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325C CRB

This document contains a table listing component identifiers, wire numbers, colors, and descriptions for an engine control system and other components. The table includes over 50 rows detailing the various circuits, sensors, solenoids, and other electrical components. The document provides a key for engineers and technicians to understand the electrical schematic for a complex system.

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Maranka Ankara
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0% found this document useful (1 vote)
57 views2 pages

325C CRB

This document contains a table listing component identifiers, wire numbers, colors, and descriptions for an engine control system and other components. The table includes over 50 rows detailing the various circuits, sensors, solenoids, and other electrical components. The document provides a key for engineers and technicians to understand the electrical schematic for a complex system.

Uploaded by

Maranka Ankara
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Wire Description Component Location

Component Identifiers (CID¹)


Module Identifier (MID²)
Wire
Wire Color Description
Wire
Wire Color Description Component
Schematic Machine
Component
Schematic Machine RENR7398-01 Electrical Schematic Symbols And Definitions
Number Number Location Location Location Location
Engine Control System Power Circuits Control Circuits A/C Unit D-5 1 Sensor - Pump Discharge Pressure 1 A-11 E
February 2005
(MID No. 024) 101 RD Battery + 763 BU Travel Speed Solenoid + Alarm - Action F-2 G Sensor - Pump Discharge Pressure 2 A-10 E
Symbols
CID Component 103 RD Monitor 779 WH Low Pressure ATCH Quick Coupler Sol Alarm -Travel A-4 3 Sensor - Squeeze Pressure B-5 E
0001 Injector Solenoid 1st Cylinder 105 RD Key Switch 780 PU Quick Coupler SW to Solenoid Alternator E-10 4 Sensor - Tool Pressure C-7 20
0002 Injector Solenoid 2nd Cylinder 109 RD Alternator B+ 788 YL Engine Speed Sensor - Battery E-12 5 Sensor - Turbo Outlet Pressure B-11 2 T
110 RD Timer Relay B+ A701 GY Injector #1 Battery E-11 5 Sensor - WTR Separator Level H-7 16
0003 Injector Solenoid 3rd Cylinder Pressure Temperature Level Flow Circuit Breaker
112 PU Main Power Relay Output A702 PU Injector #2 Breaker - Alternator H-9 1 Solenoid - 1Way/2Way Cont B-5 17
0004 Injector Solenoid 4th Cylinder Symbol Symbol Symbol Symbol Symbol
113 OR Switch Panel/Radio A703 BR Injector #3 Breaker - Heater Relay H-9 1 Solenoid - Anti Drift C-2 H
0005 Injector Solenoid 5th Cylinder
114 RD Forward Horn / Rotary Switch A704 GN Injector #4 Buzzer G-4 22 Solenoid - Boom Down Line Out Off C-9 20
0006 Injector Solenoid 6th Cylinder
115 RD Cab Lamp A705 BU Injector #5
0041 8V DC Supply
118 GY Wiper/Washer A706 GY Injector #6
Clutch A/C D-10 25 Solenoid - Fine Swing C-3 18 Symbols And Definitions
0042 Injector Actuation Control Valve Control - Engine F-12 4 Solenoid - Flow Limit A-12 19
119 PK Aux Ckt A755 PK Throttle Switch #1 Fuse - A component in an electrical circuit that will open the circuit if too much current flows
0091 Throttle Position Signal Control - Engine / Pump E-8 1 Solenoid - Hammer A-9 H
120 YL 12V 10A Converter 1 A756 BU Throttle Switch #2 through it.
0094 Fuel Pressure Sensor Control - Tool / Valve C-1 1 Solenoid - High Pressure Quick Cpl (A1) C-2 17
123 WH Seat Heater A757 GY Throttle Switch #3 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
0100 Engine Oil Pressure Sensor Control - Wiper F-2 G Solenoid - High Pressure Quick Cpl (A2) B-2 24
124 GN A/C A758 BR Throttle Switch #4 circle indicates that the component has screw terminals and a wire can be disconnected from it.
0110 Engine Coolant Temperature Sensor Converter - 12V 7A F-3 13 Solenoid - Hyd Lock C-8 20
129 BU Cigar Lighter A762 PU Engine Speed Sensor +
0164 Injector Pressure Sensor Diode I-8 1 Solenoid - Injector 1 thru 6 C-10 2 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
130 RD Coolant Temp Sensor A768 BU Backup EPR SW Valve To Power Switch Sol
0168 System Voltage Diode - Main Relay I-11 23 Solenoid - Low Pressure Quick Cpl (A3) B-2 D No circle indicates that the wire cannot be disconnected from the component.
135 BU Switched Converter Output A769 GY Backup EPR SW Valve To Power Switch Sol
0172 Inlet Air Temperature Sensor Diode - Start Relay H-11 1 Solenoid - Power Shift Cont A-11 E
139 OR 12V Memory Out A770 PK Elec Pump Control Bypass Switch to Res
0175 Engine Oil Temperature Sensor Horn C-1 6 Solenoid - Primary NFC A-12 E Ground (Wired): This indicates that the component is connected to a grounded wire. The
143 BR Boom Float F716 WH Secondary Shutdown
0190 Engine Speed Sensor Indicator Unit H-1 B Solenoid - Pump 1 Flow Cont A-12 E grounded wire is fastened to the machine.
147 PU Atch Sol F773 OR Governor Acceleration
0253 Personality Module 149 RD Boom Lamp F774 WH Governor Deceleration
Joystick I-3 C Solenoid - Pump 2 Flow Cont A-12 E
0261 Timing Sensor Calibration 150 OR Quick Coupler H705 BR Fuel Pump Relay Joystick H-1 B Solenoid - Relief 1 B-5 E Ground (Case): This indicates that the component does not have a wire connected to ground.
0262 5V DC Sensor Power Supply Voltage 151 GN Neutral Start Limit Switch H792 BR ATCH Boom Start Boom Up/Down Relay 1 Lamp - Boom C-1 7 Solenoid - Relief 2 B-5 E It is grounded by being fastened to the machine.
0273 Turbocharger Compressor Outlet Pressure Sensor 152 BU Lower Wiper/Washer M734 BR Travel Mode Switch Lamp - Cab G-1 8 Solenoid - Relief Boom 1 B-5 E
0274 Atmospheric Pressure Sensor 154 RD Neutral Start Limit Switch M736 BU Governor Command Lamp - Chassis B-2 9 Solenoid - Relief Boom 2 B-5 E
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
0286 EMS Oil Lamp 160 PU Chassis Lamp M737 WH Flow Limit Press Valve Solenoid Lamp - Dome G-1 10 Solenoid - Relief Check 1 A-5 17 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
0342
0617
Secondary Engine Speed Timing Sensor
Air Inlet Heater Relay
168
169
RD
PK
Refueling Pump
Backup/Monitor Control
M738
M739
OR
YL
Prim NFC Press PRV
Solenoid Return 2
Lighter
Meter - Service
F-2
F-2
A
A
Solenoid - Relief Check 2
Solenoid - Separator Valve
B-5
C-7
24
20
325C Excavator Sender: A component that is used with a temperature or pressure gauge. The sender
1627 Fuel Pump Relay 175 RD A/C Blower M740 PK Travel Straight Solenoid Monitor F-1 11 Solenoid - Stem 1 Cont (A) A-9 E measures the temperature or pressure. Its resistance changes to give an indication to
Engine / Pump Control System 179
180
BU
GN
12V 10A Converter 2
Aux Circuit
M741
M742
GY
PU
Travel Alarm Cancel
AEC Model Switch
Motor - Fuel Pump
Motor - Lower Wiper
G-7
I-1
25
H
Solenoid - Stem 1 Cont (B)
Solenoid - Stem 2 Cont (A)
A-9
A-9
E
E
325C Material Handler T
the gauge of the temperature or pressure.

(MID No. 069)


CID
1524
Component
Proportional Solenoid Valve For Negative Flow Control
184
188
RD
WH
E/P Control
Fuel Pump
M743
M744
GN
PK
Travel Mode Switch
ATCH Boom Float Display Relay
Motor - Starter
Motor - Washer
D-11
G-7
12
15
Solenoid - Stem 2 Cont (B)
Solenoid - Stem 3 Cont (A)
A-9
B-9
E
E
Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
189 RD Engine Governor Actuator M745 BU ATCH Smart Boom Up / Down Relay 2 Pump - Refueling A-2 27 Solenoid - Stem 3 Cont (B) B-9 E
1590 Proportional Solenoid Valve For Negative Flow Control
Tool / Valve Control
196 BU Inspection Lamp M746 YL ATCH Smart Boom Up / Down Relay 1 Relay - Beacon G-8 1 Solenoid - Stem 4 Cont (A) B-9 E 325C: 325C MH: Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
199 OR Beacon Lamp M747 PU ATCH Boom Float Exchange Relay - Boom I-8 23 Solenoid - Stem 4 Cont (B) B-9 E coil that makes an electromagnet when current flows through it. The electromagnet
(MID No. 06A) Ground Circuits M748 OR ATCH Boom Down Pressure SW Relay - Boom Float Disable I-12 23 Solenoid - Swing Brake C-9 20
CRB643-UP DTF276-UP can open or close a valve or move a piece of metal that can do work.
CID Component
0145 12 V DC Power Supply
200
201
BK
BK
Main Chassis
Opr. Mon. Return
M749
R746
WH
PK
ATCH Boom Check Solenoid 2
Turbo Outlet Pressure
Relay - Cab Lamp H-8 23 Solenoid - Travel Speed C-9 20 JLC277-UP
Relay - Chassis Lamp I-8 23 Solenoid - Travel Straight C-9 20 MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
1522 Solenoid Valve For #2 Check Valve 210 BK Converter Ground R747 GY Atmospheric Pressure Relay - Fuel Pump G-8 1 Switch - A/C Panel D-1 G JLD298-UP activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
1523 Solenoid Valve For #2 Check Valve 211 BK Converter Ground 892 BR CAT Data Link - that make electromagnet when current flows through them. It also has an internal switch that places
1593 Extend Solenoid Valve For Auxiliary Stem 1 229 BK Engine Control Ground 893 GN CAT Data Link +
Relay - Heater E-11 23 Switch - ACL F-9 E CSJ764-UP the latch coil circuit open at the time the coil latches.
Relay - Horn H-8 23 Switch - Anti Drift I-1 H
1594 Extend Solenoid Valve For Auxiliary Stem 2 235 BK E/P Control Ground A893 OR Fuel Pump
Relay - Hydraulic Lock H-8 23 Switch - Backup EPR Valve G-2 B
1595 Extend Solenoid Valve For Auxiliary Stem 3 Basic Machine Circuits F889 WH Throttle
Relay - Main H-11 23 Switch - Backup Governor H-2 B
1596 Retract Solenoid Valve For Auxiliary Stem 1 304 WH Start Relay Output G826 BR Oil Pressure Sensor +5V
Relay - Neutral Start H-8 23 Switch - Boom Down C-8 20
Harness And Wire Symbols
1597 Retract Solenoid Valve For Auxiliary Stem 2 306 GN Starter Relay Coil To Neut Start Switch G827 BU Oil Pressure Sensor Return
Relay - QC Safety Lever "ON" Coil I-11 23 Switch - Boom Float Exchange D-2 G Wire, Cable, or Harness Component
1598 Retract Solenoid Valve For Auxiliary Stem 3 307 OR Key Start To Neut Start Switch G828 WH Eng Pressure Sensor +5V Assembly Identification Part Number
Relay - QC Safety Lever Lock 1 Switch I-11 23 Switch - Coolant Level H-7 21 Pin Socket Wire Color Fuse
1609 Clench Pressure Sensor 308 YL Main Power Relay Coil G829 GN Eng Pressure Sensor Return
Relay - QC Safety Lever Lock 2 Switch I-11 23 Switch - Disconnect G-9 23 A AA 105-9344
1615 Solenoid Valve For One-Way Flow Or Two-Way Flow 310 PU Start Aid Switch To Start Aid Solenoid G833 PK Eng Temp Sensor Return
Relay - QC Safety Lever Priority I-10 23 Switch - Engine Oil Level D-10 12
1657 Left Joystick Slide Control 320 RD Horn Relay To Horn Switch G849 BR Injector Actuation Pressure 325-PK-14 1
Relay - Refueling Power A-2 27 Switch - Fine Swing Control D-2 D
1658 Right Joystick Slide Control 321 BR Backup Alarm Lamp Travel Alarm G850 BU Inlet Air Heater Relay Receptacle
Relay - Refueling Stop C-3 27 Switch - Hammer Foot H-2 A
1665 Solenoid Valve For #1 Relief Valve 322 GY Forward Horn G853 OR Intake Air Temp
Relay - Smart Boom Up/Down 1 I-12 23 Switch - Hammer Pressure I-1 E Single Wire Circuit Number Wire Gauge
1666 Solenoid Valve For #2 Relief Valve 323 WH ATCH Refueling Power Relay G854 PK A I P Control Valve Connector Identification
Relay - Smart Boom Up/Down 2 I-11 23 Switch - Horn I-3 C
¹ The CID is a diagnostic code that indicates which circuit is faulty. 325 PK ATCH Refueling Stop SW G855 PU A I P Control Valve Common Plug
326 RD Engine Shutdown Solenoid To Key Switch G856 WH Timing Cal Probe + Relay - Start H-11 23 Switch - Hydraulic Filter A-5 E 2 200-BK-14
² The MID is a diagnostic code that indicates which electronic control module
329 YL ATCH Refueling Stop Relay G857 YL Timing Cal Probe - Relay - Timer I-9 23 Switch - Hydraulic Oil Level A-4 31
diagnosed the fault.
Resistor - Backup I-9 23 Switch - Joystick Pressure H-3 H Ground Connection Pin or Socket Number
365 YL ATCH Refueling Start Relay K843 GN Stem 3 Extend Switch
Monitoring Circuits K844 GY Stem 4 Extend Switch Seat with Seat Heater H-2 27 Switch - Key G-1 B
403 GN Alternator + K847 PU Stem 3 Retract Switch Sender - Hydraulic Temperature A-5 A Switch - Neutral Start Limit I-3 H 1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
connector. The plug contains all connector. The plug and receptacle
405 GY Opr. Mon. Oil Pressure (Low Setting) K848 WH Stem 4 Retract Switch Sensor - A/C Photo F-1 G Switch - OLWD Alarm Cancel D-3 G 2 sockets and the receptacle contains 2 contain both pins and sockets.
410 WH Opr. Mon. Action Alarm K849 YL Hammer Pressure Switch Sensor - Atmospheric Pressure B-11 2 Switch - One Touch Low Idle H-1 B all pins.
412 BU Opr. Mon. Coolant Level K850 BR ATT Stem 2 Sensor - Coolant Temperature B-11 2 Switch - Panel F-1 G
Failure Mode Identifiers (FMI)¹ 430 BU Opr. Mon. Air Filter K851 BU Medium Line Pressure SW Sensor - Dual Cam SP/TMG (HIGH) B-11 2 Switch - Quick Coupler G-1 B © 2005 Caterpillar Printed in U.S.A.
FMI No. Failure Description 487 OR Hyd. Oil Flow Switch K852 GN Aux Hyd Pressure SW Sensor - Dual Cam SP/TMG (LOW) B-11 2 Switch - Refueling Level A-4 26
All Rights Reserved
0 Data valid but above normal operational range. 491 PK Hyd. Oil Temp Sensor K853 GY Atch Pump 1 Control Valve Sensor - Engine Oil Pressure C-11 2 Switch - Refueling Start (NO) A-3 26
1 Data valid but below normal operational range. 495 GN Fuel Level Signal K854 OR Atch Pump 2 Control Valve Sensor - Engine Oil Temperature B-11 2 Switch - Refueling Stop (NC) A-4 26
2 Data erratic, intermittent, or incorrect. 496 WH Opr. Mon. Panel Hyd. Oil Level K855 PK Separator Valve Sensor - Engine Speed Pickup D-10 14 Switch - Rotary D-3 G
3 Voltage above normal or shorted high. C468 BU Engine Oil Level K856 PU Stem 1 Control Valve A Sensor - FLY TMG Cal B-11 2 Switch - Seat Heater D-2 G
4 Voltage below normal or shorted low. E469 YL Tool Pressure Sensor K857 WH Stem 2 Control Valve A Sensor - Fuel Level A-4 26 Switch - Secondary Shutdown F-6 H
5 Current below normal or open circuit. E470 BR Negative Cont. Pressure Sensor 1 K858 YL Stem 3 Control Valve A Sensor - Fuel Pressure C-11 2 Switch - Steer Pressure I-2 C
6 Current above normal or grounded circuit. E471 BU Negative Cont. Pressure Sensor 2 K859 BR Stem 4 Control Valve A Sensor - IAP Control B-11 2 Switch - Throttle Position H-1 B
7 Mechanical system not responding properly. E472 GN 12V Supply From Valve Control K860 BU Stem 1 Control Valve B Sensor - Inj Actuation Pressure B-11 2 Switch - Travel Left Pressure H_1 H
8 Abnormal frequency, pulse width, or period. E473 GY Stem 1 Modulation K861 GN Stem 2 Control Valve B Sensor - Intake Air Temperature B-11 2 Switch - Travel Right Pressure H-1 H
9 Abnormal update. E474 OR Stem 2 Modulation K862 GY Stem 3 Control Valve B Sensor - Negative Cont Pressure 1 A-12 E Switch - UP/Down B-8 20
10 Abnormal rate of change. E475 PK Stem 3 Modulation K863 OR Stem 4 Control Valve B
Sensor - Negative Cont Pressure 2 A-12 E Switch - Window Limit G-1 G
11 Failure mode not identifiable. E476 PU Stem 4 Modulation K864 PK ATT Relief Valve Solenoid 1 23
Sensor - OLWD Pressure B-3 E
12 Bad device or component. E480 WH Overload Alm Cancel SW K865 PU ATT Relief Valve Solenoid 2 15 16 C
A = Inside of Cab Area E = Inside of Pump Compartment 22
13 Out of calibration. F441 GN Oil Temp K866 WH ATT 1-Way/2-Way Control Valve Solenoid H 8
B = Inside of Right Console Area G = Around Dash Area A 10
14 Parameter failures. H446 PK O.L.W.D. Pressure Sensor K867 YL ATT Solenoid Return 1 5
C = Inside of Left Console Area H = Under Operators Platform 1 B
15 Parameter failures. H465 GN Travel Alarm Cancel Indicator K868 BR ATT Solenoid Return 2
D = Swing Motor Area 13 11
16 Parameter not available. H466 BU AEC Mode Indicator K869 BU ATT Solenoid Return 3 21
G
17 Module not responding. H467 WH Travel Mode Indicator 1 K870 GN ATT Solenoid Return 4 7
18 Sensor supply fault. 24
H473 BR Travel Straight Pressure Switch K876 BR ATT Relief Check Valve Solenoid 1 Connector Location 25
28
19 Condition not met. H474 GN Travel Right Pressure Switch K877 BU ATT Relief Check Valve Solenoid 2 Schematic Machine
20 Parameter failures. H475 BU Travel Left Pressure Switch 954 GN ATCH Hammer Solenoid Connector Number D
Location Location
H476 WH Joystick Pressure Switch 995 BU Coolant Temp 2
¹The FMI is a diagnostic code that indicates what type of failure has occurred. CONN 1 C-11 2 6
18
Accessory Circuits 998 BR Throttle Return CONN 2 G-12 23 4 12 20
501 GN Wiper - Front (Low) C987 RD Atch Valve Cont +B 17
CONN 3 G-12 23 26
506 PU Washer - Front C990 YL Eng Oil Pressure 14
CONN 4 G-12 23 30 29
508 PU Radio Speaker - Left C991 PK Fuel Pressure

RENR7398-01
CONN 5 I - 11 23 E
509 WH Radio Speaker - Left (Common) E963 BK Top Cam S/T -
CONN 6 G-12 23
511 BR Radio Speaker - Right E964 WH Top Cam S/T + 27 9
CONN 7 I-11 23 3
512 GN Radio Speaker - Right (Common) E965 BU Bottom Cam S/T -
CONN 8 G-10 23
530 OR Washer E966 YL Bottom Cam S/T+ 19
Event Codes 578 BU Washer - Aux. G976 BU Water Separator Sensor
CONN 9 G-10 23
CONN 10 (ET Service) I-9 23
Machine Control 586 BR Not Used K904 GN Pump Discharge Pressure Sensor 1 - Signal
CONN 11 G-9 23
Event Code Condition 590 GY Wiper Switch To Intermittent Module K906 GN Swing Brake Sol - Signal

30 Page, TRM
CONN 12 (Inspection Lamp) I-8 23
E005 Fuel Filter Restriction Derate A537 PK Not Used K907 BU Swing Brake Cancel Sol
CONN 13 H-6 H
A579 OR Wiper Motor + L968 OR E/P Control PS Valve -
E015 High Engine Coolant Temperature Derate CONN 14 H-6 H
A580 GN Wiper Motor - L969 WH E/P Control PS Valve +
E017 High Engine Coolant Temperature Warning CONN 15 H-6 H
A584 BU Front Window Limit Switch to Wiper Cont. L972 BU Low Idle Switch
E025 High Inlet Air Temperature Derate A586 OR Wiper Switch. To Wiper Cont L973 GN Fine Swing Control Relay To Sol Valve CONN 16 D-6 H
E027 High Inlet Air Temperature Warning A588 GN Hyd Lock Sol. Relay to Hyd Lock Sol. L976 GN ATCH Refueling Start SW (NO) CONN 17 A-6 E
E039 Low Engine Oil Pressure Derate C537 GN A/C Photo Sensor + Sig L983 WH Injector Common 1 & 2 CONN 18 E-6 H
C538 OR A/C Photo Sensor - Sig L984 OR Injector Common 3 & 4 CONN 19 I-4 H
E095 Fuel Filter Restriction Warning
C569 YL Second DC/DC Converter Power Output L985 YL Injector Common 5 & 6 CONN 20 G-4 G
E100 Low Engine Oil Pressure Warning
E554 PK A/C Controller to A/C Compressor Clutch M906 BU Squeeze Pressure Sensor CONN 21 F-4 G
E190 Engine Overspeed Warning
E562 PU Buzzer As T967 YL Pump Discharge Pressure Sensor 2 - Signal CONN 22 E-6 H
E265 User Defined Shutdown E564 PK Relay CONN 23 E-6 H
E565 BU Rotary SW CONN 24 E-4 G
8
Lighting Circuits CONN 25 E-4 G
607 PK Chassis Lamp 10
CONN 26 D-4 G 7
A
615 YL Cab Lamp CONN 27 D-4 G
616 BU Boom Lamp CONN 29 B-4 26 22
638 WH ATCH Beacon Relay CONN 30 B-4 26 C
17 28
645 RD Switch Panel To Boom Lamp Relay CONN 31 A-4 30 13
30
646 RD Switch Panel To Cab Lamp Relay CONN 32 B-4 29 23 G B
16 1 24
A623 BU Switch Panel To Chassis Lamp Relay 14 2 11
CONN 33 B-3 29 4 12 26 18
CONN 34 C-3 D 25 E
6
CONN 35 G-3 H D
29
Related Electrical Service Manuals CONN 36 G-3 H 21 5 20 9
Title Form Number 19 15 3 27 H
CONN 37 G-3 H
Alternator: 185-5294 SENR4130 CONN 38 H-3 H
Electric Starting Motor: 104-7040 CONN 39 H-3 H
Consist: 106-8577 SENR3859 CONN 40 I-3 C
Consist: 6V-5720 SENR3851 CONN 41 I-3 C
CONN 42 C-2 28
Engine/Pump Control: RENR3823
CONN 43 C-2 28
Tool / Valve Control: RENR3823
CONN 44 F-1 G
Engine Control: SENR9582
CONN 45 I-3 H
CONN 46 C-2 H
CONN 47 D-1 G
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
Machine Harness Connector And Component Locations

Resistor, Sender and Solenoid Specifications Off Machine Switch Specification


Part No. Component Description Resistance (Ohms)¹ Part No. Function Actuate Deactuate Contact Position
4I-5394 Sender: Hydraulic Oil Temperature 6815 ± 681 635 ± 58 mm Water
154-0496 ACL Switch -- Normally Closed
7Y-8242 Resistor: Backup 47 ± 4.7 (25 ± 2.28 in Water)
Anti Drift Pressure Switch
107-7056 Solenoid: Fine swing 34 ± 0.5
Boom Down Pressure Switch
Stem Control 1 Thru 4
Hammer Pressure Switch
Separator Valve 490 ± 49 kPa 230 kPa MIN
111-9916 Solenoid: 11.7 ± 1.2 167-3466 Joystick Pressure Switch Normally Open
Flow Limit (71.07 ± 7.11 psi) (42.06 psi MIN)
Steer Pressure Switch
Power Shift Control
Travel Left Pressure Switch
112-0090 Solenoid: Relief 19.5 ± 2.0
Travel Right Pressure Switch
Hydraulic Lock
13780 kPa MAX 10335 ± 689 kPa
Quick Coupler (A3) 168-7557 Up / Down Pressure Switch Normally Closed
(1998.62 psi MAX) (1498.97 ± 99.93 psi)
121-1491 Solenoid: Swing Brake 32.0 ± 3.2
Travel Speed
Travel Straight
Float Travel 0%: 83.5 ± 1.5
163-6700 Sender: Fuel Level Float Travel 50%: 33.8 ± 2.0
Float Travel 100%: 8.0 +1.0 , -0.5
¹ At room temperature unless otherwise noted.
12 11 10 9 8 7 6 5 4 3 2 1
RELAY PANEL OPERATOR STATION
L63
BACKUP RESISTOR
ATCH-QC SAFETY LEVER "ON" ATCH-QC SAFETY 7Y-8242
CONN 41 Z E E E475-PK-18 3
RELAY COIL LOCK RELAY 2 SW D 646-RD-18 INSP LAMP SOCKET 196-BU 235-BK-18 5 4
L60 D D
ATCH SMART BOOM ATCH SMART BOOM A770-PK-18 169-PK-18 DIODE 646-RD-18 9R-7941 200-BK E472-GN-18 1 E472-GN-18 1 +12V ATCH 235-BK-16 235-BK-16 5 ATCH LOWER
ATCH-QC SAFETY LEVER ATCH-QC SAFETY L63
UP/DOWN RELAY1 UP/DOWN RELAY2 PRIORITY RELAY LOCK RELAY 1 SW 169-PK-18 169-PK-18 121-1022 A623-BU-18 CONN 12 D E474-OR-18 2 E474-OR-18 3 PWM+ JOYSTICK 235-BK-18 235-BK-18 235-BK-18 2 WIPER MOTOR -
149-5050 149-5050 A588-GN K844-GY-18 3 K844-GY-18 5 SWITCH 1 000-0000 E472-GN-18 235-BK-18 E472-GN-18 1 186-5763
R3 R4 R1 R2 L63
M746-YL-18 200-BK-18 M745-BU-18 200-BK-18 147-PU K848-WH-18 4 K848-WH-18 6 SWITCH 2 E474-OR-18 6 A MOTOR
RELAY RELAY RELAY 1 RELAY 2 ATCH LEFT
M746-YL-18 322-GY 6 235-BK-18 4 COMMON K844-GY-18 FOOT PEDAL Z 200-BK-74 1
M748-OR-18 M746-YL-18 M746-YL-18
TT
H792-BR-18 L52 L52
607-PK 235-BK-18 2 GND K848-WH-18 A580-GN-14 2
+
TT ET CONN L15
M747-PU-18 M746-YL-18 CONN 10 616-BU 235-BK-18 A579-OR-14 3
BOOM FLOAT
893-GN-18 A BOOM LAMP RELAY 5A 143-BR-18 CONN 40 235-BK-18 235-BK-18 235-BK-18 2 118-GY-14 4
AF AF AF AF AF AF AF L53
892-BR-18 D 161-3128 5A D E472-GN-18 E472-GN-18 1
AF 235-BK-18 149-RD 645-RD-18 10A 200-BK 200-BK-18 200-BK-18 2 200-BK-18 E472-GN-18 E472-GN-18 5

114-RD
115-RD
149-RD
E
INSP LAMP
I 308-YL B 149-RD 10A 196-BU 200-BK-18 320-RD-18 1 320-RD-18 E472-GN-18 4
I

L52
ATCH BOOM FLOAT FUEL PUMP E E HORN SW
D C 149-RD 616-BU 5A 188-WH-18 E476-PU-18 3 235-BK-18
DISABLE RELAY D WIPER/WASHER 128-2134
308-YL 4 IN F 10A 118-GY ATCH RIGHT 6 235-BK-18 235-BK-18

114-RD
115-RD
149-RD
149-5050 TIMER CHASSIS LAMP A
CONN 5 200-BK 2 GND G 10A 160-PU
BACKUP/MONITOR CONT
CONSOLE(LH) FOOT PEDAL Z 235-BK-18
143-BR-18 M743-GN-18 D AF 110-RD 1 +B RELAY H 5A 169-PK-18 235-BK-18
163-6703 CHASSIS LAMP RELAY SEAT HEATER

L61
143-BR-18 A588-GN 1 A588-GN-18 189-RD 3 OUT J 5A 123-WH-18
235-BK-14 235-BK-14 D 161-3128 LOWER WIPER/WASHER
143-BR-18 2 10A 152-BU

L53
CIGAR LIGHTER

A588-GN-18
E562-PU-18

E562-PU-18

E565-BU-18
E564-PK-18
E564-PK-18
TT A

E564-PK-18
E564-PK-18
235-BK-18

779-WH-18
M744-PK-18 160-PU A623-BU-18 10A 129-BU 320-RD-18 A587-YL 1

780-PU-18
SW PANEL/RADIO L17 L17 NEUTRAL START

L60
160-PU 5A 113-OR-18 154-RD A RD-18 H918-WH 2

K848-WH-18

E474-OR-18
E472-GN-18

K843-GN-18

E472-GN-18
K844-GY-18

E473-GY-18
E476-PU-18
E475-PK-18
ATT SOL LIMIT SW L15

235-BK-16
160-PU 607-PK 10A 147-PU 200-BK-18 CONN 19 151-GN B WH-18 163-6785 ATCH ANTI-DRIFT
DIODE D 12V 7A CONVERTOR 1
184-RD 607-PK 10A 120-YL 200-BK 1 189-RD C BK-18 PRESS. SW 167-3466
121-1022 L54 L54 12V 7A CONVERTOR 2
105-RD 10A 179-BU 200-BK-18 2
M743-GN-18
M748-OR-18

147-PU
147-PU
AL CONN 45

M747-PU-18

M745-BU-18
M744-PK-18

H792-BR-18
M746-YL-18
A/C GROUND STRAP A
D 130-RD-14 15A 124-GN-14 200-BK-14 3 A588-GN-18 2 A587-GN-18
306-GN D 5A 7G-1060 200-BK-14 M743-GN-18 4 M743-GN-18 235-BK-18 2 A
200-BK-18 1 200-BK-18

200-BK
PRODUCT LINK BEACON LAMP

308-YL
DIODE 10A 172-GN-18 10A 199-OR 200-BK-14 KK Z A H473-BR-18 1 235-BK-18 2

L15
306-GN ENG CONT
121-1022 306-GN 15A 130-RD-14 CAB LAMP RELAY 5A A L62 K849-YL-18 1
HORN/Q.C. AUX CKT CHASSIS PLATFORM L62 L62 ATCH STR PRESS.SW
200-BK 10A 114-RD 161-3128 10A 180-GN ATCH HAMMER PRESS SW
D TIMER RELAY 167-3466
D 10A 110-RD 115-RD 646-RD-18 167-3466
CAB LAMP B A L61 L61
L79

D 115-RD 115-RD 200-BK-18

A588-GN-18
308-YL 10A

E562-PU-18
E562-PU-18
E562-PU-18
E562-PU-18
E565-BU-18

147-PU
E564-PK-18
E564-PK-18
E564-PK-18
E564-PK-18

779-WH-18
KEY SW

L61
780-PU-18
SS A

235-BK-18
308-YL 200-BK 2 200-BK 10A 105-RD 115-RD 615-YL 199-OR 308-YL 11 A579-OR-14
BOOM LAMP D L62 L62 L15 L15 L15
308-YL 200-BK 1 306-GN 10A 149-RD 199-OR 199-OR 129-BU 8 118-GY-14 235-BK-18 2
D E/P CONT L26
10A 184-RD 114-WH 6 A580-GN-14 235-BK-18 235-BK-18 H475-BU-18 1

L62
308-YL 200-BK ATCH V CONT

L17
112-PU-6
15A C987-RD-14 199-OR 123-WH-18 9 A588-GN-18 235-BK-18 235-BK-18 TRAVEL LEFT PRESS. SW
RR DOME LAMP/MEMORY HORN RELAY L17
112-PU-6 109-RD-8 304-WH-8 10A 103-RD 124-GN-14 A770-PK-18 2 320-RD-18 307-OR 235-BK-18 167-3466
SS RR PP A/C BLOWER L57 161-3128
109-RD-6 15A 175-RD-14 179-BU 645-RD-18 3 154-RD 235-BK-18 H473-BR-18
L79 NN REFUELING PUMP L51 CONN 13 A
30A 168-RD-10 114-RD 320-RD-18 120-YL 615-YL 4 151-GN 235-BK-18 L16 K849-YL-18
MAIN RELAY START RELAY 114-RD 147-PU 320-RD-18 1 189-RD 169-PK-18 A H475-BU-18 235-BK-18 2
213-0772 125-1302 114-RD 322-GY 113-OR-18 151-GN 12 169-PK-18 169-PK-18 235-BK-18 235-BK-18 2 H474-GN-18 H474-GN-18 1

L53
L52
101-RD-4 D
DD 129-BU 154-RD 10 A770-PK-18 H476-WH-18 H476-WH-18 1 TRAVEL RIGHT PRESS. SW
FF EE L34 L34
152-BU 105-RD 7 307-OR H473-BR-18 JOYSTIC PRESS. SW 167-3466
101-RD-4 80A 109-RD-4 L35 L35
FF HYD LOCK SOL RELAY 123-WH-18 189-RD 5 105-RD H475-BU-18 167-3466
L16 L16
ALT BREAKER 161-3128 A588-GN B A H474-GN-18
171-2210 151-GN 200-BK-18 8630-BU 4 638-WH K849-YL-18
D 118-GY-14 1 CONN 14 8630-BU CONN 39 E472-GN-18 1 +12V
L54 L54 L54 L14

H H
189-RD A588-GN A588-GN 199-OR 3 123-WH-18 1 E472-GN-18 E473-GY-18 3 PWM+
L52 L52 L52 XX YY L61 L14
101-RD-4 108-RD-4 189-RD A588-GN 2 615-YL 2 E473-GY-18 K843-GN-18 5 SWITCH 1
L53 L53 L53 120A 638-WH 5 118-GY 3 K843-GN-18 K847-PU-18 6 SWITCH 2

L51
L25
BREAKER HEATER RELAY 189-RD 6 646-RD-18 M743-GN-18 4 K847-PU-18 235-BK-18 4 COMMON

L57

L26
L36 Z F CONN 38
216-4970 B A 113-OR-18 235-BK-18 2 GND
307-OR 5 129-BU 12 235-BK-18

L36
F
NEUTRAL START RELAY 175-RD-14 1 120-YL-16 200-BK-18 11 200-BK-18 200-BK-18 200-BK-18 F ATCH JOYSTICK
161-3128 103-RD 8 103-RD 8 607-PK 200-BK-18 ATCH 200-BK-18 L. CHASSIS IND UNIT 235-BK-18 000-0000
154-RD 200-BK-18 607-PK 7 645-RD-18 169-PK-18 5 L972-BU-18 2 SEAT WITH 607-PK +B 163-6702 235-BK-18 235-BK-18

L25
L57 L57 L57 FUEL PUMP L34
12 147-PU A770-PK-18 A770-PK-18 1 A755-PK-18 A537-PK-18 1 SEAT HEATER L972-BU-18 235-BK-18
188-6121

GROUND
307-OR 306-GN COOLANT ATCH WTR 124-GN-14 3 CONN 15 199-OR 105-RD 105-RD 2 A756-BU-18 F 164-0505 A755-PK-18 2 S1 235-BK-18

SIGNAL

SIGNAL
D LEVEL SW SEPARATOR 4 308-YL 308-YL 307-OR 307-OR 307-OR 3 A757-GY-18 A756-BU-18 3 S2 F
096-0744 LEVEL SNSR MOTOR
235-BK-18 307-OR 120-YL 2 124-GN-14 308-YL 307-OR 308-YL 4 A758-BR-18 A757-GY-18 4 S3 235-BK-18

+B
200-BK 178-2345 147-PU 6 175-RD-14 607-PK 7 F773-OR-18 A758-BR-18 5 S4 L972-BU-18

L35
235-BK-14 200-BK-18 113-OR-18 10 114-WH L972-BU-18 6 F774-WH-18 235-BK-18 1 COM

L62
2 3 ONE TOUCH LOW IDLE SW
200-BK-18 200-BK-18 169-PK-18 9 607-PK 607-PK A755-PK-18 10 169-PK-18 998-BR-18 F774-WH-18 6
200-BK-18 200-BK 646-RD-18 11 607-PK 607-PK A756-BU-18 9 M736-BU-18 F F773-OR-18 F THROTTLE POS SW 128-2134

4
2
1
3
BACKUP GOV SW 1F
200-BK 229-BK-18 A757-GY-18 A F CONN 37 106-0107
163-6711
ATCH 235-BK-14 200-BK-18 B A758-BR-18 1 998-BR-18 BACKUP 235-BK-18

1
2
L18 L18

124-GN-14
175-RD-14
200-BK-14
200-BK-14
PRODUCT D B F773-OR-18 2 F889-WH-18 F EPR VALVE SW 235-BK-18 235-BK-18

607-PK
G976-BU-18
TT

114-WH
L50 L50 L50

235-BK-18

308-YL
LINK FUEL PUMP RELAY F774-WH-18 A F 169-PK-18 163-6710 235-BK-18
CONN 36

147-PU
L50 L26 1 2
151-GN
151-GN

161-3128 M736-BU-18 5 A537-PK-18 K906-GN-18

A893-OR-18
L49 L49 3 R

200-BK-18
H705-BR-18 229-BK-18 K907-BU-18 6 K907-BU-18 K907-BU-18 K906-GN-18
L51 L51
L54

L53
L79

L52

L60

L50

L969-WH-18 11 A770-PK-18 A770-PK-18 L13 308-YL


L60 L60 B 4 5 C OFF

638-WH
8630-BU
188-WH-18 A893-OR-18 L968-OR-18 8 L969-WH-18 A768-BU-18 326-RD

L18
6 S ON F
D CAB A769-GY-18 9 L968-OR-18 L969-WH-18 307-OR 780-PU-18

L24
7 B ST F

412-BU-18
235-BK-18
235-BK-18
A768-BU-18 3 A769-GY-18 M736-BU-18 105-RD 150-OR-18
M743-GN-18
M748-OR-18
M747-PU-18

M745-BU-18
M744-PK-18

C987-RD-14
H792-BR-18
M746-YL-18

A770-PK-18

8
893-GN-18
130-RD-14

168-RD-10

646-RD-18
304-WH-8
892-BR-18

235-BK-14

169-PK-18
A588-GN

ATCH SPEAKER (R)


109-RD-6
109-RD-4
101-RD-4
DD 101-RD-4

108-RD-4
893-GN-18
403-GN-18

638-WH
8630-BU
892-BR-18

172-GN-18

511-BR-18 K906-GN-18 2 A768-BU-18 F889-WH-18 235-BK-18


151-GN

151-GN
235-BK-18

105-RD
184-RD

322-GY
147-PU

616-BU
607-PK
308-YL

ATCH BEACON RELAY 7Y-5505 9 F L KEY SW


512-GN-18 326-RD 1 K906-GN-18
308-YL

161-3128 998-BR-18 10 308-YL 235-BK-18 9G-7641

L51
A893-OR-18
H705-BR-18
L58 G L13 10 11

320-RD-18

645-RD-18
8630-BU 200-BK-18 F889-WH-18 7 326-RD A769-GY-18
12 F
BK-00 A537-PK-18 12 307-OR L968-OR-18

154-RD
189-RD

118-GY
607-PK

615-YL
NN

XX
PP

EE

YY

TT D CC ATCH QUICK

L57

L49

L51
D D BK-00 199-OR 638-WH 4 105-RD

L49
D JJ D F COUPLER SW
A

512-GN-18
511-BR-18
C
A
B

10
11

12
4
7
3
8

6
2
5

4
3
5
6
5

L13
2
1
6

150-6988
4
3

200-BK 200-BK-18 1 150-OR-18


6
5
4
3
2
1

G G

L51
B 200-BK-18 235-BK-16 CONN 35 2 780-PU-18 150-OR-18

235-BK-16
A893-OR-18
Z B

H705-BR-18
B

123-WH-18

E565-BU-18
E562-PU-18
KK

124-GN-14

113-OR-18

172-GN-18
175-RD-14

320-RD-18

645-RD-18

A588-GN

235-BK-14
779-WH-18
B B B B B A F 780-PU-18

199-OR

780-PU-18
103-RD

154-RD
189-RD

118-GY

179-BU

147-PU

129-BU

114-RD
607-PK

235-BK
235-BK
308-YL

615-YL

120-YL
L58 L59 L58 L49 L49 B WASHER

307-OR
152-BU
BLOCK AS. CONSOLE(RH)
L76

L59

121-1023 GROUND STRAP DISCONNECT SW. 506-PU-18 MOTOR 7T-8890


CONN 2

CONN 3

CONN 6

CONN 4

CONN 7

L51
168-RD-10
304-WH-8

167-3583 7N-0718
108-RD-4
109-RD-4

101-RD-4

CAB
M748-OR-18

M743-GN-18
M745-BU-18

M747-PU-18
M744-PK-18

G
H792-BR-18

M746-YL-18

A770-PK-18
893-GN-18
130-RD-14

168-RD-10

646-RD-18
304-WH-8
892-BR-18

235-BK-14

169-PK-18
A588-GN

7N-0719 (NOTE D)
109-RD-4
101-RD-4

638-WH
8630-BU
151-GN

509-WH-18
L58

105-RD
184-RD

322-GY
147-PU

616-BU
607-PK

G976-BU-18

A893-OR-18
D D AF WW WW

412-BU-18

506-PU-18
ATCH SPEAKER (L) 508-PU-18 615-YL 615-YL 615-YL 615-YL ATCH

147-PU

200-BK
430-BU-18 7Y-5505 615-YL 200-BK 200-BK CAB LAMP
11 L38

10

12
8

5
6
9

2
1

11

10
G VV VV 167-3441

12
3

7
G

4
RELAY PANEL G976-BU-18 103-RD

4
2
1
3
3
7

1
4
2
6

5
8

9
412-BU-18 M743-GN-18 103-RD 103-RD 103-RD DOME LAMP
B B B G 176-1986
506-PU-18 M744-PK-18 AG AG 103-RD 200-BK 200-BK 200-BK G
L56 L46 L70 L68 L68
L59

200-BK M746-YL-18 BUZZER AS 200-BK-18 1 200-BK-18 200-BK-18 200-BK 200-BK WW WW


CONN 8 CONN 9 CONN 11 235-BK-16 M747-PU-18 E562-PU-18 2 E562-PU-18 200-BK-14 200-BK 615-YL 615-YL ATCH
L77

L70

L59 CHASSIS 113-4683 CAB LAMP


200-BK 200-BK 200-BK-18 200-BK-18 200-BK 200-BK
147-PU G VV VV 167-3441
L76 CONN 20 CAB
G G
WINDOW
A893-OR-18 200-BK-18 200-BK-18
A584-BU-18 LIMIT SW

L62
L70 L70 L70 117-6306
L77

509-WH-18
L46
L38

L24
L68

L35
L18

L25

L26

508-PU-18
L56 L62 L7 L7
308-YL
308-YL 308-YL

L36
308-YL MONITOR
G CONN 44

123-WH-18
L36
E565-BU-18
E562-PU-18
779-WH-18

893-GN-18

113-OR-18

124-GN-14
168-RD-10

130-RD-14

646-RD-18

175-RD-14

320-RD-18

645-RD-18
304-WH-8

A893-OR-18
892-BR-18
H705-BR-18

169-PK-18

235-BK-18
A588-GN
780-PU-18

157-3198 N N

308-YL
A770-PK-18
101-RD-4
109-RD-4

638-WH

8630-BU
172-GN-18

307-OR

199-OR

151-GN
322-GY

184-RD

103-RD

118-GY

189-RD
105-RD
154-RD
616-BU

147-PU

147-PU

129-BU
607-PK

607-PK
120-YL

615-YL

308-YL
114-WH

AM A
308-YL

A G GND 2 201-BK-18 2 201-BK-18

L36
235-BK-18
235-BK-18

132-1829
ACTION ALARM G
1 1 ACC 3 169-PK-18 3 169-PK-18
235-BK-18 F716-WH-18 1 F716-WH-18 CONN 21 G L7
CIGAR

ATCH 12V 7A CONV


2 2 6 129-BU LIGHT 7 607-PK 7 607-PK

L7
235-BK-18 235-BK-18
3 200-BK-14 200-BK-14 14 200-BK-14 LIGHTER CDL + 5 893-GN-18 5 893-GN-18
200-BK

LIGHT OUT (DC 12V)


LIGHT OUT (DC 12V)
200-BK-14 12 200-BK-14 9W-0335 CDL - 6 892-BR-18 6 892-BR-18

LIGHT IN (DC 24V)


LIGHT IN (DC 24V)
L6

12V 7A CONV

2
1
2 E562-PU-18 +B 1 103-RD 1 103-RD
SECONDARY

24 BAT IN MEM
169-PK-18
SERVICE

24 BAT IN MEM
L41

E562-PU-18 + -

12V MEM OUT


8 403-GN-18 +12V 4 4
L44

L36

12V MEM OUT


607-PK

12V SW. OUT


L26
SHUTDOWN SW

131-0327
12V SW. OUT
METER

410-WH-18
9 E565-BU-18 8 8 A/C PHOTO

235-BK-18
G

24V SW. IN
L36 4D-1836

24V SW. IN
A893-OR-18 10 114-RD 6T-7337 SENSOR
L41 L41 Y/G
184-RD 20 A580-GN-14 200-BK-18 167-7083
L40
F 892-BR-18 17 A579-OR-14 (NOTE G)
F

GND
GND
GND
GND
893-GN-18 21 118-GY-14 118-GY-14 L5
C538-OR-18
147-PU 11 118-GY-14 Y/W C537-GN-18
147-PU 147-PU B A 7 607-PK G

L38
200-BK-16 G

235-BK-18
L46
11 L968-OR-18 F716-WH-18 13 607-PK 607-PK
8 A758-BR-18 235-BK-18 A537-PK-18 18 147-PU G A586-OR-18 4 W. INT(6)

3
7
5
6
1
4
2

2
3
7
5
6
1
4
8

8
L44 L46 L46 G WIPER CONT 590-GY-18 5 W. INT(3)
F889-WH-18 1 235-BK-18 5 8630-BU G

120-YL-16
120-YL-16
120-YL-16
L39 L39 L39 155-7042 501-GN-18 14 W. LOW
L973-GN 10 F889-WH-18 K849-YL-18 307-OR 4 199-OR

103-RD-18

103-RD-18

139-OR-18
135-BU-16
200-BK-16

200-BK-16
211-BK-16

120-YL-16

120-YL-16
530-OR-18 17 WASH

210-BK-16
C569-YL-16
CONN 27
893-GN-18 M736-BU-18 5 A755-PK-18 235-BK-18 235-BK-18 15 307-OR WINDOW SW 1 A584-BU-18
147-PU
308-YL

L26 L11 645-RD-18 2 L. BOOM


893-GN-18 403-GN-18 6 A756-BU-18 H473-BR-18 118-GY-14 16 310-PU MOT WIPER 9 A579-OR

L62
ENG CONT 200-BK-18 20 GND

410-WH-18
L40

403-GN-18
892-BR-18 K907-BU-18 9 E480-WH-18 H476-WH-18 A579-OR-14 3 L973-GN BRAKE WIP 10 A580-BR
L35

129-BU
157-3165 B 892-BR-18 L969-WH-18 4 410-WH-18 H475-BU-18 A580-GN-14 19 123-WH-18 +24 V 11 118-GY-14 3

235-BK-18
235-BK-18
L47 12
1 403-GN-18 L968-OR-18 3 403-GN-18 H474-GN-18 169-PK-18 INT SP 1 6 A586-OR-18

200-BK-18

200-BK-14

201-BK-18
L30 L30 13
430-BU-18
235-BK-18

200-BK

200-BK

200-BK
ANALOG SENSOR POWER 2 403-GN-18 184-RD H466-BU-18 2 308-YL 308-YL 607-PK INT SP 2 7 590-GY-18
L40 15
ANALOG SENSOR RETURN 3 L973-GN 892-BR-18 892-BR-18 H465-GN-18 12 L969-WH-18 114-RD 638-WH CONN 23 WIPER SW 2 501-GN-18
16

L25
THROTTLE POWER 4 893-GN-18 893-GN-18 H467-WH-18 7 A757-GY-18 L972-BU-18 8630-BU WASHER SW 8 530-OR-18
L45

A G 11 TRAVEL MODE IND 2


6 F889-WH-18 893-GN-18 893-GN-18 410-WH-18 A755-PK-18 199-OR 9 615-YL 235-BK-18 GND IN 5 200-BK
7 ACL SW L973-GN 893-GN-18 893-GN-18 892-BR-18 9 M734-BR-18 A756-BU-18 123-WH-18 13 169-PK-18 410-WH-18 MOT WASH 4 506-PU-18 H466-BU-18 19 AEC MODE IND

CONN 26
154-0498 G G H465-GN-18 18 ALARM CANCEL IND
10 403-GN-18 892-BR-18 892-BR-18 893-GN-18 7 L972-BU-18 A757-GY-18 615-YL 17 638-WH 1 129-BU CAB
L12 M741-GY-18 8 ALARM CANCEL SW
11 M736-BU-18 892-BR-18 892-BR-18 K849-YL-18 11 M741-GY-18 A758-BR-18 646-RD-18 16 200-BK 2 403-GN-18
L30 L25 M742-PU-18 7 AEC MODE SW
12 K907-BU-18 1 H465-GN-18 F773-OR-18 113-OR-18 12 506-PU-18

F889-WH-18
F889-WH-18
L9

403-GN-18
403-GN-18
403-GN-18
B B M734-BR-18 6 TRAVEL MODE SW

L973-GN
L973-GN
13 L969-WH-18 H473-BR-18 4 H474-GN-18 F774-WH-18 129-BU 7 H466-BU-18 645-RD-18
L18 646-RD-18 1 L. CHASSIS
14 L968-OR-18 H476-WH-18 2 H466-BU-18 M736-BU-18 103-RD 1 H465-GN-18 200-BK 200-BK
L76

15 H466-BU-18 H475-BU-18 6 H476-WH-18 K907-BU-18 645-RD-18 14 M741-GY-18 200-BK-18 200-BK-18 H467-WH-18 10 TRAVEL MODE IND 1
L9 L9 L9 113-OR-18 9 +B
NOT AVAILABLE-USED ON J2 16 H465-GN-18 H474-GN-18 10 M736-BU-18 L969-WH-18 147-PU 2 M742-PU-18
L77

L68
L45

L6
17 H467-WH-18 L29 L972-BU-18 5 H475-BU-18 L968-OR-18 120-YL 11 M734-BR-18
L44 ENG/PUMP CONT E480-WH-18
18 410-WH-18 A755-PK-18 3 H467-WH-18 A769-GY-18 118-GY-14 10 646-RD-18
L76 J2 157-3165 J1 SWITCH PANEL
20 A756-BU-18 12 M742-PU-18 A768-BU-18 8 H467-WH-18

L39
210-BK-16

ATCH LOWER RADIO


L77 163-6701
21 17 OPTION V SW(2) 49 A757-GY-18 8 L973-GN K906-GN-18 H466-BU-18 15 E480-WH-18 2 508-PU-18 210-BK-16 210-BK-16
SHARED WITH TDC CAL 24 K907-BU-18 4 SWING BK CANCEL SOL SW RETURN 6 A758-BR-18 326-RD H465-GN-18 4 113-OR-18 3 210-BK-16 210-BK-16

L6
SHARED WITH TDC CAL 25 L969-WH-18 7 PS CONT PRV 44 M741-GY-18 11 E565-18-BU F889-WH-18 M741-GY-18 5 120-YL

L38
F889-WH-18
1 509-WH-18 139-OR-18 135-BU-16

403-GN-18
L973-GN
26 L968-OR-18 19 PRV RETURN(1) 34 M742-PU-18 8 A768-BU-18 998-BR-18 M742-PU-18 18 5 139-OR-18 139-OR-18 139-OR-18 135-BU-16
NOT AVAILABLE-USED ON J2 27 H466-BU-18 14 AEC MODE IND 35 M734-BR-18 1 310-PU 114-RD M734-BR-18 3 586-BR 6 135-BU-16 135-BU-16 135-BU-16
L10
29 H465-GN-18 24 TRAVEL ALM CANCEL IND 15 308-YL 10 E562-PU-18 E565-18-BU H467-WH-18 6 A537-PK-18 7 512-GN-18 512-GN-18

CONN 22
L55

E E
30 JJ H467-WH-18 15 TRAVEL MODE IND 3 E480-WH-18 5 586-BR H466-BU-18 410-WH-18 A G 4 512-GN-18 512-GN-18
31 410-WH-18 23 ACTION ALM 25 6 506-PU-18 H465-GN-18 893-GN-18 2 410-WH-18 8 511-BR-18 511-BR-18
P
32 2 G850-BU-18 M736-BU-18 47 BKUP SW 24 E565-BU-18 9 A769-GY-18 M741-GY-18 892-BR-18 7 129-BU G 512-GN-18 511-BR-18 511-BR-18
RD-00

RD-00
BK-00

BK-00

L55 L12

893-GN-18
893-GN-18
892-BR-18
892-BR-18

K849-YL-18
33 1 C987-RD-18 403-GN-18 35 ALT R TERM CREEPER TRAVEL FUNCTION SW 17 506-PU-18 4 893-GN-18 M742-PU-18 310-PU 1 403-GN-18 511-BR-18 508-PU-18 508-PU-18
34 HH L973-GN 6 FREE SWING AIR HEATER CONTROLLER 4 E554-PK-18 3 892-BR-18 M734-BR-18 506-PU-18 3 506-PU-18 508-PU-18 509-WH-18 509-WH-18
GG

L5
35 RD-00 RD-00 108-RD-4 AIR F889-WH-18 44 GOV COMMAND 37 F773-OR-18 2 326-RD H467-WH-18 403-GN-18 8 645-RD-18 509-WH-18
CC BB AA B L28
36 INLET 763-BU-18 2 TRAVEL SP CHG SOL 36 F774-WH-18 12 E554-PK-18 410-WH-18 E480-WH-18 12 235-BK-18

893-GN-18
892-BR-18
103-RD
37 NEG POS NEG POS NEG POS NEG POS HEATER 788-YL-18 16 SP SNSR(-) 27 A769-GY-18 7 K849-YL-18 893-GN-18 L973-GN 10 893-GN-18 509-WH-18 508-PU-18
HEATER RELAY
38 A762-PU-18 25 SP SNSR(+) 26 A768-BU-18 892-BR-18 586-BR 9 892-BR-18 509-WH-18 508-PU-18
209-5582 L11
39 M740-PK-18 1 TRAVEL STR SOL OPTION SW 7 K906-GN-18 2 F716-WH-18 310-PU E565-18-BU 6 509-WH-18 508-PU-18

184-RD
ATCH BATTERY BATTERY L48
E562-PU-18 CONN 24

123-WH-18
40 M737-WH-18 8 FLOW LIMIT PRESS PRV OPTION SW 8 E562-PU-18 1 998-BR-18 506-PU-18 5

509-WH-18

139-OR-18
512-GN-18
3T-5760 3T-5760

135-BU-16

210-BK-16
508-PU-18
L973-GN

511-BR-18
8630-BU
41 M738-OR-18 9 PRIM NFC PRESS PRV AUTO LUB FAILURE 5 998-BR-18 6 K907-BU-18 403-GN-18 114-RD 4

147-PU
147-PU
147-PU
307-OR
199-OR

310-PU

147-PU
CONN 18
42 ALT 321-BR-18 13 TRAVEL ALM SPL FLTR PLUGGED 52 F716-WH-18 5 L973-GN 11 103-RD 103-RD
A537-PK-28

893-GN-18
893-GN-18

K849-YL-18
+

K849-YL-18
892-BR-18
892-BR-18

L8
43 109-RD-4 R 403-GN-18 M739-YL-18 20 PRV RETURN(2) F SEC FLTR PLUGGED 51 4 F774-WH-18 E480-WH-18 103-RD L10
B B KK 586-BR
44 495-GN-18 30 FUEL LEVEL F PRIM FLTR PLUGGED 38 7 K906-GN-18 E562-PU-18 G

L68
ALTERNATOR A M744-PK-18
45 K904-GN-18 37 PUMP DISCH (1) PRESS SNSR CAPSULE FLTR PLUGGED 42 487-OR-18 3 F773-OR-18 586-BR L68 L32 G
185-5294 B L39 B M746-YL-18
46 200-BK-4 491-PK-18 39 HYD OIL TEMP SNSR HYD. OIL LEVEL SW 32 496-WH-18 8 H473-BR-18 E554-PK-18
C M747-PU-18

8
4
1
6
5
7
3
2
47 T967-YL-18 45 PUMP DISCH (2) PRESS SNSR ENG OIL PRESS SW 41 405-GY-18

184-RD
184-RD
49 H446-PK-18 46 O.L.W.D PRESS SNSR ENG OIL LEVEL SW 40 C468-BU-18 CONN 25

L62
235-BK-18 ATCH UPPER RADIO
50 36 GOV FDBK GND 14 235-BK
51 A/C CLUTCH B 3 GND 2 235-BK
L76

54 SOL 2 200-BK-18 26 OPTION V SW(1) 50


RENR7398-01

55 113-3499 1 E554-PK-18 11 OPTION CONT PRV(1) 54


L77

56 12 OPTION CONT PRV(2) +B 13 184-RD CAB


57 B 21 PRV RETURN(3) +B 1 184-RD
L32 L5
58 ENG OIL 2 235-BK-18 10 FAN MOT CONT PRV ACL PLUGGED 48 430-BU-18
30 Page, 2-COLOR TRM

LEVEL SW L38
60 1 C468-BU-18 22 PRV RETURN(4) WTR SEPARATOR LEVEL SW 47 G976-BU-18
111-4759 L24
62 40 SNSR RETURN COOL. LEVEL SW 31 412-BU-18 892-BR-18

E480-WH-18

M747-PU-18
M744-PK-18
M746-YL-18
A537-PK-18
123-WH-18
607-PK-18
607-PK-18
235-BK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18

200-BK-18
L973-GN
8630-BU
64 28 ATCH STEM 2 SWING CANCEL 18 K850-BR-18 893-GN-18

199-OR

307-OR
L55

310-PU

586-BR

147-PU

147-PU

C537-GN-18
C538-OR-18
ENG SPEED B C569-YL-14
67 5 HEATER RLY/STARTER RLY CAT DATA LINK(-) 43 892-BR-18 K849-YL-18 ATCH IDENT PART NO. LOC NOTE

E554-PK-14
L55 L31 L31 211-BK-16

124-GN-14
L44

L45

L39

L47

L33

175-RD-14
L28

200-BK-14
PICKUP

L29
L46

L48

-B 61 229-BK-14 WH-18 1 788-YL-18 18 CAT DATA LINK(+) 33 893-GN-18 K852-GN-18

200-BK-14
12V 7A SOCKET

607-PK
189-5746 HARNESS AS.
-B 63 229-BK-14 229-BK-14 BK-18 2 A762-PU-18 31 ANLG SNSR RETURN ATCH STEM 1 SWING CANCEL 28 K849-YL-18 K851-BU-18 121-0987 (NOTE F)
-B 65 229-BK-14 29 COOL TEMP SNSR ATCH STEM 3 SWING CANCEL 45 K851-BU-18 K850-BR-18 A 233-1032 G-3
B G G G

CONN 47
B 233-1034 A-2
M737-WH-18

+B 48 130-RD-14 304-WH-8 52 +12V SPLY ATCH STEM 4 SWING CANCEL 46 K852-GN-18 G G G G


M738-OR-18
F889-WH-18

F774-WH-18
M740-PK-18

K904-GN-18

K906-GN-18
C468-BU-18

A769-GY-18
F773-OR-18
H705-BR-18
E562-PU-18

A762-PU-18

M739-YL-18

H446-PK-18

A768-BU-18
E565-BU-18

F716-WH-18
E554-PK-18
496-WH-18
200-BK-18

G S
T967-YL-18
487-OR-18

893-GN-18

403-GN-18

893-GN-18

403-GN-18

495-GN-18
168-RD-10

130-RD-14

405-GY-18
304-WH-8

506-PU-18

892-BR-18

892-BR-18

763-BU-18

321-BR-18

998-BR-18

Z B
491-PK-18
A588-GN

779-WH-18

G AL
788-YL-18
L973-GN
235-BK-16
101-RD-4
109-RD-4

780-PU-18

+B 52 130-RD-14 130-RD-14 54 OVER LOAD ALM CANCEL SW 16 E480-WH-18 A C 204-0008 A-4


322-GY
616-BU

147-PU

D D
607-PK

200-BK
308-YL

B 4 K850-BR-18 NOTE C NOTE C NOTE C


+B 53 130-RD-14 101-RD-4 48 OPTION PWM IN(1) TRAVEL STR PRESS SW 53 H473-BR-18 ATCH 135-BU-14 D 235-3761 G-8
AA 5 K851-BU-18

6
5
1
4

3
2
MTRBAT L69

1
2
68 RD-00 34 JOYSTICK PRESS SW 29 H476-WH-18 12V 7A SOCKET 210-BK-14 E 170-6959 I-3
GG 6 K852-GN-18
69 130-RD-14 RD-00 33 TRAVEL LEFT PRESS SW 30 H475-BU-18 CONN 16 121-0987 G AM F 186-4624 G-1
C468-BU-18
A762-PU-18

E554-PK-18

1 892-BR-18
403-GN-18
304-WH-8

788-YL-18
101-RD-4

109-RD-4

BR
USER DEFINED SHUTDOWN 59 43 TRAVEL RIGHT PRESS SW 39 H474-GN-18

R/L
F716-WH-18

B
B
MOTOR 2 893-GN-18 G 233-1036 D-1
FUEL PUMP RELAY 19 H705-BR-18 49 ONE TOUCH LO IDEL SW 11 L972-BU-18 ATCH O.L.W.D
3 K849-YL-18 J 216-7760 C-1

E562-PU-18
235-BK-14
235-BK-14
235-BK-18
200-BK-18

235-BK-18
235-BK-14
200-BK-18
235-BK-16
235-BK-14

E562-PU-18
STARTER

E565-BU-18
200-BK-4

THROTTLE RETURN 5 998-BR-18 50 THRT POS 1 9 A755-PK-18 ALARM CANCEL SW

H918-WH
114-RD
CAT DATA LINK + 8 893-GN-18 MOTOR 51 THRT POS 2 10 A756-BU-18
L29 L29 K 186-4618 C-1 NOTE A
170-9317
L 170-6828 G-1

200-BK
CAT DATA LINK - 9 892-BR-18 104-7040 32 THRT POS 3 19 A757-GY-18 F716-WH-18
L42 ROTARY SW M 163-6750 C-2
H705-BR-18

M737-WH-18

E562-PU-18
E565-BU-18

THROTTLE BACKUP (ACCEL) 22 F773-OR-18 41 THRT POS 4 20 A758-BR-18 E554-PK-18


M738-OR-18
F774-WH-18

F889-WH-18

L33
K906-GN-18
M740-PK-18

K904-GN-18
C468-BU-18

F773-OR-18

A769-GY-18
F716-WH-18
A762-PU-18

A768-BU-18

M739-YL-18

H446-PK-18
E554-PK-18

496-WH-18
893-GN-18

403-GN-18

155-2715
T967-YL-18
892-BR-18

235-BK-18

403-GN-18

893-GN-18

487-OR-18

495-GN-18
780-PU-18
405-GY-18
130-RD-14

168-RD-10
304-WH-8

779-WH-18
892-BR-18

998-BR-18

763-BU-18

321-BR-18

506-PU-18
491-PK-18

200-BK-18

N 163-6810 F-1
A588-GN

GROUND STRAP
788-YL-18

L973-GN
101-RD-4

109-RD-4

THROTTLE BACKUP (DECEL) 23 F774-WH-18 42 TRAVEL ALM CANCEL SW 22 M741-GY-18 F773-OR-18


322-GY
616-BU

147-PU
200-BK

607-PK
308-YL

128-8886 G A/C SW PANEL P 195-7336 A-12


LOW OIL PRESSURE OUTPUT 28 405-GN-18 53 AEC MODE SW 12 M742-PU-18 F774-WH-18 2
L43

L33 L28 E562-PU-18 2 BN


THROTTLE 66 F889-WH-18 B 38 TRAVEL MODE SW 21 M734-BR-18 A769-GY-18 ATCH FINE ATCH SEAT ATCH BOOM 157-3210 R 153-8920 C-11
A/C UNIT E565-BU-18 4 GN
IGNITION KEY SW 70 308-YL 27 KEY SW ON 23 308-YL A768-BU-18 4 SWING CONT SW HEATER SW FLOAT EXCHANGE ATCH HEATER S 193-3494 C-3
161-3779 3 BU
229-BK-14 Z B B K906-GN-18 3 163-6722 163-6721 186-46-39 SW PANEL T 204-1686 A-2
L42

114-WH 1 BK 1
ENG CONT GND STRAP 998-BR-18 176-2005 U 116-0098 A-3
CHASSIS L33
L37
L43

E562-PU-18
L42

L21

ENG BLOCK L43 L37 L37 V 116-0096 A-3


E565-BU-18 CAB CAB AG 155-4572 G-4
L42 L42

L62
L69
506-PU-18 OPERATOR STATION X 167-3457 I-5
Y 167-3473 F-3
L55

L77
L76

L21 L21 L21 ANTENNA AM AN Z 186-4637 I-1


INLET AIR HTR RLY COMMON 9 C987-RD-18 616-BU AN ATCH
INLET AIR HTR RLY 12 G850-BU-18 L55 167-3492 322-GY 2 H918-WH 2 KK 211-3444 B-4
ANTI-DRIFT SOL
15 235-BK-18 200-BK 1 200-BK 1 113-3499
MM 183-0998 A-6
L21 L1 TT 204-1672 G-12
30 235-BK-18 607-PK CONN 42
L22 L22 CONN 46 VV 167-3456 G-1
63 235-BK-18 235-BK-18 168-RD-10 J
R INJECTOR Z B J
10 A706-GY-18 1 235-BK-18 235-BK-18 M740-PK-18 235-BK-18
K
616-BU K WW 170-9295 G-1
SOL 6 B ATCH TOOL L2 ATCH
11 L985-YL-18 2 235-BK-18 235-BK-18 K906-GN-18 +B YL-18 A 308-YL H446-PK-18 616-BU 1 616-BU 616-BU AF 206-7599 G-9 NOTE B
TRAVEL PRESS. BOOM LAMP

779-WH-18

M737-WH-18
8 235-BK-18 235-BK-18 2 235-BK-18 763-BU-18 SIGNAL BR-18 C E469-YL-18 147-PU 200-BK 2 200-BK 200-BK AL 217-3867 I-3

M738-OR-18
780-PU-18
200-BK-18
CONN 1

M740-PK-18
K906-GN-18

K904-GN-18
A769-GY-18
H446-PK-18

A768-BU-18

M739-YL-18
496-WH-18
R L67 L67

T967-YL-18
487-OR-18

495-GN-18

168-RD-10
153-2521

763-BU-18

321-BR-18

491-PK-18

235-BK-18
A588-GN
INJECTOR STRAIGHT SOL SENSOR

L973-GN
13 L985-YL-18 1 1 M740-PK-18 A588-GN GROUND BK-18 B 235-BK-18 K904-GN-18 200-BK

322-GY
147-PU

616-BU
AM 217-3868 D-1

200-BK

607-PK
HYD LOCK
4 R A705-BU-18 2 SOL 5 121-1491 200-BK-18 000-0000 K855-PK-18 T967-YL-18 CONN 43 J

L22
P
B
SOL L4 AN 217-3869 C-2
INJECTOR 6 55 A706-GY-18 6 121-1491 K867-YL-18 M738-OR-18 322-GY 1 K AX 204-1816 G-5
R INJECTOR SWING B ATCH
INJECTOR COMMON 5&6 46 L985-YL-18 L985-YL-18 8 A704-GN-18 1 1 K906-GN-18 M737-WH-18 200-BK 2 200-BK
L3

L4
5 L985-YL-18 7 L984-OR-18 2 SOL 4 TRAVEL B BRAKE SOL 2 235-BK-18 1 A588-GN ATCH SEPARATE 1 K855-PK-18 M739-YL-18 B M 616-BU BOOM LAMP
INJECTOR 5 54 A705-BU-18 5 SPEED SOL 2 235-BK-18 121-1491 2 200-BK-18 VALVE SOL 2 K867-YL-18 491-PK-18 153-2521 WIRE AS.

C C
R INJECTOR 121-1491
INJECTOR 4 39 A704-GN-18 4 L984-OR-18 1 1 763-BU-18 111-9916 495-GN-18

L67
ATCH
INJECTOR COMMON 3&4 45 L984-OR-18 L984-OR-18 10 A703-BR-18 2 SOL 3 321-BR-18 NN 167-3618 H-10
L76 L76 L76 CONN 34 FINE SWING SOL
6 L984-OR-18 9 496-WH-18 PP 111-4829 H-10

200-BK
200-BK
R 107-7056
INJECTOR 3 38 A703-BR-18 3 A702-PU-18 1 INJECTOR L4 487-OR-18 RR 167-3619 H-10
SOL 2 ATCH BOOM DOWN KK B S S
INJECTOR 2 37 A702-PU-18 2 L983-WH-18 2 A768-BU-18 1 SYMBOL DESCRIPTION SS 224-2859 I-7
LINE OUT OFF SOL L973-GN 1
INJECTOR COMMON 1&2 44 L983-WH-18 L983-WH-18 12
R
2 200-BK-18 200-BK-18
L64 L64
A769-GY-18
200-BK 2 2
UU 132-1827 A-4
7 L983-WH-18 11 L983-WH-18 1 INJECTOR (S1) 1 M748-OR-18 KK M745-BU-18
SOL 1 185-0472 ATCH BOOM BLADE, SPADE, RING,
INJECTOR 1 36 A701-GY-18 1 A701-GY-18 2 M748-OR-18 M748-OR-18 1 M749-WH-18 L973-GN CABLE AS.
L77 L77 DOWN PRESS. SW ATCH OR SCREW TERMINAL
17 M745-BU-18 M745-BU-18 2 780-PU-18 M
47 G826-BR-18 H792-BR-18 M745-BU-18 167-3466 Z VALVE CONT Z 779-WH-18 322-GY HORN
P 7Y-3919 CIRCUIT CONNECTED AA 210-7236 D-10
OIL PRESSURE SENSOR +5V 41 G826-BR-18 G826-BR-18 A OR +5V ENG OIL PRESSURE 4 +B 1 C987-RD-14 200-BK BB 170-6929 E-11
ENG OIL PRESSURE 24 C990-YL-18 C990-YL-18 C WH SENSOR SIGNAL SENSOR 5 +B 13 C987-RD-14 C987-RD-14 L67 235-BK-18
OIL PRESSURE SENSOR RTN 42 G827-BU-18 G827-BU-18 B BK SENSOR COMMON 194-6725 6 INTER LOCK 53 151-GN 151-GN
L76
235-BK-18
CC 197-4435 G-9
322-GY
19 11 KEY SW 23 308-YL 308-YL M740-PK-18 322-GY HORN CIRCUIT NOT CONNECTED DD 197-4353 H-9
P 7Y-3920 EE 213-0562 H-9
29 G827-BU-18 B YL SENSOR COMMON FUEL PRESSURE 15 4 308-YL K906-GN-18 200-BK

K855-PK-18
K867-YL-18

E469-YL-18
L22 FF 197-4304 H-9

235-BK-18
FUEL PRESSURE 16 C991-PK-18 C991-PK-18 C GN SENSOR SIGNAL SENSOR 17 STEM1 EXTEND SW 9 308-YL 763-BU-18 200-BK ELECTRICAL CONNECTION

308-YL
31 G826-BR-18 A OR +5V 194-6725 20 STEM1 RETRACT SW 10 308-YL A588-GN 200-BK B M TO MACHINE STRUCTURE GG 204-1789 D-10 NOTE D

L3
L2

L1
20 21 STEM2 EXTEND SW 19 200-BK-18 200-BK-18 200-BK HH 170-6929 E-12 NOTE D

L64
21 KK 24 STEM2 RETRACT SW 20 235-BK-18 200-BK-18 200-BK JJ 186-4634 G-9 NOTE D
L74

L64 INTERNAL ELECTRICAL


26 G828-WH-18 M749-WH-18 2 ATCH UP/DOWN 32 STEM3 RETRACT SW 12 200-BK-18 200-BK-10 XX 213-0561 H-9
L62
L69

PRESS. SW KK 780-PU-18 CONNECTION TO SURFACE


28 G828-WH-18 H792-BR-18 1 49 STEM3 EXTEND SW 11 K843-GN-18 HIGH PRESSURE YY 213-0831 H-9
L62 OF COMPONENT
ENG PRESS SENSOR +5V 2 G828-WH-18 G828-WH-18 P A OR +5V ATMOSPHERIC 168-7557 27 STEM4 EXTEND SW 21 K844-GY-18 CHASSIS 780-PU-18 ATCH QUICK
ATMOSPHERIC PRESSURE 14 R747-GY-18 R747-GY-18 C GN SENSOR SIGNAL PRESS. SNSR 31 STEM4 RETRACT SW 22 K848-WH-18 780-PU-18 COUPLER SOL(A1)
K857-WH-18
K861-GN-18

K863-OR-18
K862-GY-18
K868-BR-18
K860-BU-18

K869-BU-18

K859-BR-18

K856-PU-18
K858-YL-18

L3 CONNECTOR
ENG PRESS SENSOR RTN 3 G829-GN-18 G829-GN-18 B YL SENSOR COMMON 194-6722 34 5 E474-OR-18 156-9513 ABBREV COLOR
33 G829-GN-18 G829-GN-18 42 6 E473-GY-18
P L71 L3 780-PU-18 1 GOLD TERMINAL
1 G829-GN-18 B BK SENSOR COMMON INJ ACTUATION 43 7 E476-PU-18 GROUND BK-18 B 235-BK-18 235-BK-18 RD RED
Z L2 200-BK-18 2
INJ ACTUATION PRESSURE 27 G849-BR-18 G849-BR-18 C WH SENSOR SIGNAL PRESS. SNSR 44 8 E475-PK-18 K867-YL-18 SIGNAL BR-18 C H446-PK-18 H446-PK-18 WH WHITE
L74 ATCH SQUEEZE B HIGH PRESSURE ATCH WIRE, CABLE,
67 G828-WH-18 A OR +5V 194-6726 K858-YL-18 9 ATCH STEM3 CONT PRV(A) 16 E472-GN-18 K855-PK-18 235-BK-18 B GROUND +B YL-18 A 147-PU 147-PU OR ORANGE
L73 PRESS SENSOR B ATCH QUICK COMPONENT

M737-WH-18
53 K857-WH-18 18 ATCH STEM2 CONT PRV(A) 51 235-BK-16 E469-YL-18 308-YL A +B

M738-OR-18
K904-GN-18

A769-GY-18
M739-YL-18

A768-BU-18
YL YELLOW

496-WH-18
P L65 780-PU-18 1

T967-YL-18

495-GN-18

487-OR-18
321-BR-18
491-PK-18

235-BK-18

325-PK-18
000-0000 ATCH O.L.W.D COUPLER SOL (A2)

CONN 29
43 G829-GN-18 B YL SENSOR COMMON TURBO OUTLET K856-PU-18 28 ATCH STEM1 CONT PRV(A) 52 M906-BU-18 M906-BU-18 C SIGNAL
L73

147-PU
L66 200-BK-18 2 PK PINK

CONN 30
TURBO OUTLET PRESSURE 40 R746-PK-18 R746-PK-18 C GN SENSOR SIGNAL PRESSURE SENSOR K868-BR-18 39 SOL GND2 17 K877-BU-18 PRESS SENSOR 1569513 L# CIRCUIT GROUPING
50 G828-WH-18 A OR +5V 194-6723 K862-GY-18 19 ATCH STEM3 CONT PRV(B) 18 K864-PK-18 157-3182 B BK BLACK
DESIGNATION
51 K861-GN-18 29 ATCH STEM2 CONT PRV(B) 26 K870-GN-18 Z 200-BK-18 GY GRAY
L74 ATCH RELIEF L64 779-WH-18 1

235-BK-18
235-BK-18
235-BK-18
235-BK-16
52 ATCH STEM 4 K860-BU-18 8 ATCH STEM1 CONT PRV(B) 27 K865-PU-18 235-BK-18 2 CHECK SOL2 M749-WH-18 PU PURPLE
200-BK-18 2
B B
25 ENG OIL TEMP CONT SOL(B) K859-BR-18 30 ATCH STEM4 CONT PRV(A) GND 2 235-BK-14 K866-WH-18 K877-BU-18 1 M745-BU-18 B B LOW PRESSURE BR BROWN
P 000-0000 B
OIL TEMP 34 F441-GN-18 F441-GN-18 1 GN SENSOR SIGNAL PASSIVE SENSOR 111-9916 Z K869-BU-18 40 SOL GND3 GND 14 235-BK-14 K876-BR-18 ATCH QUICK GN GREEN

11

12
10

3
4
2
ENG TEMP SENSOR RTN 18 G833-PK-18 G833-PK-18 2 YL SENSOR COMMON 191-6587 K863-OR-18 1 K863-OR-18 10 ATCH STEM4 CONT PRV(B) RS422 RX+ 3 235-BK-14 Z BU BLUE

8
6
5
7
3
1
2
COUPLER SOL (A3)

4
ATCH
56 G833-PK-18 G833-PK-18 K869-BU-18 2 ATCH STEM 4 Z E470-BR-18 35 NEG CONT PRESS SNSR1 RS422 RX- 15 K864-PK-18 1 ATCH BOOM KK 121-1491
RELIEF SOL1 C C
57 CONT SOL(A) 1 K859-BR-18 E471-BU-18 45 NEG CONT PRESS SNSR2 RS422 TX+ 24 K870-GN-18 K870-GN-18 2 CHECK SOL1 1 M745-BU-18
P COOLANT TEMP L73 112-0090 200-BK-18
111-9916 (EC1)
COOLANT TEMP 32 995-BU-18 995-BU-18 1 GN SENSOR SIGNAL
SENSOR
2 K869-BU-18 K853-GY-18 47 PUMP1 F1 F CONT PRV RS422 TX- 25 K870-GN-18 2 200-BK-18 200-BK-18 200-BK-18 WIRE GROUP COLOR DESCRIPTIONS
L65

Z
L73

60 G833-PK-18 2 YL SENSOR COMMON K854-OR-18 48 PUMP2 F1 F CONT PRV SNSR GND 28 190-7770 200-BK-18
130-9811 200-BK-18

M737-WH-18
69 K862-GY-18 1 K867-YL-18 52 ATCH STEM1 NEUTRAL 31 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.

M738-OR-18
200-BK-18 200-BK-18

K904-GN-18
A769-GY-18
A768-BU-18

M739-YL-18

496-WH-18
P INTAKE AIR TEMP

T967-YL-18

487-OR-18

495-GN-18

321-BR-18
235-BK-18

491-PK-18

235-BK-18

325-PK-18
INTAKE AIR TEMP 35 G853-OR-18 G853-OR-18 1 GN SENSOR SIGNAL K869-BU-18 2 ATCH STEM 3 Z 53 ATCH STEM2 NEUTRAL 32

147-PU
64 G833-PK-18 2 YL SENSOR COMMON
SENSOR CONT SOL(A) 1 K858-YL-18 38 PRV RETURN(1) RS232 RX 34 ATCH BOOM KK CONN 33 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
K854-OR-18
K853-GY-18
E470-BR-18
E471-BU-18
K867-YL-18

K867-YL-18

130-9811
235-BK-18

65 ATCH STEM 3 111-9916 2 K869-BU-18 K867-YL-18 50 RS232 TX 35 Z CHECK SOL2 2 200-BK-18 T B


ATCH VOLTAGE CONVERTER OUTPUT CIRCUIT.
308-YL

DUAL CAM
TOP CAM S/T - 49 E963-BK-18 E963-BK-18 P A GN S/T - CONT SOL(B) K867-YL-18 51 ATCH STEM3 NEUTRAL 41 K870-GN-18 2 (EC2)
L66

SP/TMG SNSR(HI) RELIEF SOL2 1 M749-WH-18 200-BK-10


TOP CAM S/T + 48 E964-WH-18 E964-WH-18 B YL S/T + 111-9916 M906-BU-18 16 STEM1(SQUEEZE) PRESS SNSR ATCH STEM4 NEUTRAL 42 K865-PU-18 1 165-9560 STARTING CIRCUIT.
169-3300 000-0000 168-RD-10
66 K869-BU-18 K869-BU-18 E469-YL-18 25 TOOL PRESS SNSR RS232 GND 44 L1 B
P DUAL CAM L19 200-BK-18 GROUND CIRCUIT.
BOTTOM CAM S/T - 59 E965-BU-18 E965-BU-18 A GN S/T - K869-BU-18 K869-BU-18 K855-PK-18 7 SEPARATE VALVE PRV MASK ENABLE 54 607-PK 200-BK CHASSIS
SP/TMG SNSR(LOW) Z B
BOTTOM CAM S/T + 58 E966-YL-18 E966-YL-18 B YL S/T + K869-BU-18 K866-WH-18 1 1WAY/2WAY CONT SOL 29 607-PK LAMP STARTING AID CIRCUIT.

CONN 32
169-3300 ATCH STEM 2 ATCH 1WAY/2WAY
68 K876-BR-18 2 RLF CHK V1 30 235-BK-18 2
L78

P FLY. TMG CAL L66 153-2523


TIMING CAL PROBE + 22 G856-WH-18 G856-WH-18 1 GN TCD + CONT SOL(B) K877-BU-18 3 RLF CHK V2 36 K866-WH-18 1 CONT SOL CAT DATA LINK

2
1
SENSOR 111-9916 Z 165-9560
TIMING CAL PROBE - 23 G857-YL-18 G857-YL-18 2 YL TCD - K864-PK-18 12 ATCH1 RLF PRV 37
70
6V-2197
K861-GN-18 1 K865-PU-18 22 ATCH2 RLF PRV 38 Z T MONITOR CIRCUIT.
P IAP CONTROL ATCH RELIEF

235-BK-18
235-BK-18
IAP CONTROL VALVE 61 G854-PK-18 G854-PK-18 1 GN IAPCV K868-BR-18 2 Z K870-GN-18 41 SOL GND4 39 308-YL K876-BR-18 1 ENGINE CONTROL CIRCUIT.
CHECK SOL1
L65

VALVE L19

325-PK-18
IAPCV COMMON 62 G855-PU-18 G855-PU-18 2 YL COMMON ATCH STEM 2 1 K857-WH-18 E474-OR-18 26 ATCH STEM2 MODULATION 40 235-BK-18 235-BK-18 235-BK-18 2 200-BK-10 200-BK-10
122-5053 L65 165-9560
P CONT SOL(A) 2 K868-BR-18 E473-GY-18 36 ATCH STEM1 MODULATION 45 235-BK-18 200-BK-18 TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT.
Z 111-9916 L71
E476-PU-18 37 ATCH STEM4 MODULATION 46 235-BK-18 TOOL / VALVE CONTROL CIRCUIT.
Z K860-BU-18 1 E475-PK-18 46 ATCH STEM3 MODULATION CDL(+) 33 893-GN-18
ATCH NEGATIVE SIGNAL BR-18 C E470-BR-18 E470-BR-18 K868-BR-18 2 ATCH STEM 1 Z E472-GN-18 54 12V SPLY CDL(-) 43 892-BR-18 C HEATER AND AIR CONDITIONER CIRCUIT.
CONT PRESS. CONT SOL(A) L69 L69 308-YL HYD OIL
+B YL-18 A 308-YL 308-YL 1 K856-PU-18 K849-YL-18 13 ATCH STEM1 49 K849-YL-18 1 496-WH-18 L976-GN-18
SENSOR 1 L78 ATCH STEM 1 111-9916 L72 LEVEL SW DIODE TURN SIGNAL/WIPER/WASHER CIRCUIT.
GROUND BK-18 B 235-BK-18 E471-BU-18 2 K868-BR-18 K852-GN-18 14 ATCH STEM4 50 K852-GN-18 2 235-BK-18 L976-GN-18 L976-GN-18
157-3128 CONT SOL(B) L72 170-9376 121-1022
235-BK-18 K851-BU-18 23 ATCH STEM3 47 K851-BU-18 365-YL-18
111-9916
K853-GY-18 K850-BR-18 33 ATCH STEM2 48 K850-BR-18
L20
235-BK-18 365-YL-18 365-YL-18
THIS SCHEMATIC IS FOR THE 325C-HYD EXCAVATOR.

235-BK-18
235-BK-18
235-BK-18
Z 308-YL K854-OR-18 K868-BR-18 K868-BR-18 A768-BU-18
L72
L71

ATCH NEGATIVE T T
+B YL-18 A 308-YL 308-YL K867-YL-18 K868-BR-18 K868-BR-18 A769-GY-18 (239-0011 CH00)

323-WH-10
L71

200-BK-10
CONT PRESS. SIGNAL BR-18 C E471-BU-18 K867-YL-18 K868-BR-18 K904-GN-18
SENSOR 2 L73 L73 CONN 17 L19
GROUND BK-18 B 235-BK-18 235-BK-18 147-PU

2
1

1
2
157-3128 L66 L66 FUEL LEVEL C COMPONENTS ARE SHOWN INSTALLED ON A FULLY

L976-GN-18
A A
T967-YL-18 U V

L976-GN-18
L976-GN-18
L976-GN-18
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.

168-RD-18

168-RD-18

168-RD-18

168-RD-18
168-RD-18
168-RD-10
200-BK-18
SENSOR

365-YL-18

365-YL-18

329-YL-18

329-YL-18
235-BK-18 B M738-OR-18 M738-OR-18 YL 1 495-GN-18

L976-GN-18
L75

168-RD-18
325-PK-18
163-6700

365-YL-18
1 K853-GY-18 A M737-WH-18 M737-WH-18 BK 2 235-BK-18
Z L65 L65 L65 T UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE.
2 K867-YL-18 C M739-YL-18 M739-YL-18
Z 1 K854-OR-18 POWER SHIFT MM C 487-OR-18
ATCH PUMP 1 ATCH PUMP 2 2 K867-YL-18 K867-YL-18 CONT SOL 1 A768-BU-18 491-PK-18 FOR A SINGLE SHEET VERSION OF THIS SCHEMATIC
FLOW CONT SOL FLOW CONT SOL 111-9916 2 A769-GY-18 T CONTACT DESIGN CONTROL.
171-0114 171-0114 K867-YL-18 K867-YL-18 C A768-BU-18 235-BK-18 235-BK-18 C
147-PU A769-GY-18 235-BK-18 ATCH 2 235-BK-18 T
L20 TRAVEL ALARM WIRE PAIRS OF 892-BR & 893-GN MUST BE TWISTED
K904-GN-18 235-BK-18 1 321-BR-18 T
ATCH HYD OIL 3E-7738 AT LEAST 1 TURN PER 25mm.
SIGNAL BR-18 C K904-GN-18 +B YL-18 A 147-PU 147-PU 147-PU 323-WH-10 + -
FLOW LIMIT +B YL-18 A 147-PU SIGNAL BR-18 C T967-YL-18 T967-YL-18 491-PK-18 TEMP SENDER CONN 31 U U V V
SOL M738-OR-18 GROUND BK-18 B 235-BK-18 GROUND BK-18 B 235-BK-18 235-BK-18 235-BK-18 C C 4I-5394 NOTE A: USE WITH SHORT BOOM.
ATCH 171-0188 T° ATCH UU UU C ATCH ATCH ATCH ATCH ATCH
M738-OR-18 C C NOTE B: USE WITH CAB GUARD.
PRIMARY L75 PUMP DISCHARGE REFUELING SW REFUELING REFUELING REFUELING REFUELING REFUELING ATCH
1 M738-OR-18 1 M737-WH-18 M737-WH-18 235-BK-18 235-BK-18 325-PK-18 1 NOTE C: NOT USE ON THIS VEHICLE.
L20
L75

NFC SOL 2 M739-YL-18 2 M739-YL-18 M739-YL-18 PRESS SENSOR1 PUMP DISCHARGE C 5C-6108 2 STOP SW(NC) START SW(NO) START RELAY STOP RELAY POWER RELAY REFUELING PUMP NOTE D: USE WITH COLD WEATHER.
171-0114 MM MM 157-3182 PRESS SENSOR2 235-BK-18 1 GROUND HYD OIL 9X-4184 6T-9442 149-5050 149-5050 165-4026 123-3929
157-3182 L20 L20 FILTER SW
NOTE F: USE WITH 12V 7A X 2 CONVERTE R.
M739-YL-18 487-OR-18 2 SIGNAL NOTE G: NOT USE WITH HEATER UNIT.
L75 L75 L75 L75 173-3518

12 11 10 9 8 7 6 5 4 3 2 1

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