'21 Yamaha XSR 125 Motorcycle Owner's Manual PDF

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Read this manual carefully

before operating this vehicle. Safety information 1


OWNER’S MANUAL
Description 2
Instrument and control functions 3
For your safety – pre-operation checks 4
Operation and important riding points 5
Periodic maintenance and adjustment 6
Motorcycle care and storage 7
Specifications 8
Consumer information 9
MOTORCYCLE
Index 10

MTM125 (XSR125)

BFG-F8199-E0

[English (E)] PANTONE285C


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EAU46094

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
UBFGE0E0.book Page 1 Friday, April 9, 2021 9:25 AM

Introduction
EAU10103

Welcome to the Yamaha world of motorcycling!


As the owner of the MTM125, you are benefiting from Yamaha’s vast experience and newest technology regarding the de-
sign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your MTM125. The Owner’s Manual
does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself
and others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and
this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10032

WARNING
Please read this manual carefully and completely before operating this motorcycle.
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Important manual information


EAU10134

Particularly important information is distinguished in this manual by the following notations:


This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in


WARNING death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.

TIP A TIP provides key information to make procedures easier or clearer.

*Product and specifications are subject to change without notice.


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Important manual information

EAUM1013

MTM125
OWNER’S MANUAL
©2021 by MBK INDUSTRIE
1st edition, April 2021
All rights reserved
Any reprinting or unauthorized use
without the written permission of
MBK INDUSTRIE
is expressly prohibited.
Printed in France.
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Table of contents
Safety information............................ 1-1 For your safety – pre-operation Valve clearance............................. 6-16
checks ...............................................4-1 Tires .............................................. 6-16
Description ....................................... 2-1 Cast wheels .................................. 6-18
Left view ......................................... 2-1 Operation and important riding Adjusting the clutch lever free
Right view....................................... 2-2 points .................................................5-1 play............................................ 6-18
Controls and instruments ............... 2-3 Engine break-in ...............................5-1 Checking the front brake lever
Starting the engine..........................5-2 free play..................................... 6-19
Instrument and control functions... 3-1 Shifting ............................................5-3 Adjusting the brake pedal free
Main switch/steering lock............... 3-1 Tips for reducing fuel play............................................ 6-20
Indicator lights and warning consumption................................5-4 Brake light switches ..................... 6-21
lights............................................ 3-2 Parking ............................................5-4 Checking the front and rear
Multi-function meter unit ................ 3-4 brake pads ................................ 6-21
Handlebar switches........................ 3-9 Periodic maintenance and Checking the brake fluid level ...... 6-22
Clutch lever .................................. 3-10 adjustment ........................................6-1 Changing the brake fluid .............. 6-23
Shift pedal .................................... 3-11 Tool kit ............................................6-2 Drive chain slack........................... 6-23
Brake lever.................................... 3-11 Periodic maintenance chart for the Cleaning and lubricating the
Brake pedal .................................. 3-11 emission control system..............6-3 drive chain................................. 6-25
ABS .............................................. 3-12 General maintenance and Checking and lubricating the
Fuel tank cap................................ 3-13 lubrication chart...........................6-4 cables........................................ 6-25
Fuel............................................... 3-13 Removing and installing cowlings...6-8 Checking and lubricating the
Fuel tank breather hose and Checking the spark plug .................6-8 throttle grip and cable ............... 6-26
overflow hose............................ 3-15 Canister...........................................6-9 Checking and lubricating the
Catalytic converter ....................... 3-16 Engine oil and oil filter element .....6-10 brake and shift pedals............... 6-26
Seat .............................................. 3-16 Why Yamalube ..............................6-12 Checking and lubricating the
Helmet holder ............................... 3-17 Coolant..........................................6-13 brake and clutch levers ............. 6-27
Sidestand ..................................... 3-17 Replacing the air filter element Checking and lubricating the
Ignition circuit cut-off system....... 3-18 and cleaning the check hose.....6-14 sidestand................................... 6-27
Adjusting the engine idling Lubricating the rear suspension ... 6-28
speed.........................................6-15 Lubricating the swingarm
Adjusting the throttle grip free pivots......................................... 6-28
play ............................................6-15 Checking the front fork................. 6-28
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Table of contents
Checking the steering ...................6-29
Checking the wheel bearings ........6-29
Battery ...........................................6-30
Replacing the fuses.......................6-31
Vehicle lights .................................6-32
Replacing a turn signal light
bulb ............................................6-32
Replacing the license plate light
bulb ............................................6-33
Supporting the motorcycle............6-33
Troubleshooting ............................6-33
Troubleshooting chart ...................6-35

Motorcycle care and storage ..........7-1


Matte color caution .........................7-1
Care .................................................7-1
Storage ............................................7-3

Specifications....................................8-1

Consumer information .....................9-1


Identification numbers.....................9-1
Diagnostic connector ......................9-2
Vehicle data recording ....................9-2

Index ................................................10-1
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Safety information
EAU1028C
 Never operate a motorcycle with- pears to be very effective in reduc-
1
out proper training or instruction. ing the chance of this type of
Take a training course. Beginners accident.
Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized motorcycle dealer to find out • Use extra caution when you are
ation of your motorcycle. about the training courses nearest approaching and passing
Motorcycles are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for motorcycle accidents
techniques as well as the expertise of Perform the pre-operation checks to occur.
the operator. Every operator should each time you use the vehicle to make • Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this motorcycle. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of • Never maintain a motorcycle
 Obtain thorough instructions from an accident or equipment damage. without proper knowledge.
a competent source on all aspects See page 4-1 for a list of pre-operation Contact an authorized motorcy-
of motorcycle operation. checks. cle dealer to inform you on ba-
 Observe the warnings and mainte-  This motorcycle is designed to sic motorcycle maintenance.
nance requirements in this Own- carry the operator and a passen- Certain maintenance can only
er’s Manual. ger. be carried out by certified staff.
 Obtain qualified training in safe  The failure of motorists to detect
and proper riding techniques. and recognize motorcycles in traf-
 Obtain professional technical ser- fic is the predominating cause of
vice as indicated in this Owner’s automobile/motorcycle accidents.
Manual and/or when made neces- Many accidents have been
sary by mechanical conditions. caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
1-1
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Safety information
 Many accidents involve inexperi- • Always signal before turning or Protective Apparel
1
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy-
erators who have been involved in other motorists can see you. cle accidents are the result of head in-
accidents do not even have a cur-  The posture of the operator and juries. The use of a safety helmet is the
rent motorcycle license. passenger is important for proper single most critical factor in the pre-
• Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your mo- • The operator should keep both  Always wear an approved helmet.
torcycle to other qualified oper- hands on the handlebar and  Wear a face shield or goggles.
ators. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the motorcycle. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat  The use of a jacket, heavy boots,
tice riding your motorcycle strap or grab bar, if equipped, trousers, gloves, etc., is effective
where there is no traffic until you with both hands and keep both in preventing or reducing abra-
have become thoroughly famil- feet on the passenger footrests. sions or lacerations.
iar with the motorcycle and all of Never carry a passenger unless  Never wear loose-fitting clothes,
its controls. he or she can firmly place both otherwise they could catch on the
 Many accidents have been feet on the passenger footrests. control levers, footrests, or wheels
caused by error of the motorcycle  Never ride under the influence of and cause injury or an accident.
operator. A typical error made by alcohol or other drugs.  Always wear protective clothing
the operator is veering wide on a  This motorcycle is designed for that covers your legs, ankles, and
turn due to excessive speed or un- on-road use only. It is not suitable feet. The engine or exhaust sys-
dercornering (insufficient lean an- for off-road use. tem become very hot during or af-
gle for the speed). ter operation and can cause
• Always obey the speed limit and burns.
never travel faster than warrant-  A passenger should also observe
ed by road and traffic condi- the above precautions.
tions.
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Safety information
Avoid Carbon Monoxide Poisoning  Do not run engine outdoors where When loading within this weight limit,
1
All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:
monoxide, a deadly gas. Breathing a building through openings such  Cargo and accessory weight
carbon monoxide can cause head- as windows and doors. should be kept as low and close to
aches, dizziness, drowsiness, nausea, the motorcycle as possible. Se-
confusion, and eventually death. Loading curely pack your heaviest items as
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your close to the center of the vehicle
less, tasteless gas which may be pres- motorcycle can adversely affect stabil- as possible and make sure to dis-
ent even if you do not see or smell any ity and handling if the weight distribu- tribute the weight as evenly as
engine exhaust. Deadly levels of car- tion of the motorcycle is changed. To possible on both sides of the mo-
bon monoxide can collect rapidly and avoid the possibility of an accident, use torcycle to minimize imbalance or
you can quickly be overcome and un- extreme caution when adding cargo or instability.
able to save yourself. Also, deadly lev- accessories to your motorcycle. Use  Shifting weights can create a sud-
els of carbon monoxide can linger for extra care when riding a motorcycle den imbalance. Make sure that
hours or days in enclosed or poorly that has added cargo or accessories. accessories and cargo are se-
ventilated areas. If you experience any Here, along with the information about curely attached to the motorcycle
symptoms of carbon monoxide poi- accessories below, are some general before riding. Check accessory
soning, leave the area immediately, get guidelines to follow if loading cargo to mounts and cargo restraints fre-
fresh air, and SEEK MEDICAL TREAT- your motorcycle: quently.
MENT. The total weight of the operator, pas- • Properly adjust the suspension
 Do not run engine indoors. Even if senger, accessories and cargo must for your load (suspension-ad-
you try to ventilate engine exhaust not exceed the maximum load limit. justable models only), and
with fans or open windows and Operation of an overloaded vehicle check the condition and pres-
doors, carbon monoxide can rap- could cause an accident. sure of your tires.
idly reach dangerous levels. • Never attach any large or heavy
 Do not run engine in poorly venti- Maximum load: items to the handlebar, front
lated or partially enclosed areas 190 kg (420 lb) fork, or front fender. These
such as barns, garages, or car- items, including such cargo as
ports. sleeping bags, duffel bags, or
1-3
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Safety information
tents, can create unstable han- Aftermarket Parts, Accessories, and steering travel or control opera-
1
dling or a slow steering re- Modifications tion, or obscure lights or reflec-
sponse. While you may find aftermarket prod- tors.
 This vehicle is not designed to ucts similar in design and quality to • Accessories fitted to the han-
pull a trailer or to be attached to genuine Yamaha accessories, recog- dlebar or the front fork area can
a sidecar. nize that some aftermarket accesso- create instability due to improp-
ries or modifications are not suitable er weight distribution or aerody-
Genuine Yamaha Accessories because of potential safety hazards to namic changes. If accessories
Choosing accessories for your vehicle you or others. Installing aftermarket are added to the handlebar or
is an important decision. Genuine products or having other modifications front fork area, they must be as
Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and
able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum.
been designed, tested, and approved characteristics can put you and others • Bulky or large accessories may
by Yamaha for use on your vehicle. at greater risk of serious injury or seriously affect the stability of
Many companies with no connection death. You are responsible for injuries the motorcycle due to aerody-
to Yamaha manufacture parts and ac- related to changes in the vehicle. namic effects. Wind may at-
cessories or offer other modifications Keep the following guidelines in mind, tempt to lift the motorcycle, or
for Yamaha vehicles. Yamaha is not in as well as those provided under “Load- the motorcycle may become
a position to test the products that ing” when mounting accessories. unstable in cross winds. These
these aftermarket companies produce.  Never install accessories or carry accessories may also cause in-
Therefore, Yamaha can neither en- cargo that would impair the per- stability when passing or being
dorse nor recommend the use of ac- formance of your motorcycle. passed by large vehicles.
cessories not sold by Yamaha or Carefully inspect the accessory • Certain accessories can dis-
modifications not specifically recom- before using it to make sure that it place the operator from his or
mended by Yamaha, even if sold and does not in any way reduce her normal riding position. This
installed by a Yamaha dealer. ground clearance or cornering improper position limits the
clearance, limit suspension travel, freedom of movement of the

1-4
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Safety information
operator and may limit control  Remove all loose items from the
1
ability, therefore, such accesso- motorcycle.
ries are not recommended.  Check that the fuel cock (if
 Use caution when adding electri- equipped) is in the off position and
cal accessories. If electrical ac- that there are no fuel leaks.
cessories exceed the capacity of  Shift the transmission into gear
the motorcycle’s electrical sys- (for models with a manual trans-
tem, an electric failure could re- mission).
sult, which could cause a  Secure the motorcycle with tie-
dangerous loss of lights or engine downs or suitable straps that are
power. attached to solid parts of the mo-
torcycle, such as the frame or up-
Aftermarket Tires and Rims per front fork triple clamp (and not,
The tires and rims that came with your for example, to rubber-mounted
motorcycle were designed to match handlebars or turn signals, or
the performance capabilities and to parts that could break). Choose
provide the best combination of han- the location for the straps carefully
dling, braking, and comfort. Other so the straps will not rub against
tires, rims, sizes, and combinations painted surfaces during transport.
may not be appropriate. See page 6-16  The suspension should be com-
for tire specifications and for informa- pressed somewhat by the tie-
tion on servicing and replacing your downs, if possible, so that the mo-
tires. torcycle will not bounce exces-
sively during transport.
Transporting the Motorcycle
Be sure to observe following instruc-
tions before transporting the motorcy-
cle in another vehicle.

1-5
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Description
EAU10411

Left view
1 2 3 4 5 2

10 9 8 76
1. Fuel tank cap (page 3-13) 9. Idle adjusting screw (page 6-15)
2. Seat lock (page 3-16) 10.Coolant reservoir (page 6-13)
3. Battery (page 6-30)
4. Fuses (page 6-31)
5. Tool kit (page 6-2)
6. Sidestand (page 3-17)
7. Air filter check hose
8. Shift pedal (page 3-11)

2-1
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Description
EAU10421

Right view

2 1 2 3 4

8 7 6 5
1. License plate light (page 6-33)
2. Rear turn signal lights (page 6-32)
3. Front brake fluid reservoir (page 6-22)
4. Front turn signal light (page 6-32)
5. Engine oil filter element (page 6-10)
6. Dipstick (page 6-10)
7. Brake pedal (page 3-11)
8. Rear brake fluid reservoir (page 6-22)

2-2
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Description
EAU10431

Controls and instruments


1 2 3 4 5 6 7 2

1. Clutch lever (page 3-10)


2. Left handlebar switches (page 3-9)
3. Multi-function meter unit (page 3-4)
4. Main switch/steering lock (page 3-1)
5. Right handlebar switches (page 3-9)
6. Throttle grip (page 6-15)
7. Brake lever (page 3-11)

2-3
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Instrument and control functions


EAU10462
 The headlight will stay on until the To lock the steering
Main switch/steering lock key is turned to “OFF”, even if the
engine stalls. 1 2

EAU10662

3 OFF
All electrical systems are off. The key
can be removed.
EWA10062

WARNING
Never turn the key to “OFF” or
1. Push.
“LOCK” while the vehicle is moving.
The main switch/steering lock controls 2. Turn.
Otherwise the electrical systems will
the ignition and lighting systems, and is be switched off, which may result in 1. Turn the handlebars all the way to
used to lock the steering. The various loss of control or an accident. the left or right.
positions are described below. 2. With the key in the “OFF” position,
EAU10696
push the key in and turn it to
EAU85050 LOCK
ON “LOCK”.
The steering is locked and all electrical
All electrical circuits are supplied with 3. Remove the key.
systems are off. The key can be re-
power and the vehicle lights are turned moved. TIP
on. The engine can be started. The key If the steering will not lock, try turning
cannot be removed. the handlebars back to the right or left
TIP slightly.
 To prevent battery discharge, do
not leave the key in the on position
without the engine running.
 The headlight comes on automat-
ically when the engine is started.

3-1
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Instrument and control functions


To unlock the steering EAU4939P EAU88310

Indicator lights and warning High beam indicator light “ ”


1 2 lights This indicator light comes on when the
high beam of the headlight is switched
on.

EAUM4410
3
Coolant temperature warning
light “ ”
This warning light comes on when the
engine is overheating. If this occurs,
1. Push.
6 1 stop the engine immediately and allow
5 2 the engine to cool. (See page 6-36.)
2. Turn. ZAUM2012 4 3
1. ABS warning light “ ” For vehicles with a radiator fan, the ra-
From the “LOCK” position, push the 2. High beam indicator light “ ” diator fan(s) automatically switch on or
key and turn it to “OFF”. 3. Coolant temperature warning light “ ” off according to the coolant tempera-
4. Malfunction indicator light “ ” ture.
5. Neutral indicator light “ ”
6. Turn signal indicator light “ ” TIP
When the vehicle is turned on, the light
EAUM4390 will come on for a few seconds, and
Turn signal indicator light “ ” then go off. If the light does not come
This indicator light flashes when a turn on, or if the light remains on, have a
signal light is flashing. Yamaha dealer check the vehicle.
ECA10022
EAU88300
Neutral indicator light “ ” NOTICE
This indicator light comes on when the Do not continue to operate the en-
transmission is in the neutral position. gine if it is overheating.

3-2
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Instrument and control functions


EAU88331
or excessive/improper use of the mo- closing of the throttle, racing,
Malfunction indicator light
torcycle. To prevent this, observe burnouts, wheelies, extended
(MIL) “ ”
these precautions. half-clutch use, etc.
This light comes on or flashes if a prob-
 Do not attempt to modify the soft-
lem is detected in the engine or other
ware of the engine control unit. EAU88342

3 vehicle control system. If this occurs, ABS warning light “ ”


 Do not add any electrical acces-
have a Yamaha dealer check the on- In normal operation, the ABS warning
sories that interfere with engine
board diagnostic system. The electri- light comes on when the vehicle is
control.
cal circuit of the warning light can be turned on, and goes off after traveling
 Do not use aftermarket accesso-
checked by turning the vehicle power at a speed of 10 km/h (6 mi/h) or high-
ries or parts such as suspension,
on. The light should come on for a few er.
spark plugs, injectors, exhaust
seconds, and then go off. If the light
system, etc. TIP
does not come on initially when the ve-
 Do not change the drivetrain If the warning light does not work as
hicle power is turned on, or if the light
specifications (chain, sprockets, described above, or if the warning light
remains on, have a Yamaha dealer
wheels, tires, etc.). comes on while riding, the ABS may
check the vehicle.
ECA26820
 Do not remove or alter the O2 sen- not work correctly. Have a Yamaha
NOTICE sor, air induction system, or ex- dealer check the vehicle as soon as
haust parts (catalysts or EXUP, possible.
If the MIL starts flashing, reduce en-
etc.).
gine speed to prevent exhaust sys- EWA16043
 Maintain the drive chain properly. WARNING
tem damage.
 Maintain correct tire pressure.
 Maintain proper brake pedal If the ABS warning light does not
TIP turn off after reaching 10 km/h (6
height to prevent rear brake from
The engine is sensitively monitored by mi/h), or if the warning light comes
dragging.
the on-board diagnostic system to de- on while riding:
 Do not operate the vehicle in an
tect deterioration or malfunction of the
extreme manner. For example, re-  Use extra caution to avoid pos-
emission control system. Therefore the sible wheel lock during emer-
peated or excessive opening and
MIL may come on or flash due to vehi- gency braking.
cle modifications, lack of maintenance,
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Instrument and control functions


 Have a Yamaha dealer check EAU87111
settings while riding can distract the
the vehicle as soon as possible. Multi-function meter unit operator and increase the risk of an
1 accident.
2
8
EAU89230

7 Switching the display units 3


The display units can be switched be-
6 3 tween kilometers and miles.
4
5 To switch the display units
ZAUM2013
1. Turn the vehicle off.
1. Transmission gear display 2. While pushing the “SEL” switch,
2. VVA (variable valve actuation) indicator turn the vehicle on.
3. “RESET” button 3. Continue to push the “SEL” switch
4. Multi-function display for at least 5 seconds.
5. Fuel meter
6. “SELECT” button EAU86831

7. Speedometer
Speedometer
8. Tachometer

The multi-function meter unit is also


equipped with a backlight setting mo-
de.
EWA12423
1
WARNING
Be sure to stop the vehicle before
making any setting changes to the
ZAUM2014
multi-function meter unit. Changing
1. Speedometer

3-4
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Instrument and control functions


The speedometer shows the vehicle’s EAU86841 EAU87370
Fuel meter VVA indicator
traveling speed.

EAU87170
Tachometer
3 1
1

ZAUM2016 ZAUM2017

2 1. Fuel meter 1. VVA (variable valve actuation) indicator

The fuel meter indicates the amount of This model is equipped with variable
ZAUM2015
fuel in the fuel tank. The display seg- valve actuation (VVA) for good fuel
1. Tachometer
2. Red zone
ments of the fuel meter disappear from economy and acceleration in both the
“F” (full) towards “E” (empty) as the fuel low-speed and high-speed ranges.
The tachometer allows the rider to level decreases. When approximately The VVA indicator comes on when the
monitor the engine speed and keep it 3.0 L (0.79 US gal, 0.66 Imp.gal) of fuel variable valve actuation system has
within the ideal power range. remains, the last segment starts flash- switched to the high-speed range.
ECA10032
ing. Refuel as soon as possible.
NOTICE
TIP
Do not operate the engine in the ta-
If a problem is detected in the electrical
chometer red zone.
circuit, the fuel level segments will flash
Red zone: 11000 r/min and above
repeatedly. If this occurs, have a
Yamaha dealer check the vehicle.

3-5
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Instrument and control functions


EAU87391 EAUU2212
Push the “SELECT” button to change
Transmission gear display Multi-function display
the display in the following order:

ODO → TRIP 1 → TRIP 2 → TRIP F →


clock → km/L or L/100 km → AVE_ _._
2 km/L or AVE_ _._ L/100 km → AVE_ _._ 3
km/h → backlight (bL-01, bL-02 or bL-
1 03) → ODO

1 TIP
ZAUM2018 ZAUM2019
 The fuel reserve tripmeter appears
1. Neutral indicator light “ ” 1. Multi-function display only when you are low on fuel.
2. Transmission gear display  Push the “RESET” button to chan-
The multi-function display is equipped ge the display in the reverse order.
This display shows the selected gear. with the following:
The neutral position is indicated by “–”  an odometer (ODO) EAU86890

and by the neutral indicator light.  two tripmeters (TRIP 1 and TRIP 2) Odometer
 a fuel reserve tripmeter (TRIP F)
 a clock
 an instantaneous fuel consump-
tion display (km/L or L/100 km)
 an average fuel consumption dis-
play (AVE_ _._ km/L or AVE_ _._ 1
L/100 km)
 an average speed display (AVE_
_._ km/h) ZAUM2020

 a backlight display (bL-01, bL-02 1. Odometer


or bL-03)
The odometer shows the total distance
traveled by the vehicle.
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Instrument and control functions


EAU87600 EAUN2661
TIP Fuel reserve tripmeter Clock
The odometer will lock at 999999 and
cannot be reset.

EAU88050
3 Tripmeters
1 1

ZAUM2022 ZAUM2023

1. Fuel reserve tripmeter 1. Clock


1
If the last segment of the fuel meter The clock uses a 12-hour time system.
starts flashing, the display automati-
ZAUM2021
cally changes to the fuel reserve trip- To set the clock
1. Tripmeter meter “TRIP F” and starts counting the 1. Push the “SELECT” button to
distance traveled from that point. change the display to the clock.
The tripmeters show the distance trav- To reset the fuel reserve tripmeter, 2. Push the “SELECT” button until
eled since they were last reset. push the “RESET” button until it is re- the hour digits start flashing.
To reset a tripmeter, change the dis- set. 3. Use the “RESET” button to set the
play to the tripmeter you want to reset, hours.
and then push the “RESET” button un- TIP
4. Push the “SELECT” button and
til it is reset. If you do not reset the fuel reserve trip-
the minute digits start flashing.
meter manually, it will reset automati-
TIP 5. Use the “RESET” button to set the
cally and disappear from the display
The tripmeters will reset and continue minutes.
after refueling and traveling 5 km (3 mi).
counting after 9999.9 is reached. 6. Push the “SELECT” button to con-
firm the settings.

3-7
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Instrument and control functions


EAU87771
 “AVE_ _._ L/100 km”: the average
Instantaneous fuel consumption TIP
amount of fuel necessary to travel
display When traveling under 10 km/h (6 mi/h),
100 km.
“_ _._” is displayed.
 “AVE_ _._ MPG”: the average dis-
EAU87860
tance that can be traveled on
Average fuel consumption display 1.0 Imp.gal of fuel. 3
TIP
1  To reset the display, push the
“RESET” button until it resets.
 After resetting, “_ _._” is shown
ZAUM2024
until the vehicle has traveled some
1. Instantaneous fuel consumption display
1 distance.

This display shows the fuel consump- EAU87881

tion under the current riding condi- ZAUM2025


Average speed display
tions. It can be set to either “km/L” or 1. Average fuel consumption display
“L/100 km”, or “MPG” when using
miles. To switch the fuel consumption This display shows the average fuel
measurement units, push the “SE- consumption since it was last reset.
LECT” button until the measurement The average fuel consumption display
units change. can be set to either “AVE_ _._ km/L” or
1
 “km/L”: the distance that can be “AVE_ _._ L/100 km”, or “AVE_ _._
traveled on 1.0 L of fuel. MPG” when using miles. To switch the
 “L/100 km”: the amount of fuel fuel consumption measurement units,
ZAUM2026

necessary to travel 100 km. push the “SELECT” button until the
1. Average speed display
 “MPG”: the distance that can be measurement units change.
traveled on 1.0 Imp.gal of fuel.  “AVE_ _._ km/L”: the average dis- This display shows the vehicle’s aver-
tance that can be traveled on 1.0 L age traveling speed since it was last re-
of fuel. set.
3-8
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Instrument and control functions


To reset the average speed display, 4. Push the “RESET” button to select EAU1234R

push the “RESET” button until it is re- the desired backlight setting. Handlebar switches
set. 5. Push the “SELECT” button until Left
the multi-function display exits the
EAUN2691
backlight setting mode. 1
3 Backlight setting mode

3
1 4
1. Pass switch “ ”
2. Dimmer switch “ / ”
ZAUM2027 3. Horn switch “ ”
1. Backlight setting mode 4. Turn signal switch “ / ”

This mode allows you to change the Right


backlight setting.
1
To enter the backlight setting mode
1. Stop the vehicle.
2. Push the “SELECT” button to
change the multi-function display
to show the current backlight set-
ting “bL-01”, “bL-02”, or “bL-03”.
3. Push the “SELECT” button until
the multi-function display enters 1. Start/Engine stop switch “ / / ”
the backlight setting mode.

3-9
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Instrument and control functions


EAU12352 EAU68271 EAU12823
Pass switch “ ” Start/Engine stop switch “ / / ” Clutch lever
Press this switch to flash the headlight. To crank the engine with the starter,
set this switch to “ ”, and then slide
TIP 1
the switch toward “ ”. See page 5-2
When the dimmer switch is set
for starting instructions prior to starting 3
to “ ”, the passing switch has no ef-
the engine.
fect.
Set this switch to “ ” to stop the en-
EAU12402
gine in case of an emergency, such as
Dimmer switch “ / ” when the vehicle overturns or when the
Set this switch to “ ” for the high throttle cable is stuck.
beam and to “ ” for the low beam. 1. Clutch lever

EAU12461 To disengage the drivetrain from the


Turn signal switch “ / ” engine, such as when shifting gears,
To signal a right-hand turn, push this pull the clutch lever toward to the han-
switch to “ ”. To signal a left-hand dlebar. Release the lever to engage the
turn, push this switch to “ ”. When clutch and transmit power to the rear
released, the switch returns to the cen- wheel.
ter position. To cancel the turn signal
lights, push the switch in after it has re- TIP
turned to the center position. The lever should be pulled rapidly and
released slowly for smooth shifting.
EAU12501 (See page 5-3.)
Horn switch “ ”
Press this switch to sound the horn.

3-10
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Instrument and control functions


EAU12876 EAU12892 EAU12944

Shift pedal Brake lever Brake pedal

ZAUM2028 ZAUM2029

1. Shift pedal 1. Brake lever 1. Brake pedal

The shift pedal is located on the left The brake lever is located on the right The brake pedal is located on the right
side of the motorcycle. To shift the side of the handlebar. To apply the side of the motorcycle. To apply the
transmission to a higher gear, move front brake, pull the lever toward the rear brake, press down on the brake
the shift pedal up. To shift the trans- throttle grip. pedal.
mission to a lower gear, move the shift
pedal down. (See page 5-3.)

3-11
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Instrument and control functions


EAU63041

ABS TIP
The Yamaha ABS (Anti-lock Brake  The ABS performs a self-diagnos-
System) features a dual electronic con- tic test each time the vehicle first
trol system, which acts on the front and starts off after the key is turned to
rear brakes independently. “ON” and the vehicle has traveled 3
Operate the brakes with ABS as you at a speed of 10 km/h (6 mi/h) or
would conventional brakes. If the ABS higher. During this test, a “click-
is activated, a pulsating sensation may ing” noise can be heard from the
be felt at the brake lever or brake ped- hydraulic control unit, and if the ZAUM2030

brake lever or brake pedal is even 1. Front wheel sensor rotor


al. In this situation, continue to apply
slightly applied, a vibration can be 2. Front wheel sensor
the brakes and let the ABS work; do
not “pump” the brakes as this will re- felt at the lever and pedal, but
duce braking effectiveness. these do not indicate a malfunc-
EWA16051 tion.
WARNING  This ABS has a test mode which
Always keep a sufficient distance allows the owner to experience
from the vehicle ahead to match the the pulsation at the brake lever or
riding speed even with ABS. brake pedal when the ABS is op-
 The ABS performs best with erating. However, special tools are
long braking distances. required, so please consult your
 On certain surfaces, such as Yamaha dealer. ZAUM2031

1. Rear wheel sensor


rough or gravel roads, the brak- ECA20100
2. Rear wheel sensor rotor
ing distance may be longer with NOTICE
the ABS than without. Be careful not to damage the wheel
The ABS is monitored by an ECU, sensor or wheel sensor rotor; other-
which will revert the system to conven- wise, improper performance of the
tional braking if a malfunction occurs. ABS will result.

3-12
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Instrument and control functions


EAU13077 EAU13222

Fuel tank cap TIP Fuel


The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in
less the key is in the lock. In addition, the tank.
2 1 the key cannot be removed if the cap is EWA10882

3 not properly closed and locked. WARNING


EWA11092 Gasoline and gasoline vapors are
WARNING extremely flammable. To avoid fires
Make sure that the fuel tank cap is and explosions and to reduce the
properly closed after filling fuel. risk of injury when refueling, follow
Leaking fuel is a fire hazard. these instructions.
1. Fuel tank cap lock cover 1. Before refueling, turn off the en-
2. Unlock. gine and be sure that no one is sit-
ting on the vehicle. Never refuel
To open the fuel tank cap while smoking, or while in the vi-
Open the fuel tank cap lock cover, in- cinity of sparks, open flames, or
sert the key, and then turn it 1/4 turn other sources of ignition such as
clockwise. The lock will be released the pilot lights of water heaters
and the fuel tank cap can be opened. and clothes dryers.
2. Do not overfill the fuel tank. When
To close the fuel tank cap refueling, be sure to insert the
With the key still inserted, push down pump nozzle into the fuel tank filler
the fuel tank cap. Turn the key 1/4 turn hole. Stop filling when the fuel
counterclockwise, remove it, and then reaches the bottom of the filler
close the lock cover. tube. Because fuel expands when
it heats up, heat from the engine or
the sun can cause fuel to spill out
of the fuel tank.

3-13
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Instrument and control functions


gasoline spills on your skin, wash
1 2 with soap and water. If gasoline
spills on your clothing, change your
clothes.

EAU86072 E5 E10 3

Your Yamaha engine was designed to


use unleaded gasoline with a research
octane number of 95 or higher. If en-
1. Fuel tank filler tube
gine knocking or pinging occurs, use a
2. Maximum fuel level
gasoline of a different brand or higher TIP
octane rating.  This mark identifies the recom-
3. Wipe up any spilled fuel immedi-
mended fuel for this vehicle as
ately. NOTICE: Immediately
Recommended fuel: specified by European regulation
wipe off spilled fuel with a clean,
Unleaded gasoline (E10 acceptable) (EN228).
dry, soft cloth, since fuel may
Octane number (RON):  Confirm the gasoline pump nozzle
deteriorate painted surfaces or 95 has the same fuel identification
plastic parts. [ECA10072] Fuel tank capacity:
10 L (2.6 US gal, 2.2 Imp.gal)
mark.
4. Be sure to securely close the fuel
tank cap. Fuel tank reserve: Gasohol
3.0 L (0.79 US gal, 0.66 Imp.gal)
EWA15152
There are two types of gasohol: gaso-
WARNING hol containing ethanol and that con-
Gasoline is poisonous and can cau- taining methanol. Gasohol containing
se injury or death. Handle gasoline ethanol can be used if the ethanol con-
with care. Never siphon gasoline by tent does not exceed 10% (E10). Gas-
mouth. If you should swallow some ohol containing methanol is not
gasoline or inhale a lot of gasoline recommended by Yamaha because it
vapor, or get some gasoline in your can cause damage to the fuel system
eyes, see your doctor immediately. If or vehicle performance problems.
3-14
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Instrument and control functions


ECA11401 EAU86240
 Make sure that each hose is posi-
NOTICE Fuel tank breather hose and tioned as shown.
Use only unleaded gasoline. The use overflow hose
of leaded gasoline will cause severe
damage to internal engine parts,
3 such as the valves and piston rings,
as well as to the exhaust system.

ZAUM2032

1. Guide
2. Fuel tank overflow hose
3. Canister breather hose

The breather hose prevents a vacuum


condition from forming within the fuel
tank.
The overflow hose drains excess gaso-
line and directs it safely away from the
vehicle.
Before operating the vehicle:
 Check each hose connection.
 Check each hose for cracks or
damage, and replace if necessary.
 Make sure that the end of each
hose is not blocked, and clean if
necessary.

3-15
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Instrument and control functions


EAU13435 EAU13941

Catalytic converter Seat


The exhaust system contains catalytic
converter(s) to reduce harmful exhaust To remove the seat
emissions. 1. Insert the key into the seat lock,
EWA10863
and then turn it clockwise. 3
WARNING
The exhaust system is hot after op-
eration. To prevent a fire hazard or
burns: 2
 Do not park the vehicle near 2. Push the rear of the seat down to
possible fire hazards such as lock it in place.
1
grass or other materials that 3. Remove the key.
easily burn.
TIP
 Park the vehicle in a place
Make sure that the seat is properly se-
where pedestrians or children 1. Seat lock cured before riding.
are not likely to touch the hot 2. Turn.
exhaust system.
 Make sure that the exhaust sys- 2. While holding the key in that posi-
tem has cooled down before tion, lift the rear of the seat, and
doing any maintenance work. then pull the seat off.
 Do not allow the engine to idle
more than a few minutes. Long To install the seat
idling can cause a build-up of 1. Insert the projection on the front of
heat. the seat into the seat holder as
shown.

3-16
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Instrument and control functions


EAU14314
To release the helmet from the hel- EAU15306

Helmet holder met holder Sidestand


Remove the seat, remove the helmet The sidestand is located on the left
from the helmet holder, and then install side of the frame. Raise the sidestand
the seat. or lower it with your foot while holding
3 the vehicle upright.
1 TIP
The built-in sidestand switch is part of
the ignition circuit cut-off system,
which cuts the ignition in certain situa-
ZAUM2033
tions. (See the following section for an
1. Helmet holder explanation of the ignition circuit cut-
The helmet holder is located under the off system.)
seat. EWA10242

WARNING
To secure a helmet to the helmet The vehicle must not be ridden with
holder the sidestand down, or if the side-
1. Remove the seat. (See page 3-16.) stand cannot be properly moved up
2. Hook the helmet onto the helmet (or does not stay up), otherwise the
holder, and then securely install sidestand could contact the ground
the seat. WARNING! Never ride and distract the operator, resulting
with a helmet attached to the in a possible loss of control.
helmet holder, since the helmet Yamaha’s ignition circuit cut-off
may hit objects, causing loss of system has been designed to assist
control and possibly an acci- the operator in fulfilling the respon-
dent. [EWA10162] sibility of raising the sidestand be-
fore starting off. Therefore, check

3-17
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Instrument and control functions


this system regularly and have a EAU44895

Yamaha dealer repair it if it does not Ignition circuit cut-off system


function properly. This system prevents in-gear engine
starts unless the clutch lever is pulled
and the sidestand is up. Also, it will
stop the running engine should the 3
sidestand be lowered while the trans-
mission is in gear.
Periodically check the system via the
following procedure.
TIP
 This check is most reliable if per-
formed with a warmed-up engine.
 See pages 3-1 and 3-9 for switch
operation information.

3-18
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Instrument and control functions

With the engine turned off: WARNING


1. Move the sidestand down. If a malfunction is found, have the vehicle
2. Set engine stop switch to run position. inspected before riding.
3. Turn main switch to on position.
3 4. Shift transmission into neutral.
5. Push the start switch.
Does the engine start?

YES NO

With the engine still running:


The neutral switch may not be working.
6. Move the sidestand up.
The motorcycle should not be ridden until
7. Pull the clutch lever.
checked by a Yamaha dealer.
8. Shift transmission into gear.
9. Move the sidestand down.
Does the engine stall?

YES NO
The sidestand switch may not be working.
After the engine has stalled: The motorcycle should not be ridden until
10. Move the sidestand up. checked by a Yamaha dealer.
11. Pull the clutch lever.
12. Push the start switch.
Does the engine start?

YES NO The clutch switch may not be working.


The motorcycle should not be ridden until
The system is OK. The motorcycle can be ridden. checked by a Yamaha dealer.

3-19
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For your safety – pre-operation checks


EAU1559B

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152

WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in 4
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE

• Check fuel level in fuel tank.


• Refuel if necessary.
Fuel • Check fuel line for leakage. 3-13, 3-15
• Check fuel tank breather hose and overflow hose for obstructions, cracks or
damage, and check hose connections.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 6-10
• Check vehicle for oil leakage.
• Check coolant level in reservoir.
Coolant • If necessary, add recommended coolant to specified level. 6-13
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 6-21, 6-22
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.

4-1
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For your safety – pre-operation checks


ITEM CHECKS PAGE

• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 6-21, 6-22
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
4 • Check operation.
• Lubricate cable if necessary.
Clutch 6-18
• Check lever free play.
• Adjust if necessary.
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 6-15, 6-26
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.
• Make sure that operation is smooth.
Control cables 6-25
• Lubricate if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 6-23, 6-25
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 6-16, 6-18
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 6-26
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 6-27
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 6-27
• Lubricate pivot if necessary.

4-2
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For your safety – pre-operation checks


ITEM CHECKS PAGE

• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.

and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 3-17
• If system is not working correctly, have Yamaha dealer check vehicle.
4

4-3
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Operation and important riding points


EAU15952 EAU16831
500–1000 km (300–600 mi)
Engine break-in Avoid prolonged operation above 7500
Read the Owner’s Manual carefully to There is never a more important period r/min.
become familiar with all controls. If in the life of your engine than the period Rev the engine freely through the
there is a control or function you do not between 0 and 1000 km (600 mi). For gears, but do not use full throttle at any
understand, ask your Yamaha dealer. this reason, you should read the fol- time. NOTICE: After 1000 km (600 mi)
EWA10272
lowing material carefully. of operation, the engine oil must be
WARNING Since the engine is brand new, do not changed, the oil filter cartridge or el-
Failure to familiarize yourself with put an excessive load on it for the first ement replaced, and the oil strainer
5 the controls can lead to loss of con- 1000 km (600 mi). The various parts in cleaned. [ECA10322]
trol, which could cause an accident the engine wear and polish themselves
or injury. to the correct operating clearances. 1000 km (600 mi) and beyond
During this period, prolonged full-throt- The vehicle can now be operated nor-
tle operation or any condition that mally.
might result in engine overheating ECA10311

must be avoided. NOTICE


EAU16983
 Keep the engine speed out of
the tachometer red zone.
 If any engine trouble should oc-
0–500 km (0–300 mi) cur during the engine break-in
Avoid prolonged operation above 5000 period, immediately have a
r/min. Yamaha dealer check the vehi-
After every hour of operation, stop the cle.
engine, and then let it cool for five to
ten minutes.
Vary the engine speed from time to
time. Do not operate the engine at one
set throttle position.

5-1
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Operation and important riding points


EAU86691 ECA24110 EAU45312

Starting the engine NOTICE


The ignition circuit cut-off system will If a warning or indicator light does TIP
enable starting when: not work as described above, have a This model is equipped with a lean an-
 the transmission is in the neutral Yamaha dealer check the vehicle. gle sensor to stop the engine in case of
position or
3. Shift the transmission into the a turnover. In this case, turn the main
 the transmission is in gear, the
neutral position. switch off and then on. Failing to do so
sidestand is up, and the clutch le-
4. Start the engine by pushing the will prevent the engine from starting
ver is pulled.
start switch. even though the engine will crank
when pushing the start switch. 5
To start the engine 5. Release the start switch when the
1. Turn the main switch on and set engine starts, or after 5 seconds.
the engine stop switch to the run Wait 10 seconds before pressing
position. the switch again to allow battery
2. Confirm the indicator and warning voltage to restore.
ECA11043
light(s) come on for a few sec-
onds, and then go off. (See page NOTICE
3-2.) For maximum engine life, never ac-
celerate hard when the engine is
TIP cold!
 Do not start the engine if the en-
gine trouble warning light remains
on.
 The ABS warning light should
come on and stay on until the ve-
hicle reaches a speed of 10 km/h
(6 mi/h).

5-2
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Operation and important riding points


EAU16675 ECA10262
3. Open the throttle gradually, and at
Shifting NOTICE the same time, release the clutch
 When shifting, press the shift lever slowly.
pedal firmly until you feel the 4. After starting out, close the throt-
gear shift is complete. tle, and at the same time, quickly
 Even with the transmission in pull the clutch lever in.
the neutral position, do not 5. Shift the transmission into second
coast for long periods of time gear. (Make sure not to shift the
with the engine off, nor tow the transmission into the neutral posi-
5 motorcycle for long distances. tion.)
ZAUM2034 The transmission is properly lu- 6. Open the throttle part way and
1. Neutral position bricated only when the engine is gradually release the clutch lever.
2. Shift pedal running. Inadequate lubrication 7. Follow the same procedure when
may damage the transmission. shifting to the next higher gear.
Shifting gears lets you control the
amount of engine power available for  Always use the clutch while
EAU85380
starting off, accelerating, climbing hills, changing gears to avoid dam-
To decelerate
etc. aging the engine, transmission,
1. Release the throttle and apply
The gear positions are shown in the il- and drive train, which are not
both the front and the rear brakes
lustration. designed to withstand the
smoothly to slow the motorcycle.
shock of forced shifting.
TIP 2. As the vehicle decelerates, shift to
a lower gear.
To shift the transmission into the neu- EAU85370
To start out and accelerate 3. When the engine is about to stall
tral position ( ), press the shift pedal
1. Pull the clutch lever to disengage or runs roughly, pull the clutch le-
down repeatedly until it reaches the
the clutch. ver in, use the brakes to slow the
end of its travel, and then slightly raise
2. Shift the transmission into first motorcycle, and continue to
it.
gear. The neutral indicator light downshift as necessary.
should go out.

5-3
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Operation and important riding points


4. Once the motorcycle has EAU16811 EAU17214

stopped, the transmission can be Tips for reducing fuel con- Parking
shifted into the neutral position. sumption When parking, stop the engine, and
The neutral indicator light should Fuel consumption depends largely on then remove the key from the main
come on and then the clutch lever your riding style. Consider the follow- switch.
EWA10312
can be released. ing tips to reduce fuel consumption:
EWA17380  Shift up swiftly, and avoid high en- WARNING
WARNING gine speeds during acceleration.  Since the engine and exhaust
 Improper braking can cause  Do not rev the engine while shift- system can become very hot,
loss of control or traction. Al- ing down, and avoid high engine park in a place where pedestri- 5
ways use both brakes and apply speeds with no load on the en- ans or children are not likely to
them smoothly. gine. touch them and be burned.
 Make sure that the motorcycle  Turn the engine off instead of let-  Do not park on a slope or on soft
and the engine have sufficiently ting it idle for an extended length ground, otherwise the vehicle
slowed before shifting to a low- of time (e.g., in traffic jams, at traf- may overturn, increasing the
er gear. Engaging a lower gear fic lights or at railroad crossings). risk of a fuel leak and fire.
when the vehicle or engine  Do not park near grass or other
speed is too high could make flammable materials which
the rear wheel lose traction or might catch fire.
the engine to over-rev. This
could cause loss of control, an
accident and injury. It could also
cause engine or drive train dam-
age.

5-4
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Periodic maintenance and adjustment


EAU17246 EWA15123 EAU17303

WARNING
Periodic inspection, adjustment, and Turn off the engine when performing Emission controls not only function to
lubrication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to
safest and most efficient condition specified. proper engine operation and maximum
possible. Safety is an obligation of the  A running engine has moving performance. In the following periodic
vehicle owner/operator. The most im- parts that can catch on body maintenance charts, the services relat-
portant points of vehicle inspection, parts or clothing and electrical ed to emissions control are grouped
adjustment, and lubrication are ex- parts that can cause shocks or separately. These services require
plained on the following pages. fires. specialized data, knowledge, and
The intervals given in the periodic  Running the engine while ser- equipment. Maintenance, replace-
maintenance charts should be simply vicing can lead to eye injury, ment, or repair of the emission control
6
considered as a general guide under burns, fire, or carbon monoxide devices and systems may be per-
normal riding conditions. However, de- poisoning – possibly leading to formed by any repair establishment or
pending on the weather, terrain, geo- death. See page 1-3 for more in- individual that is certified (if applicable).
graphical location, and individual use, formation about carbon monox- Yamaha dealers are trained and
the maintenance intervals may need to ide. equipped to perform these particular
be shortened. services.
EWA10322 EWA15461

WARNING WARNING
Failure to properly maintain the vehi- Brake discs, calipers, drums, and
cle or performing maintenance ac- linings can become very hot during
tivities incorrectly may increase use. To avoid possible burns, let
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.

6-1
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Periodic maintenance and adjustment


EAU85230

Tool kit

ZAUM2035

1. Tool kit 6
The tool kit is in the location shown.
The information included in this manual
and the tools provided in the tool kit are
intended to assist you in the perfor-
mance of preventive maintenance and
minor repairs. However, a torque
wrench and other tools are necessary
to perform certain maintenance work
correctly.
TIP
If you do not have the tools or experi-
ence required for a particular job, have
your Yamaha dealer perform it for you.

6-2
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Periodic maintenance and adjustment


EAU71021

TIP
 The annual checks must be performed every year, except if a distance-based maintenance is performed in-
stead.
 From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.

EAU71041

Periodic maintenance chart for the emission control system


6 ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)

• Check fuel hoses for cracks or


1 * Fuel line damage. √ √ √ √ √
• Replace if necessary.
• Check condition.
√ √
2 * Spark plug • Adjust gap and clean.
• Replace. √ √
3 * Valve clearance • Check and adjust. √ √ √ √
• Check and adjust engine idle
4 * Fuel injection √ √ √ √ √ √
speed.
• Check for leakage.
5 * Exhaust system • Tighten if necessary. √ √ √ √ √
• Replace gasket if necessary.
• Check control system for dam-
Evaporative emis-
6 * age. √ √
sion control system
• Replace if necessary.

6-3
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Periodic maintenance and adjustment


EAU71342

General maintenance and lubrication chart


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)

• Perform dynamic inspection us-


Diagnostic system
1 * ing Yamaha diagnostic tool. √ √ √ √ √ √
check
• Check the error codes.
2 * Air filter element • Replace. √ √
Air filter case check
3 • Clean. √ √ √ √ √
hose
• Check operation. 6
4 Clutch √ √ √ √ √
• Adjust.
• Check operation, fluid level, and
5 * Front brake for fluid leakage. √ √ √ √ √ √
• Replace brake pads if necessary.
• Check operation, fluid level, and
6 * Rear brake for fluid leakage. √ √ √ √ √ √
• Replace brake pads if necessary.
• Check for cracks or damage. √ √ √ √ √
7 * Brake hoses
• Replace. Every 4 years
8 * Brake fluid • Change. Every 2 years
• Check runout and for damage.
9 * Wheels √ √ √ √
• Replace if necessary.
• Check tread depth and for dam-
age.
10 * Tires • Replace if necessary. √ √ √ √ √
• Check air pressure.
• Correct if necessary.

6-4
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Periodic maintenance and adjustment


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)

• Check bearing for looseness or


11 * Wheel bearings √ √ √ √
damage.
• Check operation and for exces-
√ √ √ √
Swingarm pivot sive play.
12 *
bearings • Lubricate with lithium-soap-
Every 24000 km (14000 mi)
based grease.
• Check chain slack, alignment and
condition.
Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
13 Drive chain • Adjust and lubricate chain with a
6 special O-ring chain lubricant
riding in wet areas
thoroughly.
• Check bearing assemblies for
√ √ √ √
looseness.
14 * Steering bearings
• Moderately repack with lithium-

soap-based grease.
• Make sure that all nuts, bolts and
15 * Chassis fasteners √ √ √ √ √
screws are properly tightened.
Brake lever pivot
16 • Lubricate with silicone grease. √ √ √ √ √
shaft
Brake pedal pivot • Lubricate with lithium-soap-
17 √ √ √ √ √
shaft based grease.
Clutch lever pivot • Lubricate with lithium-soap-
18 √ √ √ √ √
shaft based grease.
Shift pedal pivot • Lubricate with lithium-soap-
19 √ √ √ √ √
shaft based grease.

6-5
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Periodic maintenance and adjustment


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)

• Check operation.
20 Sidestand • Lubricate with lithium-soap- √ √ √ √ √
based grease.
• Check operation and replace if
21 * Sidestand switch √ √ √ √ √ √
necessary.
• Check operation and for oil leak-
22 * Front fork age. √ √ √ √
• Replace if necessary.
• Check operation and for oil leak-
23 *
Shock absorber as-
age. √ √ √ √
6
sembly
• Replace if necessary.
Rear suspension re- • Check operation. √ √ √ √
lay arm and con-
24 * • Lubricate with lithium-soap-
necting arm √ √
pivoting points based grease.

• Change (warm engine before


draining).
25 Engine oil At the initial interval and every 3000 km (1800 mi) thereafter. √
• Check oil level and vehicle for oil
leakage.
Engine oil filter ele-
26 • Replace. √ √ √ √ √
ment
• Check coolant level and vehicle
√ √ √ √ √
27 * Cooling system for coolant leakage.
• Change. Every 3 years
Front and rear
28 * • Check operation. √ √ √ √ √ √
brake switches
Moving parts and
29 * • Lubricate. √ √ √ √ √
cables
6-6
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Periodic maintenance and adjustment


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)

• Check operation and free play.


• Adjust the throttle cable free play
Throttle grip hous-
30 * if necessary. √ √ √ √ √
ing and cable
• Lubricate the throttle grip housing
and cable.
Lights, signals and • Check operation.
31 * √ √ √ √ √ √
switches • Adjust headlight beam.

EAU72750

6
TIP
 The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.

6-7
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Periodic maintenance and adjustment


EAU18782 EAU19623

Removing and installing cowl- Checking the spark plug


ings The spark plug is an important engine
The cowlings shown need to be re- component, which should be checked
moved to perform some of the mainte- periodically, preferably by a Yamaha
nance jobs described in this chapter. dealer. Since heat and deposits will
Refer to this section each time a cowl- cause any spark plug to slowly erode,
ing needs to be removed and installed. it should be removed and checked in
accordance with the periodic mainte-
1 nance and lubrication chart. In addi-
1. Bolt
tion, the condition of the spark plug
can reveal the condition of the engine.
To install the cowling 6
The porcelain insulator around the
Place the cowling in the original posi- center electrode of the spark plug
tion, and then install the bolts. should be a medium-to-light tan (the
ideal color when the vehicle is ridden
normally). If the spark plug shows a
1
distinctly different color, the engine
1. Cowling A
could be operating improperly. Do not
EAU46742
attempt to diagnose such problems
Cowling A yourself. Instead, have a Yamaha deal-
er check the vehicle.
To remove the cowling If the spark plug shows signs of elec-
Remove the bolts, and then take the trode erosion and excessive carbon or
cowling off. other deposits, it should be replaced.

Specified spark plug:


NGK/MR8E9

6-8
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Periodic maintenance and adjustment


Before installing a spark plug, the EAU36113
TIP Canister
spark plug gap should be measured
If a torque wrench is not available
with a wire thickness gauge and, if
when installing a spark plug, a good
necessary, adjusted to specification.
estimate of the correct torque is 1/4–
1/2 turn past finger tight. However, the
spark plug should be tightened to the
specified torque as soon as possible.

6
1
This model is equipped with a canister
ZAUM0037
to prevent the discharging of fuel vapor
1. Spark plug gap into the atmosphere. Before operating
this vehicle, make sure to check the
Spark plug gap: following:
0.8–0.9 mm (0.031–0.035 in)
 Check each hose connection.
Clean the surface of the spark plug  Check each hose and canister for
gasket and its mating surface, and cracks or damage. Replace if
then wipe off any grime from the spark damaged.
plug threads.  Make sure that the canister
breather is not blocked, and if
Tightening torque: necessary, clean it.
Spark plug:
12.5 N·m (1.25 kgf·m, 9.22 lb·ft)

6-9
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Periodic maintenance and adjustment


EAUM2584
4. If the engine oil is below the mini-
Engine oil and oil filter ele- TIP
mum level mark, add sufficient oil
ment The engine oil should be between the
of the recommended type to raise
The engine oil level should be checked minimum and maximum level marks.
it to the correct level.
before each ride. In addition, the oil 5. Install the oil filler cap.
must be changed and the oil filter ele-
ment replaced at the intervals specified To change the engine oil (with or
in the periodic maintenance and lubri- without oil filter element replace-
cation chart. ment)
1. Start the engine, warm it up for
To check the engine oil level several minutes, and then turn it
1. Place the vehicle on a level surfa- off. 6
ce and hold it in an upright posi- 2. Place an oil pan under the engine
tion. A slight tilt to the side can to collect the used oil.
1. Engine oil filler cap
result in a false reading. 3. Remove the engine oil filler cap
2. Start the engine, warm it up for and the drain bolt along with the
several minutes, and then turn it O-ring, compression spring, and
1
off. engine oil strainer, to drain the oil
3. Wait a few minutes until the oil set- from the crankcase. NOTICE:
tles, remove the oil filler cap, wipe 2 When removing the engine oil
the dipstick clean, insert it back 3 drain bolt, the O-ring, compres-
into the oil filler hole (without sion spring, and oil strainer will
screwing it in), and then remove it fall out. Take care not to lose
again to check the oil level. ZAUE1300 these parts. [ECA11002]
NOTICE: Do not operate the ve- 1. Dipstick
hicle until you know that the en- 2. Maximum level mark
gine oil level is sufficient. [ECA10012] 3. Minimum level mark

6-10
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Periodic maintenance and adjustment


7. Install the oil filter element cover
by installing the bolts, then tight-
ening them to the specified
torque.

Tightening torque:
Oil filter element cover bolt:
10 N·m (1.0 kgf·m, 7.4 lb·ft)

TIP
1. Engine oil drain bolt 1. Bolt
2. O-ring 2. Oil filter element cover
Make sure that the O-ring is properly
6 3. Compression spring seated.
4. Strainer 6. Remove and replace the oil filter
8. Install the engine oil strainer, com-
5. Oil pan element and O-ring.
pression spring, O-ring and the
4. Clean the engine oil strainer with engine oil drain bolt, and then
solvent. tighten it to the specified torque.
NOTICE: Before installing the
TIP engine oil drain bolt, do not for-
Skip steps 5–7 if the oil filter element is get to install the O-ring, com-
not being replaced. pression spring, and oil strainer
5. Remove the oil filter element cover in position. [ECA10422]
by removing the bolts.
Tightening torque:
1. Oil filter element Engine oil drain bolt:
2. O-ring 32 N·m (3.2 kgf·m, 24 lb·ft)

6-11
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Periodic maintenance and adjustment


9. Refill with the specified amount of 10. Start the engine, and then let it idle EAU85450

the recommended engine oil, and for several minutes while checking Why Yamalube
then install and tighten the oil filler it for oil leakage. If oil is leaking, YAMALUBE oil is a Genuine YAMAHA
cap. immediately turn the engine off Part born of the engineers’ passion
and check for the cause. and belief that engine oil is an impor-
Recommended engine oil: 11. Turn the engine off, and then tant liquid engine component. We form
See page 8-1. check the oil level and correct it if teams of specialists in the fields of me-
Oil quantity: chanical engineering, chemistry, elec-
Oil change: necessary.
tronics and track testing, and have
0.85 L (0.90 US qt, 0.75 Imp.qt)
With oil filter removal: them develop the engine together with
0.95 L (1.00 US qt, 0.84 Imp.qt) the oil it will use. Yamalube oils take full
advantage of the base oil’s qualities
6
ECA11621
and blend in the ideal balance of addi-
NOTICE tives to make sure the final oil clears
 In order to prevent clutch slip- our performance standards. Thus,
page (since the engine oil also Yamalube mineral, semisynthetic and
lubricates the clutch), do not synthetic oils have their own distinct
mix any chemical additives. Do characters and value. Yamaha’s expe-
not use oils with a diesel speci- rience gained over many years of re-
fication of “CD” or oils of a high- search and development into oil since
er quality than specified. In the 1960’s helps make Yamalube the
addition, do not use oils labeled best choice for your Yamaha engine.
“ENERGY CONSERVING II” or
higher.
 Make sure that no foreign mate-
rial enters the crankcase.

6-12
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Periodic maintenance and adjustment


EAUS1203
5. If the coolant is at or below the mi-
Coolant TIP
nimum level mark, remove the
The coolant level should be checked  The coolant level must be
coolant reservoir cap.
regularly. In addition, the coolant must checked on a cold engine since
6. Add coolant to the maximum level
be changed at the intervals specified in the level varies with engine tem-
mark, and then install the coolant
the periodic maintenance chart. perature.
reservoir cap. WARNING! Re-
 Make sure that the vehicle is posi-
move only the coolant reservoir
Recommended coolant: tioned straight up when checking
YAMALUBE coolant cap. Never attempt to remove
the coolant level. A slight tilt to the
Coolant quantity: the radiator cap when the en-
side can result in a false reading.
Coolant reservoir (max level mark): gine is hot. [EWA15162] NOTICE: If
0.15 L (0.16 US qt, 0.13 Imp.qt) 4. Check the coolant level in the coolant is not available, use dis-
Radiator (including all routes): coolant reservoir. tilled water or soft tap water in-
6 0.49 L (0.52 US qt, 0.43 Imp.qt)
stead. Do not use hard water or
TIP
salt water since it is harmful to
TIP The coolant should be between the mi-
the engine. If water has been
If genuine Yamaha coolant is not avail- nimum and maximum level marks.
used instead of coolant, replace
able, use an ethylene glycol antifreeze it with coolant as soon as possi-
containing corrosion inhibitors for alu- ble, otherwise the cooling sys-
minum engines and mix with distilled tem will not be protected
water at a 1:1 ratio. against frost and corrosion. If
water has been added to the
EAU80890
1 coolant, have a Yamaha dealer
To check the coolant level
2 check the antifreeze content of
1. Place the vehicle on a level surfa-
3 the coolant as soon as possible,
ce.
otherwise the effectiveness of
2. Remove cowling A. (See page
1. Coolant reservoir the coolant will be reduced.
6-8.)
3. Hold the vehicle in an upright po- 2. Maximum level mark [ECA10473]

3. Minimum level mark


sition.

6-13
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Periodic maintenance and adjustment


Coolant reservoir capacity (up to
EAUM2391
2. If dirt or water is visible, remove
Replacing the air filter ele- the hose, clean it, and then install
the maximum level mark):
0.15 L (0.16 US qt, 0.13 Imp.qt) ment and cleaning the check it.
hose
7. Install the cowling. The air filter element should be re-
placed at the intervals specified in the
EAU33032
Changing the coolant periodic maintenance and lubrication
The coolant must be changed at the in- chart. Have a Yamaha dealer replace
tervals specified in the periodic main- the air filter element more frequently if
tenance and lubrication chart. Have a you are riding in unusually wet or dusty
Yamaha dealer change the coolant. areas. In addition, the air filter check
WARNING! Never attempt to remove hose must be frequently checked and 6
the radiator cap when the engine is cleaned if necessary.
hot. [EWA10382]
To clean the air filter check hose
1. Check the hose on the side of the
air filter case for accumulated dirt
or water.

ZAUM2036

1. Air filter check hose

6-14
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Periodic maintenance and adjustment


EAU34302 EAU48434

Adjusting the engine idling Engine idling speed: Adjusting the throttle grip free
1250–1550 r/min
speed play
The engine idling speed must be Measure the throttle grip free play as
checked and, if necessary, adjusted as TIP shown.
follows at the intervals specified in the If the specified idling speed cannot be
periodic maintenance and lubrication obtained as described above, have a
chart. Yamaha dealer make the adjustment.
The engine should be warm before
making this adjustment.
Check the engine idling speed and, if
necessary, adjust it to specification by 1
6
turning the idle adjusting screw. To in-
crease the engine idling speed, turn
the screw in direction (a). To decrease 1. Throttle grip free play
the engine idling speed, turn the screw
in direction (b). Throttle grip free play:
3.0–5.0 mm (0.12–0.20 in)

Periodically check the throttle grip free


play and, if necessary, adjust it as fol-
(b) lows.
(a)
TIP
The engine idling speed must be cor-
rectly adjusted before checking and
1 adjusting the throttle grip free play.
1. Idle adjusting screw
1. Slide the rubber cover back.
2. Loosen the locknut.
6-15
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Periodic maintenance and adjustment


3. To increase the throttle grip free EAU21403 EAU69761

play, turn the adjusting nut in di- Valve clearance Tires


rection (a). To decrease the throt- The valves are an important engine Tires are the only contact between the
tle grip free play, turn the adjusting component, and since valve clearance vehicle and the road. Safety in all con-
nut in direction (b). changes with use, they must be ditions of riding depends on a relatively
checked and adjusted at the intervals small area of road contact. Therefore, it
specified in the periodic maintenance is essential to maintain the tires in good
chart. Unadjusted valves can result in condition at all times and replace them
improper air-fuel mixture, engine at the appropriate time with the speci-
noise, and eventually engine damage. fied tires.
To prevent this from occurring, have
your Yamaha dealer check and adjust Tire air pressure
6
the valve clearance at regular intervals. The tire air pressure should be
checked and, if necessary, adjusted
TIP
before each ride.
1. Adjusting nut This service must be performed when EWA10504

2. Locknut the engine is cold. WARNING


4. Tighten the locknut and then slide Operation of this vehicle with im-
the rubber cover to its original po- proper tire pressure may cause se-
sition. vere injury or death from loss of
control.
 The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
 The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
6-16
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Periodic maintenance and adjustment


weight of rider, passenger, car- Tire inspection EWA10472

go, and accessories approved WARNING


for this model.  Have a Yamaha dealer replace
excessively worn tires. Besides
Cold tire air pressure: being illegal, operating the vehi-
1 person: cle with excessively worn tires
Front: decreases riding stability and
180 kPa (1.80 kgf/cm², 26 psi)
Rear: can lead to loss of control.
200 kPa (2.00 kgf/cm², 29 psi)  The replacement of all wheel
2 persons: and brake-related parts, includ-
Front: ing the tires, should be left to a
1. Tire sidewall
180 kPa (1.80 kgf/cm², 26 psi) Yamaha dealer, who has the
6 Rear: 2. Tire tread depth
225 kPa (2.25 kgf/cm², 33 psi) necessary professional knowl-
The tires must be checked before each edge and experience to do so.
Maximum load:
Vehicle: ride. If the center tread depth reaches  Ride at moderate speeds after
190 kg (420 lb) the specified limit, if the tire has a nail changing a tire since the tire
The vehicle’s maximum load is the or glass fragments in it, or if the side- surface must first be “broken
combined weight of the rider, pas- wall is cracked, have a Yamaha dealer
senger, cargo, and any accessories. in” for it to develop its optimal
replace the tire immediately. characteristics.
EWA10512

WARNING Minimum tire tread depth (front and


rear): Tire information
Never overload your vehicle. Opera- 1.6 mm (0.06 in) This model is equipped with tubeless
tion of an overloaded vehicle could tires and rubber tire air valves.
cause an accident. TIP Tires age, even if they have not been
used or have only been used occasion-
The tire tread depth limits may differ
ally. Cracking of the tread and sidewall
from country to country. Always com-
rubber, sometimes accompanied by
ply with the local regulations.
carcass deformation, is an evidence of

6-17
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Periodic maintenance and adjustment


ageing. Old and aged tires shall be EAU21963 EAU22047

checked by tire specialists to ascertain Cast wheels Adjusting the clutch lever free
their suitability for further use. To maximize the performance, durabil- play
EWA10462 ity, and safe operation of your vehicle, Measure the clutch lever free play as
WARNING note the following points regarding the shown.
The front and rear tires should be of specified wheels.
the same make and design, other-  The wheel rims should be
wise the handling characteristics of checked for cracks, bends, warp-
the vehicle may be different, which age or other damage before each
could lead to an accident. ride. If any damage is found, have (b)
a Yamaha dealer replace the 4
After extensive tests, only the tires list- wheel. Do not attempt even the
ed below have been approved for this (a) 3 6
smallest repair to the wheel. A de-
model by Yamaha. 2
formed or cracked wheel must be 1
replaced.
Front tire: 1. Rubber cover
 The wheel should be balanced 2. Clutch lever free play adjusting bolt
Size:
110/70-17 M/C 54S whenever either the tire or wheel 3. Locknut
Manufacturer/model: has been changed or replaced. An 4. Clutch lever free play
IRC/TRAIL WINNER GP-211F unbalanced wheel can result in
Rear tire: poor performance, adverse han- Clutch lever free play:
Size: dling characteristics, and a short- 10.0–15.0 mm (0.39–0.59 in)
140/70-17 M/C 66S
Manufacturer/model: ened tire life.
Periodically check the clutch lever free
IRC/TRAIL WINNER GP-211R
play and, if necessary, adjust it as fol-
lows.
1. Slide the rubber cover back at the
clutch lever.
2. Loosen the locknut.

6-18
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Periodic maintenance and adjustment


3. To increase the clutch lever free 6. To increase the clutch lever free EAUT1223

play, turn the clutch lever free play play, turn the clutch lever free play Checking the front brake lever
adjusting bolt in direction (a). To adjusting nut in direction (a). To free play
decrease the clutch lever free decrease the clutch lever free Measure the front brake lever free play
play, turn the adjusting bolt in di- play, turn the adjusting nut in di- as shown.
rection (b). rection (b).
7. Tighten the locknut at the crank- 1
TIP
case.
If the specified clutch lever free play
8. Tighten the locknut at the clutch
could be obtained as described above,
lever and then slide the rubber
skip steps 4–7.
cover to its original position.
6 4. Fully turn the adjusting bolt at the
clutch lever in direction (a) to loos-
en the clutch cable.
5. Loosen the locknut at the crank- 1. Brake lever free play
case.
Front brake lever free play:
2.0–5.0 mm (0.08–0.20 in)
(a)
Periodically check the brake lever free
play and, if necessary, have a Yamaha
(b) dealer check the brake system.
EWA10642

2 1 WARNING
An incorrect brake lever free play in-
dicates a hazardous condition in the
1. Locknut
brake system. Do not operate the
2. Clutch lever free play adjusting nut (crank-
case)

6-19
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Periodic maintenance and adjustment


vehicle until the brake system has EAUM1355
the motorcycle until the brake sys-
been checked or repaired by a Adjusting the brake pedal free tem has been checked or repaired
Yamaha dealer. play by a Yamaha dealer.
Measure the brake pedal free play as
shown.

ZAUM2037

1. Brake pedal free play

Brake pedal free play:


7.0–13.0 mm (0.28–0.51 in)

Periodically check the brake pedal free


play and, if necessary, have a Yamaha
dealer adjust it.
EWAM1031

WARNING
An incorrect brake pedal free play
indicates a hazardous condition in
the brake system. Do not operate

6-20
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Periodic maintenance and adjustment


EAU36505 EAU22393
indicator grooves have almost disap-
Brake light switches Checking the front and rear peared, have a Yamaha dealer replace
The brake light should come on just brake pads the brake pads as a set.
before braking takes effect. The brake The front and rear brake pads must be
light is activated by switches connect- checked for wear at the intervals spec- EAU36721

ed to the brake lever and brake pedal. ified in the periodic maintenance and Rear brake pads
Since the brake light switches are lubrication chart.
components of the anti-lock brake sys-
tem, they should only be serviced by a EAU22434

Yamaha dealer. Front brake pads

6 1 1

ZAUM2039

1. Wear indicator groove

Each rear brake pad is provided with


ZAUM2038
wear indicator grooves, which allow
1. Wear indicator groove you to check the brake pad wear with-
out having to disassemble the brake.
Each front brake pad is provided with To check the brake pad wear, check
wear indicator grooves, which allow the wear indicator grooves. If a brake
you to check the brake pad wear with- pad has worn to the point that the wear
out having to disassemble the brake. indicator grooves have almost disap-
To check the brake pad wear, check peared, have a Yamaha dealer replace
the wear indicator grooves. If a brake the brake pads as a set.
pad has worn to the point that the wear

6-21
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Periodic maintenance and adjustment


EAU40262
Rear brake  Use only the specified brake flu-
Checking the brake fluid level id; otherwise, the rubber seals
Before riding, check that the brake fluid may deteriorate, causing leak-
is above the minimum level mark. age.
Check the brake fluid level with the top  Refill with the same type of
of the reservoir level. Replenish the brake fluid. Adding a brake fluid
brake fluid if necessary. other than DOT 4 may result in a
Front brake harmful chemical reaction.
 Be careful that water or dust
ZAUM2040 does not enter the brake fluid
1. Minimum level mark reservoir when refilling. Water
1 will significantly lower the boil- 6
Specified brake fluid: ing point of the fluid and may re-
DOT 4 sult in vapor lock, and dirt may
EWA16011
clog the ABS hydraulic unit
WARNING valves.
ZAUM1057 ECA17641
Improper maintenance can result in
1. Minimum level mark
loss of braking ability. Observe NOTICE
these precautions: Brake fluid may damage painted
 Insufficient brake fluid may al- surfaces or plastic parts. Always
low air to enter the brake sys- clean up spilled fluid immediately.
tem, reducing braking
As the brake pads wear, it is normal for
performance.
the brake fluid level to gradually go
 Clean the filler cap before re-
down. A low brake fluid level may indi-
moving. Use only DOT 4 brake
cate worn brake pads and/or brake
fluid from a sealed container.
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
6-22
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Periodic maintenance and adjustment


fluid level goes down suddenly, have a EAU22734 EAU22762

Yamaha dealer check the cause before Changing the brake fluid Drive chain slack
further riding. Have a Yamaha dealer change the The drive chain slack should be
brake fluid every 2 years. In addition, checked before each ride and adjusted
have the seals of the master cylinders if necessary.
and brake calipers, as well as the brake
hoses replaced at the intervals listed EAU74253
To check the drive chain slack
below or sooner if they are damaged or
1. Place the motorcycle on the side-
leaking.
stand.
 Brake seals: every 2 years
 Brake hoses: every 4 years TIP
When checking and adjusting the drive
6
chain slack, there should be no weight
on the motorcycle.
2. Shift the transmission into the
neutral position.
3. Measure the drive chain slack as
shown.

ZAUM2041
1
1. Drive chain slack

6-23
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Periodic maintenance and adjustment


Drive chain slack: 3. Tighten the axle nut, then the lock-
1 (a) nuts to their specified torques.
30.0–40.0 mm (1.18–1.57 in)

4. If the drive chain slack is incorrect, Tightening torques:


adjust it as follows. NOTICE: Im- Axle nut:
(b) 85 N·m (8.5 kgf·m, 63 lb·ft)
proper drive chain slack will Locknut:
overload the engine as well as 15 N·m (1.5 kgf·m, 11 lb·ft)
other vital parts of the motorcy-
2 3 4
cle and can lead to chain slip- ZAUM2042
4. Make sure that the drive chain
page or breakage. To prevent 1. Drive chain slack adjusting bolt pullers are in the same position,
this from occurring, keep the 2. Axle nut the drive chain slack is correct,
drive chain slack within the 3. Alignment marks and the drive chain moves 6
specified limits. [ECA10572] 4. Locknut smoothly.

EAU3431B 2. To tighten the drive chain, turn the


To adjust the drive chain slack drive chain slack adjusting bolt on
Consult a Yamaha dealer before ad- each side of the swingarm in di-
justing the drive chain slack. rection (a). To loosen the drive
1. Loosen the axle nut and the lock- chain, turn the adjusting bolt on
nut on each side of the swingarm. each side of the swingarm in di-
rection (b), and then push the rear
wheel forward.
TIP
Using the alignment marks on each
side of the swingarm, make sure that
both drive chain pullers are in the same
position for proper wheel alignment.

6-24
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Periodic maintenance and adjustment


EAU23027
cants for the drive chain, as they EAU23098

Cleaning and lubricating the may contain substances that Checking and lubricating the
drive chain could damage the O-rings. cables
The drive chain must be cleaned and [ECA11112] The operation of all control cables and
lubricated at the intervals specified in the condition of the cables should be
the periodic maintenance and lubrica- checked before each ride, and the ca-
tion chart, otherwise it will quickly wear bles and cable ends should be lubri-
out, especially when riding in dusty or cated if necessary. If a cable is
wet areas. Service the drive chain as damaged or does not move smoothly,
follows. have a Yamaha dealer check or re-
ECA10584
place it. WARNING! Damage to the
NOTICE outer housing of cables may result
6
The drive chain must be lubricated in internal rusting and cause inter-
after washing the motorcycle, riding ference with cable movement. Re-
in the rain or riding in wet areas. place damaged cables as soon as
possible to prevent unsafe condi-
1. Clean the drive chain with a drive
tions. [EWA10712]
chain cleaner and a small soft
brush. NOTICE: To prevent dam- Recommended lubricant:
aging the O-rings, do not clean Yamaha cable lubricant or other
the drive chain with steam suitable cable lubricant
cleaners, high-pressure wash-
ers or inappropriate solvents.
[ECA11122]

2. Wipe the drive chain dry.


3. Thoroughly lubricate the drive
chain with a special O-ring chain
lubricant. NOTICE: Do not use
engine oil or any other lubri-

6-25
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Periodic maintenance and adjustment


EAU23115 EAU44276

Checking and lubricating the Checking and lubricating the Recommended lubricant:
Lithium-soap-based grease
throttle grip and cable brake and shift pedals
The operation of the throttle grip The operation of the brake and shift
should be checked before each ride. In pedals should be checked before each
addition, the cable should be lubricat- ride, and the pedal pivots should be lu-
ed by a Yamaha dealer at the intervals bricated if necessary.
specified in the periodic maintenance
Brake pedal
chart.
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the 6
cover is installed correctly, it does not
completely protect the cable from wa-
ter entry. Therefore, use care not to
pour water directly onto the cover or
cable when washing the vehicle. If the
cable or cover becomes dirty, wipe
clean with a moist cloth. Shift pedal

6-26
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Periodic maintenance and adjustment


EAU23144 EAU23203

Checking and lubricating the Recommended lubricants: Checking and lubricating the
Brake lever:
brake and clutch levers Silicone grease sidestand
The operation of the brake and clutch Clutch lever:
levers should be checked before each Lithium-soap-based grease
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever

6 ZAUM2043

The operation of the sidestand should


be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated
if necessary.
EWA10732
Clutch lever
WARNING
If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.

Recommended lubricant:
Lithium-soap-based grease

6-27
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Periodic maintenance and adjustment


EAU23252 EAUM1653 EAU23273

Lubricating the rear suspen- Lubricating the swingarm piv- Checking the front fork
sion ots The condition and operation of the
The pivoting points of the rear suspen- The swingarm pivots must be lubricat- front fork must be checked as follows
sion must be lubricated by a Yamaha ed by a Yamaha dealer at the intervals at the intervals specified in the periodic
dealer at the intervals specified in the specified in the periodic maintenance maintenance and lubrication chart.
periodic maintenance and lubrication and lubrication chart.
chart. To check the condition
Recommended lubricant: Check the inner tubes for scratches,
Recommended lubricant: Lithium-soap-based grease damage and excessive oil leakage.
Lithium-soap-based grease
To check the operation
6
1. Place the vehicle on a level surfa-
ce and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over. [EWA10752]
2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.

6-28
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Periodic maintenance and adjustment


EAU23285 EAU23292

Checking the steering Checking the wheel bearings


Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Raise the front wheel off the
ground. (See page 6-33.)
ECA10591 WARNING! To avoid injury, se-
NOTICE curely support the vehicle so
6 The front and rear wheel bearings must
If any damage is found or the front there is no danger of it falling
fork does not operate smoothly, over. [EWA10752] be checked at the intervals specified in
have a Yamaha dealer check or re- 2. Hold the lower ends of the front the periodic maintenance and lubrica-
pair it. fork legs and try to move them for- tion chart. If there is play in the wheel
ward and backward. If any free hub or if the wheel does not turn
play can be felt, have a Yamaha smoothly, have a Yamaha dealer
dealer check or repair the steer- check the wheel bearings.
ing.

6-29
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Periodic maintenance and adjustment


EAU50712
burns. Avoid any contact with ECA10621

Battery skin, eyes or clothing and al- NOTICE


ways shield your eyes when Never attempt to remove the battery
working near batteries. In case cell seals, as this would permanently
1 of contact, administer the fol- damage the battery.
lowing FIRST AID.
2
• EXTERNAL: Flush with plenty To charge the battery
3 of water. Have a Yamaha dealer charge the bat-
• INTERNAL: Drink large quan- tery as soon as possible if it seems to
tities of water or milk and im- have discharged. Keep in mind that the
ZAUM2044 mediately call a physician. battery tends to discharge more quick-
1. Positive battery lead (red) • EYES: Flush with water for 15 ly if the vehicle is equipped with op- 6
2. Battery minutes and seek prompt tional electrical accessories.
3. Negative battery lead (black) medical attention. ECA16522

The battery is located under the seat.  Batteries produce explosive hy- NOTICE
(See page 3-16.) drogen gas. Therefore, keep To charge a VRLA (Valve Regulated
This model is equipped with a VRLA sparks, flames, cigarettes, etc., Lead Acid) battery, a special (con-
(Valve Regulated Lead Acid) battery. away from the battery and pro- stant-voltage) battery charger is re-
There is no need to check the electro- vide sufficient ventilation when quired. Using a conventional battery
lyte or to add distilled water. However, charging it in an enclosed charger will damage the battery.
the battery lead connections need to space.
be checked and, if necessary, tight-  KEEP THIS AND ALL BATTER- To store the battery
ened. IES OUT OF THE REACH OF 1. If the vehicle will not be used for
EWA10761 CHILDREN. more than one month, remove the
WARNING battery, fully charge it, and then
 Electrolyte is poisonous and place it in a cool, dry place.
dangerous since it contains sul- NOTICE: When removing the
furic acid, which causes severe battery, be sure to turn the main

6-30
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Periodic maintenance and adjustment


switch off, then disconnect the EAUB1116
rating than recommended to
negative lead before discon- Replacing the fuses avoid causing extensive dam-
necting the positive lead. [ECA16304] The fuse box is located under the seat. age to the electrical system and
2. If the battery will be stored for (See page 3-16.) possibly a fire. [EWA15132]
more than two months, check it at 2
2
least once a month and fully char- 15 30 Specified fuses:
ge it if necessary. Main fuse:

7.5

7.5
15

15
30
2
15.0 A
3. Fully charge the battery before 34 5 67 ABS motor fuse:
installation. NOTICE: When in- 30.0 A
stalling the battery, be sure to ABS solenoid fuse:
turn the main switch off, then 15.0 A
8 ABS control unit fuse:
6 connect the positive lead before
2.0 A
connecting the negative lead. ZAUM2045 1 Headlight fuse:
[ECA16842] 1. Fuse box 7.5 A
4. After installation, make sure that 2. Spare fuse
the battery leads are properly con- 3. Headlight fuse 3. Turn the main switch on and turn
nected to the battery terminals. 4. ABS control unit fuse on the electrical circuit in question
5. Main fuse
ECA16531
to check if the device operates.
NOTICE 6. ABS solenoid fuse
4. If the fuse immediately blows
7. ABS motor fuse
Always keep the battery charged. 8. Fuse tongs
again, have a Yamaha dealer
Storing a discharged battery can check the electrical system.
cause permanent battery damage. If a fuse is blown, replace it as follows.
1. Turn the main switch off and turn
off the electrical circuit in ques-
tion.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
6-31
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Periodic maintenance and adjustment


EAUN2261 EAU24205

Vehicle lights Replacing a turn signal light 1


This model is equipped with LED lights bulb
for headlights, auxiliary lights and 1. Remove the turn signal light lens
brake/tail light. If a light does not come by removing the screw.
on, check the fuse and then have a
Yamaha dealer check the vehicle. 1

1. Turn signal light bulb


1
3. Insert a new bulb into the socket, 6
2 push it in, and then turn it clock-
2 wise until it stops.
1. Turn signal light lens 4. Install the lens by installing the
2. Screw screw. NOTICE: Do not over-
1. Auxiliary light tighten the screw, otherwise the
2. Headlight 2. Remove the burnt-out bulb by lens may break. [ECA11192]
pushing it in and turning it coun-
ECA16581
terclockwise.
NOTICE
Do not affix any type of tinted film or
stickers to the headlight lens.

6-32
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Periodic maintenance and adjustment


EAUM3510 EAU67131 EAU25872

Replacing the license plate Supporting the motorcycle Troubleshooting


light bulb Although Yamaha motorcycles receive
1. Remove the license plate light unit a thorough inspection before shipment
by removing the screw. from the factory, trouble may occur
during operation. Any problem in the
1 2 3 fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
1 The following troubleshooting charts
represent quick and easy procedures
1. Maintenance stand (example) for checking these vital systems your-
6
self. However, should your motorcycle
Since this model is not equipped with a require any repair, take it to a Yamaha
ZAUM2046
centerstand, use maintenance stands dealer, whose skilled technicians have
1. License plate light bulb socket
when removing the front or rear wheel the necessary tools, experience, and
2. License plate light unit
or when performing other maintenance know-how to service the motorcycle
3. Screw
that requires the motorcycle to stand properly.
2. Remove the license plate light up right. Use only genuine Yamaha replace-
bulb socket (together with the Check that the motorcycle is in a stable ment parts. Imitation parts may look
bulb) by pulling it out. and level position before starting any like Yamaha parts, but they are often
3. Remove the burnt-out bulb by maintenance. inferior, have a shorter service life and
pulling it out. can lead to expensive repair bills.
4. Insert a new bulb into the socket. EWA15142

5. Install the socket (together with WARNING


the bulb) by pushing it in. When checking the fuel system, do
6. Install the license plate light unit by not smoke, and make sure there are
installing the screw. no open flames or sparks in the ar-
ea, including pilot lights from water
6-33
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Periodic maintenance and adjustment


heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or prop-
erty damage.

6-34
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Periodic maintenance and adjustment


EAU86350

Troubleshooting chart

1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.

2. Battery The engine turns over


The battery is good.
quickly.
The engine does not start.
Operate the electric starter.
6 The engine turns over Check the battery lead connections,
Check the ignition.
slowly. and charge the battery if necessary.

3. Ignition Wipe off with a dry cloth and correct the


Wet Try starting the engine.
spark plug gap, or replace the spark plug(s).
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the compression.

4. Compression The engine does not start.


There is compression.
Have a Yamaha dealer check the vehicle.
Try starting the engine.

There is no compression. Have a Yamaha dealer check the vehicle.

6-35
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Periodic maintenance and adjustment


EAU86420
Engine overheating
EWAT1041

WARNING
 Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
 Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.

There is Have a Yamaha dealer check


6
The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
Add coolant. (See TIP.)
Wait until the Check the coolant level in the no leakage.
engine has cooled. reservoir and radiator.

The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.

TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.

6-36
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Motorcycle care and storage


EAU37834 EAU83443 ECA26280

Matte color caution Care NOTICE


ECA15193
Frequent, thorough cleaning of the ve- Improper cleaning can cause cos-
NOTICE hicle will not only enhance its appear- metic and mechanical damage. Do
Some models are equipped with ance but also will improve its general not use:
matte colored finished parts. Be performance and extend the useful life  high-pressure washers or
sure to consult a Yamaha dealer for of many components. Washing, clean- steam-jet cleaners. Excessive
advice on what products to use be- ing, and polishing will also give you a water pressure may cause wa-
fore cleaning the vehicle. Using a chance to inspect the condition of the ter seepage and deterioration of
brush, harsh chemical products or vehicle more frequently. Be sure to wheel bearings, brakes, trans-
cleaning compounds when cleaning wash the vehicle after riding in the rain mission seals and electrical de-
these parts will scratch or damage or near the sea, because salt is corro- vices. Avoid high-pressure
their surface. Wax also should not sive to metals. detergent applications such as
be applied to any matte colored fin- those available in coin-operated
7 TIP
ished parts. car washers.
 The roads of heavy snowfall areas
may be sprayed with salt as a de-  harsh chemicals, including
icing method. This salt can stay on strong acidic wheel cleaners,
the roads well into spring, so be especially on spoke or magne-
sure to wash the underside and sium wheels.
chassis parts after riding in such  harsh chemicals, abrasive
areas. cleaning compounds, or wax on
 Genuine Yamaha care and main- matte-finished parts. Brushes
tenance products are sold under can scratch and damage the
the YAMALUBE brand in many matte-finish, use soft sponge or
markets worldwide. towel only.
 See your Yamaha dealer for addi-  towels, sponges, or brushes
tional cleaning tips. contaminated with abrasive
cleaning products or strong

7-1
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Motorcycle care and storage


chemicals such as, solvents, Washing plastic may scratch the wind-
gasoline, rust removers, brake 1. Rinse off any degreaser and spray shield, so be sure to test all
fluid, or antifreeze, etc. down the vehicle with a garden cleaning products before gen-
hose. Use only enough pressure eral application. [ECA26310]
Before washing to do the job. Avoid spraying wa- 4. Rinse off thoroughly with clean
1. Park the vehicle out of direct sun- ter directly into the muffler, instru- water. Be sure to remove all deter-
light and allow it to cool. This will ment panel, air inlet, or other inner gent residues, as they can be
help avoid water spots. areas such as underseat storage harmful to plastic parts.
2. Make sure all caps, covers, elec- compartments.
trical couplers and connectors are 2. Wash the vehicle with a quality au- After washing
tightly installed. tomotive-type detergent mixed 1. Dry the vehicle with a chamois or
3. Cover the muffler end with a plas- with cool water and a soft, clean absorbent towel, preferably mi-
tic bag and a strong rubber band. towel or sponge. Use an old tooth- crofiber terrycloth.
4. Pre-soak stubborn stains like in- brush or plastic-bristle brush for 2. For drive chain-equipped models: 7
sects or bird droppings with a wet hard-to-reach places. NOTICE: Dry and then lubricate the drive
towel for a few minutes. Use cold water if the vehicle has chain to prevent rust.
5. Remove road grime and oil stains been exposed to salt. Warm wa- 3. Use a chrome polish to shine
with a quality degreasing agent ter will increase salt’s corrosive chrome, aluminum, and stainless
and a plastic-bristle brush or properties. [ECA26301] steel parts. Often the thermally in-
sponge. NOTICE: Do not use 3. For windshield-equipped vehicles: duced discoloring of stainless
degreasing agent on areas re- Clean the windshield with a soft steel exhaust systems can be re-
quiring lubrication such as towel or sponge dampened with moved through polishing.
seals, gaskets, and wheel axles. water and a pH neutral detergent. 4. Apply a corrosion protection spray
Follow product instructions. If necessary, use a high-quality on all metal parts including
[ECA26290] windshield cleaner or polish for chrome or nickel-plated surfaces.
motorcycles. NOTICE: Never use WARNING! Do not apply sili-
any strong chemicals to clean cone or oil spray to seats, hand
the windshield. Additionally, grips, rubber foot pegs or tire
some cleaning compounds for treads. Otherwise these parts
7-2
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Motorcycle care and storage


will become slippery, which  Do not use abrasive polishing EAU83472

could cause loss of control. compounds as they will wear Storage


Thoroughly clean the surfaces away the paint. Always store the vehicle in a cool, dry
of these parts before operating  Apply sprays and wax sparingly. place. If necessary, protect it against
the vehicle. [EWA20650] Wipe off excess afterwards. dust with a porous cover. Be sure the
5. Treat rubber, vinyl, and unpainted engine and the exhaust system are
EWA20660
plastic parts with a suitable care cool before covering the vehicle. If the
WARNING
product. vehicle often sits for weeks at a time
Contaminants left on the brakes or between uses, the use of a quality fuel
6. Touch up minor paint damage
tires can cause loss of control. stabilizer is recommended after each
caused by stones, etc.
 Make sure there is no lubricant fill-up.
7. Wax all painted surfaces using a
or wax on the brakes or tires. ECA21170
non-abrasive wax or use a detail
 If necessary, wash the tires with NOTICE
spray for motorcycles.
warm water and a mild deter-  Storing the vehicle in a poorly
7 8. When finished cleaning, start the
gent. ventilated room or covering it
engine and let it idle for several mi-
 If necessary, clean the brake with a tarp, while it is still wet,
nutes to help dry any remaining
discs and pads with brake will allow water and humidity to
moisture.
cleaner or acetone. seep in and cause rust.
9. If the headlight lens has fogged
 Before riding at higher speeds,  To prevent corrosion, avoid
up, start the engine and turn on
test the vehicle’s braking per- damp cellars, stables (because
the headlight to help remove the
formance and cornering behav- of the presence of ammonia)
moisture.
ior. and areas where strong chemi-
10. Let the vehicle dry completely be-
fore storing or covering it. cals are stored.
ECA26320

NOTICE Long term storage


 Do not apply wax to rubber or Before storing the vehicle long term (60
unpainted plastic parts. days or more):

7-3
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Motorcycle care and storage


1. Make all necessary repairs and b. Pour a teaspoonful of engine wheels a little once a month in or-
perform any outstanding mainte- oil into the spark plug bore. der to prevent the tires from be-
nance. c. Install the spark plug cap onto coming degraded in one spot.
2. Follow all instructions in the Care the spark plug, and then place 9. Cover the muffler outlet with a
section of this chapter. the spark plug on the cylinder plastic bag to prevent moisture
3. Fill up the fuel tank, adding fuel head so that the electrodes are from entering it.
stabilizer according to product in- grounded. (This will limit spark- 10. Remove the battery and fully char-
structions. Run the engine for 5 ing during the next step.) ge it, or attach a maintenance
minutes to distribute treated fuel d. Turn the engine over several charger to keep the battery opti-
through the fuel system. times with the starter. (This will mally charged. NOTICE: Confirm
4. For vehicles equipped with a fuel coat the cylinder wall with oil.) that the battery and its charger
cock: Turn the fuel cock lever to WARNING! To prevent dam- are compatible. Do not charge a
the off position. age or injury from sparking, VRLA battery with a convention-
5. For vehicles with a carburetor: To make sure to ground the al charger. [ECA26330] 7
prevent fuel deposits from build- spark plug electrodes while
TIP
ing up, drain the fuel in the carbu- turning the engine over.
 If the battery will be removed,
retor float chamber into a clean [EWA10952]
charge it once a month and store
container. Retighten the drain bolt e. Remove the spark plug cap
it in a temperate location between
and pour the fuel back into the fuel from the spark plug, and then
0-30 °C (32-90 °F).
tank. install the spark plug and the
 See page 6-30 for more informa-
6. Use a quality engine fogging oil spark plug cap.
tion on charging and storing the
according to product instructions 7. Lubricate all control cables, piv-
battery.
to protect internal engine compo- ots, levers and pedals, as well as
nents from corrosion. If engine the sidestand and centerstand (if
fogging oil is not available, per- equipped).
form the following steps for each 8. Check and correct the tire air
cylinder: pressure, and then lift the vehicle
a. Remove the spark plug cap so that all wheels are off the
and spark plug. ground. Otherwise, turn the
7-4
UBFGE0E0.book Page 1 Friday, April 9, 2021 9:25 AM

Specifications
Dimensions: Engine oil: Fuel injection:
Overall length: Recommended brand: Throttle body:
2005 mm (78.9 in) ID mark:
Overall width: BK71 00
805 mm (31.7 in) Drivetrain:
Overall height: Gear ratio:
1090 mm (42.9 in) 1st:
SAE viscosity grades:
Seat height: 2.833 (34/12)
10W-40
815 mm (32.1 in) 2nd:
Recommended engine oil grade:
Wheelbase: 1.875 (30/16)
API service SG type or higher, JASO
1330 mm (52.4 in) 3rd:
standard MA
Ground clearance: 1.364 (30/22)
Engine oil quantity:
145 mm (5.71 in) 4th:
Oil change:
Minimum turning radius: 1.143 (24/21)
0.85 L (0.90 US qt, 0.75 Imp.qt)
2.3 m (7.55 ft) 5th:
With oil filter removal:
Weight: 0.95 L (1.00 US qt, 0.84 Imp.qt) 0.957 (22/23)
Curb weight: 6th:
Coolant quantity:
139 kg (307 lb) 0.840 (21/25)
Coolant reservoir (up to the maximum level
8 Engine: mark):
Front tire:
Combustion cycle: Type:
0.15 L (0.16 US qt, 0.13 Imp.qt)
4-stroke Tubeless
Radiator (including all routes):
Cooling system: Size:
0.49 L (0.52 US qt, 0.43 Imp.qt)
Liquid cooled 110/70-17 M/C 54S
Fuel:
Valve train: Manufacturer/model:
Recommended fuel:
SOHC IRC/TRAIL WINNER GP-211F
Unleaded gasoline (E10 acceptable)
Number of cylinders:
Octane number (RON):
Rear tire:
Single cylinder Type:
95
Displacement: Tubeless
Fuel tank capacity:
124 cm³ Size:
10 L (2.6 US gal, 2.2 Imp.gal)
Bore × stroke: 140/70-17 M/C 66S
Fuel reserve amount:
52.0 × 58.6 mm (2.05 × 2.31 in) Manufacturer/model:
3.0 L (0.79 US gal, 0.66 Imp.gal)
Starting system: IRC/TRAIL WINNER GP-211R
Electric starter

8-1
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Specifications
Loading: Auxiliary light:
Maximum load: LED
190 kg (420 lb) License plate light:
(Total weight of rider, passenger, cargo and 5.0 W
accessories)
Front brake:
Type:
Hydraulic single disc brake
Rear brake:
Type:
Hydraulic single disc brake
Front suspension:
Type:
Telescopic fork
Rear suspension:
Type:
Swingarm (link suspension)
Electrical system:
System voltage: 8
12 V
Battery:
Model:
GTZ4V
Voltage, capacity:
12 V, 3.0 Ah (10 HR)
Bulb wattage:
Headlight:
LED
Brake/tail light:
LED
Front turn signal light:
10.0 W
Rear turn signal light:
10.0 W
8-2
UBFGE0E0.book Page 1 Friday, April 9, 2021 9:25 AM

Consumer information
EAU53562 EAU26401 EAU26442

Identification numbers Vehicle identification number Engine serial number


Record the vehicle identification num-
ber, engine serial number, and the
model label information in the spaces
provided below. These identification
numbers are needed when registering
the vehicle with the authorities in your
area and when ordering spare parts
from a Yamaha dealer.

VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1. Engine serial number

The vehicle identification number is The engine serial number is stamped


stamped into the steering head pipe. into the crankcase.
Record this number in the space pro-
vided. EAU26481
Model label
ENGINE SERIAL NUMBER:
TIP
9 The vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in your
MODEL LABEL INFORMATION: area.
1

ZAUM2047

1. Model label

9-1
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Consumer information
The model label is affixed to the frame EAU69910 EAU85300

under the seat. (See page 3-16.) Re- Diagnostic connector Vehicle data recording
cord the information on this label in the This model’s ECU stores certain vehi-
space provided. This information will cle data to assist in the diagnosis of
be needed when ordering spare parts malfunctions and for research, statisti-
from a Yamaha dealer. 1 cal analysis and development purpos-
es.
Although the sensors and recorded
data will vary by model, the main data
points are:
ZAUM2048
 Vehicle status and engine perfor-
1. Diagnostic connector mance data
 Fuel-injection and emission-relat-
The diagnostic connector is located as ed data
shown. This data will be uploaded only when a
special Yamaha diagnostic tool is at-
tached to the vehicle, such as when
maintenance checks or service proce-
dures are performed. 9
Vehicle data uploaded will be handled
appropriately according to the follow-
ing Privacy Policy.

Privacy Policy
https://www.yamaha-motor.eu/eu/
en/privacy/privacy-policy/

9-2
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Consumer information
Yamaha will not disclose this data to a
third party except in the following cas-
es. In addition, Yamaha may provide
vehicle data to a contractor in order to
outsource services related to the han-
dling of vehicle data. Even in this case,
Yamaha will require the contractor to
properly handle the vehicle data we
provided and Yamaha will appropriate-
ly manage the data.
 With the consent of the vehicle
owner
 Where obligated by law
 For use by Yamaha in litigation
 When the data is not related to an
individual vehicle nor owner

9-3
UBFGE0E0.book Page 1 Friday, April 9, 2021 9:25 AM

Index
A Drive chain slack .................................. 6-23 Malfunction indicator light (MIL) ............. 3-3
ABS....................................................... 3-12 E Matte color, caution................................ 7-1
ABS warning light ................................... 3-3 Engine break-in ...................................... 5-1 Model label ............................................. 9-1
Air filter element and check hose, Engine idling speed.............................. 6-15 Multi-function display ............................. 3-6
replacing and cleaning ....................... 6-14 Engine oil and oil filter element ............ 6-10 Multi-function meter unit ........................ 3-4
B Engine overheating .............................. 6-36 N
Battery .................................................. 6-30 Engine serial number ............................. 9-1 Neutral indicator light ............................. 3-2
Brake and clutch levers, checking and F P
lubricating........................................... 6-27 Front and rear brake pads, checking ... 6-21 Parking.................................................... 5-4
Brake and shift pedals, checking and Front brake lever free play, checking... 6-19 Part locations.......................................... 2-1
lubricating........................................... 6-26 Front fork, checking ............................. 6-28 Pass switch........................................... 3-10
Brake fluid, changing............................ 6-23 Fuel ...................................................... 3-13 R
Brake fluid level, checking.................... 6-22 Fuel consumption, tips for reducing ...... 5-4 Rear suspension, lubricating ................ 6-28
Brake lever............................................ 3-11 Fuel meter .............................................. 3-5 S
Brake light switches ............................. 6-21 Fuel tank breather hose and overflow Safety information................................... 1-1
Brake pedal .......................................... 3-11 hose ................................................... 3-15 Seat....................................................... 3-16
Brake pedal free play, adjusting........... 6-20 Fuel tank cap........................................ 3-13 Shifting.................................................... 5-3
C Fuses, replacing................................... 6-31 Shift pedal............................................. 3-11
Cables, checking and lubricating ......... 6-25 H Sidestand.............................................. 3-17
Canister .................................................. 6-9 Handlebar switches ............................... 3-9 Sidestand, checking and lubricating .... 6-27
Care ........................................................ 7-1 Helmet holder....................................... 3-17 Spark plug, checking.............................. 6-8
Catalytic converter ............................... 3-16 High beam indicator light ....................... 3-2 Specifications ......................................... 8-1
Clock ...................................................... 3-7 Horn switch .......................................... 3-10 Speedometer .......................................... 3-4
Clutch lever........................................... 3-10 I Start/Engine stop switch ...................... 3-10 10
Clutch lever free play, adjusting ........... 6-18 Identification numbers ........................... 9-1 Starting the engine ................................. 5-2
Coolant ................................................. 6-13 Ignition circuit cut-off system .............. 3-18 Steering, checking ................................ 6-29
Coolant temperature warning light ......... 3-2 Indicator lights and warning lights ......... 3-2 Storage ................................................... 7-3
Cowlings, removing and installing.......... 6-8 L Supporting the motorcycle ................... 6-33
D License plate light bulb, replacing ....... 6-33 Swingarm pivots, lubricating ................ 6-28
Data recording, vehicle........................... 9-2 M T
Diagnostic connector ............................. 9-2 Main switch/steering lock ...................... 3-1 Tachometer............................................. 3-5
Dimmer switch...................................... 3-10 Maintenance and lubrication, periodic... 6-4 Throttle grip and cable, checking and
Display units, switching.......................... 3-4 Maintenance, emission control lubricating........................................... 6-26
Drive chain, cleaning and lubricating ... 6-25 system ................................................. 6-3 Throttle grip free play, adjusting ........... 6-15

10-1
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Index
Tires ......................................................6-16
Tool kit ....................................................6-2
Transmission gear display ......................3-6
Troubleshooting ....................................6-33
Troubleshooting chart...........................6-35
Turn signal indicator light .......................3-2
Turn signal light bulb, replacing............6-32
Turn signal switch .................................3-10
V
Valve clearance.....................................6-16
Vehicle identification number .................9-1
Vehicle lights.........................................6-32
VVA indicator ..........................................3-5
W
Wheel bearings, checking.....................6-29
Wheels ..................................................6-18
Y
Yamalube..............................................6-12

10

10-2
UBFGE0E0.book Page 3 Friday, April 9, 2021 9:25 AM
Original instructions

MBK Industrie
Z.I. de Rouvroy 02100 Saint Quentin
SAS au capital de 14 000 000 € PRINTED IN FRANCE
2021.04 (E)

PANTONE285C

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