Hisense Service Manual
Hisense Service Manual
Hisense Service Manual
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Version:
Hisense Corporation
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MODEL:
AS-09TR4RMEDJ00 AS-09UR4RMEDJ00
AS-12TR4RMEDJ01 AS-12UR4RXEDJ00
AS-24TR4RBBDJ01 AS-24UR4RBBDJ01
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Contents
1. Safety Considerations ............................................................................................................................................................ 4
2. Product Specifications ......................................................................................................................................................... 12
3. Pro duct Picture and Drawing .............................................................................................................................................. 16
3-1. Product Pictures ....................................................................................................................................................... 16
3-2. Product dimensions.................................................................................................................................................. 17
4. Installation Instruction ......................................................................................................................................................... 19
4-1. Installation Place and Condition ............................................................................................................................... 19
4-2. Electric Wiring Diagram ............................................................................................................................................ 22
4-3. Refrigerant Flow System .......................................................................................................................................... 24
4-4. Air Purging and Leakage Test ................................................................................................................................... 25
4-5. Test Running ............................................................................................................................................................. 26
5. Function Operation.............................................................................................................................................................. 27
5-1. Operation Range (cooling and heating) ................................................................................................................. 27
5-2. Remote Controller Operation & Function ................................................................................................................ 28
5-3. Special Function Instruction ..................................................................................................................................... 35
5-4. Performance Data .................................................................................................................................................... 36
6. Electrical Characteristics ...................................................................................................................................................... 38
6-1. Print Circuit Board (Indoor & Outdoor) .................................................................................................................... 38
6-2. Fan Motor ................................................................................................................................................................. 40
6-3. Temperature Sensor ................................................................................................................................................. 42
6-4. Compressor .............................................................................................................................................................. 45
6-5. Electric Reactor......................................................................................................................................................... 45
7.Trouble Shooting ................................................................................................................................................................... 46
7-1. Error Code Table ....................................................................................................................................................... 46
7-2. Test the jumper terminals ........................................................................................................................................ 54
7-3. Trouble Diagnosis of Protection ............................................................................................................................... 54
7-4. Trouble Diagnosis of Compressor ............................................................................................................................ 56
7-5. Trouble Diagnosis of Electric Filter Board ................................................................................................................ 56
7-6. Trouble Diagnosis of Electric Communication.......................................................................................................... 56
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1. Safety Considerations
IMPORTANT!
Please Read Before Starting
This air conditioning system meets strict safety and operating standards. As the installer or service
person, it is animportant part of your job to install or service the system, so it operates safely and
efficiently.
SPECIAL PRECAUTIONS
When Wiring
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firehazard.
When Transporting
Be careful when picking up and moving the indoor andoutdoor units. Get a partner to help, and bend
yourknees when lifting to reduce strain on your back. Sharpedges or thin aluminum fins on the air
conditioner cancut your fingers.
When Installing
●In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold theunit’s weight. It may be necessary to construct
a strongwood or metal frame to provide added support.
●In a Room
Properly insulate any tubing run inside a room to prevent“sweating” that can cause dripping and
water damage towalls and floors.
●In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to providea solid, level foundation for the outdoor unit.
This prevents water damage and abnormal vibration.
●In an Area with High Winds
Securely anchor the outdoor unit down with bolts and ametal frame. Provide a suitable air baffle.
●In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higherthan drifting snow. Provide snow vents.
When Connecting Refrigerant Tubing
△ Use the flare method for connecting tubing.
△Apply refrigerant lubricant to the matching surfaces ofthe flare and union tubes before connecting
them, then tighten the nut with a torque wrench for a leak free connection.
△Check carefully for leaks before starting the test run.
When Servicing
△ Turn the power OFF at the main power box (mains)before opening the unit to check or repair
electrical parts and wiring.
△Keep your fingers and clothing away from any movingparts.
△Clean up the site after you finish, remembering tocheck that no metal scraps or bits of wiring have
been left inside the unit being serviced.
Others
△ Ventilate any enclosed areas when installing or testingthe refrigeration system. Escaped
refrigerant gas, oncontact with fire or heat, can produce dangerouslytoxic gas.
△ Confirm upon completing installation that no refrigerant gas is leaking. If escaped gas comes in
contactwith a stove, gas water heater, electric room heater orother heat source, it can produce
dangerously toxicgas.
NOTE:
The figure、size and parameter of the product may not be identical with the service manual, please
take the actual product as the standard.
5
regulations
2. Marking of equipment using signs Compliance with local regulations
3. Disposal of equipment using flammable refrigerants Compliance with national regulations
4. Storage of equipment/appliances The storage of equipment should be in accordance with the
manufacturer's instructions.
5. Storage of packed (unsold) equipment Storage package protection should be constructed such
that mechanical damage to the equipment inside the package will not cause a leak of the
refrigerant charge.
The maximum number of pieces of equipment permitted to be stored together will be
determined by local regulations.
6. Information on servicing
6-1 Checks to the area
Prior to beginning work on systems containing flammable refrigerants, safety checks are
necessary to ensure that the risk of ignition is minimized. For repair to the refrigerating system, the
following precautions shall be complied with prior to conducting work on the system.
6-2 Work procedure
Work shall be undertaken under a controlled procedure so as to minimize the risk of flammable
gas or vapor being present while the work is being performed.
6-3 General work area
All maintenance staff and others working in the local area shall be instructed on the nature of
work being carried out. Work in confined spaces shall be avoided.
The area around the workspace shall be sectioned off. Ensure that the conditions within the
area have been made safe by control of flammablematerial.
6-4 Checking for presence of refrigerant
The area shall be checked with an appropriate refrigerant detector prior to and during work, to
ensure the technician is aware of potentially flammableatmospheres.
Ensure that the leak detection equipment being used is suitable for use with flammable
refrigerants, i.e. non-sparking, adequately sealed or intrinsically safe.
6-5 Presence of fire extinguisher
If any hot work is to be conducted on the refrigeration equipment or any associated parts,
appropriate fire extinguishing equipment shall be availableto hand.
Have a dry powder or CO2 fire extinguisher adjacent to the charging area.
6-6 No ignition sources
No person carrying out work in relation to a refrigeration system which involves exposing any
pipe work that contains or has contained flammable refrigerant shall use any sources of ignition in
such a manner that it may lead to the risk of fire or explosion.
All possible ignition sources, including cigarette smoking, should be kept sufficiently far away
from the site of installation, repairing, removing and disposal, during which flammable refrigerant
can possibly be released to the surrounding space.
Prior to work taking place, the area around the equipment is to be surveyed to make sure that
there are no flammable hazards or ignition risks. “No Smoking” signs shall be displayed.
6-7 Ventilated area
Ensure that the area is in the open or that it is adequately ventilated before breaking into the
system or conducting any hot work.
A degree of ventilation shall continue during the period that the work is carried out.
The ventilation should safely disperse any released refrigerant and preferably expel it externally
into the atmosphere.
6-8 Checks to the refrigeration equipment
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Where electrical components are being changed, they shall be fit for the purpose and to the
correct specification.
At all times the manufacturer's maintenance and service guidelines shall be followed. If in doubt
consult the manufacturer's technical department for assistance.
The following checks shall be applied to installations using flammable refrigerants:
– The charge size is in accordance with the room size within which the refrigerant containing parts
are installed;
– The ventilation machinery and outlets are operating adequately and are not obstructed;
– If an indirect refrigerating circuit is being used, the secondary circuit shall be checked for the
presence of refrigerant;
– Marking to the equipment continues to be visible and legible. Markings and signs that are
illegible shall be corrected;
– Refrigeration pipe or components are installed in a position where they are unlikely to be
exposed to any substance which may corrode refrigerant containing components, unless the
components are constructed of materials which are inherently resistant to being corroded or are
suitably protected against being so corroded.
6-9 Checks to electrical devices
Repair and maintenance to electrical components shall include initial safety checks and
component inspection procedures.
If a fault exists that could compromise safety, then no electrical supply shall be connected to the
circuit until it is satisfactorily dealt with.
If the fault cannot be corrected immediately but it is necessary to continue operation, an
adequate temporary solution shall be used.
This shall be reported to the owner of the equipment so all parties are advised. Initial safety
checks shall include:
– That capacitors are discharged: this shall be done in a safe manner to avoid possibility of
sparking;
– That there no live electrical components and wiring are exposed while charging, recovering or
purging the system;
– That there is continuity of earth bonding.
7. Repairs to sealed components
During repairs to sealed components, all electrical supplies shall be disconnected from the
equipment being worked upon prior to any removal of sealed covers, etc.
If it is absolutely necessary to have an electrical supply to equipment during servicing, then a
permanently operating form of leak detection shall be located at the most critical point to warn of a
potentially hazardous situation.
Particular attention shall be paid to the following to ensure that by working on electrical
components, the casing is not altered in such a way that the level of protection is affected.
This shall include damage to cables, excessive number of connections, terminals not made to
original specification, damage to seals, incorrect fitting of glands, etc.
Ensure that apparatus is mounted securely.
Ensure that seals or sealing materials have not degraded such that they no longer serve the
purpose of preventing the ingress of flammable atmospheres.
Replacement parts shall be in accordance with the manufacturer'sspecifications.
NOTE:
The use of silicon sealant may inhibit the effectiveness of some types of leak detection
equipment. Intrinsically safe components do not have to be isolated prior to working on them.
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8. Repair to intrinsically safe components
Do not apply any permanent inductive or capacitance loads to the circuit without ensuring that
this will not exceed the permissible voltage and current permitted for the equipment in use.
Intrinsically safe components are the only types that can be worked on while live in the
presence of a flammable atmosphere. The test apparatus shall be at the correct rating.
Replace components only with parts specified by the manufacturer.
Other parts may result in the ignition of refrigerant in the atmosphere from a leak.
9. Cabling
Check that cabling will not be subject to wear, corrosion, excessive pressure, vibration, sharp
edges or any other adverse environmental effects.
The check shall also take into account the effects of aging or continual vibration from sources
such as compressors or fans.
10.Detection of flammable refrigerants
Under no circumstances shall potential sources of ignition be used in the searching for or
detection of refrigerant leaks.
A halide torch (or any other detector using a naked flame) shall not be used.
11.Leak detection methods
The following leak detection methods are deemed acceptable for systems containing flammable
refrigerants:
– Electronic leak detectors shall be used to detect flammable refrigerants, but the sensitivity may
not be adequate, or may need re-calibration. (Detectionequipment shall be calibrated in a
refrigerant-free area.)
– Ensure that the detector is not a potential source of ignition and is suitable for the refrigerant
used.
– Leak detection equipment shall be set at a percentage of the LFL of the refrigerant and shall be
calibrated to the refrigerant employed and the appropriate percentage of gas (25 % maximum) is
confirmed.
– Leak detection fluids are suitable for use with most refrigerants but the use of detergents
containing chlorine shall be avoided as the chlorine may react with the refrigerant and corrode the
copper pipe-work.
– If a leak is suspected, all naked flames shall be removed/ extinguished.
– If a leakage of refrigerant is found which requires brazing, all of the refrigerant shall be
recovered from the system, or isolated (by means of shut off valves) in a part of the system remote
from the leak.
– Oxygen free nitrogen (OFN) shall then be purged through the system both before and during the
brazing process.
12.Removal and evacuation
When breaking into the refrigerant circuit to make repairs – or for any other purpose –
conventional procedures shall be used.
However, it is important that best practice is followed since flammability is a consideration.
The following procedure shall be adhered to:
– Remove refrigerant;
– Purge the circuit with inert gas;
– Evacuate;
– Purge again with inert gas;
– Open the circuit by cutting or brazing.
The refrigerant charge shall be recovered into the correct recovery cylinders.
The system shall be “flushed” with OFN to render the unit safe.
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This process may need to be repeated several times.
Compressed air or oxygen shall not be used for this task.
Flushing shall be achieved by breaking the vacuum in the system with OFN and continuing to fill
until the working pressure is achieved, then venting to
atmosphere, and finally pulling down to a vacuum.
This process shall be repeated until no refrigerant is within the system. When the final OFN
charge is used, the system shall be vented down to atmospheric
pressure to enable work to take place.
This operation is absolutely vital if brazing operations on the pipe-work are to take place.
Ensure that the outlet for the vacuum pump is not close to any ignition sources and there is
ventilation available.
13.Charging procedures
In addition to conventional charging procedures, the following requirements shall be followed:
– Ensure that contamination of different refrigerants does not occur whenusing charging
equipment.
– Hoses or lines shall be as short as possible to minimise the amount ofrefrigerant contained in
them.
– Cylinders shall be kept upright.
– Ensure that the refrigeration system is earthed prior to charging the system with refrigerant.
– Label the system when charging is complete (if not already).
– Extreme care shall be taken not to overfill the refrigeration system.
Prior to recharging the system it shall be pressure tested with OFN.
The system shall be leak tested on completion of charging but prior to commissioning.
A follow up leak test shall be carried out prior to leaving the site.
14.Decommissioning
Before carrying out this procedure, it is essential that the technician is completely familiar with
the equipment and all its detail.
It is recommended good practice that all refrigerants are recovered safely.
Prior to the task being carried out, an oil and refrigerant sample shall be taken in case analysis
is required prior to re-use of reclaimed refrigerant. It is essential
that electrical power is available before the task is commenced.
a) Become familiar with the equipment and its operation.
b) Isolate system electrically.
c) Before attempting the procedure ensure that:
– Mechanical handling equipment is available, if required, for handling refrigerant cylinders;
– All personal protective equipment is available and being used correctly;
– The recovery process is supervised at all times by a competent person;
– Recovery equipment and cylinders conform to the appropriate standards.
d) Pump down refrigerant system, if possible.
e) If a vacuum is not possible, make a manifold so that refrigerant can be removed from various
parts of the system.
f) Make sure that cylinder is situated on the scales before recovery takes place.
g) Start the recovery machine and operate in accordance with manufacturer's
instructions.
h) Do not overfill cylinders. (No more than 80 % volume liquid charge).
I ) Do not exceed the maximum working pressure of the cylinder, even temporarily.
j ) When the cylinders have been filled correctly and the process completed, make sure that the
cylinders and the equipment are removed from site promptly and all isolation valves on the
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equipment are closed off.
k) Recovered refrigerant shall not be charged into another refrigeration system unless it has
been cleaned and checked.
15.Labelling
Equipment shall be labelled stating that it has been de-commissioned and emptied of
refrigerant.
The label shall be dated and signed.
Ensure that there are labels on the equipment stating the equipment contains flammable
refrigerant.
16.Recovery
When removing refrigerant from a system, either for servicing or decommissioning, it is
recommended good practice that all refrigerants are removed safely.
When transferring refrigerant into cylinders, ensure that only appropriate refrigerant recovery
cylinders are employed.
Ensure that the correct number of cylinders for holding the total system charge is available.
All cylinders to be used are designated for the recovered refrigerant and labelled for that
refrigerant (i.e. special cylinders for the recovery of refrigerant).
Cylinders shall be complete with pressure relief valve and associated shut-off valves in good
working order.
Empty recovery cylinders are evacuated and, if possible, cooled before recovery occurs.
The recovery equipment shall be in good working order with a set ofinstructions concerning the
equipment that is at hand and shall be suitable for the recovery of flammable refrigerants.
In addition, a set of calibrated weighing scales shall be available and in good working order.
Hoses shall be complete with leak-free disconnect couplings and in good condition.
Before using the recovery machine, check that it is in satisfactory working order, has been
properly maintained and that any associated electrical components are sealed to prevent ignition in
the event of a refrigerant release.
Consult manufacturer if in doubt.
The recovered refrigerant shall be returned to the refrigerant supplier in the correct recovery
cylinder, and the relevant Waste Transfer Note arranged.
Do not mix refrigerants in recovery units and especially not in cylinders.
If compressors or compressor oils are to be removed, ensure that they have been evacuated to
an acceptable level to make certain that flammable refrigerant does not remain within the lubricant.
The evacuation process shall be carried out prior to returning the compressor to the suppliers.
Only electric heating to the compressor body shall be employed to accelerate this process.
When oil is drained from a system, it shall be carried out safely.
When moving or relocating the air conditioner, consult experienced service technicians for
disconnection and reinstallation of the unit.
Do not place any other electrical products or household belongings under indoor unit or outdoor
unit. Condensation dripping from the unit might get themwet, and may cause damage or malfunction
of your property.
Do not use means to accelerate the defrosting process or to clean, other than those
recommended by the manufacturer.
The appliance shall be stored in a room without continuously operating ignition sources(for
example, open flames, an operating gas appliance or an operatingelectric heater).
Do not pierce or burn.
Be aware that refrigerants may not contain an odor.
To keep ventilation openings clear of obstruction.
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The appliance shall be stored in a well-ventilated area where the room size
corresponds to the room area as specified for operation.
The appliance shall be stored in a room without continuously operating open flames (for
example an operating gas appliance) and ignition sources (for example an operating electric heater).
Any person who is involved with working on or breaking into a refrigerant circuit should hold a
current valid certificate from an industry-accredited assessment authority, which authorized their
competence to handle refrigerants safely in accordance with an industry recognized assessment
specification.
Servicing shall only be performed as recommended by the equipment manufacturer.
Maintenance and repair requiring the assistance of other skilled personnel shall be carried out
under the supervision of the person competent in the use of flammable refrigerants.
Do not use means to accelerate the defrosting process or to clean, other than those
recommended by the manufacturer.
Appliance shall be installed, operated and stored in a room with a floor area larger than 10 m2.
The installation of pipe-work shall be kept to a room with a floor area larger than 10 m2.
The pipe-work shall be compliance with national gas regulations. The maximum refrigerant
charge amount is 2.5 kg.
Mechanical connectors used indoors shall comply with ISO 14903. When mechanical
connectors are reused indoors, sealing parts shall be renewed.
When flared joints are reused indoors, the flare part shall be re-fabricated.
The installation of pipe-work shall be kept to a minimum.
Mechanical connections shall be accessible for maintenance purposes.
The indoor unit shall only be connected to outdoor units suitable for the samerefrigerant.
The unit is a partial unit air conditioner, complying with partial unitrequirements of the
International Standard, and must only be connected toother units that have been confirmed as
complying to corresponding partialunit requirements.
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2. Product Specifications
Note: “**” mean code of Front Panel(See in 3-1 .Product Pictures).
AS-09UR4RMEDJ00 AS-12TR4RMEDJ01
Model No. AS-09TR4RMEDJ00
Type T1, C, INVERTER T1, H, INVERTER T1, C, INVERTER
Ratings
Cooling Capacity W 2500 2500 3500
Heating Capacity W / 3200 /
Rated Input-Cooling W 510 510 805
Rated Input-Heating W / 660 /
Moisture Removal L/h 0.9 0.9 1.2
High m3/h 620 620 620
Air Circulation Mid m3/h / / /
Low m3/h / / /
EER for Cooling W/W 4.90 4.90 4.35
COP for Heating W/W / 4.85 /
Energy Class Cooling 5star 5star 4 star
Energy Class Heating / 5star /
Refrigerant R32 R32 R32
Refrigerant charge
785 860 880
volume (7.5M) g
Additional ref. Volume g 20 20 20
High(dB (A)) 39 39 41
Indoor Unit Noise Level Mid(dB (A)) / / /
Low(dB (A)) / / /
Outdoor Unit Noise Level 59.5 61
58
(sound power) dB (A)
Power Supply
Voltage, Frequency, Phase V 220-240V~,50Hz,1P 220-240V~,50Hz,1P 220-240V~,50Hz,1P
Cooling (A) 2.3 2.3 3.6
Rated Current
Heating (A) / 2.9 /
System pressures in cooling rated conditions
Max suction pressure MPa 1.6 1.6 1.6
Max discharge pressure MPa 4.15 4.15 4.15
System
Compressor
Compressor type Rotary Rotary Rotary
Compressor Model No. KSN98D43UFZA KSN98D43UFZA KSN108D43UFZA
Compressor MFG GMCC GMCC GMCC
Connecting Pipe Diameter
Liquid Pipe inch 1/4 1/4 1/4
Gas Pipe inch 3/8 3/8 3/8
Cooling Setting Temperature
16-30 16-30 16-30
Range ℃
Heating Setting Temperature ℃ / 16-30 /
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Range
Cooling Operating
-15-50 -15-50 -10-50
Temperature Range ℃
Heating Operating
Temperature Range ℃ / -10-24 /
Features
Hidden display Yes Yes Yes
LCD Wireless Remote Controller Yes Yes Yes
Removable and washable Panel Yes Yes Yes
Washable PP Filter Yes Yes Yes
Silver Ion filter Yes Yes Yes
24 Hours Timer Yes Yes Yes
5 Speed and Auto Indoor Fan Control Yes Yes Yes
Vertical Auto Swing Louver Yes Yes Yes
Horizontal Auto Swing Louver Yes Yes Yes
Dimmer Yes Yes Yes
Sleep Operation Yes Yes Yes
Smart Function Yes Yes Yes
Super Function Yes Yes Yes
Auto Restart Yes Yes Yes
Other
Indoor Unit 815×270×210 815×270×210 815×270×212
Net Dimensions
Outdoor
WxHxD (mm)
Unit 780×540×260 780×540×260 780×540×260
Indoor Unit 8.5 8.5 8.5
Net Weight (Kg) Outdoor
Unit 28.5 30 29.5
Indoor Unit 870×335×265 870×335×265 870×335×265
Packing Dimensions WxHxD
Outdoor
(mm)
Unit 910×600×360 910×600×360 910×600×360
Indoor Unit 11 11 11
Gross Weight (Kg) Outdoor
Unit 31.5 33 32.5
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Model No. AS-12UR4RXEDJ00 AS-24UR4RBBDJ01 AS-24TR4RBBDJ01
Type T1, H, INVERTER T1, H, INVERTER T1, C, INVERTER
Ratings
Cooling Capacity W 3500 7100 7100
Heating Capacity W 4000 8000 /
Rated Input-Cooling W 805 1975 1975
Rated Input-Heating W 920 2250 /
Moisture Removal L/h 1.2 / /
High m3/h 620 1150 1150
Air Circulation
Mid m3/h / 970 970
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Heating Operating
Temperature Range ℃ -10-24 -10-24 /
Features
Hidden display Yes Yes Yes
LCD Wireless Remote Controller Yes Yes Yes
Removable and washable Panel Yes Yes Yes
Washable PP Filter Yes Yes Yes
Silver Ion filter Yes Yes Yes
24 Hours Timer Yes Yes Yes
5 Speed and Auto Indoor Fan Control Yes Yes Yes
Vertical Auto Swing Louver Yes Yes Yes
Horizontal Auto Swing Louver Yes Yes Yes
Dimmer Yes Yes Yes
Sleep Operation Yes Yes Yes
Smart Function Yes Yes Yes
Super Function Yes Yes Yes
Auto Restart Yes Yes Yes
Other
Indoor Unit 815×270×212 1085×315×235 1085×315×235
Net Dimensions
Outdoor
WxHxD (mm)
Unit 810x585x280 860x667x310 860x667x310
Indoor Unit 8.5 13 13
Net Weight (Kg) Outdoor
Unit 33 51 50
Indoor Unit 870×335×265 1170x390x315 1170x390x315
Packing Dimensions WxHxD
Outdoor
(mm)
Unit 940x630X385 995X720X420 995X720X420
Indoor Unit 11 16 16
Gross Weight (Kg) Outdoor
Unit 36 54 53
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3. Product Picture and Drawing
3-1. Product Pictures
Indoor units:
Front Panel DJ
View
Outdoor Units:
View
View
16
Remote controller:
Model R2
View
Indoor units:
17
Model W (mm) H (mm) D (mm)
AS-09TR4RMEDJ00
AS-09UR4RMEDJ00
815 270 210
AS-12TR4RMEDJ01
AS-12UR4RXEDJ00
AS-24TR4RBBDJ01
1087 315 229
AS-24UR4RBBDJ01
Outdoor units:
L1 L2 L3 L4 L5 L6 L7
Model
(mm) (mm) (mm) (mm) (mm) (mm) (mm)
AS-09TR4RME**00
AS-09UR4RME**00
530 290 856 780 260 538 317
AS-12TR4RME**01
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4. Installation Instruction
To prevent abnormal heat generation and the possibility of fire, do not place
obstacles, enclosures and grilles in front of or surrounding the air conditioner in a
way that may clock air flow. And, more than 1 meter away from anyantenna or
powerlines or connecting wires used for TV, radio, telephone, security system, or
intercom. Electrical noise from any of these sources mayaffect operation.
Avoid:
△direct sunlight.
△nearby heat sources that may affect performance ofthe unit.
△areas where leakage of flammable gas may beexpected.
△places where large amounts of oil mist exist.
Do:
△ Select an appropriate position from which every corner of the room can be uniformly cooled.
△ Select a location that will hold the weight of the unit.
△ Select a location where tubing and drain hose havethe shortest run to the outside. (See a)
△ Allow room for operation and maintenance as well asunrestricted air flow around the unit. (See b)
△ Install the unit within the maximum elevation difference (H) above or below the outdoor unit and
withina total tubing length (L) from the outdoor unit asdetailed (See table 1 and c)
a b c
table 1
Standard Max. Additional
Capacity Pipe Size Max.Length
Length Elevation Refrigerant
(Btu/h) A (m)
GAS LIQUID (m) B (m) (g/m)
3/8"(Ø9.52) 1/4"(Ø6.35) 5 5 15 20
9k
1/2"(Ø12.7) 1/4"(Ø6.35) 5 5 15 20
3/8"(Ø9.52) 1/4"(Ø6.35) 5 5 15 20
12k
1/2"(Ø12.7) 1/4"(Ø6.35) 5 5 15 20
1/2"(Ø12.7) 1/4"(Ø6.35) 5 5 15 20
18k 5/8"(Ø15.88) 1/4"(Ø6.35) 5 5 15 20
5/8"(Ø15.88) 3/8"(Ø9.52) 5 5 15 30
1/2"(Ø12.7) 1/4"(Ø6.35) 5 5 15 20
24k
5/8"(Ø15.88) 1/4"(Ø6.35) 5 5 15 20
19
5/8"(Ø15.88) 3/8"(Ø9.52) 5 5 15 30
Outdoor unit
Avoid:
eat sources, exhaust fans, etc.
△Heat
amp, humid or uneven locations.
△Damp,
DO:
△Choose a place as cool as possible.
hoose a place that is well ventilated.
△Choose
llow enough room around the unit for air intake or exhaust and possible maintenance. (see a1,
△Allow
b1 & c1)
rovide a solid base (level concrete pad, concrete block, 10 × 40 cm beams or equal), a minimum
△Provide
off 10 cm above ground level to reduce humidity and protect the unit against possible water damage
and decreased service life.
△If the installation bag has rubber pads, it is stronglyrecommendedfor use to reduce vibration and
noise.
△Use lug bolts or equal to bolt down unit, reducing vibration and noise.
a1 b1 c1
20
Recommended Wire Diameter:
21
4-2. Electric Wiring Diagram
Model Indoor Unit DIAGRAM Outdoor Unit DIAGRAM
22
Outdoor Model:
1975769
23
4-3. Refrigerant Flow System
NOTE:In different models, the throttle assembly may be Capillary or Electronic expansion valve.
24
4-4. Air Purging and Leakage Test
1. Connect charging hose of manifold valve to charge end of low pressurevalve (both high/low
pressure valves must be tightly shut).
2. Connect joint of charging hose to vacuum pump.
3. Fully open the handle of Lo manifold valve.
4. Open the vacuum pump to evacuate. At the beginning, slightlyloosen joint nut of low pressure
valve to check if thereis air coming inside. (If noise of vacuum pump hasbeen changed, the reading
of multimeteris 0) Thentighten the nut.
5. Keep evacuating for more than 15mins and makesure the reading of multi-meter is-1.0 X105
pa(-76cmHg).
6. Check the vacuum with the gage manifold valve, then close the gage manifold valve, and stop the
vacuum pump.
7.Leave it for one or two minutes. Make sure the pointer of the gage manifold valve remains in the
same position.
8.Remove the gage manifold valve quickly from the service port of the stop valve.
After refrigerant pipes are connected and evacuated, fully open all stop valves on gas and liquid pipe
sides.
9. Opening without fully opening lowers the performance and cause dangerous.
10. Tighten the cap to the service port to obtain the initial status.
11. Retighten the cap
12. Leak test
25
4-5. Test Running
△Check after Installation
△Operation Test
26
5. Function Operation
5-1. Operation Range (cooling and heating)
Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp
Maximum / 50℃
COOLING
Minimum 16℃ -15℃
Maximum 30℃ 24℃
HEATING
Minimum / -10℃
Note: The parameters for generic only, the exact value please refer to the product
specification.
27
5-2. Remote Controller Operation & Function
△Remote ControllerInstruction
R2-01
28
△FunctionInstruction
3. Control function
3-1 Emergency switch
If the appliance under the Stand-by state, all the Operation Mode, Air volume, Temperature
Setting , Forced Cooling function will be restored as the last time setting when you press on the
“ON/OFF” button, but lost the Air flow direction setting.
If the appliance was connected to the power at first time, it would operate in the auto mode, It
will keep in stand-by state if you press the “ON/OFF” button during the normal operation.
When the appliance under the Stand-by state, press and hold the emergency switch for 5
seconds, the buzzer rings for 1 times, and it will operate in cooling mode, and the indoor fan speed
is set to high-speed, it running has nothing to do with the room temperature.
When press the emergency switch or receive the signal of the remote control, it will exit this
mode, and it will operate with the corresponding order.
29
3-3 Timer function
Real time of Timer setting
(1) The max Timer ranges is 24 hours.
(2) Timer ON/OFF
(3) Timer ON/OFF can be set available in turn.
(4) The Timer accurate more than 97%
(5) The Timer can be adjusted by 1 min increase.
(6) The appliance can be set the ON-Timer and OFF-Timer in the same time, but no any timer
setting indicated.
3-4 Sleep
(1)The Sleep mode can only be set during Cool, Heat and Dry mode.
(2)When the appliance run in the Sleep mode, it will stop after 8 hours operation, then it will
cancel the Sleep setting. When the appliance operate under the OFF-Timer setting condition, if the
OFF-Timer setting less than 8 hours, it will keep the Sleep mode till the OFF-Timer setting; if the
OFF-Timer setting more than 8 hours, it will cancel the OFF-Timer setting after the Sleep mode OFF.
(3)When the Sleep mode is select with Cooling mode, if the room temperature not less than 26℃,
the setting temperature will not be adjusted, otherwise, the setting temperature will be raised by 1℃
per hour, but the max setting temperature raise is 1℃.
(4)When the Sleep mode is select with Heat mode, the setting temperature will be decreased by
1℃ per hour during the successive 3 hour, but the max setting temperature decrease is 3℃.
(5)When the appliance operate with Sleep mode, the indoor fan run in the LOW setting, and the
air flow direction same as the last setting and the temperature and air flow direction can be adjusted
by user. The Running indicator will be flashed 10 times per 1 Hz frequency, then all the indicators turn
OFF except the Sleep light after 5 min elapse. Those indicators will be recovery when the
temperature or Time setting is adjusted, after the setting, the indicators will be lit in 10 sec, then turn
OFF.
30
volume is set to LOW and the fan speed can be adjusted
After the appliance start the smart operation, the setting temperature can be adjusted 2℃ or 7℃
(based on the remote mode)(the min accuracy is 1℃) up and down base on the automatic
temperature setting, also the presetting temperature of PCB circuit.
In case of the specific operation selected, it could be re-select the other modes after the
compressor ceased for 5 min or the setting temperature changed.
When the difference between the setting temperature and the room temperature equal to 2℃ or
4℃, the indoor fan speed will keep in current speed.
3-6-3 Air flow direction control
The louver is derived by a step motor, and it swings the horizontal louver automatically. Press
the SWING button to swing or stop the louver.
During the louver swing in normal operation, the current position will be stored. When the
appliance turn off and louver swing automatically to the default position, it will position at the close
position plus 5º.
3-6-4 4-way valve
State: It is interrupted in cooling.
Switchover: When initially powered on for cooling, the 4-way valve is interrupted immediately.
31
When the heating is changed to the cooling, it needs an interval of 50 seconds for the 4-way valve to
change over from being activated to being interrupted.
When the appliance turn in the anti-cold air system in the Extra-LOW (Tapped motor set in LOW,
sic passim) during the compressor operation, the louver swang to the Cool air protection position, the
louver recovers to the original position after the air volume change to LOW. When the room
temperature reach to the setting temperature, the compressor will be turn off, and the air flow
change to LOW, the louver swang to the Cool air protective position to prevent the air drop into
human body directly; when the indoor pipe coil temperature drop continuously, it will turn in the
Cooling air protective system in the Extra-LOW or stop the fan motor.
The indoor fan motor is only controlled by the signal of indoor pipe coil temperature, no matter
the compressor turn ON/OFF, even the appliance turn in Heat mode at first time.
The indoor fan motor will operate according to the different setting(High, Median, Low and
Automatic) by the remote control, but the anti-cold air system is prior.
When the appliance run in the Heat mode with the Automatic setting at first time, the fan speed
will be in the LOW setting, and the operation diagram is shown as following
32
When the difference between the setting temperature and the room temperature equal to 2℃ or
4℃, the indoor fan speed will keep in current speed.
3-7-3Air flow direction control
The horizontal louver is controlled by a step motor, press the SWING button to swing or stop the
louver.
During the louver run in normal operation, the current position will be stored. When the
appliance turn off and louver swing automatically to the default position, it will position at the default
position plus 5º.
4-3-8-4 Outdoor fan
The outdoor fan speeds except single speed motor can be changed according to outdoor ambient
temperatures.
3-7-6 4-way valve
State: It is electrified in heating.
Switchover: When initially powered on for heating, the 4-way valve is activated immediately.
In the change from cooling to heating, it needs an interval of 50 seconds for the 4-way valve to
change over from being interrupted to being activated.
33
Dehumidifying area I: Operation at the frequency in the range (30–60Hz) according to Dt (T indoor
ambient-Test).
Dt(℃) f(Hz)
0 30
0.5 30
1 40
1.5 50
≥2 60
Dehumidifying area II: The compressor stops for 5 minutes and operators for 5 minutes at the lowest
frequency.
Dehumidifying area III: The compressor stops.
34
5-3. Special Function Instruction
Conditions of anti-freezingprohibition of frequency rising:
Condition 1: in the case of anti-freezingfrequency decreasing, the temperature of indoor heat exchanger rises to
“anti-freezing frequency decreasing temperature”.
Condition 2: in normal operation, the temperature of indoor heat exchanger reaches “anti-freezing prohibition of
frequency rising temperature”.
Either of the above two conditions is met, the product will enter anti-freezing prohibition of frequency rising state.
Anti-freezing prohibition of frequency rising operation: the compressor is kept at the current frequency, which may
decrease according to situations while cannot rise. The outdoor fan runs.
Condition for the end of anti-freezing prohibition of frequency rising state: when the temperature of indoor heat
exchanger rises to “anti-freezing releasing temperature”, the state of anti-freezing prohibition of frequency risingis
released.
Conditions for defrosting:
A:When the heating compressor consecutively runs for 40 minutes (EEPROM setting value at the current
operating mode);
B:If the ambient temperature minusthe temperature of coiled pipe is equal to or higher than six degrees
centigrade (EEPROM setting value in the current operating mode);
C:If the temperature of coiled pipe is equal to or lower than minus two degrees centigrade (EEPROM setting
value in the current operating mode);
If the above three conditions are met simultaneously, defrosting begins.
Defrosting actions:
The compressor stops, and the outdoor fan stops after delay of 30 seconds; in 50 seconds the four-way
valve is power off; and in 10 seconds the compressor starts and runs at “defrosting frequency”.
Conditions for ending defrosting:
Defrosting is over if either of the below conditions is met.
A:The accumulated time of defrosting is longer than 12 minutes (EEPROM setting value in the current
operating mode);
B:If the temperature of coiled pipe is equal to or higher than 14 degrees centigrade (EEPROM setting value
in the current operating mode);
Actions of exiting the defrosting state:
The compressor stops, and 50 seconds later the four-way valve opens, and another 10 seconds later the
compressor and outdoor fan restart and begin normal operation.
35
5-4. Performance Data
Temperature charts
cooling cooling
130.00% 6.00
125.00% 5.00
Capacity Ratio(%)
120.00%
4.00
115.00%
EER
3.00
110.00%
2.00
105.00%
100.00% 1.00
95.00% 0.00
20 25 30 35 40 43 20 25 30 35 40 43
Outdoor Temp(℃) Outdoor Temp(℃)
Heating Heating
120.00% 3.00
Capacity Ratio(%)
100.00% 2.50
80.00% 2.00
COP
60.00% 1.50
40.00% 1.00
20.00% 0.50
0.00% 0.00
Indoor -15 -7 -5 2 7 12 -15 -7 -5 2 7 12
Temp: Outdoor Temp(℃) Outdoor Temp(℃)
DB 20℃
WB15℃
36
cooling
4.00
3.50
3.00
2.50
EER
2.00
1.50
1.00
0.50
0.00
20 25 30 35 40 43
Outdoor Temp(℃)
Heating Heating
120.00% 4.00
Capacity Ratio(%)
100.00%
3.00
80.00%
COP
60.00% 2.00
40.00%
1.00
20.00%
0.00% 0.00
-15 -7 -5 2 7 12 -15 -7 -5 2 7 12
Indoor
Temp:DB Outdoor Temp(℃) Outdoor Temp(℃)
20℃
WB15℃
37
6. Electrical Characteristics
1957838
38
Model of outdoor unit:
1974183
Terminal to
1 Terminal of DRED 2 outdoor
controlboard
39
6-2. Fan Motor
Drawings attached:
DG13G1-16、DG13G2-07
Test in resistance.
TOOL: Multimeter.
Test the resistance of the main winding. The indoor fan motor is fault if the resistance of
main winding 0(short circuit)or∞(open circuit).
Test in voltage
TOOL: Multimeter.
Insert screwdriver into to rotate indoor fan motor slowly for 1 revolution or over, and measure
voltage “YELLOW” and “GND” on motor. The voltage repeat 0V DC and 5V DC.
Notes:
1) Please don’t hold motor by lead wires.
2) Please don’t plug IN/OUT the motor connecter while power ON.
3)Please don’t drop hurl or dump motor against hard material. Malfunction may not be observed at
early stage after such shock. But it may be found later, this type of mishandling void our
warranty.
40
Indoor DC Fan Motor
41
6-3. Temperature Sensor
1. THE PARAMETER OF THE INDOOR COIL AND INDOOR ROOM SENSOR ,THE PARAMETER OF
THE OUTDOOR COIL AND OUTDOOR SENSOR:
(R(0)=15k B(0/100)=3450)
42
17 7.337 2.05033368 68 1.25 4.015748031
18 7.051 2.09859271 69 1.213 4.039284017
19 6.778 2.14682606 70 1.177 4.062450215
20 6.516 2.19524793 71 1.142 4.085229093
21 6.267 2.24333597 72 1.109 4.106941536
22 6.028 2.29151689 73 1.076 4.12888601
23 5.8 2.33944954 74 1.045 4.149715216
24 5.581 2.38741691 75 1.015 4.17007359
25 5.372 2.43506494 76 0.986 4.189944134
26 5.172 2.48247664 77 0.957 4.210004953
27 4.981 2.52951096 78 0.93 4.228855721
28 4.797 2.57653834 79 0.904 4.247168554
29 4.622 2.62291710 80 0.878 4.265640683
30 4.453 2.66931854
Note: the AD value in the table is calculated on the basis of the pull-down resistor is 5.1K.
R(0)=187.25k B(0100)=3979)
43
5 145.685 0.22297275 76 8.065 2.287251934
6 138.696 0.23368340 77 7.8 2.328767123
7 132.086 0.24480509 78 7.546 2.369998606
8 125.833 0.25634646 79 7.301 2.411176512
9 119.916 0.26831655 80 7.065 2.452217815
10 114.315 0.28072493 81 6.843 2.492120501
11 109.01 0.29358432 82 6.624 2.532777116
12 103.984 0.30690352 83 6.414 2.573028606
13 99.222 0.32068816 84 6.212 2.612972641
14 94.708 0.33494897 85 6.017 2.652726847
15 90.427 0.34969710 86 5.829 2.692216328
16 86.366 0.36494000 87 5.648 2.731362468
17 82.512 0.38068793 88 5.474 2.770083102
18 78.854 0.39694585 89 5.306 2.808524698
19 75.381 0.41372093 90 5.144 2.846617549
20 72.082 0.43102355 91 4.988 2.884289108
21 68.948 0.44885674 92 4.837 2.921715219
22 65.968 0.46723835 93 4.692 2.958579882
23 63.136 0.48615877 94 4.552 2.995066949
24 60.443 0.50562884 95 4.417 3.031113488
25 57.88 0.52566481 96 4.286 3.066931265
26 55.367 0.54691396 97 4.161 3.10190676
27 52.978 0.56877112 98 4.039 3.13682074
28 50.707 0.59123237 99 3.922 3.171050177
29 48.547 0.61430611 100 3.776 3.214826021
30 46.492 0.63799445 101 3.703 3.237170332
31 44.537 0.66229036 102 3.602 3.268602192
32 42.676 0.68720188 103 3.501 3.300650422
33 40.904 0.71272849 104 3.409 3.33039475
34 39.217 0.73885738 105 3.317 3.360680043
35 37.609 0.76561057 106 3.228 3.390506582
36 36.077 0.79296593 107 3.141 3.420179056
37 34.616 0.82093877 108 3.058 3.448975451
38 33.224 0.84949031 109 2.977 3.477549351
39 31.895 0.87866649 110 2.899 3.505516033
40 30.628 0.90841082 111 2.823 3.533201704
41 29.419 0.93873381 112 2.749 3.56058226
42 28.264 0.96965549 113 2.678 3.587254695
43 27.162 1.00111890 114 2.609 3.613561484
44 26.109 1.03315203 115 2.542 3.639477628
45 25.103 1.06573050 116 2.477 3.664977902
46 24.142 1.09883007 117 2.414 3.6900369
47 23.223 1.13246511 118 2.353 3.714629083
48 22.345 1.16658089 119 2.294 3.738728832
49 21.505 1.20120120 120 2.237 3.762310501
50 20.701 1.23631868
Note: the AD value in the table is calculated on the basis of the pull-down resistor is 6.8K.
44
6-4. Compressor
Drawings attached:
OVERLOAD PROTECTION
DC
INVERTER R( U)
POWER &
CONTROLLER
S( V)
T ( W)
Test in resistance.
TOOL: Multimeter.
Test the resistance of the winding. The compressor is fault if the resistance of winding 0(short
circuit)or∞(open circuit)
Familiar trouble: 1)Compressor motor lock. 2)Discharge pressure value approaches static pressure
value .3)Compressor motor winding abnormality.
Notes:1)Don’t put a compressor on its side or turn over.
2) Please assembly the compressor in your air conditioner rapidly after removing the plugs.Don’t
place the comp. In air for along time.
3) Avoiding compressor running in reverse caused by connecting electrical wire incorrectly.
4) Warning! In case AC voltage is impressed to compressor, the compressor performance will
belower because of its rotor magnetic force decreasing.
Familiar error:
1)Sound abnormality
2)Insulation resistance disqualification.
45
7.Trouble Shooting
7-1. Error Code Table
1.Indication on the outdoor unit:
When the unit has the following trouble and the compressor stops running, The LED of outdoor control
board will show the error sequence automatically:
NOTE: ★:LIGHT O:FLASH :OFF
Error Outdoor Failure the root cause my be one of the following
LED1 LED2 LED3
code Description
Mark description: the lights flash every second for the following faults
Normal
46
a. he EEPROM chip is loose;
Outdoor
b. the EEPROM chip inserted with opposite
EEPROM in ★ ★ ★
direction;
trouble
c. the EEPROM chip is failure
Compressor
a. the compressor exhaust temperature sensor is
exhaust
O ★ failure;
temperature too
b. the refrigerant of the unit is not enough
high protection
47
a. The IPM board is failure;
b. The outdoor fan is broken;
c. The outdoor fan motor is failure;
IPM module
O d. The outdoor fan has been blocked ;
protection
e. The condenser is dirty;
f. The outdoor unit has been installed without
standard.
Compressor pre
O ★ O it is normal mode in cold weather
heating process
Chip in outdoor a. Using the wrong drive board;
★ O
board in trouble b. Using the wrong compressor.
a. the supply voltage is higher or lower than
AC voltage higher
normal;
or lower ★ ★ O
b. the inner supply voltage of the unit is higher or
protection
lower than normal
DC compressor a. the outdoor drive board is failure;
O O
start failure b. the compressor is failure
Outdoor ambient
temperature too ★ O O a、Outdoor ambient temperature too low
low protection
Mark description: the lights flash every two seconds for the following faults
Protection against a. Radiator sensors fail
overheated b. Detection circuit of the sensor on the
outdoor radiator control panel fails
a. The pressure switch fails
Protection of the b. The pressure detection switch on the control
system against too panel fails
high pressure c. The measured value of the system pressure
exceeds the limit
48
4 ★ ★ Frequency decreasing or prohibition of
frequency rising caused by too high compressor
discharge temperature
5 Limit to the max operating frequency caused by
too low power voltage
6 ★ ★ ★ Operation at fixed frequency (in the case of
capability measuring or compulsory operation at
fixed frequency)
7 Protective frequency decreasing against outdoor
overload (overpower, over frequency conversion
rate, over torque, detection of DC under-voltage)
8 ★ Frequency decreasing caused by indoor and
outdoor communication fault
9 ★ Frequency decreasing or prohibition of
frequency rising protection against overload of
outdoor coiled pipe
10 ★ Frequency decreasing or prohibition of
frequency rising for power-saving when it is
being used simultaneously with other appliances
2.2.Some error code need press the sleep button to get the error code.
2.2.1 When the unit has the following trouble and the compressor stops running, press the sleep button on
the remote controller for 4 times in ten seconds and the 7-segment tube of the display board will show the error
code as the following, if two malfunction happened at the same time, it need press the sleep button for 4 times
again, the LED will show the other error code.
2.2.2 Refer to the remote controller which the sleep key can set into 4 different combination ways (Hisense's
new design remote controller), when using to check the error codes only takes effect for pressing the sleep key
10 times in ten seconds instead of 4 times.
NOTE: If the troubleshooting inquiry display by 7-segment tube, then the error code will be displayed,
otherwise only the LED of the display board can show.
0 Normal
50
a.the outdoor control board is short
Maximum
circuit;
9 current
b.the drive board is short circuit;
protection
c.the other components is short circuit
★ Communicati
on trouble a. the connection wires connect loose
10 between b. the outdoor board or drive board is
outdoor unit failure;
and driver
★ a. the EEPROM chip is loose;
Outdoor
b.the EEPROM chip inserted with
11 EEPROM in
opposite direction;
trouble
c. the EEPROM chip is failure
★ ★ Outdoor
ambient
12 temperature Outdoor ambient temperature too low
too low
protection
★ Compressor
exhaust a. the compressor exhaust temperature
13 temperature sensor is failure; b. the
too high refrigerant of the unit is not enough
protection
★ ★ Outdoor a. the outdoor ambient temperature
ambient sensor connect loose;
14 temperature b. the outdoor ambient temperature
sensor in sensor is failure;
trouble c. the outdoor control board is failure
★ ★ Compressor
a.the compressor exhaust temperature
shell
15 sensor connect loose
temperature
b.the refrigerant of the unit is not
too high
enough
protection
Anti-freeze
a. the indoor coil temperature sensor
protection
connect loose;
with cooling
b. the indoor coil temperature sensor is
16 or overload
failure;
protection
c. the indoor control board is failure
with heating
d. the refrigerant system is abnormal.
in
DC
a. the outdoor drive board is failure;
18 compressor
b. the compressor is failure
start failure
51
Compressor a. the outdoor drive board is failure;
19 drive in b. the compressor is failure
trouble c. the outdoor control board is failure
★ a. the connection of the outdoor fan
Outdoor fan
motor is loose; b. there
motor locked
20 are something block the outdoor fan;
rotor
c. the fan motor is failure;
protection
d. the outdoor control board is failure
a. the refrigerant is too much;
b. the outdoor fan motor is failure;
Outdoor coil
c. the outdoor fan is broken;
anti-overload
21 d. the condenser is dirty;
protection
e. the air inlet and air outlet of the
with cooling
indoor unit and the outdoor unit is not
normally
Compressor
22 pre heating it is normal mode in cold weather
process
Chip in
outdoor a. Using the wrong drive board;
24
board in b.Using the wrong compressor.
trouble
Overheated a. Radiator sensor fails
26 outdoor b. Detection circuit of the sensor
radiator on the control panel fails
a. The pressure switch fails
Protection
b. The pressure detection switch on
against too
27 the control panel fails
high system
c. The measured value of system
pressure
pressure exceeds the limit
The failure a. The indoor room temperature sensor
for loose;
33 o x x ★ temperature b. The indoor room temperature sensor
sensor of is failure;
indoor room c. The indoor control board is failure.
The failure
a. The indoor coil temperature sensor
for
loose;
temperature
34 o x ★ x b. The indoor coil temperature sensor
sensor of
is failure;
indoor coil
c. The indoor control board is failure.
temperature
★ ★ a. the communication cable connect
Communicati
loose;
on failure
b. the communication cable is failure;
between the
36 c.the connection between the filter
indoor unit
board and the outdoor control board
and outdoor
is incorrect or loose;
unit
d.the connection between the filter
52
board and the terminal is incorrect or
loose;
e. the indoor control board is failure;
f.the PFC board is failure;
g.the power board is failure;
h. the outdoor control board is failure.
Indoor
a. The EEPROM chip loose;
38 o ★ ★ ★ EEPROM
b. The indoor control board is failure
failure
a. There are something block the
Indoor fan indoor fan motor;
39 o x ★ ★ motor run b. The fan motor cord connect loose;
abnormally c. The fan motor is failure;
d. The indoor control board is failure
The failure
for Indoor
41 ★ ★ o ★ The indoor control board is failure
grounding
protective
The failure is detected when the room temperature sensor broken or shorted over 5 sec.
The failure is detected when the temperature sensor of heater exchange broken or shorted over 5 sec.
The failure is detected when each setting data is not match after the EEPPOM self-check two times.
The failure is occur when the grounding signal is not detected after the appliance power ON.
53
7-2. Test the jumper terminals
Note:
When the whole machine is powered up, if the external unit does not work, to rule out the
communications failures, adopt screening method such as short circuit on the jumper terminals to see if
the external unit can be started normally or similar method.
There are two blue terminals on the outdoor control panel, as shown above.
Application: Short out the terminals, and power up the outdoor unit, then the outdoor unit may run
independently. It can be determined that there is no internal and external communication faults.
When the environment temperature is lower than 18℃, you can't run the unit under the cool mode, but if you
need run the unit at this moment ,such as add the gas or do more test,
at this moment you can use this function,
Under this function, the outdoor motor and compressor will be forced to run until reaching a fixed frequency
(general is 50~55Hz).
54
compressor and outdoor fan stop, but indoor fan runs normally.
Condition for ending over-current protection: when the current drops below “current value for releasing
the refrigeration current protection (E2 value)”, over-current protection will be released.
2.Frequency decreasing for over-current
Conditions for over-current frequency decreasing: if the current is equal to or greater than “current value
for starting the refrigeration current protective frequency decreasing (E2 value)”, over-current frequency
decreasing starts.
Over-current frequency decreasing actions: the compressor will decrease frequency at rate of (E2
value)Hz/S. The indoor and outdoor fans run.
Conditions for ending over-current frequency decreasing: when the current drops below “current value
for starting the refrigeration current protective prohibition of frequency rising (E2 value)”, over-current
under-clocking will be released.
55
7-4. Trouble Diagnosis of Compressor
Judging the connecting terminals of inverter compressor:
It is impossible to identify terminals U, V and W of inverter compressor with multi-meter. Just connect
the terminals in the same way as the original unit when replacing the compressor. A wrong connection will
lead to reverse and loud noise of the compressor.
Resistance of compressor coil:
Measure the resistance between any two terminals, which are about a few Ohms, three phases
having the same resistance.
Step one: to determine whether the connecting cables and tether cables of indoor/outdoor units are
correctly wired. If not, change wiring order and test connection.
Step two: to determine whether there is loose connection.
Fasten the connection in the case of loose connection and then conduct verification.
Step three: measure the voltage between SI and N with multi-meter and see whether the voltage
fluctuates between 0V and 24V. Please directly replace indoor and outdoor control boards if there are not
voltage fluctuations.
56
7.7.Diagnosis and Solution
1.
57
2.
DC Fan test point:
3.
58
4.
59
5.
60
DC fan motor test point:
61
AC voltage test point: Sensor test point:
62
6.
test point:
Check the screw of IPM fastening:
63
test point:
Forward of IPM P-U/P-V/P-W test :
64
test point:
The resistance of the compressor U-W\V-W
7.
65