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Uster Bale MGR

The document discusses improving cotton bale management through categorizing bales based on fiber quality properties measured by high-volume instrumentation (HVI). It recommends: 1. Distributing waste cotton and non-HVI measured bales uniformly within mixes instead of grouping them. 2. Selecting bales each time a mix is required based on existing inventory averages and distributions, rather than trying to maintain the same mix. 3. Proper control of cotton processing requires category systems that distinguish bales sufficiently instead of enabling the same mix for long periods.

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Sanaullah Murad
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158 views2 pages

Uster Bale MGR

The document discusses improving cotton bale management through categorizing bales based on fiber quality properties measured by high-volume instrumentation (HVI). It recommends: 1. Distributing waste cotton and non-HVI measured bales uniformly within mixes instead of grouping them. 2. Selecting bales each time a mix is required based on existing inventory averages and distributions, rather than trying to maintain the same mix. 3. Proper control of cotton processing requires category systems that distinguish bales sufficiently instead of enabling the same mix for long periods.

Uploaded by

Sanaullah Murad
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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7. Reduction of comber noils without loss of quality.

8. Improved efficiencies lead to lower labor costs.


9. Improved warehouse management.
10. Short fiber control improved.
11. Adjustment of mix averages and distribution %CV’s based on values of incoming
but not yet received cotton.
12. Better contract management, reporting, and improved communications/
understanding between textile mills and their cotton suppliers.

Waste cotton and/or other non-HVI measured bales should be distributed uniformly within the mix and
not grouped all at one location.

For best utilization of existing inventory and to avoid step changes in HVI averages, or distribution
%CV’s, bales are best selected each time a mix is required. In other words, it is better for process control
and product quality to let each mix correctly reflect the averages and distribution %CV’s of the existing
inventory than it is to try to always run exactly the same mix. This is true because inventory variances
make it virtually impossible to select a mix that can be run over long periods without substantial changes
in property averages and/or distributions.

By definition, any category system that is created by a mill that has so few categories that it seems
possible to run the same exact mix for a long period of time probably does not provide proper control of
the cotton they are processing. Such mix programs inevitably result in step changes in the average or
distribution %CV of one or more important HVI-measured cotton properties.

Bale Management, which is based on the categorizing of cotton bales according to their fibre quality
properties. The measurement of the fibre characteristics with reference to each individual bale, the
separation of bales into classes, the determination of the mixture proportions and the laying-down of
balanced bale mixes based on classes are included. The bale management should be undertaken
because of sometimes a considerable variation in the fibre properties from one bale to another, even
within the same delivery. This variation will result in yarn quality variation if the bales are mixed
uncontrolled.

About 40 years ago, progressive spinners began to take the first step toward scientific bale management
by using the cotton micronaire value as a prime characteristic for measuring fibre fineness [2]. This value
soon became the most important fibre characteristic for arranging fibre blends and the improvements in
the yarn quality followed.

The selection of bales according to individual bale numbers is time consuming and impractical in most
warehouses. Therefore the different software packages to support the selection of bales by taking into
account the fibre properties have been developed.

Agei numbering kora thake

Oikhan theke number sajay

Oi number er bale ekbar Blowroom line e dey

category onujayi histogram banaay

Total dhor 1000 bale Average mic 4.5 hole emn vabe bey jate 48 bale er average 4.5 er kace thake

Mic

Onno kicu khub kom dekhe

Baki value sob bale e pray same thake

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