IJCRT23A5406
IJCRT23A5406
IJCRT23A5406
org © 2023 IJCRT | Volume 11, Issue 5 May 2023 | ISSN: 2320-2882
A REVIEW ON PHARMACEUTICAL
SUSPENSION
1
Aditya Institute of Pharmaceutical Nalwandi Road, Beed - 431 122.
ABSTRACT:
A pharmaceutical suspension is a coarse dispersion of insoluble solid particles in a liquid medium. The particle
diameter in a suspension is usually greater than 0.5 µm. However, it is difficult and also impractical to impose
a sharp boundary between the suspensions and the dispersions having finer particles. Suspensions are an
important class of pharmaceutical dosage forms. The advantages of suspension dosage forms include effective
dispensing of hydrophobic drugs; avoidance of the use of cosolvents; masking of unpleasant taste of certain
ingredients; offering resistance to degradation of drugs due to hydrolysis, oxidation or microbial activity; easy
swallowing for young or elderly patients; and efficient intramuscular depot therapy. In addition, when
compared to solution dosage forms, relatively higher concentration of drugs can be incorporated into
suspension products. The present review provides an overview of various aspects of suspensions such as
classification of suspensions, theories of suspensions, various suspending agents, formulations aspects of
suspensions, packaging of suspensions, evaluation of suspensions, stability of suspensions and recent research
work that is being carried on suspensions.
INTRODUCTION
Definition: A Pharmaceutical suspension is a coarse dispersion in which internal phase is dispersed uniformly
throughout the external phase. The internal phase consisting of insoluble solid particles having a specific
range of size which is maintained uniformly throughout the suspending vehicle with aid of single or
combination of suspending agent. The external phase (suspending medium) is generally aqueous in some
instance, may be an organic or oily liquid for non oral use.
Classification
1. Based on General Classes
Oral suspension
Externally applied suspension
Parenteral suspension
Advantages
Pharmaceutical Suspension can improve chemical stability of certain drug. E.g.Procainepenicillin G.
Drug in suspension exhibits higher rate of bioavailability than other dosage forms.bioavailability is in
following order,
Solution > Suspension > Capsule > Compressed Tablet > Coated tablet
Duration and onset of action can be controlled. E.g.Protamine Zinc-Insulin suspension.
Suspension can mask the unpleasant bitter taste of drug. E.g. Chloramphenicol.
Disadvantages
Physical stability, sedimentation and compaction can causes problems.
It is bulky sufficient care must be taken during handling and transport.
It is difficult to formulate.
Uniform and accurate dose cannot be achieved unless suspension are packed in unit dosage form.
Applications
Suspension is usually applicable for drug which is insoluble or poorly soluble.
E.g. Prednisolone suspension.
To prevent degradation of drug or to improve stability of drug.
E.g. Oxytetracycline suspension.
To mask the taste of bitter of unpleasant drug.
E.g. Chloramphenicol palmitate suspension.
Suspension of drug can be formulated for topical application e.g. Calamine lotion.
Suspension can be formulated for parentral application in order to control rate of drugabsorption.
Vaccines as a immunizing agent are often formulated as suspension.
E.g. Cholera vaccine.
X-ray contrast agent are also formulated as suspension.
E.g. Barium sulphate for examination of alimentary tract.
1. Sedimentation BehaviourIntroduction
Sedimentation means settling of particle or floccules occur under gravitational force in liquiddosage form.
2. Theory of Sedimentation
Velocity of sedimentation expressed by Stoke's equation:
2r2 (ρs-ρo)g / 9ηo
Where,
v = sedimentation velocity in cm / sec d = Diameter of particle
r = radius of particle
ρ s =density of disperse phase ρ o = density of disperse media g = acceleration due to gravity
η o= viscosity of disperse medium in poise Stoke's Equation Written In Other Form
V ' = Vsed. ε n
V '= the rate of fall at the interface in cm/sec.
V = velocity of sedimentation according to Stoke's low
ε = represent the initial porosity of the system that is the initial volume fraction of theuniformly
mixed suspension which varied to unity.
n = measure of the "hindering" of the system & constant for each system.
3. Sedimentation Parameters
Three important parameters are considered:
Volume (F) or height (H) for flocculated suspensions:
F = Vu / Vo --------------------------------------------------------- (A)
Where, Vu = final or ultimate volume of sediment Vo = original volume of suspension before settling.
Sedimentation volume is a ratio of the final or ultimate volume of sediment (Vu) to the original volume of
sediment (V) before settling. Some time 'F' is represented as 'Vs' and as expressed as percentage. Similarly
when a measuring cylinder is used to measure the volume
F= Hu / Ho
3. Sedimentation Velocity3
The velocity dx / dt of a particle in a unit centrifugal force can be expressed in terms of the Svedberg co-
efficient 'S' Under centrifugal force, particle passes from position x at time t to position x at time t.
Here, the sedimentation depends not only on the size of the flocks but also on the porosity of flocs. In
flocculated suspension the loose structure of the rapidly sedimenting flocs tends to preserve in the sediment,
which contains an appreciable amount of entrapped liquid. The volume of final sediment is thus relatively
large and is easily redispersed by agitation.
Zeta Potential
The zeta potential is defined as the difference in potential between the surface of the tightly bound layer (shear
plane) and electro-neutral region of the solution. As shown in figure 1.3, the potential drops off rapidly at
first, followed by more gradual decrease as the distance from the surface increases. This is because the counter
ions close to the surface acts as a screen that reduce the electrostatic attraction between the charged surface
and those counter ions further away from the surface.
Zeta potential has practical application in stability of systems containing dispersed particles since this
potential, rather than the Nernst potential, governs the degree of repulsion between the adjacent, similarly
charged, dispersed particles. If the zeta potential is reduced below a certain value (which depends on the
particular system being used), the attractive forces exceed the repulsive forces and the particles come together.
This phenomenon is known as flocculation.
The flocculated suspension is one in which zeta potential of particle is -20 to +20 mV. Thus the phenomenon
of flocculation and deflocculation depends on zeta potential carried by particles. Particles carry charge may
acquire it from adjuvants as well as during process like crystallization, grinding processing, adsorption of ions
from solution e.g. ionic surfactants. A zeta meter is used to detect zeta potential of a system.
1. Flocculating Agents
Flocculating agents decreases zeta potential of the suspended charged particle and thus causeaggregation
(floc formation) of the particles.
Examples of flocculating agents are:
Neutral electrolytes such as KCl, NaCl.
Calcium salts
Alum
Sulfate, citrates, phosphates salts
Neutral electrolytes e.g. NaCl, KCl besides acting as flocculating agents, also decreases interfacial tension of
the surfactant solution. If the particles are having less surface charge then monovalent ions are sufficient to
cause flocculation e.g. steroidal drugs. For highly charged particles e.g. insoluble polymers and poly-
electrolytes species, di or trivalent flocculating agents are used.
2. Flocculated Systems
In this system, the disperse phase is in the form of large fluffy agglomerates, where individual particles are
weakly bonded with each other. As the size of the sedimenting unit is increased, flocculation results in rapid
rate of sedimentation. The rate of sedimentation is dependent on the size of the flocs and porosity. Floc
formation of particles decreases the surface free energy between the particles and liquid medium thus
acquiring thermodynamic stability.
The structure of flocs is maintained in sediment so they contain small amount of liquid entrapped within the
flocs. The entrapment of liquid within the flocks increases the sedimentation volume and the sediment is
easily redispersed by small amount of agitation.
The primary step in formulation is that adequate wetting of particles is ensured. Suitable amount of wetting
agents solve this problem which is described under wetting agents.
Careful control of flocculation is required to ensure that the product is easy to administer. Such control is
usually is achieved by using optimum concentration of electrolytes, surface- active agents or polymers.
Change in these concentrations may change suspension from flocculated to deflocculated state.
EVALUATION OF SUSPENSION:
Quality Assurance (QA) is a broad concept which takes into consideration all factors that individually or
combinely affect the quality of a product. It is a system which keeps a Critical look on what has happened
yesterday, what is happening today and what is going to happen tomorrow so that it can ensure right quality
of final product.
Quality Control (QC) is a small part of QA and it is concerned with sampling, testing and documentation
during manufacturing and also after completion of manufacturing. Quality control is the monitoring process
through which manufacturer measures actual quality performance, compares it with standards and acts on the
causes of deviation from standard to ensure quality product not once but every time.
Quality control system can be divided into two parts on basis of its function: In Process Quality Control, and
Final Quality control.
For proper function of In process Quality control the following must be defined. [2]Which process is to be
monitored and at what phase?
Number of samples to be taken for analysis and frequency of sampling?Quantitative amounts of each
sample, Allowable variability, etc.
Appearance of Phases
This test is done for the dispersed phase and dispersion medium. For preparation of dispersion phase for
suspension usually purified water and syrup are used. The particle size distribution, clarity of syrup, the
viscosity of gum dispersion, quality control of water is monitored to keep an eye on the product quality.
Viscosity of Phases
Stability of a suspension is solely dependent on the sedimentation rate of dispersed phase, which is dependent
on the viscosity of the dispersion medium. So this test is carried out to ensure optimum viscosity of the
medium so a stable, redispersible suspension can be formed. The viscosity of the dispersion medium is
measured before mixing with dispersed phase and also viscosity after mixing is determined using Brooke field
viscometer. The calculated values are compared with the standard values and if any difference is found
necessary corrective action are taken to get optimized viscosity.
pH Test
pH of the phases of suspension also contribute to stability and characteristics of formulations.So pH of the
different vehicles, phases of suspension, before mixing and after mixing are monitored and recorded time to
time to ensure optimum pH environment being maintained.
Pourability
This test is carried out on the phases of suspension after mixing to ensure that the final preparation is pourable
and will not cause any problem during filling and during handling by patient.
Centrifugation Test
This test tells us about the physical stability of suspension. The product is checked for uniform distribution of
color, absence of air globules before packing.
Stability of Suspensions
Pharmaceutical suspensions are thermodynamically unstable system, so they always tend towards the ultimate
loss of stability. What one examines at a time is only the apparent stability of the product.
1. Physical Stability
The definition of physical stability in context of suspensions is that the particles do not sediment for a specific
time period and if they sediment, do not form a hard cake. To achieve this desired target, one must consider
the three main factors affecting the physical stability.
For this, the potential energy curves may be used to explain the sedimentation behaviour which generally is
indicative of the interaction of the two charged surfaces which gives rise to two types pf suspension systems
i.e. deflocculated and flocculated.
In deflocculated suspension systems, the particle dispersed carry a finite charge on their surface. When the
particles approach one another, they experience repulsive forces. These forces create a high potential barrier,
which prevent the aggregation of the particles. But when the sedimentation is complete, the particles form
a closed pack arrangement with the smaller particles filling the voids between the larger ones. And further
the lower portion of the sediment gets pressed by the weight of the sediment above. And this force is sufficient
to overcome the high energy barrier. Once this energy barrier is crossed, the particles come in close contact
with each other and establish strong attractive forces. This leads to the formation of hard cake in a
deflocculated system. The re-dispersion of this type of system is difficult as enough work is to be done in
order to separate the particle and create a high energy barrier between them.
W = ∆G =ɣ SL.∆A.
In order to approach the stable state, the system tends to reduce the surface free energy andequilibrium is
reached when ∆G = 0, which is not desirable.
Thus, the following two approaches are used to retain the stability.
1) By reducing the ∆A. Provided that they are loosely attached (flocculated system) and are
easily redispersible.
2) By reducing the interfacial tension, the system can be stabilized, but cannot be made equal
to zero, as dispersion particles have certain positive interfacial tension. Thus, the manufacture must add certain
surface-active agents to reduce g to a minimum value, so that the system can be stabilized.
It is assumed that the decomposition of the suspension is solely due to the amount of the drug dissolved in
aqueous phase. This solution will be responsible for drug decomposition and more drug will be released from
insoluble suspended particles within the range of solubility.It behaves like a reservoir depot. So, the amount
of the drug in the solution remains constant inspite of the decomposition with time, Thus, primarily
suspensions behave as a zero order. But once all the suspended particles have been converted into the drug in
the solution, the entire system changes from zero order to first order, as now the degradation depends upon
theconcentration in the solution. Thus, it can be said that suspension follows apparent zeroorder kinetics.
PACKAGING OF SUSPENSIONS
Due to the world wide emergence of the drug regulations and increasing sophistication in variety of dosage
forms and development of new packaging materials, today pharmacist mustaware of wide range of packaging
material that relates directly to the stability and acceptability of dosage forms. For example, to optimize shelf
life industrial pharmacist must understand inter-relationship of material properties, while the retail pharmacist
must not compromise with the storage of the dosage forms. So because of that labeling and storage
requirements are important for both patient as well as pharmacist.
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Pharmaceutical suspensions for oral use are generally packed in wide mouth container havingadequate space
above the liquid to ensure proper mixing. Parenteral suspensions are packedin either glass ampoules or vials.
1. Glass
Generally soda lime and borosilicate glass are used in preparation of non sterile suspensions. Some times it is
advisable to use amber colored glass where light is the cause of degradation of the product. Amber glass
doesn't allow U.V light to pass through. Amber characteristics can be developed in the glass by addition of
various types of additives.
Plastic
Due to the negative aspects of glass, coupled with the many positive attributes of the plastic material
significantly inroads for the use of plastic as packaging material for sterile as well as non-sterile
pharmaceutical suspensions.
Advantages Of Plastic Material:
Non breakability.
Light weight.
Flexibility.
Materials used: - Polyethylene, PVC, polystyrene, polycarbonate etc.
E.g. Deformation of polyethylene containers is often caused by permeation of gas andvapours from the
environment. Also sometimes solvent effect is also found to be the factor for altering the physical properties
of plastic viz., oils has softening effect on polyethyleneand PVC.
Economical factors.
The FDA does not approve the container as such, but only the material used in container. A list of substance
"Generally recognized as safe" (GRAS) have been published by FDA. Under the opinion of qualified experts
they are safe in normal conditions. The material does not fall in this category (GRAS) must be evaluated by
manufacturer and data has to be submitted to FDA. The specific FDA regulation for the drug states that
"container, closure and other components of the packaging must not be reactive, additive or absorptive to the
extent that identity, strength, quality, or purity of the drug will be affected".
3.
Storage Requirements (Labelling)
Shake well before use
Do not freeze
Protect from direct light (For light sensitive drugs).
4. Innovations in Suspensions
1. Taste Masked Pharmaceutical Suspensions
Un-palatability due to bad taste is a major concern in most of the dosage forms containing bitter drugs. In case
of suspensions also taste masking is being applied to mask bitterness of drugs formulated. The taste masking
approaches for suspensions can be summarized.
Polymer coated drug powders are also used for preparation of reconstitutable powders that means dry powder
drug products that are reconstituted as suspension in a liquid vehicle such as water before usage. These
reconstitutable polymer coated powders are long shelf-life and once reconstituted have adequate taste
masking.
copolymer of dimethyl ammonium methyl methacrylate). The drug after encapsulation are suspended,
dispersed or emulsified in suspending medium togive the final dosage form.
Nano-Suspension:
Nano-suspension of potent insoluble active pharmaceutical ingredient will become improved drug delivery
formulations when delivered to at sizes less than 50 nm.
When delivered I.V. at sizes less than 50 nm, the suspension particles avoids the normal reticulo-endothelial
system filtration mechanisms and circulates for long periods. The suspension particles may be insoluble API
particles or nanoparticle polymeric carriers of soluble or insoluble drugs and may be useful in delivering
genetic therapeutic materials targeted to the cells.
In transdermal delivery application, control of particulates in the 10 -50 nm size range should allow the
formulation of API in formats that match requirements of delivery rates and for penetration depth target. The
drug particulates may involve insoluble active structures or active either soluble or insoluble in degradable
polymeric structures.
For oral delivery, nanometer size particles may allow delivery of API through the intestinal wall into the blood
stream, at desired rates and with minimal degradation in the GI tract. Insoluble particles at these sizes may be
designed to be transportable across this barrier. Another strategy involves encapsulation of active drugs in
nano-particulate degradable polymer structures.
Preparation of Nano-Particles
The technology used should produce nanoparticles of insoluble API or of encapsulated APIs. A new reactor
system has been developed known as Multiple Stream Mixer or Reactor (MMR) produces nano-particles by
several methods.
Principle:- The system (MMR) conducts two or more streams of reactants to an interaction zone where the
streams collid at high velocity under extreme pressure.
Direct Reactions
It is carried out if the API is a result of a synthesis which yields an insoluble material. The reactant streams
can be fed into the MMR to yield particles of nanometer size.
pH Shift Reaction
Many APIs are soluble as a basic form and insoluble as active acid form. The synthesized material dissolve
in a basic medium constitutes one feed stream, into the MMR, which an acidifying element. The result of
collision reaction is a nano-particle suspension of insoluble active acid form.
Controlled Re-crystallization
This approach enables preparation of nanosuspension from API feed material made in a kilo lab or other
sources of synthesized solution to the problem of producing nanoparticles from any insoluble API feed
material. The API is dissolved in a solvent and the dissolved API from one input stream and other stream is
either water or water solution which recrystallizes the insoluble active on contact because the recrystallization
occurs in a ultra turbulent collision zone, the resultant insoluble API forms as nano-particles. After necessary
clean up process the API can be dispersed into the aqueous final formulation (saline for injection) by passage
through dispersion or mixing system (micro-fluidized fluid processing system).
Because the intrinsic API crystallizes where formed as nanoparticles, they can be re- dispersed as
nanosuspension.
CONCLUSION
Oral suspension shows high level of acceptance in case of administration of dosage form and its patient
compliance. Due the stability and ability of masking the unpleasant taste of drugs substances oral suspension
is convenient route of drug delivery and also improves the bioavailability and potency of drug that having low
solubility.
The suspension is stable till the system follows zero order, but once it enters the first order kinetics, the
degradation is rapid. But, if the suspension is concentrated, the system will require more time to convert from
zero order to first order. And this is the reason that a concentrated suspension is often stable enough to market,
but a dilute is not. But a concentrated suspension affects the physical stability of the suspension. So, the
manufacturing pharmacist should optimize both physical & chemical parameters of the dispersed particles to
achieve the desired stability of the suspensions.
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