TO DO LIST - 2021/22

Sr. No. Date

1 12/21/2021
2 12/21/2021
3 12/21/2021
4 12/21/2021
5 12/21/2021
6 12/21/2021
7 12/21/2021
8 12/21/2021
9 12/21/2021
10 12/21/2021
11 12/21/2021
12 12/21/2021
13 12/21/2021
14 12/21/2021
15 12/22/2021
16 12/22/2021
17 12/22/2021
18 12/22/2021
19 12/22/2021
20 12/22/2021
21 12/22/2021
22 12/22/2021
23 12/22/2021
24 12/22/2021
25 12/22/2021
26 12/22/2021
27 12/22/2021
28 12/22/2021
 TO DO LIST - 2021/22
Description

DOR of CAN Plant.

CN side lime circuit duct & flanges dori packing rectification
CN Lime cyclones inspection & leakages rectification.
Dry Part Chutes leakages rectification.
Detailed inspection of CAN burner due to leakages & intergity.
KS station Air Compressor 15-1021 overhauling.
KS Hopper at KS station inspection & repair job.
KS screw 15-1223 overhauling.
KS screw 15-1224 overhauling.
KS pump 15-1225 overhauling.
KS station de-dusting blower 15-1020 overhauling job.
VBF-A/C/D tray wheels railing is damaged, railing to be replaced.
VBF-A/C/D separators expasnion bellows inspection & replacement.
Mixing tank 15-2004 complete insulation to be replaced.
Repair of drain pipe from 157-100F colony side & PHS side.
Inspection of Tower fans 15-1011/12/13/14/15/16.
Platform modification of CN reactor area. (MOC Job)
Installation of Ammonia pre-heater of CN reactor section (MOC Job)
Relocation of Valve on AN line to ammonia plant (MOC Job)
Installation of level transmitter on modified capsule tank 17-2018 (MOC Job)
FQ-315 to be installed on liquid ammonia line.
Fluidized bed cooler damaged sieves replacement.
Installation of individual flow meter on FFE’s.
Installation of flow meter on oil/amine section.
Replacement of demister pads of flash evaporator as per upgraded material.
Air heater B 15-2130 flange replacement at 164-F , corroded due to acidic solution leakages.
VBF-A platform complete wooden planks replacement due to reliability (Hazard).
Installation of extra CAN scrubber to reduce plant downtime

Staff Appraisals Finalization

Objectives 2022.
CR renovation Project.
Work Procedures Gap Analysis
Visit with projectteam for installation of Ammonia heater - CN reactor.
Sub-HSE(P) for Carseal valves list of CAN/CN Plant
IRR# 1362 Fill Manning Gap and complete hiring of DN section area operator, meanwhile manage thru
rotating shift on overtime.
IRR#1503 Reprimand Requirements to be done for the SIC and Area Operator.
IRR#1504 PTW issuance and Plant Technical Skill of SIC and Area Operator to be revalidated .
Training on Reports - A,B & C Reports.

15-1008, 15-2302, 15-2112 Ammonia circuit visit with Insp.

Subtle Change for 17-301
Target Date Remarks Status
12/24/2021 Completed
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.
To be added in ATA job list.

12/22/2021 Completed Completed

12/22/2021 Completed

12/24/2021 I/P
12/23/2021
12/29/2021

12/31/2021 Completed

1/30/2022 SPM Completed

12/31/2021 Resp.: SPM Waived 30/2/22/
MAR responsibility assigned to
12/31/2021 Completed
ANK.
12/23/2021 In Progress
 TO DO LIST - 2022
Sr. No.
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3
4
5
6
7
8
9
10
11
12
13
14

15

16

17

18

19

20
21
22
23
24

25

26

27

28

29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
 TO DO LIST - 2022
Description
Monthly Stoppage Job List - Jan 2022
Work Instructions for area operators for additions of jobs at last page of log book.

Rota of Shift Engineer & Sub-Engineers for One day stoppages.

Monthly Report of Rana Umer
Move Order for Novoflow.
PRM Slides
Work Procedures Gap Analysis session.
CR renovation Project.
Work Procedures Gap Analysis
Visit with project team for installation of Ammonia heater - CN reactor.
Sub-HSE(P) for Carseal valves list of CAN/CN Plant
Installation of Compnesated flow transmitter 17-301 at CN reactor.
Printer & Scanner Arrangement.
17-1209 control switch issue.
Area Operator cabin of 106-F.

List of Leakages to be shared with Civil & FM

Insulation follow-up of FFE-A & B.

Work Instructions for ensuring water flushing of AN line from 174 - 100 F during one day stoppage / longer
shutdown period.
JSA of internal cleaning of Slurry tanks.

Removal of HVAC from Control room & 113-F.

Seepages from 113 floor.
JCC 2022
Red Tag Drills
Skills Plan 2022
SR approval CAN-2021-94 (Modification of Buffer zone of CAN control room for utilization of space of buffer
zones)
SR Approval CAN-2021-93 (Provision of Ramp at 100-F near CN Buffer Tank for entry of Shovel loader &
Relocation of Lighting Pole near ramp).

SCD list updation.

New Ramsay Installation

15-302 flow head issue.

Novoflow drums # 20
SR for automation of CN reactor, overflow connection with LCV 17-407 A & B.
Put indication of 17-215, 17-507 on CN Recorder.
Follow-up of PR's.
Vaccination Certificates
B Report of Acid Pump
B Report of CN Reactor Overflow.
Follow-up for Kerosine Oil Tank Removal.
Area Battery limits to be defined.
IFA Audit Compliance.
PSM tests & Revalidation.
Painting & Tagging of equipments.
Flow head of Oil Amine section.
CR roof seepages.
Bari sharpening in W/Shop.
ERT data record to HSE Unit.
2
Target Date Remarks Status
03.1.2022 Completed
Register Provided to each section
03.1.2022 Completed
operators.
03.1.2022 Completed
05.1.2022 Completed
10.1.2022 Completed
10.1.2022 Completed
Completed
In Progress
12/24/2021 I/P
12/23/2021
12/29/2021
10.1.2022 Completed
10.1.2022

To be discussed with Arshad

Saleem
Shared with
10.1.2022 Assigned to Adil & Affan. relevant
interfaces

10.1.2022 Discussed with Usman Ext.#3100

Assigned to Umer Rana, target

10.1.22
today.
11.1.2022 Remind SS.
11.1.2022 Remind SS.
10.1.2022 Jibran Completed
15.1.2022 Jibran Completed
15.1.2022 Waqas / Shehzad Completed
SR is approved

SR is approved

Discussed with Shadab, he will

12.1.2022 Completed
update & will share for review.

Discussed with Noman, will be Completed

12.1.2022 available in 2-3 days.
24.1.2022 Completed
24.1.2022 Completed
Shared with HSE on 31.01.2022 In Progress
Completed
Completed

Completed
Completed
In Progress
In Progress
TA-22 Pending
In Progress
Completed
Completed
 Extra Jobs for 2022 Achievements
Sr. No. Description
1 Putting strict control and focus on Lime water recycling which will reduce lime slippage in drain channel by 10%,
throughout the year.
2 Rectification of hoods of VBF-A/C/D for improving work environment.
Achieve Level 3 In 1st party audit by creating awareness in more than 90% of employees by imparting at least 01
3 awareness session per month as per developed plan throughout the year. CAN Unit Nominate the OHIH
champion and issue training plan by end of Q-1.
5 Aligning the practices with UMM – 2021 and strengthen the systems at CAN Plant.
6 Hazards reporting to be improved through Hazard reporting cards. At least 250 hazards to be identified & rectified
till Q-4. (50 / each SIC)
7 Training of employees on FG AN safety standard at unit level. Arrange training session in each shift group (Total
04 sessions).
SR to be raised for study of utilization of 15-2112 for ammonia evaporation circuit to meet ammonia
8
requirement.
9 Revival of ammonia nozzles of CN pre-neutralizers as per design.
10 Study to be done for temperature improvement of Ammonia & Nitric acid feed to D/N reactor for concentration
improvement.
11 AN & Moisture content in wet lime to be reduced by 5-10% of current values.
12 Checklist against relevant work procedures to be developed till Q-3.
13 Cleaning of 15-2002 to be done on at least quarterly basis.
14 Study for re-routing the overflow lines of CN reactor - A & B.
15 Lime bin de-dusting filters revival.
16 Raise SR for Study of revival of ratio control loop on CN reactor – A & B.
17 SR to be raised for Study of provision of pH control loop on Pre-neutralizers (to control pH of CN feed to CN
reactor).
18 List of Steam circuit piping to be developed prone to corrosion due to acidic fumes in Q#1 especially AN
evaporation & Prilling section. 20% to be replaced in 2022.
19 Insulation health assessment of AN line to FFE’s to be carried out. During TA check the AN line through
boroscopy for any scaling observation.
Modification of Platform for Preventive Maintenance, Electric Motors dismantling / fitting and Oil replacement of
20 Agitators installed at AN Solution Tank 17-2009, Slurry Tanks 17-2004 & 2024 and Pre-Neutralizer Tanks 17-2003
& 17-2023 at 106 Floor.
21 Health assessment of wooden planks of VBF-A/B platform to be done in Q-1. Report to be prepared & share with
civil.

22 SR to be raised for installation of PG/PT on first stage AN separator to study the impact of system pressurization
on increased load of AN evaporation of 1st stage separator.
23 Liquid ammonia circuit of NH3 circuit of 15-1003 battery to be inspected.
24 Remote access of CAN & CN Recorders for better monitoring.
25 Up-gradation of Staff room & wash rooms at 113-F.
26 Revival of VBF-B.
27 Installation of cameras for plant vents monitoring.
Assigned to
 MINUTES OF MEETING IN SPM OFFICE
DATED: 23-02-2022 (1200 - 1400 hrs)
Participants: Abdul Ghaffar, Hyder Ali, Sohail Sharif & Shehzad Afzal
Sr.
1
2
3
4
5
6
7
8
9
10
11
12
13
14

15

16
17
18
20
21
22
 MINUTES OF MEETING IN SPM OFFICE
DATED: 23-02-2022 (1200 - 1400 hrs)
Participants: Abdul Ghaffar, Hyder Ali, Sohail Sharif & Shehzad Afzal
Actions Detail
New cladding to be installed at locations where possible.
Alarms analysis to be shared, gaps to be highlighted. Priority to be shared.
Consumption for meals during One day stoppages TBD from separate budget head.
Pavement of plant areas to be done.
Alarms to be highlighted in PREP forum.
Carseal valves to be marked on P&ID.
Crictical valves to be made carseal.
Isolation Plans to be standardized (Charles Taylor Recommendation).
Cabinets for full face masks placement to be done from tools budget head.
Organogram to be updated.
Gap analysis of missing instrumentation to be done, to be compared with design.
Instrumentation loops requirement on heat maps to be provided.
Benchmark the analyzers installed at FFL plants of NP & CAN.
Operation of Parallel CN reactors.
Procedures development plan should be risk wise. (High risk to be prepared first. Then
Medium & Low)
List of critical MOC's to be discussed.
Highlight the best trade apprentice for early confirmation. Approval through IR.
Manning Data to be shared separately.
E

Target Resp.

Next Week

HA
HA
SS
SS
SS
SS/MUR
Next Week SS

3/4/2022
ND SS
3/4/2022 SS