frequencies =
E9 Node Address HEX
(+)to(-) signal
E9.1 Actual las =
Expected = 300÷700 mV
(+)to(-) signal Actual peak noise FF
E9.2
Expected <= 75 mV frequencies =
(+)to(-) signal Actual AUG noise FF
E9.3
Expected <= 75 mV frequencies =
E10 Node Address HEX
(+)to(-) signal
E10.1 Actual las =
Expected = 300÷700 mV
(+)to(-) signal Actual peak noise FF
E10.2
Expected <= 75 mV frequencies =
(+)to(-) signal Actual AUG noise FF
E10.3
Expected <= 75 mV frequencies =
E11 Node Address HEX
(+)to(-) signal
E11.1 Actual las =
Expected = 300÷700 mV
(+)to(-) signal Actual peak noise FF
E11.2
Expected <= 75 mV frequencies =
(+)to(-) signal Actual AUG noise FF
E11.3
Expected <= 75 mV frequencies =
E12 Node Address HEX
(+)to(-) signal
E12.1 Actual las =
Expected = 300÷700 mV
(+)to(-) signal Actual peak noise FF
E12.2
Expected <= 75 mV frequencies =
(+)to(-) signal Actual AUG noise FF
E12.3
Expected <= 75 mV frequencies =
REMARKS:

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT
Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 002A INDIAN OIL CORPORATION LIMITED


CLIENT
INSTALLATION OF CONTROL SYSTEMS PROJ. No. 080557C001 REV. 0 SH. _6_OF _6_
(FOUNDATION FIELD BUS ONLY) SUMMARY REPORT CONTRACTOR: ICF 002A N° ______
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1510.001) CONTR. TECHNIP
4F - Final check at Marshalling Cabinet
Device Signal
F1.
HEX = Level =
Device Signal
F2.
HEX = Level =
Device Signal
F3.
HEX = Level =
Device Signal
F4.
HEX = Level =
Device Signal
F5.
HEX = Level =
Device Signal
F6.
HEX = Level =
Device Signal
F7.
HEX = Level =
Device Signal
F8.
HEX = Level =
Device Signal
F9.
HEX = Level =
Device Signal
F10.
HEX = Level =
Device Signal
F11.
HEX = Level =
Device Signal
F12.
HEX = Level =
Device Signal
F13. Retransmit
HEX = Level =
4G - Final inspection
G1. Final visual inspection
G2. As-built marked up copy updated and available
REMARKS:
5A - FINAL DOC.

INSPECTORS CONTRACTOR TECHNIP OWNER


REVIEW

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional
PROJECT Tanks
IOCL Paradip Refinery
QUALITY CONTROL FORM ICF 006A INDIAN OIL CORPORATION LIMITED
CLIENT
INSTRUMENT CABLES INSTALLATION SUMMARY PROJ. No. 080557C001 REV. 0 SH. _1_OF _1_
REPORT CONTRACTOR: ICF 006A N° ______
GENERAL DATA
Cable tag / ID: Connected from:
Cable type: Connected to:
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC.
(Ref. to QCP 1510.001) Reference CONTR. TECHNIP
1A – Instrument Cable Drum Check ICF 006B (*)
1B - Cables Installation Results
Minimum separation from
B1.
Electrical cables
B2. Cable fastening
B3. Cable laying and segregation
1C - Cables Test Results
C1. C/C
C2. C/G
Insulation (Megger)
C3. 500 VDC values C/S
see notes: (1) (2)
C4. C/A
C5. S/A
C6. S
C7. Continuity test C
C8. A
C9. S/A grounding test (3)
1D - Cables Check Results
D1. Cable type and size
Cable labelling and
D2.
identification (each……m)
D3. From
D4. Length (m) To
D5. Total
1E- Final Inspection
E1. Final visual inspection
As-built marked up copy
E2.
updated and available
Notes: (1) Record only the lowest reading. (2) C/C, C/G, C/S, C/A in MegaOhm; S/A in Ohm. A minimum of 2 MegaOhm
insulation resistance is to be guaranteed between conductors and ground. (3) Shield to be grounded in control room only.
(*) THE QC REPORT N° SHALL BE INDICATED IN THE RELEVANT HERE BELOW SPACES :
ICF 006B N°_____
Legend: S= Shield A= Armouring C= Core G= Ground

REMARKS:

INSPECTORS CONTRACTOR TECHNIP OWNER


DOC. REVIEW
1F – FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional
Tanks
IOCL Paradip Refinery
QUALITY CONTROL FORM ICF 006B INDIAN OIL CORPORATION LIMITED
CLIENT
PROJ. No. 080557C001 REV. 0 SH. _1_OF _2_
INSTRUMENT CABLES DRUM CHECK SUMMARY REPORT
CONTRACTOR: ICF 006B N° ______
GENERAL DATA
DRUM / Identification:
Cable type:
Fiber Optic Cable type: Single Mode Multi Mode 62,5/125 Multi Mode 50/125
Wire section See note (8) :

THIS TEST SHALL BE CARRIED OUT BEFORE CABLE LAYING

INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE


N.A. ACC.
(Ref. to QCP 1510.001) Reference CONTR. TECHNIP

1A- Cables Drum Test Results


A1. C/C
A2. C/G
Insulation (Megger)
A3. C/S
500 VDC values
A4. C/A
see notes (1) (2)
A5. S/A
A6. A/G
A7 S
Continuity test
A8. C
See note (3)
A9. A
A10. Fiber optic cables @850nm
attenuation value MM
A11. @1300nm
in dB/km
A12. @1310nm
See notes (4) (5) (6) SM
A13. (7) @1550nm
Verify optical length
A14.
See notes (4) (5) (7)
Verify attenuation point
A15. discontinuity
see notes (4) (5) (7) (8)
1B- Cables Drum Check Results
B1. Cable marking
B2. Drum not damaged
B3. Cable per specification
REMARKS:

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 006B INDIAN OIL CORPORATION LIMITED


CLIENT
PROJ. No. 080557C001 REV. 0 SH. _2_OF _2_
INSTRUMENT CABLES DRUM CHECK SUMMARY REPORT
CONTRACTOR: ICF 006B N° ______
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC.
(Ref. to QCP 1510.001) Reference CONTR. TECHNIP

1C- Final Inspection Results


C1. Final visual inspection
As-built marked up copy updated
C2.
and available
Notes:

(1) Record only the lowest reading.

(2) C/C, C/G, C/S, C/A, S/A not applicable to FO cables. C/C, C/G, C/S, C/A, A/G in Mega Ohm; S/A in Ohm. A minimum of 2
Mega Ohm insulation resistance is to be guaranteed between conductors/armour and ground.

(3) Applicable to copper cables only

(4) Test to be carried out in accordance with ISO/IEC 11801-am2

(5) Measures with Optical Time Domain Reflectometer (OTDR)

(6) Multimode: Max attenuation @850nm shall be < 3,50 dB/km each fiber, Max attenuation @1300nm shall be < 1,5 dB/km
each fiber
Single mode: Max attenuation @1310nm and 1550nm shall be < 0,4 dB/km each fiber

(7) OTDR Test printout shall be attached by Subcontractor to this quality form and the Test Data shall be provided Contractor
with electronic media as well

(8) Multimode attenuation point discontinuity <0,2 dB


Single mode attenuation point discontinuity <0,1 dB

WARNING: Never look directly into the end of an optical fiber. If laser light is present, it can seriously damage
the eye.

REMARKS:

INSPECTORS CONTRACTOR TECHNIP OWNER


DOC. REVIEW
1D – FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional
Tanks
IOCL Paradip Refinery
QUALITY CONTROL FORM ICF 007A INDIAN OIL CORPORATION LIMITED
CLIENT
ABOVEGROUND (C. ROOM INCL.) INSTR. CABLE WAYS PROJ. No. 080557C001 REV. 0 SH. _1_OF _1_
SUMMARY REPORT CONTRACTOR: ICF 007A N° ______
GENERAL DATA
Location / area: System / subsystem: Date (dd/mm/yy):
Cable tray Conduit Type: Material:
Conduit size or Tray width : Cable tray length: Covers length:
Section: Identification no. Ref. drawing: Rev.
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1510.001) CONTR. TECHNIP

1A - Prefabrication and Installation of supports


A1. Cable trays or conduits supports
A2. Supports painting (and retouch, if any)
1B - Installation of conduit
Conduits bodies and fittings installation &
B1.
cleaning
B2. Conduit sealing
B3. Conduit alignment and plumbness
1C - Installation of trays
Cable trays installation
C1.
(as per approved layout)
C2. Cable tray painting retouch.
C3. Cable separators installed properly.
1D - Grounding
D1. Grounding installed properly
1E - Installation of covers
E1. Cable tray covers installation.
1F - Final inspection
F1. Final visual inspection
F2. As-built marked up copy updated and available
Note: A key plan showing the location of the cable tray route shall be attached to this form.
REMARKS :

INSPECTORS CONTRACTOR TECHNIP OWNER


DOC. REVIEW
1G - FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional
Tanks
IOCL Paradip Refinery
QUALITY CONTROL FORM ICF 010A INDIAN OIL CORPORATION LIMITED
CLIENT
PROJ. No: 080557C001 REV. 0 SH. _1_OF _1_
INSTRUMENT CABLES CONNECTION SUMMARY REPORT
CONTRACTOR: ICF 010A N° ______
GENERAL DATA
Cable tag:
Source equipment:
Destination equipment:
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1510.001) CONTR. TECHNIP

1A - Source point check


A1. Cables identification and segregation
Terminal strips and wiring identification (core
A2.
ferrule)
A3. Cable terminals execution and connection
A4. Screen connection
A5. Ground connection
A6. Cable fastening
1B - Destination point check
B1. Cables identification and segregation
Terminal strips and wiring identification
B2.
(core ferrule)
B3. Cable terminals execution and connection
B4. Screen connection
B5. Ground connection
B6. Cable fastening
1C - Final inspection
C1. Final visual inspection
C2. As-built marked up copy updated and available
REMARKS :

INSPECTORS CONTRACTOR TECHNIP OWNER


DOC. REVIEW
1D - FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional
Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 013A INDIAN OIL CORPORATION LIMITED


CLIENT
FIELD INSTRUMENT INSTALLATION SUMMARY PROJ. No: 080557C001 REV. 0 SH. _1__ OF __1_
REPORT CONTRACTOR: ICF 013A N° ______
GENERAL DATA
Tag / Identification:
MR/P.O.:
Manufacturer & Model:
Serial number:
Hook Up Standard:
Ref. drawing:
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1510.001) CONTR. TECHNIP

1A- Installation of support


A1. Support prefabrication
A2. Support installation

1B - Secondary cable tray Installation

1C - Signal cable Installation, Wiring and Instrument


Grounding, cable gland Installation

1D - Installation of Instrument
D1. Hook up installation complete and sealed
D2. Drains / vents
D3. Cable glands installed and tight
TC / RTD fully inserted with gasket bolts and nuts
D4.
tight
D5. Signal cable and cable tray install.
D6. Wiring and Grounding connection
1E - Check
Instrument installation and maintenance space
E1.
check
HP & LP connections check (including Impulse line
E2.
and slope)
E3. Flow direction check
E4. Cable identification
E5. Wiring identification & connection
E6. Labeling
1F - Final inspection
F1. Final visual inspection (including material & rating)
F2. As-built marked up copy updated and available
REMARKS:

INSPECTORS CONTRACTOR TECHNIP OWNER


DOC. REVIEW
1G - FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be used
for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional
PROJECT Tanks
IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP – INSTRUMENTATION & COMMUNICATION
Project No. Document No. Rev. No.
SYSTEM INSTALLATION – INSTRUMENT CABLES, Page 1 of 7
080557C001 080557C-000-QCP-1520-001 0
JUNCTION BOXES, LOCAL PANELS INSTALLATION

QUALITY CONTROL PLAN – INSTRUMENTATION &


COMMUNICATION SYSTEM INSTALLATION

INSTRUMENT CABLES, JUNCTION BOXES & LOCAL PANELS INSTALLATION

TYPE OF QUALITY
CERTIFICATION EXTENT
CONTROL REPORT
ICF-001U “U” Unpacking
ICF-006B “B” Before Installation
ICF-003A; ICF-004A; ICF-006A; ICF-007A; ICF-008A; “A” Installation
ICF-010A; ICF-014A; ICF-026A; ICF-027A
Final Inspection Report

REFERENCE DOCUMENTS:

• 080557C-000-STC-1590-001 Installation Standards


• 080557C-000-JSS-1590-001 Job Specification for Instrumentation Installation Works
• 080557C-000-PP-805 Site Co-ordination

LEGENDS
H = HOLD (Work Stop for Inspection- RFI required)
W = WITNESS (RFI required)
WC = 100% SUPERVISION AND EXAMINATION BY CONTRACTOR
S = SURVEILLANCE (NO RFI)
R = REVIEW of QC REPORTS
N/A = NOT APPLICABLE
P = PREPARATION
A = DOCUMENT APPROVAL
IFA = ISSUED FOR APPROVAL / AUTHORIZATION
! = WARNING (Control of document revision status)
INFO = FOR INFORMATION
N.A. = NOT ACCEPTED
ACC. = ACCETPED

Govindaraj Subramanian- Shyamsundar


Sriram Sankaranarayanan Morischristopher Jesumarian
External Kanthalurajan
2019.10.18 10:39:17 +05'30'
2019.10.21 16:05:52 +05'30' 2019.11.01 13:20:20 +05'30'
2019.10.14 16:42:56 +05'30'

0 14.10.2019 ISSUED FOR IMPLEMENTATION SGR KRS SS JMC


REV. DATE STATUS WRITTEN BY CHECKED BY APPROVED BY AUTHOR. BY
(name & visa) (name & visa) (name & visa) (name & visa)
DOCUMENT REVISIONS
This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP – INSTRUMENTATION & COMMUNICATION
Project No. Document No. Rev. No.
SYSTEM INSTALLATION – INSTRUMENT CABLES, Page 2 of 7
080557C001 080557C-000-QCP-1520-001 0
JUNCTION BOXES, LOCAL PANELS INSTALLATION

QUALITY CONTROL PLAN

INSTRUMENTATION AND COMMUNICATION SYSTEM INSTALLATION

INSTRUMENT CABLES, JUNCTION BOXES & LOCAL PANELS INSTALLATION (1520.00)

QUALITY CONTROL ACTIVITIES

QUALITY ACTION
CHECK AND
Nr. CONTROL NOTES
INSPECTION ITEM CONTR. TECHNIP
FORM

A PRELIMINARY ACTIVITIES

CHECK OF CONTRACTOR DRAWINGS


A1 REVISION STATUS N/A ! !
CHECK OF CONTRACTOR TECHNICAL
A2 N/A P A
SPECIFICATION AND PROCEDURE

CONTRACTOR’S METHOD STATEMENT (IF


A3 REQUIRED) N/A IFA A (1)

AVAILABILITY OF VENDOR INSTALLATION


A4 N/A IFA A (1)
MANUAL, DRAWING AND DOCUMENTATION

B BEFORE INSTALLATION

MATERIAL IDENTIFICATION AND


CONSERVATION STATUS (FOR BOTH LOOSE
B1 ICF-001U WC W/R
AND PREASSEMBLED MATERIALS)
UNPACKING VISUAL INSPECTION

B2 INSTRUMENT CABLES DRUM CHECK

Cables Drum Test including Foundation Fieldbus


B2.1A ICF-006B WC W/R
Cables (as applicable)

Cables Drum Check including Foundation


B2.1B ICF-006B WC W/R
Fieldbus Cables (as applicable)

B2.1C Final inspection ICF-006B WC W/R

B2.1D Final Documentation Review ICF-006B P R

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP – INSTRUMENTATION & COMMUNICATION
Project No. Document No. Rev. No.
SYSTEM INSTALLATION – INSTRUMENT CABLES, Page 3 of 7
080557C001 080557C-000-QCP-1520-001 0
JUNCTION BOXES, LOCAL PANELS INSTALLATION

QUALITY ACTION
CHECK AND
Nr. CONTROL NOTES
INSPECTION ITEM CONTR. TECHNIP
FORM

C INSTALLATION

C1 INSTALLATION OF FIELD CABLE TRAYS

C1.1A Prefabrication & installation of supports ICF-007A WC W/R

C1.1C Installation of trays ICF-007A WC W/R

C1.1D Grounding ICF-007A WC W/R

C1.1E Installation of covers ICF-007A WC R

C1.1F Final inspection ICF-007A WC W/R

C1.1G Final Documentation Review ICF-007A P R

INSTALLATION OF UNDERGROUND FIELD


C2 CONDUITS

C2.1A Conduit concrete base and trench inspection ICF-014A WC W/R

C2.1B Conduit installation ICF-014A WC W/R

C2.1C Conduit installation check ICF-014A WC W/R

C2.1D Final inspection ICF-014A WC W/R

C2.1E Final Documentation Review ICF-014A P R

C3 INSTALLATION OF STUB-UP

C3.1A Stub-up concrete base and trench inspection ICF-014A WC W/R

C3.1B Stub-up installation ICF-014A WC W/R

C3.1C Stub-up installation check ICF-014A WC W/R

C3.1D Final inspection ICF-014A WC W/R

C3.1E Final Documentation Review ICF-014A P R

INSTALLATION OF ABOVEGROUND FIELD


C4 CONDUITS
This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP – INSTRUMENTATION & COMMUNICATION
Project No. Document No. Rev. No.
SYSTEM INSTALLATION – INSTRUMENT CABLES, Page 4 of 7
080557C001 080557C-000-QCP-1520-001 0
JUNCTION BOXES, LOCAL PANELS INSTALLATION

QUALITY ACTION
CHECK AND
Nr. CONTROL NOTES
INSPECTION ITEM CONTR. TECHNIP
FORM

C4.1A Prefabrication & installation of supports ICF-007A WC W/R

C4.1B Installation of conduit ICF-007A WC W/R

C4.1D Grounding ICF-007A WC W/R

C4.1F Final inspection ICF-007A WC W/R

C4.1G Final Documentation Review ICF-007A P R

INSTALLATION OF UNDERGROUND CABLES


C5
AND MULTICABLES

Instrument Cables Drum Check including ICF-006B /


C5.1A WC W/R
Foundation Fieldbus Cables (as applicable) ICF-006A

Cables Installation including Foundation


C5.1B ICF-006A WC W/R
Fieldbus Cables (as applicable)

C5.1C Cables Test including Foundation Fieldbus ICF-006A WC W/R


Cables (as applicable)

C5.1D Cables Check including Foundation Fieldbus ICF-006A WC W/R


Cables (as applicable)

C5.1E Final inspection ICF-006A WC W/R

C5.1F Final Documentation Review ICF 006A P R

INSTALLATION OF ABOVEGROUND CABLES


C6
AND MULTICABLES

Instrument Cables Drum Check including ICF-006B /


C6.1A WC W/R
Foundation Fieldbus Cables (as applicable) ICF-006A

Cables Installation including Foundation


C6.1B ICF-006A WC W/R
Fieldbus Cables (as applicable)

C6.1C Cables Test including Foundation Fieldbus ICF-006A WC W/R


Cables (as applicable)

C6.1D Cables Check including Foundation Fieldbus ICF-006A WC W/R


Cables (as applicable)

C6.1E Final inspection ICF-006A WC W/R

C6.1F Final Documentation Review ICF 006A P R

INSTALLATION OF CABLES AND


C7
MULTICABLES IN CONDUIT

Instrument Cables Drum Check including ICF-006B /


C7.1A WC W/R
Foundation Fieldbus Cables (as applicable) ICF-006A

Cables Installation including Foundation


C7.1B ICF-006A WC W/R
Fieldbus Cables (as applicable)

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP – INSTRUMENTATION & COMMUNICATION
Project No. Document No. Rev. No.
SYSTEM INSTALLATION – INSTRUMENT CABLES, Page 5 of 7
080557C001 080557C-000-QCP-1520-001 0
JUNCTION BOXES, LOCAL PANELS INSTALLATION

QUALITY ACTION
CHECK AND
Nr. CONTROL NOTES
INSPECTION ITEM CONTR. TECHNIP
FORM

C7.1C Cables Test including Foundation Fieldbus ICF-006A WC W/R


Cables (as applicable)

C7.1D Cables Check including Foundation Fieldbus ICF-006A WC W/R


Cables (as applicable)

C7.1E Final inspection ICF-006A WC W/R

C7.1F Final Documentation Review ICF 006A P R

CONNECTION OF CABLES AND


C8
MULTICABLES AT BOTH ENDS

C8.1A Source point check ICF-010A WC W/R

C8.1B Destination point check ICF-010A WC W/R

C8.1C Final inspection ICF-010A WC W/R

C8.1D Final Documentation Review ICF-010A P R

INSTALLATION OF FIELD MOUNTED


C9 INSTRUMENT JUNCTION BOX /
FOUNDATION FIELDBUS JUNCTION BOX

C9.1A Installation ICF-004A WC W/R

C9.1B Connection / wiring ICF-004A WC W/R

C8.1C Check ICF-004A WC W/R

C9.1D Final inspection ICF-004A WC W/R

C9.1E Final Documentation Review ICF-004A P R

C10 INSTALLATION OF LOCAL PANELS

C10.1A Installation ICF-003A WC W/R

C10.1B Connection / wiring ICF-003A WC W/R

C10.1C Check ICF-003A WC W/R

C10.1D Final inspection ICF-003A WC W/R

C10.1E Final Documentation Review ICF-003A P R

C10.2 Instrument Equipment Ready for Power On

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP – INSTRUMENTATION & COMMUNICATION
Project No. Document No. Rev. No.
SYSTEM INSTALLATION – INSTRUMENT CABLES, Page 6 of 7
080557C001 080557C-000-QCP-1520-001 0
JUNCTION BOXES, LOCAL PANELS INSTALLATION

QUALITY ACTION
CHECK AND
Nr. CONTROL NOTES
INSPECTION ITEM CONTR. TECHNIP
FORM

C10.2A IP Installation ICF-003A WC W/R

C10.2B Power & Grounding Connection ICF-003A WC W/R

C10.2C Battery Check ICF-003A WC W/R

C10.2D Final inspection ICF-003A WC W/R

C10.3A Final Documentation Review ICF-003A P R

C11 INSTALLATION OF FIBER OPTIC CABLES

ICF-006B /
C11.1A Instrument Cables Drum Check WC W/R
ICF-006A

C11.1B Cables Installation ICF-026A WC W/R

C11.1C Cables Test ICF-026A WC W/R

C11.1D Cables Check ICF-026A WC W/R

C11.1E Final inspection ICF-026A WC W/R

C11.1F Final Documentation Review ICF-026A P R

1520-12
C12 INTERMEDIATE SPLICING OF FIBER OPTIC
CABLES

C12.1A Installation ICF-027A WC W/R

C12.1B Check ICF-027A WC W/R

C12.1C Test ICF-027A WC W/R

C12.1D Final inspection ICF-027A WC W/R

C12.1E Final Documentation Review ICF-027A P R

C13 CONNECTION OF FIBER OPTIC CABLES

C13.1A Installation ICF-027A WC W/R

C13.1B Check ICF-027A WC W/R

C13.1C Test ICF-027A WC W/R

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP – INSTRUMENTATION & COMMUNICATION
Project No. Document No. Rev. No.
SYSTEM INSTALLATION – INSTRUMENT CABLES, Page 7 of 7
080557C001 080557C-000-QCP-1520-001 0
JUNCTION BOXES, LOCAL PANELS INSTALLATION

QUALITY ACTION
CHECK AND
Nr. CONTROL NOTES
INSPECTION ITEM CONTR. TECHNIP
FORM

C13.1D Final inspection ICF-027A WC W/R

C13.1E Final Documentation Review ICF-027A P R

C14 TEST OF FIBER OPTIC CABLES

C14.1B Check ICF-027A WC W/R

C14.1C Test ICF-027A WC W/R

C14.1D Final inspection ICF-027A WC W/R

C14.1E Final Documentation Review ICF-027A P R

INSTALLATION OF PATCH PANELS FOR


C15
FIBER OPTIC

C15.1A Support Installation ICF-008A WC W/R

C15.1B Internal Connection ICF-008A WC W/R

C15.1C Labelling & Internal Components Check ICF-008A WC W/R

C15.1D Final inspection ICF-008A WC W/R

C15.1E Final Documentation Review ICF-008A P R

GENERAL NOTES
1 THE ENCLOSED ITP’S ARE INDICATIVE AND SHALL BE FOLLOWED FOR DEVELOPING THE JOB SPECIFIC ITP’S FOR
THE WORKS TO BE PERFORMED BY THE CONTRACTOR. THE PROVISIONS INDICATED FOR STAGE WISE INSPECTION BY
TECHNIP AND OWNER (FOR SPECIFIC ACTIVITIES) ARE THE MINIMUM AND THE ENGINEER-IN- CHARGE MAY DECIDE TO
INCREASE HOLD POINTS/ WITNESS POINTS, WHILE APPROVING THE JOB SPECIFIC ITP’S. ACTIVITIES FOR WHICH ITP’S ARE
NOT PROVIDED IN THIS SPECIFICATION. CONTRACTOR TO DEVELOP AND GET THE SAME APPROVED BY TECHNIP/OWNER
BEFORE START OF THE WORK. IN GENERAL ROLE OF TECHNIP HAS BEEN SPECIFIED IN THE DOCUMENT THE ROLE OF
OWNER TO BE SPECIFIED DURING PREPARATION OF SITE SPECIFIC ITP’S.

2 CONTRACTOR TO SUBMIT JOB SPECIFIC REPORTING FORMATS AND JOB PROCEDURES FOR THE JOBS FOR EACH
ACTIVITY LISTED IN THE ITP’S AND SUBMIT TO TECHNIP/OWNER FOR APPROVAL. BEFORE COMMENCEMENT OF THE
ACTIVITY. IF THE CONTRACTOR HAS TO DEVIATE FROM THE GIVEN ITP FOR A VALID REASON, HE SHALL OBTAIN PRIOR
WRITTEN APPROVAL OF TECHNIP/OWNER. CONTRACTOR TO CARRY OUT 100% EXAMINATION OF ALL ACTIVITIES.

NOTES: (1) A COPY OF THE DOCUMENT WILL BE DELIVERED TO COMPANY FOR INFORMATION
(2) TO BE FILED AS PART OF LOOP CHECK FOLDERS

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT
Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 001U INDIAN OIL CORPORATION LIMITED


CLIENT
PROJ. No. 080557C001 REV. 0 SH. __OF __
UNPACKING VISUAL INSPECTION RECORD
CONTRACTOR: ICF 001U N° ______
GENERAL DATA
INSTRUMENT OR EQUIPMENT TYPE:
VISUAL INSPECTION PROCEDURE No.:
(VENDOR PROCEDURE):
MR No.:
CONTRACTOR INSPECTIONS
NAME PLATE OR STAMPED DATA RESULTS
Accepted
POS. TAG No. CONFORM WITH
DAMAGE
MODEL No RANGE RATING MATERIAL SPEC.
Sign. Date Sign. Date N.A. Yes

Notes: (1) Unpacking shall be verified against individual project data sheet.

REMARKS:

INSPECTORS CONTRACTOR TECHNIP OWNER


NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT
Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 003A INDIAN OIL CORPORATION LIMITED


CLIENT
PROJ. No. 080557C001 REV. 0 SH. __OF __
INSTALLATION OF LOCAL PANELS SUMMARY REPORT
CONTRACTOR: ICF 003A N° ______
GENERAL DATA
Tag / Identification: Type (see bottom):
Ref. Drawing & rev. Control Room:
MR/P.O No.:
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1520.001) CONTR. TECHNIP

1A- Installation
A1. Support installation
A2. JB/LP position & location
A3. Cable glands installed and tight
A4. Spare holes plugged
A5. Protection of LP (Canopy, weather shed)
1B – Connection / wiring
B1. Internal wiring and markers done
B2. Screen connection
B3. Ground connection
1C - Check
C1. Labelling
C2. Cable end identification (single cables and multicables)
C3. Terminal wiring Identification
C4. Components identification
1D - Final inspection
D1. Final visual inspection
D2. As-built marked up copy updated and available
2A - IP Installation
A1. Check Ingress Protection (IP) means
2B - Power & Grounding Connection
B1. System cable connected (if any)
B2. Power supply cable connected.
B3. Common grounding connected
B4. Safety grounding connected
2C – Battery Check
C1. Back-up battery check
C2. Readiness for power-on witnessed by vendor specialist
2D - Final inspection
D1. Final visual inspection
D2. As-built marked up copy updated and available
Equipement Types: Traditional Panels and Racks; DCS, PLC, AC (auxiliary cabinets), MC (marshalling cabinets), SIC (special instrument cabinets),EIC
(Electrical/instrument interface cabinets), PS (power supply cabinets), PMC (package manufactured cabinets), Etc…..

REMARKS :

INSPECTORS CONTRACTOR TECHNIP OWNER


DOC. REVIEW
3A - FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT
Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 004A INDIAN OIL CORPORATION LIMITED


CLIENT
INSTALLATION OF FIELD MOUNTED INSTRUMENT PROJ. No. 080557C001 REV. 0 SH. _1_OF _1_
JUNCTION BOX / FOUNDATION FIELDBUS JUNCTION
BOX SUMMARY REPORT CONTRACTOR: ICF 004A N° ______
GENERAL DATA
Tag / Identification:
Ref. Drawing & rev.
MR/P.O No.:
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1520.001) CONTR. TECHNIP

1A- Installation
A1. Support installation
A2. JB/LP position & location
A3. Cable glands installed and tight
A4. Spare holes plugged
A5. Protection of JB (Canopy, weather shed)
1B – Connection / wiring
B1. Internal wiring and markers done
B2. Screen connection
B3. Ground connection
Spur Junction Box Terminator
B4.
Connection
1C - Check
C1. Labelling
Cable end identification (single cables
C2.
and multicables)
C3. Terminal wiring Identification
C4. Components identification
C5. FF Marking
C6. Voltage level at FF JB end
C7. Signal level at FF JB end
1D - Final inspection
D1. Final visual inspection
As-built marked up copy updated and
D2.
available
REMARKS :

INSPECTORS CONTRACTOR TECHNIP OWNER


DOC. REVIEW
1E - FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 006A INDIAN OIL CORPORATION LIMITED


CLIENT
INSTRUMENT CABLES INSTALLATION SUMMARY PROJ. No. 080557C001 REV. 0 SH. _1_OF _1_
REPORT CONTRACTOR: ICF 006A N° ______
GENERAL DATA
Cable tag / ID: Connected from:
Cable type: Connected to:
INSPECTIONS / CHECK AC INSPECTOR SIGNATURE & DATE
N.A. Report / Reference
(Ref. to QCP 1520.001) C. CONTR. TECHNIP
1A – Instrument Cable Drum Check ICF 006B (*)
1B - Cables Installation including
Results
FF cables (as applicable)
Minimum separation from
B1.
Electrical cables
B2. Cable fastening
B3. Cable laying and segregation
1C - Cables Test including FF
Results
cables (as applicable)
C1. C/C
C2. C/G
Insulation (Megger)
C3. 500 VDC values C/S
see notes: (1) (2)
C4. C/A
C5. S/A
C6. S
C7. Continuity test C
C8. A
C9. S/A grounding test (3)
1D - Cables Check including FF
Results
cables (as applicable)
D1. Cable type and size
Cable labelling and
D2.
identification (each……m)
D3. From
D4. Length (m) To
D5. Total
1E- Final Inspection
E1. Final visual inspection
As-built marked up copy
E2.
updated and available
Notes: (1) Record only the lowest reading. (2) C/C, C/G, C/S, C/A in MegaOhm; S/A in Ohm. A minimum of 2 MegaOhm
insulation resistance is to be guaranteed between conductors and ground. (3) Shield to be grounded in control room only.
(*) THE QC REPORT N° SHALL BE INDICATED IN THE RELEVANT HERE BELOW SPACES :
ICF 006B N°_____

Legend: S= Shield A= Armouring C= Core G= Ground

REMARKS:

INSPECTORS CONTRACTOR TECHNIP OWNER


DOC. REVIEW
1F – FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be
used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 006B INDIAN OIL CORPORATION LIMITED


CLIENT
PROJ. No. 080557C001 REV. 0 SH. _1_OF _2_
INSTRUMENT CABLES DRUM CHECK SUMMARY REPORT
CONTRACTOR: ICF 006B N° ______
GENERAL DATA
DRUM / Identification:
Cable type:
Fiber Optic Cable type: Single Mode Multi Mode 62,5/125 Multi Mode 50/125
Wire section See note (8) :

THIS TEST SHALL BE CARRIED OUT BEFORE CABLE LAYING

INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE


N.A. ACC.
(Ref. to QCP 1520.001) Reference CONTR. TECHNIP

1A- Cables Drum Test including FF


Results
cables (as applicable)
A1. C/C
A2. C/G
Insulation (Megger)
A3. C/S
500 VDC values
A4. C/A
see notes (1) (2)
A5. S/A
A6. A/G
A7 S
Continuity test
A8. C
See note (3)
A9. A
A10. Fiber optic cables @850nm
attenuation value MM
A11. @1300nm
in dB/km
A12. @1310nm
See notes (4) (5) (6) SM
A13. (7) @1550nm
Verify optical length
A14.
See notes (4) (5) (7)
Verify attenuation point
A15. discontinuity
see notes (4) (5) (7) (8)
1B- Cables Drum Check including FF
Results
cables (as applicable)
B1. Cable marking
B2. Drum not damaged
B3. Cable per specification
REMARKS:

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 006B INDIAN OIL CORPORATION LIMITED


CLIENT
PROJ. No. 080557C001 REV. 0 SH. _2_OF _2_
INSTRUMENT CABLES DRUM CHECK SUMMARY REPORT
CONTRACTOR: ICF 006B N° ______
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC.
(Ref. to QCP 1520.001) Reference CONTR. TECHNIP

1C- Final Inspection Results


C1. Final visual inspection
As-built marked up copy updated
C2.
and available
Notes:

(1) Record only the lowest reading.

(2) C/C, C/G, C/S, C/A, S/A not applicable to FO cables. C/C, C/G, C/S, C/A, A/G in Mega Ohm; S/A in Ohm. A minimum of 2
Mega Ohm insulation resistance is to be guaranteed between conductors/armour and ground.

(3) Applicable to copper cables only

(4) Test to be carried out in accordance with ISO/IEC 11801-am2

(5) Measures with Optical Time Domain Reflectometer (OTDR)

(6) Multimode: Max attenuation @850nm shall be < 3,50 dB/km each fiber, Max attenuation @1300nm shall be < 1,5 dB/km
each fiber
Single mode: Max attenuation @1310nm and 1550nm shall be < 0,4 dB/km each fiber

(7) OTDR Test printout shall be attached by Subcontractor to this quality form and the Test Data shall be provided Contractor
with electronic media as well

(8) Multimode attenuation point discontinuity <0,2 dB


Single mode attenuation point discontinuity <0,1 dB

WARNING: Never look directly into the end of an optical fiber. If laser light is present, it can seriously damage
the eye.

REMARKS:

INSPECTORS CONTRACTOR TECHNIP OWNER


DOC. REVIEW
1D – FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 007A INDIAN OIL CORPORATION LIMITED


CLIENT
ABOVEGROUND (C.ROOM INCL.) INSTR. CABLE WAYS PROJ. No. 080557C001 REV. 0 SH. _1_OF _1_
SUMMARY REPORT CONTRACTOR: ICF 007A N° ______
GENERAL DATA
Location / area: System / subsystem: Date (dd/mm/yy):
Cable tray Conduit Cable
Type: Material:
duct
Conduit size or Tray or Duct width : Cable tray / duct length: Covers length:
Section: Identification no. Ref. drawing: Rev.
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1520.001) CONTR. TECHNIP

1A - Prefabrication and Installation of supports


A1. Cable trays or conduits supports
A2. Supports painting (and retouch, if any)
1B - Installation of conduit
Conduits bodies and fittings installation &
B1.
cleaning
B2. Conduit sealing
B3. Conduit alignment and plumbness
1C - Installation of trays / ducts
Cable trays / ducts installation
C1.
(as per approved layout)
C2. Cable tray painting retouch.
C3. Cable separators installed properly.
1D - Grounding
D1. Grounding installed properly
1E - Installation of covers
E1. Cable tray / duct covers installation.
1F - Final inspection
F1. Final visual inspection
F2. As-built marked up copy updated and available
Note: A key plan showing the location of the cable tray / duct route shall be attached to this form.
REMARKS :

INSPECTORS CONTRACTOR TECHNIP OWNER


DOC. REVIEW
1G - FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT
Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 008A INDIAN OIL CORPORATION LIMITED


CLIENT
INSTRUMENT EQUIPMENT INSTALLATION SUMMARY PROJ. No. 080557C001 REV. 0 SH. _1_OF _1_
REPORT CONTRACTOR: ICF 008A N° ______

GENERAL DATA
TAG / identification
Type (see bottom)
Ref. Drawing & rev
Location
MR
INSTALLATION INSPECTION
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1520.001) CONTR. TECHNIP

1A - Support Installation

A1. Support installation


A2. Equipment layout alignment and fixing
1B – Internal Connection
B1. Internal wiring done
B2. Internal grounding done
1C – Labelling & internal components Check
C1. Labelling
C2. Internal components identification
1D - Final inspection
D1. Final visual inspection
D2. As-built marked up copy updated and available
Equipment Types: Traditional Panels and Racks; DCS, PLC, AC (auxiliary cabinets), MC (marshalling cabinets), SIC (special instrument cabinets), EIC
(Electrical/instrument interface cabinets), PS (power supply cabinets), PMC (package manufactured cabinets), Etc…..
REMARKS :

INSPECTORS CONTRACTOR TECHNIP OWNER


DOC. REVIEW
1E - FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 010A INDIAN OIL CORPORATION LIMITED


CLIENT
PROJ. No. 080557C001 REV. 0 SH. _1_OF _1_
INSTRUMENT CABLES CONNECTION SUMMARY REPORT
CONTRACTOR: ICF 010A N° ______
GENERAL DATA
Cable tag:
Source equipment:
Destination equipment:
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1520.001) CONTR. TECHNIP

1A - Source point check


A1. Cables identification and segregation
Terminal strips and wiring identification
A2.
(core ferrule)
A3. Cable terminals execution and connection
A4. Screen connection
A5. Ground connection
A6. Cable fastening
1B - Destination point check
B1. Cables identification and segregation
Terminal strips and wiring identification
B2.
(core ferrule)
B3. Cable terminals execution and connection
B4. Screen connection
B5. Ground connection
B6. Cable fastening
1C - Final inspection
C1. Final visual inspection
C2. As-built marked up copy updated and available
REMARKS :

INSPECTORS CONTRACTOR TECHNIP OWNER


DOC. REVIEW
1D - FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT
Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 014A INDIAN OIL CORPORATION LIMITED


CLIENT
UNDERGROUND INSTRUMENT CABLE WAYS PROJ. No. 080557C001 REV. 0 SH. _1_OF _1_
SUMMARY REPORT CONTRACTOR: ICF 014A N° ______

GENERAL DATA
AREA: ZONE:
SECTION (TRUNK) : DRAWING REF.:
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1520.001) CONTR. TECHNIP
1A - Stub-up/Conduit concrete base and trench
inspection
A1 Preliminary trench survey inspection for stub-
. up/conduit bed preparation
1B - Stub-up/Conduit installation
B1. Stub-up bending
B2. Stub-up/Conduits installation and cleaning
B3. Stub-up/Conduit fixing and bushings installation
1C – Stub-up/Conduit installation check
C1. Stub-up/Conduits size
C2. Labeling
C3. Ready for backfilling
1D - Final inspection
D1. Final visual inspection
D2. As-built marked up copy updated and available
Note: A key plan showing the location of the cable tray route shall be attached to this form.
REMARKS :

INSPECTORS CONTRACTOR TECHNIP OWNER


1E - FINAL DOC.
REVIEW

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT
Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 026A INDIAN OIL CORPORATION LIMITED


CLIENT
INSTRUMENT FIBER OPTIC INSTALLATION SUMMARY PROJ. No. 080557C001 REV. 0 SH. _1_OF _2_
REPORT CONTRACTOR: ICF 026A N° ______
GENERAL DATA
Cable Drum Identification (indicate the reference to QCF 006B N°): QCF 006B N°___
Cable tag / ID
Fiber optic cable type: Single Mode Multi Mode 62,5/125 Multi Mode 50/125
Fiber q.ty and characteristics:
Connected from:
Connected to:
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC.
(Ref. to QCP 1520.001) Reference CONTR. TECHNIP

1A – Instrument Cable Drum Check ICF 006B (*)

1B - Cables Installation Results


B1. Cable fastening
Cable laying and segregation
B2.
See note (1)
Cable Joint box and pit installation
B3.
(where applicable)
B4. Grounding
B5. Bonding
Insulation (Megger) 500
B6. VDC values A/G
See notes (2) (3)
1C - Cables Test Results
C1. Fiber optic cables @850nm
attenuation value MM
C2. @1300nm
in dB/km
C3. @1310nm
See notes (4) (5) SM
C4. (6) (7) @1550nm
Optical length
C5.
See notes (4) (5) (7)
Attenuation point discontinuity
C6.
See notes (4) (5) (7) (8)
1D - Cables Check Results
D1. Cable type and size
Cable labelling and identification
D2.
(each……m)
REMARKS:

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT
Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 026A INDIAN OIL CORPORATION LIMITED


CLIENT
INSTRUMENT FIBER OPTIC INSTALLATION SUMMARY PROJ. No. 080557C001 REV. 0 SH. _2_OF _2_
REPORT CONTRACTOR: ICF 026A N° ______
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC.
(Ref. to QCP 1520.001) Reference CONTR. TECHNIP

1E- Final Inspection


E1. Final visual inspection
As-built marked up copy updated
E2.
and available
Notes:

(1) Cable installation shall be carried out in accordance with Manufacturer’s instructions

(2) Record only the lowest reading

(3) A/G in Mega Ohm. A minimum of 2 Mega Ohm insulation resistance is to be guaranteed between armour and ground.

(4) Test to be carried out in accordance with ISO/IEC 11801-am2

(5) Measures with Optical Time Domain Reflectometer (OTDR)

(6) Multimode: Max attenuation @850nm shall be < 3,50 dB/km each fiber, Max attenuation @1300nm shall be < 1,5 dB/km
each fiber
Single mode: Max attenuation @1310nm and 1550nm shall be < 0,4 dB/km each fiber

(7) OTDR Test printout shall be attached by Subcontractor to this quality form and the Test Data shall be provided Contractor
with electronic media as well

(8) Multimode attenuation point discontinuity <0,2 dB


Single mode attenuation point discontinuity <0,1 dB

(*) THE QC REPORT N° SHALL BE INDICATED IN THE RELEVANT HERE BELOW SPACES :

ICF 006B N°_____

WARNING: Never look directly into the end of an optical fiber. If laser light is present, it can seriously damage
the eye.
REMARKS:

INSPECTORS CONTRACTOR TECHNIP OWNER


DOC. REVIEW
1F – FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 027A INDIAN OIL CORPORATION LIMITED


CLIENT
INSTRUMENT FIBER OPTIC CABLES SPLICING AND PROJ. No. 080557C001 REV. 0 SH. _1_OF _2_
TERMINATION SUMMARY REPORT CONTRACTOR: ICF 027A N° ______
GENERAL DATA
Cable tag / ID
Fiber optic cable type: Single Mode Multi Mode 62,5/125 Multi Mode 50/125
Fiber q.ty and characteristics:
Connected from:
Connected to:
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC.
(Ref. to QCP 1520.001) Reference CONTR. TECHNIP

1A - Installation Results
Preliminary trench survey
inspection for U/G Fiber Optic
A1.
cables splicing on site; bed
preparation check
A2. F.O. Cables marking
A3. F.O. Fibers identification & splicing
A4. Grounding
A5. Bonding
Insulation (Megger) 500
A6. VDC values A/G
see notes (1) (2)
1B - Check Results
B1. Fibers splicing executed
F.O. Termination and connection
B2.
on patch panel
1C - Test Results
C1. Fiber optic cables @850nm
attenuation value MM
C2. @1300nm
in dB/km
C3. @1310nm
See notes (4) (5) SM
C4. (6) (7) @1550nm
Optical length
C5.
See notes (4) (5) (7)
Attenuation point discontinuity
C6.
See notes (4) (5) (7) (8)
Splice attenuation
C7.
See notes (4) (5) (7) (9)
Connector loss (per pair)
C8.
See notes (4) (5) (7) (10)
Connector return loss
C9.
See notes (4) (5) (7) (11)
Total attenuation
C10.
See note (3)
Continuity check
C11.
See note (3)
Polarity check
C12.
See note (3)
This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT
Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 027A INDIAN OIL CORPORATION LIMITED


CLIENT
INSTRUMENT FIBER OPTIC CABLES SPLICING AND PROJ. No. 080557C001 REV. 0 SH. _2_OF _2_
TERMINATION SUMMARY REPORT CONTRACTOR: ICF 027A N° ______
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC.
(Ref. to QCP 1520.001) Reference CONTR. TECHNIP

1D – Final Inspection Results


D1. Final visual inspection
As-built marked up copy updated
D2.
and available
Notes:

(1) Record only the lowest reading

(2) A/G in Mega Ohm. A minimum of 2 Mega Ohm insulation resistance is to be guaranteed between armour and ground.

(3) Measures with Attenuation Test Set (Source + Optical power meter)

(4) Test to be carried out in accordance with ISO/IEC 11801-am2

(5) Measures with Optical Time Domain Reflectometer (OTDR)

(6) Multimode: Max attenuation @850nm shall be < 3,50 dB/km each fiber, Max attenuation @1300nm shall be < 1,5 dB/km
each fiber
Single mode: Max attenuation @1310nm and 1550nm shall be < 0,4 dB/km each fiber

(7) OTDR Test printout shall be attached by Subcontractor to this quality form and the Test Data shall be provided Contractor
with electronic media as well

(8) Multimode attenuation point discontinuity <0,2 dB


Single mode attenuation point discontinuity <0,1 dB

(9) Splice attenuation shall be < 0,3dB (0,1dB fusion splice)

(10) Connectors loss (per pair) shall be <0,75 dB on 100% and <0,5dB on 95%

(11) Connector return loss shall be <35dB

WARNING: Never look directly into the end of an optical fiber. If laser light is present, it can seriously damage
the eye.
REMARKS:

INSPECTORS CONTRACTOR TECHNIP OWNER


DOC. REVIEW
1E - FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP – INSTRUMENTATION &
Project No. Document No. Rev. No.
COMMUNICATION SYSTEM INSTALLATION Page 1 of 20
080557C001 080557C-000-QCP-1530-001 0
– FIELD INSTRUMENTATION WORKS

QUALITY CONTROL PLAN - INSTRUMENTATION & COMMUNICATION


SYSTEM INSTALLATION
FIELD INSTRUMENTATION WORKS

TYPE OF QUALITY
CERTIFICATION EXTENT
CONTROL REPORT
ICF-001U “U” Unpacking
ICF-005A; ICF-011A; ICF-012A; ICF-013A; “A” Bench Test & Installation
ICF-015A; ICF-020A; ICF-022A; ICF-023A;
ICF-028A; ICF-029A; ICF-034A; ICF-036A;
ICF-037A; ICF-038A
ICF-039A Final Inspection Report

REFERENCE DOCUMENTS:
• 080557C-000-STC-1590-001 Installation Standards
• 080557C-000-JSS-1590-001 Job Specification for Instrumentation Installation Works
• 080557C-000-PP-805 Site Co-ordination

LEGENDS
H = HOLD (Work Stop for Inspection- RFI required)
W = WITNESS (RFI required)
WC = 100% SUPERVISION AND EXAMINATION BY CONTRACTOR
S = SURVEILLANCE (NO RFI)
R = REVIEW of QC REPORTS
N/A = NOT APPLICABLE
P = PREPARATION
A = DOCUMENT APPROVAL
IFA = ISSUED FOR APPROVAL / AUTHORIZATION
! = WARNING (Control of document revision status)
INFO = FOR INFORMATION
N.A. = NOT ACCEPTED
ACC. = ACCEPTED

Sriram
Govindaraj Subramanian-
External
Shyamsundar Kanthalurajan Sankaranarayanan Morischristopher Jesumarian
2019.10.18 10:40:11 +05'30' 2019.10.21 16:06:43
2019.10.14 16:43:46 +05'30' 2019.11.01 13:20:58 +05'30'
+05'30'

0 14-10-2019 ISSUED FOR IMPLEMENTATION SGR KRS SS JMC


REV. DATE STATUS WRITTEN BY CHECKED BY APPROVED BY AUTHOR. BY
(name & visa) (name & visa) (name & visa) (name & visa)
DOCUMENT REVISIONS
This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional Tanks
PROJECT IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP - INSTRUMENTATION & Project No. Document No. Rev. No.
COMMUNICATION SYSTEM INSTALLATION Page 2 of 20
080557C001 080557C-000-QCP-1530-001 0
– FIELD INSTRUMENTATION WORKS

QUALITY CONTROL PLAN

INSTRUMENTATION AND COMMUNICATION SYSTEM INSTALLATION

FIELD INSTRUMENTATION WORKS

QUALITY CONTROL ACTIVITIES

QUALITY ACTION NOTES


CHECK AND
Nr. CONTROL
INSPECTION ITEM CONTR. TECHNIP
FORM

A PRELIMINARY ACTIVITIES

CHECK OF CONTRACTOR DRAWINGS REVISION


A1 STATUS N/A ! !
CHECK OF CONTRACTOR TECHNICAL
A2 N/A IFA A
SPECIFICATION AND PROCEDURE

CONTRACTOR’S METHOD STATEMENT (IF


A3 N/A IFA A (1)
REQUIRED)

AVAILABILITY OF VENDOR INSTALLATION MANUAL,


A4 N/A WC R (1)
DRAWING AND DOCUMENTATION

B UNPACKING

MATERIAL IDENTIFICATION AND CONSERVATION


STATUS (FOR BOTH LOOSE AND PREASSEMBLED
B1 MATERIALS) ICF-001U WC W/R
UNPACKING VISUAL INSPECTION

B2 CHECK OF FF MARK ICF-001U WC W/R

C BENCH TEST & INSTALLATION

ELECTRONIC FLOW TRANSMITTERS DIFFERENTIAL


C1 PRESSURE TYPE

C1.1 Field Instrument Calibration Test

C1.1A Check ICF-005A WC W/R

C1.1B Signal Calibration ICF-005A WC W/R

C1.1C Final inspection ICF-005A WC W/R

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional Tanks
PROJECT IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP - INSTRUMENTATION & Project No. Document No. Rev. No.
COMMUNICATION SYSTEM INSTALLATION Page 3 of 20
080557C001 080557C-000-QCP-1530-001 0
– FIELD INSTRUMENTATION WORKS

QUALITY ACTION NOTES


CHECK AND
Nr. CONTROL
INSPECTION ITEM CONTR. TECHNIP
FORM

C1.2 Field instrument Installation

C1.2A Installation of supports ICF-005A WC W/R

C1.2B Secondary Cable tray installation ICF-005A WC W/R

Signal cable installation, wiring and instrument grounding,


C1.2C cable gland installation ICF-005A WC W/R

C1.2D Installation of instrument ICF-005A WC W/R

C1.2E Instrument Check ICF-005A WC W/R

C1.2F Final inspection ICF-005A WC W/R

C1.3 Instrument Impulse Line Pressure Test

C1.3A Ferrules Installation ICF-005A WC W/R

C1.3B Tubing/Piping Test, Prefabricated Hook-up Pressure Test ICF-005A WC W/R

C1.3C Final inspection ICF-005A WC W/R

C1.4A Final Documentation Review ICF-005A P R

C1.4B Field Instrument Installation Final Inspection ICF-039A WC W/R (2)

C2 FLOW INSTRUMENTS PURGE SYSTEM

C2.1 Field instrument Installation

C2.1A Installation of support ICF-012A WC W/R

C2.1B Installation of instrument ICF-012A WC W/R

C2.1C Check ICF-012A WC W/R

C2.1D Final inspection ICF-012A WC W/R

C2.2 Instrument Impulse Line Pressure Test

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional Tanks
PROJECT IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP - INSTRUMENTATION & Project No. Document No. Rev. No.
COMMUNICATION SYSTEM INSTALLATION Page 4 of 20
080557C001 080557C-000-QCP-1530-001 0
– FIELD INSTRUMENTATION WORKS

QUALITY ACTION NOTES


CHECK AND
Nr. CONTROL
INSPECTION ITEM CONTR. TECHNIP
FORM

C2.2A Ferrules Installation ICF-012A WC W/R

C2.2B Tubing/Piping Test, Prefabricated Hook-up Pressure Test ICF-012A WC W/R

C2.2C Final inspection ICF-012A WC W/R

C2.3A Final Documentation Review ICF-012A P R

FLOW INSTRUMENTS STEAM / ELECTRICAL


C3 TRACING

C3.1A Installation ICF-029A WC W/R

C3.1B Check ICF-029A WC W/R

C3.1C Final inspection ICF-029A WC W/R

C3.1D Final Documentation Review ICF-029A P R

ELECTRONIC LEVEL TRANSMITTERS


C4 DISPLACEMENT TYPE

C4.1 Field Instrument Calibration Test

C4.1A Check ICF-020A WC W/R

C4.1B Signal Calibration ICF-020A WC W/R

C4.1C Final inspection ICF-020A WC W/R

C4.2 Field instrument Installation

C4.2A Installation of supports ICF-020A WC W/R

C4.2B Secondary Cable tray installation ICF-020A WC W/R

Signal cable installation, wiring and instrument grounding,


C4.2C ICF-020A WC W/R
cable gland installation

C4.2D Installation of instrument ICF-020A WC W/R

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional Tanks
PROJECT IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP - INSTRUMENTATION & Project No. Document No. Rev. No.
COMMUNICATION SYSTEM INSTALLATION Page 5 of 20
080557C001 080557C-000-QCP-1530-001 0
– FIELD INSTRUMENTATION WORKS

QUALITY ACTION NOTES


CHECK AND
Nr. CONTROL
INSPECTION ITEM CONTR. TECHNIP
FORM

C4.2E Instrument Check ICF-020A WC W/R

C4.2F Final inspection ICF-020A WC W/R

C4.3A Final Documentation Review ICF-020A P R

C4.4A Field Instrument Installation Final Inspection ICF-039A WC W/R (2)

C5 LEVEL GAUGES

C5.1A Installation of support ICF-013A WC W/R

C5.1D Installation of instrument ICF-013A WC W/R

C5.1E Check ICF-013A WC W/R

C5.1F Final inspection ICF-013A WC W/R

C5.1G Final Documentation Review ICF-013A P R

ELECTRONIC LEVEL INSTRUMENTS DIFFERENTIAL


C6 PRESSURE TYPE

C6.1 Field Instrument Calibration Test

C6.1A Check ICF-005A WC W/R

C6.1B Signal Calibration ICF-005A WC W/R

C6.1C Final inspection ICF-005A WC W/R

C6.2 Field instrument Installation

C6.2A Installation of supports ICF-005A WC W/R

C6.2B Secondary Cable tray installation ICF-005A WC W/R

Signal cable installation, wiring and instrument grounding,


C6.2C ICF-005A WC W/R
cable gland installation

C6.2D Installation of instrument ICF-005A WC W/R

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional Tanks
PROJECT IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP - INSTRUMENTATION & Project No. Document No. Rev. No.
COMMUNICATION SYSTEM INSTALLATION Page 6 of 20
080557C001 080557C-000-QCP-1530-001 0
– FIELD INSTRUMENTATION WORKS

QUALITY ACTION NOTES


CHECK AND
Nr. CONTROL
INSPECTION ITEM CONTR. TECHNIP
FORM

C6.2E Instrument Check ICF-005A WC W/R

C6.2F Final inspection ICF-005A WC W/R

C6.3 Instrument Impulse Line Pressure Test

C6.3A Ferrules Installation ICF-005A WC W/R

C6.3B Tubing/Piping Test, Prefabricated Hook-up Pressure Test ICF-005A WC W/R

C6.3C Final inspection ICF-005A WC W/R

C6.4A Final Documentation Review ICF-005A P R

C6.4B Field Instrument Installation Final Inspection ICF-039A WC W/R (2)

C7 INSTALLATION OF FLOAT TYPE LEVEL INDICATORS

C7.1 Tank Gauging System Installation

C7.1A Mechanical installation ICF-015A WC W/R

C7.1B Electrical connection ICF-015A WC W/R

C7.1C Instrument Check ICF-015A WC W/R

C7.1D Final inspection ICF-015A WC W/R

C7.1E Final Documentation Review ICF-015A P R

C7.1F Field Instrument Installation Final Inspection ICF-039A WC W/R (2)

C8 TANK -GAUGING

C8.1 Tank Gauging System Installation

C8.1A Mechanical installation ICF-015A WC W/R

C8.1B Electrical connection ICF-015A WC W/R

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional Tanks
PROJECT IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP - INSTRUMENTATION & Project No. Document No. Rev. No.
COMMUNICATION SYSTEM INSTALLATION Page 7 of 20
080557C001 080557C-000-QCP-1530-001 0
– FIELD INSTRUMENTATION WORKS

QUALITY ACTION NOTES


CHECK AND
Nr. CONTROL
INSPECTION ITEM CONTR. TECHNIP
FORM

C8.1C Instrument Check ICF-015A WC W/R

C8.1D Final inspection ICF-015A WC W/R

C8.1E Final Documentation Review ICF-015A P R

C8.1F Field Instrument Installation Final Inspection ICF-039A WC W/R (2)

C9 LEVEL SWITCHES

C9.1 Instrument Switches Calibration

C9.1A Contact Check ICF-022A WC W/R

C9.1B Set Point Calibration ICF-022A WC W/R

C9.1C Final inspection ICF-022A WC W/R

C9.2 Field instrument Installation

C9.2A Installation of supports ICF-022A WC W/R

C9.2B Secondary Cable tray installation ICF-022A WC W/R

Signal cable installation, wiring and instrument grounding,


C9.2C cable gland installation ICF-022A WC W/R

C9.2D Installation of instrument ICF-022A WC W/R

C9.2E Instrument Check ICF-022A WC W/R

C9.2F Final inspection ICF-022A WC W/R

C9.3A Final Documentation Review ICF-022A P R

C9.3B Field Instrument Installation Final Inspection ICF-039A WC W/R (2)

C10 LEVEL INSTRUMENTS PURGE SYSTEM

C10.1 Field instrument Installation

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional Tanks
PROJECT IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP - INSTRUMENTATION & Project No. Document No. Rev. No.
COMMUNICATION SYSTEM INSTALLATION Page 8 of 20
080557C001 080557C-000-QCP-1530-001 0
– FIELD INSTRUMENTATION WORKS

QUALITY ACTION NOTES


CHECK AND
Nr. CONTROL
INSPECTION ITEM CONTR. TECHNIP
FORM

C10.1A Installation of support ICF-012A WC W/R

C10.1B Installation of instrument ICF-012A WC W/R

C10.1C Check ICF-012A WC W//R

C10.1D Final inspection ICF-012A WC W/R

C10.2 Instrument Impulse Line Pressure Test

C10.2A Ferrules Installation ICF-012A WC W/R

C10.2B Tubing/Piping Test, Prefabricated Hook-up Pressure Test ICF-012A WC W/R

C10.2C Final inspection ICF-012A WC W/R

C10.3A Final Documentation Review ICF-012A P R

C11 SPECIAL (NUCLEAR, RADAR) LEVEL INSTRUMENTS

C11.1 Field instrument Installation

C11.2A Installation of supports ICF-013A WC W/R

C11.2B Secondary Cable tray installation ICF-013A WC W/R

Signal cable installation, wiring and instrument grounding,


C11.2C ICF-013A WC W/R
cable gland installation

C11.2D Installation of instrument ICF-013A WC W/R

C11.2E Instrument Check ICF-013A WC W/R

C11.2F Final inspection ICF-013A WC W/R

C11.1G Final Documentation Review ICF-013A P R

C11.1H Field Instrument Installation Final Inspection ICF-039A WC W/R (2)

LEVEL INSTRUMENTS STEAM / ELECTRICAL


C12 TRACING

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional Tanks
PROJECT IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP - INSTRUMENTATION & Project No. Document No. Rev. No.
COMMUNICATION SYSTEM INSTALLATION Page 9 of 20
080557C001 080557C-000-QCP-1530-001 0
– FIELD INSTRUMENTATION WORKS

QUALITY ACTION NOTES


CHECK AND
Nr. CONTROL
INSPECTION ITEM CONTR. TECHNIP
FORM

C12.1A Installation ICF-029A WC W/R

C12.1B Check ICF-029A WC W/R

C12.1C Final inspection ICF-029A WC W/R

C12.1D Final Documentation Review ICF-029A P R

C13A ELECTRONIC PRESSURE TRANSMITTERS

C13A.1 Field Instrument Calibration Test

C13A.1A Check ICF-005A WC W/R

C13A.1B Signal Calibration ICF-005A WC W/R

C13A.1C Final inspection ICF-005A WC W/R

C13A.2 Field instrument Installation

C13A.2A Installation of supports ICF-005A WC W/R

C13A.2B Secondary Cable tray installation ICF-005A WC W/R

Signal cable installation, wiring and instrument grounding,


C13A.2C cable gland installation ICF-005A WC W/R

C13A.2D Installation of instrument ICF-005A WC W/R

C13A.2E Instrument Check ICF-005A WC W/R

C13A.2F Final inspection ICF-005A WC W/R

C13A.3 Instrument Impulse Line Pressure Test

C13A.3A Ferrules Installation ICF-005A WC W/R

C13A.3B Tubing/Piping Test, Prefabricated Hook-up Pressure Test ICF-005A WC W/R

C13A.3C Final inspection ICF-005A WC W/R

C13A.4A Final Documentation Review ICF-005A P R

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional Tanks
PROJECT IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP - INSTRUMENTATION & Project No. Document No. Rev. No. Page 10 of
COMMUNICATION SYSTEM INSTALLATION
080557C001 080557C-000-QCP-1530-001 0 20
– FIELD INSTRUMENTATION WORKS

QUALITY ACTION NOTES


CHECK AND
Nr. CONTROL
INSPECTION ITEM CONTR. TECHNIP
FORM

C13A.4B Field Instrument Installation Final Inspection ICF-039A WC W/R (2)

C14 LOCAL PRESSURE GAUGES

C14.1 Field Instrument Calibration Test

C14.1A Check ICF-005A WC W/R

C14.1B Signal Calibration ICF-005A WC W/R

C14.1C Final inspection ICF-005A WC W/R

C14.2 Field instrument Installation

C14.2A Installation of supports ICF-005A WC W/R

C14.2D Installation of instrument ICF-005A WC W/R

C14.2E Instrument Check ICF-005A WC W/R

C14.2F Final inspection ICF-005A WC W/R

C14.3 Instrument Impulse Line Pressure Test (if any)

C14.3A Ferrules Installation (if any) ICF-005A WC W/R

Tubing/Piping Test, Prefabricated Hook-up Pressure Test


C14.3B ICF-005A WC W/R
(if any)

C14.3C Final inspection (if any) ICF-005A WC W/R

C14.4A Final Documentation Review ICF-005A

C15 DRAFT GAUGES

C15.1 Field Instrument Calibration Test

C15.1A Check ICF-005A WC W/R

C15.1B Signal Calibration ICF-005A WC W/R

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional Tanks
PROJECT IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP - INSTRUMENTATION & Project No. Document No. Rev. No. Page 11 of
COMMUNICATION SYSTEM INSTALLATION
080557C001 080557C-000-QCP-1530-001 0 20
– FIELD INSTRUMENTATION WORKS

QUALITY ACTION NOTES


CHECK AND
Nr. CONTROL
INSPECTION ITEM CONTR. TECHNIP
FORM

C15.1C Final inspection ICF-005A WC W/R

C15.2 Field instrument Installation

C15.2A Installation of supports ICF-005A WC W/R

C15.2D Installation of instrument ICF-005A WC W/R

C15.2E Instrument Check ICF-005A WC W/R

C15.2F Final inspection ICF-005A WC W/R

C15.3 Instrument Impulse Line Pressure Test

C15.3A Ferrules Installation ICF-005A WC W/R

C15.3B Tubing/Piping Test, Prefabricated Hook-up Pressure Test ICF-005A WC W/R

C15.3C Final inspection ICF-005A WC W/R

C15.4A Final Documentation Review ICF-005A P R

C16 PRESSURE INSTRUMENTS PURGE SYSTEM

C16.1 Field instrument Installation

C16.1A Installation of support ICF-012A WC W/R

C16.1B Installation of instrument ICF-012A WC W/R

C16.1C Check ICF-012A WC W/R

C16.1D Final inspection ICF-012A WC W/R

C16.2 Instrument Impulse Line Pressure Test

C16.2A Ferrules Installation ICF-012A WC W/R

C16.2B Tubing/Piping Test, Prefabricated Hook-up Pressure Test ICF-012A WC W/R

C16.2C Final inspection ICF-012A WC W/R

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional Tanks
PROJECT IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP - INSTRUMENTATION & Project No. Document No. Rev. No. Page 12 of
COMMUNICATION SYSTEM INSTALLATION
080557C001 080557C-000-QCP-1530-001 0 20
– FIELD INSTRUMENTATION WORKS

QUALITY ACTION NOTES


CHECK AND
Nr. CONTROL
INSPECTION ITEM CONTR. TECHNIP
FORM

C16.3A Final Documentation Review ICF-012A

PRESSURE INSTRUMENTS STEAM / ELECTRICAL


C17 TRACING

C17.1A Installation ICF-029A WC W/R

C17.1B Check ICF-029A WC W/R

C17.1C Final inspection ICF-029A WC W/R

C17.1D Final Documentation Review ICF-029A P R

C18 THERMOELEMENTS AND THERMOWELLS

C18.1 Field Instrument Calibration Test

C18.1A Check ICF-020A WC W/R

C18.1B Signal Calibration ICF-020A WC W/R

C18.1C Final inspection ICF-020A WC W/R

C18.2 Field instrument Installation

C18.2A Installation of supports ICF-020A WC W/R

C18.2B Secondary Cable tray installation ICF-020A WC W/R

Signal cable installation, wiring and instrument grounding,


C18.2C ICF-020A WC W/R
cable gland installation

C18.2D Installation of instrument ICF-020A WC W/R

C18.2E Instrument Check ICF-020A WC W/R

C18.2F Final inspection ICF-020A WC W/R

C18.3A Final Documentation Review ICF-020A P R

C18.3B Field Instrument Installation Final Inspection ICF-039A WC W/R (2)

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional Tanks
PROJECT IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP - INSTRUMENTATION & Project No. Document No. Rev. No. Page 13 of
COMMUNICATION SYSTEM INSTALLATION
080557C001 080557C-000-QCP-1530-001 0 20
– FIELD INSTRUMENTATION WORKS

QUALITY ACTION NOTES


CHECK AND
Nr. CONTROL
INSPECTION ITEM CONTR. TECHNIP
FORM

ELECTRONIC TEMPERATSURE TRANSMITTERS /


C19 CONVERTERS

C19.1 Field Instrument Calibration Test

C19.1A Check ICF-020A WC W/R

C19.1B Signal Calibration ICF-020A WC W/R

C19.1C Final inspection ICF-020A WC W/R

C19.2 Field instrument Installation

C19.2A Installation of supports ICF-020A WC W/R

C19.2B Secondary Cable tray installation ICF-020A WC W/R

Signal cable installation, wiring and instrument grounding,


C19.2C ICF-020A WC W/R
cable gland installation

C19.2D Installation of instrument ICF-020A WC W/R

C19.2E Instrument Check ICF-020A WC W/R

C19.2F Final inspection ICF-020A WC W/R

C19.3A Final Documentation Review ICF-020A P R

C19.3B Field Instrument Installation Final Inspection ICF-039A WC W/R (2)

C20 THERMOMETERS AND WELLS

C20.1 Field Instrument Calibration Test

C20.1A Check ICF-020A WC W/R

C20.1B Signal Calibration ICF-020A WC W/R

C20.1C Final inspection ICF-020A WC W/R

C20.2 Field instrument Installation

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional Tanks
PROJECT IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP - INSTRUMENTATION & Project No. Document No. Rev. No. Page 14 of
COMMUNICATION SYSTEM INSTALLATION
080557C001 080557C-000-QCP-1530-001 0 20
– FIELD INSTRUMENTATION WORKS

QUALITY ACTION NOTES


CHECK AND
Nr. CONTROL
INSPECTION ITEM CONTR. TECHNIP
FORM

C20.2A Installation of support ICF-020A WC W/R

C20.2D Installation of instrument ICF-020A WC W/R

C20.2E Check ICF-020A WC W/R

C20.2F Final inspection ICF-020A WC W/R

C20.3A Final Documentation Review ICF-020A P R

C21 TEMPERATURE SYSTEMS INSTALLATION ON TANK

C21.1 Field Instrument Calibration Test

C21.1A Check ICF-020A WC W/R

C21.1B Signal Calibration ICF-020A WC W/R

C21.1C Final inspection ICF-020A WC W/R

C21.2 Field instrument Installation

C21.2A Installation of support ICF-020A WC W/R

C21.2D Installation of instrument ICF-020A WC W/R

C21.2E Check ICF-020A WC W/R

C21.2F Final inspection ICF-020A WC W/R

C21.3A Final Documentation Review ICF-020A P R

C21.3B Field Instrument Installation Final Inspection ICF-039A WC W/R (2)

C22 ON-LINE ELECTRONIC TRANSMITTERS

C22.1 Field Instrument Calibration Test

C22.1A Check ICF-034A WC W/R

C22.1B Signal Calibration ICF-034A WC W/R

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional Tanks
PROJECT IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP - INSTRUMENTATION & Project No. Document No. Rev. No. Page 15 of
COMMUNICATION SYSTEM INSTALLATION
080557C001 080557C-000-QCP-1530-001 0 20
– FIELD INSTRUMENTATION WORKS

QUALITY ACTION NOTES


CHECK AND
Nr. CONTROL
INSPECTION ITEM CONTR. TECHNIP
FORM

C22.1C Final inspection ICF-034A WC W/R

C22.2 Field instrument Installation

C22.2A Installation of supports ICF-034A WC W/R

C22.2B Secondary Cable tray installation ICF-034A WC W/R

Signal cable installation, wiring and instrument grounding,


C22.2C cable gland installation ICF-034A WC W/R

C22.2D Installation of instrument ICF-034A WC W/R

C22.2E Instrument Check ICF-034A WC W/R

C22.2F Final inspection ICF-034A WC W/R

C22.3 On-Line Flow Instrument Installation

C22.3A Mechanical installation ICF-034A WC W/R

C22.3B Electrical connection ICF-034A WC W/R

C22.3C Pneumatic connection ICF-034A WC W/R

C22.3D Final inspection ICF-034A WC W/R

C22.4A Final Documentation Review ICF-034A P R

C22.4B Field Instrument Installation Final Inspection ICF-039A WC W/R (2)

C23 ON-LINE INDICATORS OR TOTALIZERS

C23.1A Mechanical installation ICF-011A WC W/R

C23.1B Electrical connection ICF-011A WC W/R

C23.1C Pneumatic connection ICF-011A WC W/R

C23.1D Final inspection ICF-011A WC W/R

C23.1E Final Documentation Review ICF-011A P R

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional Tanks
PROJECT IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP - INSTRUMENTATION & Project No. Document No. Rev. No. Page 16 of
COMMUNICATION SYSTEM INSTALLATION
080557C001 080557C-000-QCP-1530-001 0 20
– FIELD INSTRUMENTATION WORKS

QUALITY ACTION NOTES


CHECK AND
Nr. CONTROL
INSPECTION ITEM CONTR. TECHNIP
FORM

C24 ON-LINE SPECIAL ELECTRONIC TRANSMITTERS

C24.1 Field Instrument Calibration Test

C24.1A Check ICF-034A WC W/R

C24.1B Signal Calibration ICF-034A WC W/R

C24.1C Final inspection ICF-034A WC W/R

C24.2 Field instrument Installation

C24.2A Installation of supports ICF-034A WC W/R

C24.2B Secondary Cable tray installation ICF-034A WC W/R

Signal cable installation, wiring and instrument grounding,


C24.2C ICF-034A WC W/R
cable gland installation

C24.2D Installation of instrument ICF-034A WC W/R

C24.2E Instrument Check ICF-034A WC W/R

C24.2F Final inspection ICF-034A WC W/R

C24.3 On-Line Flow Instrument Installation

C24.3A Mechanical installation ICF-034A WC W/R

C24.3B Electrical connection ICF-034A WC W/R

C24.3C Pneumatic connection ICF-034A WC W/R

C24.3D Final inspection ICF-034A WC W/R

C24.4A Final Documentation Review ICF-034A P R

C24.4B Field Instrument Installation Final Inspection ICF-039A WC W/R (2)

C25A CONTROL AND ON-OFF VALVES (PNEUM)

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional Tanks
PROJECT IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP - INSTRUMENTATION & Project No. Document No. Rev. No. Page 17 of
COMMUNICATION SYSTEM INSTALLATION
080557C001 080557C-000-QCP-1530-001 0 20
– FIELD INSTRUMENTATION WORKS

QUALITY ACTION NOTES


CHECK AND
Nr. CONTROL
INSPECTION ITEM CONTR. TECHNIP
FORM

C25A.1 Control/On-Off Valves, Dampers and Actuators


Calibration

C25A.1A Inspection ICF-036A WC W/R

C25A.1B Calibration ICF-036A WC W/R

C25A.1C Final inspection ICF-036A WC W/R

C25A.2 Control Valve and On-Off Valves Installation

C25A.2A Installation ICF-036A WC W/R

C25A.2B Connection ICF-036A WC W/R

C25A.2C Check ICF-036A WC W/R

C25A.2D Final inspection ICF-036A WC W/R

C25A.3 Instrument Air Supply / Pneumatic Signal Connection

C25A.3A Air tubing Installation ICF-036A WC W/R

C25A.3B Air Tap Check ICF-036A WC W/R

C25A.3C Air Tubing Test ICF-036A WC W/R

C25A.3D Final inspection ICF-036A WC W/R

C25A.4A Final Documentation Review ICF-036A P R

C25A.4B Field Instrument Installation Final Inspection ICF-039A WC W/R (2)

C25B CONTROL AND ON-OFF VALVES (MOV)

Control/On-Off Valves, Dampers and Actuators


C25B.1
Calibration

C25B.1A Inspection ICF-037A WC W/R

C25B.1B Calibration ICF-037A WC W/R

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional Tanks
PROJECT IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP - INSTRUMENTATION & Project No. Document No. Rev. No. Page 18 of
COMMUNICATION SYSTEM INSTALLATION
080557C001 080557C-000-QCP-1530-001 0 20
– FIELD INSTRUMENTATION WORKS

QUALITY ACTION NOTES


CHECK AND
Nr. CONTROL
INSPECTION ITEM CONTR. TECHNIP
FORM

C25B.1C Final inspection ICF-037A WC W/R

C25B.2 Motor Operated Valve – Instrument Installation

C25B.2A Installation ICF-037A WC W/R

C25B.2B Connection ICF-037A WC W/R

C25B.2C Check ICF-037A WC W/R

C25B.2D Final Inspection ICF-037A WC W/R

C25B.3A Final Documentation Review ICF-037A P R

C25B.3B Field Instrument Installation Final Inspection ICF-039A WC W/R (2)

C26 I/P OR P/I CONVERTERS-SOLENOID VALVES

C26.1 Instrument Controllers & Receivers Calibration

C26.1A Check ICF-028A WC W/R

C26.1B Signal Calibration ICF-028A WC W/R

C26.1C Final inspection ICF-028A WC W/R

C26.2 Field instrument Installation

C26.2A Installation of supports ICF-028A WC W/R

C26.2B Secondary Cable tray installation ICF-028A WC W/R

Signal cable installation, wiring and instrument grounding,


C26.2C ICF-028A WC W/R
cable gland installation

C26.2D Installation of instrument ICF-028A WC W/R

C26.2E Instrument Check ICF-028A WC W/R

C26.2F Final inspection ICF-028A WC W/R

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional Tanks
PROJECT IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP - INSTRUMENTATION & Project No. Document No. Rev. No. Page 19 of
COMMUNICATION SYSTEM INSTALLATION
080557C001 080557C-000-QCP-1530-001 0 20
– FIELD INSTRUMENTATION WORKS

QUALITY ACTION NOTES


CHECK AND
Nr. CONTROL
INSPECTION ITEM CONTR. TECHNIP
FORM

C26.3 Instrument Air Supply / Pneumatic Signal Connection

C26.3A Air tubing Installation ICF-028A WC W/R

C26.3B Air Tap Check ICF-028A WC W/R

C26.3C Air Tubing Test ICF-028A WC W/R

C26.3D Final inspection ICF-028A WC W/R

C26.4A Final Documentation Review ICF-028A P R

C26.4B Field Instrument Installation Final Inspection ICF-039A WC W/R (2)

C27 SELF ACTUATED PRESSURE REDUCING VALVES

C27.1A Installation ICF-023A WC W/R

C27.1B Connection ICF-023A WC W/R

C27.1C Check ICF-023A WC W/R

C27.1D Final inspection ICF-023A WC W/R

C27.1E Final Documentation Review ICF-023A P R

C28 PUSH BUTTONS, LIMIT SWITCHES AND SELECTORS

C28.1 Instrument Switches Calibration

C28.1A Contact Check ICF-022A WC W/R

C28.1B Set Point Calibration ICF-022A WC W/R

C28.1C Final inspection ICF-022A WC W/R

C28.2 Field instrument Installation

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


Standby SRU & Additional Tanks
PROJECT IOCL Paradip Refinery

CLIENT INDIAN OIL CORPORATION LIMITED


QCP - INSTRUMENTATION & Project No. Document No. Rev. No. Page 20 of
COMMUNICATION SYSTEM INSTALLATION
080557C001 080557C-000-QCP-1530-001 0 20
– FIELD INSTRUMENTATION WORKS

QUALITY ACTION NOTES


CHECK AND
Nr. CONTROL
INSPECTION ITEM CONTR. TECHNIP
FORM

C28.2A Installation of supports ICF-022A WC W/R

C28.2B Secondary Cable tray installation ICF-022A WC W/R

Signal cable installation, wiring and instrument grounding,


C28.2C ICF-022A WC W/R
cable gland installation

C28.2D Installation of instrument ICF-022A WC W/R

C28.2E Instrument Check ICF-022A WC W/R

C28.2F Final inspection ICF-022A WC W/R

C28.3A Final Documentation Review ICF-022A P R

C28.3B Field Instrument Installation Final Inspection ICF-039A WC W/R (2)

GENERAL NOTES

1 THE ENCLOSED ITP’S ARE INDICATIVE AND SHALL BE FOLLOWED FOR DEVELOPING THE JOB SPECIFIC ITP’S FOR
THE WORKS TO BE PERFORMED BY THE CONTRACTOR. THE PROVISIONS INDICATED FOR STAGE WISE INSPECTION BY TECHNIP
AND OWNER (FOR SPECIFIC ACTIVITIES) ARE THE MINIMUM AND THE ENGINEER-IN- CHARGE MAY DECIDE TO INCREASE HOLD
POINTS/ WITNESS POINTS, WHILE APPROVING THE JOB SPECIFIC ITP’S. ACTIVITIES FOR WHICH ITP’S ARE NOT PROVIDED IN
THIS SPECIFICATION. CONTRACTOR TO DEVELOP AND GET THE SAME APPROVED BY TECHNIP/OWNER BEFORE START OF THE
WORK. IN GENERAL ROLE OF TECHNIP HAS BEEN SPECIFIED IN THE DOCUMENT THE ROLE OF OWNER TO BE SPECIFIED DURING
PREPARATION OF SITE SPECIFIC ITP’S.

2 CONTRACTOR TO SUBMIT JOB SPECIFIC REPORTING FORMATS AND JOB PROCEDURES FOR THE JOBS FOR EACH
ACTIVITY LISTED IN THE ITP’S AND SUBMIT TO TECHNIP/OWNER FOR APPROVAL. BEFORE COMMENCEMENT OF THE ACTIVITY.
IF THE CONTRACTOR HAS TO DEVIATE FROM THE GIVEN ITP FOR A VALID REASON, HE SHALL OBTAIN PRIOR WRITTEN
APPROVAL OF TECHNIP/OWNER. CONTRACTOR TO CARRY OUT 100% EXAMINATION OF ALL ACTIVITIES.

NOTES: (1) A COPY OF THE DOCUMENT WILL BE DELIVERED TO COMPANY FOR INFORMATION
(2) TO BE FILED AS PART OF LOOP CHECK FOLDERS

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT
Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 001U INDIAN OIL CORPORATION LIMITED


CLIENT
PROJ. No. 080557C001 REV. 0 SH. _1_OF _1_
UNPACKING VISUAL INSPECTION RECORD
CONTRACTOR: ICF 001U N° ______
GENERAL DATA
INSTRUMENT OR EQUIPMENT TYPE:
VISUAL INSPECTION PROCEDURE No.:
(VENDOR PROCEDURE):
MR No.:
CONTRACTOR INSPECTIONS
NAME PLATE OR STAMPED DATA RESULTS
Accepted
POS. TAG No. CONFORM WITH
DAMAGE
MODEL No RANGE RATING MATERIAL SPEC.
Sign. Date Sign. Date N.A. Yes

Notes: (1) Unpacking shall be verified against individual project data sheet.

REMARKS:

INSPECTORS CONTRACTOR TECHNIP OWNER


NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall
not be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 005A INDIAN OIL CORPORATION


CLIENT LIMITED
FIELD INSTRUMENT CALIBRATION, INSTALLATION PROJ. No. 080557C001 REV. 0 SH. _1_ OF _2_
AND IMPULSE LINE PRESSURE TESTSUMMARY REPORT CONTRACTOR: ICF 005A N° ______
GENERAL DATA
Tag/ Identification Instrument pattern tag:
MR/P.O. No.: Hook Up Standard:
Instrument type (1) Ref. drawing:
Manufacturer P & ID
Model No/ Serial No.: Operating pressure (Kg/Cm2g)
Field Device TAG Test Media
DATA

Node Address: Test pressure (Kg/Cm2g)


F.F

Engineering Range / Unit: Rev:


Calibr. Range:
ATION
OPER

Output signal:
Accuracy:
Mode (Analogue/Digital):
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1530.001) CONTR. TECHNIP
1A- Check Results
A1. Instrument supply
A2. Overrange protection
A3. Zero suppression
A4. Zero elevation
1B- Signal Calibration Results
B1. 0% Output signal/ Error:
B2. 25% Output signal/ Error:
B3. 50% Output signal/ Error:
Input Signal

B4. 75% Output signal/ Error:


B5. 100% Output signal/ Error:
B6. 75% Output signal/ Error:
B7. 50% Output signal/ Error:
B8. 25% Output signal/ Error:
B9. 0% Output signal/ Error:
1C- Final Inspection
C1. Final visual inspection
C2. As-built marked up copy updated and available
2A- Installation of support
A1. Support prefabrication
A2. Support installation
2B-Secondary cable tray Installation

2C-Signal cable Installation, Wiring and Instrument


Grounding, cable gland Installation

2D - Installation of Instrument
Hook up installation including diaphragm seal (as
D1.
applicable) complete and sealed
D2. Drains / vents
D3. Cable glands installed and tight
TC / RTD fully inserted with gasket bolts and nuts
D4.
tight
D5. Signal cable and cable tray install.
D6. Wiring and Grounding connection

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 005A INDIAN OIL CORPORATION


CLIENT LIMITED
FIELD INSTRUMENT CALIBRATION, INSTALLATION PROJ. No. 080557C001 REV. 0 SH. _2_ OF _2_
AND IMPULSE LINE PRESSURE TEST
SUMMARY REPORT CONTRACTOR: ICF 005A N° ______
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1530.001) CONTR. TECHNIP
2E – Instrument Check
Instrument installation and maintenance space
E1.
check
HP & LP connections check (including Impulse
E2.
line and slope)
E3. Flow direction check
E4. Cable identification
E5. Wiring identification & connection
E6. Labeling
2F - Final inspection
F1. Final visual insp. (including material & rating)
F2. As-built marked up copy updated and available
3A – Ferrules Installation
A1. Ferrules inst. and tightening
A2. Slope and supports
3B – Tubing/Piping Test
Pressure test, Prefabricated Hook-up Pressure
B1.
Test
B2. Tubing/piping blowing
3C - Final inspection
C1. Final visual inspection
C2. As-built marked up copy updated and available
Notes: (1) Displacer level instrument, transmitters, transducers, pressure gauges, indicators, etc....

INSPECTORS CONTRACTOR TECHNIP OWNER


4A- FINAL DOC.
REVIEW

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 011A INDIAN OIL CORPORATION LIMITED


CLIENT
ON-LINE FLOW INSTRUMENT INSTALLATION PROJ. No. 080557C001 REV. 0 SH. ___ OF ___
SUMMARY REPORT (1) CONTRACTOR: ICF 011A N° ______
GENERAL DATA
Instrument Tag
MR / P.O. No.:
Model No.:
Serial No.:
P & ID
Data sheet
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1530.001) CONTR. TECHNIP

1A - Mechanical Installation
A1. Diameter and dimensions
A2. Material and rating
A3. Position and location check
A4. Flow direction check
A5. Up- stream and down-stream diameter check
1B - Electrical connection
B1. Cable glands installed and tight
B2. Cable and wiring check
1C - Pneumatic connection
C1. Air supply and signal tubing installation and test
C2. Air supply distribution installation and test
1D - Final inspection
D1. Final visual inspection
D2. As-built marked up copy updated and available
Notes: (1) Valid for all on line flow instruments, such as Vortex, Magnetic Flow Meters, Coriolis, Ultrasonic, Target, Integral Orifices, Transmitter, Rotameter etc.
Including also Orifice Plates, Annubar, Restriction Orifices, Venturi Tubes etc.

REMARKS :

INSPECTORS CONTRACTOR TECHNIP OWNER


DOC. REVIEW
1E - FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 012A INDIAN OIL CORPORATION LIMITED


CLIENT
FIELD INSTRUMENT INSTALLATION AND IMPULSE PROJ. No. 080557C001 REV. 0 SH. __1_ OF __1_
LINE PRESSURE TEST SUMMARY REPORT CONTRACTOR: ICF 012A N° ______
GENERAL DATA
Tag / Identification: Operating pressure (Kg/Cm2g)
MR/P.O.: Test Media
Manufacturer & Model: Test pressure (Kg/Cm2g)
Serial number:
Hook Up Standard:
Ref. drawing:
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1530.001) CONTR. TECHNIP
1A- Installation of support
A1. Support prefabrication
A2. Support installation
1B - Installation of Instrument
B1. Hook up installation complete and sealed
B2. Drains / vents
B3. Cable glands installed and tight
TC / RTD fully inserted with gasket bolts and nuts
B4.
tight
B5. Signal cable and cable tray install.
B6. Wiring and Grounding connection
1C - Check
Instrument installation and maintenance space
C1.
check
HP & LP connections check (including Impulse
C2.
line and slope)
C3. Flow direction check
C4. Cable identification
C5. Wiring identification & connection
C6. Labeling
1D - Final inspection
Final visual inspection
D1.
(including material & rating)
D2. As-built marked up copy updated and available
2A – Ferrules Installation
A1. Ferrules inst. and tightening
A2. Slope and supports
2B – Tubing/Piping Test
B1. Pressure test, Prefabricated Hook-up Pressure Test
B2. Tubing/piping blowing
2C - Final inspection
C1. Final visual inspection
C2. As-built marked up copy updated and available
REMARKS :

INSPECTORS CONTRACTOR TECHNIP OWNER


DOC. REVIEW
3A - FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not
be used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 013A INDIAN OIL CORPORATION LIMITED


CLIENT
FIELD INSTRUMENT INSTALLATION SUMMARY PROJ. No. 080557C001 REV. 0 SH. __1_ OF __1_
REPORT CONTRACTOR: ICF 013A N° ______
GENERAL DATA
Tag / Identification:
MR/P.O.:
Manufacturer & Model:
Serial number:
Hook Up Standard:
Ref. drawing:
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1530.001) CONTR. TECHNIP

1A- Installation of support


A1. Support prefabrication
A2. Support installation

1B - Secondary cable tray Installation

1C - Signal cable Installation, Wiring and Instrument Grounding,


cable gland Installation

1D - Installation of Instrument
D1. Hook up installation complete and sealed
D2. Drains / vents
D3. Cable glands installed and tight
D4. Availability of personnel safety equipment (like dosimeter)
D5. Procedure for safe handling of source during installation
D6. Signal cable and cable tray install.
D7. Wiring and Grounding connection
Alignment of flanges, visibility of gauges and orientation of
D8.
instrument
1E - Check
E1. Instrument installation and maintenance space check
E2. HP & LP connections check (including Impulse line and slope)
Flow direction check / Flow requirements of cooling medium (if
E3.
required)
Type of illuminators for Transparent type Level Gauges suitable
E4.
to area classification
E5. Cable identification
E6. Wiring identification & connection
E7. Labeling
1F - Final inspection
F1. Final visual inspection (including material & rating)
F2. As-built marked up copy updated and available
REMARKS :
INSPECTORS CONTRACTOR TECHNIP OWNER
DOC. REVIEW
1G - FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be used
for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 015A INDIAN OIL CORPORATION LIMITED


CLIENT
TANK GAUGING SYSTEM INSTALLATION SUMMARY PROJ. No. 080557C001 REV. 0 SH. _1__ OF _1__
REPORT CONTRACTOR: ICF 015A N° ______
GENERAL DATA
Tag / Identification:
MR/P.O.: No.:
Serial/Model No.:
P&ID/Rev:
Tank No.:
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1530.001) CONTR. TECHNIP

1A- Mechanical installation


A1. Tape / wire and float
A2. Level indicator mechanical check
A3. Thermocouple and head
A4. Sealing oil type
1B - Electrical connection
B1. Cable trays or conduit and cable installation
B2. Instrument cable and wiring
B3. Instrument cables terminals execution / connection
1C – Instrument Check
C1. Instrument installation & maintenance space
C2. Tightness of guide wires (as applicable)
Usage of correct size, rating & type of gasket and
C3.
stud / nuts as per PMS
C4. Tightness of studs / nuts
1D - Final inspection
D1. Final visual inspection
D2. As-built marked up copy updated and available
REMARKS :

INSPECTORS CONTRACTOR TECHNIP OWNER


DOC. REVIEW
1D - FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be
used for any purpose other than that for which it is supplied.

CONFIDENTIAL – Not to disclose without Authorization


PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 020A INDIAN OIL CORPORATION LIMITED


CLIENT
FIELD INSTRUMENT CALIBRATION AND INSTALLATION PROJ. No. 080557C001 REV. 0 SH. _1_ OF _2_
SUMMARY REPORT CONTRACTOR: ICF 020A N° ______
GENERAL DATA
Tag/ Identification Mode (Analogue/Digital):
MR/P.O. No.: Instrument pattern tag:
Instrument type (1) Hook Up Standard:
Manufacturer Ref. drawing:
Model No/ Serial No.: P & ID
Field Device TAG Rev:
DATA

Node Address:
F.F

Engineering Range / Unit:


Calibr. Range:
ATION
OPER

Output signal:
Accuracy:
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1530.001) CONTR. TECHNIP
1A-Check Results
A1. Instrument supply
A2. Overrange protection
A3. Zero suppression
A4. Zero elevation
1B- Signal Calibration Results
B1. 0% Output signal/ Error:
B2. 25% Output signal/ Error:
B3. 50% Output signal/ Error:
Input Signal

B4. 75% Output signal/ Error:


B5. 100% Output signal/ Error:
B6. 75% Output signal/ Error:
B7. 50% Output signal/ Error:
B8. 25% Output signal/ Error:
B9. 0% Output signal/ Error:
1C- Final Inspection
C1. Final visual inspection
C2. As-built marked up copy updated and available
2A- Installation of support
A1. Support prefabrication
A2. Support installation
2B-Secondary cable tray Installation

2C-Signal cable Installation, Wiring and Instrument


Grounding, cable gland Installation

2D - Installation of Instrument
Hook up installation including prefabricated hook up,
D1.
diaphragm seal (as applicable) complete and sealed
Drains / vents (vent / drain connection on drip ring for
D2.
diaphragm seal type instruments)
D3. Cable glands installed and tight
D4. TC / RTD fully inserted with gasket bolts and nuts tight
D5. Signal cable and cable tray install.
D6. Minimum operating voltage at field transmitter
D7. Wiring and Grounding connection
REMARKS :

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be
used for any purpose other than that for which it is supplied.
CONFIDENTIAL – Not to disclose without Authorization
PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 020A INDIAN OIL CORPORATION LIMITED


CLIENT
FIELD INSTRUMENT CALIBRATION AND INSTALLATION PROJ. No. 080557C001 REV. 0 SH. _2_ OF _2_
SUMMARY REPORT CONTRACTOR: ICF 020A N° ______
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1530.001) CONTR. TECHNIP

2E - Check
E1. Instrument installation and maintenance space check
HP & LP connections check (including Impulse line and
E2.
slope)
E3. Flow direction check
Correctness of range, rating, immersion length (U
E4.
length) as per data sheets / P&IDs
E5. Visibility & orientation of gauges
E6. Tightness of studs / nuts
E7. Cable identification
E8. Wiring identification & connection
E9. Labeling
2F - Final inspection
F1. Final visual insp. (including material & rating)
F2. As-built marked up copy updated and available
Notes: (1) Displacer level instrument, transmitters, transducers, pressure gauges, indicators, etc....
REMARKS :

INSPECTORS CONTRACTOR TECHNIP OWNER


3A- FINAL DOC.
REVIEW

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be
used for any purpose other than that for which it is supplied.
CONFIDENTIAL – Not to disclose without Authorization
PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 022A INDIAN OIL CORPORATION LIMITED


CLIENT
INSTRUMENT SWITCHES CALIBRATION AND PROJ. No. 080557C001 REV. 0 SH. _1__ OF _1__
INSTALLATION SUMMARY REPORT CONTRACTOR: ICF 022A N° ______
GENERAL DATA
Tag / Identification: Model No: Manufacturer:
MR/P.O.: Serial No: Ref. drawing:
Process Variable Type (1) Hook Up Standard:
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1530.001) CONTR. TECHNIP

1A- Contact Check


A1. Contact type (2)
A2. Contact action open
A3. Contact action close
1B – Set Point Calibration
B1. Set point unit
B2. Set point increase
B3. Set point decrease
B4. Set point reset
1C - Final Inspection
C1. Final visual inspection
C2. As-built marked up copy updated and available
2A- Installation of support
A1. Support prefabrication
A2. Support installation
2B-Secondary cable tray Installation
2C-Signal cable Installation, Wiring and Instrum.
Grounding, cable gland Installation
2D - Installation of Instrument
D1. Hook up installation complete and sealed
D2. Drains / vents
D3. Cable glands installed and tight
D4. TC / RTD fully inserted with gasket bolts and nuts tight
D5. Signal cable and cable tray install.
D6. Wiring and Grounding connection
2E - Check
E1. Instrument installation and maintenance space check
E2. HP&LP connect. check (including impulse line and slope)
E3. Flow direction check
E4. Cable identification
E5. Wiring identification & connection
E6. Labeling
2F - Final inspection
F1. Final visual insp. (including material & rating)
F2. As-built marked up copy updated and available
Notes: (1) Flow, level, pressure, temperature (2) SPDT, DPDT, or SPST

REMARKS :

INSPECTORS CONTRACTOR TECHNIP OWNER


DOC. REVIEW
3A - FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be
used for any purpose other than that for which it is supplied.
CONFIDENTIAL – Not to disclose without Authorization
PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 023A INDIAN OIL CORPORATION LIMITED


CLIENT
CONTROL VALVES AND ON-OFF VALVES PROJ. No. 080557C001 REV. 0 SH. __1_ OF _1__
INSTALLATION SUMMARY REPORT CONTRACTOR: ICF 023A N° ______
GENERAL DATA
Tag / Identification:
MR / P.O. No.:
Model No.:
Serial No.:
P & ID :
Data sheet:
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1530.001) CONTR. TECHNIP
1A- Installation
A1. Equipment installed property
A2. Flow direction check
A3. Accessories complete
A4. Remote panel installed
A5. Air receiver tank installed
1B - Connection
B1. Cable glands installed and tight
B2. Cable and wiring checks
B3. Air supply distribution and signal tubing installation
1C - Check
C1. Diameter and dimensions
C2. Material and rating
C3. Leak test
1D - Final inspection
D1. Final visual inspection
D2. As-built marked up copy updated and available
REMARKS :

INSPECTORS CONTRACTOR TECHNIP OWNER


DOC. REVIEW
1E - FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be
used for any purpose other than that for which it is supplied.
CONFIDENTIAL – Not to disclose without Authorization
PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 028A INDIAN OIL CORPORATION LIMITED


CLIENT
PNEUMATIC PRESSURE LOCAL RECEIVER CONTROL, PROJ. No. 080557C001 REV. 0 SH. _1_ OF _2_
INDICATOR SUMMARY REPORT CONTRACTOR: ICF 028A N° ______
GENERAL DATA
Tag/ Identification Hook Up Standard:
MR/P.O.No.: Ref. drawing:
Instrument type Air Supply from (Sub header/Manifold):
Manufacturer Signal from (Instrument Tag):
Model No / Serial No : Signal to (Instrument Tag):
Location (1)
Calibr. Range:
ATION
OPER

Output signal:
Accuracy:
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1530.001) CONTR. TECHNIP
1A-Check Results
A1. Reset (set at):
A2. Derivative (set at):
A3. Prop. band (set at):
A4. Action (DIR / REV)
1B- Signal Calibration Results
B1. 0% Output signal/ Error:
B2. 25% Output signal/ Error:
B3. 50% Output signal/ Error:
Input Signal

B4. 75% Output signal/ Error:


B5. 100% Output signal/ Error:
B6. 75% Output signal/ Error:
B7. 50% Output signal/ Error:
B8. 25% Output signal/ Error:
B9. 0% Output signal/ Error:
1C- Final Inspection
C1. Final visual inspection
C2. As-built marked up copy updated and available
2A - Installation of Support
A1. Support prefabrication
A2. Support installation
2B - Secondary cable tray Installation

2C - Signal cable Installation, Wiring and Instrument


Grounding, cable gland Installation
2D - Installation of Instrument
D1. Hook up installation complete and sealed
D2. Drains / vents
D3. Cable glands installed and tight
TC / RTD fully inserted with gasket bolts and nuts
D4.
tight
D5. Signal cable and cable tray install.
D6. Wiring and Grounding connection
2E - Check
E1. Instrument install. and maintenance space check
HP & LP connections check (including Impulse line
E2.
and slope)
E3. Flow direction check
E4. Cable identification
E5. Wiring identification & connection
E6. Labeling

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be
used for any purpose other than that for which it is supplied.
CONFIDENTIAL – Not to disclose without Authorization
PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 028A INDIAN OIL CORPORATION LIMITED


CLIENT
PNEUMATIC PRESSURE LOCAL RECEIVER CONTROL, PROJ. No. 080557C001 REV. 0 SH. _2_ OF _2_
INDICATOR SUMMARY REPORT CONTRACTOR: ICF 028A N° ______
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1530.001) CONTR. TECHNIP
2F - Final inspection
F1. Final visual insp. (including material & rating)
F2. As-built marked up copy updated and available
3A – Air tubing Installation
A1. Air tubing support
A2. Air supply installation/connection
A3. Signal tubing installation/connection
3B – Air Tap Check
B1. Air tap identification and labeling
3C – Air Tubing Test
C1. Tightness test
C2. Air supply tubing pressure test (Leak test at 1 Barg)
C3. Blowing
3D – Final inspection
D1. Final visual inspection
D2. As-built marked up copy updated and available
Notes: (1) Local / C. Room

REMARKS :

INSPECTORS CONTRACTOR TECHNIP OWNER


4A- FINAL DOC.
REVIEW

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be
used for any purpose other than that for which it is supplied.
CONFIDENTIAL – Not to disclose without Authorization
PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 029A INDIAN OIL CORPORATION LIMITED


CLIENT
FIELD INSTRUMENT TRACING INSPECTION SUMMARY PROJ. No. 080557C001 REV. 0 SH. __1_ OF _1__
REPORT CONTRACTOR: ICF 029A N° ______
GENERAL DATA
Instrument Tag
Hook Up Standard
Ref. drawing
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1530.001) CONTR. TECHNIP

1A- Installation of tracing


A1. Hook up installation complete
A2. Connectors/fittings tight
A3. Supports/bands installed and tight
1B - Check
B1. Installation and maintenance space check
B2. Labeling
1C - Final inspection
C1. Final visual inspection
C2. As-built marked up copy updated and available
REMARKS :

INSPECTORS CONTRACTOR TECHNIP OWNER


DOC. REVIEW
1D - FINAL

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be
used for any purpose other than that for which it is supplied.
CONFIDENTIAL – Not to disclose without Authorization
PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 034A INDIAN OIL CORPORATION LIMITED


CLIENT
ON LINE ELECTRONIC TRANSMITTERS SUMMARY PROJ. No. 080557C001 REV. 0 SH. _1_ OF _2_
REPORT CONTRACTOR: ICF 034A N° ______
GENERAL DATA
Tag/ Identification Mode (Analogue/Digital):
MR/P.O. No.: Instrument pattern tag:
Instrument type (2) Hook Up Standard:
Manufacturer Ref. drawing:
Model No/ Serial No.: P & ID
Data sheet Rev:
DATA

Node Address:
F.F

Engineering Range / Unit:


Calibr. Range:
ATION
OPER

Output signal:
Accuracy:
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1530.001) CONTR. TECHNIP
1A-Check Results
A1. Instrument supply
A2. Overrange protection
A3. Zero suppression
A4. Zero elevation
1B- Signal Calibration Results
B1. 0% Output signal/ Error:
B2. 25% Output signal/ Error:
B3. 50% Output signal/ Error:
Input Signal

B4. 75% Output signal/ Error:


B5. 100% Output signal/ Error:
B6. 75% Output signal/ Error:
B7. 50% Output signal/ Error:
B8. 25% Output signal/ Error:
B9. 0% Output signal/ Error:
1C- Final Inspection
C1. Final visual inspection
C2. As-built marked up copy updated and available
2A- Installation of support
A1. Support prefabrication
A2. Support installation
2B-Secondary cable tray Installation

2C-Signal cable Installation, Wiring and Instrument


Grounding, cable gland Installation

2D - Installation of Instrument
D1. Hook up installation complete and sealed
D2. Drains / vents
D3. Cable glands installed and tight
D4. TC / RTD fully inserted with gasket bolts and nuts tight
D5. Signal cable and cable tray install.
D6. Wiring and Grounding connection
REMARKS :

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be
used for any purpose other than that for which it is supplied.
CONFIDENTIAL – Not to disclose without Authorization
PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 034A INDIAN OIL CORPORATION LIMITED


CLIENT
ON LINE ELECTRONIC TRANSMITTERS SUMMARY PROJ. No. 080557C001 REV. 0 SH. _2_ OF _2_
REPORT CONTRACTOR: ICF 034A N° ______
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1530.001) CONTR. TECHNIP
2E - Check
E1. Instrument installation and maintenance space check
E2. HP & LP connections check (including Impulse line and slope)
E3. Flow direction check
E4. Cable identification
E5. Wiring identification & connection
E6. Labeling
2F - Final inspection
F1. Final visual insp. (including material & rating)
F2. As-built marked up copy updated and available
3A - Mechanical Installation
A1. Diameter and dimensions
A2. Material and rating
A3. Position and location check
A4. Flow direction check
A5. Up- stream and down-stream diameter check
3B - Electrical connection
B1. Cable glands installed and tight
B2. Cable and wiring check
3C - Pneumatic connection
C1. Air supply and signal tubing installation and test
C2. Air supply distribution installation and test
3D - Final inspection
D1. Final visual inspection
D2. As-built marked up copy updated and available
Notes: (1) Valid for all on line flow instruments, such as Vortex, Magnetic Flow Meters, Coriolis, Ultrasonic, Target, Integral Orifices,
Transmitter, Rotameter etc. Including also Orifice Plates, Annubar, Restriction Orifices, Venturi Tubes etc.
(2) Displacer level instrument, transmitters, transducers, pressure gauges, indicators, etc....

REMARKS :

INSPECTORS CONTRACTOR TECHNIP OWNER


4A- FINAL DOC.
REVIEW

NAME

SIGNATURE

DATE

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be
used for any purpose other than that for which it is supplied.
CONFIDENTIAL – Not to disclose without Authorization
PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 036A INDIAN OIL CORPORATION LIMITED


CLIENT
CONTROL AND ON-OFF VALVES (PNEUM) SUMMARY PROJ. No. 080557C001 REV. 0 SH. _1_ OF _3_
REPORT CONTRACTOR: ICF 036A N° ______
GENERAL DATA
TAG Identification: MR/ P.O. No.:
Instrument Type: Control Valve On-off Valve Damper Actuator
Manufacturer.: Model No.: Serial No.:
Field Device ID.: Node Address:
F.F. DATA Positioner
Engineering Range: Engineering Unit.:
Positioner Model N°.:
P&ID Rev. Data Sheet
Air Supply from (Sub header/Manifold):
Signal from (Instrument Tag):
Signal to (Instrument Tag):
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1530.001) CONTR. TECHNIP

1A - Inspection
A1. Visual witnessing of ball/plug position
A2. Correct supply setting (Pneumatic/Electrical)
A3. Stroking time (On-off valves)
Position action on signal rise
A4.
Increase Decrease
Air failure action or electrical failure action
A5.
Fail open (FO) Fail closed (FC) Fail hold (FH)
A6. Electrical classification
Valve seat leakage test according to ANSI/FC
A7.
70-2
Required seat leakage class according to valve D/S:
Test results values:
A8. Power supply voltage solenoid valve
A9. Output signal position transmitter
Required air supply pressure (Bar) solenoid
A10.1
valve
A10.2 Required air supply pressure (Bar) booster relay
A11.1 Housing protection (IP) position transmitter
A11.2 Housing protection (IP) solenoid valve
A11.3 Housing protection (IP) limit switches
A11.4 Housing protection (IP) booster relay
A12. Solenoid valve type: way or other
A13. Solenoid valve nr. of coils
Solenoid valve de-energized to air fail action:
A14.
Yes No
Limit switch position:
A15.
Open Close
Limit switches contact type:
A16.
SPST SPDT DPDT
REMARKS :

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be
used for any purpose other than that for which it is supplied.
CONFIDENTIAL – Not to disclose without Authorization
PROJECT Standby SRU & Additional Tanks
IOCL Paradip Refinery

QUALITY CONTROL FORM ICF 036A INDIAN OIL CORPORATION LIMITED


CLIENT
CONTROL AND ON-OFF VALVES (PNEUM) SUMMARY PROJ. No. 080557C001 REV. 0 SH. _2_ OF _3_
REPORT CONTRACTOR: ICF 036A N° ______
INSPECTIONS / CHECK Report / INSPECTOR SIGNATURE & DATE
N.A. ACC. Reference
(Ref. to QCP 1530.001) CONTR. TECHNIP

1B - Calibration Results
B1. 0%
B2. 25%
B3. 50%
Input Signal
Positioner

B4. 75%
B5. 100%
B6. 75%
B7. 50%
B8. 25%
B9. 0%
B10. 0%
Valve Stroke Position

B11. 25%
B12. 50%
Input Signal

B13. 75%
B14. 100%
B15. 75%
B16. 50%
B17. 25%
B18. 0%
1C- Final Inspection
C1. Final visual inspection
C2. As-built marked up copy updated and available
2A- Installation
A1. Equipment installed property
A2. Flow direction check
A3. Accessories complete
A4. Remote panel installed
A5. Air receiver tank installed
2B - Connection
B1. Cable glands installed and tight
B2. Cable and wiring checks
B3. Air supply distribution and signal tubing installation
2C - Check
C1. Diameter and dimensions
C2. Material and rating
C3. Leak test
2D - Final inspection
D1. Final visual inspection
D2. As-built marked up copy updated and available
REMARKS :

This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be
used for any purpose other than that for which it is supplied.
CONFIDENTIAL – Not to disclose without Authorization

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