VR-3200 Brochure
VR-3200 Brochure
VR-3200 Brochure
VR-3000 Series
3D SURFACE MEASUREMENTS
IN AS LITTLE AS 4 SECONDS
ONE-SHOT 3D MEASUREMENT
NEW
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Measure an entire area in as little as four seconds with 0.1 μm vertical resolution
Analyze form, contour, and roughness with 780,000 data points in a single image
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Comparison with conventional measuring instruments
Coordinate
measurement machine
Measurement of a specific
point is difficult, since the
probe tip needs to be placed
manually, which can lead to
variations in measurement
results.
Contact profiler
×
Measuring specific locations by simply eying where to put the
probe makes the results unreliable.
Measurement results vary from
person to person
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Wide-Area 3D Measurement System
Min. height
Max. height
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Quick, accurate 3D measurements
!
u s t click
J
Measurements in
as little as 4 seconds
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Anyone Can Measure Quickly and Accurately
Highly-reproducible measurements with 0.1 μm z-resolution in as little as 4 seconds
1
3
2
Dent measurements
Precise positioning is difficult.
Various adjustments are required, such as
selection of the sample type, stylus tip, and User-caused Extensive Difficult to
measurement parameters. In addition, it’s nearly errors are training is reproduce
impossible to tell whether measurement of the frequent. required. results.
designated point has been performed.
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Complete 3D surface analysis
Measure
the entire surface,
not just points or lines
With a CMM or contact profiler, it’s necessary to measure several places in order to
try to understand the shape of the surface.
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Visualize Your Surface Like Never Before
Measure the entire surface and analyze the overall shape
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Unmatched measurement precision
Non-Contact,
High-Accuracy
Measurement
Measurement principle
Light-section method
Triangulation measurement of height
differences using structured illumination
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Highly-efficient measurement algorithms
Accurate, repeatable, and traceable results
One-shot 3D Algorithm
CMOS Light source
XYZ Traceability
Z X-Y
National standard National standard
The measurement results, obtained using the world’s first
algorithm of its type, are traceable according to international
National Institute of Advanced Industrial National Institute of Advanced Industrial
Science and Technology (AIST) Science and Technology (AIST) standards, so users can obtain highly-reliable measurements.
Height difference measurement device Coordinate measurement equipment An inspection report and calibration gauge with calibration
certificate are standard items included with each system. The
Calibration block Calibration chart
gauge uses the same reference scale used by JCSS certified
operators. Instead of hiring a technician to perform calibration,
VR-3000 users can easily do it themselves on-site.
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Technology designed for high-precision
Sophisticated optics and hardware
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Accurate Imaging
High-accuracy CMOS sensor
The industry’s largest high-
accuracy CMOS is used,
allowing data to be obtained with
minimal noise for high-resolution
image capture.
No Vibration Isolation
Required
Designed to withstand large
amounts of vibration
Strength analysis was used to
create a highly-rigid frame and
remove the need for vibration
isolation equipment, such as an
air table. The image below is a
diagram of the strength analysis
on the structure of the system.
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A N A LY S I S
FUNCTIONS
Numerous measurement
and analysis functions
From shape and roughness to volume and
2D measurements
Height/width/angle/radius measurement
Profile measurement
Volume/area/counting
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Support for a wide range of measurements, from 2D to 3D
Profile Measurement/
Roughness Meter 3D Measuring Machine Optical Comparator Measuring Microscope
Line roughness
Surface roughness
2D measurement
Various 2D
measurements are
available including
distances between
points, lines, and circles,
diameter, and angle.
Users can also measure
the height at specific
points on the image by
just clicking the location
on-screen.
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N E W F E AT U R E
Sample A
Sample B
Sample C
Sample D
Measurements including cross-section, volume, area, planarity, and roughness can be performed on several files
simultaneously and under the same measurement conditions. For example, users are able to see changes in topography
or shape between prototypes that were made under different manufacturing conditions or to visualize and measure
surface wear over time. This greatly reduces the number of operations and process time required for measurement and
prevents mistakes from occurring due to changes in measurement conditions.
Position adjustment,
image processing,
and unification of
measurement details
Collective height
display setting
Collective graph
display setting
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Advanced support functions for improved analysis
❚ Conventional systems
Efficient data collection:
Continuous Measurement Mode
Measure- Measure- Measure-
Analysis Analysis Analysis
ment ment ment
The VR-3000 Series incorporates a continuous
measurement mode that captures data in a more
❚ VR Series - Continuous Measurement Mode
streamlined process. Measurement can be done without
Measure- Measure- Measure- Batch moving between software, allowing work to be performed
ment ment ment analysis with greater efficiency.
Reduced man-hours
High reproducibility:
Position Adjustment & Pattern Matching
Excel CAD
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N E W F E AT U R E
Profile comparisons between defective and non-defective parts, as well as for CAD data,
prototypes, and other targets, is easy. The overall surface shapes obtained can be used for
measuring the differences between the same locations in two different data sets.
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Quick and easy 3D shape inspection
NEW Pass/Fail judgment function
Based on registered tolerances, pass/fail (OK/NG) judgment can be made as soon as measurements are taken. This
saves inspection time in various quality and analysis applications such as setting prototype conditions or performing
acceptance inspections.
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LARGE-AREA
STITCHING
A AFAF F
Incline correction Auto Focus mode Data recapture
Stage inclination caused by the weight of an The VR-3000 implements an Auto Focus If any area is not originally captured when
object can be accurately corrected using a function that is able to automatically adjust for stitching, it is possible to re-scan only those
built-in stage sensor. changes in an objects height when stitching specific locations, without having to re-scan
in the XY directions. the entire part again.
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MICROSCOPE
FUNCTION
High-definition imaging
9 megapixel 9 megapixel 3 CMOS camera
Samples can be imaged under magnifications
3 CMOS camera
ranging from 12× to 160×. High resolution
Red, green, and blue data are images of up to 9 megapixels can be captured
obtained for each pixel, allowing and saved by simply pushing the Capture
for clear observation with excellent button.
color reproduction.
See more
8-bit details than
16-bit
(256-color)
Conventional
(65,536-color) conventional systems
With one click the system will HDR function 256 times more
method
capture additional color data by
varying the shutter speed
levels of color than a
conventional device
16-bit HDR function
The VR-3000 is able to capture up to
Problems Effects 16 bits of red, green, and blue color data to
• Reflective samples cannot be imaged clearly • By increasing the levels of color gradation, perform significantly more accurate imaging
due to the limited levels of color that can be samples with bright spots or dark spots can be
captured. imaged clearly.
of a sample than what can be captured with
• Details in low contrast samples cannot be seen. • Low contrast samples can be seen in high-detail. traditional 8-bit devices.
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A P P L I C AT I O N S
Automotive/Metal/Tooling
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Ductile metal fracture surface (surface area/sectional area) Gear (shape)
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A P P L I C AT I O N S
Electrical/Electronics
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PCB (appearance, overall curvature, plating waviness)
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A P P L I C AT I O N S
Chemical/Plastic
Defective (NG) product Comparison (OK and NG products) Comparison (CAD and NG products)
Optical component (resin mold sink marks) Plastic case (average groove depth)
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Other
Glass
Fibers
Original data After curvature correction Original data After curvature correction
Grain (overall grain depth) SOFC (solid oxide fuel cell) (volume)
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Pro duct Lineup
Color imaging
Wide-field/
high-magnification camera
Color imaging
Wide-field/
high-magnification camera
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O ptional I tems
100
mm OP-87717 Manual slider for image stitching
188 3.94" The manual slider allows measurement of a wider field, up to
mm 270 mm 10.63", when used together with the Stitching Module
7.40" (optional).
270
mm
10.63"
* When the VR-S200 is mounted, the maximum height is 170 mm 6.69".
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S ystem Configuration Diagram / D IM ENSIONS
Controller
VR-3200 VR-3100 VR-3050 VR-3000K Control PC Monitor (optional)
Head
Controller VR-3000K
Model
Head VR-3200 VR-3100 VR-3050
Motorized XY stage VR-S200 Standard Optional Optional
XYθ stage OP-87715 — Standard Optional
Manual slider for stitching OP-87717 — Optional Optional
100 mm 3.94" spacer OP-87708 Optional Optional Optional
Tilt stage OP-87709 Standard Standard Optional
Calibration standard OP-87710 Standard Standard Standard
NEW Viewer software VR-H2VE Required Required Required
NEW Analyzer software VR-H2AE Required Required Required
NEW Stitching module VR-H2J Optional Optional Optional
NEW Comparative measurement module VR-H2P Optional Optional Optional
NEW 3D-CAD comparative module VR-H2CA Optional Optional Optional
0.24" 6
496
19.53"
200
225 1797.87"
8.86" 7.05"
109.5
4.31"
37
0.56" 1.46"
0.24" 6 165 165 73.5
14.1 6.50" 6.50" 2.89"
310 12.20"
330 12.99" 109.5 115.5
4.31" 4.55"
328.4 12.93" 428
16.85" 48
1.89"
496 496
19.53" 19.53"
228
8.98"
0.56" 0.56"
14.1 14.1
195
228.5 3.15" 80 84 7.68"
9.00" 3.31"
(77 3.03")
35
1.38"
35 35
1.38" R180 R7.09" 1.38"
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Specifications
❚ VR Head/Controller
Controller VR-3000K
Model
Head VR-3200 VR-3100 VR-3050
Wide-field mode High magnification mode Wide-field mode High magnification mode Wide-field mode
Magnification on a 15" monitor 12× 25× 38× 50× 40× 80× 120× 160× 12× 25× 38× 50× 40× 80× 120× 160× 12× 25× 38× 50×
24.0 12.0 8.0 6.0 7.6 3.8 2.5 1.9 24.0 12.0 8.0 6.0 7.6 3.8 2.5 1.9 24.0 12.0 8.0 6.0
Horizontal (H): mm inch
0.94" 0.47" 0.31" 0.24" 0.30" 0.15" 0.10" 0.07" 0.94" 0.47" 0.31" 0.24" 0.30" 0.15" 0.10" 0.07" 0.94" 0.47" 0.31" 0.24"
Field-of-view
18.0 9.0 6.0 4.5 5.7 2.9 1.9 1.4 18.0 9.0 6.0 4.5 5.7 2.9 1.9 1.4 18.0 9.0 6.0 4.5
Vertical (V): mm inch
0.71" 0.35" 0.24" 0.18" 0.22" 0.11" 0.07" 0.06" 0.71" 0.35" 0.24" 0.18" 0.22" 0.11" 0.07" 0.06" 0.71" 0.35" 0.24" 0.18"
Zoom 1× to 4×
10 mm 0.39" 1 mm 0.04" 10 mm 0.39" 1 mm 0.04" 10 mm 0.39"
Measurable height * 1
(±5 mm ±0.20") (±0.5 mm ±0.02") (±5 mm ±0.20") (±0.5 mm ±0.02") (±5 mm ±0.20")
Standard scale * 2
0.1 μm 0.5 μm
Height measurement 0.5 μm
Repeatability (σ) *3
Width measurement 1 μm 0.5 μm 1 μm 0.5 μm 1 μm
Measurement Height measurement ±3 μm
accuracy *3 Width measurement ±5 μm ±2 μm ±5 μm ±2 μm ±5 μm
Full automatic (XY stage automatic control +
Manual (XY, Z)
Stitching function *4 auto focus) measurement
Auto adjustment, Auto template analysis –
XY stroke 184 × 88 mm 7.24" x 3.46" (motorized) 70 mm 2.76" *5 (200 mm *6) (manual)
Z stroke 90 mm 3.54" (motorized) 90 mm 3.54" (motorized) 88 mm 3.46" (manual)
Stage
Rotation ±180° (sample rotating stage) ±90°(θ stage) –
Tilt ±30° or more ±30° or more –
Working distance 75 mm 2.95"
Image receiving element 4 megapixel monochrome CMOS
Transmitter lens Two, double-telecentric lenses
Receiver lens Double-telecentric lens
Observation light source LED ring light (red, green, blue) LED ring light (white)
Light sources
Measurement light source White LED
Image size 1024 × 768 pixels, 2048 × 1536 pixels
Data processing Dedicated PC specified by KEYENCE (OS: Windows 7) *7
Supply voltage 100 to 240 VAC ±10%, 50/60 Hz
Power source
Power consumption 150 VA
Environmental Ambient temperature for usage 15 to 30°C 59 to 86°F
resistance Relative humidity for usage 35 to 80% (no condensation)
Controller 3.8 kg
Weight
Head *8 28.0 kg 22.5 kg 20.6 kg
*1 Wide-field ±5 mm ±0.20" and high magnification ±0.5 mm ±0.02" around the focal point position. *2 Height measurement resolution.
*3 Value obtained using KEYENCE’s specified standard gauge with measurement in KEYENCE’s specified measurement mode (ambient temperature: 23±1°C 73.4±1.8°F). *4 The stitching module (VR-H2J) is
required.
*5 The VR-3050 requires the XYθ stage (OP-87715). *6 When the OP-87717 manual slider for stitching used.
*7 Windows 7 Professional and Ultimate. *8 Weight of measurement unit: 10.8 kg
First-class customer support that only a direct service system can provide
KEYENCE employs a direct sales system that eliminates intermediaries, such as distributors and dealers, from our sales channel.
Our experienced, highly-skilled sales engineers respond quickly to customers’ inquiries, providing them with exceptional after-sales
service and support.
KEYENCE also offers free on-site inspection services and provides equipment loans free of charge in the event of a failure. With this level
of service, KEYENCE provides post-sales support you can rely on.
96M13660
Viewer Software 4
0K 2
Manual Image Stitching
VR-300 /VR-3100
Set-Up
VR-H2V
5
0K/VR-
Auto Image Stitching
3 Before
Measu
Stitching Module Reference Manual
3050
ring
User’s
ions/
Reference Manual
Specifi
cations
[KEYENCE]
Direct sales
Customer KEYENCE
In addition to the “Getting Started Guide” provided with
the product, a full color manual is also available.
31
Automatically Analyze and Differentiate 3D Surfaces
DIGITAL MICROSCOPE
VHX-5000
❙ All-in-one microscope that incorporates observation,
image capture and measurement capabilities
❙ Depth-of-field 20 times greater than optical microscopes
❙ Motorized XYZ controls for simplified operation
❙ Instantly view any area entirely in focus
❙ Intuitive user interface allows everyone to perform analysis easily
❙ Advanced 2D and automated area measurement functions
CALL T O C O N TA C T Y O U R L O C A L O F F I C E
TOLL
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1-888-KEYENCE
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www.keyence.com SAFETY INFORMATION
Please read the instruction manual carefully in
order to safely operate any KEYENCE product.