Application Note

A Guide for Using PTM and The CIBANO 500 to test

Circuit Breakers in North America

Author
Fabiana Cirino | [email protected]
Brandon Dupuis | [email protected]

Date
January 8, 2020

Related OMICRON Product

CIBANO 500

Application Area
Circuit Breaker testing with PTM

Keywords
PTM guide

Version
v 1.0
Abstract
This application note is a step-by-step guide for users creating a test plan in the PTM software for testing
circuit breakers. Important settings and tips for obtaining a good measurement are highlighted in the guide
for each major test associated with the CIBANO 500 (Dead Tank Package).
General information

OMICRON electronics GmbH, including all international branch offices, is henceforth referred to as
OMICRON.
The product information, specifications, and technical data embodied in this Application Note represent the
technical status at the time of writing and are subject to change without prior notice.
We have done our best to ensure that the information given in this Application Note is useful, accurate and
entirely reliable. However, OMICRON does not assume responsibility for any inaccuracies which may be
present.
OMICRON translates this Application Note from the source language English into a number of other
languages. Any translation of this document is undertaken for local requirements, and in the event of a
dispute between the English and a non-English version, the English version of this note shall govern.

All rights, including translation, reserved. Reproduction of any kind, for example, photocopying, microfilming,
optical character recognition, and/or storage in electronic data processing systems, requires the explicit
consent of OMICRON. Reprinting, wholly or partly, is not permitted.
© OMICRON 2017. All rights reserved. This Application Note is a publication of OMICRON.

2
Table of content

1 Safety instructions ................................................................................................................................4

2 PTM Test Procedure Document: Introduction ....................................................................................5
3 Overview .................................................................................................................................................7
4 Location ..................................................................................................................................................8
5 Asset .......................................................................................................................................................9
Asset: Circuit Breaker .................................................................................................................. 10
Operating mechanisms ................................................................................................................ 11
Bushings ...................................................................................................................................... 11
Assessment Limits ....................................................................................................................... 13
6 Test Plan Creation .............................................................................................................................. 15
7 Control Circuit Wiring Examples for Timing, Travel, and Minimum Pickup Tests ...................... 16
8 Tests .................................................................................................................................................... 20
Motor Current ............................................................................................................................... 20
Timing Tests ................................................................................................................................ 23
Minimum Pick-up ......................................................................................................................... 31
Static Contact Resistance............................................................................................................ 34

3
1 Safety instructions
This Application Note may only be used in conjunction with the relevant product manuals which contain all
safety instructions. The user is fully responsible for any application that makes use of OMICRON products.
Instructions are always characterized by a  symbol, even if they are included in a safety instruction.

DANGER
Death or severe injury caused by high voltage or current if the respective
protective measures are not complied with.

 Carefully read and understand the content of this Application Note as well
as the manuals of the systems involved before taking them into operation.
 Please contact OMICRON support if you have any questions or doubts
regarding the safety or operating instructions.
 Follow each instruction listed in the manuals, especially the safety
instructions, since this is the only way to avoid the danger that can occur
when working on high voltage or high current systems.
 Only use the equipment involved according to its intended purpose to
guarantee safe operation.
 Existing national safety standards for accident prevention and
environmental protection may supplement the equipment’s manual.

Only experienced and competent professionals that are trained for working in high voltage or high current
environments may implement this Application Note. Additionally, the following qualifications are required:
• Authorized to work in environments of energy generation, transmission or distribution, and familiar
with the approved operating practices in such environments.
• Familiar with the five safety rules.
• Good knowledge/proficient in working with the CIBANO 500 and testing of MV/HV circuit breakers

4
2 PTM Test Procedure Document: Introduction
The purpose of the following document is to provide the user a step-by-step guide for successfully using
PTM. The document closely follows the PTM “workflow” concept. The user will be guided through the
following process,

Identify Nameplate Information

Create a Test Plan

Perform Measurements

Generate Test Report

Figure 1: PTM Workflow Concept

In addition to providing a step-by-step guide for using PTM, the intention of this document is to also help the
user develop good testing practices, which can help increase the accuracy and quality of the measurements
performed, as well as decrease the likelihood of making safety related mistakes.
The home screen of the PTM software is shown in Figure 2, and can be used to complete the following
tasks,
 Connect the OMICRON equipment to the laptop via an Ethernet cable
 Access the PTM Database via the “Manage” option
 Create a new test plan

5
 To create a test plan The serial number of
The “Manage” area is the from scratch, select the device should
PTM database, which “New guided job” and appear when the laptop
includes location, follow the instructions is hooked up. Then,
nameplate information, shown in the following connect to the device
test results, and test sections. by clicking the
reports. “Connect” option.

Figure 2: PTM Home Screen

A new test plan can be created either by clicking the “New guided job” or “Manage” button; however, the
“New guided job” button is a more direct way of creating a new test plan and allows the user to bypass the
data manager. Therefore, to create a new test plan for a circuit breaker, select the “New guided job” button.
Once a new job is created, the user will have access to the five main sections of the PTM software, which
include, the “overview”, “location”, “asset”, “tests”, and “report” section. The five sections can be found on
the left panel of PTM (see Figure 3). The user should complete these sections from top to bottom, as shown
in Figure 3.

Start

Finish
Figure 3: PTM Left Panel-Workflow

6
3 Overview
Once a new job is created, the first section that will automatically be displayed is the “Overview” section, as
shown in Figure 4. Please enter the information outlined in Figure 4.

Complete these fields

Field available for

additional comments
(not required)

Purple balloon: mandatory fields required for performing tests

Blue balloon: recommended fields which support PTM workflow
Gray balloon: non-required fields which contain descriptive information
No balloon: non-required fields for documentation only

Figure 4: PTM Overview Section

7
4 Location
Once the overview section is complete, click on the “Location” tab on the PTM left panel, as shown in Figure
5. The “Location” is the name of the job site, substation, etc… The asset that you will eventually create
within this test plan will be stored at this location within the PTM database.

Please enter the information outlined in Figure 5.

If location is already in the PTM database, then

select this option to import the location.

Location “Name” field is

required. All other location
information is optional and
for documentation
purposes only.

Figure 5: Location Section

8
5 Asset
Once the “Location” section is complete, click on the “Asset” tab on the PTM left panel, as shown in Figure 6.
The “Asset” section of the software is where all the nameplate information of the asset under test and its
ancillary equipment (e.g. bushings) will be entered.

NOTICE

Complete fields from top-to-bottom

 It is important that the “Asset” section of the software is completed from top-to-bottom. The
“Asset” section may change based on a previous selection so it is important to enter the
information accurately, and in order.

Please complete the sections outlined in Figure 6.

These options are associated with the circuit

breaker testing library (CBTL) which requires an
individual software license. Selecting “Load from
If the circuit breaker is already in the asset library” allows you to upload predefined
PTM database, then select this settings based on the circuit breaker type.
option to import the asset and all Additionally, you can create your own custom
associated nameplate information. library which saves the asset settings for your own
defined breaker type by selecting “Save to asset
library”
Complete the “Asset” section
working from top to bottom. It is
recommended that you complete
as many fields as possible,
unless otherwise noted.

Figure 6: Asset Information

9
Asset: Circuit Breaker

After selection of the asset as circuit breaker and asset type, new settings will appear. The “Asset” section
will expand into 4 tabs, “Circuit breaker”, “Operating mechanism”, “Bushings”, and “Assessment Limits”
(Fig.7).. Complete the settings from top to bottom and left to right, starting with the circuit breaker settings
(Fig.8). The data should be available from nameplate and manufacturer data sheets.
1 2 3 4

Figure 7: Asset Information Example

Note: The default wiring diagrams assume only a

single interrupter per phase.

Select the checkbox, if the circuit breaker has a

PIR, to measure the PIR timing during timing tests.

Select the checkbox if the circuit breaker contains

grading capacitors. Only typical for circuit breakers
with more than 1 interrupting unit.

Figure 8: Circuit Breaker Settings

10
Operating mechanisms

Once the “Circuit Breaker” settings have been completed, we can proceed to the “Operating mechanism”
tab. After selecting the “Asset type”, additional settings will appear in the “Operating mechanism” tab (Fig.9)

Select the operating mechanism of

the circuit breaker.

This section is critical when using the

CIBANO as the source to power the
control circuit components since it
determines the output voltages from the
CIBANO 500 to the listed components.

Figure 9: Operating Mechanism Settings

Bushings

If the circuit breaker has bushings that you would like to test, please click the “Bushings” tab (highlighted in
Figure 10) to begin populating the nameplate information of the bushings. Otherwise, proceed to the next
section. Note, the CIBANO 500 does not currently support testing of bushings.

Scroll to the top of the Asset page, and select the

“Bushings” tab.
Note, it is only necessary to complete the “Bushings”
section if the user would like to perform a power factor test
on the bushings. Otherwise, entering the bushing
nameplate information is for documentation purposes only.

Figure 10: Asset- Four Main Tabs

11
 The “Asset type” field is critical. The software will only allow the
user to perform a bushing power factor C1 and C2 test, if the user
specifies that the bushing has a test or potential tap. If the asset
type is not selected, the only bushing test that is available to the
user is an Energized Collar test.

Note, the serial no., manufacturer are required for using

the trending feature for the bushing power factor tests.
The manufacturer type, and manufacturer year fields are
recommended, but not required.

Note, for the “Asset type”, selecting the “With test tap” option will
set the output voltage to 500V for a C2 power factor test for that
bushing. If the “With potential tap” option is selected, the output
voltage for the C2 power factor test will be 2000V.

Figure 11: Bushing Nameplate- Part 1

Next, scroll to the right to view more bushing nameplate fields, as shown in Figure 12.

Bushings rated > 350kV BIL typically have potential taps

Bushings rated ≤ 350kV BIL typically have test taps

The Voltage L-ground field is

critical. It will determine the
maximum output voltage for
the bushing C1 power factor
test. All other fields shown in
Fig.12 are recommended, but
not required.

Figure 12: Bushing Nameplate- Part 2

12
Finally, scroll to the right to view the remaining bushing nameplate fields, as shown in Figure 13.

Enter the nameplate power

factor and capacitance values if
available. This allows the PTM
software to perform an automatic
To perform an auto-assessment
assessment of the test results by
for the bushing power factor
comparing the measured C1 and
results, the insulation type must
C2 values to the nameplate
be selected.
values.

Figure 13: Bushing Nameplate- Part 3

Assessment Limits

The assessment limits (Fig.14) define the pass/fail criteria for the circuit breaker tests. This should be taken
from the manufacturer specifications. If no limits are entered then PTM cannot assess a test as pass or fail.
These values are transferred automatically to the individual tests, and can also be edited in the individual
test tabs. Editing in the individual test tabs does not affect the values entered in the “Asset settings” section.

13
Figure 14: Assessment limits

14
6 Test Plan Creation
Once all the information has been entered, click the “Tests” tab located on the left panel of the PTM
software. Once the “Tests” tab is selected, the PTM software will automatically generate the “recommended”
test plan, based on the nameplate information that was entered in the “Asset” section. Please populate the
test plan by following the guidelines provided in Figure 15.

Select CIBANO 500 to view available tests

List of available guided tests that

can be performed on this circuit
breaker. If you would like to add one This column is the current “Test
or more tests to the “Test Queue” Queue” and corresponds to the
click the (+) button to the right of the tests shown in the left panel in This column represents the global
test you would like to add. Starred PTM. Click the (X) button to the test settings that are inherited for
tests represent recommended tests right of a test to remove it from each specific test in the test queue.
that have not yet been added. the list.

Figure 15: Test Section

Once the test plan has been created, we can begin testing. The following test settings assume the tests are
individually run and not grouped together. Use the left panel of PTM to select which test you would like to
perform first. Note, the tests can be performed in any order you would like. In addition, you can add more
tests to the “Test Queue” at any time by clicking on the “Tests” tab and populating the desired tests.

15
7 Control Circuit Wiring Examples for Timing, Travel, and
Minimum Pickup Tests
The timing/travel and minimum pickup tests require access to the control circuit of the circuit breaker with the
CIBANO 500. Control circuit schemes can vary depending on the manufacturer. The following examples
show to connect the CIBANO 500 to the control devices for a particular circuit breaker control panel when
using the CIBANO 500 as the power source for all components. Note, an external source can be used
(battery supply) but this is not covered in this guide.

NOTICE
Safety Practice

 Prior to connecting the CIBANO 500 test leads to the control circuit, open the knife switches that
power the positive and negative rails of the control circuit. This ensures there is no potential at
the terminals the user will connect leads to.
 Once the CIBANO 500 test leads are “landed”, the user can attempt to test/operate the breaker
with the knife switches open.
 The knife switches can be closed after the CIBANO 500 leads have been removed from the
control circuit.
 Note, some cases require the knife switches to be closed to power other components in the
circuit for circuit breaker operation. If the circuit breaker does not operate for this reason, the
knife switches may need to be closed and the test performed again. Study the connection plan
well to ensure this is possible. Once the testing is complete and before the test leads are
removed from the control circuit, open the knife switches that power the positive and negative
rails of the control circuit. This ensures there is no potential at the terminals the user will remove
the leads from.

NOTICE
Common Practice

 For many circuit breaker schemes, the Trip lead (B1) is connected to terminal 9, the Close lead
to terminal 7, and the Neutral lead (BN) to the negative rail of the control circuit.
 Note, sometimes the negative rail of the Trip Coil and the negative rail of the Close Coil must be
manually short-circuited together. The same may apply to the motor circuit. Study the connection
plan and make sure this is possible, otherwise connect to each component separately to perform
the individual tests.

16
Close Coil Example
Connecting to the close coil in the control circuit will allow us to power the close coil via the CIBANO 500 and
remotely operate the circuit breaker for all the applicable tests.

Isolate the close coil supply source by opening the knife switches
before connecting the leads.

Connect the CIBANO 500’s B2 (Close) Lead to terminal 7 and the Neutral
lead (BN) to terminal 6 to bypass normally open remote control switch 01C.
We recommend not to bypass additional control devices, as they are used to
fulfill circuit breaker functional requirements.

CIBANO
500
source

52C=Close coil

Figure 16: Example connection of CIBANO 500 outputs to Close coil

17
Trip Coil Example
Connecting to the trip coil in the control circuit will allow us to power the trip coil via the CIBANO 500 and
remotely operate the circuit breaker for all the applicable tests.

Isolate the trip coil supply source with the knife switches
before connecting the CIBANO leads.

Connect the CIBANO 500’s Trip lead (B1) to

terminal 9 and the Neutral lead (BN) to
terminal 10 to bypass normally open remote
control switch 01T. We recommend not to
bypass additional control devices, as they are
used to fulfill circuit breaker functional
requirements.

CIBANO
500
source

52T=Trip coil

Figure 17: Example connection of CIBANO 500 Outputs to trip coil

18
 Motor Example
Connecting to the motor in the control circuit will allow us to power the motor via the CIBANO 500 and
measure the current for the motor current test.

Connect the CIBANO 500’s Motor Lead (B4) to the top

Isolate the station supply with the knife of the motor circuit and the Neutral Lead (BN) to the
switches from control circuit supply. bottom of the motor circuit. Do not bypass other
contacts since they will be used for control functions.

Control
circuit
supply
CIBANO
500
source
88=Motor

Figure 18: Example connection to motor

Auxiliary Contacts Example

The auxiliary contacts protect the command coils from being energized too long by blocking the command
signal. The 52a auxiliary contact is in series with trip coil and follows the state of the main circuit breaker
contacts while the 52b is in series with the close coil and follows the opposite state of main contacts.

You can measure the contacts

directly by connecting across the
aux contacts in the circuit,
52b(blue) or 52a(red). Note, the
CIBANO 500 can only measure
one wet contact at a time.

Typically, we recommend measuring the aux

contact timing via the spare aux contacts which
are mechanically linked to the 52a and 52b
contacts in the circuit.

Figure 19: Example Connection of CIBANO 500 Outputs to Auxiliary contacts

19
8 Tests

Motor Current

The motor current test verifies the performance of the charging motor which makes up the operating
mechanism. Mechanical issues such as lubrication can be identified.

Test Preparation
 Note, the following setup assumes the CIBANO will be used as the supply source and the default
hardware configuration and wiring will be used.
 Please consider the wiring examples and safety precautions in Section 7: “Control Circuit Wiring
for Timing, Travel, and Minimum Pickup Tests” when connecting the CIBANO leads to the control
circuit.

Only B4 and BN are required for the Motor

Current Test to supply power and measure
voltage and current internally.

B1, B2, and BN can be used to control the trip and close coil through the
CIBANO 500 (e.g. to discharge the energy storage device of the
operating mechanism, so the motor can charge it up again).

Figure 20: Default Hardware configuration for single motor

20
 Connect to the CIBANO 500 according to your
hardware configuration. This wiring diagram
assumes the default configuration.

Figure 21: Wiring Diagram of Motor Current Test

The supply settings are automatically populated using the values entered
in the “Asset section” if using the CIBANO 500 as the source. Custom
values can also be entered. Ensure the correct motor voltage before
proceeding.

To obtain an assessment, the motor must fully charge. Ensure the supply
duration is long enough to fully charge the motor. Motor will stop charging
automatically when fully charged. 30s is the default charging time.

Figure 22: Settings and Conditions Section - Motor Current Test

NOTICE
Enabling Assessments

 If the assessment section is completed, PTM can assess the measurement as pass or fail
according to the motor characteristics (fig.23)

This section is automatically populated from the relevant

data previously entered in the “Asset” settings.

The motor characteristics for the assessment

can also be edited in this window. This does not
change the settings in the “Asset Section”.

Figure 23: Assessment Section - Motor Current Test

21
 This allows remote operation of circuit breaker if trip/close coil are
connected to CIBANO 500. Executing closing and tripping
Select start to operations releases the stored energy in the operating mechanism
initiate (e.g. spring, reservoir) so that the motor can begin to charge the
measurement. energy storage device again, and hence the motor current can be
measured. It may take a few ‘C’ ‘O’ operations to activate the
automatic motor charging.

Figure 24: Measurement Section - Motor Current Test

Once the motor automatically stops charging, numerical results along with a plot of the motor current and
voltage will be available (Fig. 25 & 26). The plot pattern of the motor current varies depending on the driving
mechanism that charges the stored energy device. If the test is stopped prematurely, numerical results and
assessment shown in Fig.25 and 26 will not be available. In the measurement section, we can visually
assess the motor current by comparing the shape to a previous measurement.

Use the cursors tab to take manual measurements

Import motor current test

from any previous jobs
here for comparison.

Select the checkbox next

to a measurement to
display it on the graph

Figure 25: Measurements Results - Motor Current Test

The pass/fail assessment on motor current is based on the limits entered in the assesment section which is
populated automatically by the data entered in the “Asset” settings.

Figure 26: Measurements Table - Motor Current Test

22
Timing Tests

The timing tests helps assess the integrity of the kinematic chain. Recording main contact and auxiliary
contact state, command coil currents, and travel distance of circuit breaker contacts can help in assessing all
circuit breaker components which are mechanically linked together.
Test Preparation
 Note, the following setup assumes the CIBANO will be used as the supply source and the default
hardware configuration and wiring will be used.
 Please consider the wiring examples and safety precautions in Section 7: “Control Circuit Wiring
for Timing, Travel, and Minimum Pickup Tests” when connecting the CIBANO leads to the control
circuit.

(A1, A2, A3, AN) are required for the conductivity check
for the state of main contacts.

B1, B2, and BN are required depending on the sequence under test to
supply and measure trip/close coils. B4 and BN can be used to supply
the motor through the CIBANO 500.

Configure C-Output if you would like to measure

auxiliary contact timing. They can be used for 3 dry
contacts or 1 wet contact. See Fig. 19 for connection
instructions.

Figure 27: Default Hardware Configuration – Timing Test

If you are also interested in travel measurements, see pg. 30 for the additional configuration and settings
required.

23
Connect to the CIBANO 500 according
to your hardware configuration. This
wiring diagram assumes the default
configuration.

Figure 28: Timing Wiring Diagram

The supply settings are automatically populated using the values

entered in the “Asset section” when using the CIBANO 500 as the
source. Select the appropriate settings according to the test being
executed.

This limits the time of supply to the motor. A longer

charging time may be required.

Select single side grounded. The CIBANO 500 can only perform timing tests
with both sides grounded when used in combination with the MC2s.

Figure 29: Settings and Conditions – Timing Test

In the “Advanced settings”, the test sequences can be edited (Fig.30). The typical timing command signals
are shown in figures 31-34. Select the appropriate sequence depending on the test to be executed.

24
 Use the recommended settings shown in figures (31-34) depending
on the sequence under test.

Figure 30: Advanced Settings – Timing Test

The recommended settings for the sequences are depicted below. These are typical control signal timing
values used in performing the timing test.

Figure 31:
Figure Open
25: Trip Test
Test (O)
(O) Sequence
Sequence Setting
Setting Figure 32: Close Test (C) Sequence Setting

25
Figure 33: Trip Free (CO) test Sequence Setting
Figure 34: Reclose (OC) Test sequence Setting

NOTICE
Verifying the Anti-Pump circuit

 The CO sequence can be used to not only test the trip-free functionality (circuit breaker tripping
after closed under a fault condition) but also to verify the anti-pump system. To test the anti-
pump the circuit breaker must first be open before the test is started. The close command is then
sent, and during the close operation an open command is sent opening the circuit breaker as
fast as possible (fig.33). Due to the open time being shorter than the closing time, the close
command will still be on after the open command ends, but the circuit breaker should not
“pump”, or close again for a successful test.

If the assessment section (Fig.35) is completed, PTM can assess the measurements.

This section automatically populates the relevant data

previously entered in the “Asset” settings. The timing
characteristics can also be edited in this window.

Figure 35: Assessment Section – Timing Test

26
 Move the black and green cursors
to measure and display results in
the “Cursors” tab on the right

Select start to initiate the

measurement.

The binary diagram shows the status of

the main and aux contacts. Bold bars
indicate closed contacts.
Use the “Settings” tab to
change the plot display

The diagram shows the coil current

for the close coil vs time.
The diagram shows the coil voltage
for the close coil vs time if voltage is
checked in the “Settings” tab.

Figure 36: Measurement Section C-Timing Example

The pass/fail assessment (Fig. 37) of the timing values and coil characteristics are based on the limits
entered in the assesment section which are populated automatically by the data entered in the “Asset”
settings.

Use the “Open/Close/Supply Motor” tabs to operate the circuit

breaker without taking a measurement, if the CIBANO 500 is
used as the supply source.
Select table to view
measurements and
assessments.

If no assessment settings were

entered in the “Asset Section”,
PTM cannot asses the results.

Figure 37: Measurement Table C-Timing Example

Coil Current
The coil current allows us to test the performance of the control circuit. It helps identify insufficient lubrication
(e.g. sticky plunger), assess command coil performance, auxiliary contacts, and latch operation. We can use
the plot to visually assess the “Coil Signature” by comparing to a previous measurement as shown below
and trending any change over time (Fig.38).

27
 Add previous PTM tests if
available to display in plot.

Coil currents should have the

same shape in comparison to
a previous measurement.

Figure 38: Measurement Section C-Timing Comparison Example

Under-voltage
The under-voltage test, allows us to test the performance of the control circuit. The timing tests should pass
at the minimum voltage designated in the operating voltage range of the trip or close coil (see circuit breaker
nameplate for voltage range). To perform this test, repeat the (O) or (C) timing tests at a reduced voltage to
check the timing performance with under-voltage. For a visual comparison you can import the previous test
using the comparison tool as shown in (Fig.38). An example of the results at different voltages is shown in
Fig.39.

Figure 39: Example of results of under voltage test for Trip Coil

28
Travel
The travel measurement helps assess the integrity of the components which are mechanically linked
together including the operating mechanism, main contacts, and damping system. The travel measurement
is done as part of the timing test but requires the TN3 accessory in addition the CIBANO 500. The TN3
connects to different transducer types mounted on the circuit breaker and interprets/transfers the data to the
CIBANO 500. To complete this test, we have to configure the hardware again as shown in fig. 40 for the
timing test and connect the TN3 according to the user manual.

Select which phase the transducer is

measuring. If it is a ganged CB select all.
If the circuit breaker is not ganged, then
all three TN3 channels/inputs will be
required to measure each pole.

Select here to enable or disable the input

Figure 40: Default CIBANO 500 Hardware Configuration + Example TN3 hardware configuration

In addition, complete additional settings in the “Advanced settings” section.

The supply voltage required A linear conversion factor is applied to

may change depending on the convert transducer movement to main
Transducer being used. See contact movement. If the linear
Table 1 below for known transducer is mounted using a direct
The resolution indicates
Transducer settings. connection to the circuit breaker enter 1.
the movement (º or mm)
For indirect connection of a transducer,
by either one pulse for a
use the manufacturer recommended
digital transducer and 1V
conversion factor, associated with a
deviation for an analog
certain transducer type and attachment
transducer. For OMICRON
point.
transducers, the resolution
is already defined by Contact factor definition=
default. See Table 1 below
for other known 𝑀𝑎𝑖𝑛 𝑐𝑜𝑛𝑡𝑎𝑐𝑡 𝑡𝑜𝑡𝑎𝑙 𝑡𝑟𝑎𝑣𝑒𝑙 ሺ𝑚𝑚ሻ
…
Transducer settings. 𝑇𝑟𝑎𝑛𝑠𝑑𝑢𝑐𝑒𝑟 𝑡𝑜𝑡𝑎𝑙 𝑡𝑟𝑎𝑣𝑒𝑙 𝑚𝑒𝑎𝑠. ሺº or 𝑚𝑚 ሻ
Note: for non-linear conversion, an
additional conversion table can be used
(see user manual)

Figure 41: Advanced Settings for Travel Measurement

29
 Table 1: Motion Transducer Settings by Product and Type

Angular Linear

Rotary (°) Linear (mil) Linear (um)

(Resolution for (Resolution when (Resolution when
Supply
angular resolution PTM settings are in PTM settings are in
setting) inches) mm)

OMICRON Rotary
5 VDC 0.025 (3600) - -
Transducer

OMICRON Digital
Linear Dead Tank 5 VDC - 1.9223 48.8281
Transducer 300 mm

Doble 5 VDC 0.1 (4000) 1.25 31.75

Vanguard 15 VDC 0.06 (6000) 1.25 31.75

Figure 42: Results with travel measurement

In addition to the timing measurements shown in fig.36, the travel measurements shown in fig.42 will be
available. The software automatically calculates the travel characteristics and assesses them if assessment

30
 limits were available. (Fig. 43). Note the velocity is only calculated if a “velocity zone” is define in the
assessment limits.

The travel
characteristics (in
mm) are affected by
the conversion factor
(fig.41) and can only
be assessed correctly
if the appropriate
conversion factor is
entered.

Figure 43: Measurement table C-timing example with travel measurement

Minimum Pick-up

The minimum pick-up test is used to test the performance of the control circuit and can help identify
insufficient lubrication (sticky plunger), assess electrical command coil performance, and latch/valve
operation.

Test Preparation
 Note, the following test setup assumes the CIBANO will be used as the supply source and the
default hardware configuration and wiring will be used.
 Please consider the wiring examples and safety precautions in Section 7: “Control Circuit Wiring
for Timing, Travel, and Minimum Pickup Tests” when connecting the CIBANO leads to the control
circuit.

31
 B1, B2, and BN are required to supply and measure
trip/close coils. B4 and BN can be used to supply the
motor through the CIBANO 500.

Figure 44: Default Hardware configuration – Minimum Pick-Up Test

Connect to the CIBANO 500

according to your hardware
configuration. The wiring
diagram assumes the default
configuration.

Figure 45: Wiring Diagram – Minimum Pick-Up Test

32
 Define the test sequence. Ensure the start voltage is well below the
operating voltage of the coil and the end voltage is at the minimum
operating voltage of the coil. The coils may still operate at <50% of its rated
voltage. For more accurate test, the voltage step value can be decreased.

Figure 46: Settings and Conditions – Minimum Pick-Up Test

This section automatically populates the relevant

data previously entered in the “Asset” settings.

Figure 47: Assessment – Minimum Pick-Up Test

Select “edit configuration” to change assessment

limits. This does not change the “Asset” section.

The trip and close operation are run independently in the Measurement section. In addition to the
assessment (fig.47), these measurements should be documented and trended over time to identify any
abnormal change in voltage.

After ensuring the right supply settings, select

start to run the test.

Figure 48: Measurement – Minimum Pick-Up Test

33
Static Contact Resistance

The contact resistance test identifies issues with the main contacts of the circuit breaker. Failure could
indicate improper alignment of contacts, improper pressure on contacts, damaged contact surfaces, or poor
bushing connections.

Test Preparation
 Verify that circuit breaker is closed

A1, A2, A4 and B1, B2, B3 are used to output and return
current to the CIBANO 500. Each A-OUTPUT can provide
a maximum of 33.33 A. The combined outputs can
therefore reach up to 100A and are injected in one pole of
the circuit breaker at a time.

B4 and BN are used to measure voltage

across the contact resistance for each
respective phase.

Figure 49: Required Hardware Configuration- Contact Resistance

Connect according to diagram

and labels using A-Output and B-
Output cable bundles.

Figure 50: Contact Resistance Wiring

34
 Select the DC voltage range. The lowest voltage
range that fits the measurement is recommended
due to its higher accuracy.

If no CTs, select 2s. The time duration can range

anywhere from 2-120s. Input a higher value to
saturate larger CTs before measuring the
resistance.
CT mode is assumed for Dead Tank breakers.
The checkbox is not editable.

Figure 51: Settings - Contact Resistance

This section automatically populates the

relevant data previously entered in the
“Asset” settings.

Select “edit configuration” to change

assessment limits. This does not
change the “Asset” section.

Figure 52: Assessment - Contact Resistance

From the voltage and current measurements, we can calculate the contact resistance. The test will stop
automatically after finishing the test. Once the measurement of one pole is completed, move clamps to the
next pole and click start in the measurement section until all measurements are complete.

Select start to initiate the measurement.

Figure 53: Measurements - Contact Resistance

35
 Support
When you are working with our products we want to provide you with the greatest possible
benefits. If you need any support, we are here to assist you.

24/7 Technical Support – Get Support

www.omicronenergy.com/en/support
At our technical support hotline, you can reach competent, well-educated technicians for all
of your questions. Around the clock and free of charge.
Make use of our 24/7 international technical support hotline:
Europe / Middle East / Africa +43 59495 4444
Americas +1 713 830-4660 +1 800-OMICRON
Asia-Pacific +852 3767 5500
Additionally, on our website you can find our Service Center or Sales Partner closest
to you.

Customer Portal – Stay Informed

https://my.omicronenergy.com/
The Customer Portal on our website is an international knowledge exchange platform.
Download the latest software updates for all our products and share your own experiences
in our user forum.
Browse through the knowledge library and find application notes, conference papers,
articles about daily working experiences, user manuals and much more.

OMICRON Academy – Learn More

www.omicron.academy
Learn more about your product in one of the training courses offered by the OMICRON
Academy.

For more information, additional literature, and

detailed contact information of our
offices worldwide please visit our website.

36 © OMICRON
www.omicronenergy.com Subject to change without notice.