Dej40033 Lab 1

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ELECTRICAL ENGINEERING DEPARTMENT

PRACTICAL WORK 1

DEJ40033: PROGRAMMABLE LOGIC CONTROLLER (PLC)


& AUTOMATION

PROGRAM: DTK

CLO2P: Display the ability to construct, troubleshoot and do maintenance of hardwire and PLC
systems using appropriate equipment (P4, PLO5)

CLO3A: Demonstrate an understanding of PLC environmentally-friendly automation system


norm by following PLC IEC standard during practical work session (A3, PLO7)

(P4) Mechanism
(A3) Valuing

Prepared by: Checked by: Verified by:


Name: Name: Name:

MOHAMAD FAIZ BIN JAMALUDIN


PENSYARAH
JABATAN KEJURUTERAAN ELEKTRIK
POLITEKNIK SULTAN IDRIS SHAH

Date: 18/8/2022 Date: 18/8/2022 Date: 18/8/2022

1|Page
ELECTRICAL ENGINEERING DEPARTMENT
DEJ40033-PROGRAMMABLE
COURSE LOGIC CONTROLLER (PLC)
& AUTOMATION NO.
PRACTICAL:
MAKMAL PERKAKASAN 1
LABORATORY
KOMPUTER 2

PRACTICAL SKILL ASSESSMENT (P4 / PLO5)

EXPERIMENT NO. 1
EXPERIMENT TITLE : Hardwire Automation Application
LECTURER NAME: GROUP: CLASS :

NO REG. NO STUDENT NAME

Practical Assessment Excellent Good Average Unsatisfactory Marks


correctly with correctly with correctly with difficulty in
Construct using simulation using simulation using simulation constructing circuit
Electrical package without package with package with correctly with using
wiring any assistance minimum some assistance simulation package
/8
PRACTICAL ASSESSMENT

circuit assistance
8 6 4 2
Able to simulate Able to simulate Able to simulate Has difficulty to
the schematic the schematic the schematic simulate the
Simulation diagram without diagram with diagram with schematic diagram
Exercise 1 : (FluidSIM any assistance minimum some assistance
Pneumatics) assistance /8
Basic Relay
8 6 4 2
Result Mark According to Table Result /4
Output All complete Missing 1 Picture Missing 2 Picture
Picture 4 3 2
/4
Correct Answer Missing / Not accurate Answer
Question
2 1
/2

A ) TOTAL FOR EX 1: /26

Practical Assessment Excellent Good Average Unsatisfactory Marks


correctly with correctly with correctly with difficulty in
Construct using simulation using simulation using simulation constructing circuit
Electrical package without package with package with correctly with using
wiring any assistance minimum some assistance simulation package
/8
PRACTICAL ASSESSMENT

circuit assistance
8 6 4 2
Able to simulate Able to simulate Able to simulate Has difficulty to
Exercise 2: the schematic the schematic the schematic simulate the
Simulation diagram without diagram with diagram with schematic diagram
Holding (FluidSIM any assistance minimum some assistance
Circuit / Pneumatics) assistance /8
Latching 8 6 4 2
Result Mark According to Table Result /4
Output All complete Missing 1 Picture Missing 2 Picture
Picture 4 3 2
/4
Correct Answer Missing / Not accurate Answer
Question
2 1
/2

B ) TOTAL FOR EX 2: /26


2|Page
ELECTRICAL ENGINEERING DEPARTMENT
DEJ40033-PROGRAMMABLE
COURSE LOGIC CONTROLLER (PLC)
& AUTOMATION NO.
PRACTICAL:
MAKMAL PERKAKASAN 1
LABORATORY
KOMPUTER 2

Practical Assessment Excellent Good Average Unsatisfactory Marks


correctly with correctly with correctly with difficulty in
Construct using simulation using simulation using simulation constructing circuit
Electrical package without package with package with correctly with using
PRACTICAL ASSESSMENT

wiring any assistance minimum some assistance simulation package


Exercise 3: circuit assistance /8
8 6 4 2
Timer ON Able to simulate Able to simulate Able to simulate Has difficulty to
Delay With the schematic the schematic the schematic simulate the
Relay Simulation diagram without diagram with diagram with schematic diagram
Aplication (FluidSIM any assistance minimum some assistance
Pneumatics) assistance /8
8 6 4 2
Result Mark According to Table Result /2
Output All complete Missing 1 Picture Missing 2 Picture
Picture 4 3 2
/4

C ) TOTAL FOR EX 3: /22

Practical Assessment Excellent Good Average Unsatisfactory Marks


correctly with correctly with correctly with difficulty in
Construct using simulation using simulation using simulation constructing circuit
Electrical package without package with package with correctly with using
PRACTICAL ASSESSMENT

wiring any assistance minimum some assistance simulation package


circuit assistance /8
Exercise 4: 8 6 4 2
Able to simulate Able to simulate Able to simulate Has difficulty to
Timer OFF the schematic the schematic the schematic simulate the
Delay With Simulation diagram without diagram with diagram with schematic diagram
Relay (FluidSIM any assistance minimum some assistance
Aplication
Pneumatics) assistance /8
8 6 4 2
Result Mark According to Table Result /2
Output All complete Missing 1 Picture Missing 2 Picture
Picture 4 3 2
/4

D ) TOTAL FOR EX 4: /22


Reflection /4

TOTAL
/100

3|Page
ELECTRICAL ENGINEERING DEPARTMENT
DEJ40033-PROGRAMMABLE
COURSE LOGIC CONTROLLER (PLC)
& AUTOMATION NO.
PRACTICAL:
MAKMAL PERKAKASAN 1
LABORATORY
KOMPUTER 2

EXPERIMENT : 1

TITLE : Hardwire Automation Application (Relay Ladder Logic - RLL)

OUTCOMES :

CLO 2

Upon completion the experiment, students should be able to:

1. Display the ability to construct, troubleshoot and do maintenance of hardwired and PLC systems
using appropriate equipment (P4, PLO5)

EQUIPMENT :

No Component Quantity
1 PC 1 unit
2 FluidSIM Pneumatics V 4.0 Demo Version Software 1 unit

PROCEDURES :

1. Switch ON the PC.


2. Launch the FluidSIM Pneumatics V 4.0 Demo Version Software (Start→All program→Festo
didactic→ FluidSIM Pneumatics V 4.0 Demo Version English).
3. Create new circuit design (File→New).

Figure 1: The Creating New Circuit


4. Design the electical wiring circuit in Exercise 1, 2 and 3.

4|Page
ELECTRICAL ENGINEERING DEPARTMENT
DEJ40033-PROGRAMMABLE
COURSE LOGIC CONTROLLER (PLC)
& AUTOMATION NO.
PRACTICAL:
MAKMAL PERKAKASAN 1
LABORATORY
KOMPUTER 2

5. Use the Library to search for the devices (Refer Figure 2 .

Figure 2: The Library for all the devices

6. Simulate the circuit using the simulation button inside the software(click the icon Start
Simulation). See Figure 3.

5|Page
ELECTRICAL ENGINEERING DEPARTMENT
DEJ40033-PROGRAMMABLE
COURSE LOGIC CONTROLLER (PLC)
& AUTOMATION NO.
PRACTICAL:
MAKMAL PERKAKASAN 1
LABORATORY
KOMPUTER 2

Simulation
Button

Figure 3: Run Simulation

7. Write your result, discussion and conclusion.

6|Page
ELECTRICAL ENGINEERING DEPARTMENT
DEJ40033-PROGRAMMABLE
COURSE LOGIC CONTROLLER (PLC)
& AUTOMATION NO.
PRACTICAL:
MAKMAL PERKAKASAN 1
LABORATORY
KOMPUTER 2

EXERCISE1: BASIC APPLICATION OF RELAY

1. According to the schematic diagram below, build the Relay Ladder Logic (RLL) using suitable
Library and follow the next instruction.

Diagram 1: Basic Relay Ladder Logic (RLL) using Push Button

2. The input and output designation and description in the table below.
Table 1: I/O List

Designation Description
PB_ON Pushbutton (make, Ladder)
Electrical connection 24V
Electrical connection 0V
K1 Relay (Ladder)
K1 Make switch (Ladder)
L1 Indicator light
L2 Indicator light
K1 Brake switch (Ladder)

7|Page
ELECTRICAL ENGINEERING DEPARTMENT
DEJ40033-PROGRAMMABLE
COURSE LOGIC CONTROLLER (PLC)
& AUTOMATION NO.
PRACTICAL:
MAKMAL PERKAKASAN 1
LABORATORY
KOMPUTER 2

3. Construct the electrical wiring circuit for schematic diagram 1 by using FluidSIM Pneumatics
software and show the Circuit for verification and simulation. (16m)

Lecturer Verification

Comment :
1. Construct Circuit -
2. Simulation -

Signature:

3. Run the simulation and write the result in table 2.


Table 2: Simulation Result

PB1 L1 L2

0
1
(4m)
4. Printout the Simulation Circuit Relay Ladder Circuit (RLL) Result (minimum 2 Picture). (4m)
Before :

\\\\\

8|Page
ELECTRICAL ENGINEERING DEPARTMENT
DEJ40033-PROGRAMMABLE
COURSE LOGIC CONTROLLER (PLC)
& AUTOMATION NO.
PRACTICAL:
MAKMAL PERKAKASAN 1
LABORATORY
KOMPUTER 2

After :

QUESTION 1:

1. What will happen to the output if the label K1 (Relay Coil) is changed to K2? State the
reason below.

(2m)

9|Page
ELECTRICAL ENGINEERING DEPARTMENT
DEJ40033-PROGRAMMABLE
COURSE LOGIC CONTROLLER (PLC)
& AUTOMATION NO.
PRACTICAL:
MAKMAL PERKAKASAN 1
LABORATORY
KOMPUTER 2

EXERCISE 2: HOLDING CIRCUIT / LATCHING

1. According to the schematic diagram below, build the Relay Ladder Logic (RLL) using suitable
Library and follow the next instruction.

Diagram 2: Holding Circuit / latching Relay Ladder Logic (RLL) using Push Button

2. The input and output designation and description in the table below.
Table 3: I/O List

Designation Description
PB_ON Pushbutton (make, Ladder)
Electrical connection 24V
Electrical connection 0V
K1 Relay (Ladder)
K1 Make switch (Ladder)
PB_OFF Pushbutton (break, Ladder)
K1 Make switch (Ladder)
L1 Indicator light
L2 Indicator light
K1 Brake switch (Ladder)

10 | P a g e
ELECTRICAL ENGINEERING DEPARTMENT
DEJ40033-PROGRAMMABLE
COURSE LOGIC CONTROLLER (PLC)
& AUTOMATION NO.
PRACTICAL:
MAKMAL PERKAKASAN 1
LABORATORY
KOMPUTER 2

3. Construct the electrical wiring circuit for schematic diagram 2 by using FluidSIM Pneumatics
software and show the Circuit for verification and simulation. (16m)

Lecturer Verification

Comment :
1. Construct Circuit -
2. Simulation -

Signature:

4. Run the simulation and write the result in table 4.


Table 4: Simulation Result

PB ON PB OFF L1

0 0
1 0
0 1
1 1
(4m)

5. Printout the Simulation Circuit Relay Ladder Circuit (RLL) Result (minimum 2 Picture): (4m)
Before :
ELECTRICAL ENGINEERING DEPARTMENT
DEJ40033-PROGRAMMABLE
COURSE LOGIC CONTROLLER (PLC)
& AUTOMATION NO.
PRACTICAL:
MAKMAL PERKAKASAN 1
LABORATORY
KOMPUTER 2

After:

QUESTION 2:

1. What will happen if there is no PB OFF from the diagram?State the reason below.

(2m)

12 | P a g e
ELECTRICAL ENGINEERING DEPARTMENT
DEJ40033-PROGRAMMABLE
COURSE LOGIC CONTROLLER (PLC)
& AUTOMATION NO.
PRACTICAL:
MAKMAL PERKAKASAN 1
LABORATORY
KOMPUTER 2

EXERCISE 3: TIMER ON DELAY WITH RELAY APLICATION

1. According to the schematic diagram below, build the Relay Ladder Logic (RLL) using suitable
Library and follow the next instruction.

Diagram 3: Timer ON Delay 5 second Ladder Logic (RLL) using Push Button

2. The input and output designation and description in the table below.
Table 5: I/O List

Designation Description
PB_ON Pushbutton (make, Ladder)
Electrical connection 24V
Electrical connection 0V
K1 Make switch (Ladder)
PB_OFF Pushbutton (break, Ladder)
R1 Make switch (Ladder)
L1 Indicator light
L2 Indicator light
R1 Brake switch (Ladder)
R1 Relay with switch-on delay (Ladder)
K1 Make switch (Ladder)
K1 Relay (Ladder)

13 | P a g e
ELECTRICAL ENGINEERING DEPARTMENT
DEJ40033-PROGRAMMABLE
COURSE LOGIC CONTROLLER (PLC)
& AUTOMATION NO.
PRACTICAL:
MAKMAL PERKAKASAN 1
LABORATORY
KOMPUTER 2

3. Construct the electrical wiring circuit for schematic diagram 2 by using FluidSIM Pneumatics
software and show the Circuit for verification and simulation. (16m)

Lecturer Verification

Comment :
1. Construct Circuit -
2. Simulation -

Signature:

4. Run the simulation and write the observation result in table 6.


Table 6: Simulation Result
L1 and L2 (state the
PB ON PB OFF
observation)

L1 =

1 -
L2 =

L1 =

- 1
L2 =

(2m)

14 | P a g e
ELECTRICAL ENGINEERING DEPARTMENT
DEJ40033-PROGRAMMABLE
COURSE LOGIC CONTROLLER (PLC)
& AUTOMATION NO.
PRACTICAL:
MAKMAL PERKAKASAN 1
LABORATORY
KOMPUTER 2

5. Printout the Simulation Circuit Relay Ladder Circuit (RLL) Result (minimum 2 Picture): (4m)
Before :

6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
After:

After:

15 | P a g e
ELECTRICAL ENGINEERING DEPARTMENT
DEJ40033-PROGRAMMABLE
COURSE LOGIC CONTROLLER (PLC)
& AUTOMATION NO.
PRACTICAL:
MAKMAL PERKAKASAN 1
LABORATORY
KOMPUTER 2
ELECTRICAL ENGINEERING DEPARTMENT
DEJ40033-PROGRAMMABLE
COURSE LOGIC CONTROLLER (PLC)
& AUTOMATION NO.
PRACTICAL:
MAKMAL PERKAKASAN 1
LABORATORY
KOMPUTER 2

EXERCISE 4: TIMER OFF DELAY WITH RELAY APLICATION

1. According to the schematic diagram below, build the Relay Ladder Logic (RLL) using suitable
Library and follow the next instruction.

Diagram 4: Timer OFF Delay 5 second Ladder Logic (RLL) using Push Button

2. The input and output designation and description in the table below.
Table 7: I/O List

Designation Description
PB_ON Pushbutton (make, Ladder)
Electrical connection 24V
Electrical connection 0V
K1 Make switch (Ladder)
PB_OFF Pushbutton (break, Ladder)
R1 Make switch (Ladder)
L2 Indicator light
L2 Indicator light
R1 Brake switch (Ladder)
K1 Relay (Ladder)
K1 Make switch (Ladder)
R1 Relay with switch-of f delay (Ladder)

16 | P a g e
ELECTRICAL ENGINEERING DEPARTMENT
DEJ40033-PROGRAMMABLE
COURSE LOGIC CONTROLLER (PLC)
& AUTOMATION NO.
PRACTICAL:
MAKMAL PERKAKASAN 1
LABORATORY
KOMPUTER 2

3. Construct the electrical wiring circuit for schematic diagram 2 by using FluidSIM Pneumatics
software and show the Circuit for verification and simulation. (16m)

Lecturer Verification

Comment :
1. Construct Circuit -
2. Simulation -

Signature:

4. Run the simulation and write the observation result in table 8.


Table 8: Simulation Result

PB ON PB OFF L1 & L2 (state the observation)

L1 =

1 -
L2 =

L1 =

- 1 L2 =

(2m)

17 | P a g e
ELECTRICAL ENGINEERING DEPARTMENT
DEJ40033-PROGRAMMABLE
COURSE LOGIC CONTROLLER (PLC)
& AUTOMATION NO.
PRACTICAL:
MAKMAL PERKAKASAN 1
LABORATORY
KOMPUTER 2

5. Printout the Simulation Circuit Relay Ladder Circuit (RLL) Result (minimum 2 Picture): (4m)
Before :

6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
After:

After:

18 | P a g e
ELECTRICAL ENGINEERING DEPARTMENT
DEJ40033-PROGRAMMABLE
COURSE LOGIC CONTROLLER (PLC)
& AUTOMATION NO.
PRACTICAL:
MAKMAL PERKAKASAN 1
LABORATORY
KOMPUTER 2

19 | P a g e
ELECTRICAL ENGINEERING DEPARTMENT
DEJ40033-PROGRAMMABLE
COURSE LOGIC CONTROLLER (PLC)
& AUTOMATION NO.
PRACTICAL:
MAKMAL PERKAKASAN 1
LABORATORY
KOMPUTER 2

REFLECTION:

At the end of the experiment, we have learnt…

(4m)

20 | P a g e

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